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By Rocky Capehart
Accelerated corrosion problems in todays infrastructure and a greater awareness of corrosion issues, require demanding and viable long-term solutions.
EPA/625/6-91/030
Others: NACE (National Association of Corrosion Engineers), SSPC (The Society for Protective Coatings), ICRI (International Concrete Repair Institute) and Universities Across North America
Aggressive Corrosion
Pinholes
Cementitious systems
COATING THICKNESS
Profile Height (New surface or Exposed Aggregate) Effects of hydrostatic head pressure or water vapor transmission (Design with industry accepted ASTM F1216-07 for Structural Applications to withstand long term external hydrostatic loadings) Environment
Industry Standard SSPCSP 13 NACE No. 6 Product Technical Data Sheet (ratio)
100%
Test substrate for soundness. Visual inspection of product application and documentation of proper material ratio/usage Wet Film Thick ness (WFT) measured during application. NOTE: When applying fast setting polyurethanes, this test is not applicable. Use the adhesion test to also measure mil thick ness.
100%
100%
ASTM D-4414
Measure and record the WFT in at least four locations for every 500 sf and each coat of material applied. Confirm conductivity by inducing holiday and calib rating detector. Test entire coated surface. Repair and retest as required. Perform a minimum of three pull tests per manhole at locations randomly selected. Evaluate results and repair coating where tested. Record dolly location, pull strength (psi), mode of failure and whether dolly was scored or unscored.
Holiday Detection using a high voltage holiday detector. Adhesion Testing using a Elcometer Model 106 on a minimum of 10% of the manhole structures coated.
NACE RPO188
100%
ASTM D-4541
As specified
Signature Signature
Date Date
QUALIFIED CONTRACTORS
>90% of all failures result from improper installation!
Experience
Similar scope, size or training Actual Field Experience References
EQUIPMENT
Equipment is product dependent Some can be mobilized into underground structures as necessary Efficiency and production varies (Brush, roller, troweled or spray applications)
VISUAL INSPECTION
Cracking, pinholes, exposed substrate Proper bench and invert rebuild Frame/chimney sealing Pipe joint seals Step removal or replacement
MONOLITHIC INSTALLATION
Holiday (Spark) Testing
A barrier without fault provides effective long-term elimination of infiltration and corrosion protection Refer to NACE RPO188-Concrete & Steel Refer to ASTM G627-87-Steel Pipe
ADHESION
A verifiably acceptable mechanical bond to the host structure is essential for long-term performance. USE EXPERIENCED INSPECTORS FOLLOW ASTM D7234-05 or MODIFIED ASTM D4541-02 STANDARDS NOTE: ASTM D7234-05 includes cohesion and adhesion test formulas
What is Spraywall?
NOT AN EPOXY!
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What is Spraywall?
Spray applied polyurethane Rigid Quick Curing 10 second gel time Reinstate flow in 30-60 minutes Monolithic finish
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What is Spraywall?
Adapts to all shapes and structures 200,000+ Structures Rehabilitated NSF 61 Approved 50 year design life Creep test revealed 70%+ retention of original technical properties Passed the Redner Study (L.A. County) Passed the Greenbook Pickle Jar Test Chemical Resistance Tested as per ASTM D543
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Spraywall Properties
Technical Properties 730,000 psi Flex Modulus (45% stronger than the original concrete structure) 3.8% elongation Tensile 7,450 psi Compressive Strength >18,000 psi Pull test yields at 450 psi -700 psi Density 87 pcf Chemical Resistance Hydrogen Sulfide Sulfuric Acid to 20% Chlorine to 10% Road salts Quick Cure 10 seconds to gel 4-6 hrs to full cure 100% VOC free
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Louisiana Tech U completed study verifying bursting strength (internal) of Spraywall St. Louis Testing Laboratories
Chemical Resistance as per ASTM D543
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SprayWall
Sprayroq Tough!
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