Panasonic Kx-fl612cx SM

ORDER NO.
KMF0501841C3
High Speed Laser Fax and Copier
KX-FL612CX KX-FL612CX-S
(for Asia, Middle Near East and Africa) (for Saudi Arabia )
IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING

If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF. Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark. When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how it might be permissible to use Pb solder during service and repair work.
2005 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
KX-FL612CX / KX-FL612CX-S
CONTENTS
Page
1 INTRODUCTION 1.1. ABOUT LEAD FREE SOLDER (PbF: Pb free) 1.2. HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED 1.3. SAFETY PRECAUTIONS 1.4. INSULATION RESISTANCE TEST 1.5. FOR SERVICE TECHNICIANS 1.6. BATTERY CAUTION 1.7. AC CAUTION 1.8. PERSONAL SAFETY PRECAUTIONS 1.9. SERVICE PRECAUTIONS 1.10. FOR BEST PERFORMANCE 2 FEATURES AND SPECIFICATIONS 2.1. FEATURES 2.2. SPECIFICATIONS 2.3. OPTIONAL ACCESSORIES 3 INSTALLATION 3.1. LOCATION OF CONTROLS 3.2. CONNECTIONS 3.3. INSTALLATION 4 MAINTENANCE 5 6 6 6 6 7 7 9 9 10 10 11 11 12 12 14 15 27 4 4 5.20. HOW TO REMOVE THE FUSER UNIT 5.21. HOW TO REMOVE THE CIS 5.22. NOTE FOR ASSEMBLING 5.23. INSTALLATION POSITION OF THE LEAD 6 TROUBLESHOOTING GUIDE 6.1. USER RECOVERABLE ERRORS 6.2. PROGRAMMING AND LISTS 6.3. TEST FUNCTIONS 6.4. REMOTE PROGRAMMING 6.5. TROUBLESHOOTING DETAILS 7 CIRCUIT OPERATIONS 7.1. CONNECTION DIAGRAM 7.2. GENERAL BLOCK DIAGRAM 7.3. FACSIMILE SECTION 7.4. NCU SECTION 7.5. ITS (Integrated telephone System) and MONITOR SECTION 7.6. CIS CONTROL SECTION 7.7. STEPPING MOTOR DRIVE SECTION 7.8. FAN MOTOR SECTION 7.9. SOLENOID DRIVE SECTION 7.10. LSU (Laser Scanning Unit) SECTION 7.11. SENSORS AND SWITCHES SECTION 7.12. OPERATION BOARD SECTION 7.13. LCD SECTION 7.14. HVPS (High Voltage Power Supply) SECTION 7.15. HEAT LAMP CONTROL CIRCUIT 7.16. POWER SUPPLY BOARD SECTION 8 REFERENCE MATERIALS DATA 8.1. PRINTING OPERATION PRINCIPLE 8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES 8.3. HOW TO REPLACE THE FLAT PACKAGE IC 8.4. DIGITAL BOARD SECTION 8.5. MODEM SECTION 8.6. TEST CHART 9 FIXTURES AND TOOLS 10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION 10.1. GENERAL SECTION 10.2. OPERATION COVER SECTION (1) 10.3. OPERATION COVER SECTION (2) 10.4. OPERATION COVER SECTION (3) 51 51 52 10.5. PICK UP SECTION 10.6. FUSER SECTION 10.7. UPPER MAIN CABINET SECTION 10.8. LOWER MAIN CABINET SECTION (1) 52 53 53 54 10.9. LOWER MAIN CABINET SECTION (2) 10.10. LOWER CABINET SECTION (3) 10.11. ACTUAL SIZE OF SCREWS AND WASHER 11 ACCESSORIES AND PACKING MATERIALS 220 220 221 222 223 224 225 226 227 228 229 230 231 205 206 208 210 216 219 163 165 166 170 172 173 175 184 185 186 188 194 197 197
Page
55 56 57 58 59 59 61 64 68 76 147 147 148 150 161
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS 27 4.2. PRINTING 4.3. PRINTING (PAPER PICK UP) 4.4. SCANNING (ADF) 4.5. MAINTENANCE 4.6. DOCUMENT JAMS 4.7. RECORDING PAPER JAMS 5 DISASSEMBLY INSTRUCTIONS 5.1. UPPER MAIN CABINET SECTION 5.2. LOWER MAIN CABINET SECTION 5.3. HOW TO REMOVE THE OPERATION PANEL ASSY 5.4. HOW TO REMOVE THE PICK UP UNIT 5.5. HOW TO REMOVE THE PICK UP ROLLER 5.6. HOW TO REMOVE THE OPERATION BOARD 5.7. HOW TO REMOVE THE LOWER FLAME 5.8. HOW TO REMOVE THE SEPARATION RUBBER 5.9. HOW TO REMOVE THE TRANSFER ROLLER 5.10. HOW TO REMOVE THE SEPARATION ROLLER 5.11. HOW TO REMOVE THE BOTTOM PLATE 5.12. HOW TO REMOVE THE ANALOG BOARD 5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD 5.14. HOW TO REMOVE THE LASER UNIT 5.15. HOW TO REMOVE THE FAN UNIT 5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD 5.17. HOW TO REMOVE THE SOLENOID 5.18. HOW TO REMOVE THE HANDSET HOLDER 5.19. HOW TO REMOVE THE MAIN MOTOR 29 30 31 32 35 36 40 41 42 43 44 45 46 47 47 48 49 50 50
12 REPLACEMENT PARTS LIST 12.1. CABINET AND ELECTRICAL PARTS 12.2. ACCESSORIES AND PACKING MATERIALS 12.3. DIGITAL BOARD PARTS 12.4. ANALOG BOARD PARTS 12.5. OPERATION BOARD PARTS 12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS 12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS 12.8. EXIT SENSOR BOARD PARTS 12.9. DRUM AND TONER SENSOR BOARD PARTS 12.10. VARISTOR BOARD PARTS 12.11. FIXTURES AND TOOLS 13 FOR THE SCHEMATIC DIAGRAMS 14 SCHEMATIC DIAGRAM 14.1. DIGITAL BOARD (PCB1) 15 SCHEMATIC DIAGRAM
232 232 234 234 237 239 240 240 241 241 241 241 242 244 244 248
15.1. ANALOG BOARD (PCB2) 15.2. OPERATION BOARD (PCB3) 15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 15.5. EXIT SENSOR BOARD (PCB6) 15.6. DRUM AND TONER SENSOR BOARD (PCB7) 15.7. VARISTOR BOARD (PCB8) 16 PRINTED CIRCUIT BOARD 16.1. DIGITAL BOARD (PCB1) 16.2. ANALOG BOARD (PCB2) 16.3. OPERATION BOARD (PCB3) 16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 16.6. EXIT SENSOR BOARD PARTS (PCB6) 16.7. DRUM AND TONER SENSOR BOARD (PCB7) 16.8. VARISTOR BOARD (PCB8)
248 250 252 253 254 254 254 255 255 257 259 261 263 265 265 265
1 INTRODUCTION
1.1.
Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used. Caution PbF solder has a melting point that is 50 ~ 70 F, (30 ~ 40C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700 20 F, (370 10C). In case of using high temperature soldering iron, please be careful not to heat too long. PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100F, (600C). If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and be sure that any remaining is melted prior to applying the Pb solder. When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See figure, below).
ABOUT LEAD FREE SOLDER (PbF: Pb free)
1.1.1.
SUGGESTED PBF SOLDER
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturers specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.
1.2.
HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED
P.C.Boards marked as PbF use Pb Free solder. (See the figure below.) Pb Free is not used the Power Supply Board of this unit. (Example :Digital board)
R704
L661 L660
76
75
L620 C731 C717 R723
C706 C705 L623 L624 L625 L626

L659
R706
E
CN612 8 C728
L621
100
REF-CH
R611
L653
L657 L655 L656 R768 R769 R767
C667
L642
1 RA609 +3.3V/BAT
16
Q613 E
R736
C608
1 L654
CN610
L630
IC605
51 C668 50 RA610
R610 R613
L658
E Q622 1
R747
Q609
E +2.5V C672 C738
C697
Q614
R722
C720 C719
R724
TO-CH
C695
R707
C721
CN614
C736
4
Q623 Q615 E E
L632
5
C694
L618 L619
Q616 Q617 E E
8
C666
L643
Q620 L648 C648

1
L605 L606 L604
R708
P_RTS 8 RA602
D602 J600
IC610
25 F605
D608
BAT600 8 9
C726
PFUP1330YA
PbF
D607 +24V
CN613
C734
25
26
R737
X603
R700
TP_AMON
E IC608
MARKED
KX-FL512CX DIGITAL BOARD (PCB4) COMPONENT VIEW

Note : The PbF marked may be found on different areas of the same P.C.Board,depending on manufacture date.
1.3.
SAFETY PRECAUTIONS
1. Before servicing, unplug the AC power cord to prevent an electric shock. 2. When replacing parts, use only the manufacturers recommended components. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards.
1.4.
INSULATION RESISTANCE TEST
1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2. Turn on the power switch. 3. Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part (screw heads, control shafts, bottom frame, etc.). Note: Some exposed parts may be isolated from the chassis by design. These will read infinity. 4. If the measurement is outside the specified limits, there is a possibility of a shock hazard.
1.5.
FOR SERVICE TECHNICIANS
ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover the plastic parts boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4. Do not touch the IC or LSI pins with bare fingers.
1.6.
CAUTION
BATTERY CAUTION
There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose used batteries according to the manufacturers instructions: The lithium battery is a critical component (type No. CR-2032/V9A). Please observe for the proper polarity and exact location when replacing and soldering the replacement battery.
1.7.
AC CAUTION
For safety, before closing the lower cabinet, please make sure of the following precautions. 1. The earth lead is fixed with the screw. 2. The AC connector is connected properly. 3. Wind the earth lead around the core 4 times. 4. Wind the earth AC around the core 4 times.
1.8.
1.8.1.
PERSONAL SAFETY PRECAUTIONS

MOVING SECTIONS OF THE UNIT
Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit is operating.
1.8.2.
LIVE ELECTRICAL SECTIONS
All the electrical sections of the unit supplied with AC power by the AC power cord are live. Never disassemble the unit for service with the AC power supply plugged in. CAUTION: AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disassembling for service.
1.8.3.
LASER BEAM AND FUSER UNIT SECTION
The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass.
1.9.
1.9.1.
SERVICE PRECAUTIONS
PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY
Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.
1.10. FOR BEST PERFORMANCE

To extend the life of the drum unit, the unit should never be turned OFF immediately after printing. Leave the power turned ON for a minimum of 30 minutes after printing. In the printing process, heat is used to fuse toner onto the page. As a result, it is normal for the machine to produce an odor during and shortly after printing. Be sure to use this unit in an area with proper ventilation. Do not cover slots or openings on the unit. Inspect the air circulation vents regularly and remove any dust build-up with a vacuum cleaner. If the inside of the unit is dirty, clean it with a soft and dry cloth (especially the lower glass). When replacing the toner cartridge or drum unit, do not allow dust, water, or liquids to come in contact with the drum. This may affect print quality. Store unused paper in the original packaging, in a cool and dry place. Not doing so may affect print quality. Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall,etc.). Keep the air circulation vents away from walls etc.more than 50 mm (1 31 / ") to let the unit cool down.
2 FEATURES AND SPECIFICATIONS

2.1.
General Help function Display: 1. BASIC SETTINGS 2. FEATURE LIST 3. DIRECTORY 4. FAX SENDING/RECEIVING 5. COPIER 6. REPORTS 7. CALLER ID LCD (Liquid Crystal Display) readout TAM (Telephone answering machine) interface Plain Paper Facsimile Machine Letter/A4/Legal, G3 compatible Automatic document feeder (20 sheets) Quick scan Resolution: Standard/Fine/Super fine/Photo/Photo with text. (64 level) STANDARD: For printed or typewritten originals with normal-sized characters. FINE: For originals with small printing. SUPER FINE: For originals with very small printing. PHOTO: For originals containing photographs, shaded drawing,etc. PHOTO WITH TEXT: photograph and text. Broad cast 250-sheet paper capacity (60 g/m2~ 75 g/m2) Distinctive ring detection. Integrated Telephone System On-hook dialing Monitor speaker Voice muting Redialing function Station telephone directory Enhanced Copier Function Multi-copy function (up to 99 copies) Enlargement and reduction Collate 64-Level halftone For originals containing
FEATURES
10
2.2.
SPECIFICATIONS
Public Switched Telephone Network Max. 216 mm in width Max. 600 mm in length 208 mm A4 : 202mm Letter/Legal : 208mm Approx. 6 s/page (ECM-MMR)** Approx. 8 s/page (ECM-MMR)*** Horizontal: 8 pels/mm (203 pels/inch) Vertical: 3.85 lines/mm -STANDARD 7.7 lines/mm -FINE/PHOTO/PHOTO WITH TEXT 15.4 lines/mm -SUPER FINE 64-level Contact Image Sensor (CIS) Laser printer Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR) 14,400/12,000/9,600/7,200/4,800/2,400 bps; Automatic Fallback 10C32.5C, 2080% RH (Relative Humidity) 370 mm 430 mm 480 mm Approx. 9.2 kg Standby: Approx. 4 W Transmission: Approx. 12W Reception: Approx. 290 W Copy: Approx. 290 W Maximum: Approx. 950W (When the fuser lamp turns on) 220-240 V AC, 50/60Hz Approx. 120 pages of memory transmission. Approx. 170 pages of memory reception. (Based on ITU-T No. 1 Test Chart in standard resolution.) Laser output: Max. 5 mW Wave length: 760 nm800 nm Emission duration: Continuous 14 ppm (page per minute) 600 600 dpi
Applicable Lines: Document Size: Effective Scanning Width: Effective Printing Width: Transmission Time*: Scanning Density:
Halftone Level: Scanner Type: Printer Type: Data Compression System: Modem Speed: Operating Environment: Dimensions (HWD): Mass (Weight): Power Consumption:
Power Supply: Memory Capacity:
Laser diode properties:
Print Speed: Printing Resolution:
* Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other partys machine. ** Transmission speed is based upon the Original Test Chart. (Refer to ORIGINAL TEST CHART(P.216).) If the capability of the other partys machine is inferior to your unit, the transmission time may be longer. *** Transmission speed is based upon the ITU-T No. 1 Test Chart and original mode. (Refer to ITU-T No.1 TEST CHART(P.217).) If the capability of the other partys machine is inferior to your unit, the transmission time may be longer. Note: Any details given in these instructions are subject to change without notice. The pictures and illustrations in these instructions may vary slightly from the actual product. Design and specifications are subject to change without notice.
2.3.
OPTIONAL ACCESSORIES
Description Toner cartridge Drum unit 1 toner cartridge 1 drum unit Specifications
Model No. KX-FA83E or KX-FA83A KX-FA84E or KX-FA84A
11
3 INSTALLATION
3.1.
3.1.1.
LOCATION OF CONTROLS
OVERVIEW
12
3.1.2.
CONTROL PANEL
13
3.2.
CONNECTIONS
(1) Connect the handset cord. (2) Connect the telephone line cord. (3) Connect the power cord. When the power is turned on for the first time, the unit will print some basic information.
Caution: When you operate this product, the power outlet should be near the product and easily accessible. Be sure to use the telephone line cord included in this unit.. Do not extend the telephone line cord. Note: To avoid malfunction, do not position fax machine near appliances such as TVs or speakers which generate an intense magnetic field. If any other device is connected on the same line, this unit may disturb the network condition of the device.
14
3.3.
3.3.1.
INSTALLATION
INSTALLATION SPACE
The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently.
Note: Avoid excessive heat or humidity. Use the unit within the following ranges of temperature and humidity. Ambient temperature: 10C to 32.5C Relative humidity: 20% to 80% (without condensation) Power cord length should be less than 5 meters (16.4 feet). Using a longer cord may reduce the voltage or cause malfunctions. Avoid direct sunlight. Do not install near devices which contain magnets or generate magnetic fields. Do not subject the unit to strong physical shock or vibration. Keep the unit clean. Dust accumulation can prevent the unit from functioning properly. To protect the unit from damage, hold both sides when you move it. Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.) Keep this surface ( ) away from walls etc. more than 50 mm to let the unit cool down.
15
3.3.2.
PAPER STACKER
Line up the slots ( ) in the paper stacker with the pegs ( ) on the bottom of the unit, then insert the two tabs of the paper stacker into the slots on the unit ( ). Do not place the unit in an area where the paper stacker may be easily bumped into. Document and recording paper will be ejected from the front of the unit. Do not place anything in front of the unit. The paper stacker can hold up to approximately 100 sheets of printed paper. Remove the printed paper before the paper stacker becomes full.
3.3.3.
DOCUMENT STACKER
Pull the document stacker ( ) forward gently until it clicks into place, then press the center part of the document stacker ( ) to open the extender ( ).
16
3.3.4.
1.
PAPER TRAY AND PAPER TRAY COVER
Insert the paper tray ( ) into the slot ( ) on the back of the unit.
2.
Pull the tension plate forward ( ) and attach the paper tray cover ( ), then push the tension plate back ( ).
Note:
Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall etc.).
) away from walls etc. more than 50 mm (1 Keep this surface ( 31/32") to let the unit cool down.
To remove the paper tray

Pull the paper tray forward in the direction of the arrow.
17
3.3.5.
INSTALLING THE RECORDING PAPER
A4, Letter or legal size recording paper can be used for fax messages. The unit can hold up to 250 sheets of 60/75 g/m2 to paper, 230 sheets of 80 g/m2 or 200 sheets of 90 g/m2 paper. See the note for paper specifications. The unit is set for A4 size paper by default. If you want to use legal or letter size paper, change the setting (feature #16). 1.
Before inserting a stack of paper, fan the paper to prevent paper jams.
2.
Pull the tension plate forward ( ).
3.
Remove the paper tray cover ( ).
18
4.
Insert the paper, print-side down ( ). The paper should not be over the tabs ( ). If the paper is not inserted correctly, readjust the paper, or the paper may jam.
5.
Attach the paper tray cover ( ).
6.
Push the tension plate back ( ).
To use A4 size paper

Insert the tabs on the A4 paper guides ( ) into the slots. L is shown on the A4 paper guide for the left side. R is shown on the A4 paper guide for the right side.
Note:
When you use letter or legal paper, you do not need to install the A4 paper guides.
Change the recording paper size to A4 (feature #16).
19
3.3.6. 3.3.6.1.
DOCUMENTS THE UNIT CAN SEND USING THE ADF (AUTO DOCUMENT FEEDER)
Note: Remove chips, staples or other similar fasteners. Do not send the following types of documents. (Use copies for fax transmission.) Chemically treated paper such as carbon or carbonless duplicating paper Electrostatically charged paper Badly curled, creased or torn paper Paper with a coated surface Paper with a faint image Paper with printing on the opposite side that can be seen through the other side (i.e. newspaper) Note for the auto document feeder and the scanner glass Check that ink, paste or correction fluid has dried completely. To transmit the document with a width of less than A4 size (210 mm), we recommend using a copy machine to copy the original document onto letter-sized paper, then transmitting the copied document.
20
3.3.7.
TO SELECT CHARACTERS WITH THE DIAL KEYPAD
Pressing the dial keys will select a character as shown below.
3.3.8.
TO SELECT CHARACTERS USING THE (+) OR (-) KEY
21
3.3.9.
SETTING YOUR LOGO
The logo can be your company, division or name.
22
3.3.10. REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT

When the display shows the following, replace the toner cartridge.
We recommend you replace the drum unit every fourth time you replace the toner cartridge. To check the drum life and quality, please print the printer test list. To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge (Model No. KX-FA83E/KXFA83A) and drum unit (Model No. KX-FA84E/KX-FA84A). Caution: We cannot be responsible for any damage to the unit or degradation of print quality which may occur from the use of non-Panasonic toner cartridge and drum unit. The drum unit contains a photosensitive drum. Exposing it to light may damage the drum. Once you have opened the protection bag: Do not expose the drum unit to light for more than 5 minutes. Do not touch or scratch the green drum surface. Do not place the drum unit near dust or dirt, or in a high humidity area. Do not expose the drum unit to direct sunlight. Do not unplug the fax machine to prevent loss of fax documents in memory. Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life. Do not pour any toner into the toner cartridge. 1. Before opening the protection bag of the new toner cartridge, shake
it vertically more than 5 times.
2. Remove the new toner cartridge from the protection bag.

Peel off the seal ( ) from the toner cartridge.
23
3. Lift open the front cover ( ), holding OPEN ( ).
4. Tap on the used toner cartridge several times to allow the remaining
toner to fall into the drum unit. Remove the drum and toner unit ( ) by holding the two tabs. Do not touch the transfer roller ( ). If you replace the toner cartridge and the drum unit at the same time, skip to step 7.
5. Turn the two levers ( ) on the used toner cartridge firmly, until the
triangles ( ) match.
24
6. Remove the used cartridge ( ) from the drum unit ( ).
The toner may stick to the cartridge and the drum unit. Be careful when handling.
Do not drop the toner on the green drum surface ( ). Put the used toner cartridge into the protection bag.
7. If you replace the drum unit at the same time, remove the new drum
unit from the protection bag. Place the toner cartridge ( ) into the drum unit ( ) vertically.
8. Firmly press down the toner cartridge to snap into position.
9. Turn the two levers ( ) on the toner cartridge firmly.
10. Make sure that the triangles ( ) match, to install the toner cartridge
correctly.
25
If the lower glass ( ) is dirty, clean it with a soft dry cloth.
11. Install the drum and toner unit ( ) by holding the tabs.
12. Close the front cover ( ) by pushing down on both sides, until
locked. While the unit displays PLEASE WAIT, do not open the front cover, or disconnect the power cord.
26
4 MAINTENANCE
4.1.
4.1.1.
MAINTENANCE ITEMS AND COMPONENT LOCATIONS

OUTLINE
MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS. 1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing. 3. Check equipment Perform copying, self testing and communication testing to determine if the problem originates from the transmitter, receiver or the telephone line. 4. Determine causes Determine the causes of the equipment problem by troubleshooting. 5. Equipment repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur. 6. Confirm normal operation of the equipment After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference.
4.1.2.
MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS
27
4.1.2.1.
NO. 1 2
Maintenance List
OPERATION Document Path Rollers CHECK REMARKS Remove any foreign matter such as paper. If the roller is dirty, clean it with a damp cloth then dry Refer to MAINTENANCE CHECK thoroughly. ITEMS/COMPONENT LOCATIONS( P.27).() Sensors Document sensor (PS500), Paper feed sensor (PS501), Printer See MAINTENANCE CHECK cover open switch (SW101),ADF cover open sensor (SW501), ITEMS/COMPONENT LOCATIONS(P.27) FB cover open sensor (SW500), ADF CIS position sensor and SENSORS AND SWITCHES (PS502),FB CIS position sensor (PS503)Resist sensor (PC201) SECTION(P.175)TEST FUNCTIONS(P.64) ,Paper exit sensor (PS50). Paper sensor (PS1)Confirm the operation of the sensors. Glass If the glass is dirty, clean them with a dry soft cloth. Refer to MAINTENANCE(P.32). Abnormal, wear and tear Replace the part. Check if the screws are tight on all parts. or loose parts
4 5
4.1.2.2.
No. 1 2 3 4 5 6 7
Maintenance Cycle
Item Cleaning Cycle 3 months 3 months 3 months 3 months 3 months 3 months 3 months Replacement Cycle Procedure 7 years* (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION ROLLER (P.49). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP UNIT (P.45). 7 years (100,000 documents) Refer to HOW TO REMOVE THE PICK UP ROLLER (P.44). 7 years (100,000 documents) Refer to HOW TO REMOVE THE SEPARATION RUBBER (P.47) 7 years (100,000 documents) Refer to HOW TO REMOVE THE TRANSFER ROLLER (P.48). 7 years (100,000 documents) Refer to FUSER SECTION (P.225). 7 years (100,000 documents) Refer to FUSER SECTION (P.225). 7 years (100,000 documents) Refer to FUSER SECTION (P.225).
ADF Separation Roller (Ref.No.50) Paper Feed Roller (Ref.No.154) ADF Separation Rubber (Ref. No.35) ADF Exit Roller (Ref.No.34) Pick up Roller (Ref No.108) Separation Rubber (Ref. No.99) Document Feed Roller (Ref.No.154)
8 9 10 11
Transfer Roller (Ref.No.73) Pressure Roller (Ref.No.120) Heat Roller (Ref.No.127) Exit Roller (Ref.No.142)
3 months 3 months 3 months 3 months
If each part has got dirty, clean it with a damp cloth then dry thoroughly.
* These values are standard and may vary depending on usage conditions.
28
4.2.
PRINTING
The motor pinion rotates in the direction shown in the figure. The gears of fixing and developing parts are driven by the GEAR IDLER 67. The GEAR PAPER FEED ROLLER drives the roller. The GEAR CLUTCH runs idle and GEAR PICKUP PAPER is still.
29
4.3.
PRINTING (PAPER PICK UP)
During printing When the SOLENOID is turned ON, the LEVER PICK UP CLUTCH is hooked on the RING of GEAR CLUTCH. It causes the GEAR PICKUP PAPER to rotate. The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed. Even the SOLENOID is turned OFF, it can not stop on the way of a turn because the tip of LEVER PICK UP CLUTCH is on the CAM of GEAR PICKUP PAPER. When the tip of LEVER PICK UP CLUTCH returns to CAMs home position, the GEAR CLUTCH RING is unhooked, then the GEAR PICKUP PAPER is stopped.
30
4.4.
SCANNING (ADF)
DOCUMENT TRANSMISSION (ADF) When the tip of the document is set to a point of contact between the separation roller and the separation pad through the document feed roller, then the document is fed there separately. The document feed roller carries the document and the CIS reads it through the glass. The document is exited through the document feed roller.
31
4.5.
MAINTENANCE
If a black line, a white line or a dirty pattern appears on your recording paper, on your original, or on the fax document received by the other party, clean the white plate, scanner glass and lower glass.
4.5.1.
CLEANING THE INSIDE OF THE UNIT
If any of the following problems occurs, clean the inside of the unit: Document frequently misfeed. Black line, a white line or a dirty pattern appear on the original document when sending or copying. Caution: Be careful when handling the drum and toner unit. Do not use paper products, such as paper towels or tissues, to clean inside of the unit. 1. Disconnect the power cord and the telephone line cord. 2. Lift open the front cover ( ) , holding OPEN ( ).
3. Clean the document separation roller ( ) with a cloth moistened with

isopropyl rubbing alcohol, and let all parts dry thoroughly.
4. Hold the center part of the front cover ( ), and pull open the inner
cover ( ). Do not touch the transfer roller ( ).
32
5. Clean the document feeder roller ( ) with a cloth moistened with

isopropyl rubbing alcohol, and let all parts dry thoroughly. Clean the upper glass ( ) with a soft and dry cloth.
6. Push back the inner cover. 7. Remove the drum and toner unit ( ) by holding the two tabs.
8. Clean the lower glass ( ) with a soft and dry cloth.
9. Reinstall the drum and toner unit ( ) by holding the tabs.
33
locked.
11. Reconnect the power cord and the telephone line cord. Note:
Do not touch the transfer roller ( ).
34
4.6.
DOCUMENT JAMS
If the unit does not release the document during feeding, remove the jammed document as follows. 1. Lift open the front cover ( ), holding OPEN ( ).
2. Hold the center part of the front cover ( ), and pull open the
inner cover ( ). Do not touch the transfer roller ( ).
3. Remove the jammed document carefully ( ).
4. Push back the inner cover. 5. Close the front cover ( ) by pushing down on both sides,
until locked.
35
Note: Do not pull out the jammed document forcibly before opening the front cover.
4.7.
4.7.1.
RECORDING PAPER JAMS

When the recording paper has jammed in the unit
If the unit does not eject any recording paper during reception or copying, the recording paper has jammed and the display will show the following massage. The display will show the following.
1. Lift open the front cover ( ), holding OPEN ( ).
2. Remove the jammed paper.

When the recording paper has jammed near the drum and toner unit: Remove the jammed paper ( ) carefully by pulling it toward you. Do not touch the transfer roller ( ).
36
When the recording paper has jammed near the recording paper exit: 2-1. Pull the tension plate forward ( ), then remove the paper tray cover ( ).
2-2. Remove the recording paper ( ), then remove the drum and toner unit ( ) to allow the jammed paper ( ) to pull free from the rear cabinet.
2-3. Lift both green levers ( ) forward until they stop.
2-4. Remove the jammed paper ( ) from the fuser unit by pulling it upwards carefully, then install the drum and toner unit.
37
2-5. Push back the levers ( ) to the original position.

locked.
4.
Re-insert the recording paper ( ). Before re-inserting, make sure to fan and straighten the recording paper.
5.
Attach the paper tray cover ( ), then push back the tension plate ( ).
38
4.7.2.
When the recording paper is not fed into the unit properly
The display will show the following.
1. Pull the tension plate forward ( ), then remove the paper tray
cover ( ). Remove the recording paper ( ).
2.
Re-insert the recording paper. Attach the paper tray cover, then push back the tension plate. Before re-inserting, make sure to fan and straighten the recording paper.
39
5 DISASSEMBLY INSTRUCTIONS
40
5.1.
UPPER MAIN CABINET SECTION
CROSS REFERENCE: A1: HOW TO REMOVE THE OPERATION PANEL ASSY (P.43) A2: HOW TO REMOVE THE PICK UP UNIT (P.44) A3: HOW TO REMOVE THE PICK UP ROLLER (P.45) A4: HOW TO REMOVE THE OPERATION BOARD (P.46) A5: HOW TO REMOVE THE LOWER FLAME (P.47) A6: HOW TO REMOVE THE SEPARATION RUBBER (P.47) A7: HOW TO REMOVE THE TRANSFER ROLLER (P.48) A8: HOW TO REMOVE THE SEPARATION ROLLER (P.49)
41
5.2.
LOWER MAIN CABINET SECTION
CROSS REFERENCE: B1: HOW TO REMOVE THE BOTTOM PLATE (P.50) B2: HOW TO REMOVE THE ANALOG BOARD (P.50) B3: HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD (P.51) B4: HOW TO REMOVE THE LASER UNIT (P.51) B5: HOW TO REMOVE THE FAN UNIT (P.52) B6: HOW TO REMOVE THE LOW VOLTAGE POWER BOARD (P.52) B7: HOW TO REMOVE THE SOLENOID (P.53) B8: HOW TO REMOVE THE HANDSET HOLDER (P.53) B9: HOW TO REMOVE THE MAIN MOTOR (P.54) B10: HOW TO REMOVE THE FUSER UNIT (P.55) C1: HOW TO REMOVE THE CIS (P.56)
42
5.3.
HOW TO REMOVE THE OPERATION PANEL ASSY
43
5.4.
HOW TO REMOVE THE PICK UP UNIT
44
5.5.
HOW TO REMOVE THE PICK UP ROLLER
45
5.6.
HOW TO REMOVE THE OPERATION BOARD
46
5.7.
HOW TO REMOVE THE LOWER FLAME
5.8.
HOW TO REMOVE THE SEPARATION RUBBER
47
5.9.
HOW TO REMOVE THE TRANSFER ROLLER
48
5.10. HOW TO REMOVE THE SEPARATION ROLLER
49
5.11. HOW TO REMOVE THE BOTTOM PLATE
5.12. HOW TO REMOVE THE ANALOG BOARD
50
5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER BOARD
5.14. HOW TO REMOVE THE LASER UNIT
51
5.15. HOW TO REMOVE THE FAN UNIT
5.16. HOW TO REMOVE THE LOW VOLTAGE POWER BOARD
52
5.17. HOW TO REMOVE THE SOLENOID
5.18. HOW TO REMOVE THE HANDSET HOLDER
53
5.19. HOW TO REMOVE THE MAIN MOTOR
54
5.20. HOW TO REMOVE THE FUSER UNIT
55
5.21. HOW TO REMOVE THE CIS
56
5.22. NOTE FOR ASSEMBLING

5.22.1. FCC (DIGITAL BOARD)
5.22.2. DOCUMENT STACKER
5.22.3. THERMOSTAT
57
5.23. INSTALLATION POSITION OF THE LEAD
58
6 TROUBLESHOOTING GUIDE
6.1. USER RECOVERABLE ERRORS
If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only.
DISPLAY MESSAGE Polygon motor error. Refer to CALL SERVICE 1 (P.84). Laser beam error. Replace LSU unit. Refer to CALL SERVICE 2 (P.85). Fuser unit cannot heat up. Replace fuser unit. Refer to CALL SERVICE 3 (P.86). Fan motor error. Replace fan motor. Refer to CALL SERVICE 4 (P.87). There is something wrong with the drum unit. Replace the drum unit and the toner cartridge. CAUSE AND REMEDY
The document is not fed into the unit properly. Reinsert the document. If misfeeding occurs frequently, clean the document feeder rollers and try again. The drum unit is not inserted properly. Reinsert it correctly. The installed drum is worn out. Replace the drum unit with a new one. The memory (telephone numbers, parameters, etc.) has been erased. Re-program. The front cover is open. Close it. There is no space to store new entries in navigator directory. Erase unnecessary entries. The drum life is complete. Replace the drum unit immediately.
Recording paper was not fed into the unit properly. Reinsert the recording paper. The unit has a document in memory. See the other displayed message instructions to print out the document. The memory is full of received documents due to lack of recording paper or a recording paper jam, etc. Install paper or clear the jammed paper. When performing memory transmission, the document being stored exceeds the memory capacity of the unit. Transmit the entire document manually. The inside of the unit is extremely cold and cannot be operated. Use the unit in a warmer area. While the unit cannot be operated, the received documents are temporarily stored into the memory, and will be printed out automatically when the unit warms up. When making a copy, the document being stored exceeds the memory capacity of the unit. Press STOP to clear the message. Divide the document into sections. There is something wrong with the modem circuit. The other partys fax machine is busy or has run out of recording paper. Try again. Recording paper is not installed or the unit has run out of paper. Install paper. Recording paper is not fed into the unit properly. Reinstall paper. A recording paper jam occurred. Clear the jammed paper. [If the printout jams, please refer to RECORDING PAPER JAMS (P.36).] The unit is warming up. Wait for a while. The other partys fax machine does not offer the polling function. Check with the other party. The other partys fax machine is busy or has run out of recording paper. Try again.
59
DISPLAY MESSAGE
CAUSE AND REMEDY The document is jammed. Remove the jammed document. Attempted to transmit a document longer than 600 mm (23 5/8). Press the STOP document. Divide the document into two or more sheets and try again. to remove the
[Alternately, turn off service code #559 to enable sending of documents longer than 600 mm] (Refer to DOCUMENT JAMS (P.35).) The drum life is near to the end. Replace the drum unit as soon as possible. The toner life is complete. Replace the toner cartridge immediately.
The toner life is near to the end. Replace the toner cartridge as soon as possible.
A transmission error occurred. Try again. The inside of the unit is too cold. Let the unit warm up. Wait for a while. The fax message was printed on paper which is shorter than letter size paper. Use the appropriate size paper.
60
6.2.
PROGRAMMING AND LISTS
The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit.
6.2.1.
OPERATION
There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Functions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value, then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While programming, to cancel any entry, press the STOP key.
6.2.2.
OPERATION FLOW
61
6.2.3.
Code 501 502 514 520 521 522 523
SERVICE FUNCTION TABLE

Function Pause time set Flash time Bell signal detect time CED frequency select International mode select Auto standby select Receive equalizer select Set Value X 100 msec X 10 ms X 100msec 1:2100 Hz 2:1100 Hz 1:ON 2:OFF 1:ON 2:OFF 1: 2: 3: 4: 1: 2: 3: 4: 0 km 1.8 km 3.6 km 7.2 km 0 km 1.8 km 3.6 km 7.2 km Effective Range 001~600 01~99 1~9 1, 2 1, 2 1, 2 1~4 Default 030 70 3 1 1 1 1 Remarks ---------------------------See Symptom/Countermeasure Table for long distance and international calls in (P.118). See Symptom/Countermeasure Table for long distance and international calls in (P.118). The resolution reverts to the default when transmission is complete. Set RX equalizer to automatic mode.
524
Transmission equalizer select
1~4
529 544
Call Service Clear Document feed position adjustment value set Memory clear. ROM check DTMF single tone test Monitor on FAX communication select Modem test Scan check Motor test LED test LCD test KEY test ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number set FAX auto redial time set FAX auto redial time disconnection time set CNG transmit select
X mm
0~4
550 551 552 553
1:ON 2:OFF 1:OFF 2:PHASE B 3:ALL
1, 2 1~3
2 1
If it is difficult to feed documents, raise the set value. If multi documents feed occurs, lower the set value. See (P.64). See (P.64). See (P.64). Sets whether to monitor the line signal with the units speaker during FAX communication or not. See (P.64). See (P.64). See (P.64). See (P.64). See (P.64). See (P.64). Selects the number of times that ITS is redialed (not including the first dial). Sets the interval of ITS redialing. Sets the number of rings before the unit starts to receive a document in the TEL mode. Selects the number of redial times during FAX communication (not including the first dial). Sets the FAX redial interval during FAX communication. Lets you select the CNG output during FAX transmission. ALL: CNG is output at phase A. AUTO: CNG id output only when automatic dialing is performed. OFF: CNG id not output at phase A. Refer to (P.111). See Symptom/Countermeasure Table for long distance and international calls in (P.118). Refer to (P.112) and (P.118). See Symptom/Countermeasure Table for long distance and international calls in (P.118). Refer to (P.111) and (P.118). If the number of errors during transmission exceeds this value, the sending side terminates the call. Selects the FAX transmission level. Refer to (P.111)and (P.112). Used when there is an error problem. Refer to (P.118). ---------See (P.64).
554 555 556 557 558 561 571 572 573 590 591 592
X number of times X second X number of rings X number of times X second 1:OFF 2:ALL 3:AUTO
00~99 001~999 01~99 00~99 001~999 1~3
05 065 10 05 065 2
593
Time between CED and 300bps
594
Overseas DIS detection select
595
Receive error limit value set
596 598 599 628
Transmit level set Receiving sensitivity ECM frame size H.V.P.S. check
1:75 msec 2:500 msec 3:1 sec 1:detects at the 1st time 2:detects at the 2st time 1: 5% 2: 10% 3: 15% 4: 20% X dBm 43= -43 dBm 1:256 2:64
1~3
1, 2
1~4
- 15~00 20~48 1, 2
11 41 1
62
Code 630
Function Paper Jam Cause Distinction Code
Set Value
Effective Range
Default
Remarks 0:No Paper Jam 1:The paper was pulled into the unit. 2:The paper was longer than the maximum length of the register sensor. 3:The paper exit was not detected after the registration. 4:The paper was longer than the maximum length of the paper exit sensor. 5:The register sensor or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor chattered. 7:The paper exit sensor chattered. See (P.64). See the parts number of the tool. (P.241). The tool includes the operating manual for writing program. See (P.83). To reset the value to the default one, except History data. Please restart a power supply after clearing a memory. Adjusts the speed to start training during FAX transmission. Refer to (P.111) and
639 651
LSU test Write system program into the Flash Rom with a tool.
655 710
Cause Distinction Code of Call Service 3 Memory clear except History data
717
Transmit speed selection
718
Receive speed selection
721 722 763
Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer
771
1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:14400BPS 2:12000BPS 3:9600BPS 4:7200BPS 5:4800BPS 6:2400BPS 1:ON 2:OFF 1:ON 2:OFF 1:10 sec 2:20 sec 3:30 sec 1:35 sec 2:60 sec X 100 sec
1~6
1~6
Adjusts the speed to start training during FAX reception. Refer to (P.112) and
1, 2 1, 2 1~3
2 1 3
Selects the tone detection for pause in dialing. Sets the tone detection mode after redialing. Selects the CNG detection tone of friendly reception. Sets a higher value when the response from the other party needs more time during FAX transmission. Use this function when delay occurs in the line and communication. (ex. Mobile comm) does not work well. See (P.64). See (P.64). ------------------------------------See (P.73). See (P.116). See (P.116).
1, 2
774
T4 timer
00~99
00
815 852 853 854 874 875 880 881 882
Sensor & Vox check Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 list Journal 3 list
X msec X msec
1~5 1~7 060~200 060~200
3 4 90 90
63
6.3.
TEST FUNCTIONS
The codes listed below can be used to perform simple checks of some of the units functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions.
Test Mode Type of Mode Code Function Operation after code input 5 5 6 0: Recording paper feed 1: Auto Document feed (STANDARD) START 2: Auto Document feed (FINE) 3: Auto Document feed (SUPER FINE) 5 5 4 Telephone line circuit is connected automatically, output the following signals on the circuit line. START 1) OFF 2) 14400bps 3) 12000bps 4) 9600bps 5) 7200 bps 6) 4800bps 7) 2400bps 8) 300bps 9) 2100Hz 10) 1100Hz 5 5 1 Indicates the version and checks the sum of the ROM. START 5 5 8 Checks the LCD indication. Illuminates all the dots to check if they are normal. START Refer to OPERATION PANEL SECTION (P.131). 5 5 2 Outputs the DTMF as single tones. Used to check the frequencies of the individual DTMF tones. Refer to DTMF SINGLE TONE TRANSMIT SELECTION 1....ON (P.66). 2....OFF 5 5 7 START 5 6 1 START (any key) 5 5 5 6 3 9 5 5 0 START 6 2 8 START 6 7 7 START All LEDs above the operation panel board flash on and off, or are illuminated. Checks the button operation. Indicates the button code on the LCD while the button is pressed. Refer to BUTTON CODE TABLE (P.66), OPERATION PANEL SECTION (P.131). LED lights up, CIS scanning. Refer to CIS (Contact Image Sensor) SECTION (P.138). Laser radiates, Polygon rotates Refer to LSU SECTION (P.137). To reset the value to the default one, except the top margin (#853), left margin (#854), time / day (#001), logo (#002), Fax no. (#003), History and Directory data. Please restart a power supply after clearing a memory. Refer to HIGH VOLTAGE VALUE CHECK POINT (P.139).
MOTOR TEST
Service Mode
MODEM TEST
Service Mode
ROM CHECK LCD CHECK
Service Mode Service Mode
DTMF SINGLE TEST
Service Mode
LED CHECK KEY CHECK
Service Mode Service Mode
CIS TEST LSU TEST MEMORY CLEAR
Service Mode Service Mode Service Mode
High Voltage Power Supply Board CHECK FAN TEST
Service Mode
Service Mode
1:TEST OFF 2:High-speed rotation 3:Low-speed rotation
64
Test Mode
Type of Mode
SENSOR CHECK
Service Mode
Code Function Operation after code input 8 1 5 First of all, press the copy button, and confirm the action of ON/OFF. For each sensors operation, refer to SENSORS AND SWITCHES SECTION (P.175). D S C P R E D T * 3F * D 4 * V : LCD DISPLAY
D: Document sensor
D: Document set -: No document
S: Paper Feed Sensor

S: Read position -: No read position
C: Printer Cover Switch

C: Open -: Close
P: Paper sensor
P: Recording paper set -: No recording paper
R: Regist Sensor
R: Detect recording paper -: Not defect recording paper
E: Exit Sensor
E: Detect recording paper -: Not detect recording paper
D: Drum Sensor
D: DRUM set -: No DRUM
T: Toner Sensor
T: Toner sensor ON -: Toner sensor OFF
*: None 3F: Temperature of THERMISTOR

Hex (00-FF)
*: None D4: Temperature of Atmosphere

Hex (00-FF)
*: None V: VOX signal

V: Detect the tone on the line PRINT TEST PATTERN Service Mode 8 5 2 START -: Not detect 1. Press 852 then the SET key in the service mode. 2. As PATNO = is displayed on the LCD, enter the test pattern No. and press the SET key. 3. When No. = is displayed on the LCD, enter the printing number and press the SET key. (Press 00 for the infinite printing.) 4. MODE is displayed on the LCD. Press 0 to start printing or press 1 to go to the next screen. 5. When 1 is pressed at MODE, INTVL = is displayed on the LCD. Enter the printing interval (00~99 sec). 6. The printing repeats the designated number of times at the programmed printing intervals.
Note: The numbers in the boxes (XXX) indicate the keys to be input for the various test modes.
65
6.3.1.
DTMF SINGLE TONE TRANSMIT SELECTION
Note: After performing this check, do not forget to turn the setting off. otherwise, dialing in DTMF signal will not work.
6.3.2.
BUTTON CODE TABLE
66
6.3.3.
1. NO. 01
PRINT TEST PATTERN

3. NO.12
2. NO.08 These print test patterns are just image printing, and different from actual ones. When it is required to judge the print quality, compare with the printing of a nondefective machine.
67
6.4.
REMOTE PROGRAMMING
If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones). Therefore, travel to the customers location is not required. However, it is not possible to change all the parameters remotely (PROGRAM MODE TABLE(P.69)). The function used to accomplish this is remote programming. First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list (code: 999) from the customers fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES(P.68). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the changes were made correctly. Hint: Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter settings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the remote programming function will not work.
6.4.1.
ENTERING THE REMOTE PROGRAMMING MODE AND CHANGING SERVICE CODES
CROSS REFERENCE: PROGRAM MODE TABLE (P.69)
68
6.4.2.
PROGRAM MODE TABLE

Code 001 002 003 004 006 012 013 016 017 022 023 025 026 031 032 037 039 041 044 046 058 068 076 079 080 501 502 514 520 521 522 523 524 529 544 550 551 552 553 554 556 557 558 561 571 572 573 590 591 592 593 594 595 596 598 599 628 630 639 651 655 710 717 Function Set date and time Your logo Your fax telephone number Transmission report mode FAX ring count Remote TAM activation Dialing mode Paper size Ringer pattern Auto journal print Overseas mode Delayed transmission Auto CALLER ID list Distinctive ring Fax ring pattern Auto REDUCTION LCD contrast Remote FAX activation code Receive alert Friendly receive Scan contrast ECM Selection FAX tone Toner save Set default Pause time set Flash time Bell signal detect time CED frequency select International mode select Auto standby select Receive equalizer select Transmission equalizer select Memory clear for Call Service Document feed position adjustment value set Memory clear ROM check DTMF signal tone test Monitor on FAX communication Modem test Motor test LED test LCD test Key test ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number FAX auto redial time set FAX auto redial line disconnection time set CNG transmit select Time between CED and 300bps Overseas DIS detection select Receive error limit value set Transmit level set Receiving Sensitivity ECM Frame size H.V.P.S check Paper jam cause distinction LSU test White system program into the Flash ROM Cause distinction code of call service 3 Memory clear except History data Transmit speed select Set Value mm/dd/yy hh:mm ----------------2:ON / 3:OFF / 1:ERROR 1 to 9 rings ON/ID=11 / OFF 1:PULSE / 2:TONE LETTER / A4 / LEGAL A/B/C 1:ON / 2:OFF 1:NEXT FAX / 2:ERROR / 3:OFF ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:B-D / 2:A / 3:B / 4:C / 5:D 1:ON / 2:OFF NORMAL / DARKER ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:NORMAL 2:LIGHT 3:DARKER 1:ON / 2:OFF 1:ON / 2:OFF 1:ON / 2:OFF YES / NO 001~600 x 100msec 01~99 x 10ms 1~9 x 100msec 1:2100Hz / 2:1100Hz 1:ON / 2:OFF 1:ON / 2:OFF 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km --------0~4 xmm ----------------1:ON / 2:OFF 1:OFF / 2:Phase B / 3:ALL ----------------------------------------00~99 001~999sec 01~99 00~99 001~999sec 1:OFF / 2:ALL / 3:AUTO 1:75ms / 2:500ms / 3:1sec 1:1st / 2:2nd 1:5% / 2:10% / 3:15% / 4:20% -15~00dBm 20~48 1:256 / 2:64 ------------------------------------------------1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 Default Jan/01/2005 None None ERROR 2 OFF TONE A4 A ON ERROR OFF ON OFF B-D ON NORMAL ON CODE=*#9 ON ON NORMAL ON ON OFF NO 030 70 3 2100Hz ON ON 0 km 0 km --------2mm ----------------OFF OFF ----------------------------------------05 065 10 05 065 ALL 75ms 1st 10% 11 41 256byte ------------------------------------------------14400bps Remote Setting NG NG NG OK OK NG OK NG NG OK OK NG OK OK OK OK NG NG OK OK OK OK OK OK NG OK OK OK OK OK OK OK OK NG OK NG NG OK OK NG NG NG NG NG OK OK OK OK OK OK OK OK OK OK OK OK NG NG NG NG NG NG OK
69
Code 718 721 722 763 771 774 815 852 853 854 874 875 880 881 882 991 994 995 996 998 999
Function Receive speed select Pause tone detect Redial tone detect CNG detect time for friendly reception T1 timer T4 timer Sensor test Print test pattern Top margin Left margin DTMF ON time DTMF OFF time History list Journal 2 Journal 3 Setup list Journal list Journal 2 list Journal 3 list History list Service list
Set Value 1:14400/ 2:12000/ 3:9600/ 4:7200/ 5:4800/ 6:2400 1:ON / 2:OFF 1:ON / 2:OFF 1:10s / 2:20s / 3:30s 1:35s / 2:60s 00~99 100msec ----------------1~5 1~7 060~200msec 060~200msec 1:Start ----------------1:Start 1:Start 1:Start 1:Start 1:Start 1:Start
Default 14400bps OFF ON 30s 35s 00 ----------------3 4 90 90 -------------------------------------------------------------------------
Remote Setting OK OK OK OK OK OK NG NG OK OK OK OK NG NG NG OK OK OK OK OK OK
OK means can set. NG means can not set. Note: Refer to SERVICE FUNCTION TABLE (P.62) for descriptions of the individual codes. Example: If you want to set value in the 004 Transmission report mode, press the dial key number 1, 2 or 3 corresponding to the Set Value you want to select. (1:ERROR/2:ON/3:OFF)
70
6.4.3.
USER MODE (The list below is an example of the SYSTEM SETUP LIST the unit prints out.)
Note: The above values are the default values.
71
6.4.4.
SERVICE MODE SETTINGS (Example of a printed out list)
Note: The above values are the default values.
72
6.4.5.
HISTORY (Example of a printed out list)
Note: See the following descriptions of this report. Item No. (1) ~ (54) are corresponding to the listed items in DESCRIPTIONS OF THE HISTORY REPORT(P.74).
73
6.4.5.1.
DESCRIPTIONS OF THE HISTORY REPORT
(1) ROM VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit. If it is not recorded, NONE will be displayed. (4) YOUR TELEPHONE NUMBER The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) Not used (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit. (7) MONTH The shows the very first month, date, year and time set by the user after they purchased the unit. (8) DAY The shows the very first month, date, year and time set by the user after they purchased the unit. (9) YEAR The shows the very first month, date, year and time set by the user after they purchased the unit. (10) TIME The shows the very first month, date, year and time set by the user after they purchased the unit. (11) USAGE TIME The amount of time the unit has been powered ON. (12) FACTORY - NOW This shows how many days from factory production until the user prints out this history list. (13) TEL MODE The amount of time the TEL mode setting was used. (14) FAX MODE The amount of time the FAX mode setting was used. (15) Not used (16) Not used (17) FINAL RECEIVE MODE The last set receiving mode by the user. (18) TONE/PULSE SELECTION The most recently used setting used, either TONE or PULSE. (19) RECEIVE REDUCTION The compression rate when receiving. (20) SETTING NO. OF DIRECTORY The recorded directory stations (one touch dial). (21) NUMBER OF COPY The number of pages copied. (22) NUMBER OF RECEIVE The number of pages received. (23) NUMBER OF SENDING The number of pages sent. (24) NUMBER OF CALLER ID The number of times Caller ID was received. (25) Not used (26) Not used (27) Not used
74
(28) Not used (29) Not used (30) Not used (31) NUMBER OF PRINTING HELP The number of help lists printed until now. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEPTION The number of faxes received that were divided into more than one sheet since the unit was purchased. (33) Not used. (34), (35) Not used. (36) FAX MODE Means the unit received a fax message in the FAX mode. (37) MAN RCV Means the unit received a fax message by manual operation. (38) FRN RCV Means the unit received a fax message by friendly signal detect. (39) Not used (40) RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely. (41) PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. (42) TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (43) Not used (44) IDENT Means the unit detected Ring Detection. (45) Not used (46) Not used (47) Not used (48) Not Used (49) Not Used (50) Printing number of the drum unit (51) Paddle rotation number of the drum unit (52) CALL SERVICE 3 failure cause record (the latest) (53) CALL SERVICE 3 failure cause record (the last time) (54) CALL SERVICE 3 failure cause record (the second last time)
75
6.5.
6.5.1.
TROUBLESHOOTING DETAILS
OUT LINE
Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need to determine the problem. Test the unit using the simple check list on SIMPLE CHECK LIST(P.78). Difficult problems may be hard to determine, so repeated testing is necessary.
6.5.2.
STARTING TROUBLE SHOOTING
Determine the symptom and the troubleshooting method.
CROSS REFERENCE: USER RECOVERABLE ERRORS(P.59) SIMPLE CHECK LIST(P.78) DIGITAL BOARD SECTION(P.208) POWER SUPPLY BOARD SECTION(P.144)
76
6.5.3.
INITIALIZATION
There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about 10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the standby mode after cleaning or detecting the rest of toner.
77
6.5.4.
SIMPLE CHECK LIST
Note: Check according to the service code referring to TEST FUNCTIONS (P.64)
78
6.5.5. 6.5.5.1.
SIMPLIFIED TROUBLESHOOTING GUIDE PRINTING

Countermeasure Replace drum unit Check the transfer roller and spring Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.140) Check the heat roller and the pressurized roller and the spring and the heat lamp and the thermistor Failed the power supply board Go to POWER SUPPLY BOARD SECTION (P.144) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Dust on the path of the laser beam Clean the path of the laser beam Dust on the developing roller Replace drum unit Failed the heat roller or the pressuizedr roller Check the heat roller and the pressurized roller Failed LSU Go to LSU SECTION (P.137) Failed drum unit Replace drum unit Failed the gear Check the gear Failed the engine motor Go to ENGINE MOTOR (P.135) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Scratch on the OPC drum Replace drum unit Static electricity on the documents (when Check the connection between the parts around CIS and earth copying) Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the pickup roller and the regist roller and Clean the pickup roller and the regist roller and the feed roller the feed roller and the eject roller and the heat and the eject roller and the heat roller and the pressure roller roller and the pressure roller Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Dirty the recording paper path Clean the recording paper path Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.137) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.138) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Short toner Supply toner Failed drum unit Replace drum unit Life of drum unit is over Replace drum unit Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed drum unit Replace drum unit Failed LSU Go to LSU SECTION (P.137) Failed the high-voltage terminal Check the high-voltage terminal Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Failed the digital board Check the digital board Failed CIS (when copying) Go to CIS (Contact Image Sensor) SECTION (P.138) Failed the developer roller (31.4mm pitch) Replace drum unit Failed the OPC drum (75.4mm pitch) Replace drum unit Failed the heat roller (62.8mm pitch) Check the heat roller Failed the charge blush (21mm pitch) Replace drum unit Failed the high voltage power supply board Go to HIGH VOLTAGE SECTION (P.140) Too thick or too thin recording paper Use the recording paper from 16lb to 24lb Failed Failed Failed Failed Failed Cause drum unit transfer unit the high-voltage terminal the high voltage power supply board fuser unit
No. Symptom 1 GHOST IMAGE (P.88)
2 DARK OR WHITE VERTICAL LINE (P.89)
3 DARK OR WHITE HORIZONTAL LINE (P.90)
4 DIRTY OR HALF DARKNESS BACKGROUND (P.91)
5 BLACK PRINT (P.92)
6 LIGHT PRINT (P.93)
7 BLACK DENSITY IS LIGHT OR UNEVEN(P.94)
8 BLANK PRINT (P.95)
9 BLACK OR WHITE POINT (P.95)
79
6.5.5.2.
RECORDING PAPER FEED

Cause Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty the pressure roller or the heat roller Failed the spring of pressure roller Too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Dirty or failed the paper feed roller Dust on the recording paper path Failed LSU Over the max capacity of the recording paper Too thick or too thin recording paper Dirty or failed the pickup roller Dirty or failed the pickup rubber Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Dirty or failed the pressure roller Dirty or failed the heat roller Dust on the recording paper path Failed the paper feed roller Failed the gear Failed the engine motor Failed the paper feed sensor lever Failed the paper feed sensor Failed the exit sensor lever Failed the exit sensor Too thick or too thin recording paper Not set the toner bottle Dirty the recording paper path Dirty the pressure roller Dirty the regist roller Failed the high-voltage terminal Failed the high voltage power supply board Countermeasure Clean or replace the pickup roller Clean or replace the separation rubber Clean the pressure roller and the heat roller Replace the spring of pressure roller Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Clean or replace the regist roller Clean the recording paper path Replace LSU Set up to MAX 150 sheets Use the recording paper from 16lb to 24lb Clean or replace the pickup roller Clean or replace the separation rubber Check the gear Go to ENGINE MOTOR (P.135) Check the regist sensor (paper top sensor) lever ----Clean or replace the pressure roller Clean or replace the heat roller Clean the recording paper path Replace the regist roller Check the gear Go to ENGINE MOTOR (P.135) Check the regist sensor (paper top sensor) lever ----Check the exit sensor lever Go to PAPER EXIT SENSOR..... PAPER JAMMED (P.179) Use the recording paper from 16lb to 24lb Set toner bottle Clean the recording paper path Clean the pressure roller Clean the regist roller Check the high-voltage terminal Go to HIGH VOLTAGE SECTION (P.140)
No. Symptom 1 MULTIPLE FEED (P.96) 2 THE RECORDING PAPER IS WAVED OR WRINKLED (P.96) 3 SKEW (P.97)
4 THE RECORDING PAPER DOES NOT FEED (P.98)
5 THE RECORDING PAPER JAM(P.99)PAPER JAMMED ON THE LCD
6 BACK SIDE OF THE RECORDING PAPER IS DIRTY(P.101)
80
6.5.5.3.
COPY AND FAX

Cause Failed the document sensor lever Failed the document sensor Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Dust or scratch on the document paper path Failed the gear Failed the ADF motor Failed the ADF cover open switch lever Dirty or failed the separation roller Dirty or failed the separation rubber Failed the separation spring Countermeasure Replace the document sensor lever Go to DOCUMENT SENSOR (P.161) Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring Clean the document paper path Check the gear Go to ADF MOTOR (P.136) Replace the ADF cover open switch lever Clean or replace the separation roller Clean or replace the separation rubber Replace the separation spring
No. Symptom 1 NO DOCUMENT FEED (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) DOCUMENT JAM (NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) MULTIPLE DOCUMENT FEED(NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.) (P.102) 2 SKEW (ADF) (P.104)
3 THE SENT FAX DATA IS SKEWED (P.105) 4 THE RECEIVED FAX DATA IS SKEWED (P.105) 5 THE RECEIVED COPIED DATA EXPANDED (P.106) OR IS
6 BLACK OR WHITE VERTICAL LINE IS COPIED (P.107) 7 AN ABNORMAL IMAGE IS COPIED (P.108)
Dust or scratch on the document paper path Failed the document feed roller Failed the document guide The cause of ADF The cause of scanner glass Problem with the other FAX machine The cause of printing Problem with the other FAX machine Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Dirty or failed the white plate (2 places) Dirty or failed the glass board The cause of printing Failed CIS Dirty or failed the white plate (2 places) Dirty or failed the glass board Dirty or failed the drive roller (at ADF) Dirty or failed the document feed roller (at ADF) Dirty or failed the separation roller (at ADF) Failed CIS movement (at SG) Failed CIS The cause of printing
Clean the document paper path Replace the document feed roller Replace the document guide Go to SKEW (ADF)(P.104) ---Go to SKEW (ADF)(P.104) Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Clean or replace the white plate Clean or replace the glass board Go to DARK OR WHITE VERTICAL LINE (P.89) Go to CIS (Contact Image Sensor) SECTION (P.138) Clean or replace the white plate Clean or replace the glass board Clean or replace the drive roller Clean or replace the document feed roller Clean or replace the separation roller Replace the belt or the gear or the shaft or the ADF motor Go to CIS (Contact Image Sensor) SECTION (P.138) Go to DARK OR WHITE VERTICAL LINE (P.89)
81
6.5.5.4.
Others
Countermeasure Select the legal mode in the user programming mode Go to DRUM SENSOR (P.177) Go to LSU (Laser Scanning Unit) SECTION (P.173) Go to TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM (P.182) Replace the paper sensor lever Go to PAPER SENSOR..... OUT OF PAPER (P.179) Replace the top cover open switch lever Go to TOP COVER OPEN SWITCH (P.177) Check the connector and LSU and the digital board Check the connector and LSU and the digital board Check the connector and the fuser and the thermistor and the digital board Check the connector and the fan motor and the digital board
No. Symptom Cause 1 Cannot print legal size Not selected the legal mode 2 CHECK DRUM on the The drum unit can not be detected. Drum Sensor trouble LCD Mechanical shutter trouble 3 CHANGE DRUM on the The toner sensor cannot detect the toner LCD sensor signal. 4 OUT OF PAPER on the Failed the paper sensor lever LCD Failed the paper sensor 5 COVER OPEN on the Failed the top cover open switch lever LCD Failed the top cover open switch 6 CALL SERVICE 1 on the The polygon motor of LSU is unusually LCD 7 CALL SERVICE 2 on the The laser of LSU is unusually LCD 8 CALL SERVICE 3 on the The fuser temperature is unusually LCD 9 CALL SERVICE 4 on the The fan motor is unusually LCD
82
6.5.6.
CALL SERVICE TROUBLESHOOTING GUIDE
Call Service related error is most frequent. Call Service 1 ----- Polygon doesnt rotate......... Refer to LSU (Laser Scanning Unit) SECTION (P.173). First, listen to the sound. If rotation sound isnt heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound is heard, check XREADY signal. Call Service 2 ----- Laser isnt output.......... Refer to LSU (Laser Scanning Unit) SECTION (P.173) This can be judged only by referring to signal. Check 5V line, XHSYNC, SPC, VIDEO, LDON. Call Service 3 ----- Detection of fixing temperature.......... Refer to HEAT LAMP CONTROL CIRCUIT (P.188) *Service mode *655 tells the detection number and 3 latest temperatures of the thermistor. The cause distinction code of the Call Service 3 and the thermistor temperature is displayed. Maximum 3 latest temperatures are displayed showing the newest on the left. [AABB CCDD EEFF] AA, CC and EE show the cause distinction code and BB, DD and FF show their temperature. Cause distinction code 00: means that CALL SERVICE 3 has not been appeared. 01: means that it did not reach 56C within 22 seconds since the heater was turned ON. 03: means that it did not reach the secondary stabilizing temperature (160C) within 35 seconds from 56C. 04: means that it became T2-40deg (120C or below) after T2; the secondary stabilizing temperature (160C). (The heater has burnt out.) 05: means that it became over 220C. 06: means that during printing the SHORT of the thermistor (AD: 01h or below) was detected. 07: means that the thermistors SHORT (AD:00h) and OPEN (AD: F9h or over) were detected. Call Service 4 ----- Rotation of Fan.......... Refer to FAN MOTOR SECTION (P.170) Connector isnt inserted firmly, dust is caught in and the fan is broken. * As for Call Services 1, 2 and 4, turn the power OFF then ON to restart. <Note>
Once CALL SERVICE3 is displayed, the unit does not disappear until the Factory Setup or Service Function #529 is executed. Therefore Service Function #529 should be executed before the confirmation, and #529 should be done after the countermeasure.
83
6.5.6.1.
CALL SERVICE 1
"CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate. The rotation of the polygon motor is detected by IC606-32pin (XREADY).
84
6.5.6.2.
CALL SERVICE 2
"CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected. The synchronous signal out of the LSU is detected by IC 606-33pin. (XHSYNC)
Note: As for the "Pulse" waveform of the above flow chart, see the timing chart.
85
6.5.6.3.
CALL SERVICE 3
"CALL SERVICE 3" means that the temperature of the fuser does not rise up to or exceed a constant temperature. The temperature is monitored with the thermistor inside the fuser and detected with the voltage input into IC 606-4pin.
*When Call Service 3 is occurred, the cause can be distinguished. Refer to page 80 for details.
86
6.5.6.4.
CALL SERVICE 4
"CALL SERVICE 4" means that the FAN does not run or the running of the FAN cannot be detected normally. The running of the FAN is detected by IC 605-91pin. "CALL SERVICE 4" is displayed when it detects NG five times continuously. After repairing, copy five times.If CALL SERVICE 4 is displayed,check again.
87
6.5.7. 6.5.7.1.
PRINT GHOST IMAGE
CROSS REFERENCE: HIGH VOLTAGE SECTION(P.140) POWER SUPPLY BOARD SECTION(P.144)
88
6.5.7.2.
DARK OR WHITE VERTICAL LINE
Note: When wiping the lower glass, reflecting mirror and LSU lens, use a dry and soft cloth. CROSS REFERENCE: LSU SECTION (P.137)
89
6.5.7.3.
DARK OR WHITE HORIZONTAL LINE
CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140)
90
6.5.7.4.
DIRTY OR HALF DARKNESS BACKGROUND
91
6.5.7.5.
BLACK PRINT
CROSS REFERENCE: HIGH VOLTAGE SECTION (P.140) LSU SECTION (P.137)
92
6.5.7.6.
LIGHT PRINT
93
6.5.7.7.
BLACK DENSITY IS LIGHT OR UNEVEN
94
6.5.7.8.
BLANK PRINT
6.5.7.9.
BLACK OR WHITE POINT
95
6.5.8. 6.5.8.1.
RECORDING PAPER FEED MULTIPLE FEED
6.5.8.2.
THE RECORDING PAPER IS WAVED OR WRINKLED
96
6.5.8.3.
SKEW
97
6.5.8.4.
THE RECORDING PAPER DOES NOT FEED
CROSS REFERENCE: SENSOR SECTION (P.132) MOTOR SECTION (P.135)
98
6.5.8.5.
THE RECORDING PAPER JAM
CROSS REFERENCE: PAPER EXIT SENSOR..... PAPER JAMMED (P.179) FAN MOTOR SECTION (P.170) REGIST SENSOR (P.178) When the recording paper jam is occurred, the service
mode *630 distinguishes the cause. 0:No Paper Jam 1:Failed pick up 2:The paper top sensor is not turned OFF although the fixed time had passed since the sensor was turned ON.
99
3:The paper eject sensor is not turned ON although the fixed time had passed since the paper top sensor was turned ON. 4:The paper eject sensor is not turned OFF although the fixed time had passed since it was turned ON. 5:The register sensor (paper top sensor) or paper exit sensor was turned ON before the motor started to rotate. 6:The register sensor (paper top sensor) chattered. 7:The paper exit sensor chattered.
100
6.5.8.6.
BACK SIDE OF THE RECORDING PAPER IS DIRTY
101
6.5.9. 6.5.9.1.
ADF (Auto document feed) SECTION NO DOCUMENT FEED,DOCUMENT JAM and MULTIPLE DOCUMENT FEED.
CROSS REFERENCE: SENSOR SECTION (P.132)
102
CROSS REFERENCE: MOTOR SECTION (P.135) 103
6.5.9.2.
SKEW (ADF)
104
6.5.9.3.
THE SENT FAX DATA IS SKEWED
CROSS REFERENCE: SKEW (ADF) (P.104)
6.5.9.4.
THE RECEIVED FAX DATA IS SKEWED
CROSS REFERENCE: SKEW (P.97)
105
6.5.9.5.
THE RECEIVED OR COPIED DATA IS EXPANDED
106
6.5.9.6.
BLACK OR WHITE VERTICAL LINE IS COPIED
107
6.5.9.7.
AN ABNORMAL IMAGE IS COPIED
CROSS REFERENCE: CIS (Contact Image Sensor) SECTION (P.138)
108
6.5.10. COMMUNICATION SECTION

Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in DEFECTIVE FACSIMILE SECTION (P.110).
No. Symptom 1 The paper dose not feed properly when faxing. (Copying is also not possible.) Content Troubleshooting Possible cause Problem with the feeding mechanism. (Refer to TRANSMIT PROBLEM (P.110) Problem with the service line or with the receivers fax. (Refer to SOMETIME THERE IS A TRANSMIT PROBLEM (P.111) Problem with the service line or with the transmitters fax. (Refer to RECEIVE PROBLEM (P.112) Problem with the electric circuit. (Refer to THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE (P.113) Problem with the service line.
The fax transmits successfully one time and fails another. Troubleshooting (Copying is also possible.)
The fax receives successfully one time and fails another. Troubleshooting (Copying is also possible.)
The fax completely fails to transmit or receive. (Copying is also possible.)
Troubleshooting
6 7
The fax fails either to transmit or receive when making a long distance or an international call. (Copying is also possible.) The fax image is poor when transmitting or receiving during a long distance or international call. No.1-No.5
Detailed description of the possible causes (Similar to troubleshooting items No.2 and No.3.) The troubleshooting procedure for each error code will be printed on the communication result report.
(Refer to HOW TO OUTPUT THE JOURNAL REPORT (P.118)
109
6.5.10.1. DEFECTIVE FACSIMILE SECTION 6.5.10.1.1. TRANSMIT PROBLEM
CROSS REFERENCE: CLEANING THE INSIDE OF THE UNIT (P.32) ADF (Auto document feed) SECTION (P.102) OPERATION PANEL SECTION (P.131)
110
6.5.10.1.2. SOMETIME THERE IS A TRANSMIT PROBLEM
Note: 596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). 717: Transmit speed select represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62).
111
6.5.10.1.3. RECEIVE PROBLEM

Confirm the following before starting troubleshooting. Is the recording paper installed properly? Refer to the next page.
Note: 596: Transmit level set represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62). 718: Receive speed select represents a service code. Refer to the SERVICE FUNCTION TABLE (P.62).
112
For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data. In this case, [MEMORY FULL] and its main cause (for example, OUT OF PAPER) are displayed on the LCD. Accordingly, by solving the main problem, [MEMORY FULL] can be canceled and the receiving problem can solved. Please refer to USER RECOVERABLE ERRORS (P.59) for the above items. Also, when it actually becomes a hardware deformity, please check each sensor.
6.5.10.1.4. THE UNIT CAN COPY, BUT CANNOT TRANSMIT/RECEIVE
CROSS REFERENCE: TEST FUNCTIONS (P.64)
113
6.5.11. SPECIAL SERVICE JOURNAL REPORTS

Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to PROGRAM MODE TABLE(P.69).) The JOURNAL report only gives you basic information about a communication, but the other two journal reports provide different information on the same item (communication).
HOW TO READ JOURNAL REPORTS: Example: 1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date. For further details, see JOURNAL 2 and JOURNAL 3. 114
6.5.11.1. JOURNAL 2
Refer to JOURNAL 2 in PRINTOUT EXAMPLE(P.116). Journal 2 displays the additional detailed information about the last 35 communications. Descriptions: (1) RCV. MODE Indicates which receive mode the unit was in when the unit received a fax message. This information is also displayed when the unit transmitted a fax message. (2) SPEED Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last pages communication speed. If there is a communication error, ? is displayed. (3) RESOLUTION Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last pages resolution. If there is a communication error, ? is displayed. (4) RCV-TRIG. (CNT.) Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in PRINTOUT EXAMPLE(P.116). The values in parentheses indicate how many times the trigger has been used. (For example, 0003 means three times.)
No. 1 2 3 4 5 Display FAX MODE MAN RCV RMT DTMF PAL DTMF TURN-ON Means the Means the Means the Means the telephone. Means the unit unit unit unit Function received a fax message in the FAX mode. received a fax message by manual operation. detected DTMF (Remote Fax activation code) entered remotely. detected DTMF (Remote Fax activation code) entered by a parallel connected
unit started to receive after 10 rings. (Remote Turn On: Service Code #573)
(5) ERRORMEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in PRINTOUT EXAMPLE(P.116), it shows the fax message was received in memory due to PAPER OUT error. NO RESPONSE DISAPPEARED ON JOURNAL The NO RESPONSE DISAPPEARED ON JOURNAL displays the information about the last 10 communications terminated by No Response. (Some of the communications terminated by No Response were not displayed in the JOURNAL.) When a fax transmission cannot be performed because the other partys unit is set to the TEL mode, No response will be printed.
115
6.5.11.2. JOURNAL 3
Refer to JOURNAL 3 in PRINTOUT EXAMPLE(P.116). Description (6) ENCODE Compression Code: MH/MR/MMR (7) MSLT MSLT means Minimum Scan Line Time. Used only at the factory. (8) EQM EQM means Eye Quality Monitor. Used only at the factory. 0E: KX model 00: Unknown 79: UF model 19: Xerox model (10) MAKER CODE This shows a 2 digit code of the other partys fax machine brand. (9) ERROR LINE (RX) When an error occurs while receiving a fax, this shows the number of error lines.
6.5.11.3. PRINTOUT EXAMPLE
116
117
6.5.11.4. HOW TO OUTPUT THE JOURNAL REPORT

1. Press the MENU button. 2. Press #, then 8 and 3. 3. Press the START/COPY/SET button. 4. The report prints out.
CROSS REFERENCE: FEATURES(P.10) Error code table:

(1) CODE (2) RESULT (3) MODE SYMPTOM Countermeasure* PRESSED THE STOP KEY SND & RCV DOCUMENT JAMMED SND NO DOCUMENT SND THE COVER WAS OPENED SND COMMUNICATION ERROR SND & RCV COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT SND COMMUNICATION ERROR SND COMMUNICATION ERROR RCV COMMUNICATION ERROR RCV ERROR-NOT YOUR UNIT RCV COMMUNICATION ERROR RCV MEMORY FULL RCV CANCELED SND COMMUNICATION ERROR Communication was interrupted by the STOP button. The document paper is jammed. No document paper. The cover is open. --------Transmission is finished when the T1 TIMER expires. DCN is received after DCS transmission. FTT is received after transmission of a 2400BSP training signal. No response after post message is transmitted three times. RTN and PIN are received. No response after FTT is transmitted. No post message. RTN is transmitted. PIN is transmitted (to PRI-Q). PIN is transmitted. Reception is finished when the T1 TIMER expires. DCN is received after DIS transmission. DCN is received after FTT transmission. DCN responds to the post message. DCN is received before DIS reception. Reception is not EOP, EOM PIP, PIN, RTP or RTN. No response at the other party after MCF or CFR is transmitted. DCN is received after CFR transmission. Carrier is cut when the image signal is received. The document was not received due to memory full. The multi-station transmission was rejected by the user.
28 40 41 42 43 44 46 48 49 50 51 52 54 58 59 65 65 68 70 72 75 79 FF
1 2 3 4 5 6 7 8 8 8 9 11 13 14 2 2 13 13 16
SND & RCV Modem error. For the DCN, DCN, etc. abbreviations, refer to MODEM SECTION (P.210).
12
SND=TRANSMISSION / RCV=RECEPTION Most fax communication problems can be resolved by the following steps. 1. Change the transmit level. (Service code: 596, refer to SERVICE FUNCTION TABLE(P.62).) 2. Change the TX speed/RX speed. (Service code: 717/718, refer to SERVICE FUNCTION TABLE (P.62).)
118
Note*: If the problem remains, see the following Countermeasure flow chart.
119
120
121
122
123
124
125
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6.5.12. INITIALIZING ERROR

After the power is turned on, the ASIC (IC606) initializes and checks each IC. The ROM (IC607), SDRAM (IC604), and MODEM (IC600) are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows.
CROSS REFERENCE: NG EXAMPLE (P.209) POWER SUPPLY BOARD SECTION (P.144)
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6.5.13. ANALOG BOARD SECTION

This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with the H/S, trace that signal route locally with the following Check Sheet and locate the faulty point.
6.5.13.1. CHECK SHEET
Note: { }: Inside the digital board
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6.5.13.2. DEFECTIVE ITS (Integrated Telephone System) SECTION

1. No handset and speakerphone transmission / reception Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker (receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving). Check the components at that point. CHECK SHEET(P.128) is useful for this investigation. 2. No pulse dialing
3. No ring tone (or No bell)
4. No tone dialing
CROSS REFERENCE: CHECK SHEET (P.128) CROSS REFERENCE: CHECK SHEET (P.128) NCU SECTION (P.161)
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6.5.13.3. DETECTIVE TAM INTERFACE SECTION

1. The FAX turns on, but does not arrive through TAM.
CROSS REFERENCE: TAM INTERFACE SECTION (P.164) 2. A FAX is received, but wont switch from TAM to FAX.
CROSS REFERENCE: ANALOG BOARD SECTION (P.128) TAM INTERFACE SECTION (P.164)
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6.5.13.4. OPERATION PANEL SECTION

Refer to TEST FUNCTIONS (P.64). 1. NO KEY OPERATION
2. NO LCD INDICATION
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6.5.13.5. SENSOR SECTION

Refer to SENSORS AND SWITCHES for the circuit description. Perform an SENSOR CHECK to determine if the sensor is operating correctly. 1. Check the document sensor .......... CHECK DOCUMENT
2. Check the paper feed sensor.......... REMOVE DOCUMENT
3. Check the hook switch
4. Check the cover open switch.......... COVER OPEN
132
5. Check the DRUM sensor.......... CHECK DRUM
6. Check the regist sensor.......... FAILED PICKUP
7. Check the paper sensor.......... OUT OF PAPER
8. Check the exit switch.......... PAPER JAMMED
133
9. Check the toner sensor.......... TONER LOW, CHANGE DRUM As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during initializing operation. Refer to SENSORS AND SWITCHES SECTION (P.175).
CROSS REFERENCE: SENSORS AND SWITCHES SECTION (P.175)
134
6.5.13.6. MOTOR SECTION 6.5.13.6.1. ENGINE MOTOR
135
6.5.13.6.2. ADF MOTOR
136
6.5.13.7. LSU SECTION
CROSS REFERENCE: LSU (Laser Scanning Unit) SECTION (P.173)
137
6.5.14. CIS (Contact Image Sensor) SECTION
138
6.5.15. HIGH VOLTAGE VALUE CHECK POINT

Measurement Procedure 1. Open the TOP cover. 2. Remove the developing unit, if it is equipped. 3. Open the TOP cover, and turn ON the TOP cover SW. (Push the TOP cover SW with a sharp-tipped insulator or insert folded paper, etc. to the slit.) 4. The unit enters the service mode when the TOP cover is open, then push *628. (Dont push the START button.) 5. Touch the output terminals under test with the high voltage probes. 6. Push the START button. (This causes to output high voltage from each terminal, so be careful not to touch them. The sound Pi Pi Pi warns that the high voltage is outputting.) 7. When the measurement is finished, push the STOP button. (The high voltage output is stopped.) 8. Repeat the items No. 5~7 until the measurement is finished. 9. When the measurement is finished, turn OFF the TOP cover SW. Output voltage of each terminal
No. BIAS Name CHG (Charge) DEV (Developing) TRA (Transfer) Specified output voltage -1000V -200V -1000V The range of specified output voltage -1000V 30V -200V 15V -1000V 100V
* As for the High Voltage test equipment, FLUKE 85 (MULTI METER)+ HIOKI (HV PROBE 9014) or the equivalent should be used.
139
6.5.16. HIGH VOLTAGE SECTION
140
141
142
* This Adjustment should be done with a single High Voltage Board. * As for the High Voltage Probe, HV PROBE 9014 of HIOKI electric co. or the equivalent should be used. * As for the tester, FLUKE 85 III multi meter or the equivalent should be used. * Be careful not to touch the terminals during adjustment because the high voltage is used.
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6.5.17. POWER SUPPLY BOARD SECTION 6.5.17.1. KEY COMPONENTS FOR TROUBLESHOOTING
Check the following parts first: F101, D101-D104, C106, Q101, PC101 and IC101. This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding voltage test, intentional short circuit test, etc. Caution: If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point. In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary side. Check the primary side first.
144
6.5.17.2. TROUBLESHOOTING FLOW CHART
145
6.5.17.3. BROKEN PARTS REPAIR DETAILS

(D101~D104) Check for a short-circuit in terminal 4. If D101~D104 is short-circuit, F101 will melt (open). In this case, replace all of the parts (D101~D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101. This is due to a very high voltage through the Gate circuit which is composed of R109 and IC101. You should change all of the parts listed as follows. F101, Q101, R109, IC101 (D201) If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester.
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7 CIRCUIT OPERATIONS
7.1. CONNECTION DIAGRAM
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7.2.
GENERAL BLOCK DIAGRAM
The following is an outline of each device IC on the digital board. 1. ASIC (IC606) This custom IC is used for general FAX operations.
(1) CPU: This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result, the CPU only needs to process the results. Real time clock. Decords the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.
(2) (3) (4) (5) (6) (7)
RTC: DECODER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT:
(8) MOTOR I/F:
2. G/A (IC605) (1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface. 3. ROM (IC607) This 8MB FLASH ROM contains all of the program instructions on the unit operations. 4. Synchronous Dynamic RAM (IC604) This SDRAM is used for CPU work and receiving memory and page memory. 5. MODEM (IC600) Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID signal. 6. Read Section CIS image sensor to read transmitted documents. 7. LSU (Laser Scanning Unit) Forms the images on the OPC drum by rotating polygon motor and reflecting the laser beam against polygon. 8. Analog Board Composed of ITS circuit and NCU circuit. 9. Sensor Section Composed of 4 switches and 5 sensors. 10. Power Supply Board Switching Section Supplies +5V and +24V to the unit and controls the HEATER. 11. High Voltage Power Supply Board Section Supplies bias need for the printing operation: bias of the DRUM, Developing and Transcription. 12. Fixing Unit Composed heat lamp, thermistor and thermal fuse.
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7.3.
7.3.1. 7.3.1.1.
FACSIMILE SECTION
DIGITAL SECTION DIGITAL BLOCK DIAGRAM
CN610 TO TXMOTOR CN607 TO PC CN613 TO SMPS
+5V +24V
ROM IC607
XROMCS
MOTOR DRIVER IC610
RESET
RESET/REGULATOR IC608
+3.3V
PC I/F SDRAM IC604

SDCLK etc
RESET
+5V +3.3V +2.5V
CPU ASIC IC606
CN608 TO CIS
A/D Image Processor
MODEM IC600 BUS I/F FSK IC IC602
Print Controller
CLK(16MHz)
CN600 TO ANALOG
LINEOUT LINEIN
CN611 TO POLY
CS
INT
CN612 TO LASER
G/A IC605
VOLIN/VOLOUT
EVOL IC611
CN606 TO OPE
ANALOG ASIC Controll E-VOL Controll SENSOR Detect FAN Controll Motor Controll I/O port FSK IC Controll
PS601
PS600
MOTOR DRIVER IC609
CN609 TO RXMOTOR
CN603 TO PICK
CN604 TO EXIT
CN601 TO TNR
CN602 TO FAN
CN614 TO HVPS
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7.3.1.2.
ASIC (IC606)
This model uses a Z80 equivalent CPU operating at 16MHz. Many of the peripheral functions are handled by custom designed LSIs. As a result,the CPU only needs to process the results. Real time clock. Decodes the address. Controls the SELECT signal of ROM or RAM and bank switching. Controls the polygon motor and outputs the VIDEO signal to LSU. I/O Port Interface. Sends beep tones,etc. Convert the analog signal to the digital signal. Controls the SCAN Motor.
This custom IC is used for general FAX operations.

(1) CPU:
(2) (3) (4) (5) (6) (7)
RTC: DECORDER: ROM/RAM I/F: LSU I/F: I/O PORT: ANALOG UNIT:
(8) MOTOR I/F:
7.3.1.3.
ROM (IC607)
This 8MB FLASH ROM contains all of the program instructions on the unit operations.
7.3.1.4.
GATE ARRAY (IC605)
(1) OPERATION PANEL I/F: Serial interface with Operation Panel. (2) ANALOG GATE ARRAY I/F: Controls the ANALOG GATE ARRAY. (3) MOTOR I/F: Controls the ENGINE Motor. (4) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR. (5) SENSOR I/F: Controls the LED and detect the sensor signal. (6) I/O PORT: I/O Port Interface.
7.3.1.5.
SYNCHRONOUS DYNAMIC RAM (IC604)
This SDRAM is used for CPU work and receiving memory and page memory.
7.3.1.6.
MODEM(IC600)
Performs the modulation and the demodulation for FAX communication. Detects the CALLER ID (DTMF) signal.
7.3.1.7.
FSK RECEIVER (IC602)
Detects the CALLER ID (FSK) signal. Description of Pin Distribution (IC606)

PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SIGNAL VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN RESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TM0/IOP10 I/O GND PWR AI AI AI AO GND O I I I O O I I O GND PWR I O O POWER SUPPLIED VOLTAGE GND 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 3.3VBATT 2.5VBATT 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V EXPLANATION GND POWER SOURCE IMAGE DATA FROM CIS THERMISTOR ON FUSE UNIT THERMISTOR ON OPE UNIT NOT USED GND RTC(32.768KHz) RTC(32.768KHz) POWER SOURCE(+3.3V/LITHIUM BATTERY) BACKUP ENABLE(CONNECT TO RESET LINE) NOT USED POWER SOURCE(+3.3V/LITHIUM BATTERY) POWER SOURCE(+2.5V/LITHIUM BATTERY) RESET FOR INTERNAL CIRCUIT OF IC606 SYSTEM RESET OUTPUT GND POWER SOURCE RESET INPUT WATCH DOG ERROR OUTPUT TX MOTOR CONTROL
151
PIN No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
SIGNAL TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO XHSTRD/RBA[9]/IP00 XHSTWR/RBA[10]/IP01 RESINT XRESCS1 RESCLK VSS VDD2.5V XOUT XIN VSS VDD3.3V IOP07 XCHKCS/no03 XROMCS XRD XWR DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 VSS VDD2.5V DB11 DB12 DB13 DB14 DB15 VDD5V VSS VDD3.3V SDCS RAS CAS SDWE SDDQMU SDDQML VSS SDCLK VSS VDD3.3V ADR0 ADR1 ADR2 ADR3
I/O O O O O GND PWR O O O O I I O O O I I I O O GND PWR O I GND PWR O O O O O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GND PWR I/O I/O I/O I/O I/O PWR GND PWR O O O O O O GND O GND PWR O O O O
POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V
EXPLANATION TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR CONTROL TX MOTOR POWER CONTROL GND POWER SOURCE TRANSFER BIAS CONTROL HEATER CONTROL LSU CONTROL(POLYGON MOTOR CLOCK) LSU CONTROL(POLYGON MOTOR) LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL LSU CONTROL(VIDEO SIGNAL) NOT USED NOT USED INTERRUPT FROM IC605 CHIP SELECT FOR IC605 CLOCK FOR IC605 GND POWER SOURCE SYSTEM CLOCK(24MHz) SYSTEM CLOCK(24MHz) GND POWER SOURCE OUTPUT PORT(FLASH WRITE PROTECT) NOT USED ROM(IC607) CHIP SELECT CPU RD CPU WR DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 DATA BUS 8 DATA BUS 9 DATA BUS 10 GND POWER SOURCE DATA BUS 11 DATA BUS 12 DATA BUS 13 DATA BUS 14 DATA BUS 15 POWER SOURCE GND POWER SOURCE SDRAM(IC604) CHIP SELECT SDRAM(IC604) ROW ADDRESS STROBE SDRAM(IC604) COLUMN ADDRESS STROBE SDRAM(IC604) WR SIGNAL SDRAM(IC604) CONTROL SDRAM(IC604) CONTROL GND SDRAM(IC604) CLOCK GND POWER SOURCE ADDRESS BUS 0 ADDRESS BUS 1 ADDRESS BUS 2 ADDRESS BUS 3
152
PIN No. 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
SIGNAL ADR4 ADR5 ADR6 ADR7 ADR8 ADR9 ADR10 ADR11 ADR12 VSS VDD2.5V RBA0 RBA1 RBA2 RBA3 RBA4 RBA5 RBA6 RBA7/OP04 RBA8/OP05 VDD3.3V VSS EVOLIN EVOLOUT EVOLREF TONE XMDMCS XMDMINT CPC/IOP27 ADR13/IOP15 ADR14/IOP16 ADR15/IOP17 XNMI/XINT TEST1 TEST2 TEST3 TEST4 VDD2.5V VSS F1 FTG TXD/IOP20 RXD/IOP21 RTS/IOP22 CTS/IOP23 DSR/IOP24 DTR/IOP25 DCD/IOP26 ADSEL1 ADSEL2 VDD3.3V VSS VDD2.5A VREFB VCL VREFT VSSA
I/O O O O O O O O O O GND PWR O O O O O O O O O PWR GND AI AO AI AO O I O O O O I I I I I PWR GND O O O I O I I O O O O PWR GND PWR AO AO AO GND
POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 2.5V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 2.5V 3.3V 3.3V 3.3V GND
EXPLANATION ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 ADDRESS BUS 7 ADDRESS BUS 8 ADDRESS BUS 9 ADDRESS BUS 10 ADDRESS BUS 11 ADDRESS BUS 12 GND POWER SOURCE ROM/RAM BAKN ADDRESS BUS 0 ROM/RAM BAKN ADDRESS BUS 1 ROM/RAM BAKN ADDRESS BUS 2 ROM/RAM BAKN ADDRESS BUS 3 ROM/RAM BAKN ADDRESS BUS 4 ROM/RAM BAKN ADDRESS BUS 5 ROM/RAM BAKN ADDRESS BUS 6 NOT USED NOT USED POWER SOURCE GND NOT USED NOT USED NOT USED TONE OUTPUT MODEM(IC600) CHIP SELECT MODEM(IC600) INTERRUPT NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED POWER SOURCE GND CLOCK FOR CIS STROBE FOR CIS RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RS232C CONTROL(FOR SERVICE FUNCTION) RESET FOR MODEM CHANNEL SELECT FOR AIN CHANNEL SELECT FOR AIN POWER SOURCE GND POWER SOURCE STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D STANDARD VOLTAGE FOR A/D GND
Description of Pin Distribution (IC605)

PIN No. 1 2 3 4 5 SIGNAL VSS SENCTL2/IOP06 SENCTL3/IOP07 SENIN0/IOP00 SENIN1/IOP01 I/O 0V O I I I POWER SUPPLY VOLTAGE GND 5V 5V 5V 5V EXPLANATION GND NOT USED INPUT PORT(EX-HOOK) INPUT FROM EXIT SENSOR INPUT FROM REGIST SENSOR
153
PIN No. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
SIGNAL SENIN2/IOP02 SENIN3/IOP03 IOP63/XCBUSY1 IOP64/XCBUSY2 IOP30(XHSYNC) IOP31 IOP32 5V VSS IOP33 IOP34 IOP35 IOP36 IOP37 IOP40 IOP41 IOP42 IOP43 IOP44 5V VSS MILAT/IOP10 MIDAT/IOP11 MICLK/IOP12 IOP45 IOP46 IOP47 IOP50 IOP51 IOP52 IOP53 IOP54 IOP55 IOP56 3.3V VSS DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 3.3V VSS ADR0 ADR1 ADR2 ADR3 ADR4 ADR5 ADR6 TEST0 TEST1 XWR XRD 3.3V VSS CLK VSS XRESET XCS INT KSTART KLATCH/OP24/SENCTL3
I/O I I O O I O O 5V 0V O I O O O O O O O O 5V 0V O O O O O O I O I O I O O 3.3V 0V I/O I/O I/O I/O I/O I/O I/O I/O 3.3V 0V I I I I I I I I I I I 3.3V 0V I 0V I I O O O
POWER SUPPLY VOLTAGE 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V 3.3V 3.3V 3.3V GND 3.3V GND 3.3V 3.3V 3.3V 3.3V 3.3V
EXPLANATION INPUT PORT(BELL) INPUT PORT(TNREMP) NOT USED NOT USED INPUT PORT(XHSYNC) NOT USED OUTPUT PORT(CISON) POWER SOURCE GND OUTPUT PORT(CISLEDON) INPUT PORT(DRUM) OUTPUT PORT(PICKUP) NOT USED NOT USED NOT USED NOT USED OUTPUT PORT(OPERST) OUTPUT PORT(VOL0) OUTPUT PORT(VOL1) POWER SOURCE GND ANALOG ASIC CONTROL ANALOG ASIC CONTROL ANALOG ASIC CONTROL OUTPUT PORT(VOL2) OUTPUT PORT(SPMUTE) NOT USED INPUT PORT(HOOK) OUTPUT PORT(LEDCTL) INPUT PORT(PAPER) OUTPUT PORT(PDWN) INPUT PORT(TOPCVR) OUTPUT PORT(DEV) OUTPUT PORT(CHG) POWER SOURCE GND DATA BUS 0 DATA BUS 1 DATA BUS 2 DATA BUS 3 DATA BUS 4 DATA BUS 5 DATA BUS 6 DATA BUS 7 POWER SOURCE GND ADDRESS BUS 0 ADDRESS BUS 1 ADDRESS BUS 2 ADDRESS BUS 3 ADDRESS BUS 4 ADDRESS BUS 5 ADDRESS BUS 6 NOT USED NOT USED WR SIGNAL RD SIGNAL POWER SOURCE GND CLOCK INPUT GND RESET INPUT CHIP SELECT INPUT INTERRUPT INPUT OPERATION PANEL CONTROL NOT USED
154
PIN No. 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
SIGNAL KSCLK KTXD KRXD/IP23/SENIN3 3.3V VSS VIN0/IP20(APC) VIN1/IP21 VIN2/IP22 VOUT0/OP25 VOUT1/OP26 VOUT2/OP27 RM0 RM1 RM2 RM3 RXE 5V VSS IOP57 FANDET1/IOP14 FANON1/IOP15 FANDET2/IOP16 FANON2/IOP17 IOP60/CSI IOP61/CCLK IOP62/CSO SENCTL0/IOP04 SENCTL1/IOP05 5V
I/O O I/O I 3.3V 0V I I I O O O O O O O O 5V 0V O I O O O O O I O O 5V
POWER SUPPLY VOLTAGE 3.3V 3.3V 3.3V 3.3V GND 3.3V 3.3V 3.3V 5V 5V 5V 5V 5V 5V 5V 5V 5V GND 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V 5V
EXPLANATION OPERATION PANEL CONTROL OPERATION PANEL CONTROL INPUT FROM READ POSITION SENSOR POWER SOURCE GND INPUT TO INVERTER INPUT TO INVERTER INPUT TO INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER OUTPUT FROM INVERTER RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL RX MOTOR CONTROL NOT USED POWER SOURCE GND NOT USED DETECT FAN ROTATION FAN CONTROL OUTPUT PORT(BREAK) FAN CONTROL NOT USED OUTPUT PORT(RLY) INPUT PORT(VOX) LED CONTROL FOR EXIT SENSOR LED CONTROL FOR REGIST SENSOR POWER SOURCE
155
7.3.2.
RTC BACKUP CIRCUIT
1. Function This unit has a lithium battery (BAT600) which works for the Real Time Clock IC (RTC: inside IC606). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. 2. RTC Inside (IC606) Backup Circuit Operation When the power switch is turned ON, power is supplied to the RTC (inside IC606). At this time, the voltage at pin 10 of the IC606 is +3.3V. When the power switch is turned OFF, the BAT600 supplies power to RTC through D602. The voltage at pin 10 of IC606 is about +2.5V. When the power switch is OFF and the voltage of +3.3V decreases, pin 10 of RTC (IC606) becomes roughly the same voltage as the battery voltage. RTC goes into the backup mode, in which the power consumption is lower.
156
7.3.3.
MODEM CIRCUIT OPERATION
The modem (IC600) has all the hardware satisfying the CCITT standards mentioned previously. When the ASIC IC606 (114) is brought to a low level, the modem (IC600) is chip-selected and the resistors inside IC are selected by the select signals from ASIC (IC606) ADR0-ADR4(pin 84~88). Commands are written through the data bus, and all processing is controlled by the ASIC (IC606) according to CCITT procedures. Here, the INT signal dispatched from IRQ (pin 108 of IC600) to the ASIC (IC606) implements post processing. This modem (IC600) has an automatic application equalizer. With training signal 1 or 2 at the time of G3 reception, it can automatically establish the optimum equalizer. The modem (IC600) operates using the 32.256MHz clock (X600). 1. Facsimile Transmission/DTMF Line Send The digital image data on the data bus is modulated in the modem (IC600), and sent from pin 69 via modem IC600, Analog gate array IC207(2422), amplifier IC204(67) and the NCU section to the telephone line. Refer to CHECK SHEET(P.128). 2. Facsimile Reception The analog image data which is received from the telephone line passes through the NCU section and enters pin 60 of the modem (IC600). The signals that enter pin 60 of the modem (IC600) are demodulated in the board to digital image signals, then placed on the data bus. In this case, the image signals from the telephone line are transmitted serially. Hence, they are placed on the bus in 8 bit units. Here, the internal equalizer circuit reduces the image signals to a long-distance receiving level. This is designed to correct the characteristics of the frequency band centered around 3 kHz and maintain a constant receiving sensitivity. It can be set in the service mode. Refer to CHECK SHEET(P.128). 3. DTMF Transmission (Monitor tone) The DTMF signal generated in the modem (IC600) is output from pin 69, and the NCU section to the telephone line the same as facsimile transmission signals. (DTMF Monitor Tone) Refer to CHECK SHEET(P.128). 4. Busy/Dial Tone Detection The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the modem (IC600) becomes 1, and this status is monitored by ASIC (IC606). 5. Call Tone Transmission This is the call signal which is generated the ASIC (IC606) and sent to the speaker.
157
7.3.4. 7.3.4.1.
ANALOG SECTION ANALOG GATE ARRAY (IC207)
Composed of ITS circuit and NCU circuit.
The cross-point switch installed in this IC makes it possible to change the circuit configuration for any analog signals such as the fax signals sent from the digital board. In addition, this analog gate array integrates a handset circuit, input/output ports, etc. This IC is controlled by ASIC(IC606) through GATE ARRAY (IC605) on the digital board.
Explanation of ANALOG GATE ARRAY (IC207 on the ANALOG Board)

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Name STR CLOCK DATA VDD VOXOUT VOXDET VOXIN VSS NC ROUT2 ROUT1 RIN VCC HSMICIN1 HSMICIN2 HSMICOUT NC NC Function Strobe input Clock input Data input Logic power supply VOX output VOX detection adjustment VOX input Logic ground Not used HS receiver amp output 2 HS receiver amp output 1 HS receiver amp input Analog ground HS mic amp input 1 HS mic amp input 2 HS mic amp output Not used Not used No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Name NC EXTIN EXTOUT LINEOUT LINEIN MODEMTXIN MODEMTXOUT NC TONEIN NC NC GND MODEMRXOUT VLIN VREF VLOUT SPOUT SPIN Function Not used Ext amp output Ext amp input Line amp output Line amp input MODEM TX amp input MODEM TX amp output Not used Tone amp input Not used Not used Analog ground MODEM RX amp output Volume amp input Reference voltage output Volume amp output Speaker amp output Speaker amp input
158
7.3.4.2.
1. Function
DESCRIPTION OF BLOCK DIAGRAM IN ANALOG SECTION
The analog section works as an interface between the telephone line. The analog ASIC (IC207) on the analog board exchanges FAX TX and RX signals between the MODEM (IC600) and the analog section. The control signals transmitted to the analog section are output mainly from G/A IC605, and the analog status is stored as data in G/A IC605. 2. Circuit Operation [NCU]: Network Control Unit the NCU comprises of the following; DC loop forming circuit to connect with the telephone line; Switching circuit for other interconnected telephones; Bell detection circuit; Side tone circuit; Remote fax activation circuit. Refer to NCU SECTION (P.161) for the details.
159
7.3.4.3.
C214
IC204-A
C232 R236 C253 Q211 L239 RY200 R310 L242 SA201 FG /BREAK SA200 POS200 T203 PC204 ~ LPF D210 ~
R218
IC600
C303 R231 C229 C226 R332 D213 Q212 12V IC204-B RLY R230 C225 C233
60
PIA
69
LINEOUT_P
C611
LINEIN
R628 C613
BLOCK DIAGRAM
C315
C224 R232
SPKRM
C237
SPKRP
R234 R242
C239 C238
MICP C630 R658 62 MICM C227
R244 R243
R287
C612
DC LOOP
R288
R289
R324 R233 R241
C223 R229
CN203 1 2 3 4 5 6
L247 C204 R206 C266 R318 C202 C299 L248 T202
DIGITAL
ANALOG
CN204 1 2 3 4 5 6
R277 R343 C325
R299
R319 C302
C296
R283
C268
R282
R202 C200
VOL
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19
0/-3 -20/-30 0/-6/-12
C324 C307
R325
R316
IC202-A
C281
PC205 R315 D211 D212 BELL
IC611
R246
IC207
SP(+) SP(-) SPMUTE

MUTE2 0/-1/-2/-3dB A A A A A D 5 4 3 2 1 DET 20 0/-6
CN200 1 2
MUTE1
R326
R331
C308
C294
R313
CD 1 8 7 GND FC2 2 VCC FC1 3 6 5 4
0/-1/-2/-3/-4/ -5/-6/-7/-8dB
5 4 3
R312
R250
R344
R247
C246 R251
AGC IC208
1 2
R222 C219
R334 C317
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
C277
R327 C309 R329
C313
R330
C314
C312
R314
R335 C318
R298
R293
R297
C285
C286
C240
R303
TO HANDSET HSMIC(+) HSMIC(-) HSSP(+) HSSP(-) CN202 4 1 2 3
TONE
R296
R295
MILAT MICLK MIDAT
KX-FL512CX : ANALOG BOARD : BLOCK DIAGRAM
C320
160
IC202-B
C292
7.4.
7.4.1.
NCU SECTION
GENERAL
This section is the interface between the telephone line and external telephone. It is composed of an EXT. TEL line relay (RLY200), bell detection circuit, TAM interface circuit, line amplifier and side tone circuits and a multiplexer.
7.4.2.
EXT. TEL. LINE RELAY (RLY200)
1. Circuit Operation Normally, this relay switches to the external telephone side (break) and switches to the open side (make) while OFF-HOOK. { IC605 (95) High LevelCN600 (27) High Level} CN201 (2) High LevelQ212 ONRLY200 (ON)(make) { IC605 (93) LOW LevelCN600 (21) LOW Level} CN201 (8) LOW LevelPC204 ONQ211 (ON)(make)
7.4.3.
BELL DETECTION CIRCUIT
1. Circuit Operation The signal waveform for each point is indicated below. The signal (low level section) input to pin 6 of gate array IC605 on the digital board is read by ASIC and judged as a bell. TEL LINEPC205 (1, 2 - 4)IC605 (6)
7.4.4.
CALLING LINE IDENTIFICATION CIRCUIT
1. Function This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe to a Caller ID service. The data for the caller ID from the telephone exchange is sent during the interval between the first and second rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency Shift Keying) format. Data 0 is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave. There are two type of the message format which can be received: i.e.the single data message format and multiple data message format. The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation FSK signal of the caller ID signal input from TEL LINE is processed with FSK receiver (IC602). Refer to CHECK SHEET (P.128) for the route of caller ID signal.
161
7.4.5.
LINE AMPLIFIER AND SIDE TONE CIRCUIT
1. Circuit Operation The reception signal output from the line transformer T201 is input to pin (2) of IC204 via C232, R236 and then the signal is amplified at pin (1) of IC204 and sent to the reception system. The transmission signal goes through C224, R232 and enters IC204-pin (6), where the signal is amplified. Then, it is output from pin (7) of IC204 and transmitted to T201 via L230, C237, R244, R243. Without a side tone circuit, the transmission signal will return to the reception amplifier via R236, C232. When the side tone circuit is active, the signal output from IC204 pin (7) passes through L230, C237, R241, R233, C233, C225, C223, and R229 and goes into the amplifier IC204 pin (3). This circuit is used to cancel the transmission return signal. The TX signal is output to the circuit analog the route from the IC204 7 pinL230C237R244R243T201TEL LINE. However, if balance is lost in the bridge, a voltage occurs between the IC207 6 pin and 5 pin and a side tone results, because the balance cannot be maintained completely at all frequencies in the audio range some side tone always occur.
7.4.6.
LOW PASS FILTER AND NOTCH FILTER
1. Function This low pass filter and notch filter attenuates the account signal from the commutator to eliminate influence on the conversation and communication. 2. Circuit Operation This low pass filter is an eight-order active filter, and the cutoff frequency is approximately 4 kHz. NOTCH FILTER has filter pole of account signal frequency.
162
7.4.7.
REMOTE FAX ACTIVATION CIRCUIT
1. Function Another telephone connected to same line activates the unit to the FAX mode by using a DTMF signal. 2. Signal Path Refer to CHECK SHEET (P.128).
7.4.8.
TAM INTERFACE CIRCUIT
This circuit is to switch between FAX receiving and the external TAMs message recording automatically. This circuit consists of the monitor,transformer and amplifier. For details, please refer to TAM INTERFACE SECTION (P.164).
7.5.
7.5.1.
ITS (Integrated telephone System) and MONITOR SECTION

GENERAL
The general ITS operation is performed by the special IC207 which has a handset circuit. The alarm tone, the key tone, and the beep are output from the ASIC IC606 (digital board).
7.5.1.1.
1. Function
TELEPHONE MONITOR
This is the function when you are not holding the handset and can hear the callers voice from the line. 2. Circuit Operation (Telephone Monitor Signal Path) Signals received from the telephone line are output through at the speaker via the following path. 3. Signal Path Refer to CHECK SHEET.
163
7.5.1.2.
1. Function
HANDSET CIRCUIT
This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset. 2. Signal Path (Transmission signal) Refer to CHECK SHEET. 3. Signal path (Reception signal) Refer to CHECK SHEET.
7.5.1.3.
1. Function
MONITOR CIRCUIT
This circuit monitors various tones, such as (1) DTMF tone, (2) Alarm/Beep/Key tone/Bell. 2. Signal Path a. DTMF MONITOR (Speaker Operation) Refer to CHECK SHEET. (Handset Operation) Refer to CHECK SHEET. b. ALARM/BEEP/KEY TONE/BELL Refer to CHECK SHEET.
7.5.1.4.
1. Function
TAM INTERFACE SECTION
When TAM is connected to this unit, the unit receives documents for FAX calls or the external TAM records a voice message automatically. 2. Circuit Operation The TAM INTERFACE circuit consists of the transformer (T202), amplifier (IC202), analog ASIC (IC207), MODEM (IC600) on the digital board to detect the other party CNG signal, and RLY200 to separate EXT.TAM. a. CNG signal detection circuit The CNG signal from the other partys FAX is detected in MODEM IC600 (digital board). (Signal path) Refer to CHECK SHEET(P.128). b. Remote receiving This is the parallel-connected DTMF signal for the TEL or EXT.TEL mode between T and R. When the other party is a FAX, the unit switches to FAX receiving. (Signal Path) Refer to CHECK SHEET(P.128).
164
7.6.
CIS CONTROL SECTION
The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED, a light guide, and photoelectric conversion elements.
When an original document is inserted and the start button pressed, pin 15 of IC605 goes to a high level and the transistor Q618 turns on.This applies voltage to the LED to light it. The contact image sensor is driven by each of the FTG-F1 signals output from IC606, and the original image illuminated by the LED undergoes photoelectric conversion to output an analog image signal (SIG). The analog image signal is input to the system ASIC on AIN1 (pin 3 of IC606) and converted into 8-bit data by the A/D converter inside IC606. Then this signal undergoes digital processing in order to obtain a high-quality image.
165
7.7.
7.7.1.
STEPPING MOTOR DRIVE SECTION

ENGINE MOTOR DRIVE CIRCUIT
1. Functions This motor functions for main operations FAX reception and copy printing. This feed recording paper synchronized for printing. 2. Motor operation Excitation pulses is output from G/A (IC605) pins 83, 84, 85 and 86. Then stepping pulses are output from driver IC (IC609) pin No 2, 7, 8 and 13, and drives the motor coil. During motor driving, pin 90 of G/A IC605 becomes a low level. As a result, a current of about 1A are supplied to the motor coil.
7.7.1.1.
TIMING CHART
DRIVE MODE
FUNCTION PRINT MODE PHASE PATTERN 2 phase SPEED 951pps CURRENT 1A
166
7.7.1.2.
ENGINE MOTOR DRIVE CIRCUIT
167
7.7.2.
SCAN MOTOR DRIVE CIRCUIT
1. Functions This motor functions for main operations including FAX transmission. This feed document paper synchronized for reading. 2. Motor operation During motor driving, pin 25 of ASIC IC606 becomes a high level, and Q613, Q620 turns ON. As a result, +24V is supplied to the motor coil. Stepping pulses are output from ASIC IC606 pins, 21, 22, 23, 24, causing driver IC610 pins, 16 ~ 13 to drive the motor coil. The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation. A 1-step rotation feeds 0.065mm of document paper.
7.7.2.1.
TIMING CHART
168
7.7.2.2.
SCAN MOTOR (ADF MOTOR) DRIVE CIRCUIT
DRIVE MODE
FUNCTION SCAN SCAN SCAN SCAN SCAN FAX FAX/COPY FAX/COPY FAX/COPY DOC.PREFEED/EJECT STAND-BY MODE STANDARD FINE/PHOTO SUPER FINE PHOTO WITH TEXT PHASE PATTERN 2 phase 2 phase 1-2 phase 2 phase 2 phase ALL PHASE OFF SPEED 579pps 579pps 579pps 579pps 579pps -
169
7.8.
FAN MOTOR SECTION
This FAN is used to radiate heat in the unit. The signal level at pin 92/94 of IC605 becomes high, the FAN is activated. In this case, the pulse signal as shown below input to pin 91 of IC605 and the rotation of the FAN is detected.
170
7.8.1.
FAN CONTROL
This unit is equipped with fan to prevent the developing device from rising in temperature while printing. The air is inhaled from the right side of the unit. The fan rotates at high speed (Approx. 3000 rpm) while printing (controlling the developing device). After printing is finished, it rotates at low speed (Approx. 2200 rpm) when the temperature of the unit goes up over a fixed one or depending on the number of printed papers (frequency). While the fan is rotating at high speed, the voltage of Approx. 21 V is supplied to the fan, however, while rotating at low speed, the supply voltage is decreased to Approx. 12V. Each signal wave is as follows: 1. High-speed rotation (typ. 3000 rpm)
2. Low-speed rotation (typ. 2200 rpm)
171
7.9.
SOLENOID DRIVE SECTION
The solenoid drive circuit controls the pick-up clutch. The solenoid is designed to be driven by +24V, driven by IC605-17 pin. Diode D600 protects Q607 from backward voltage when the solenoid is driven.
Mode SOLENOID ON SOLENOID OFF
IC606-149 pin high level low level
172
7.10. LSU (Laser Scanning Unit) SECTION
173
174
7.11. SENSORS AND SWITCHES SECTION

All of the sensor and switches are shown below.
Sensor Circuit Location Operation Panel Operation Panel High Voltage PCB Toner Sensor PCB Digital PCB Digital PCB Exit Sensor PCB Toner Sensor PCB Sensor PS101 SW146 SW101 SW60 PS601 PS600 PS51 SW60,IC60 Sensor or Switch Name Document set Paper Feed Printer Open OPC Set Register Paper Exit Dev & Toner Set Message Error [CHECK DOCUMENT] [REMOVE DOCUMENT] [COVER OPEN] [CHECK DRUM] [FAILED PICKUP] [OUT OF PAPER] [PAPER JAMMED] [TONER EMPTY] [TONER LOW] [CHECK DRUM]
Analog PCB
SW200
Hook
Note: See TEST FUNCTIONS - SENSOR CHECK SECTION for the sensor test. (#815 of Service Mode test. Refer to TEST FUNCTIONS (P.64).
7.11.1. HOOK SWITCH

When the handset is raised, the switch is turned OFF, and the signal at pin 33 of IC605 is high. When the handset is returned, the switch is turned ON, and the signal at pin 33 of IC605 is low.
175
7.11.2. DOCUMENT SENSOR

The Sensor detects whether or not a document is in place. When a document is detected, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of IC101-19pin becomes a high level. When there is no document, the shelter plate let the sensor light pass through, the phototransistor turns ON, and the input signal of IC101-19pin becomes a low level.
Document Set No Document
Photo-transistor OFF ON
Signal (IC101-19pin) High level Low level
7.11.3. PAPER FEED SENSOR

The Sensor detects the front edge of the document. When a document is detected, the switch turns ON, and the input signal of IC605-74pin becomes a low level. When there is no document, the switch turns OFF, and the input signal of IC605-74pin becomes a high level.
Read Position Non Read Position
Switch ON OFF
Signal (IC605-74pin) Low level High level
176
7.11.4. TOP COVER OPEN SWITCH

The Switches detect whether the printer cover is open or closed. When the printer cover is closed, the switches turn ON, and the input signal of IC605-37pin becomes a high level. When the printer cover is open, the switches turns OFF, and the input signal of IC605-37pin becomes a low level.
Open Close
Switch OFF ON
Signal (IC605-37 pin) Low level High level
7.11.5. DRUM SENSOR

The Switch detects whether the OPC unit is set or not. When there is the DRUM unit, the input signal of IC605-16pin becomes a high level. When there is no DRUM unit, the input signal of IC605-16pin becomes a low level.
DRUM Set No DRUM
Signal (IC605-16 pin) High level Low level
177
7.11.6. REGIST SENSOR

The Sensor detects whether or not the recording paper is present so that printing can start. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-5pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-5pin becomes a high level.
No Recording Paper Recording Paper Regist
Photo-transistor OFF ON
Signal (IC605-5 pin) High level Low level
178
7.11.7. PAPER SENSOR..... OUT OF PAPER

The Sensor detects the recording paper are in place. When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the input signal of IC605-35 pin becomes a low level. When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of IC605-35 pin becomes a high level.
[Paper Sensor]
Recording Paper Set No Recording Paper Photo-transistor OFF ON Signal (IC605-35 pin) Low level High level
7.11.8. PAPER EXIT SENSOR..... PAPER JAMMED
The sensor detects whether the recording paper exit out or noy. When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus OFF, and the input signal of IC605-4pin becomes high level. When the recording paper reach the exit sensor, the shelter plate let the sensor light passing through, the photo-transistor ON, and the input signal of IC605-4pin becomes a low level. [Exit Sensor]
No Paper Paper Exist Photo-transistor OFF ON Signal (IC605-4 pin) High level Low level
179
7.11.9. Detecting New Drum Units

Purpose To investigate the actual number of printed papers with the drum units (Investigating how the returned sets drum units were used) Method Whether the drum unit is new or old should be judged by detecting the turn delay of Mixing Paddle (Toner detection sensor). When shipping the drum unit, the mixing paddle gear is set to the position that has the space of more than one turn (max. 600). After the main motor starts, when the toner detection signal is not varied within the fixed time (max. 4.5 sec), the drum unit is found new.
180
181
7.11.10. TONER SENSOR.... TONER EMPTY, TONER LOW, CHANGE DRUM

The Sensor detects whether or not the Drum unit and the toner are present. When there is not Drum unit, Hall IC (IC60) turns off, and the input signal of IC605-7 pin (Digital P.C.B) becomes a High level over 9s. When the Developer unit is set, Hall IC (IC60) turns ON/OFF. If the time of IC605-7 pins Low level is under 600ms, there is enough toner in Developer unit, if not, toner is near empty.
Toner Sensor The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendulum which falls down by its own weight. When the toner is still left, the pendulum falls and stops on the toner, then pushed by the paddle, it starts to rotate. When no toner is left, the pendulum falls to the bottom. Consequently the contact time between the magnet and steel becomes short when toner is left and long with no toner.
State Toner Set (full) Near Empty Toner Mixing Paddle does not rotate Display TONER LOW CHANGE DRUM Signal (IC605-7pin) Low level = about 0.3s Low level>0.6s High level fix or Low level fix
182
7.11.10.1. TONER DETECTION FLOW
CAUTION: 1. Toner low can be judged by continuous 5-times TONER LOW signal at only printing. (It is not executed at.) 2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization. (It is not executed at printing.) 3. In the ordinal operation, CHECK DRUM is displayed when TONER EMPTY sensor does not generate a signal for 2.7 seconds.
183
7.12. OPERATION BOARD SECTION

The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC101) and Gate Array (IC605: on the DIGITAL BOARD). The key matrix table is shown below.
LCD MODULE
G/A CN101 CN606 IC605 CN102
GATE ARRAY IC IC101 8x5 KEYS MATRIX (Hard)
LED 3x3 KEYS MATRIX (Soft) DIGITAL BOARD OPERATION BOARD
1. Key Matrix a. Hard Scan

KSL0 KSL1 KSL2 KSL3 KSL4 KIN0 AUTO ANSWER QUICK SCAN COPY RESOLUTION FAX START KIN1 CALLER IQ S6 ---------COLLATE ---------KIN2 NEXT VOLPREV ---------VOL+ KIN3 STOP CID-SEARCH CID-PRINT S12 S11 KIN4 MENU DIRECTORY/ PROGRAM ---------MONITOR HELP KIN5 FLASH # 9 3 6 KIN6 H/S MUTE 0 8 2 5 KIN7 REDIAL/PAUSE * 7 1 4
*LED7 should be set to KSL4. "8 x 5" key matrix is executed by hardware scanning. b. Soft Scan
SKS0 (LED6) SKS1 (XLED9) SKS2 (XLED10) SKIN0 (XLED8) S10 S4 S5 KIN1 (XLED12) S7 S2 S1 KIN2 (XLED11) S9 S3 S8
2. LED AUTO ANSWER LED ON/OFF port---LED2 CALLER IQ LED ON/OFF port---LED3
184
7.13. LCD SECTION

The Gate Array (IC101) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive. R130 and R134 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC101).
185
7.14. HVPS (High Voltage Power Supply) SECTION

7.14.1. HVPS SPECIFICATION
No 1 Output voltage Electrostatic Charge CHG BIAS Developing DEV(-) BIAS Developing DEV(+) BIAS Transfer TRA(+) BIAS Transfer TRA(-) BIAS Item Rate output voltage Impedance range Output format Rate output voltage Impedance range Output format Rate output voltage Output format Variable output current Output voltage Output format Rate output voltage Output format Specification -100030V 50M~1000M Constant voltage -20015V 10M~2000M Constant voltage +150+20V Constant voltage +4~25A +3500V Max. Variable Constant current -1000100V Constant voltage Notes
Output current varies with the rate printed.
DEV BIAS is output from one of the output terminals after the DEV CHG signal selects DEV(+) BIAS and DEV(-) BIAS. TRA BIAS is output from one of the output terminals after the TRA CLK signal selects TRA(+) BIAS and TRA(-) BIAS.
186
7.14.2. CHG-BIAS (Charge BIAS)/DEV(-) BIAS (Developing(-) BIAS)/DEV(+) BIAS (Developing(+) BIAS) UNIT
When the CHG REM terminal becomes L, the transistor Q201 turns ON by IC101, Charge BIAS(-1000V) is output from CHG OUTPUT, Developing(-) BIAS(-200V) is output from DEV(-) BIAS. After that, when DEV CHG terminal becomes L, Q202 turns ON, and Developing(+) BIAS(+150V) is output from DEV(+) BIAS.
7.14.3. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-) BIAS (Transfer(-) BIAS) UNIT

When the CHG REM terminal is L and the TRA CLK terminal is Open, Transfer(-) BIAS(-1000V) is output from TRA OUTPUT the moment Charge BIAS(-1000V) is output from CHG OUTPUT. When 7.8KHz PWM (pulse-width modulation) signal is input to the TRA CLK terminal, Q103 turns ON by IC101, and TRA(+) CURRENT BIAS according to the PWM signal is output from TRA OUTPUT. The PWM signal will be turned to a constant voltage by the resistor and the condenser, and input to the IC101. The IC101 compares this voltage with the feedback voltage from T101 and controls the Q103. As for the transfer current, +25A is output when DUTY of the TRA CLK input signal is 0%, or +4A is output when that is 72%.
187
7.15. HEAT LAMP CONTROL CIRCUIT

The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTOR and input to IC606-4pin. The heater turns ON/OFF the photo-coupler PC102 at the heater control port (IC606-29pin), and is turned ON/OFF at the triac SCR101. And two thermostats are set on the AC line as the safety devices.
1. Control at Printing a. After the printing signal is received, turn ON the heater. b. After that, turn ON the motor at the Primary Stable Temperature (150C). c. After that, control at the Secondary Stable temperature (160C), and feed papers.
188
2. Safety Protection a. 2 thermostats are provided with the unit, and the heater circuit is shut down when their surface temperatures became over
189
135C. b. The heater control circuit of IC606 has the built-in function that the software turns off the heater control automatically if the heater is not turned ON every a fixed time. c. When the temperature became over 240C, the heater control circuit of IC606 is turned off forcedly and system reset (IC606 pin 20 becomes Low) will be executed.
190
The correspondence readings between temperature measured by thermistor and HEX readings
Temperature(C) -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 HEX reading C2 BF BC B9 B5 B2 AF AB A8 A5 A2 9E 9B 98 95 91 8E 8B 88 85 82 7F 7C 79 76 73 70 6D 6A 68 65 63 60 5D 5B 59 56 54 52 4F 4D 4B 49 47 45 43 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Temperature(C) 41 40 3E 3C 3A 39 37 36 34 33 31 30 2F 2D 2C 2B 2A 29 27 26 25 24 23 22 21 20 20 1F 1E 1D 1C 1B 1B 1A 19 19 18 17 17 16 15 15 14 14 13 13 HEX reading Temperature(C) 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 HEX reading 12 12 11 11 10 10 10 0F 0F 0E 0E 0E 0D 0D 0D 0C 0C 0C 0C 0B 0B 0B 0A 0A 0A 0A 09 09 09 09 09 08 08 08 08 08 07 07 07 07 07 07 06 06
Note: The value is displayed on LCD at TEST FUNCTIONS (P.64) [#815].
191
The correspondence readings between temperature measured by fixing thermistor and HEX readings
Temperature(C) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 E4 E4 E4 E4 E4 E4 E3 E3 E3 E3 E3 E2 E2 E2 E2 E1 E1 E1 E1 E0 E0 E0 E0 DF DF DF DE DE DE DD DE DD DD DD DC DC DB DB DB DA DA D9 D9 HEX reading Temperature(C) 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 HEX reading B8 B7 B6 B5 B4 B3 B2 B1 B0 AE AD AC AB AA A9 A8 A7 A6 A5 A3 A2 A1 A0 9E 9D 9C 9C 9A 99 98 96 95 94 93 91 90 8F 8D 8D 8B 8A 89 88 Temperature(C) 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 HEX reading 58 57 56 56 55 54 53 52 51 50 4F 4E 4D 4C 4C 4B 4A 4A 49 48 47 46 45 44 44 43 42 41 40 40 3F 3E 3D 3C 3C 3B 3A 3A 39 38 37 37 36
192
Temperature(C) 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 D8 D7 D7 D6 D6 D5 D5 D4 D3 D3 D2 D1 D1 D0 CF CF CE CD CD CD CC CB CA CA C9 C8 C7 C6 C5 C4 C3 C2 C2 C1 C0 BF BE BD BC BB BA
HEX reading
Temperature(C) 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167
HEX reading 86 85 84 82 81 80 7F 7D 7C 7B 79 78 77 76 74 73 72 72 70 6F 6E 6D 6C 6A 69 69 68 67 66 64 63 62 61 60 5F 5E 5D 5C 5B 5A 59
Temperature(C) 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250
HEX reading 35 35 34 33 33 32 32 31 30 30 2F 2F 2E 2D 2D 2C 2C 2A 2B 2A 2A 29 2A 29 29 28 28 27 27 26 26 25 25 24 24 24 23 23 22 22
Note: Hex reading : 01h or below = Short of Thermistor Hex reading : F9h or over = Open of Thermistor
193
7.16. POWER SUPPLY BOARD SECTION

This power supply board uses the switching regulator method.
Block Diagram
AC Input
CN101
T101 Input Circuit Rectifier Circuit C106

B A
G
+ -
Kick-on Voltage Circuit
R106 R107 Converter Circuit C

Q101
A-B Voltage Wave Form
Surge absorber circuit
24V Output Circuit
24V
0 C-D Voltage Wave Form
D Control Circuit
Surge absorber circuit
5V Output Circuit IC201 E H
PGND 5V
IC101
E-F G-H Voltage Wave Form 0
O.C.L Over voltage
DGND
Triac SCR101
F Error Detecting Circuit PC101 Photo Trioc Caupler PC102 HTRCTL
CN102 Heat Lamp
Freq. SW Circuit PC103
PDWN
[Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength. [Rectifier Circuit] The input current is rectified by D101~ D104 and charges C106 to make DC voltage. Then it supplies power to the converter circuit. [Kick-on voltage circuit] Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating.
194
The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q1 is ON, the energy is charged in the transfer primary coil according to E1. When Q1 is OFF, the energy is output from the secondary transfer as follows. L D1 Load L Then the power is supplied to the Load. When Q1 is ON, power is not output from the secondary side. The output voltage is fed back in the control IC according to the error amp rectifier. Then depending on how TON is controlled, stabilization occurs. Also, when the current load becomes too large, in order to decrease the voltage output, the increase in is controlled and the output voltage is stabilized. Therefore, basically the timing: Ton/Toff of Q1 controls the output voltage.
195
[Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer. [Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor. This is shown as follows. When the output voltage of the 24V circuit increases, the current of the photo coupler PC101 increases, the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter. [Over Current Limiter (O.C.L)] The highest drain current (Q101) is limited by a limiter circuit (IC101) of 24V. The 24V output is limited by this circuit. [Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V.
Dummy load method (to quickly check the power supply output) Refer to POWER SUPPLY BOARD SECTION (P.144).
196
8 REFERENCE MATERIALS DATA

8.1.
8.1.1.
PRINTING OPERATION PRINCIPLE

PROCESS CHART AND PROCESS BIAS
8.1.2.
CHARGING
Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Layer (CGL) and Charge Transfer Layer (CTL). When the charging bias (DC -1.0 KV) is added and the minus charge is supplied to the charge brush while charging, the whole surface potential of the drum is -600V.
Charging Part
197
8.1.3.
EXPOSING
When the drum which is charged with the fixed electric charge is irradiated by the laser beam, the plus charge and minus charge are generated at the Charge Generation Layer. Passing through the Charge Transfer Layer which conducts the plus charge, the minus-charged drums surface is neutralized to be skipped. Then the minus charge goes to the ground from the electric conductive cylinder. Consequently the charge of the part which is not exposed remains as it is, and the electric potential of the scanned part changes. At that time an invisible image is created on the drum.
Exposing Part
8.1.4.
LASER SCANNING UNIT LOCATIONS
198
8.1.5.
DEVELOPING AND TRANSCRIPTION
The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The developer consists of mixing paddle, toner supply roller, developing roller, developing blade and OPC drum. The bias voltage is added to the developing roller (DC -200V) and toner supply roller (DC -200V). Firstly the toner is mixed up in the mixing paddle and minuscharged by triboelectricity, then led to the toner supply roller. Secondly the potential difference causes to send the toner to the developing roller from the toner supply roller. The supplied toner to the developing roller is kept to a certain layer thickness by the developing blade and also it is charged by triboelectricity. Consequently the toner is transferred to the surface of the exposed OPC drum by the potential difference between the developing roller and OPC drums surface. The transfer is the stage that the created image on the OPC drum is transferred to the paper. When the transfer roller is pluscharged with the image, the minus-charged toner particles are gathered on the surface of the drum and transferred to the paper.
Developing and Transcription Part
The values of developing bias and supply bias are different from the ones described in the Service Manual for FL501. The biases output from the unit of FL501,FLM551 and FLB751(FLB750) have the same voltage. However, the developing device of FA78X(FA78A) converts the developing and supply biases inside the developing device to improve the image quality.
FA77X(FA77A) developing device -350V -550V FA78X(FA78A) developing device FA84X(FA84A/FA84E) developing device -180V -200V -350V -200V
Developing bias Supply bias
199
8.1.6.
CLEANING
The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and the toner which was attached to the place where the laser beam didnt scan are gathered to the developing roller to be used again. When no paper is supplied, the transfer roller is minus-charged to eliminate the minus-charged toner.
Cleaning Part
200
8.1.7.
FIXING
On the process of the transfer, the transferred toner is weakly attached on the paper. Fixing means the process to fix the toner on the paper permanently. The fixing part melts the toner at the high temperature using the halogen heater. The toner is fixed on the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and lubricated to prevent from attaching the toners. The press roller is made of silicon, and its spring compresses the melted toner.
Fixing Part
The fixing part becomes high temperature, so the thermistor and the thermal fuse are provided. 1. Thermistor The thermistor touches the heat roller and check the temperature to feed back to the control circuit. The surface temperature should be kept 160 C while printing. 2. Thermostat The thermostat takes the same role with the thermal fuse. The thermostat is located near the heat roller, and it turns OFF the power when the temperature around the thermostat becomes over 135C.
201
8.1.8.
TIMING CHART (When Printing Two Sheets of Paper) BASIC
202
8.1.9.
Timing Chart [Initializing (Long)]
203
8.1.10. Timing Chart (when the registration sensor is turned OFF then ON during initializing)
204
8.2.
TERMINAL GUIDE OF THE ICs TRANSISTORS AND DIODES
205
8.3.
HOW TO REPLACE THE FLAT PACKAGE IC
Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.
8.3.1. 8.3.1.1.
PREPARATION For Power Supply Board 8.3.1.2. For P.C.Board with PbF marking
SOLDER Sparkle Solder 115A-1, 115B-1 OR Almit Solder KR-19, KR-19RMA Soldering iron Recommended power consumption is between 30 W to 40 W. Temperature of Copper Rod 662 50F (350 10C) (An expert may handle a 60~80 W iron, but a beginner might damage the foil by overheating.) Flux HI115 Specific gravity 0.863 (Original flux should be replaced daily.)
PbF (: Pb free) Solder Soldering Iron Tip Temperature of 700F 20F (370C 10C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. Flux Recommended Flux: Specific Gravity 0.82. Type RMA (lower residue, non-cleaning type) Note: See ABOUT LEAD FREE SOLDER (PbF: Pb free) (P.4).
8.3.2.
Note:
FLAT PACKAGE IC REMOVAL PROCEDURE
1. Put plenty of solder on the IC pins so that the pins can be completely covered. If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter.
2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly.
3. While the solder melts, remove it together with the IC pins.
When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly.
206
8.3.3.
FLAT PACKAGE IC INSTALLATION PROCEDURE
1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins.
*Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC.
3. Solder the pins, sliding the soldering iron in the direction of the arrow.
8.3.4.
BRIDGE MODIFICATION PROCEDURE
1. Lightly resolder the bridged portion. 2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below.
207
8.4.
DIGITAL BOARD SECTION
When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board). As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money. Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).
Note: 1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during transport. 2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit. Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any malfunctions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after installation in the product.) This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a soldering fault instead. Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines. Even if you dont have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below.
What are the main signals for booting up the unit? Please refer to DIGITAL BLOCK DIAGRAM (P.150). The ASIC (IC606) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in the ROM (IC607), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a certain address. It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in order to transmit the instructions from the ASIC to the ICs. These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).
208
8.4.1.
NG EXAMPLE
209
8.5.
8.5.1.
MODEM SECTION
FUNCTION
The unit uses MODEM (IC600) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analog image signals which are received via the telephone line are demodulated and converted into digital image signals. The communication format and procedures for FAX communication are standardized by ITU-T. MODEM has hardware which sends and detects all of the necessary signals for FAX communication. It can be controlled by writing commands from the ASIC (IC606: inside ASIC). This MODEM also sends DTMF signals, generates a call tone (from the speaker), and detects a busy tone and dial tones. Overview of Facsimile Communication Procedures (ITU-T Recommendation): 1. ON CCITT (International Telegraph and Telephone Consultative Committee) The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU), investigates and make recommendations on international standards for facsimiles. 2. Definition of Each Group Group I (G1) Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines. Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used. Determined in 1976. Group III (G3) Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within about one minute. Determined in 1980. Group IV (G4) Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and error-free reception of transmission is possible. The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic linkages with other communication methods, it can be expected to expand to include integrated services. 3. Facsimile Call Time Series As shown in the following diagram, the facsimile call time series is divided into five phases.
Phase A : Call setting Call setting can be manual/automatic. Phase B : Pre-message procedure Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchronization status, etc. and prepares for transmission of facsimile messages. Phase C : Message transmission
210
Phase C is the procedure for the transmitting facsimile messages. Phase D : Post message procedure Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B or phase C is repeated for transmission. Phase E : Call retrieval Phase E is the procedure for call retrieval, that is for circuit disconnection. 4. Concerning Transmission Time Transmission Time = Control Time + Image Transmission Time + Hold Time
Transmission time consists of the following. Control time: This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmission mode is established, and transmission and reception are synchronized. Image transmission time: This is the time required for the transmission of document contents (image data). In general, this time is recorded in the catalog, etc. Hold time: This is the time required after the document contents have been sent to confirm that the document was actually sent, and to check for telephone reservations and/or the existence of continuous transmission. 5. Facsimile Standards
Item Connection Control Mode Terminal Control Mode Facsimile Signal Format Modulation Mode Transmission Speed Redundancy Compression Process (Coding Mode) Resolution Line Synchronization Signal 1 Line Transmission Time [ms/line] Telephone Network Facsimile G3 Machine Telephone Network Signal Mode T. 30 Binary Digital PSK (V. 27 ter) or QAM (V. 29) 300 bps (Control Signal) 2400, 4800, 7200, 9600, 12000, 14400 bps (FAX Signal) 1 dimension: MH Mode 2 dimension: MR Mode (K=2.4) Main Scan: 8 pel/mm Sub Scan: 3.85, 7.7l/mm EOL Signal Depends on the degree of data reduction. Minimum Value: 10, 20 Can be recognized in 40ms.
6. Explanation of Communication and Compression Technology a. G3 Communication Signals (T. 30 Binary Process) For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving machines both before and after transmission of image signals. Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1. An example of a binary process in G3 communication is shown below.
211
Explanation of Signals Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal.....DIS (Digital Identification Signal) Identification Signal Format.....00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal.....DCS (Digital Command Signal) Identification Signal Format.....X1000001 Example (Some models do not support the following items.):
Bit No. 1 2 3 4 5 6 7 8 9 10 DIS/DTC Transmitter --- T.2 operation Receiver --- T.2 operation T.2 IOC = 176 Transmitter --- T.3 operation Receiver --- T.3 operation Reserved for future T.3 operation features Reserved for future T.3 operation features. Reserved for future T.3 operation features. Transmitter --- T.4 operation Receiver --- T.4 operation DCS Receiver --- T.2 operation T.2 IOC = 176 Receiver --- T.3 operation
Receiver --- T.4 operation
212
Bit No. 11, 12, 13, 14 0, 0, 0, 0 0, 1, 0, 0 1, 0, 0, 0 1, 1, 0, 0 0, 0, 1, 0 0, 1, 1, 0 1, 0, 1, 0 1, 1, 1, 0 0, 0, 0, 1 0, 1, 0, 1 1, 0, 0, 1 1, 1, 0, 1 0, 0, 1, 1 0, 1, 1, 1 1, 0, 1, 1 1, 1, 1, 1 15 16 17, 18 (0, 0) (0, 1)
(1, 0)
(1, 1) 19, 20 (0, 0) (0, 1) (1, 0) (1, 1) 21, 22, 23 (0, 0, 0) (0, 0, 1) (0, 1, 0) (1, 0, 0) (0, 1, 1) (1, 1, 0) (1, 0, 1) (1, 1, 1) 24 25 26 27 28 29 30 31 32 33 (0) (1) 34 35 36 37 38 39 40 41 42 43
DIS/DTC Data signaling rate V.27 ter fall back mode V.27 ter V.29 V.27 ter and V.29 Not used Reserved Not used V.27 ter and V.29 and V.33 Not used Reserved Not used V.27 ter and V.29 and V.33 and V.17 Not used Reserved Not used Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width capabilities 1728 picture elements along scan line length of 215 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% 2432 picture elements along scan line length of 303 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length capability A4 (297 mm) Unlimited A4 (297 mm) and B4 (364 mm) Invalid Minimum scan line time capability of the receiver 20 ms at 3.85 l/mm: T7.7 = T3.85 40 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = T3.85 5 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 0 ms at 3.85 l/mm: T7.7 = T3.85 Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Set to 0. Error limiting mode Reserved for G4 capability on PSTN T.6 coding capability Extend field Validity of bits 17, 18 Bits 17, 18 are valid Bits 17, 18 are invalid Recording width capability 1216 picture elements along scan line length of 151 mm 1% Recording width capability 864 picture elements along scan line length of 107 mm 1% Recording width capability 1728 picture elements along scan line length of 151 mm 1% Recording width capability 1728 picture elements along scan line length of 107 mm 1% Reserved for future recording width capability. Reserved for future recording width capability. Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm
DCS Data signaling rate 2400 bit/s, V.27 ter 4800 bit/s, V.27 ter 9600 bit/s, V.29 7200 bit/s, V.29 14400 bit/s, V.33 12000 bit/s, V.33 Reserved Reserved 14400 bit/s, V.17 12000 bit/s, V.17 9600 bit/s, V.17 7200 bit/s, V.17 Reserved Reserved Reserved Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width 1728 picture elements along scan line length of 215 mm 1% 2432 picture elements along scan line length of 303 mm 1%
2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length A4 (297 mm) Unlimited B4 (364 mm) Invalid Minimum scan line time 20 ms 40 ms 10 ms 5 ms
0 ms Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Frame size 0 = 256 octets 1 = 64 octets Error limiting mode Reserved for G4 capability on PSTN T.6 coding enabled Extend field Recording width Recording width indicated by bits 17, 18 Recording width indicated by this field bit information Middle 1216 elements of 1728 picture elements Middle 864 elements of 1728 picture elements Invalid Invalid
Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm
213
Bit No. 44
DIS/DTC Inch based resolution preferred
45 46 47 48
Metric based resolution preferred Minimum scan line time capability for higher resolutions 0: T15.4 = T7.7 1: T15.4 = 1/2T7.7 Selective Polling capability Extend field
DCS Resolution type selection 0: neuritic based resolution 1: inch based resolution Dont care Dont care Set to 0. Extend field
Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264. Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264. Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm.
Signal Training 1 Identification Signal Format Function A fixed pattern is transmitted to the receiving side at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. Sends 0 continuously for 1.5 seconds at the same speed as the training signal. Notifies the sending side that TCF has been properly received. If TCF is not properly received, FTT (Failure To Train) X0100010 is relayed to the sender. The sender then reduces the transmission speed by one stage and initiates training once again. Used for reconfirming the receiving side like training 1. Sends 12 bits (0...01 6 times) to the receiver at the same speed as the image signal and notifies completion of transmission of the first sheet. End of one communication End of 1 page reception Phase E starts. Completion of transmission of 1 page. If there are still more documents to be sent, they are output instead of EOP. After MCF reception, the sender transmits an image signal of the second sheet. If there is an operator call from the sender, it is output after RTC. This is output when an operator call is received.
TCF (Training Check) CFR (Confirmation to Receive)
X0100001
Training 2 Image Signal RTC (Return to Control) EOP (End of Procedure) MCF (Message Confirmation) DCN (Disconnect) MPS (Multi-Page Signal)
Refer to the next page.
X1110100 X0110001 X1011111 X1110010
PRI-EOP X1111100 (Procedural Interrupt-EOP) PIP X0110101 (Procedural Interrupt Positive)
b. Redundancy Compression Process Coding Mode This unit uses one-dimensional MH format.
214
215
8.6.
8.6.1.
TEST CHART
ORIGINAL TEST CHART
216
8.6.2.
ITU-T No.1 TEST CHART
217
8.6.3.
ITU-T No.2 TEST CHART
218
9 FIXTURES AND TOOLS
219
10 CABINET, MECHANICAL AND ELECTRICAL PARTS LOCATION

10.1. GENERAL SECTION
220
10.2. OPERATION COVER SECTION (1)
221
222
223
10.5. PICK UP SECTION
224
10.6. FUSER SECTION
225
10.7. UPPER MAIN CABINET SECTION
226
10.8. LOWER MAIN CABINET SECTION (1)
227
10.9. LOWER MAIN CABINET SECTION (2)
228
10.10. LOWER CABINET SECTION (3)
229
10.11. ACTUAL SIZE OF SCREWS AND WASHER
230
11 ACCESSORIES AND PACKING MATERIALS
231
12 REPLACEMENT PARTS LIST

RTL (Retention Time Limited) Notes: 1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice mark have special Components identified by characteristics important for safety. When replacing any of these components, use only manufactures specified parts. 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. 4. ISO code (Example : ABS-HB) of the remarks column shows quality of the material and a flame resisting grade about plastics. 5. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms () k=1000, M=1000k All capacitors are in MICRO FARADS (F) P=F *Type & Wattage of Resistor
Ref. No. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. PFBX1192Z1 PFBX1191Z1 PFBC1100Z1 PFBC1098Z1 PFBX1193Z1 PFBC1101Z1 PFBC1099Z1 PFBX1190Z1 PFGP1285S1 PFGV1015Z PFGD1050Z PFGG1225Z1 PFGB1003Z3 PFGX1009Z PFGG1224S1 Part Name & Description PUSH BUTTON,DERC PUSH BUTTON,NAVI PUSH BUTTON,AUTO ANSWER PUSH BUTTON,MENU PUSH BUTTON,STP PUSH BUTTON,COPY START PUSH BUTTON,START PUSH BUTTON,DIAL PANEL,LCD COVER,TEL CARD CARD,TEL NO GRILL,SUB BADGE RING,NAVI GRILLE,OPERATION Remarks ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB ABS-HB
PS-HB ABS-HB PS-HB
12.1.2. OPERATION COVER SECTION (2)

Ref. No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Part No. PFUS1444Z PFDG1320Z PFDJ1006Z PFZRFL511M PFUS1506Z Not used PFUS1437Y PFUS1443Z PFHX1679Z PFJV1003Z PFUV1065X PFDE1209Z PFUS1445Z PFUS1447Z PFUS1442Z Part Name & Description SPRING,ERATH DOC.A GEAR,DOC.FEED ROLLER SPACER,ROLLER ROLLER ASSY SPRING LEAF SPRING SPRING,EARTH OP B COVER,SHEET COVER,DISCHARGE BRUSH COVER,OPERATION PANEL LEVER,DOC,DETECTION SPRING,EARTH DOCUMENT B SPRING,EARTH DOC ROLLER SPRING,EARTH OP A Remarks
POM POM
PS-HB POM

Ref. No. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 Part No. PFDS1010Z PFDJ1063Y PFDE1198Z PFDG1189Z PFDG1295Z PFUS1422Z PFDE1199Z PFDE1200Y PFDG1296Z PFJS07P32Z N2GZBE000006 PFUS1440Y PFDF1098Z PFDR1044Y PFUS1441Y PFUG1017Z PFDG1297Z PFDG1298Z PFDE1201X PFUS1019Z PFDG1299Z PFDJ1042Z PFUS1269Y PFDS1009Z PFDG1294Z PFMH1124Z PFZX2FL511M PFDJ1051X Part Name & Description ROLLER,SEPARATION SPACER,SEPARATION ROLLER ARM GEAR GEAR COIL SPRING ,LOCK ARM ARM,LOCK SPACER,LOCK ARM GEAR,SEPARATION CONNECTOR,7P CIS(CONTACT IMAGE SENSOR) COIL SPRING,CIS SHAFT,SUPPORT ROLLER ROLLER ,DOC.SUPPORT COIL SPRING,SUPPOR ROLLER GUIDE,MIDDLE GEAR GEAR ARM TORSION SPRING GEAR SPACER,TRANSFER ROLLER COIL SPRING ROLLER,TRANSFER GEAR METAL PARTS TRAY,DOCUMENT SPACER Remarks POM POM POM POM POM POM POM
12.1. CABINET AND ELECTRICAL PARTS

Ref. No. 1 2 3 4 5 6 7 8 9 Part No. PFKR1029Z2 PFKR1030Z2 PFKE1030X1 PFUS1222Z PFDG1015Y PFQT2112Z PFME1001Z PFHG1094Z PFJS08P33Z Part Name & Description GUIDE,DOCUMENT L GUIDE,DOCUMENT R GUIDE,DOCUMENT COIL SPRING,SLIDER GEAR,SLIDER LABEL,FACE DOWN SPACER ,DUMPER RUBBER,DUMPER CONNECTOR,8P Remarks ABS-HB ABS-HB PS-HB
POM PS-HB POM POM
POM
POM
232
12.1.4. PICK UP SECTION

Ref. No. 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 Part No. PFKV1101Y1 PFKE1029Y1 PFQT2354Z PFKS1084Z1 PFHG1154Z PFUS1424Z PFHR1370Z PFUS1425Z PFHR1371Z PFHG1155Z PFKE1028X1 PFDG1300Z PFUS1423Z PFHR1368Z PFHR1369Z PFDJ1038Z PFDR1018Z PFDN1048Z PFDR1041Z Part Name & Description COVER,TRAY TRAY,PICK UP ROLLER LABEL,PAPER SET TRAY ,LIFT PAPER RUBBER,LIFT PLATE SPRING,PLATE LIFT CASE,SEPARATION PAPER SPRING,PAPER SEPARATION SHEET,PAPER RUBBER,SEPARATION PAPER TRAY,BOTTOM GEAR,PICK UP PAPER SPRING,LIFT LOCK LEVER,LOCK LIFT L LEVER,LOCK LIFT R SPACER,PICK UP PAPER ROLLER,PICK UP GUIDE ROLLER,PICK UP ROLLE,PICK UP PAPER Remarks PS-HB PS-HB PS-HB
12.1.7. LOWER MAIN CABINET SECTION (1)

Ref. No. 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 Part No. PFMD1065Z PFHG1169Z LPA1603K PQLB1E1 PFJP03S04Z PQMX10010Z PQHR945Z PFJS02P02Z KR06TT251508 WLR18YK26CM4 PFJS02P34Z PFJS08P31Z PFJE1021Z PFJS06P30Z PFUS1431Z PFJS04P28Z PFJS05P29Z PFUS1449Z XWC4B Part Name & Description COVER RUBBER PARTS,FOOT LASER UNIT INSULATOR AC SOCKET CASE,COVER BAND CONNECTOR INSULATOR LEAD WIRE CONNECTOR CONNECTOR LEAD WIRE CONNECTOR,6P COIL SPRING CONNECTOR CONNECTOR,5P COIL SPRING WASHER Remarks
ABS-HB POM PS-HB POM POM POM POM POM ABS-HB
12.1.5. FUSER SECTION

Ref. No. 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 Part No. PFDS1014Z PFDJ1066Y PFUS1426Z PFUA1044Z A4DP7K000001 PFDG1301Z PFDJ1065Z PFDS1011Y PFDJ1064Z PFJT1023Z PFDE1207Z PFTA1001Z PFMH1085Z PFJT1021Z PFRT003 PFJT1022Z PFHR1408Z PFDG1302Z PFUA1043X PFUS1435Z PFDR1043Y PFHR1372Y PFDR1042X Part Name & Description ROLLER,PRESSURE PFA SPACER,PRESSURE ROLLER COIL SPRING CHASSIS,FUSER HEATER GEAR,HEAT ROLLER SPACER,HEAT ROLLER A ROLLER,HEAT SPACER,HEAT ROLLER A TERMINAL PLATE,WIRE B LEVER,EXIT SENSOR THERMOSTAT,FUSER METAL PARTS,HEATER TERMINAL PLATE,FUSER SENSOR TERMINAL PLATE,WIRE A LEVER GEAR,EJECT IDLER CHASSIS,FUSER SPRING,SUPPORT EJECT ROLLER,SUPPORT EJECT LEVER ROLLER,EJECT Remarks
12.1.8. LOWER MAIN CABINET SECTION (2)

Ref. No. 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 Part No. PFUE1015Z PFUS1450Z WLL20YG24M3M PFUS1028Z PF0M1005Z PFUS1429Z PFUS1439Z PFUS1502Z PFJS02P12Z PFAS50P006Z PFUS1456Z PFDG1310Z PFDG1311Z PFKF1058Z1 PFBH1024Z1 PFKM1115Z1 PFHX1657Z PFUA1045Z 55SPM25D3NA PFDG1304Y XUC4FY PFDG1306Y PFDG1305Z PFDG1303Z XUC5FY PFKM1114Z1 PFHX1674Z PFHX1668Z Part Name & Description PLASTIC PARTS TORSION SPRING LEAD WIRE LEAF SPRING MIRROR LEAF SPRING COIL SPRING TORSION SPRING CONNECTOR SPEAKER TORSION SPRING GEAR,IDLER GEAR,IDLER CABINET COVER,HANDSET PUSH BUTTON,HOOK CABINET BODY,HANDSET SPACER CHASSIS,GERA MAIN DC MOTOR GEAR,IDLER 67 E-RING GEAR,FISER IDLER 2 GEAR,FUSER IDLER GEAR,IDLER RETAINING RING CABINET BODY,MAIN COVER,PROTECTION SHEET COVER,CABINET SHEET Remarks ABS
PBT+ABS
POM PBT+ABS POM ABS POM
POM POM PS ABS-HB PS
POM POM POM POM PS
12.1.6. UPPER MAIN CABINET SECTION

Ref. No. 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 Part No. XUC2FY PFDG1201Z PFUS1325Z PFDJ1067Z PFDN1065Z PFDJ1044Z PFDE1203Z PFQT2076W PFDE1204W PFDF1097Z PQDR9685Y PFUS1275Z PFGT2517Z-M PFUE1022Z PFUS1448Z PF0G1006Z PFQT2077Z Part Name & Description RETAINING RING GEAR,FEED ROLLER SPRING SPACER,FEED ROLLER ROLLER,FEED SPACER LEVER INDICATION PLATE-LABEL LEVER SHAFT ROLLER COIL SPRING NAME PLATE, AL CASE,COVER LEAF SPRING MIRROR LABEL Remarks
POM POM POM ABS POM POM
12.1.9. LOWER CABINET SECTION (3)

Ref. No. 240 241 242 243 244 245 250 251 252 253 254 Part No. PFMH1125Z PFJQ35S1S15D PFDE1201X PFUS1019Z PFDG1299Z PFDG1297Z PFUA1046Z PFDG1297Z PFDG1307Z PFDG1189Z PFDG1308Z Part Name & Description PLATE,MOTOR DC MOTOR ARM SPRING GEAR,PLANET GEAR,IDLER CHASSIS GEAR,IDLER GEAR,PICK CLUTCH B GEAR GEAR Remarks
S POM POM POM PBT+ABS POM POM
233
Ref. No. 255 256 257 258 259 260 261 270 271 272 273 274 275 276
Part No. PFDG1309Z PFDG1176Z PFHG1165Z PFDE1202Z PFUS1259Y PFFP1003Z PFUA1047Z PFUS1430Z PFUV1059Y PFUS1451Z PFUE1016Z L6FALDGK0001 PFUS1428Z PFUS1427Z
Part Name & Description GEAR,PICK CLUTCH A GEAR,IDLER B RUBBER,SOLENOID LEVER,PICK UP CLUTCH SPRING,SOLENOID PLUNGER,SOLENOID CHASSIS,GERA CHASSIS SPRING,TERMINAL TRS CASE,FAN SPRING,COVER OPEN LEVER MOTOR,FAN LEAF SPRING,TERMINAL DEV LEAF SPRING
Remarks POM
POM
ABS PS ABS
Ref. No. Q609 Q612 Q613 Q614 Q615 Q616 Q617 Q618 Q619 Q620 Q621 Q622 Q623 D600 D601 D602 D606 D607 D608 BAT600 C600 C601 C602 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C621 C622 C623 C624 C625 C626 C627 C628 C629 C630 C631 C632 C633 C634 C647 C648 C652 C654 C655 C656 C659 C661 C662 C663 C664 C665 C666 C667 C668 C669 C670
Part No. 2SC4155S PQVTD143Z106 PQVTD143Z106 2SC4155S PQVTDTC143E PQVTDTC143E PQVTD143Z106 2SC4155S 2SB1197K 2SB1322 PQVTD143Z106 PQVTD143Z106 PQVTDTC143E PQVDRLS73T PQVDNNCD56DT PFVDRMRLS245 B0JAME000005 MA7160 PFVDRMRLS245 CR-2032/V9A ECUV1C104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H103KBV ECUV1H103KBV ECUV1C104KBV ECUV1A224KBV ECUV1A224KBV ECEA1CKS100 ECEA1CKS100 F2A0J1010036 ECUV1A224KBV ECUV1A105ZFV ECUV1C104ZFV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1H102KBV ECUV1C104ZFV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECUV1H100DCV ECUV1A224KBV ECUV1H330JCV ECUV1A224KBV ECEA1VKA101 ECUV1H222KBV ECUV1H222KBV ECUV1H120JCV ECUV1H150JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV
Part Name & Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (BATTERY) LITHIUM BATTERY (CAPACITORS) 0.1 100 0.1 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.1 0.22 0.22 10 10 100 0.22 1 0.1 0.001 0.001 0.001 0.001 0.001 0.1 0.1 0.01 10p 10p 0.22 33p 0.22 100 0.0022 0.0022 12p 15p 15p 0.1 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1
Remarks S S S S S S S S S S S S S S S S S S
12.2. ACCESSORIES AND PACKING MATERIALS

Ref. No. A1 A2 A3 A4 A4 A4 A4 A5 A6 A7 A8 A8 A9 A10 A11 P1 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 Part No. PFQW2204Z PFZXFL511M PFQX2155Z PFQW2249Z PFQW2250Z PFQW2248Z PFQW2263Z PFKV1100Z1 PFKS1108Z1 PFKS1096Z1 PFJA03A010Z PFJA03A008Z PFJA02B002Z PFJA1029Z PFJXE1005Z PFZE1304Z-M PFZE1339Z-M PFPN1307Z PFPN1308Y PFPN1360Z PFPN1361Z PFPD1165Y PFPH1040Y XZB20X35A04 XZB32X45A04 PFPH1046Z Part Name & Description Remarks LEAFLET GUIDE INSTRUCTION BOOK Q.R.G(PERSIAN) (KX-FL612CX only) Q.R.G(THAI) (KX-FL612CX only) Q.R.G(ARABIC) Q.R.G(SPANISH) (KX-FL612CX only) COVER,PAPER TRAY PS-HB PAPER TRAY TRAY,PAPER STACKER CORD,POWER(KX-FL612CX) CORD,POWER (KX-FL612CX-S) CORD,TEL CORD,CURL HANDSET GIFT BOX (KX-FL612CX) GIFT BOX (KX-FL612CX-S) CUSHION CUSHION CUSHION CUSHION CUSHION PROTECTION COVER PROTECTION COVER PROTECTION COVER PROTECTION COVER
S S
12.3. DIGITAL BOARD PARTS

Ref. No. PCB1 IC600 IC602 IC604 IC605 IC606 IC607 IC608 IC609 IC610 IC611 Q602 Q603 Q604 Q605 Q606 Q607 Part No. PFWP1FL612CX C1CB00001923 C1CB00001637 C3ABPG000102 C1CB00001566 C1CB00001551 PFWIFL612CX C0DBFGD00012 C0GBH0000015 PFVIT2003APS C0JBAR000386 PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K PQVTDTC143E 2SB1197K Part Name & Description DIGITAL BOARD ASSY (RTL) (ICs) IC IC IC IC IC IC (ROM) IC IC IC IC (TRANSISITRS) TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Remarks
S S
S S S S S S
234
Ref. No. C671 C672 C673 C674 C675 C676 C677 C678 C679 C680 C681 C682 C683 C684 C685 C686 C687 C689 C690 C691 C692 C693 C694 C695 C696 C698 C699 C700 C701 C702 C703 C704 C705 C706 C708 C710 C711 C712 C713 C716 C717 C718 C719 C720 C721 C723 C724 C725 C726 C727 C729 C730 C731 C732 C733 C734 C735 C736 C737 C738 C739 C740 C741 C742 C743 C745 C746 C747 C748 C749 C751 C753 C754
Part No. ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H150JCV ECUV1H150JCV ECUV1H150JCV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H120JCV ECUV1H150JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H270JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECUV1C104KBV ECUV1C104ZFV ECUV1A105ZFV ECUV1H332KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H102KBV ECUV1C104ZFV ECUV1H102KBV ECUV1C104ZFV ECEA0JKA221 ECUV1C104ZFV ECEA0JKA221 PFCA1HYK331M ECUV1H104ZFV ECUV1H104ZFV ECEA1VKA101 ECUV1C104ZFV ECUV1H104ZFV ECUV1C104ZFV ECUV1H104ZFV ECEA1VKA101 F2A0J1010036 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H680JCV ECUV1A224KBV ECUV1H181JCV ECUV1H181JCV ECUV1A224KBV ECUV1H222KBV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1H181JCV ECUV1H104ZFV ECUV1A105ZFV ECUV1A105ZFV ECUV1C104KBV
Part Name & Description 0.1 0.1 0.1 15p 15p 15p 27p 0.1 0.1 27p 0.1 0.1 0.1 0.1 12p 15p 0.1 0.1 0.1 27p 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 1 0.0033 1 1 0.001 0.1 0.001 0.1 220 0.1 220 330p 0.1 0.1 100 0.1 0.1 0.1 0.1 100 100 0.1 0.1 0.1 68p 0.22 180p 180p 0.22 0.0022 180p 180p 180p 180p 0.1 1 1 0.1
Remarks
Ref. No. C755 C756 C757 C758 C761 CN600 CN601 CN602 CN603 CN604 CN606 CN607 CN608 CN609 CN610 CN611 CN612 CN613 CN614 F600 F602 F603 F604 F605 F606 L601 L602 L603 L604 L605 L606 L633 L637 L638 L639 L627 L628 L642 L643 L644 L647 L641 L630 L649 L650 L653 L654 L655 L656 L657 L658 L659 L660 L661 L607 L614 L616 L610 L612 L613 L615 L631 L634 L635 L636 R663 R759 R760
Part No. ECUV1H101JCV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H181JCV PQJS28X59Z PQJP4G30Z PQJP3G30Z PQJP02G100Z PQJP5G30Z PQJP8G30Z PQJS08X53Z PQJP7G30Z PQJP4G30Z PQJP5G30Z PQJP05G100Z PQJP08G100Z PQJP8G30Z PQJP6G30Z PFRB0031063 PFRB0031063 PFRB0031031T PFRB0032315T PFRB002122KZ PFRB0031200 PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1A102ST PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B601ST PFVF2P221SG PFVF2P221SG PFVF2P221SG PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PFVF1B102SP PQLQR2BT PQLQR1ET PQLQR1ET PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T PQLQR2KA20T
Part Name & Description 100p 0.1 0.1 10 180p (CONNECTORS) CONNECTOR,28P CONNECTOR,4P CONNECTOR,3P CONNECTOR,2P CONNECTOR,5P CONNECTOR,8P CONNECTOR,8P CONNECTOR,7P CONNECTOR,4P CONNECTOR,5P CONNECTOR,5P CONNECTOR,8P CONNECTOR,8P CONNECTOR,6P (FUSES) FUSE FUSE FUSE FUSE FUSE FUSE (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (COILS) COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS)
Remarks
S S
S S S S S S S
S S
S S S S
S S S S S S S S S
S S S S S S S S S S
S S
S S S S S
S S S S S S S S S S S S S S
235
Ref. No. PS600 PS601 L608 L609 L611 L617 L618 L619 L620 L621 L622 L623 L624 L625 L626 L640 L645 L646 L648 L651 L652 R601 R602 R603 R607 R608 R609 R610 R611 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 R624 R625 R626 R627 R628 R629 R630 R631 R632 R633 R634 R635 R636 R637 R638 R640 R641 R642 R643 R644 R645 R647 R649 R650 R652 R653 R654 R655 R656 R657 R658
Part No. PFVIRM574SL PFVIRM574SL ERJ3GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ6GEY0R00 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ3GEYJ271 ERJ6GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERJ6GEY0R00 ERG2SJ271 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 ERJ3GEYJ562 ERJ6GEYJ331 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ472 ERJ3GEYJ563 ERJ3GEYJ562 ERJ6GEYJ331 D0GG472JA002 ERJ3GEYJ101 ERJ3GEYJ563 ERJ12YJ390 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ103 D0GG472JA002 ERJ3GEYJ103 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ101 ERJ6GEYJ331 ERJ3GEYJ563 ERJ3GEYJ562 ERJ3GEYF393 ERJ3GEYF393 ERJ3EKF2202 ERJ3EKF2202 ERJ3EKF1802 ERJ3EKF3302 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ181 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ103 ERJ3GEYJ272 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ102
Part Name & Description PHOTO SENSOR PHOTO SENSOR (RESISTORS) 0 0 0 0 270 270 270 270 0 270 270 270 270 0 0 0 0 0 0 270 10k 56k 5.6k 5.6k 5.6k 5.6k 330 10k 56k 4.7k 56k 5.6k 330 4.7k 100 56k 39 4.7k 10k 10k 4.7k 10k 1k 10k 100 330 56k 5.6k 39k 39k 2.2k 2.2k 1.8k 3.3K 100 100 100 180 1k 10k 47k 47k 47k 100 100 10k 2.7k 2.2k 1k 1k
Remarks S S
S S S
S S S
S S
Ref. No. R659 R660 R664 R668 R675 R678 R679 R680 R681 R682 R683 R687 R688 R690 R691 R695 R696 R697 R698 R701 R704 R705 R707 R708 R709 R710 R716 R719 R721 R722 R723 R724 R726 R727 R728 R729 R730 R731 R732 R733 R734 R735 R736 R737 R738 R739 R740 R741 R742 R743 R744 R745 R746 R747 R748 R749 R750 R751 R752 R753 R754 R755 R756 R757 R758 R764 R766 R767 R768 R769 R770 R771 R772
Part No. ERJ3GEYJ391 ERJ3GEYJ472 ERJ3GEYJ203 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ470 ERJ3GEYJ105 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ220 ERJ3GEYJ473 ERJ3GEYJ475 ERJ3GEYJ4R7 ERJ3GEYJ334 ERJ3GEYJ222 ERJ3GEYJ472 ERJ3GEYJ4R7 ERJ3GEYJ100 ERJ3GEYJ183 ERJ3GEY0R00 ERJ3EKF1101 ERJ3EKF3602 ERJ8GEYJ2R2 ERJ3GEYJ103 ERJ3GEYJ101 ERJ3GEYJ101 PQ4R18XJ100 ERJ3GEYJ472 ERJ3GEYJ222 ERJ3GEYJ333 D0C1R47GA003 D0C1R47GA003 ERJ3GEYJ222 ERJ3GEYJ102 ERDS1VJ152 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ473 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ393 ERJ3GEYJ103 ERX1SJ2R2 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ303 ERJ3GEYJ683 ERJ3GEYJ104 ERJ3GEYJ473 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ222 ERJ3GEYJ183 ERJ3GEYJ220 ERJ3GEY0R00 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ103 ERJ3GEYJ273 ERJ3GEYJ100
Part Name & Description 390 4.7k 20k 0 47k 47 1M 0 0 0 22 47k 47k 100 100 22 22 22 22 47k 4.7M 4.7 330k 2.2k 4.7k 4.7 10 18k 0 1.1k 36k 2.2 10k 100 100 10 4.7k 2.2k 33k 0.47 0.47 2.2k 1k 1.5k 47k 100 47k 100 100 100 100 39k 10k 2.2 4.7k 1k 1k 30k 68k 100k 47k 10k 5.6k 2.2k 18k 22 0 180 180 180 10k 27k 10
Remarks
236
Ref. No. R773 R775 R778 R780 R781 L632 RA600 RA601 RA602 RA603 RA604 RA605 RA606 RA607 RA608 RA609 RA610 RA611 RA612 RA613 RA614 RA615 RA616 RA617 RA618 RA619 RA620 RA621 X600 X601 X602 X603
Part No. ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ181 ERJ3GEYJ4R7 EXCELDR35 PFXBV8V101JV PFXBV8V101JV PFXBV8V101JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXB38V220JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV EXRV8V470JV PFVC32256ZAT PFVCK3.6N9Z PFVCCSA24Z H0A327200079
Part Name & Description 10k 10k 10k 180 4.7 (COMPONENTS PARTS) RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY (CRYSTAL OSCILLATORS) CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR
Remarks
S S S S S S S S S S S S S S S S S S S S S S S S S
12.4. ANALOG BOARD PARTS

Ref. No. PCB2 IC200 IC201 IC202 IC204 IC206 IC207 IC208 Q202 Q207 Q210 Q211 Q212 Q213 D200 D201 D202 D203 D208 D209 D210 D211 D212 D213 C200 C201 C202 C203 C204 C205 Part No. PFLP1481CX-A C0ABEB000038 C0ABEB000038 C0AABB000025 C0ABEB000038 PQVIMC34119D AN6384SB AN6123MS B1AAKL000006 2SB1218ARL PQVTDTC143E 2SA1627 PQVTDTC143E 2SB1218ARL MA4056 MA4056 1SS133 1SS133 1SS133 1SS133 PQVDS1ZB60F1 MA4056 MA4056 1SS133 ECUV1C104KBV ECUV1H621JCV ECUV1C333KBV ECUV1H562KBV ECUV1H471JCV ECUV1H621JCV Part Name & Description ANALOG BOARD ASSY (RTL) (ICs) IC IC IC IC IC IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (CAPACITORS) 0.1 620k 0.033 0.0056 470k 620k Remarks
S S S
S S S S S S S S S S
Ref. No. C206 C207 C208 C209 C212 C213 C214 C216 C218 C219 C221 C222 C223 C224 C227 C229 C230 C231 C232 C234 C236 C237 C240 C241 C242 C243 C244 C245 C246 C248 C250 C253 C256 C260 C265 C266 C267 C268 C269 C270 C271 C272 C273 C274 C275 C276 C277 C278 C279 C281 C282 C283 C284 C285 C286 C287 C292 C293 C294 C296 C297 C298 C299 C301 C302 C303 C307 C308 C309 C310 C311 C312 C313
Part No. ECUV1H621JCV ECUV1H272KBV ECUV1H102KBV ECUV1H153KBV ECUV1H392KBV ECUV1H392KBV ECUV1H151JCV ECUV1C104ZFV ECEA1CKS100 ECUV1H271JCV ECUV1C104ZFV ECA1VM101 ECUV1C273KBV ECUV1C104KBV ECUV1A224KBV ECUV1H680JCV ECUV1C104KBV ECUV1H681JCV ECUV1C273KBV ECEA1CK101 ECUV1H681JCV ECEA1HKS4R7 ECUV1H222KBV ECUV1H682KBV ECUV1A105ZFV ECUV1A105ZFV ECUV1H100DCV ECUV1H100DCV ECUV1C473KBV ECEA1CK470 ECUV1H101JCV ECEA1HU2R2 ECEA1CKS100 ECUV1H103KBV ECEA1HKS010 ECUV1C104KBV ECUV1H820JCV ECUV1H820JCV ECUV1H680JCV PFCA1HYK101M ECUV1H332KBV ECEA0JK221 ECEA1CKS100 ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104KBV ECKD2H681KB ECKD2H681KB ECQE2E105KZ ECUV1H820JCV ECUV1H820JCV ECUV1H820JCV ECUV1H151JCV ECUV1H681JCV ECUV1H101JCV ECEA1HKS2R2 ECUV1H103KBV ECEA1CK470 ECUV1H103KBV ECUV1C104ZFV ECEA1CK101 ECUV1C123KBV ECUV1H621JCV ECUV1C273KBV ECUV1H151JCV ECUV1H680JCV ECUV1H271JCV ECUV1H822KBV ECUV1C104ZFV ECEA0JK331 ECUV1C104ZFV ECEA1CKS100
Part Name & Description 620k 0.0027 0.001 0.015 0.0039 0.0039 150k 0.1 10 270k 0.1 100k 0.027 0.1 0.22 68k 0.1 680k 0.027 100 680k 4.7 0.0022 0.0068 1 1 10k 10k 0.047 47 100k 2.2 10 0.01 1 0.1 82k 82k 68k 100k 0.0033 220 10 0.1 0.1 0.1 0.1 680k 680k 1 82k 82k 82k 150k 680k 100k 2.2 0.01 47 0.01 0.1 100 0.012 620k 0.027 150k 68k 270k 0.0082 0.1 330 0.1 10
Remarks
S S S S
S S S S S
S S S S S S
S S S
S S S
S S S S
S S S S S
237
Ref. No. C314 C315 C317 C318 C320 C321 C323 C324 C325 C326 C327 C328 C329 C52 C60 CN200 CN201 CN202 CN203 CN204 F200 L200 L201 L202 L205 L206 L207 L208 L209 L211 L212 L213 L214 L216 L217 L218 L220 L221 L222 L223 L224 L225 L230 L232 L234 L235 L236 L237 L249 L250 L253 L255 L256 L257 L258 L259 L260 L261 L265 L277 L285 L286 FLT200 FLT201 L239 L242 L247 L248
Part No. ECUV1H472KBV ECUV1H272KBV ECUV1C104KBV ECUV1C104KBV ECUV1H103KBV ECUV1H100DCV ECEA1CK101 ECUV1A224KBV ECUV1C683KBV ECUV1H100DCV ECUV1C104ZFV ECUV1A105ZFV ECUV1A105ZFV ECUV1H271KBV ECUV1C104ZFV PQJP02G100Z PQJS28X59Z PQJJ1TB18Z PQJJ1TC5Z PQJJ1TC5Z K5G102A00041 PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B252SDT PFVF1B102SP PFVF1B252SDT PFVF1B252SDT PFLE003 PFLE126 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07 PQLQR1E32A07
Part Name & Description 0.0047 0.0027 0.1 0.1 0.01 10k 100 0.22 0.068 10k 0.1 1 1 270k 0.1 (CONNECTORS & JACKS) CONNECTOR,2P CONNECTOR,28P JACK JACK JACK (FUSE) FUSE (CERAMIC FILTERS) CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER CERAMIC FILTER (COILS) COIL COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS)
Remarks S
Ref. No. PC202 PC203 PC204 PC205 J200 J201 J202 J211 J212 J213 L226 L227 L228 L231 L240 L241 L262 L263 L264 L268 L276 L278 L279 L280 L283 L266 L267 L270 L271 L274 L275 L287 R234 R236 R237 R238 R240 R241 R242 R243 R244 R245 R246 R247 R248 R250 R251 R253 R266 R268 R270 R275 R276 R277 R278 R279 R280 R281 R282 R283 R284 R285 R287 R288 R289 R291 R293 R295 R296 R297 R298 R299
Part No. 0N3131SKU 0N3131SKU PQVITLP627 B3PAA0000425 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ154 ERJ3GEYJ124 ERJ3GEYJ100 ERJ3GEYJ102 ERJ3GEYJ334 ERJ3GEYJ102 ERJ3GEY0R00 ERJ3GEYJ472 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ222 ERJ3GEYJ102 ERJ3GEYJ103 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ562 ERJ3GEYJ821 ERJ3GEYJ223 ERJ3GEYJ563 ERDS2TJ150 ERJ3GEYJ102 ERJ3GEYJ101 ERJ3GEYJ394 ERJ3GEYJ244 ERJ3GEYJ134 ERJ3GEYJ392 ERJ3GEYJ183 ERJ3GEYJ472 ERJ3GEYJ102 ERJ3GEYJ104 ERJ3GEYJ124 ERJ3GEYJ683 ERJ3GEYJ224 ERJ3GEYJ224 ERJ3GEYJ224 ERJ3GEYJ154 ERDS1TJ682
Part Name & Description PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 100 100 100 100 100 100 330 0 47k 150k 120k 10 1k 330k 1k 0 4.7k 10k 10k 2.2k 1k 10k 12k 10k 10k 5.6k 820 22k 56k 15 1k 100 390k 240k 130k 3.9k 18k 4.7k 1k 100k 120k 68k 220k 220k 220k 150k 6.8k
Remarks S S S
S S
S S S
S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S
238
Ref. No. R300 R301 R302 R303 R304 R305 R308 R310 R312 R313 R314 R315 R316 R317 R318 R319 R320 R324 R325 R326 R327 R328 R329 R330 R331 R332 R334 R335 R340 R341 R342 R343 R344 RLY200 SA200 SA201 ZNR200 ZNR71 SW200 T201 T202
Part No. ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ820 ERJ3GEYJ822 ERJ3GEYJ222 ERJ3GEYJ473 ERJ3GEY0R00 ERDS1TJ6R8 ERJ3GEYJ681 ERJ3GEYJ182 ERJ3GEYJ182 ERDS1VJ333 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ103 ERJ3GEYJ563 ERJ3GEYJ100 ERJ3GEYJ114 ERJ3GEYJ334 ERJ3GEYJ134 ERJ3GEYJ223 ERJ3GEYJ104 ERJ3GEYJ103 ERJ3GEYJ105 ERJ3GEYJ154 ERJ3GEYJ183 ERJ3GEYJ243 ERJ3GEYJ243 ERJ3GEYJ4R7 ERJ3GEYJ101 ERJ3GEYJ4R7 ERJ3GEYJ102 ERJ3GEYJ103 PFSL003Z PQVDDSS301L PFRZ001Z ERZVA7D151 PFRV271NS05K PFSH1A011Z PFLT8E003 PFLT8E004
Part Name & Description 82 82 82 8.2k 2.2k 47k 0 6.8 680 1.8k 1.8k 33k 10k 56k 10k 56k 10 110k 330k 130k 22k 100k 10k 1M 150k 18k 24k 24k 4.7 100 4.7 1k 10k (RELAY) RELAY (VARISTORS) VARISTOR (SURGE ABSORBER) VARISTOR (SURGE ABSORBER) VARISTOR VARISTOR (SWITCH) SWITCH (TRANSFORMERS) TRANSFORMER TRANSFORMER
Remarks
Ref. No. C122 C125 C128 C129 C130 C132 C133 C139 CN101
Part No. ECUV1C104ZFV ECUV1C104ZFV ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV L5DAAFB00001 PQJP8G43Y CNA1006N ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ123 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ181 ERJ3GEYJ563 ERJ3GEYJ331 ERJ3GEYJ472 ERJ3GEYJ123 ERJ3GEYJ103 ERJ3GEYJ223 ERJ3GEY0R00 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ122 ERJ3GEYJ101 ERJ3GEYJ101 ERJ3GEYJ331 ERJ3GEYJ331 ERJ3GEYJ101 ERJ3GEYJ123 ERJ3GEYJ4R7 ERJ3GEYJ123 ERJ3GEYJ181 EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B
Part Name & Description 0.1 0.1 100p 100p 100p 100 0.1 0.1 (LIQUID CRYSTAL DISPLAY) LCD (CONNECTOS) CONNECTOR,8P (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR (RESISTORS) 0 0 0 0 12k 180 12k 180 12k 180 180 180 180 180 180 180 180 180 56k 330 4.7k 12k 10k 22k 0 100 100 1.2k 100 100 330 330 100 12k 4.7 12k 180 (SWITCHES) SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
Remarks
CN102 PS101 J164 J165 J166 J167 R102 R103 R104 R105 R106 R107 R110 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R123 R127 R128 R129 R130 R131 R133 R134 R135 R138 R139 R146 R147 R148 R149 R152 SW101 SW102 SW103 SW104 SW105 SW106 SW107 SW108 SW109 SW110 SW111 SW112 SW113 SW114 SW115 SW116 SW117 SW118 SW119 SW120
S S S
S S
12.5. OPERATION BOARD PARTS

Ref. No. PCB3 PCB3-1 IC101 LED101 LED102 D101 D102 D103 C103 C104 C105 C106 C110 C111 C112 C115 C117 C118 C119 C120 Part No. PFWP2FL511M K0L1AA000001 C1ZBZ0002089 PQVDSLR325MC PQVDR325CA47 1SS133 1SS133 1SS133 ECEA1CK101 ECUV1C104ZFV ECUV1C104ZFV ECUV1H103KBV ECUV1C104ZFV ECUV1C104ZFV ECEA1CKS100 ECUV1H101JCV ECUV1H101JCV ECUV1H101JCV ECUV1H103KBV ECUV1C104ZFV (DIODES) DIODE DIODE DIODE DIODE DIODE (CAPACITOS) 100 0.1 0.1 0.01 0.1 0.1 10 100p 100p 100p 0.01 0.1 S S S S S S Part Name & Description OPERATION BOARD ASSY (RTL) SWITCH,SET (ICs) Remarks
239
Ref. No. SW121 SW122 SW123 SW124 SW125 SW126 SW127 SW128 SW129 SW130 SW131 SW132 SW133 SW134 SW135 SW136 SW137 SW138 SW139 SW140 SW141 SW142 SW143 SW144 SW145 SW146 TH101
Part No. EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B EVQ11Y05B K0L1AA000001 D4CC11030019
Part Name & Description SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH (THERMISTOR) THERMISTOR
Remarks
Ref. No. C205 C207 C209 IP101 R101 R102 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R116 R117 R118 R119 R120 R121 R123 R124 R125 R126 R127 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 SW101
Part No. ECKR2H102KB ECKK3D102KB ECKR2H101KB5 PFBAICPN38 PQ4R10XJ473 ERDS2TJ104 ERDS2TJ103 ERJ6ENF2003 PQ4R10XJ103 ERDS2TJ103 ERDS2TJ103 ERDS2TJ272 PQ4R10XJ103 PQ4R10XJ103 PQ4R10XJ103 ERJ6ENF1004 PQ4R10XJ103 PQ4R10XJ272 PQ4R10XJ000 PQ4R10XJ000 PFRGH16A306N ERDS2TJ152 ERDS2TJ152 ER0S2TKF8451 ERJ6ENF1003 PQ4R10XJ000 PQ4R10XJ102 PFRGVR25J106 ERJ6ENF4872 PQ4R10XJ102 ERDS2TJ473 ERDS1TJ224 ER0S2TKF4532 PFRGR25F1504 PFRGVR25J105 PFRGVR25J105 ERDS2TJ333 PFRGR25F1005 PFRGVR25J105 PFRGVR25J105 PFRGVR25J106 PFSEDE2LCJ33 ETB20DKA1 ETB20DKD1
Part Name & Description 0.001 0.001 100p (FUSE) FUSE (RESISTORS) 47k 100k 10k 200k 10k 10k 10k 2.7k 10k 10k 10k 1M 10k 2.7k 0 0 30M 1.5k 1.5k 8.45k 100k 0 1k 10M 48.7k 1k 47k 220k 45.3k 1.5M 1M 1M 33k 10M 1M 1M 10M (SWITCH) SWITCH (COILS) COIL COIL
Remarks
S S
S S S S S S S S
12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS

Ref. No. PCB4 Part No. EUKMBN889HA Part Name & Description HIGH BOLTAGE POWER SUPPLY BOARD ASSY (RTL) (IC) IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODE) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE (CONNECTOR) CONNECTOR,6P (CAPACITORS) 47 0.047 2.2 1 0.01 0.047 0.015 470p 470p 470p 0.047 0.001 220p 0.01 Remarks
S S S S
S S S S S
IC101 Q101 Q102 Q103 Q201 Q202 D104 D105 D107 D109 D201 D203 D204 D205 ZD201 ZD202 CN2 C101 C102 C103 C104 C105 C108 C109 C110 C111 C112 C201 C202 C203 C204
AN6742S 2SB709A 2SB709A 2SD2137A 2SD2137A 2SA1699 PFVDDHM3FJ60 PFVDDHM3FJ60 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDERA1504 PFVDDHM3M20 PFVDRD62ESAB PFVDRD150EB PFJP06B01Z PFEUKMG1V470 ECQV1H473JZ PFEUKMG1H2R2 PFEUKMG1H010 ECJ2VB1H103K ECJ2FB1H473K ECJ2VB1H153K ECKK3F471KBP ECKK3D471KBB ECKK3D471KBB ECJ2FB1H473K ECJ2VB1H102K ECKK3D221KB ECJ2VB1H103K
S S
S S S S S S S S S S
T101 T201
12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS

Ref. No. PCB5 Part No. ETXKM450E5B Part Name & Description Remarks LOW VOLTAGE POWER BORD ASSY (RTL) (ICs) IC S IC S (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) S (DIODES) DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S DIODE(SI) S
S S S
IC101 IC201 Q101 Q201 D101 D102 D103 D104 D105 D106 D108 D109 D110
PFVIFA5317P PFVIPQ05RD11 2SK2717 2SC1740S PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVDLT1505 PFVD05NU42 PFVDERA9102 PFVDERA9102 PSVD10ELS4 PFVDERA9102
240
Ref. No. D201 D202 ZD101 ZD102 ZD201 CN101 CN102 CN201 C101 C102 C103 C104 C105 C106 C107 C109 C110 C111 C112 C113 C115 C116 C201 C202 C204 C206 C208 C212 L101 L102 L103 L105 L202 PC101 PC102 PC103 R101 R102 R103 R104 R105 R106 R107 R110 R111 R112 R113 R114 R115 R116 R117 R119 R120 R121 R122 R203 R204 R205 R206 R207 R208 R209 R212 R213 R214 R215 F101
Part No. PFVDYG901C2R PFVD21DQ06 MA4300 MA4180 MA4062N PQJP2D98Z PQJP2D98Z PFJP08B01Z ECQU2A224ML ECQU2A224ML PFCKDCS222MY PFCKDCS222MY PFCKDCD222MY PFCKLH2W560H ECQE6103 ECKN3A221KRP EEUFC1V390 ECQB1H102JF ECQV1H224JZ ECQB1H471JF ECQB1H103JF ECQU2A104ML PFCKD2R102K EEUFC1V102 EEUFC1C102 EEUFC1A151 ECQV1H474JZ ECQV1H474JZ ELF15N010A ELF15N010A PQLQSTP03694 PQLE53 PQLE53 0N3171S PFVIS21ME6NY 0N3171S ERDS1TJ105 ERG2SJ104 ERG2SJ221 ERDS2TJ472 ERX2SJR33 ERDS2TJ823 ERDS2TJ823 ER0S2TKF2000 ERDS2TJ150 ERDS2TJ181 ERDS2TJ220 ERDS2TJ682 ER0S2TKF1502 ER0S2TKF1000 ERDS2TJ123 PFRDRF16J331 ERDS2TJ470 ERG1SJ121 ER0S2TKF1202 ERDS2TJ272 ERDS2TJ102 ERDS2TJ472 ERDS2TJ562 ERDS2TJ103 ER0S2TKF6801 ER0S2TKF1801 ER0S2TKF3301 ERDS2TJ221 ERDS2TJ102 ERDS2TJ562 PFBA215315
Part Name & Description DIODE(SI) DIODE(SI) ZENER DIODE ZENER DIODE ZENER DIODE (CONNECTORS) CONNECTOR,2P CONNECTOR,2P CONNECTOR,8P (CAPACITORS) 0.22 0.22 0.0022 0.0022 0.0022 56P 0.01 220P 39 0.001 0.22 470p 0.01 0.1 1000p 1000 1000 150 0.47 0.47 (COILS) COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCERS) PHOTO COUPLER PHOTO COUPLER PHOTO COUPLER (RESISTORS) 1M 100k 220 4.7k 0.33 82k 82k 200 15 180 22 6.8k 15k 100 12k 330 47 120 12k 2.7k 1k 4.7k 5.6k 10k 6.8k 1.8k 3.3k 220 1k 5.6k (FUSES) FUSE
Remarks S S
Ref. No. F102 T101 TH101
Part No. PFBA215005 ETB29AC1V8AD PFRTD207D8R0 ERZVGAD751 PFXFTM1661SE
Part Name & Description FUSE (TRANSFORMER) TRANSFORMER (THERMISTOR) THERMISTOR (VARISTOR) VARISTOR (COMPONENTS PART) TRIAC
Remarks S
S S S
ZNR101 SCR101
12.8. EXIT SENSOR BOARD PARTS

S S S S Ref. No. PCB6 PS51 CN51 CN52 C52 Part No. PFLP1481MZ-B PFVIRM574SL PQJP03A21Z PQJP5G43Y ECUV1H271KBV Part Name & Description Remarks EXIT SENSOR BOARD ASSY (RTL) (PHOTO ELECTRIC TRANSDUCER) PHOTO SENSOR S (CONNECTORS) CONNECTOR,3P S CONNECTOR,5P S (CAPACITOR) 270p
12.9. DRUM AND TONER SENSOR BOARD PARTS

Ref. No. PCB7 Part No. PFLP1481MZ-C Part Name & Description DRUM & TONER SENSOR BORD ASSY (RTL) (IC) IC (CONNECTOR) CONNECTOR,4P (SWITCH) SWITCH (CAPACITOR) 0.1 Remarks
S S S S S
IC60 CN60 SW60
B4ABC0000001 PQJP4G30Z PFSH1A005Z ECUV1C104ZFV
S S
C60
12.10. VARISTOR BOARD PARTS

Ref. No. PCB8 ZNR71 Part No. PFLP1481MZ-D PFRV271NS05K Part Name & Description VARISTOR BOARD ASSY (RTL) (VARISTOR) VARISTOR Remarks
12.11. FIXTURES AND TOOLS

Ref. No. EC1 EC2 EC3 EC4 EC5 EC6 EC7 EC8 EC9 EC10 Part No. PQZZ6K7Z PQZZ8K18Z PFZZ5K13Z PQZZ28F1Z PQZZ4K5Z PQZZ7K5Z PQZZ2K12Z PQZZ3K5Z PFZZFL501M PQZZ8K15Z PFZZFL501M KM79811245C0 Part Name & Description EXTENSION CORD, 6P EXTENSION CORD, 8P EXTENSION CORD, 5P EXTENSION CORD, 28P EXTENSION CORD, 4P EXTENSION CORD, 7P EXTENSION CORD, 2P EXTENSION CORD, 3P EXTENSION CORD, 5P EXTENSION CORD, 8P TOOL FOR WRITING PROGRAM INTHE FLASH ROM. BASIC FACSIMILE TECHNIQUE (for training service technicians) Remarks
Note: Tools and Extension Cords are useful for servicing. (They make servicing easy.)
S
241
13 FOR THE SCHEMATIC DIAGRAMS

Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology. 3.
242
Memo
243
14 SCHEMATIC DIAGRAM
14.1. DIGITAL BOARD (PCB1)

RBA[4] IC607
+3.3V R761
TO SMPS
( )NC )NC
+3.3V RA618 47 +3.3V
+24V
(1)
CN613 )NC
R762
24V
C732 Z0.1u
24V
C733 35V100u
+5VD R763
PG
PG
Z0.1u
C735
R713
C734 6.3V100u
DG
NC
RBA[3] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] A[9] RBA[9] RBA[8]
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
NC
D[15] D[7] D[14] D[6] D[13] D[5] D[12] D[4]

RA619 47
0 L622 J27p Z0.1u
L631
5V
HTRCTL
)
Q610
NC C709 ( ) NC R715 ( ) NC R714
( )
RA620 47 RA621 47
C691 C692
HTRCTL
Q617
PDWN
PDWN
Q616
CN614 CHG DEV WP A[1] TRS

Q615
+24V
R747 L632
1 2 3 4 1 2 3 4
8 7 6 5 8 7 6 5
D[11] D[3] D[10] D[2] D[9] D[1] D[8] D[0]
(2) (3) (4) (5) (6)
24V 1
GND
2.2 1W
RBA[7] RBA[6] RBA[5] A[8] A[7] A[6] A[5] A[4] A[3] A[2]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A15 A16 A14 BYTE VSS A13 A12 DQ15/A-1 DQ7 A11 DQ14 A10 DQ6 A9 DQ13 A8 DQ5 NC9 NC10 DQ12 WE DQ4 VDD RESET DQ11 NC13 DQ3 NC14 RDY/BSY DQ10 DQ2 A18 DQ9 A17 DQ1 A7 DQ8 A6 DQ0 A5 OE A4 VSS A3 CE A2 A1 A0
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
CHG 3
Q623
DEV
Q622 R745
TRS
TOPCVR
TOPCVR
10K C718
K1000p
TO HVPS
R724
R746
39K +5VD
2.2(3216)
SDCLKE
CN612
+3.3V +3.3V
+2.5V
(7) (8) (9) (10)
DG
R742 100 L634
1A601
APC 2
IC608
R726 10K F1.1K Z0.1u
R743 100 L635 Q614

6.3V220u
1A601
R744 100 L636

C717 F36K C719 Z0.1u R723
1A601 TP_RST
8 7 6 5 8 7 6 5
R722
VIDEO
C731
C736 Z0.1u
R738
47K
RA614 47
DG
1 2 3 47 4 1 2 3 4 1 2 RA615 3 47 4 1 2 RA616 3 47 4 1 2
RESET
(
R712 ( R703
C689
C708 Z0.1u
Z0.1u
C690 Z0.1u
C671
Z0.1u +3.3V
C729
Z0.1u
TO LASER
( )
NC
R739
C728
APC VIDEO LDON XHSYNC
RA617 3 47 4
+5VD
R720 NC
R766 0
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
47K
R721
( )
NC
C715 NC
0 C714
POLCLK
C730 R765
Z0.1u
VOLOUTNC ) ( VOLIN
( (
) )NC
R741 100
XREADY
XREADY
VDD3.3V RBA8/OP05 RBA7/OP04 RBA6 RBA5 RBA4 RBA3 RBA2 RBA1 RBA0 VDD2.5V VSS ADR12 ADR11 ADR10 ADR9 ADR8 ADR7 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VDD3.3V VSS SDCLK VSS SDDQML SDDQMU SDWE CAS RAS SDCS VDD3.3V
CN611 ( )
R740
R709
F606
C701 Z0.1u
L652
Q621
TO POLYGON
Q612
+24V
POLON
4.7K
+24V
1.25A
F605
1K
L648
R736
D608
A 2 3 4 5 6 7 8 PG
32kHz
C702 Z0.1u
C670 Z0.1u
15
TMB TMXA TMXB
R678 47
X602 24MHz
16
TMA
R679 1M
XB
13
109 VSS 110 EVOLIN 111 EVOLOUT 112 EVOLREF TONE 113 TONE MDMCS 114 XMDMCS MDMINT 115 XMDMINT CPC 116 CPC/IOP27 +3.3V TP_A13 117 ADR13/IOP15 TP_A14 118 ADR14/IOP16 TP_A15 119 ADR15/IOP17 120 XNMI/XINT 121 TEST1 122 TEST2 TP_NMI 123 TEST3 124 TEST4 125 VDD2.5V C703 126 VSS L627 1B252 Z0.1u F1 127 F1 L628 1B252 FTG 128 FTG TXD 129 TXD/IOP20 RXD 130 RXD/IOP21 RTS 131 RTS/IOP22 CTS 132 CTS/IOP23 DSR 133 DSR/IOP24 DTR 134 DTR/IOP25 MDMRESET 135 DCD/IOP26 ADSEL1 136 ADSEL1 ADSEL2 C704 137 ADSEL2 Z0.1u 138 VDD3.3V 139 VSS R710 140 VDDA2.5A C705 4.7 141 VREFB C706 K0.1u 142 VCL K0.1u 143 VREFT +3.3V 144 VSSA
VSS VDD5V DB15 DB14 DB13 DB12 DB11 VDD2.5V VSS DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 XWR XRD XROMCS XCHKCS/OP03 IOP07 VDD3.3V VSS XIN XOUT VDD2.5V VSS RESCLK XRESCS1 RESINT XHSTWR/RBA[10]/IP01 XHSTRD/RBA[9]/IP00
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
11
Z0.1u
( )
C696 Z0.1u
C697 NC
D607
10
B XA XB
(a)
AIN1 AIN2 AIN3
100
TO SCAN MOTOR
4.7
L641
COM
VSS VDD3.3A AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN 3.3VBATIN XBACKEN XRESCS2/CLKE/OP02 3.3VBATOUT 2.5VBATIN XRESET XORESET VSS VDD3.3V XRESETI XWDERR TMO/IOP10 TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IOP14 VSS VDD2.5V TRS/OP06 HTRCTL POLCLK POLON XREADY XHSYNC LDON APC VIDEO
12
R705
1B601
C726
TP_AMON
PG
(b) (c) (d)
(e) (f) (g) (h) (i)
(q) (r) (s) (t) (u) (v) (w) (x) (y)
(z) (A)
(j) (k) (l) (m) (n) (o) (p)
(B) (C) (D) (E)
KX-FL612CX DIGITAL BOARD (PCB1) 1/4
C738 J68p
C698 K0.1u C699 K0.1u C700 K0.1u
R690
GND
TP_16M
244
Z0.1u
+5V
2P221 +2.5V RA613
) RBA[8] NC ) RBA[7] RBA[6] RBA[5] RBA[4] RBA[3] RBA[2] RBA[1] RBA[0] A[12]
NC
8 7 6 5 8 7 6 5 8 7 6 5
+5VD L630
C721 C720 Z0.1u
DG 5
A[11] A[10] A[9] A[8] A[7] A[6] A[5] A[4] A[3] A[2] A[1] A[0]
LDON
5 1 VIN Cdelay 2 VSS 3 VROUT 4 VDOUT
(11) (12) (13)
100
+3.3V
XHSYNC
+5VD
+2.5V C673 Z0.1u
+24V C727 35V100u C707 R711 NC L629 NC
(14) (15) (16) (17) (18)

C672 Z0.1u
POLON 3
DG
2.00A
POLCLK
+5VD
IC606
(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)
(
TP_CHKCS J601
R737
J12p TP_ACS C669 Z0.1u R691 100 TP_FCS C655 L616 3A700 C656 J15p
Q620 Q613
1.5K 1/2W
TMPWR
CN610
IC610
XA
14
3.3V 0V 62.5nS
+3.3V L617
C661 Z0.1u C662 Z0.1u C664 Z0.1u
C679
Z0.1u C680
(1)
47K
+5VD 1
J27p
IC604
47K 47K
TO FLASH PROGRAMMER
+5VD
CN607
R647
D[0] D[1] D[2] D[3]

R649 R650
TXD RXD 3 2
4 3 2 1
5 6 7 8
4 3 2 1
5 6 7 8
D[15] D[14] D[13] D[12]

100 RA602 +24V
0.63A 10K F602
RTS 4 CTS 5
RA611 22
RA607 22
R652 100
RA612 22
DTR 7
RA608 22 R668 0 R653 100 R625 Q607

C663 Z0.1u C665 J27p
GND 8
DTR PICKUP
4.7K 1/4W
R626
D[4] D[5] D[6] D[7]

4 3 2 1 5 6 7 8
4 3 2 1
5 6 7 8
D[11] D[10] D[9] D[8]

DSR 6
1 2 3 4
8 7 6 5
TP_RTS
TXD RXD RTS CTS DSR
CN603
D600
1 PICK 2 GND
J15p J15p J15p
(2) (3) (4) (5) (6)

Q606
R764 R695 R696 R697 R698
22 22 22 22 22
TO PICK_UP
C674 C675 C676
RBA[5] RBA[6] RBA[3] A[6] A[7] A[8] A[9] CN606

100 R640
RPS 1
R645
10K
L650
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
RBA[4] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] RPS

+24V C659 J15p
THRM2 2 PG
VDD DQ0 VDD DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD
VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS
100
KSTART 3
R641 L639 1A102

F600 R623 10K
C677 J27p
Z0.1u C678
R694 NC
C660 NC R642 L638 1A102

KTXD 4
KTXD KSCLK OPERST

)
Q605
(7) (8) (9)

R643 L633 1A102 R644 L637 1A102 +5VD
R646
R682 R683
KSCLK 5
0 22 1K
OPERST 6
100 C745 J180p 180
(10)
C628
FANON2
4.7K 1/4W
NC
Q604
R622
GND
7 8
KSCLK KTXD
R638 F33K Q602
TO OPE
10K
D[15] D[14] D[13] D[12] D[11] D[10] D[9] D[8] D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]
FANON1 ADSEL2 FANDET
8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5
4.7K 1/4W R619 100

C610 K1000p
R621 39 1/2W
R602
10K
3 2
R618
R624
Q603
270 2W
(11) (12) (13)

KSTART
5V
R601
Z0.1u
0.63A
( )
KSTART
2P221
+5VD
+5VD
FANON FANDET
1 2 3 4 1 2 3 4 1 2 3 4 1
F39K R633
R750 1K
TO FAN
C601 35V100u
1 GND
RA603 22
RA604 22
RA605 22
RA606 2 22 3
AIN3
F39K R634
K1000p K1000p C625 C624
CN602
L651
TO THERMISTOR
R635 F22K
+5VD
HAISHI SENSOR L645

K1000p
REGIST
C609
R616 5.6K
A
CN604
0 L608
GND 2
R620
C626
K1000p
5.6V D601
F22K R636
(14) (15) (16) (17) (18)

THRM1 1
56K
+5VD
F18K R637
R749 1K
PS601
0
POUT 4 CTL 5
K1000p C627
R631 56K
330 R630
POUT
R632
PAPER
C608
R610
K1000p
5.6K
A C
R613
5.6K
56K
C623 K1000p
PS600
C657 NC ( ) C658 NC
( )
(I)
(F) (G) (H)
(J)
245
& ADSEL1 AIN2
L646 0
LED 3
PG
REGIST SENSOR
SENCTL1
R617 330
K E
+5VD
PAPER SENSOR
K E
(19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31)
R680 R681
0 0
SENCTL0
LEDCTL
R611 330

+24V Q618 R748

C740 C741 J180p J180p
R729 10(3216)
VmmA Vcc-28 Out1 IN1 nc3 IN2 RsA Io nc5 NC24 nc6 VsA Out2 Vr GND GND-30 29 GND-29
Out3 C/R NC9 VsB NC10 NC19 RsB l1 NC12 IN3 Out4 IN4 VmmB Vcc-15
4.7K
IC609
R735 2.2K R734

PG
L653
1B102
HSALC EX-HOOK POUT REGIST BELL TNREMP P-SHORT XHSYNC CISON CISLEDON DRUM PICKUP
L654 L655
1B102 1B102
C681 Z0.1u
OPERST VOL0 VOL1

C666 Z0.1u
C761 J180p
1 VSS 2 SENCTL2/IOP06 3 SENCTL3/IOP07 4 SENIN0/IOP00 5 SENIN1/IOP01 6 SENIN2/IOP02 7 SENIN3/IOP03 8 IOP63/XCBUSY1 9 IOP64/XCBUSY2 10 IOP30(XHSYNC) 11 IOP31 12 IOP32 13 VDD5 14 VSS 15 IOP33 16 IOP34 17 IOP35 18 IOP36 19 IOP37 20 IOP40 21 IOP41 22 IOP42 23 IOP43 24 IOP44 25 VDD5
+3.3V
L656 L657
1B102 1B102
MILAT MIDAT MICLK VOL2 SPMUTE FSKCTL HOOK LEDCTL PAPER PDWN TOPCVR DEV CHG
R779
NC R775 10K
( ( (
) ) )
R778 10K R777 NC R776 NC R774 NC C758
16V10u R773 10K C757 Z0.1u R772 10
246
XB XA B A GLED 6 GND CLK SIG 5V SI VLED 7 1 4 3 2 1
CN609
HEAT
TO CIS
SHEET NC - 1
CN608
NC
D603
D609
( ) ( )
) )
PG
( (
R732 33K D605
PG
( )
NC
C722
F603
TO ENGINE MOTOR
0.315A
C723 2.2K
6.3V220u
D604
Q619
4.7K R730
C724 50V330u
+24V
C725
PG
Z0.1u
PG
D606 F604 3.15A C648 35V100u
+5VD
R733 0.47 1W
8 9 10 11 12 13 14
1 2 3 4 5 6 7
R731
21 20 19 18 17 16 15
28 27 26 25 24 23 22
30 GND
0.47 1W
PG
C753
PG
Z1u

FTG
R780 180
C751
PG
( )
NC
C713 Z1u R719 18K
C710 Z0.1u
+5VD
+5VD +5VD
R728
R727
C711 K3300p
PG
F1
CISLEDON
C694 Z0.1u
AIN1
100
100
C752
PG
( )
NC
C712 R717(
Z1u
+5VD
) NC )
R716 10
) (
R718 NC
XA
XB
Q611 NC
RMPWR2
CISON
RMA RMXA RMB RMXB
AIN1
FTG
L660 L659 L658 L647 1B252 1B102 1B102 1B102
F1
(a)
RESET
RMPWR2 FANDET FANON1 BREAK FANON2 CID RLY VOX SENCTL0 SENCTL1
L661 1B102 C693 Z0.1u
XAPC XLASERON XVIDEO APC LDON VIDEO RMA RMB RMXA RMXB
L623 L624 L625 L626 270 270 270 270 +5VD
C682 Z0.1u
C695
( )
Q609
Z0.1u R704 4.7M
J600
R706 NC
R708 2.2K
R707 330K
(
BAT600
)
D602
X603
C683 Z0.1u
C685 J12p
(
NC
76 VSS 77 VIN0/IP20(APC) 78 VIN1/IP21 79 VIN2/IP22 80 VOUT0/OP25 81 VOUT1/OP26 82 VOUT2/OP27 83 RM0 84 RM1 85 RM2 86 RM3 87 RXE 88 VDD5 89 VSS 90 IOP57 91 FANDET1/IOP14 92 FANON1/IOP15 93 FANDET2/IOP16 94 FANON2/IOP17 95 IOP60/CSI 96 IOP61/CCLK 97 IOP62/CSO 98 SENCTL0/IOP04 99 SENCTL1/IOP05 100 VDD5
RPS KTXD KSCLK
R699
32.768KHz
C686 J15p
(b) (c) (d)

)NC
KSTART INT CS CLK

C684 Z0.1u
SDCLKE
R700
47K C716
R701
(e) (f) (g) (h) (i)
IC605
RA609 22 C667 Z0.1u +5VD
C687 Z0.1u
KRXD/IP23/SENIN3 KTXD KSCLK KLATCH/OP24/SENCTL3 KSTART INT XCS XRESET VSS CLK VSS VDD3.3 XRD XWR TEST1 TEST0 ADR6 ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 VSS
VDD3.3 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
A[6] A[5] A[4] A[3] A[2] A[1] A[0]
TMA TMB TMXA TMXB TMPWR
L618 L619 L620 L621
K1000p 270 270 270 270
(j) (k) (l) (m) (n) (o) (p)
VDD3.3 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 VSS VDD3.3 IOP56 IOP55 IOP54 IOP53 IOP52 IOP51 IOP50 IOP47 IOP46 IOP45 MICLK/IOP12 MIDAT/IOP11 MILAT/IOP10 VSS 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26
1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
C668
+3.3V
Z0.1u
TRS HTRCTL POLCLK POLON XREADY XHSYNC XLASERON XAPC XVIDEO
(q) (r) (s) (t) (u) (v) (w) (x) (y)

R687 R688 47K 47K
RBA[9]
R686
(
NC
RA610 22
TP_CHK
(z) (A) (B) (C) (D) (E)
INT CS CLK WP MDMRESET
(51)
(50)
(49)
(48)
(47)
(46)
(45)
(44)
(36) (37) (38) (39) (40) (41) (42) (43)
(35)
(33) (34)
(32)
(F) (G) (H)
(I)
(J)
+5VD
Z0.1u
+5VD +5VD
CN601
1 +5V 2 DRUM 3 TNREMP
R615 56K
+3.3V
DRUM TNREMP
R609 5.6K
4 GND
R612
10K
J10p
C631
3A700 L614
X600
C632
J10p
R660
4.7K
+5VD
MDMINT
0
C606 C634 J33p
L609
C633 C742 C621 L610 L612 K0.22u K0.22u C743
32.256MHz R659 390 L613 C647 K0.22u
2A601
0
AG_M
L611
K2200p
2A601 MILAT
L604 1B102
27 RLY
2A601
180 C746 180 L605 1B102 180 L606 1B102 C748 J180p R769
24 MIDAT 23 BELL 22 VOX 21 BREAK 20 VOLIN 19 HSALC 18 VOLOUT
Z1u R767 J180p

28 MILAT
TP_XCLK
C635
C622 Z0.1u
RLY MICLK
C747 J180p R768
26 MICLK 25 CID
( )
NC
128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103
( )
CID MIDAT BELL VOX BREAK VOLIN HSALC VOLOUT MDMCS EX-HOOK
K1000p R608 C604 5.6K
C654
K2200p
(32)
R675
47K C652
K2200p
AGND5 DVAA DGND6 RESERVED-124 RESERVED-123 SR3IN IRQ2# GPI1 XCLK RESERVED-118 XTALO XTALI RESET# DGND5 VGG VDD5 GPO0 GPO1 GPO2 IRQ1# CTS# DGND4 GPO3 GPO4 RESERVED-103
3V
0V 31nS
C636 NC
+3.3V
RESERVED-128
K1000p
K1000p
C607
+3.3V
R614 4.7K
C600
(33) (34)
C646 NC
( )
R629 100 RA600 100
LINEIN_P CPC TONE P-SHORT LINEOUT_P

L603 1B102 Z0.1u C602 56K L601 1B102 R603 L602 1B102
FAX RX
17 EX-HOOK 16 LINEIN_P 15 CPC 14 TONE
(35)
IC600 FM214
1 2 3 4 8 7 6 5
1 2 3 4
8 7 6 5
D[0] D[1] D[2] D[3]
RA601
A[4] A[3] A[2] A[1] A[0] D[4] D[5] D[6] D[7]
FAX TX
+24V +5VA+5VD L649
13 P-SHORT 12 LINEOUT_P
TP_8M C620 NC +5VD R751 R752

1A601
( )
100
IC611
30K1 68K2 X4
3 X6 X
2P221
L640 C749 Z0.1u
11 24V 10 NC 9 5VD
R759
VOLIN
L607
2A601
C737 Z0.1u
R753 R754
100K4 X7 47K 5
10K 5.6K 2.2K 18K

X5 6 INH 7 VEE 8 VSS
8 7
5VA AG
R760
1A601
(36) (37) (38) (39) (40) (41) (42) (43)

LINEOUT_P
NC 20K C619 K0.22u C618 6.3V100u
D[7] D[6] D[5] D[4] D[3] D[2] D[1] D[0]
C750
Z0.1u
VDD X2 X1 X0 X3 A B C
16 15 R755 14 R756 13 R757 12 R758 11 10 9
1A601
( )
C616
16V10u
R664
C645
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
AG_M
R663
R665
NC
NC39 VREF_S/NC VC_S/NC VAA_S/NC LINEOUT_S/NC NC44 AGND2 SPKRP_S/NC SPKRM_S/NC AVDD_S/NC RESERVED/NC-49 ICLK_S/NC MCLK_P CTRLSIN_P RESERVED-53 SOUT_P SIN_P FSYNC_P IARESET_P# AGND3 NC59 LINEIN_P MICP_P MICM_P MICBIAS_P NC64
C614 K0.22u
NC
C617
16V10u
R666
IC602
AG_M AG_M
C615 K0.22u
15
IC2
IN-
R656 R657 2.2K 1K R628 10K C613 K0.1u
LINEIN_P
K1000p
(44)
VDD
IN+
C605
R655
R654
10K
2.7K
( )
R770 10K
C611
C744 NC
C756
C642 NC
( )
( )
( )
NC C644
(50)
)
DCLK
VSS
3.579545MHz X601
C754 K0.1u
C643 NC
(49)
(
10
DATA
OSC2
C641 NC
( )
(48)
)
DR
OSC1
Z0.1u
11
C739 K0.22u
AG_M
Telecom Company
C759 NC
C760 NC
(51)
LINEIN_P
AG_M
K0.01u
247
AG_M
NC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
SR4IN/RESERVED SR3OUT/RESERVED EYESYNC EYECLK RXD SR1IO NC7 EYEXY SR4OUT VDD1 RLSD# DCLK EN85# GPIO RTS# DGND1 TXD SA1CLK RS4 RS3 RS2 RS1 RS0 YCLK IACLK IA1CLK CTRLSIN_S/NC RESERVED/NC-28 SOUT_S/NC SIN_S/NC FSYNC_S/NC IARESET_S#/NC AGND1 LINEIN_S/NC MICP_S/NC MICM_S/NC MICBIAS_S/NC NC38 GPO5 GPO6 VDD4 GPO7 GPI7 GPI6 GPI5 GPI4 GPI3 GPI2 READ# CS# WRITE# CSBR#/RESERVED D0 DGND3 D1 VDD3 DGND2 D2 D3 D4 D5 D6 D7 VDD2 MCLK_S/NC ICLK_P NC74 AVDD_P SPKRM_P SPKRP_P AGND4 LINEOUT_P VAA_P VC_P VREF_P NC65 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
L615
VOL2 VOL1 VOL0 SPMUTE FSKCTL HOOK
L642 L643 L644
1B252 1B252 1B252
5 4 3 2
DG NC SPMUTE FSKCTL
R607
5.6K
1 HOOK
16
CN600
(45)
C629 K0.01u 1K
AG_M K0.1u C630 R658
14
IC1
GS
27K R771 R627 C612 1K K0.01u
TO ANALOG
(46)
13
PWDN
VRef
C755
(47)
12
CD
CAP
J100p
15 SCHEMATIC DIAGRAM
15.1. ANALOG BOARD (PCB2)
L202 BEAD C203 K5600p R236 47K C232 K0.027u
-21dBm (VS AG)

R243 C238 NC D200
1K
1 2
R229
C213 K3900p +24VA R217 10K
K0.027u
0 C239
6 5
C241
R200 10K
R205
47K
K6800p
L212
BEAD
( )
IC201
C223
R244
( )
K2700p
10K
C207
NC D201
1 2 3
T201 6
C253 50V2.2u
(1) (2)
R226
R233
R241 1K C233
R212
L216
L210
BEAD
10
+12VA
0 C225
(
BEAD
NC
) (
NC
)
K3900p C212
R221
L205
10K
( )
510 BEAD
NC
( )
R253 C244 J10p 12K
C250 J100p D202 NC
L217
BEAD
L221
-14.5dBm (VS AG)

BEAD 50V4.7u C237
L213 C201 J620p R203 33K C206 J620p R207 7.5K BEAD
R230
35V100u
K0.22u C230
R248 Q202
2.2K
Z0.1u C222
K0.1u
C221
R231
620 C227
L230
R256
16V47u
C248
R201
6.2K
C205
J620p
C301
J620p
C214 J150p
L220
BEAD
R214
10K
C229
C245
J10p
R260
IC204
1 2 8 7
Q203
( )
NC R234 0 R242 330K +5VA L226 0 R240 10 R246 10K
( )
BEAD
IC200
L211
1 2 8 7
R218
110K
B
6 5
L200
3
B
6 5
K0.015u R209 10K
BEAD +12VA
BEAD
L225
C209
C322 ( ) NC
L218
D203 C329 Z1u
D204
R210
NC
C226
NC
J68p
(3)
NC
(4)
C328 Z1u
BEAD
4
K1000p
BEAD
C208
L201
R324
110K
L224
BEAD
J10p C326 C236
C303 L227 0 J150p

SPSP+ 2
R237 150K
J680p 8
7 6
IC206
VO2 GND VCC VO1 CD FC2 FC1 VIN 1 2 3 4
R250 C242 Z1u C243 Z1u 1K
L228 0
-14dBm (VS AG)

NC
+5VD
R332
18K
CN200
120K C231 J680p
R238
R245
4.7K
C315
K0.033u
C200
C202
K0.1u
MONITORIN
MONITOR3
LINEOUT_P
SW200
C240 K2200p
LINEOUT
C246
K0.047u
L231
K0.1u
C224
10K
TO SPEAKER
R247 10K
L232
BEAD
R318
K2700p
R204
6.3V100u
R202
R232
18K
C234
15K
( )
LINEIN
HOOK
-17dBm (VS AG)

AGCIN TXA1 MICIN TXA2
SPOUT
R251 10K
SPMUTE
MONITOR4
C299
K0.012u
AGCIN
(5)
L253 BEAD C228 R235 L229 NC L238
BEAD
L249
10
6.3V100u
Z0.1u C298
C297
C219 J270p
1 2
C247
( )
3 4
6 5
A
3 4
B
6 5
NC C305
R222 130K
Q215
()
L207
(
NC
BEAD
R321
VREF
NC
L251
BEAD
C306
(NC)
C321
L214
NC
J10p
VREF
L252
R325
R326 130K C308 J270p
BEAD
NC
R322
NC
R225
L255
FSKCTL
330K C307 J68p
(
NC C304
) )
R327
22K
(
L257
NC BEAD
J201 J200
0 J202 0
K8200p
C309
R329 +5VA J212 J211 0 J213 0
10K
BEAD
L258
BEAD
L259
3
R331 150K
C314 K4700p
L256
R328 100K
VCCOUTPUT
BEAD
INPUT
GND
IC208
R341
100
+24V L208 BEAD
+24VA
+5VA1
C310 Z0.1u
L265
L223 BEAD
6.3V330u
16V10u R330
R215
100K
C311
Z0.1u C218
16V10u
R216
100K
C216
C312
C313
KX-FL612CX ANALOG BOARD (PCB2) 2/1
248
L260
BEAD
1M
+12VA BEAD
Z0.1u
+5VD
+5VA
DET
NC
R206
33K
NC C249
( )
R224
C204
J470p
IC205
NC
IC202
R249
MONITOR3
R320
NC
NC
NC
) (
BEAD
NC
MIC(+)
L233
NC C235
L254 NC
BEAD L209
BEAD
MIC(-)
L237
+5VA
L222
NC R239
+5VA1
Q207 R275 820
R270 5.6K
K0.01u
C260
-20dBm (VS CN203 3 - 4 )

Q211
R278 15 1/4W D210
2 3
(1) (2)
R262
R271
(
NC
)
Q209
(
NC
J205
L239
F200 1A
CN203
1 a1
)
BEAD
( )
R289
100K C275
Z0.1u
5 4
RLY200 FLT200
2 E(G)/A2
R284
NC
NC
350V
C278 K680p C279 K680p
SA200
C264
3.9K
( )
R263
3 a/A1 4 b/B1 5 S(W)/B2
( )
K3300p R287
4.7K
ERZVA7D151
Q208
NC
NC
+5VD
7 5 2
RLY203
6
J206
Q205
ZNR200
50V100u C271
( )
( )
( )
R310 6.8 1/2W
L242 BEAD
POS200 0
J209
(
NC
6 b1
( )
C254
C257
+5VD
R279
R288
1K
1K
NC
C258 0
NC
8 1
PC203
PC204
R276
D216
( )
16V10u
PC202
C256
( ) ( )
C280
E
NC
J100p
( )
R294
( )
Q214 Q212 L247 BEAD L248 J207
NC
R292
NC
C287
( )
RLY201
22K
R266
10K R268
10K
D213
C295
(3)
RLY200
RLY201
R311
-21dBm (VS CN203 3 - 4 )
3000V
( )
C270
RLY203
SA201
R259
R272
RLY203
+24V
NC
(4)
C281
CN204
1 b1
(
J208 0
2 S(W) 3 b/B1 4 a/A1 5 E(W)
R280
100
250V1u R315
50V1u
R299
Q210
R303 6.8K 1/2W
C265
33K 1/2W
+5VD
BEAD
8.2K R304 Q213
D211
D212
PC205
KA AK
2.2K
C296 K0.01u
T202 5
4
R316
10K
MONITOR4 BELL 56K
P-SHORT
BREAK
HSALC
R317
CN201
MILAT RLY MICLK CID MIDAT BELL VOX BREAK VOLIN 1
L266
2
100 0 100 0 0
RLY MICLK CID MIDAT BELL VOX SPOUT VOLOUT

L206 BEAD L261 BEAD L250 L262 0 R277 C302 K0.027u 56K R319 56K C266 C268 R282 L234 R283 C269 R343 1K K0.068u VREF C267 R281 C324 10K C325 R344
16V10u
L278
R285
18K
C273
MILAT
+5VD
R335 24K
+5VA1
L267
4
J82p 390K
R291
L280
5
IC207
36 35
SPIN SPOUT VLOUT VREF VLIN STR CLOCK DATA VDD VOXOUT
J82p
J82p
C327
R312
8 9
GND NC29 NC28 TONEIN NC26 MODEMTXOUT MODEMTXIN LINEIN LINEOUT EXTOUT EXTIN NC19
VOXIN VSS NC9 ROUT2 ROUT1 RIN VCC HSMICIN1 HSMICIN2 HSMICOUT NC17 NC18
R313
1.8K
VOLOUT 11 EX-HOOK 12 LINEIN_P 13 CPC 14 TONE 15
VOLOUT
LINEOUT_P LINEIN LINEOUT
C294
HSALC 10
R297 C285
220K J150p R219 R308
16V47u
L271
100
TONE HSALC
BEAD
L285
VOLIN
680
BREAK
L286
L270
100
MODEMRXOUT VOXDET
BEAD
C282
C283
C284
BEAD
Z0.1u
Z0.1u C276
K0.1u
VOLIN LINEIN_P
LINEIN_P
C293
R298 C277 K0.1u VREF L236 BEAD R293 68K C286
150K J680p
K0.01u
33 32 31 30 29 28 K0.1u 27 J82p 26 25 240K 24 BEAD 23 22 21 130K 20 J68p 19
J82p
C318
K0.1u
C317
L268
K0.22u 34
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
120K
L240
R300 R301 R302
82 82 82
R334 24K
L279
MILAT MICLK MIDAT
MIC(+)
MIC(-)
(5)
VOX
CID RLY CID
R305 47K
5 6 7 8
FLT201
CN202
2 HSSP+ 1 HSMIC3 HSSP4 HSMIC+
1 2 3 4
BEAD
-21dBm (VS AG)

L274
D208 +5VA1
BEAD
TONE
D209
P-SHORT 16 TXA1 17
L283
24V 18 TXA2 19 5VD 20 NC 21 AG 22 NC 23
MONITORIN
4.7
+24V
R295 R296
220K 220K
6.3V220u
R342
4.7
+5VA1
C323 6.3V100u 0 0 J214 0
C272
+5VD
C274
Z0.1u
-30dBm (VS TXA2 AG)
L241
R314 0
TXA1
R340 L235
100 P-SHORT
1.8K
C292 L264 50V2.2u
L287
330
DG 24 NC 25
L275
SPMUTE 26
100 0 BEAD
SPMUTE FSKCTL HOOK
L276
FSKCTL 27
L277
HOOK 28
FAX TX FAX RX
KX-FL612CX ANALOG BOARD (PCB2) 2/2
249
NC L284
L263
MICIN
C320 K0.01u D217
( )
15.2. OPERATION BOARD (PCB3)

+5VD
R103
Z0.1u
Z0.1u
Z0.1u
NC
180.0 R112
C105
C107
C108
C110
180.0 R118
180.0
+5VD
AUTO ANSWER
MENU
CALLER IQ
FLASH
NEXT
STOP
H/S MUTE
REDIAL/PAUSE
SW101
SW106
SW110
SW116
SW124
SW131
SW136
SW141
FOR CHECKER & FOR SOFT CHECK
R123
DIRECTORY/PROG
SW102
SW107
SW111
SW117
SW125
SW132
SW137
SW142
COPY
PREV
CID PRINT
R149
SW103
SW118
SW126
SW133
SW138
SW143
12K
NC
QUICK SCAN
S6
CID SERACH
R124
12K
C111
180.0 R113
180.0 R116
NC
180.0 R110
FAX START
HELP
S11
KSL1 KSL0 KIN0 LED5 VDD-40 VSS-39 LED4 LED3 LED2 START LATCH
44 43 42 41 40 39 38 37 36 35 34
SW104
SW108
SW119
SW127
SW134
SW139
SW144
RESOLUTION
MONITOR
COLLATE
S12
SW105
SW109
SW112 +5VD
SW120
SW135
SW140
SW145
R102
R104
R106
12K
12K
12K
S9
S7
S10
SW113
SW121
SW128
12 13 14 15 16 17 18 19 20 21 22
KIN5 KIN6 KIN7 XLED12 XLED11 VDD-17 VSS-18 XLED13 XLED14 XLED15 LED1
1 2 3 4 5 6 7 8 9 10 11
KSL2 LED6 KIN1 LED7 XLED8 XLED9 KIN2 KIN3 XLED10 KSL3 KIN4
TXD RXD SCLK RESET D7 D6 D5 D4 E RWB RS
33 32 31 30 29 28 27 26 25 24 23
IC101
S3
S2
S4
+5VD
S8
S1
SS5
SW115
SW123
SW130
D102 R152 D103 R114 R115 180.0 180.0 D101 R117 180.0
R122
SW114
SW122
SW129
NC
+5VD
C140
180.0
NC
+5VD
56K
330.0
R121
R119
R151 1M 2/3W R101 1M 2/3W +2.5V +5VA +5VD J101 R111
R120
(
NC
)
Z0.1u
NC
6.3V100u
PS101
R108
NC
SW146
C101
C102
R109
C103
NC
C104
NC
NC
KX-FL612CX OPERATION BOARD (PCB3) 1/2
DOCUMENT SET SENSOR
P.F. SENSOR
250
C106
K0.01u
4.7K
R146 100.0
16V10u C112
180.0 R105
180.0 R107
(1) (2) (3) (4) (5)
(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)
(17)
+5VD
NC
6.3V100u C133
+5VD
TH101
C141
C132
Z0.1u
R137
NC
TO DIGITAL CN102 1 RPS 2 THM
R134 R130 100.0 R135 R131

J100p C118 J100p J100p C119 K0.01u C117
100.0
3 KSTART 4 SDATA
100.0
5 KSCK 6 OPERST
12K J100p C129 J100p
100.0
7 GND
J100p
C128
R147
C115
C130
8 +5V
NC
+5VA
R144 R145
(1) (2)
C116 NC
+5VA
) )
NC C137
NC R142 NC C134 NC
NC
(3) (4) (5)
R136
(
)
C127
NC
( )
NC
CN103
1 2 1 2
NC
(6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)
8 1
2 3
( (
R141 NC
) )
C135
R150
6 7 5
IC102-2
C126
(
NC +2.5V
R129
NC C136
NC C138
) (
NC
R140
C131
NC
(
NC
NC
IC102-1
R143
+5VD
CALLER IQ
R138 330.0 R139 330.0 LED101
AUTO ANSWER
LED102
TO COB 10 DB7 9 DB6 8 DB5 7 DB4 6 E
(17)
COB MODULE
R132
C124
NC
NC
5 R/W 4 RS 3 V0
R127 10K R128 22K +5VD

R133 Z0.1u C125 1.2K
+5VD
2 VDD 1 VSS
R148
4.7
CN101
Z0.1u
NC
C123
C120
C121
NC
Z0.1u
C122
C139
Z0.1u
KX-FL612CX OPERATION BOARD (PCB3) 2/2
251
15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)

6
!
T101 D104 TRA+ 30 TRAR119
+24V
CN2
!
C110
R124 100k R126 C108
IP101
SW101
C101
47
R120 1.5k 1.5k
R121
470p
Q103
R123
8.45k
D107
10k
GND D105 16 15 14 13 12 11 10 9 IC101 1 2 3 4 5 6 7 8
10k R106
R107
10k R110
CN2
C104 R116 1 2.7k
Q101
R103
D101
470p
10k
C111
R114 1k 0.047
7
Q102 0.01
R108 10k R111 10k
TOP CVR 6 R115
CN2
R109
2.7k
CHG REM 3
CN2
47k
C106 NC
R117 0
0 C105
R101
C103
R102
R104
R105
C102
1M
C109 0.015
0.047
100k 10k 200k
2.2 R112
10k
R118
R125 R113
R127
4
D201 Q201
R203 1k R201 NC R202
2
C201
470p C112
10M
D202
220p
1M
C203
C207
C202
1000p
48.7k
D205 R207 1.5M R205 C205 220k 1000p
R209 R208
1M
R211 10M
R214 10M D204 ZD202 DEV+
1000p
CN2 DEV CHG 4
R204 47k
C209
100p
KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)
C204 0.01
R206
45.3k
R210 ZD201 Q202 33k
252
!
T201 0.047
D109
TRA CLK
CN2
D203
R212 R213 1M 1M
CHG
DEV-
OPC
15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)

T101 P1-P2 320V
L202 C201 CN201
T101 S3-S1 26V 0V -70V

L203
!
D101 D102 0.01 C107
!
TH101 R102 100 D201
0V -130V
! P2 T101
S1
2
R202 ( ) ( ) ( )
1000p
CN101
! !
C106 56 L102 C202 D105 1000
1 24V
24V
L
1M C1020.22
250V/ 3.15A
F101
!
320V
D109 D110 R105 L105 R103 220 C109 220p C208 0.47
ZNR101
R101
! ! !
D104 C105 L104 D103
C101 0.22
L101
N
C104 2200p C103 2200p
! !
P1
!
0.33 Q101 ZD101 R104 4.7k
!
2200p
! !
D107 R110 200
3 4
PGND PGND
T101 B1-B2
180
17V 0V
R106 82k 82k R112 D108 R107
R113
22
-43V 25 s
R111 D106
S2
R201 C203 C207 ( ) ( )( ) D202
D203 IC201 L204 2.7k 220
5V
IC101_5 13V
15
150
250V/ 5A
0V 25 s
R114
C204 1000
C206
C110 39
6.8k ZD102
IC101_7 14.5V S3 B1
8 C112 0.22 7 6 5
PC103
R204
1k
1000p C111
R121
100
47
C116 120 0.1 SCR101
R120
C113 470p
PC101
12k R118 C114 ( ) ( )
L103
KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5)
ZD201
C115 0.01
PC103 R115
R212
3.3k
15k R116
R117
( ) Q201
330
C212
0.47
R119
PC102
R122 12k
R207
10k
R209
1.8k
R206
5.6k
CN102
R215 5.6k
IC101
PC101
8V 0V -20V
R208
6.8k
3.5V
R205
4.7k
253
B2 7V 3V 1V 0V T101 S3-S2
F102
R214 1k
PC102 R203 R213
7 8
HTRCL PDWN
DGND
15.5. EXIT SENSOR BOARD (PCB6)

CN51
NC GND
2 3
CN52
THRM1 GND LED POUT CTL
1 2 3 4
PS51
A K
C E
DG2
DG2
FL612CX EXIT SENSOR BOARD (PCB6)
15.6. DRUM AND TONER SENSOR BOARD (PCB7)
IC60
1 OUTPUT 3 VCC GND 2
Z0.1u C60
C52 J270p
C51 Z0.1u
THERM
( )
CN60
1 +5VD 2 DRUM 3 TNREMP 4 GND
1 2
4 3
SW60
DG3
X-FL612CX DRUM AND TONER SENSOR BOARD(PCB7)
15.7. VARISTOR BOARD (PCB8)

ZNR71 271
W6N10T J71
FG4
J72 W6N10T
FG5
KX-FL612CX VARISTOR BOARD(PCB8)
254
16 PRINTED CIRCUIT BOARD
16.1. DIGITAL BOARD (PCB1)
16.1.1. DIGITAL BOARD: COMPONENT VIEW

2
R763
D600 4 27 PCB-CH R635 L645

R617 R714 R713
L650
1 1 1 16 IC604 RA612
C660 R682 Q610
RA611
F602 E
48
I C709 R715
C733
Q607
E
C607 R636 C626 R749
R614
CN603
CN601
R626
L613 C647 L610 L612
39
R683 L614
5 1 R630 CN604 R631 R615 R632 C627 D601 L608 C606 R609 C600 C623 R637 R625 E R612 Q606 1 28 R694
C659
54 RA607
R696 24
C642
C641
IC607
25
IC600
RA614 RA615 R712 R703
R654 RA608 0 WR
RTS R624 C743
C612 C613 102

C689 RA600 C690 R623
R657 +3.3V
C708
C616
C617
C618
RA601
X601
16
108 RA603
RA605 R691
73 RA604 8 1013 12 9
Q602
R622
C601 CN602 R601
L615
R774
L602 RA606 IC606 TP_ACS J601 TP_CHKCS 1

C716 TP_NMI C704 C758 C715
IC602
C602
R778 R777 R776 R775

C701
TP_A13 TP_A14 TP_A15 R766 R721 C714 TP_FCS
C750 L640
CN600
1
+5V 3 R688
L641 X602
Q619
IC611
L647
R751 R752 R753 R754 144 C696 DG TP_AMON

R700 8 9 16 R755 R756 R757 R758 R633 C624 C604
C727 Q614 E +2.5V C672 C720

R722
R741
R750 AUTO-CH
R727 R728
CN608
R706
E R707
R704
R747
28
L661 L660
C706 C705 L623 L624 L625 L626 Q609 76 75

L659
CN612
L621
L620 C731 C717 R723
L632 8 IC605
L618 L619
L658
C694
C728 51 C668 50 RA610
E Q622 1
R610 R613
CN606
8 29 7
21 30 22
100
Q616 Q617
L630
IC609
L653 REF-CH
R734
E E
R611 C608
14
15
L642
1 25 26 C666
L643 C667
16 RA609 +3.3V/BAT D602 IC610
Q613
L657 L655 L656 R768 R769 R767
C628
R737
C734 R736
D605 D604 D603 1 CN607 D609

C724
E TP_RTS 8 RA602
L605 L606 L604 R708
CN609
Q620 L648 BAT600 8 9 D607

25 F605
C726 C648
U F604 D606
PG
PFUP1330XA
PbF
+24V
KX-FL612CX DIGITAL BOARD (PCB4) COMPONENT VIEW
J600
D608
CN613
R781
1 CN610
1 L654
D F603
C738
CN614
E Q618
C719
C736 C721
R724
R638 R733 C697 C695
E C723 R730 R731 R735

R634 C625
IC608
Q623 Q615 E E
X603
Q612 E
S F606
2 R729
28
Q604 E Q621 E R740
CN611
C737
R603
RD
R621
E Q605 RA621 RA619 RA620 RA618 Q603
C744 R655 64 R628 65 C629 R656

R697
C673 3 5 7 11 15 14
RA616
103 C635 RA617 1 R618 2 4 6 17 RA613
X600
15 7 614 5 13 12 4 311 10 2 9 81 0 F600 E
255
TP_XCLK
DG R764 R698 R695 C610 R619 R602 1 2 3 4 5 6 7 8 9 A B C D E F G H I PG TP_RST L651 R726 R686 R687 C671 +3.3V
R660 C669
C621 C622 C633 L609 +5V C742 R720 R709 L629 R711 L611 R770 C757 R779 R773 C755 R771 R629 C636
R663 R760
C643
C739 C620 C754
R627 R658 C630
C619
C615
C760 C759 R680 R681 C687 R772 C707 C756 L601 L603
L607
C657 C658
L649 C749
+24V
L631
C614
C611
C644
R679 R678 C655 L652 C730 R745 C718 R746 C656 L616
C703
R710 C702 R701 C670 C686 TP_16M +3.3V/BAT R690 C682
C654 R675 C652
TP_CHK
R765
L627 C700 L628 C699 C698 R699 C685 C683
R608
R607
C722
C741 C740
Q611 R705 R742 R743 R744 C729 PS600 C681 C761 C746 C747 C748 L644 R780 C735 R761 C732 L636 L635 L634 R739 R738 C684 C693
R748
R716 R717 C712 C752
R646
R640
C710 C751 C753 C713 C711 R719
R641 R642 R643 R644 C745
R645
R650 R652 R653 R649 R647 L639 L633
R732 C725
L637
PbF
PFUP1330XA
L638
16.1.2. DIGITAL BOARD: BOTTOM VIEW
C605
256
+2.5V
KX-FL612CX DIGITAL BOARD (PCB4) BOTTOM VIEW

R616 C609 R620 C664 C662 R668 PS601 L617 C661 C676 C663 C665 C678 C680 C679 C677 C674 C675 L646 R664 C646 C634 L622 C692 C691 R659 C631 C632
TP_8M
C645 R665 R762 R666
R759
16.2. ANALOG BOARD (PCB2)
16.2.1. ANALOG BOARD: COMPONENT VIEW

D201 T201
CN200
C218 R271 J328 FLT200
Q209
J206
C237 J349 SA200 J350 F200 R310 C279 RLY200

J352 J325
J209 C222 J358 J326

D202 C258 ZNR200 J353 C253 J208
J301 J356 J286 C278 J361 C281

RLY203 C270
C234
POS200
J207 J364
R262 R263 R278 J354 R315 R299

C256
J340 J345
J256 C248 D213 Q202 E D203 D212 D211 T202

PC204 C298 J273
PCB-CH AUTO-CH
J334 D204
C313 C311
E Q211
J359
J205
D200 E
SA201
CN204
CN203
J369
J333 J371
C265 PC202 PC205
J366 PC203
J324
J331 J304
J370 J300 C323 J322 J320 2

J314 J315
D216 J360
PbF
PFUP1331YA-A
27
J346
1 J373 J344 J319 J367
J309
J308 J307 J310

J339
J337 J318
C249
J272 J271
J338
J335
J347 D209 D208

J341
J329
CN202
4 J374
J214 J313
D217 8
C292
FLT201
J342
1 C273
J343
5 C294 J317 J316
J302 C272
SW200
KX-FL612CX ANALOG BOARD (PCB2) COMPONENT VIEW
J351 J332
J321 J327 J312 J303 J311 28 J306 CN201
R311
RLY201
257
24VA
DG
5VD
L231
4 3
IC206
R245 L284 L240

5VA
E Q215
L286 L285 R225 L252 C304 R224

5 8 1 4
R312 R313
28 27
AG
16.2.2. ANALOG BOARD: BOTTOM VIEW
5 4
L276 L229 R235 C228
IC205
8 1
19
1 2 IC208 5 3
L238 C235 R239 L251 L254 C305 C247 R249 L253 C302 L233 C266 R319 R277 L206 R344 L280 L265
C241
R343 C325 L250 R291 R302 L279
R308 R219 C293 R314 L241 L236 R296 C320 C277 R295 L287 C286 R293 R298 R283 L261 C269 L262 L235 R340 C274 L234 R297 C268 C285 R282 IC207 R285 C324 C327 C267 C282 R281 C276 C283 R301 L278 R300 C284
36 1 18
J200 12 3 45 6 789 ABCDE FGH I C231 C240 J K LMNOPQR J202 R240 J201 R247 R251 S T UVWX YZ 0 L226 L232 C246 R250 L228 C242 C224 C236 R318 R321 L227 R238 C243 R232 C315 C318 L214 R322 R215 R237 R200 R335 C308 R332 C306 R246 C203 L264 C204 L225 C317 R216 R326 R206 L205 C207 R334 L275 C216 L209 L237 C212 C299 R327 L277 R325 C321 L202 L210 R205 C219 R317 C309 C307 R212 C230 R217 IC201 R222 L255 R231 C213 L223 IC202 L207 R214 C227 L216 R324 R331 L211 C200 R229 L217 R221 R210 C202 R320 L222 C314 C223 C226 L224 L263 R230 R234 L249 C303 L212 L218 R204 C225 R242 R202 C297 L256 R341 L259 R342 R218 C233 C229 C326 L258 L283 R201 C214 R233 L274 C201 L260 L220 L257 R241 L230 IC204 C206 R236 R329 R203 C312 R226 L221 C322 C232 C209 R244 L271 R328 R209 R207 C238 C239 L208 L270 C205 R243 C301 L268 C310 C221 L200 L213 L267 R330 C208 IC200 L266 L201
2 1
Q210
R253 C244 R248 C245 C250 R256 R260

E
C254
R259
E
Q203
R279 R280
Q208
Q205
C264 R272
2 1
C257 R284 C271
6 5
R275 R270 C260 Q207 C275
L248
2 1 D210
R266 R287
R268
R276 R288
R289
E Q213
R303 R304
6 5
R305 R316 L247 L239 R292 C280 R294 C296

24V AG DG
L242 C295
E Q214
J211 J212 J213
KX-FL612CX ANALOG BOARD (PCB2) BOTTOM VIEW
E Q212
C287
258
PFUP1331YA-A PbF
16.3. OPERATION BOARD (PCB3)
16.3.1. OPERATION BOARD:COMPONENT VIEW

J111 J123
J168 J116 SW101 SW110
SW145
SW140
8 SW120 PS101 J117
1 J112
J115
10 CN101 C123 SW112 SW111 COLLATE S3 S4 S5 S6 RESORUTION SW105 SW130 J126 J120 CALLER IQ
C132
J148 S1 SW123 SW122 SW114 SW129
J125
1 2 1
J128 J124
J169
CN103 J119
J122
J129 LED101 LED102
CN102
SW144
SW139
SW119
J152
AUTO ANSWER SW102
C101
J130
4 S2
J154
J132 C137 SW121
C112
J155 D102 S8 SW115
J118
S9 SW113 J156 SW134 SW135 SW128
SW103
J147 J146
J153
J151
J142
J141 J113 J114
SW142 S7 SW108 SW133 SW132

AUTO-CH
SW137 S10 S11 S12
SW117
J159
SW131
PCB-CH
J162 J161 J163
J144
J134 J135 J136 J133 SW107
COPY
J150
SW127
J139
J145
STOP
SW104
REDIAL/PAUSE H/S MUTE C103 MENU SW125 123456789 A BC DE F GH I
FLASH
MONITOR
J149
SW141
SW136
SW116
SW109
DIRECTRY /RROGRAM SW126 SW124 J138 SW106 J137 PREV NEXT
J143
HELP
CID-PRINT CID-SEARCH
PFUP1332ZA PbF
R101
FAX START
KX-FL612CX OPERATION BOARD (PCB3) COMPONENT VIEW
R151
SW143
SW138
SW118
D101 D103
J157
J158 J140 J131
J127
QUICK SCAN
259
16.3.2. OPERATION BOARD:BOTTOM VIEW
C104 C128 C129 C130 R137 C116 R119
C102 R108 R109 C127 R111 R144 C126 R136 C136 R143 C138 C134 R142 C131 R145 C135 R141 R140
1
5 IC102 4
23 22
IC101
12 11
33 34
44 1
R106
C110
KX-FL612CX OPERATION BOARD (PCB3) BOTTOM VIEW
R139
PFUP1332ZA
TH101
PbF
123456789 A BC DE F GH I
R138
260
C133 J101 C121 C108 J167 J166 R116 C141 R104 R118 R105 R117 R113 R110 R112 R115 R114 J165 R102 SW146 R107 R152 J164 R146 R123 C106 R122 C140 R120 R121 R124 C111 R129 C139 R148 C124 C120 R150 R103 R132 C122 C105 R133 C125 R131 R135 C118 R134 C119 C107 C117 C115 R130 R128 R149 R127 R147
16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4)
16.4.1. HIGH VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW

R202 R118 R117 R114 C202 C201
R203
R201 D202
EUKMBN889H
R211 C203 D203 R208 R212 C207 R213
R110
C104
Q201
R115
R116
R120
R109
D109
R127
CN2
C102
C205
R205
ZD202
24V GND CHG DEV TRS TOP CVR

R111
R108 R102 Q102 R121 Q202

DEV OPC
ZD201 R210
R206
D205
R214
R104
R209
IC101
C112
C209
R107 C103 R106 Q101

T201
D201
R101
R105 C106 R112 R113 R125 C109 C106 CHG C111
R204 R207 C204 D204

R119 TRS
R124
C101 C110
C108
R103 D101 R126 IP101 SW101
KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) COMPONENT VIEW

Q103
261
R123 D104
D105
PbF
D107 T101
D205
C112
R212
R214 C209
JA9
C207
R209
D109
T201
C103
R109
R213 JC10
ZD202
R120
R127
R104 R108
R205 JC1 JA10 C102
CN2 ZD201 C205
Q201 E D201
C104
R102
JC6 JC5
CHG JC9
R210
Q202 R206 JC7
JC2 R121 E
DEV
JA6 JA5 R207

OPC
C111 D204
R119
JA4 R204
JC8
D105 TRS D104
R123
JA2 T101
JC4 JC3
JA3
D107
Q103 E C110
C101
JA1
SW101
IP101 N38
262
16.4.2. HIGH VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW
KX-FL612CX HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) BOTTOM VIEW

R211 C203 R208 D203
EUKMBN889H
JA7 JA8
NPKN889
PbF
R107
R207
R205
R208 R209 R212 Q201 E
JB2
L203 1
C206
ZD201
R201
C202
R204
R206 R215
C201 C208 D201 R202
C114
R122
R115 R117 R116 C113
R114 ZD102 D106
L104 D108
16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5)
JA1
C110
R101
C111
R111 R110 JC1 C107 R102 R103 D109
R107 JE1 R106
L101
D102
L102
R119
D103 D101
ZNR101
D104
"CAUTION-FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES."
N CN101
F101 CN102
KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5) COMPONENT VIEW
T3.15AH 250V
230V
HEATER
263
CN201 L204 D203 R213 C203 C207 R203
L202 JB1
C204
C212 C104
IC201
JD1 JD2 D202
R214
E PC101
PC103
C105
PC102
C103 C102
16.5.1. LOW VOLTAGE POWER SUPPLY BOARD:COMPONENT VIEW
R118
T101
IC101 C112
R113
R112 D105
R104
ZD101
ETXKM450E5B NPX450E5-1A
Q101
D107
D110
TH101
C109
L105
C106
R105 C115 R120 G SCR101
R121
C101
PbF
L103
F102
C116
L 1
T5AH 250V
F101
F102
T3.15AH 250V
CN102
T10AH 250V
SCR101 ZNR101 D104 G L103 R120 C115 R105 C109
D101 D103
L101
D102
JC1 R102 R110
D109
R106
16.5.2. LOW VOLTAGE POWER SUPPLY BOARD:BOTTOM VIEW
JE1 C102
R107 C110 C111 C112
R103 D105
C107 R111 D106 ZD102
R101
R112
C113 R116
R113
C103
C104
R114 IC101
R115 C114
R122
C105
D202 R202 JD2
C212
C207 C203 R213
R206 Q201 R212 R209 R208 E
JD1
C204 C206 D203 L204
ZD201
C202
R203
JB2
L203
264
KX-FL612CX LOW VOLTAGE POWER SUPPLY BOARD (PCB5) BOTTOM VIEW
1L CN101
C116
C101
PbF
R121
L102 D107 TH101 JA1 R117 R118 E PC101 R207 R205 E R204 L202 JB1 C201 C208 PC103
R119
C106 T101
D110
S Q101
ZD101 D108 L104 PC102 R214
D201
IC201 PDWN HTRCTL 5V DG PG PG 24V 24V CN201
R201
16.6. EXIT SENSOR BOARD PARTS (PCB6)

C52 5 1
PCB-CH AUTO-CH
PS51
CN52
C51
PFUP1331ZB-B PbF CN51
12 345 6789 ABCDE FGH I PFUP1331ZB-B PbF
PFUP1331ZB-B (PFUP1331YA-B)
KX-FL612CX EXIT SENSOR BOARD (PCB6)
16.7. DRUM AND TONER SENSOR BOARD (PCB7)
PCB-CH
AUTO-CH
PFUP1331ZB-C PbF 12 345 6789 ABCDE FGH I IC60
PFUP1331ZB-C PbF
C60
SW60 1 CN60 4
J72
PCB-CH
ZNR71
J71
265
PFUP1331ZB-C (PFUP1331YA-C)
PFUP1331ZB-D PbF
KX-FL612CX DRUM AND TONER SENSOR BOARD/PCB7
16.8. VARISTOR BOARD (PCB8)

PFUP1331ZB-D PbF
12 345 6789 ABCDE FGH I
PFUP1331ZB-D (PFUP1331YA-D)
KX-FL612CX VARISTOR BOARD (PCB8)
266
HI(Q) KXFL612CX KXFL612CXS

Panasonic Kx-fl612cx SM

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ORDER NO.

High Speed Laser Fax and Copier

IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING

ABOUT LEAD FREE SOLDER (PbF: Pb free)

SUGGESTED PBF SOLDER

HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED

L620 C731 C717 R723

C706 C705 L623 L624 L625 L626

L657 L655 L656 R768 R769 R767

E +2.5V C672 C738

Q620 L648 C648

L605 L606 L604

KX-FL512CX DIGITAL BOARD (PCB4) COMPONENT VIEW

INSULATION RESISTANCE TEST

FOR SERVICE TECHNICIANS

PERSONAL SAFETY PRECAUTIONS

LIVE ELECTRICAL SECTIONS

LASER BEAM AND FUSER UNIT SECTION

1.10. FOR BEST PERFORMANCE

2 FEATURES AND SPECIFICATIONS

Power Supply: Memory Capacity:

Laser diode properties:

Print Speed: Printing Resolution:

Model No. KX-FA83E or KX-FA83A KX-FA84E or KX-FA84A

PAPER TRAY AND PAPER TRAY COVER

To remove the paper tray

INSTALLING THE RECORDING PAPER

Pull the tension plate forward ( ).

Remove the paper tray cover ( ).

Attach the paper tray cover ( ).

Push the tension plate back ( ).

To use A4 size paper

Change the recording paper size to A4 (feature #16).

TO SELECT CHARACTERS WITH THE DIAL KEYPAD

Pressing the dial keys will select a character as shown below.

TO SELECT CHARACTERS USING THE (+) OR (-) KEY

SETTING YOUR LOGO

The logo can be your company, division or name.

3.3.10. REPLACING THE TONER CARTRIDGE AND THE DRUM UNIT

2. Remove the new toner cartridge from the protection bag.

3. Lift open the front cover ( ), holding OPEN ( ).

6. Remove the used cartridge ( ) from the drum unit ( ).

8. Firmly press down the toner cartridge to snap into position.

9. Turn the two levers ( ) on the toner cartridge firmly.

If the lower glass ( ) is dirty, clean it with a soft dry cloth.

MAINTENANCE ITEMS AND COMPONENT LOCATIONS

MAINTENANCE CHECK ITEMS/COMPONENT LOCATIONS

3 months 3 months 3 months 3 months

PRINTING (PAPER PICK UP)

CLEANING THE INSIDE OF THE UNIT

3. Clean the document separation roller ( ) with a cloth moistened with

5. Clean the document feeder roller ( ) with a cloth moistened with

8. Clean the lower glass ( ) with a soft and dry cloth.

9. Reinstall the drum and toner unit ( ) by holding the tabs.

3. Remove the jammed document carefully ( ).

RECORDING PAPER JAMS

1. Lift open the front cover ( ), holding OPEN ( ).

2. Remove the jammed paper.

2-3. Lift both green levers ( ) forward until they stop.

2-5. Push back the levers ( ) to the original position.

3. Close the front cover ( ) by pushing down on both sides, until

The display will show the following.