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Paramount PDS is innovatively establishing new levels of achievement in rapid manufacturing, producing finished parts for highly-specialized applications direct from 3D CAD digital input, thus dispensing with the costly and time-consuming process of tool making. Utilizing recently-developed materials with superior functional characteristics, Paramount engineers apply their mastery of the selective laser sintering process to achieve new plateaus in quality and durability. Parts from rapid manufacturing meet exceedingly demanding specifications in defense-aerospace hardware, homeland security and medical applications.
Eliminating the costly and time-consuming process of tool making by producing parts direct from computer-generated 3D CAD solid models. Users add significant speed and flexibility to their production operations with free form fabrication applying additive manufacturing processes. Designers are freed from traditional manufacturing processes allowing them to create with less restrictions. Finished systems can be completed and deployed faster. Design changes can be implemented with total flexibility at any time, with no wasted inventory of obsolete parts and no lag time for expensive and time-consuming tool changes.
SLS is more than a Rapid Prototyping Process Rapid Manufacturing is the RP paradigm shift
A few Rapid Manufacturing (RM) case studies have been documented since the late 90s when this break-through in rapid manufacturing first appeared. Beginning with Siemens and Phonaks success in the rapid manufacture SLS hearing aids, these two companies collaborated to develop
the SLS process and materials to be the first commercial example of rapid manufacturing on a production scale. Invisalign made headlines using the SLA technology to rapidly manufacturing vacuum form molds for their patented process of teeth alignment therapy. Boeing implemented on-demand rapid manufacturing for the production of non-flight critical hardware on military aircraft. Paramount has done several engineered Rapid Manufacturing Solutions (eRMS) for customers. Programs have been fielded for military application using our engineered suite of proprietary processes. eRMS processes have been applied to U.S. Navy and U.S. Army hardware for UAV (unmanned air vehicle) and UUV (un-manned undersea vehicle) systems. These rapid manufacturing projects are in addition to hundreds of rapid prototypes for programs under development by our customers. Rapid manufacturing applications continue to be researched and developed for healthcare and soft tissue organs using bio-modeling technology. Advancements into this exciting rapid manufacturing technology are being fueled by new materials research and development. Implementation of production quality management systems was initiated in 1999 to meet the growing and changing manufacturing requirements of our clients. A cornerstone to Paramounts quality success is the standardization and implementation of materials and process quality assurance at every step of the manufacturing process. Testing by Paramount is performed routinely to insure consistency from build to build, day after day. Our operations run 24/7 to meet on-demand customer production needs. Material certifications and certificates of compliance (COC) are included as standard operating procedure (SOP). Inspection is available at four levels with Level 4 provided as SOP for every order processed. Testing of raw materials and tensile testing on build coupons is performed to measure quality consistency of our end product. Our inspection and metrology lab includes: Instrom tensile testing, coordinate measuring machine (CMM), optical microscope, optical comparator, melt-flow test equipment and a vast array of instruments and test gages. All are tested, calibrated and re-certified annually.
Defense
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Our rapid manufacturing output features landmark achievements in materials capable of withstanding the demands of high temperature and corrosive environments. The superiority of Paramount PDSs rapid manufacturing expertise is evidenced in the recent achievement of meeting the stringent demands of flight-qualified hardware.
SLS Rapid Manufacturing SLS Rapid Prototypes SLS eRMS SLS eASF SLS ePAC SLS CastForm PS Investment Casting Patterns Secondary Machining Operations Custom Surface Finishes and Coatings (see below)
Applications
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Rapid Manufacturing: o Aerospace Hardware o UAV, UUV, UGV Hardware o Medical and Healthcare o Electronics; Packaging, Connectors o Homeland Security o Military Hardware Rapid Prototypes: o Functional Proof of Concept Prototypes o Design Evaluation Models (form, fit & function) o Product Performance & Testing o Engineering Design Verification o Wind-Tunnel Test Models Tooling and Patterns: o Rapid Tooling (concept development & bridge tools) o Injection Mold Inserts o Tooling and Manufacturing Estimating Visual Aid o Investment Casting Patterns o Jigs and Fixtures o Foundry Patterns - Sand Casting
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Precision Machining Threaded Inserts Custom Machined Inserts Surface coatings: o Lacquer o Water based Urethane o Two-part Urethane o Epoxy o Dip Coatings o EMI/RF Shielding o Fire Rated Spray Coating o UV Rated Spray Coating Plating o Nickel plating o Vapor Deposition o Vacuum Metalizing