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2
3
sin
2
sin
2
cos
2
2
3
sin
2
sin 1
2
cos
2
2
3
sin
2
sin 1
2
cos
2
r
K
r
K
r
K
I
xy
I
yy
I
xx
6
Li near El ast i c Fr act ur e Mechani cs
K is based on the crack geometry and applied cyclic loading:
) , 2 / ( :
/ 12 . 1
c a f Q where
Q a K
I
=
=
Through t hickness crack Edge crack Surface ( t humbnail) crack
a
c 2
Dependence of flaw
shape paramet er Q on
t he rat io of dept h t o
widt h of surface crack.
7
Li near El ast i c Fr act ur e Mechani cs
There are three basic modes of
crack surface displacement:
Mode I: Opening
Mode II: In-plane shear.
Mode III: Out-of-plane shear.
Solutions for K exist for all modes,
and K
I
, K
II
and K
III
can be calculated
in ANSYS, but it is typical to
assume that K
I
is the dominant
parameter.
8
Li near El ast i c Fr act ur e Mechani cs
When K
I
reaches some critical value, the part will fail.
Critical value of K
I
, called the fracture toughness or K
IC
, is obtained from a
controlled test of specimens.
Fracture toughness, K
IC
:
Is an indication of the amount of stress required to propagate a pre-existing
flaw.
Is a measured material property.
Can vary as a function of:
Thickness
Temperature
Yield stress
9
Li near El ast i c Fr act ur e Mechani cs
There are a number of calculated fracture mechanics parameters used to
describe or predict crack response:
All of these parameters can be related to one another, assuming a crack in a
linear elastic isotropic single material.
K
I
Stress intensity parameter
COD Crack opening displacement
Measurement of crack opening some distance from the crack tip.
CTOD Crack tip opening displacement
Crack tip measurement based on plastic zone and root radius of crack.
G Strain energy release rate
The rate of transfer of energy from the elastic stress field of the cracked structure to
the inelastic process of crack extension.
J J integral
Path-independent line integral used to solve crack problems in the presence of
plastic deformation.
10
Li near El ast i c Fr act ur e Mechani cs
Fracture parameters can be determined:
Using derived expressions for idealized crack geometries, found by selecting
the crack geometry from a library within nCode.
By including the crack in ANSYS model and using one of the available
methods:
Stress intensity factors directly via special crack tip elements (K).
J-integral (J).
Energy release rate (G).
Assuming linear elastic single material, plane strain formulation, these
parameters are related:
( )
E
K
G J
I
2
2
1
= =
11
Li near El ast i c Fr act ur e Mechani cs
Stress intensity factors directly via special crack tip elements (K).
Midside nodes moved to quarter point location to provide shape function with
correct order of singularity.
Linear elastic materials only.
J-integral (J).
The nonlinear energy release rate, J, can be written as a path-independent line
integral.
Calculated by defining paths around crack tip (path creation automated in
ANSYS).
J uniquely characterizes crack tip stress and strain in nonlinear materials.
Energy release rate (G).
Measure of the energy available for an increment of crack extension.
Uses the virtual crack closure technique (VCCT).
Can use along interface between materials, i.e. delamination.
Automated crack growth procedure coming in version 14.
12
Numer i cal Met hods
Demonstration problem:
Prediction and comparison of K
I
of compact specimen using the following
methods:
Hand calculation.
ANSYS special crack tip elements.
ANSYS J-integral method.
13
Numer i cal Met hods
Demonstration problem: Hand calculation.
From fracture mechanics text, K
I
for a compact specimen is given as:
(
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4 3 2
2
3
60 . 5 72 . 14 32 . 13 64 . 4 886 . 0
1
2
W
a
W
a
W
a
W
a
W
a
W
a
W
a
f
P
W B K
W
a
f
I
1.25 W
B = 1 in
a = 1 in
W = 2 in
P = 33. 3 lb
K
I
= 227. 7 psi- in
1/ 2
14
Numer i cal Met hods
Demonstration problem: ANSYS special crack tip elements.
2D plane strain mesh.
KSCON command used to automatically create local crack tip mesh with
quarter-point nodes.
Half specimen modeled using symmetry boundary conditions.
Crack t ip
Crack face
15
Numer i cal Met hods
Demonstration problem: ANSYS special crack tip elements.
KCALC command used with quarter-point elements to determine K
I
.
K
I
= 225. 6 psi- in
1/ 2
16
Numer i cal Met hods
Demonstration problem: ANSYS J-integral method.
CINT commands used to define crack tip node and request number of
contours to use (10).
Same model as before, but special crack tip elements are not required.
Paths are created automatically around the crack tip, using the next available
row of elements.
Pat h 7 of 10
Crack t ip
Crack face
17
Numer i cal Met hods
Demonstration problem: ANSYS J-integral method.
Printed J-integral values for 10 contours:
Plotted J-integral values for 10 contours:
J = 0. 00154 lb/ in
18
Numer i cal Met hods
Demonstration problem: ANSYS J-integral method.
Relating J and K
I
for plane strain, assuming no plasticity:
( )
E
K
J
I
2
2
1
=
K
I
= 225.3 psi- in
1/ 2
J = 0.00154 lb/ in
E = 30 x 10
6
psi
= 0.3
19
Li near El ast i c Fr act ur e Mechani cs
The fatigue crack growth procedure:
Obtain K from crack geometry and cyclic loading definition.
Either using library or calculating directly in ANSYS.
Calculate the change in the length of the crack per cycle using a crack growth
law.
The damage tolerant procedure:
Inspections to determine current crack sizes and locations.
Finite element analysis to determine stress and/or K.
Crack growth code to determine remaining cycles to failure.
Use life prediction to set inspection interval, at which time the procedure is
repeated.
( )
n
K C
dN
da
=
20
Fat i gue Cr ack Gr ow t h
There are many different crack growth laws currently used in industry.
No single universally-accepted method exists; each has its own capabilities
and limitations.
All use a differential equation to describe the crack growth rate (da/dN) as a
function of the stress intensity factor range at the crack tip (K).
The first and most basic relationship is the Paris power law [1963], which
describes the linear region in the log-log plot below:
( )
n
K C
dN
da
=
21
Fat i gue Cr ack Gr ow t h
The crack growth module in nCode will accept the following laws:
BasicParis - Walker
Austen - InterpolatedRAE
Forman - InterpolatedForman
NASGRO3 - MarshallsSentry
Built-in stress intensity factor library contains most common idealized
crack geometries, such as the single edge crack in tension.
Or can supply K vs. crack length data directly from finite element analysis.
22
Fat i gue Cr ack Gr ow t h
nCode crack growth analysis steps:
Spectrum loading defined
using a CSV file, or from
files containing more
general load data.
23
Fat i gue Cr ack Gr ow t h
nCode crack growth analysis steps:
Select crack growth law,
crack geometry, and
material property.
NASGRO3 material library, obtained from AFGROW, is
available. Can create user-defined materials via
Material Manager or directly creating XML file.
Results shown
graphically or
in tabular form.
24
Fat i gue Cr ack Gr ow t h
nCode crack growth analysis demonstration problem.: