COMPETENCY MATRIX TOOL ROOM DIVISION

SL NO
1.

DESIGNATION

EDUCATIONAL EXPERIENCE QUALIFICATION REQUIRED

MBA 20+ Years

SKILLS REQUIRED
General management Finance Materials Commercial activity Knowledge in customer requirement Market survey Business promotion Knowledge in APQP,ISAR,SPC,FMEA Knowledge in customer requirement Knowledge about QC tools Knowledge about FMEA,ISAR,control plan,APQP,MSA Knowledge in customer requirement Knowledge of rubber and chemical Knowledge in operating injuction, compression and vacuum machine Leadership skills Knowledge in FMEA/SPC/APQP,ISAR Knowledge in new product developmeent Knowledge in customer requirement Knowledge in mould maintenance & history Co-ordination in tool fixture cost finalization with customer Co-ordination in manufacturing tools fixtures & gauges Reconditioning of tools & fixtures Knowledge in customer requirement.

General Manager

2.

Business development officer

Preferred engineer

10+ years Experience required in rubber industry

3.

Manager quality control

Degree

10+ years

4.

Assistance manager production

Degree/diploma

4 to 5 years

5.

Tool development engineer

Degree/Diploma

2 to 3 years

6.

Business development

Degree/Diploma

2 to 3 years

engineer

7.

Engineer quality control

Degree/Diploma

2 to 3 years

8.

Purchase engineer/incharge

B.E/diploma

2 to 3 years

9.

Final inspection/in process incharge

Diploma

2 to 3 years

10.

Maintenance incharge

Degree/Diploma

2 to 3 years

11. 12.

Accountant internal auditor for QMS

Degree Degree/Diploma

2 to 3 years 1 year

Knowledge in rubber technology

Assisting business development manager in his activities Co-ordination with product development, quality & production for sample approval. Customer inspection. Maintaining new product development documents. Knowledge about FMEA, ISAR, APQP. Knowledge in customer requirement. Knowledge about QC tools Knowledge about FMEA,ISAR,control plan,APQP/ Negotiation skills Knowledge about planning/raw material. Knowledge in customer requirement Identify alternate supplier with better quality & low cost Knowledge in inventory control Knowledge about QC tools Knowledge in gauge R & R & measurement Basic knowledge about FMEA, IASR, Control plan,APQP/MSA Supervisory skills Machine trouble shooting Knowledge in hydraulic machine Knowledge in maintenance activities Knowledge in safety activities Supervisory skills Basic knowledge in A/C &Fin activities Knowledge in implementation of QMS Awareness on TS requirement Core tool knowledge APQP, ISAR, SPC, MSA, PFMEA Trained in internal audit Good analytical skills Knowledge in measuring instrument, testing/inspection

13.

internal auditor for process audit

Degree/Diploma

1 year Knowledge in rubber technology

14.

Management representative

Degree/Diploma

15.

CFT members

Degree/Diploma

Knowledge in rubber processing Knowledge in customer requirement. Knowledge in TS requirement Basic knowledge in core tools, safety Practices of process a. Ensuring that the process needed for quality management system are established, implemented and maintained b. Reporting to the top management on the performance of quality management system and any need for improvement c. Ensuring the promotion of awareness of customer requirements throughout the organization d. Planning and scheduling of internal quality audit. e. Ensure the quality audits are carried out in accordance to audit schedule and that the results of the audit are documented. f. Ensure that the corrective actions of the audit are timely and effective. g. Organize management review meeting at planned intervals. h. Liaison with external parties on matters relating to QMS. y Preparations of advanced product quality planning (APQP)for the new product y Ensuring document

16.

Operator

I.T.I/+2

nil

17. 18.

Worker inspector

10th/+2 diploma 1 to 2 years

changes are adequately established and implemented with relevant documents like process flow diagram ,FMEA,stage drawings,control plana and ISAR. y Review the organizations manufacturing feasibility of new Products/enquires during contract review stage. y Finalization of special characteristics, development of process flow diagram & process FMEA y Establishing manufacturing process design y Review of customers complaints for further analysis y Monitoring and measurement of manufacturing process y Identification of continual improvement projects throughout the Organization. y Establish manufacturing process improvement to continually focus upon reduction of variations in the product characteristics and Manufacturing process parameters Knowledge in operating injuction, compression and vacuum machines Knowledge in material handling Knowledge in house keeping Knowledge in material handling Knowledge about QC tools Basic knowledge about all types

19.

Supervisor

Diploma

1 to 2 years

20.

Fitter

I T I/+2

1 to 2 years

21.

Tool room operator

ITI/+2

1 to 2 years

of test machine and equipment Knowledge in customer requirement. Knowledge in customer requirement. Basic knowledge in rubber processing Supervisory skills required Basic knowledge in maintenance activities Basic knowledge in safety aspects Knowledge in machining Knowledge in material inspection Knowledge about tools, gauges & fixtures