Conference on IOR-EOR : Challenges, Process and Technologies

Session 1 : Indian IOR/ EOR Experience

Showcasing Indian fields Offshore

S. K. Verma Sub-surface Manager Mumbai High Asset, ONGC Mumbai

April 15, 2010 Petroleum Federation of India (PETROFED) New Delhi

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Presentation Structure
Introduction Mumbai Offshore Basin Field Development challenges Major IOR/EOR Projects IOR/EOR Experience Process and Technologies Way Forward

Oil & Gas Production during XI Plan Period

160 140 120 100 80 60 40 20 0 ONGC

Crude Oil Production, MMT
87.24 76.91 BCM 140.06 112.39 BCM

Western Offshore
Natural Gas Production, BCM

Mumbai Offshore Basin

Formed due to extensional tectonics at the time of rifting of the Indian plate from Madagascar during late Jurassic-early Cretaceous period Covers about 148,000 km2 from coast to 200m isobath Divided into 6 tectonic blocks Mature source rocks present in lower Eocene-Paleocene Panna formation Hydrocarbons established in multiple pay zones in this basin ranging from fractured basement to middle Miocene The extensive post-Miocene shale acts as the regional cap-rock.
Evidence from radiometric dating indicated that the Earth is about 4.570 billion years old

n ssio epre at d Sur

Panna

Bo mb p ay o rm latf

depress ion Ratna d epressio n

Major Oil & Gas fields of Mumbai Offshore

SURAT

NORTH TAPTI MID TAPTI SOUTH TAPTI LEGEND

OIL FIELD GAS FIELD

Main structures delineated in the Mumbai Offshore Basin

DAMAN

C-24 C-22 SD-4 CA C-26A SD-14 CD DAHANU SD-1

Mumbai High, Ratna, Heera, Panna, Vasai, Neelam, Mukta, Tapti, and other small structures

MUMBAI HIGH BB-48 B-15 B-55 188 MUKTA B-46 PANNA B-163 B-45 B-192 VASAI B-147 B-192A D-12 VASAI EAST B-121 B-51 B-119 B-80 D-1 D-18 HEERA NEELAM
R-15A

Success expanded to East Coast with discovery of oil & gas in Godavary, Cauvery offshore
MUMBAI

Mumbai High Field

(As on 01.04.2010) IOIP, MMt Cumulative Oil, MMt Recovered, % Oil rate, bopd Water Injection, bwpd 1659 411 25 2,25,000 9,00,000

Water-cut,% Platforms Producing strings Gas producers Water injection strings

69 113 727 36 198

Heera
(As on 01.04.2010) IOIP, MMt Cumulative Oil, MMt Recovered, % Oil rate, bopd Water Injection, bwpd 305 55 18 56,000 1,46,000
B188 SURAT NORTH TAPTI

MID TAPTI

SOUTH TAPTI LEGEND OIL FIELD GAS FIELD C-24 C-26A DAHANU MUMBAI HIGH B-48 B-46 B-15 MUKTA PANNA B-45 B-192 B-147 B-192A D-12 B-121 B-119 B-80 D-1 D-18 HEERA VASAI B-51 B-163 B-55 SD-1 C-22 SD-4 CA SD-14 CD DAMAN

Water-cut,% Platforms Producing strings Gas producers Water injection strings

56 19 161 7 58

MUMBAI

NEELAM R-15A

Neelam
(As on 01.04.2010)
NORTH TAPTI SURAT

IOIP, MMt Cumulative Oil, MMt Recovered, % Oil rate, bopd Water Injection, bwpd Water-cut, % Platforms Producing strings Water injection strings

109 29 26 20,000 97,000 85 13 72 23

MID TAPTI

SOUTH TAPTI LEGEND OIL FIELD GAS FIELD C-24 C-26A DAHANU MUMBAI HIGH B188 B-48 B-46 B-15 MUKTA PANNA B-45 B-192 B-147 B-192A D-12 B-121 B-119 B-80 D-1 D-18 HEERA VASAI B-51 B-163 B-55 SD-1 C-22 SD-4 CA SD-14 CD DAMAN

MUMBAI

NEELAM R-15A

Bassein
(As on 1.4.2010)
MID TAPTI SURAT NORTH TAPTI

IGIP, BCM Cumulative Gas, BCM Recovered, % Gas rate, MMSCM Number of platforms Producing gas wells Producing oil wells

: 339 : 187 : 55 : 28.2 : : 6 5 : 49

B188 B-48 B-46 LEGEND OIL FIELD GAS FIELD C-24 C-26A DAHANU MUMBAI HIGH B-15 MUKTA

SOUTH TAPTI C-22 SD-4 CA SD-14 CD DAMAN

SD-1

B-55 B-163

PANNA B-45 B-192 B-147 B-192A D-12 B-121 B-119 B-80 D-1 D-18 HEERA VASAI

B-51

MUMBAI

NEELAM R-15A

O il, M M t 10 15 20 25 0 1976-77 5

Annual oil production from MR fields

MH
1979-80 1982-83

HEERA
1985-86

NEELAM
1988-89 1991-92

B-173 D1 VASAI EAST

1994-95

1997-98

2000-01

2003-04

2006-07

2009-10
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Initiatives: IOR/ EOR

IOR/EOR Schemes in 15 major fields of ONGC have been under implementation since 2001 IOR/ EOR campaign & redevelopment projects with investment more than Rs 30,000 Crores This initiative has helped to arrest the natural decline to great extent and raised the recovery factor from these fields from 27.5% in 2001 to 32.5% in 2009.

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Challenges, Process & Technologies

12

Western offshore challenges

Matured fields Complex reservoirs
Large area, shallow reservoirs Heterogeneous Multilayered Gas cap Thin sweet zones Drilling complications

Water cut increasing Aging facilities

13

Multi-layers of Mumbai High

Oil reservoirs : L I, LII, LIII, LIV, LV, Basal Clastics and fractured Basement Gas reservoir : S1

LIII reservoir -multilayered with shale, limestone, sequence -holds about 94% of the total IOIP
(b) Sub-Layers of L-III Reservoir

(a) Stratigraphic Sequence in Mumbai High Field

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Geological Cross Sections Showing Layer wise Porosity and Permeability Distribution

Porosity

Permeability -derived
Fracs, vugs, channels, tight zones

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Mumbai High Development History

PPM Proj, CRMP-I & II

500000 450000 400000 350000 300000 Oil, BOPD 250000 200000 150000

WI, ADBHN & AORP Gas Lift EORP in South & L-II

800
Re-dev-Ph-I , Addl dev in A1

700
Re-dev-Ph-II

600 500 400 300 200

Initial Development

100000 50000 0 Mar-76 Mar-78 Mar-80 Mar-82 Mar-84 Mar-86 Mar-88 Mar-90 Mar-92 Mar-94 Mar-96 Mar-98 Mar-00 Mar-02 Mar-04 Mar-06 Mar-08 Mar-10
BHN Accident

100 0

No of Strings
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Renewed Development Strategy

Review field development/ redevelopment
Integration of data More accurate modeling MDT approach Target bypassed oil zones/ patches / Infill drilling Well completion Re-oriented drainage pattern

Best in class technology induction Domain experts Improved production practices

Conservation of reservoir energy Adequate energy replenishment Efficient artificial lift system Integrated asset model approach

Projectised IOR / Redevelopment EOR pilots

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Life cycle rolling development plan approach

25.0

411 MMt 25%

100 90 80 70 60 50

20.0 15.0 MMt

10.0 5.0

40 30 20 10

0.0 80-81 82-83 84-85 86-87 88-89 90-91 92-93 94-95 96-97 98-99 00-01 02-03 04-05 06-07 08-09 10-11 12-13 14-15 16-17 18-19 20-21 22-23 24-25 26-27 28-29

40% Rec plan % recovery

Revised FR Water Cut %

Phase II

Rolling development plan to be conceived based on experience and new data of each plan and induction of evolving technologies
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P e rc e n ta g e

Studies for field redevelopment

Challenge To locate by passed oil in highly heterogeneous Carbonate Reservoir

2130000

Approach Improved modeling through Seismic to Simulation Integration

748000 2138000

749000

3 BH-D 7 8 5Z

750000

751000

752000

753000

754000

755000

756000

757000

758000

759000

760000

761000

762000

763000

764000 2138000

S1-4
7 2 4 6 5

9H 3

3 3Z 5 1 5 6Z 6 1Z 1 5Z 4 6 7 2 2 2Z 7 8H 9 2 5 3 8H 5 6 9 3 1Z 4 7Z ED 1

II

MHS : B Top Structure Contour Map

BH-35

SU

9 9Z

5
2136000

6 Z 4 1

SG
1 8 5

50 -13
4

2136000

IJ

8Z

P1H
2134000

2134000

6 1 2 3 4

5H

9H

SH
1 7P 8 2 2Z 7H 2

2 2Z 8P 4 2

EE
6

9 1

L2

L1

7H

L2

2 2Z
2132000

5 2

SW
1 4 6 1Y

3Z 3

-1350 4
6Z

6H 3 10H 11H 6 3 5 7 2 4 8ZH 9 7 2ZH 2 3

S1-6
6 4 5

L1

BH-5
2132000

2 9

SV
1

6 4 1Z 1 5 3Z 3 8 2 7

7 3

IE
5

IK 7
3 5

12H 8 9

IN 1Z 1
4 8
2130000

IM BH-52
8ZH 8 6 2 1

SY
1 9

00 -14

-140
2128000

IW
4 6 1 3

4 5

3
2128000

IL
1 7 6 7

5Z 5

-55
2126000

500 1000 1500 2000 2500m 1:70000

BH-12

IT

2126000

1H
748000 749000 750000 751000 752000 753000 754000 755000 756000

-14

757000

19

758000

759000

760000

761000

762000

763000

764000

IOR Schemes Western Offshore Fields

Scheme MH North Phase-I Base Scheme MH South Phase-I Base Scheme MHN A1 Layer Base Scheme Forecast, MMt 134.9 158.2 286.7 320.6 156.9 160.4 % RF by 2030 25.0 29.2 29.3 32.8 29.0 29.7

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IOR Schemes Western Offshore Fields

Scheme MH North Phase-II Base Scheme MH South Phase-II Base Scheme RCE Heera Base Redevelopment Scheme Forecast, MMt 158.4 178.2 318.4 337.6 % RF by 2030 29.3 32.2 32.5 34.5

25.0 35.7

20.2 28.9
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Reserves Improvement: Mumbai High

Water Oil Ratio Vs. Cum Production
10.000

MHN:Oil rate vs Oil production 140000 120000

Start of Redevelopm ent Phase-I

1.000

100000 BOPD
Start of Redevelopment Phase-I

WOR

80000 60000 40000 20000

0.100

0.010

0.001
0 25 50 75 100 125 150

0 0 25 50 75 100 Np, MMt

MHS: oil Rate Vs cummulative production 400000 350000

125

150

175

200

Cum.Oil, MMt

Water Oil Ratio Vs. Cum Production 10.000

1.000 WOR
B O PD

300000 250000

0.100

Start of Redevelopment phase

200000 150000

0.010

100000 50000

0.001 0 50 100 150 Cum.Oil, MMt 200 250 300

0 0 50 100 150 200 Np, MMt 250 300 350 400

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Production Enhancement - Mumbai High

WI, A DBHN & A ORP

500000 450000 400000 350000 300000 250000 200000 150000 100000 50000 0 Mar-76 Mar-79 Mar-82 Mar-85 Mar-88 Mar-91 Mar-94 Mar-97 Mar-00 Mar-03 Mar-06 Mar-09 Mar-12 Mar-15 Mar-18 Mar-21 Mar-24 Mar-27 Mar-30
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Initial Development

EORP in South & L-II

Re-dev Ph-I
Incre.Oil 57.10 MMt

Re-dev Ph-II
Incre.Oil 35.66 MMt

Phase-I MH North Capex, Rs Cr Incr Oil, MMt

(RFR)

Phase-II 7133.39 17.35

MH South Capex, Rs Cr Incr Oil, MMt

Phase-I (RFR) 6579.25 33.85

Phase-II (RCE) 8813.41 18.31

3239.43 23.25

Production Performance MH field

900000 800000 700000 600000 BOPD, BLPD 500000 400000 300000 200000 100000 0 Mar-76 Mar-78 Mar-80 Mar-82 Mar-84 Mar-86 Mar-88 Mar-90 Mar-92 Mar-94 Mar-96 Mar-98 Mar-00 Mar-02 Mar-04 Mar-06 Mar-08 Mar-10

450 400 350 300 250 200 150 100 50 0 Cum Oil (MMt)
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BLPD

BOPD

Cum Oil (MMt)

BOPD, BLPD 100000 120000 140000 20000 40000 60000 80000

0 Mar-84 Mar-85 Mar-86 Mar-87 Mar-88 Mar-89 Mar-90 Mar-91 Mar-92 Mar-93 Mar-94 Mar-95 Mar-96 Mar-97 Mar-98 Mar-99 Mar-00 Mar-01 Mar-02 Mar-03 Mar-04 Mar-05 Mar-06 Mar-07 Mar-08 Mar-09 Mar-10 0 10 20 30 40 50 60 70 80 90
Cum Oil (MMt) BOPD BLPD

Production Performance Heera field

100

Cum Oil (MMt)

25

BOPD, BLPD 100000 120000 140000 160000 180000 200000 20000 40000 60000 80000

0 Mar-90 Mar-91 Mar-92 Mar-93 Mar-94

BLPD

Mar-95 Mar-96 Mar-97

Production Performance Neelam field

BOPD

Mar-98 Mar-99 Mar-00 Mar-01 Mar-02 Mar-03 Mar-04 Mar-05 Mar-06 Mar-07 Mar-08 Mar-09 Mar-10 0 5 10 15 20 25 30 35 40 45 50

Cum Oil (MMt)

Cum Oil (MMt)

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Technologies Inducted
Hi-tech wells -Horizontal, Multilateral, ERD Rotary steerable system (RSS) to increase drilling efficiency Glycol & Synthetic Oil Base (SOBM) mud for efficient drilling HGS for drilling/ workover of depleted zones Enzyme breaker for horizontal drain hole clean up Perforated liner completion for stability of horizontal drainholes CTU friendly completion Segmented, Level-3 well completion

Continued

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Technologies Inducted
Relocation of poor producers through variety of sidetracks CHFR Modular rigs Logging while drilling (LWD) Real time operation (RTO) monitoring Geo-steering in thin zones Smart well platforms

Continued

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Improved Technology Induction planned

Improved Reservoir Model 3D-4C API Fracture delineation & extent mapping for tracking of Reservoir fluid movement and placement of wells optimally Improved well completion for prolonged oil productivity Electrical submersible pumps for efficient liquid lifting Integrated asset management (IAM) for real time surveillance and control, OCC Platform mounted modular rigs EOR

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Summary
Absorption of technological advancements in G & G, engineering, drilling and completion of hi-tech wells has boosted the production and improved recovery. Life cycle approach has helped to continue production and recovery improvement from the matured offshore fields. With integration of the experience gained and leveraging state-of-the art technology, it is envisioned that it will be possible to improve performance and further enhance the oil recovery.

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Thanks for Kind Attention

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