Daikin Service Manual 8

SiOCU05-001
Preface
Thank you very much for usual patronage to Daikin products.
We have completed and pleased to present the Oil Cooling Unit (Model 8) Service Manual.
We at Daikin provide an extensive lineup of models to respond to high-accuracy
temperature control and needs for energy saving with the Oil Cooling Unit and appreciate
your further loyal patronage.
This Service Manual includes information on troubleshooting and a variety of services.
Please make use of the Service Manual for your servicing of the Oil Cooling Unit.
Name of information
Oil Cooling Unit
(Model 8)
Service Manual
Models listed
AKZ148 to 908
AKZJ188 to 908
Date of issue
June
2005
June 2005
After Sales Service Division
Standard Specifications.................... 8
1. Principle of Oil Cooling Unit...................................8

2. List of Basic Performance/Specifications.............10
3. Operating Limits ..................................................14
Wiring Diagrams .............................. 15
1. Troubleshooting According to Symptoms.............67

2. Equipment Data checking Procedure ..................68
3. Troubleshooting According to Malfunction Codes
.............................................................................69
3-1. Control Panel Operation Procedure ..........69
3-2. List of Malfunction Codes..........................70
3-3. Troubleshooting Flow Chart.......................71
Piping Diagrams .............................. 28
Control Panel ................................... 49
Functions.......................................... 64
1. Operation Flow Chart ..........................................64

2. Functions .............................................................65
3. List of Malfunctions/Warnings..............................66
Replacement Procedure................ 112
1. Procedure for Replacing Main PC Board...........112

2. Procedure for Replacing EV Valve Main Unit ....113
10
Miscellaneous Reference Data ..... 114
1. Thermistor Temperature/Resistance
Characteristics ...................................................114
2. Refrigerant (R410A) Characteristics..................114
3. Procedure for Mounting Optional Parts .............115
3-1. Machine Body Synchronization Thermistor
/Optional Oil Temperature Thermistor ........115
3-2. Communication PC Board (Option).........116
Functions
1. AKZ148 to 908.....................................................96
2. AKZJ188 to 908.................................................104
Control
Panel
1. Name and Function of Each Part ........................49

2. Operation Procedure by Mode.............................51
2-1. Normal Mode.............................................51
2-2. Operation Setting Mode ............................52
2-3. Monitor Mode ............................................54
2-4. Timer Setting Mode ...................................54
2-5. Operation Lock Mode ................................54
2-6. Parameter Setting Mode ...........................55
2-7. Auto Tuning Mode......................................62
Removing Procedure....................... 96
Piping
Diagrams
Troubleshooting............................... 67
Wiring
Diagrams
Standard
Specifications
List of Models..................................... 6
List of
Models
OIL COOLING UNIT (MODEL 8) SERVICE MANUAL
Troubleshooting
Removing
Procedure
Replacement
Procedure
Miscellaneous
Reference Data
The specifications and others of this Service Manual are subject to change
without notice for product improvements.
SAFETY PRECAUTIONS
Be sure to observe the precautions shown below.
The following section describes precautions to prevent personal injury or damage. Hazardous situations, which can
occur due to mishandling of the equipment, are classified by the safety alert symbols shown below.
MEMO
1 List of Models
Type
Standard Type
Standard type
Equipped with
circuit breaker
CE Safety
Standard
compatible
Recirculation
type
Different Voltages
compatible
(with built-in
transformer)
Equipped with
heater
Equipped with oil

tank
Model Name
Individual Specification
Page Listed
Standard Specification Wiring Diagram Piping Diagram
AKZ148
10
15
28
AKZ328
10
15
28
AKZ438
10
15
28
AKZ568
11
18
28
AKZ908
11
18
28
AKZ148-B
10
15
28
AKZ328-B
10
15
28
AKZ438-B
10
15
28
AKZ568-B
11
18
28
AKZ908-B
11
18
28
AKZ148-C
10
15
28
AKZ328-C
10
15
28
AKZ438-C
10
15
28
AKZ568-C
11
18
28
AKZ908-C
11
18
28
AKZ148-E1
10
16
28
AKZ148-E2
10
16
28
AKZ148-E3
10
16
28
AKZ328-E1
10
16
28
AKZ328-E2
10
16
28
AKZ328-E3
10
16
28
AKZ438-E1
10
16
28
AKZ438-E2
10
16
28
AKZ438-E3
10
16
28
AKZ568-E1
11
19
28
AKZ568-E2
11
19
28
AKZ568-E3
11
19
28
AKZ908-E1
11
19
30
AKZ908-E2
11
19
30
AKZ908-E3
11
19
30
AKZ148-H
10
17
38
AKZ328-H
10
17
38
AKZ438-H
10
17
38
AKZ568-H
11
20
40
AKZ908-H
11
20
42
AKZ148-T (1)
10
15
32
AKZ328-T (1)
10
15
32
AKZ438-T (1)
10
15
32
AKZ568-T
11
18
34
AKZ908-T
11
18
36
List of Models
Standard type
Equipped with
circuit breaker
CE Safety
Standard
compatible
Dipping Open
type
Different Voltages
compatible
(equipped with
transformer)
Equipped with
heater
Page Listed
Model Name
Individual Specification
Standard Specification Wiring Diagram Piping Diagram
AKZJ188
12
21
46
AKZJ358
12
21
46
AKZJ458
12
21
46
AKZJ568
13
24
46
AKZJ908
13
24
46
AKZJ188-B
12
21
46
AKZJ358-B
12
21
46
AKZJ458-B
12
21
46
AKZJ568-B
13
24
46
AKZJ908-B
13
24
46
AKZJ188-C
12
21
46
AKZJ358-C
12
21
46
AKZJ458-C
12
21
46
AKZJ568-C
13
24
46
AKZJ908-C
13
24
46
AKZJ188-E1
12
22
46
AKZJ188-E2
12
22
46
AKZJ188-E3
12
22
46
AKZJ358-E1
12
22
46
AKZJ358-E2
12
22
46
AKZJ358-E3
12
22
46
AKZJ458-E1
12
22
46
AKZJ458-E2
12
22
46
AKZJ458-E3
12
22
46
AKZJ568-E1
13
25
46
AKZJ568-E2
13
25
46
AKZJ568-E3
13
25
46
AKZJ908-E1
13
25
46
AKZJ908-E2
13
25
46
AKZJ908-E3
13
25
46
AKZJ188-H
12
23
46
AKZJ358-H
12
23
46
AKZJ458-H
12
23
46
AKZJ568-H
13
26
46
AKZJ908-H
13
26
46
List of
Models
Type
Standard Type
2 Standard Specifications
1 Principle of Oil Cooling Unit
Through the compressor, the refrigerant gas turns to be high-temperature and high-pressure compressed gas to
facilitate cooling and liquefaction with the condenser.
The condenser cools and condenses the high-temperature and high-pressure gas produced through the
compressor with air to convert the gas into high-temperature and high-pressure liquid.
The pressure reducing mechanism presses and decompresses this high-temperature and high-pressure liquid to
convert it into low-temperature and low-pressure liquid, thus facilitating evaporation with the cooler.
Through the cooler, the low-temperature and low-pressure gas produced through the pressure reducing mechanism
draws heat from oil to evaporate (cool the oil), thus providing low-temperature and low-pressure gas.
The Oil Cooling Unit is a cooling unit using a refrigeration cycle shown in Figure above, which is different from air
conditioners in the object to cool. The Oil Cooling Unit is subject to cooling of oil, while air conditioners are subject
to cooling of air. Consequently, knowledge required for basic services is the same as that for air conditioners but
different in some points particularly from the air conditioners. The following section describes these different points.
1. Functions of Electronic Expansion Valve

The electronic expansion valve is used for capacity control at a frequency below the minimum compressor
operating frequency, thus having characteristics shown below.
qWhile in low capacity operation, the electronic expansion valve uses the low-pressure region, which no air
conditioners use.
wThe fully closed point of electronic expansion valve (fully closed pulse of EV valve) should be set with the PC
board by each unit. (In order to replace the EV valve or PC board, pay attention to this point.)
2. Oil Pump
Since the Oil Cooling Unit is subject to cooling of oil, an oil pump is incorporated in place of a fan on the indoor
side. The following section describes the features of the oil pump.
qWhen the external resistance reaches 0.5 MPa or more, the relief valve will be activated.
wSince the external resistance block (field piping) is an item to be designed by the user, attention should be paid.
3. Characteristics of Electrical System

Basically, the electrical system is the same as that of air conditioners but has the following characteristics.
qThe Oil Cooling Units has nothing equivalent to the operation switch. Be noted that the Oil Cooling Unit
starts running as soon as the power supply turns ON. Normally, the Oil Cooling Unit exchanges signals with
a machine tool and runs under ON-OFF control on the machine tool side.
wThe Oil Cooling Unit has an enhanced readout function of internal product data. Refer to information in "7
Troubleshooting" to conduct servicing.
8
Standard Specifications
For AKZ Series
Standard
Specifications
For AKZJ Series
2 List of Basic Performance/Specifications
2-1. AKZ Series

0.5
1.2
1.5
AKZ148
AKZ328
AKZ438
Oil Cooling Unit equivalent horsepower (HP)

Model name
Stan
-dard
Cooling capacity (50/60 Hz)
Circuit voltage
Max. power consumption
Max. current consumption
-H
kW
-T/-T1 *3
-B -C
-H
-H
-T/-T1 *3
3-phase, 200/200 220VAC, 50/60 Hz
*4
*4
DC12/24V
1.20kVA/3.5A
1.70kVA/5.3A
2.31kVA/6.6A
200V 60Hz
1.32kVA/3.7A
1.73kVA/5.5A
2.35kVA/6.8A
220V 60Hz
1.33kVA/3.9A
1.75kVA/5.7A
2.6kVA
2.45kVA/7.0A
2.6kVA
2.6kVA
White
mm
650360440 950360440
820360465
950360440
/*3
790360440 1090360440
1055360465
1225360465
1090360440 990360440 1290360440
1290360440
/*3
/*3
0.75 kW or equivalent
Shell end coil type
Evaporator
Cross fin coil type
Condenser
Fan
-E *4
200V 50Hz
Compressor (Hermetic DC swing type)
Type
Propeller fan
Motor
300 mm, 75 W
Type
Trochoid pump
0.4kW4P
Motor
Discharge rate
L/min
12/14.4
Emergency opening
pressure
MPa
0.5
24/28.8
0.6
Synchronization Fixed type

type
(Selectable)
Temperature
control
Reference
Room temperature or unit temperature *5 (Factory set to Room temp. Mode 3)
Subject to control
inlet or outlet oil temperature (Factory set to inlet oil temperature)
Sync. range
-9.9 to +9.9 against reference temperature (Factory set to 0.0)
Inlet or outlet oil temperature
Subject to control
5 to 50
Range
Inverter control for Compressor revolutions + EV valve opening
Refrigerant control
Refilling quantity of refrigerant
(New refrigerant: R410A)*6
0.49
kg
0.72
0.98
Overcurrent relay (pump motor), Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat,
Condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, High pressure switch (-C only),
Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Boil-dry prevention switch (-H only)
Safety devices
Operating range
5 to 45
Room temperature
Inlet oil temperature
5 to 50
Oil viscosity
mm2/S
1.4 to 200 (ISO VG2 to 32)
Pressure loss
outside product
Discharge
side
Suction
side
0.5 MPa or less

Within -30.7 kPa
Lubricating oil/Mineral oil based hydraulic fluid (However, not applicable to phosphate ester based hydraulic fluid, water, water-soluble liquid, chemicals, foods, fuels, cutting/grinding fluid, etc.)
Applicable oil
Rc3/4
Oil outlet
Rc3/4
Oil inlet
Rc1 1/4
Rc3/4
Rc1 1/4
Noise level
(1 m from front, 1 m above:
anechoic chamber equivalent)
dB (A)
Rc1 1/4
62
Rc3/4
65
Vertical 14.7 m/S2 (1.5G) 2.5 Hr (However, 10 to 100 Hz sweep/5 min.)
Transportation vibration performance

Mass
kg
52
Wiring circuit breaker (rated current)
10
Oil tank (capacity)
Wiring circuit breaker

(rated current)
Rc3/4
Rc1/4 (Plug stop)
Oil drain
62
67
110
15
58
68
88
10
116
Note) *1. The cooling capacity represents figures at a standard point

(of inlet oil temperature: 35C, room temperature: 35C, and
oil viscosity: ISO VG32), subject to product tolerance of approximately 5%.
*2 Voltage fluctuation range is to be within 10%.
If the voltage fluctuates outside the range of 10%,
separate consultation will be recommended.
*3 The outline dimensions for T1 specification units are as shown below.
AKZ148-T1: 810 360 535
AKZ328-T1: 980 360 535
AKZ438-T1: 1180 360 535
10
-B -C
3-phase, 200/200 220VAC, 50/60 Hz
Coated color
Connection
piping
Stan
-dard
3.8/4.3
Operation circuit
Outline dimensions
(HWD)
Local
procurement*7
-E *4
3-phase, 200/200 220VAC, 50/60 Hz
*4
Main circuit
Transformer capacity
Oil pump
-T/-T1 *3
2.8/3.2
3-phase, 200/200 220VAC, 50/60 Hz
*2
Stan
-dard
-E *4
1.3/1.4
kW
*1
Heater
Power supply
-B -C
30/20
67
77
10
97
125
30/20
10
*4 Different voltage units are available in three models, i.e., -E1, -E2,
and -E3, subject to the power supply.
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
*5 The machine body synchronization thermistor,
which is an optional part, is required.
*6 -C Models are provided with MSDS (Material Safety Data Sheet)
of R410A refrigerant.
*7 This part should be separately procured by the customer.
(A circuit breaker should be mounted on the main machine side,
including -B Model.)

Model name
Stan
-dard
kW
Heater
kW
Power supply
Circuit voltage
-C
3.0
AKZ908
-H
-T
-C
3-phase, 200/200 220VAC, 50/60 Hz
-T
3-phase, 200/200 220VAC, 50/60 Hz
*3
*3
DC12/24V
Operation circuit
200V 50Hz
3.21kVA/9.4A
5.02kVA/15.2A
200V 60Hz
3.30kVA/9.5A
5.14kVA/15.6A
220V 60Hz
3.34kVA/9.2A
5.20kVA/14.5A
5kVA
6kVA
White
mm
1110470560 1410470560 1375470580 1360470590 1220560620 1520560680 1485560700 1470560695

Shell end coil type
Evaporator
Cross fin coil type
Condenser
Propeller fan
Type
Fan
-E *3
3-phase, 200/200 220VAC, 50/60 Hz
Main circuit
Coated color
400mm, 90W4P
Motor
450mm, 150W4P
Type
Trochoid pump
Motor
0.75kW4P
Discharge rate L/min
30/36
Emergency opening
pressure
0.6
MPa

type
(Selectable)
Temperature
control
Reference
Subject to control
inlet or outlet oil temperature (Factory set to inlet oil temperature)
Sync. range
Inlet or outlet oil temperature
Subject to control
5 to 50
Range
Refrigerant control
(New refrigerant: R410A) *5
1.25
kg
1.53
Overcurrent relay (pump motor), Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat,
Condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, High pressure switch (-C only),
Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Boil-dry prevention switch (-H only)
Safety devices
Operating range
5 to 45
Room temperature
5 to 40
Oil viscosity
mm2/S
1.4 to 200 (ISO VG2 to 32)
Pressure loss
outside product
Discharge
side
Suction
side
0.5 MPa or less

Within -30.7 kPa
Lubricating oil/Mineral oil based hydraulic fluid (However, not applicable to phosphate ester based hydraulic fluid, water, water-soluble liquid, chemicals, foods, fuels, cutting/grinding fluid, etc.)
Applicable oil
Connection
piping
-H
8.0/9.0
*2
Outline dimensions (HWD)
Oil outlet
Rc 1 1/4
Oil inlet
Rc 1 1/4
Oil drain
Rc1/4 (Plug stop)
Noise level
dB (A)
65
Mass
kg
Oil tank (capacity)

(rated current)
67
Local
procurement*7
-B
5.0/5.6
Oil pump
Stan
-dard
-E *3
Standard
Specifications
Cooling capacity (50/60 Hz) *1
-B
2.0
AKZ568
97
115
130
182
15
50
15
125
150
160
20
210
70
20
Note) *1. The cooling capacity represents figures at a standard point (of inlet oil temperature: 35 C, room temperature: 35 C, and oil viscosity: ISO VG32),
subject to product tolerance of approximately 5%.
*2 Voltage fluctuation range is to be within 10%. If the voltage fluctuates outside the range of 10%, separate consultation will be recommended.
*3 Different voltage units are available in three models, i.e., -E1, -E2, and -E3, subject to the power supply.
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
*4 The machine body synchronization thermistor, which is an optional part, is required.
*5 -C Models are provided with MSDS (Material Safety Data Sheet) of R410A refrigerant.
*6 This part should be separately procured by the customer. (A circuit breaker should be mounted on the main machine side, including -B Model.)
11
2-2. AKZJ Series
0.5
1.2
1.5
AKZJ188
AKZJ358
AKZJ458

Model name
Stan
-dard
-H
Stan
-dard
-B
*3
1.07kVA/3.1A
1.35kVA/5.7A
200V 60Hz
1.09kVA/3.2A
1.35kVA/5.6A
220V 60Hz
1.07kVA/2.8A
1.62kVA/6.1A
-B
-C
Same as
Standard unit
Same as
Standard unit
Same as
Standard unit
1.76 kVA/5.2A
1.76 kVA/5.9A
1.78 kVA/5.2A
1.78 kVA/5.8A
1.79 kVA/4.9A
1.79 kVA/6.3A
2.2 kVA
*3
-E *3
3-phase, 200/200 220VAC, 50/60 Hz
Same as
Standard unit
Same as
Standard unit
Same as
Standard unit
Coated color
980360440
mm
980450630
1120360440
0.4kW or equivalent
1.94kVA/5.7A
1.94 kVA/5.9A
1.96kVA/5.7A
1.96 kVA/5.8A
1.98kVA/5.3A
*3
1.98 kVA/6.3A
Same as
Standard unit
Same as
Standard unit
Same as
Standard unit
2.2kVA
2.2kVA
1120450630
1320360440
1320450630
0.75kW or equivalent
1.1kW or equivalent
Open coil type
Evaporator
Cross fin coil type
Condenser
Type
Propeller fan
Motor
300mm, 75W
Type
Trochoid agitator
Motor
1-pahse, 50W, 4P
Reference
Subject to control
Tank liquid temperature
Agitator
-H
4.2/4.5
White

type
(Selectable)
Temperature
control
Sync. range
Subject to control
Range
5 to 50
Refrigerant control
*5
Operating
range
Room temperature
0.58
kg
0.81
1.15
Fan motor inner thermostat, Agitator inner thermostat, Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat,
condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, No-fuse circuit breaker (-B only),
High pressure switch (-C only), Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Fuse (-H only)
Safety devices
5 to 45
5 to 50
Oil viscosity
mm2/S
0.5 to 200
Water-soluble cutting/grinding fluid, cutting/grinding oil, Lubricating oil, Hydraulic fluid, and Industrial water
(However, not applicable to chemicals, foods, and fuels)
Applicable oil
Noise level
dB(A)
62

Mass

38
kg

(rated current)
Local
procurement *6
Stan
-dard
DC12/24V
200V 50Hz
(New refrigerant: R410A)
-E *3
3-phase, 200/200 220VAC, 50/60 Hz
Operation circuit
Fan
-H
3-phase, 200/200 220VAC, 50/60 Hz
Main circuit

-C
3.2/3.5
3-phase, 200/200 220VAC, 50/60 Hz
*2
-E *3
1.6/1.8
kW
Power supply
-C
kW
*1
Heater
Circuit voltage
-B
Other than wiring circuit breaker
10
41
103
44
47
10
109
53
10
56
118
10
Oil tank (400 mm or more in depth), Feed pump, Float switch, and return filter
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
12

Model name
Standard
Circuit voltage
3.0
AKZJ908
-C
-H
-E *3
kW
-E *3
3-phase, 200/200 220VAC, 50/60 Hz
*3
*3
DC12/24V
200V 50Hz
3.3kVA/9.4A
4.0kVA/11.4A
Same as Standard unit
3.9kVA/11.2A
7.5kVA/21.6A
200V 60Hz
3.3kVA/9.4A
4.0kVA/11.4A
4.1kVA/11.7A
7.5kVA/21.6A
220V 60Hz
3.4kVA/9.0A
4.8kVA/12.5A
4.3kVA/11.2A
9.0kVA/23.7A
5kVA
Coated color
1450470500
mm
1450560710
1.5kW or equivalent
1630560620
1630655830
2.2kW or equivalent
Cross fin coil type
Condenser
Propeller fan
Type
400 mm, 90 W 4P
Motor
450 mm, 150 W 4P

Trochoid agitator
Type
Agitator
6kVA
Open coil type
Evaporator
Fan
White

type
(Selectable)
Temperature
control
Motor
1-pahse, 50W, 4P
Reference
Subject to control
Sync. range
Subject to control
Range
5 to 50
Refrigerant control
*5
Operating
range
Room temperature
1.25
kg
1.65
Fan motor inner thermostat, Agitator inner thermostat, Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat,
condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, No-fuse circuit breaker (-B only),
High pressure switch (-C only), Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Fuse (-H only)
Safety devices
5 to 45
5 to 50
Oil viscosity
mm2/S
0.5 to 200
Water-soluble cutting/grinding fluid, cutting/grinding oil, Lubricating oil, Hydraulic fluid, and Industrial water
(However, not applicable to chemicals, foods, and fuels)
Applicable oil
Noise level
dB(A)
65

Mass

(rated current)
Other than wiring circuit breaker
68

83
kg

Local
procurement *6
-H
Operation circuit
(New refrigerant: R410A)
-C
3-phase, 200/200 220VAC, 50/60 Hz
Main circuit

-B
8.0/9.0
3-phase, 200/200 220VAC, 50/60 Hz
*2
Standard
5.0/5.6
86
15
160
15
132
140
20
20
220
30
20
Oil tank (400 mm or more in depth), Feed pump, Float switch, and return filter
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
13
Standard
Specifications
Heater
Power supply
-B
kW
*1
2.0
AKZJ568
3 Operating Limits
3-1. Operating Range

The Oil Cooling Unit has its operating limits.
Be sure to use the Oil Cooling Unit in the range shown below.
50
45
Room temperature ( )
40
30
20
15
ra
io
10
* "Tank liquid temperature" in

the case of Dipping Open
type (AKZJ Series)
5
5
10
15
20
30
35
40
50
Oil inlet temperature ()*
3-2. Applicable Oil

Since this Oil Cooling Unit is designed for lubricating oils and hydraulic fluid (of mineral oil base), the following oil
(liquid) is not applicable.
1) Flame-resistant hydraulic fluid
Phosphate ester base

Chlorinated hydrocarbon base
Water + Glycol base
W/O, O/W emulsion base
2) Water and water-soluble liquid

3) Chemical liquid and fluid food
4) Cutting oil (fluid) and grinding oil (fluid)
5) Fuels including kerosene, gasoline, and others
14
3 Wiring Diagrams
1 AKZ Series
1-1. AKZ148 (-B) (-C) (-T), AKZ328 (-B) (-C) (-T), AKZ438 (-B) (-C) (-T)
Wiring Diagram
Wiring
Diagrams
1925750R
15
3 Wiring Diagrams
1-2. AKZ148-E1/E2/E3, 328-E1/E2/E3, 438-E1/E2/E3
Wiring Diagram
1925778D
16
Wiring Diagrams
1-3. AKZ148-H/328-H/438-H
Wiring Diagram
Wiring
Diagrams
1925806D
17
3 Wiring Diagrams
1-4. AKZ568 (-B) (-C) (-T), 908 (-B), (-C), (-T)
Wiring Diagram
1925775G
18
Wiring Diagrams
1-5. AKZ568-E1/E2/E3, 908-E1/E2/E33

Wiring Diagram
Wiring
Diagrams
1925799E
19
3 Wiring Diagrams
1-6. AKZ568-H/908-H
Wiring Diagram
1925814E
20
2 AKZJ Series
Wiring Diagrams
2-1. AKZJ188 (-B) (-C), 358 (-B) (-C), 458 148 (-B) (-C)
Wiring Diagram
Wiring
Diagrams
1925776F
21
3 Wiring Diagrams
2-2. AKZ188-E1/E2/E3, 358-E1/E2/E3, 458-E1/E2/E3
Wiring Diagram
1925796D
22
Wiring Diagrams
2-3. AKZJ188-H/358-H/458-H
Wiring Diagram
Wiring
Diagrams
1925809C
23
3 Wiring Diagrams
2-4. AKZJ568 (-B) (-C), 908 (-B), (-C)
Wiring Diagram
1925792D
24
Wiring Diagrams
2-5. AKZJ568-E1/E2/E3, 908-E1/E2/E33

Wiring Diagram
Wiring
Diagrams
1925815B
25
3 Wiring Diagrams
2-6. AKZJ568-H/908-H
Wiring Diagram
1925810E
26
MEMO
27
4 Piping Diagrams
1 AKZ Series
1-1. AKZ148 to 568 (-B) (-C) (-E1) (-E2), (-E3)

No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve
Electronic expansion valve

(EV valve)
10
Filter
11
High pressure switch(-C

only)
12
13
14
15
16
17
Compressor protection
thermostat(-C only)
Outlet oil temperature
thermistor
Room temperature
thermistor
thermistor
Machine body
synchronization thermistor
EV valve outlet
temperature thermistor
M3F
M1P
Y1E
S3PH
S2B
Th-2
Th-3
Th-4
Th-5
Th-6
Function
This compressor is a swing compressor with a built-in DC motor, which is driven
under the inverter control by changing the operating frequency according to
values specified under the capacity control.
The accumulator is installed before the compressor suction and used to prevent
the entry of liquid refrigerant in the compressor and further efficiently return
lubricating oil to the compressor.
Used to air cool the refrigerant to turn it from high-temperature and-pressure
gaseous state to high-temperature and -pressure liquid state.
The feedback control of fan revolutions is performed for heat exchange through
the condenser.
Used to heat low-temperature, low-pressure liquid refrigerant decompressed
through the electronic expansion valve (with oil being cooled) to make it
low-temperature, low-pressure gas.
Located at the entrance to and the exit of the oil pump and used to prevent the
vibrations of the oil pump from transmitting to the piping system and equipment.
Used to recirculate oil.
The relief valve is a protective device to be activated when the pressure of oil
piping system reaches the specified level or higher, thus setting the pressure
back to the normal level.
The EV valve varies its opening according to values specified under the capacity
control, thus making the control of refrigerant recirculation quantity.
Used to prevent the entry of foreign matters in the EV valve.
In order to avoid an increase of high pressure when a malfunction occurs, used
to display the malfunction code E3 if the high pressure reaches 4.1 MPa, thus
stopping the system due to malfunction.
When the compressor head exceeds a temperature of 115C, used to display the
malfunction code E5, thus stopping the system due to malfunction.
Used to detect the oil outlet temperature (targeted control temperature) from the
evaporator.
Used to detect the synchronization source temperature while in synchronization
temperature control mode.
Used to detect the oil inlet temperature (targeted control temperature) to the
evaporator.
While in zero point adjustment, used to detect variations in the EV valve outlet
temperature, thus recognizing the Fully Closed point.
Used to detect the condensing temperature and, when the condensing
temperature reaches a high level, thus displaying the malfunction code E3 to
stop the system due to malfunction.
Used to detect the discharge pipe temperature and, when the discharge pipe
temperature exceeds 112C, thus displaying the malfunction code E5 to stop
the system due to malfunction.
18
Condensing temperature
thermistor
Th-7
19
Discharge gas temperature

thermistor
Th-8
20
Pump outlet temperature

thermistor
Th-10
21
Oil drain
Used to stop Rc1/4 at the plug. (The evaporator oil can be discharged from this
oil drain for maintenance.)
25
Low-pressure gauge port
Used to mount a gauge for maintenance.
Used to detect the oil pump outlet temperature.
*For the layout of parts, refer to information on pages 44 and 45.
28
Piping Diagrams
AKZ148 to 568 (-B) (-C) (-E1) (-E2), (-E3)
Piping
Diagrams
HCY400646D
29
4 Piping Diagrams
1-2. AKZ908 (-B) (-C) (-E1) (-E2), (-E3)
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
11

only)
12
13
14
15
16
17
thermostat(-C only)
thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
S3PH
S2B
Th-2
Th-3
Th-4
Th-5
Th-6
18
thermistor
Th-7
19

thermistor
Th-8
21
Oil drain
25
Function
the condenser.
evaporator.
evaporator.
Used to stop Rc1/4 at the plug. (The evaporator oil can be discharges from this oil
drain for maintenance.)
*For the layout of parts, refer to information on page 45.
30
Piping Diagrams
AKZ908 (-B) (-C) (-E1) (-E2), (-E3)
Piping
Diagrams
HCY400655B
31
4 Piping Diagrams
1-3. AKZ148 to 438-T
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
Function
the condenser.
evaporator.
evaporator.
18
thermistor
Th-7
19

thermistor
Th-8
20

thermistor
Th-10
21
Oil drain
22
Oil tank
23
Oil charge port & Air

breather
24
Oil level indicator
Used to indicate oil quantity in the oil tank.
25

Used to store oil at all times, thus responding to a sharp fluctuation in oil quantity
in the piping system.
Used to fill oil into the oil tank and normally serve as a ventilation hole for the oil
tank.
32
Piping Diagrams
AKZ148 to 438-T
Piping
Diagrams
HCY400650C
33
4 Piping Diagrams
1-4. AKZ568-T
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
Function
the condenser.
evaporator.
evaporator.
18
thermistor
Th-7
19

thermistor
Th-8
20

thermistor
Th-10
21
Oil drain
22
Oil tank
23

breather
24
Oil level indicator
25

tank.
34
Piping Diagrams
AKZ568-T
Piping
Diagrams
HCY400666B
35
4 Piping Diagrams
1-5. AKZ908-T
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
Function
the condenser.
evaporator.
evaporator.
tank.
18
thermistor
Th-7
19

thermistor
Th-8
21
Oil drain
22
Oil tank
23

breather
24
Oil level indicator
25
36
Piping Diagrams
AKZ908-T
Piping
Diagrams
HCY400667A
37
4 Piping Diagrams
1-6. AKZ148 to 438-H
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
18
thermistor
Th-7
19

thermistor
Th-8
20

thermistor
Th-10
21
Oil drain
22
23
Boil-dry protection pressure

switch
Overheat prevention
temperature thermostat
24
Heater
25
26
S4PH
S4B1
Function
the condenser.
evaporator.
evaporator.
Used to detect a drop of oil quantity in the piping system through a flow switch,
thus stopping the system due to malfunction.
Used to indicate the malfunction code AA to stop the system due to malfunction
when heater oil temperature exceeds 70C.
J1H
This is an electric heater used to heat oil.
Angle check valve
This valve is a resistor so as not to malfunction the pressure switch.

Without the angle check valve, the system may erroneously recognize that there
is no oil to stop running due to malfunction AA.
38
Piping Diagrams
AKZ148 to 438-H
Piping
Diagrams
HCY400665C
39
4 Piping Diagrams
1-7. AKZ568-H
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
18
thermistor
Th-7
19

thermistor
Th-8
20

thermistor
Th-10
21
Oil drain
22
Flow switch
S4PH
23
Overheat prevention
temperature switch
S4B1
24
Heater
25
Function
the condenser.
evaporator.
evaporator.
J1H
40
Piping Diagrams
AKZ568-H
Piping
Diagrams
HCY400679A
41
4 Piping Diagrams
1-8. AKZ908-H
No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Evaporator
Rubber hose
Oil pump
Relief valve

(EV valve)
10
Filter
13
14
15
16
17

thermistor
Room temperature
thermistor
thermistor
Machine body
EV valve outlet
M3F
M1P
Y1E
Th-2
Th-3
Th-4
Th-5
Th-6
18
thermistor
Th-7
19

thermistor
Th-8
21
Oil drain
22
Flow switch
S4PH
23
Overheat prevention
temperature switch
S4B1
24
Heater
25
Function
the condenser.
evaporator.
evaporator.
J1H
42
Piping Diagrams
AKZ908-H
Piping
Diagrams
HCY400672
43
4 Piping Diagrams
1-9. Layout of Functional Parts
AKZ148 to 438
No.
Part Name
No.
Part Name
No.
Part Name
Compressor
Relief valve
!5
Inlet oil temperature thermistor
Accumulator
!7
EV valve outlet temperature thermistor
Condenser
!0
Filter
!8
Condensing temperature thermistor
Fan
!1
High pressure switch
!9
Discharge gas temperature thermistor
Evaporator
!2
Compressor protection thermostat
@0
Pump outlet temperature thermistor
Rubber hose
!3
Outlet oil temperature thermistor
@1
Oil drain
Oil pump
!4
Room temperature thermistor
@2
44
Piping Diagrams
AKZ568/908
Piping
Diagrams
No.
Part Name
No.
Part Name
No.
Part Name
Compressor
Relief valve
!5
Inlet oil temperature thermistor
Accumulator
!7
Condenser
!0
Filter
!8
Fan
!1
!9
Evaporator
!2
@1
Oil drain
Rubber hose
!3
Outlet oil temperature thermistor
@2
Oil pump
!4
45
4 Piping Diagrams
2 AKZJ Series
2-1. AKZJ188 to 908 (-B) (-C) (-E1) (-E2), (-E3) (-H)

No.
Part Name
Symbol
Compressor
M2C
Accumulator
Condenser
Fan
Cooling coil

(EV valve)
Strainer

only)
9
10
11
12
13
thermostat(-C only)
Room temperature
thermistor
Liquid temperature
thermistor
Machine body
EV valve outlet
M3F
Y1E
S3PH
S2B
Th-3
Th-4
Th-5
Th-6
14
thermistor
Th-7
15

thermistor
Th-8
16
Agitator motor
M1K
17
Feed pump
18
Heater
19
J1H
Function
the condenser.
evaporator.
Used to rotate the agitator propeller provided within the open coil for efficient
cooling/heating of the oil in the oil tank.
This feed pump is to be locally procured.
This is an electric heater used to heat oil and only provided in units with the suffix
-H.
46
Piping Diagrams
AKZJ188 to 908 (-B) (-C) (-E1) (-E2), (-E3) (-H)
Piping
Diagrams
HCY400668A
47
4 Piping Diagrams
2-2. Layout of Functional Parts
AKZJ188 to 908
No.
Part Name
No.
Part Name
No.
Part Name
Compressor
Strainer
!4
Accumulator
!5
Condenser
!6
Agitator motor
Fan
!0
!7
Heater
Cooling coil
!1
Liquid temperature thermistor
!8
!3
48
5 Control Panel
1 Name and Function of Each Part
No.
Lamp display
block A
Lamp display
block B
Mode No./
Data No. display
Data display
Display
Display
Name
POWER
Power supply
lamp
This lamp will light up at all time when the power supply
turns ON.
ALARM
Malfunction
lamp
This lamp will blink or light up when a malfunction

occurs.
TIMER
Timer lamp
This lamp will light up while the system stops in timer

mode.
NORMAL
Normal mode
This lamp will light up while normal mode is selected and

blink while in auto tuning mode or special monitor mode.
SETTING
Operation
setting mode
This lamp will light up while in operation setting mode

and blink while in parameter setting mode.
MONITOR
Monitor mode
This lamp will light up while monitor mode is selected

and blink while in service mode.
TIMER
Timer setting
mode
This lamp will light up while in timer setting mode.
Used to display the following contents while in each mode.

Normal or operation setting mode
The current operation mode No. is displayed.
Monitor setting mode
No. of data that is displayed on the data
display block is displayed.
Parameter setting mode
P is displayed while in parameter setting.
Used to display a variety of data.

(Data displayed varies with setting mode or data No.)
MODE
DATA
SELECT
button
Operation
button
Operation/Function
Used to switch each mode.
DOWN button Used to decrease Mode No./Data No./Data Value by 1.

UP button
SAVE button
Used to increase Mode No./Data No./Data Value by 1.

Used to save Mode No./Data No./Data, the setting of which is
being changed.
49
Control
Panel
Item
5 Control Panel
Nine operation modes listed in Table below are available on the control panel.
For normal operation, modes 1 to 4 and 8 and 9 are used.
Other modes 5, 6, and 7 may interfere with the operation of the Oil Cooling Unit. Therefore, before using, be sure to
thoroughly understand the functions of these modes.
Mode
Function
LED status
NORMAL lamp ON
Normal mode
Used to display the current operation mode and target

temperature. When the power supply turns ON, the system
will be automatically brought to this mode.
Operation setting mode
Used to change the setting of operation mode and target

temperature
SETTING lamp ON
Monitor mode
Used to display values detected by each sensor.
MONITOR lamp ON
Time setting mode
Used to make ON timer setting.
TIMER lamp ON
Operation lock mode (factory

setting)
Used to stop the operation of Oil Cooling Unit regardless of

setting conditions.
All lamps except for

POWER OFF
Parameter setting mode
Used to make settings shown below.

qTo make setting of combination of signals output to
external contact when a malfunction or warning occurs.
wTo make automatic setting of controlled variables for PI control.
eTo make manual setting of controlled variables for PI control.
rTo make warning setting for the protection of devices.
SETTING lamp
blinking
Auto tuning mode
Used to automatically compute controlled variables for PI

control and set them with parameters.
NORMAL lamp
blinking
Special monitor mode
Used to check for a variety of current data.
NORMAL lamp
blinking
Service monitor mode
Used to check for the history of malfunction codes and a

variety of data.
MONITOR lamp
blinking
(1) Mode shifting operation

Normally, use the
button to shift mode.
In order to shift to special mode, press and hold multiple buttons in combination for a period of two seconds.
CAUTION
50
The system is set to operation lock mode

at factory. To start operation, release the
operation lock mode.
If the malfunction prevention switch on the

main PC board turns ON, no operation
settings will be made. If so, turn OFF this
switch.
Control Panel
2 Operation Procedure by Mode

2-1. Normal Mode
When the power supply turns ON, the system will be automatically brought to this mode.
This mode is used to display the following contents according to the status of the Oil Cooling Unit.
Status
Normal
operation
Display of control panel
NORMAL
NORMAL
TIMER
MODE
POWER
ALARM
TIMER
MONITOR
NORMAL
MODE
POWER
DATA
ALARM
SETTING
MONITOR
MODE
DATA
TIMER
POWER lamp: ON
ALARM lamp: Blinking when the malfunction level 1 occurs
ON when the malfunction level 2 occurs
MODE: OFF
DATA: Blinking malfunction code displayed
POWER lamp: ON
MODE: OFF
DATA: Blinking LOC displayed
To unlock, press and hold the
for a period of
two seconds.
While operation lock mode, the Oil Cooling Unit stops
all operations including the pump operation.
51
Control
Panel
TIMER
POWER lamp: ON
MODE: Operation mode No. displayed
DATA: Target operating temperature displayed
DATA
SETTING
TIMER
Operation
locked
ALARM
MONITOR
TIMER
Malfunction
POWER
SETTING
Remarks
5 Control Panel
2-2. Operation Setting Mode
This mode is used to make settings of operation mode and target temperature.
Furthermore, if the malfunction prevention switch on the main PC board turns ON, no operation mode settings will
be made. In this case, turn OFF this switch to make these settings.
[Setting procedure]
(1) Turn ON the power supply.
When the power supply turns ON, the system will be brought to normal mode to display the current operation
mode and target control value.
(2) Shift to operation setting mode.
While in normal mode, press the
button to shift to operation setting mode. (The MODE display will blink.)
(3) Select mode No.

Press the
or
button to select a desired mode No. (The MODE display will remain blinking.)
Press the
button to save the mode No. (The MODE display will light up and the DATA display will blink.)
(4) Make setting of target temperature.

Press the
or
button to set to a desired target temperature. (The DATA display will remain blinking.)
Press
button to save the target temperature. (The DATA display will light up.)
(5) Return to normal mode.
Press the
button three times to return to normal mode.
(For reference) Mode and data will be saved when the

displayed.
button is pressed with the data block blinking and
If the
button is pressed before saving, the mode and data in process of changing will be
discarded and the system will keep running under the previous setting.
52
Control Panel
List of operation modes

Setting item
Mode No.
AKZ Series
Settable range
AKZJ Series
Inlet oil temperature under fixed

temperature control (*1)
Liquid temperature under fixed

Outlet oil temperature under fixed

(Not used)
(Not used)
(Not used)
5.0 to 50.0C
(Factory set to 20.0C)
Inlet oil temperature offset value under Liquid temperature offset value under
3
room temperature synchronization
room temperature synchronization
(Factory setting)
control (*2)
control (*2)
Inlet oil temperature offset value
under machine body temperature
synchronization control (*2)
Liquid temperature offset value

Outlet oil temperature offset

value under room temperature
(Not used)
Outlet oil temperature offset value

(Not used)
(Not used)
(Not used)
(Not used)
(Not used)
Cooling capacity under direct capacity

control (*3)
Cooling capacity under direct capacity

control (*3)
-9.9 to 9.9C
(Factory set to 0.0C)
Control
Panel
0 to 100%
(Factory set to 0%)
*1. Fixed temperature control: The set value is used as a target temperature for this control.
*2. Synchronization control: The target temperature is used as a value calculated by the following expression for this
control.
Target temperature = Base temperature for synchronization + Offset value
Set value above
In the case of room temperature synchronization control, a value
detected by the room temperature thermistor (Th-3)
In the case of machine body synchronization control, a value detected
by the machine body synchronization thermistor (Th-5: Option)
However, if the result of calculation falls short of 5.0C, the target temperature will be adjusted to 5.0C.
If it exceeds 50.0C, the target temperature will be adjusted to 50.0C.
*3. Direct capacity control: Used to control the cooling capacity as set. (Setting the capacity to 0% will stop the
compressor.)
Note 1) Setting operation mode to No. 4 or No. 6 without mounting the machine body synchronization thermistor
(Th-5: Option) will display the malfunction code H1 to disable the compressor operation.
2) Depending on the model of Oil Cooling Unit, some of the operation modes will not be functional.
If the operation mode selected is not functional, the data block will display to disable settings.
53
5 Control Panel
2-3. Monitor Mode
This mode is used to display temperatures detected by each sensor and Inlet/Outlet status.
Using the
or
button makes it possible to select data No.
Contents
Data
No.
AKZ Series
AKZJ Series
Machine body temperature (Th-5) *1 Machine body temperature (Th-5) *1
Outlet oil temperature (Th-2) *1 Not used
*1
Room temperature (Th-3)
*1 Room temperature (Th-3)
*1
Inlet oil temperature (Th-4)
*1 Inlet oil temperature (Th-4)
*1
Pump outlet temperature (Th-10) *1 Pump outlet temperature (Th-10) *1
Difference in temperature between

Not used
oil inlet and outlet (Th-4 - Th-2) *1
Value instructed by direct

capacity control (%)
Revolutions of INV compressor (rps) Revolutions of INV compressor (rps)
Spare
Setting status with communication Setting status with communication

PC board (option) mounted
PC board (option) mounted
Value instructed by direct

*1 capacity control (%)
*1
*1
Spare
*1: If the thermistor is not connected or contains a broken wire, 99.9 will
be displayed for the temperature.
2-4. Timer Setting Mode

This mode is used to display ON timer setting and timer value (in hours up to a maximum of 99 hours).
Use the
or
button to make setting of the timer value. Saving the input with the
button will put the system
into timer status, thus stopping the Oil Cooling Unit operation.
To release the timer status, set the timer value to 0.
NORMAL
POWER
ALARM
TIMER
SETTING
MONITOR
TIMER
MODE
DATA
2-5. Operation Lock Mode

This mode is used to lock the Oil Cooling Unit to the stop status and prohibit operations of buttons except for the
UNLOCK button.
While in a normal use mode (i.e., normal, operation setting, or monitor mode), press and hold the
or
for a period of two seconds. Loc on the data display block will blink to put the system into locked status.
To release operation lock mode, also press and hold the
NORMAL
POWER
ALARM
SETTING
MONITOR
TIMER
54
MODE
DATA
TIMER
or
button for a period of two seconds.
In order to start or stop the Oil Cooling Unit on the control

panel, start with this operation.
mode
Control Panel
2-6. Parameter Setting Mode

This mode is used to make settings of the following parameters to determine the basic operation of Oil Cooling Unit.
Setting of external output procedure when a malfunction or warning occurs...........n01 to n03
Setting of conditions for auto tuning .........................................................................n04 and N05
Setting of gain rate for temperature control ..............................................................n06 to n09
Setting of monitoring subject for temperature warning.............................................n10, n12, n14, n16, and n18
Setting of operating temperature (difference) for temperature warning....................n11, n13, n15, n17 and n19
Setting of YES or NO of use of parallel communication ...........................................n20
Setting of minimum pulse for EV valve .....................................................................n24
Furthermore, if the malfunction prevention switch on the main PC board turns ON, no operation settings will be
made. In this case, turn OFF this switch.
(1) Setting procedure

With P blinking in the MODE block, use the
or
button to select a parameter No.
The DATA block displays the parameter No. selected for a period of approximately 0.5 seconds and then data.
When the
Use the
button is pressed, the DATA block will start blinking and displaying.
or
button to change data and the
Pressing the
button to save the data.
button before saving the data will discard the data to return to the previous value.
55
Control
Panel
[Note] Parameters are classified into two groups: One group of parameters becomes enabled on the spot,
while the other group of parameters requires turning ON the power supply again.
To make judgment of which group the parameters belong to, refer to List of parameters.
5 Control Panel
(2) List of parameters
Parameter
No
Item
Min.
value
Max.
value
Default value at Power reset

required
factory setting
Remarks
n00
(Not used)
n01
External output when a malfunction or

warning occurs
11
O ut put s i gn a l to 60-61,
60-63 and 66-67
n02
Operation setting 1 for external signal input
Input signal from terminal Nos. 12-13
n03
Operation setting 2 for external signal input
Input signal from connector CN2
n04
Setting of auto tuning end conditions
0.0
10.0
8.0
Setting of oil outlet drop temperature
n05
Setting of response coefficient for auto

tuning
0.1
10.0
n06
Setting of control gain P (in the case of

small temperature differential)
999
n07
Setting of control gain I (in the case of

small temperature differential)
999
n08
Setting of control gain P (in the case of

large temperature differential)
999
n09
Setting of control gain I (in the case of

large temperature differential)
999
n10
Setting of monitoring subject for warning 1
465
n11
Setting of operating temperature for warning 1
0.0
60.9
0.0
n12
465
n13
0.0
60.9
0.0
n14
465
n15
0.0
60.9
0.0
n16
465
n17
0.0
60.9
0.0
n18
465
n19
0.0
60.9
0.0
n20
Setting of YES or NO of use of parallel

communication
Option is required to provide.
N21
to
n23
(Not used)
Never change the setting of

these parameters. Doing so
will result in a malfunction.
AKZ : 2.0
AKZJ : 7.0
AKZ : 40
AKZJ188 ~ 458
: 120
AKZJ568908
n06, n08 : 90
n07, n09 : 30
Default value var ies with

models.
Settings of monitoring
subject and operating
temperature to issue a
temperature warning.
Setting of a total of 5 items
can be made.
For details, refer to information
in section (4) Temperature
warning (on page 59 and
later).
n24
Setting of minimum pulse for EV valve
999
Default value varies

with types of EV valve.
In order to replace the main

PC board or electronic
expansion valve, the minimum
pulse should be set to 0 and
operation to detect fully open
pulse should be performed.
(For details, refer to pages 112
and 113.)
N25
to
N38
(Not used)
Never change the setting of

these parameters. Doing so
will result in a malfunction.
56
Control Panel
(3) Parameter No.

n01: External output when a malfunction or warning occurs
When a malfunction or warning occurs, used to make setting of combination of output to each contact.
Output to terminal block (X2M)
Tens
place
One place
Output
Malfunction
output
Setting
Terminal
No.
60 61
60 63
Setting
Terminal
Output
No.
Warning output 66 67
0 (Factory setting)
Power
Normal
Malfunction
failure
ON
OFF
OFF
ON
OFF
ON
0 (Factory setting)
Power
Normal
Warning
failure
ON
OFF
OFF
Normal
1
Power
failure
Malfunction
OFF
ON
OFF
ON
ON
OFF
Normal
1
Power
failure
OFF
Warning
OFF
ON
Output with communication PC board (option) used

0 (Factory setting)
When the warning 1 occurs: OFF When the warning 1 occurs: ON

(Not used)
When the malfunction level 1 occurs: OFF / When the malfunction level 2 occurs: ON
When the malfunction occurs: OFF When the malfunction occurs: ON
Common (+24V)
n02: OP contact level

Used to make setting of operation for input signal (OP signal) to the connection terminals (12 and 13: OP
terminals) of optional safety equipment on the terminal block (X2M).
0: OP terminal not used (factory setting)
1: Used to implement the malfunction level 1 when the connection terminals (12 and 13) turn OFF.
2: Used to implement the malfunction level 2 when the connection terminals (12 and 13) turn OFF.
3: Used to implement the malfunction level 1 (respond to the flow switch) when the connection terminals
(12 and 13) do not turn ON after a lapse of 30 seconds since the pump starts operation.
[Note] Just connecting the optional safety device to the OP terminals will not enable the protective function. Be
sure to make this parameter setting.
n03: OP2 contact level
Used to setting of operation for input signal to the CN2 (OP2) on the main PC board (A1P).
0: CN2 terminal not used (factory setting)
1: Used to implement the malfunction level 1 when the CN2 contact turns OFF.
2: Used to implement the malfunction level 2 when the CN2 contact turns OFF.
[Note] The OP2 may be used for an option at factory setting.
n04: Setting of auto tuning end conditions
While in auto tuning mode, if the oil outlet temperature falls by the degree set with this parameter, the auto
tuning will end. (For details, refer to information in Section 2-7.)
57
Control
Panel
Setting
Pin No.
1 (D0)
2 (D1)
3 (D2)
4 (D3)
5 (D4)
6 (D5)
7 (D6)
8 (D7)
9 (COM)
5 Control Panel
n05: Setting of response coefficient for auto tuning
Used to make setting of response coefficient to calculate the optimum control variable for auto tuning
(Section 2-7).
qMake this value smaller. . Stability will be upgraded, but responsiveness will be degraded.
wMake this value larger. . Responsiveness will be upgraded, but stability will be degraded.
n06 to n09: Setting of gain rate for temperature control
n06: Control gain P (in the case of small temperature differential)
n07: Control gain I (in the case of small temperature differential)
n08: Control gain P (in the case of large temperature differential)
n09: Control gain I (in the case of large temperature differential)
Parameters n06 to n09 are used to make setting of gain for temperature control.
In the case of small temperature differential between the control target and the control subject, use gains of
n06 and n07.
In the case of large temperature differential between the control target and the control subject, use gains of
n08 and n09.
n10, n12, n14, n16, and n18: Setting of monitoring subject for temperature warning
Used to make setting of monitoring subject for temperature warning and also operation contents when
conditions are met.
n11, n13, n15, n17, and n19: Setting of operating temperature (differential) for temperature warning
Used to make setting of operating temperature (differential) to issue a temperature warning.
n20: Setting of YES or NO of use of parallel communication
Used to make setting of whether or not to perform parallel data communication with the main machine.
0: Not performed (Factory setting)
1: Performed
Setting this parameter to 0 with a communication extension PC board (option) connected will make it
possible to use parallel output from the extension PC board as individual output of alarm status or temperature
warning.
n21 to n23: Not used
Never change the setting of these parameters. Doing so will result in a malfunction.
n24: Setting of minimum pulse for EV valve
Used to make optimum setting of minimum pulse for the EV valve by equipment.
(Factory setting to the optimum pulse for EV valve concerned.)
n25 to n28: Not used
Never change the setting of these parameters. Doing so will result in a malfunction.
58
Control Panel
(4) Temperature warning

This function alerts you to the necessity to check for Oil Cooling Unit when the monitoring temperature exceeds the
set temperature range. When the temperature warning is detected, operations of compressor, fan, and others will
vary with settings (of operations after temperature warning is detected (C) as per table shown below).
(4)-1. Detailed settings
qBased on the following expression, make settings of monitoring subject (a)/monitoring subject (b) and
temperature to issue a warning (d).
Temperature for monitoring subject (a) Temperature for monitoring subject (b) = Temperature to issue a warning (d)
wMake settings of YES/NO of external output of warning signal (c) and Resetting procedure after warning (c).
eMake setting of the following differential value (e) to specify the resetting temperature.
Resetting temperature = Temperature to issue a warning (d) (*) Differential value (e)
*If the temperature to issue a warning is set to the lower limit, take +. If it is set to the upper limit, take .
(4)-2. Setting procedure
Turning ON power supply:
qTurn ON the power supply. (The system will be automatically put into normal mode.)
Parameter setting mode:
button for a period of two seconds or more will put the system into parameter
wPressing and holding the
setting mode. (The MODE block will display blinking P.)
Control
Panel
Settings of (a), (b), and (c):

or
button to set to a desired parameter No. (n10, n12, n14, n16, or n18).
eUse the
(After a lapse of 0.5 seconds, the DATA block will display data.)
rUse the
or
button to set (a), (b), and (c) to desired Nos.,
respectively.
tUse the
button to save the Nos.

Monitoring subject (a)
Setting
No.
0
Monitoring subject (b)
Display item
AKZ Series
AKZJ Series
Setting
No.
Display item
AKZ Series
AKZJ Series
(Warning function is not used.)
Machine body temperature (Th-5) Machine body temperature (Th-5)
-Machine body temperature (Th-5) -Machine body temperature (Th-5)
Outlet oil temperature (Th2)
-Outlet oil temperature (Th2)
(Not used)

(Not used)
Room temperature (Th-3) Room temperature (Th-3)
-Room temperature (Th-3) -Room temperature (Th-3)
Inlet oil temperature (Th-4) Liquid temperature (Th-4)
-Inlet oil temperature (Th-4) -Liquid temperature (Th-4)
Fixed value
Fixed value
Fixed value
Fixed value
Operation after a temperature warning is detected (c)

Setting
No.
Display
Terminals 60-61/60-63
ON (*1)
Warning (1E to 5E)
3
4
External output (*2)

Terminals 66-67
1
2
ON/OFF
Malfunction code FH
Automatic
Compressor
reset
only forcedly
stops.
Manual reset
Warning output
No output
No output
Warning output
Malfunction output
No output
Warning output
*1: ON follows thermostat ON/OFF control.

*2: Output to external terminals follows the setting of parameter n01 (refer to page 57).
59
5 Control Panel
Settings of (d), and (e):
or
button to set to a desired parameter
yUse the
No. (n11, n13, n15, n17, or n19).
(After a lapse of 0.5 seconds, the DATA block will display
data.)
or
button to set (d), and (e) to figures
uUse the
desired, respectively.
iUse the
button to save the figures.
Returning to normal:
oPress the
button to return to normal mode.
(Reference) List of typical temperature warning settings

AKZ Series
Setting of monitoring subject
(n10,n12,n14,n16,n18)
No.
Item to monitor temperature
(a)
(b)
(c)
Setting of operating temperature

(n11,n13,n15,n17,n19)
(d)
Monitoring Monitoring Operation Temperature to

subject (1) subject (2) after warning issue a warning
0
(e)
Differential
value.
When temperature warning is not used (factory setting)
When the oil outlet temperature is higher than the machine body temperature
1,4,5
When the oil outlet temperature is higher than the room temperature
1,4,5
When the oil outlet temperature is lower than the machine body temperature
1,2,3
When the oil outlet temperature is lower than the room temperature
1,2,3
When the oil inlet temperature is higher than the machine body temperature
1,4,5
When the oil inlet temperature is higher than the room temperature
1,4,5
When the oil inlet temperature is lower than the machine body temperature
1,2,3
When the oil inlet temperature is lower than the room temperature
1,2,3
10 When the oil outlet temperature is high
1,4,5
11 When oil inlet temperature is high
1,4,5
12 When the oil outlet temperature is low
1,2,3
13 When the oil inlet temperature is low
1,2,3
Make setting Make setting of

of temperature range of 1 to 9.
differential
range of 0 to 60.
Make setting of
range of 1 to 9.
Make setting
of temperature
differential
Make setting of
range of 0 to 60. range of 1 to 9.
AKZJ Series
Setting of monitoring subject
(n10,n12,n14,n16,n18)
No.
Item to monitor temperature
(a)
(b)
(c)
Setting of operating temperature

(n11,n13,n15,n17,n19)
(d)
Monitoring Monitoring Operation Temperature to

subject (1) subject (2) after warning issue a warning
1
When temperature warning is not used (factory setting)
When the liquid temperature is higher than the machine body temperature
1,4,5
When the liquid temperature is higher than the room temperature
1,4,5
When the liquid temperature is lower than the machine body temperature
1,2,3
When the liquid temperature is lower than the room temperature
1,2,3
When the liquid temperature is high
1,4,5
When the liquid temperature is low
1,2,3
60
(e)
Differential
value.
0
Make setting
of temperature
differential
Make setting of
Make setting
of temperature
Make setting of
differential
Control Panel
(4)-3. Display while in temperature warning
NORMAL
POWER
ALARM
TIMER
Warning
display
1E
Operation according to setting with

parameter Nos. n10 and n11
2E

3E

4E

5E

SETTING
MONITOR
TIMER
MODE
DATA
ALARM lamp: OFF

Display of DATA block: Warning set number is blinked
and displayed.
Content
Particularly, on the Oil Cooling Unit side, check for the following points.
Whether or not oil quantity is kept at the normal level.
Whether or not there is any obstacle in the vicinity of air supply/exhaust opening.
Whether or not the filter is clogged.
Whether or not the condenser gets dirty.
Whether or not an improper model is selected.
Whether or not capacity is stepping down (the room temperature and oil temperature are below 35C).
Whether or not the system runs according to direct capacity control.
Whether or not refrigerant gas has leaked out.
Whether or not sensors get dirty or damaged.
Whether or not the setting of temperature warning is properly made.
61
Control
Panel
(4)-4. Action against temperature warning

If the temperature warning is executed according to low oil temperature protection, this warning will be
automatically reset when the temperature reaches the warning reset temperature.
In contrast, if the temperature warning is executed according to high oil temperature protection, the power supply
should be turned ON again (manually reset). In each case, probe the causes of fluctuations in oil temperature
both on the main machine and the Oil Cooling Unit sides.
5 Control Panel
2-7. Auto Tuning Mode
This mode is used to automatically compute controlled variables for PI control and set them with parameter n6 to n9.
(1) Setting procedure

Turning ON power supply:
qTurn ON the power supply. (The system will be automatically put into normal mode.)
Auto tuning mode:
wPressing and holding the
system into auto tuning mode.
buttons simultaneously for a period of two seconds or more will put the
ePressing the
button will initiate the auto tuning.
(The system will automatically go through the following steps.)

Step 0
Used to check for auto
tuning conditions.
Used to operate for the

stabilization of initial
conditions.
Step 2
62
rPressing the
End of auto tuning
Used to compute and

set the result with a
parameter.
Step 3
Used to operate for

gathering data on
control subject.
Step 1
button will return the system to normal mode.
Control Panel
Note) 1. Before putting the system into auto tuning mode, be sure to make setting of operation mode (except for No.
9 while in operation setting mode) in order to determine the thermistor subject to control.
2. Initiate auto tuning from the state in which the room temperature is approximately equal to the oil
temperature (i.e., stable state). Furthermore, perform the auto tuning with no load (in a stop state) on the
main machine side.
3. If an error occurs while in auto tuning, the auto tuning will be disabled. In this case, press the
button to
return the system to normal mode.
Probe the causes of the error to take measures against the error and then perform the auto tuning again.
4. In Step 2, the system runs at 100% capacity. Consequently, oil may be overcooled. Make adjustment of
overcooled oil with parameter No. 4 (Setting of auto tuning end conditions). (Set the conditions to as large
value as possible to the extent that no damage is caused to the machine.)
5. In order to compute the optimum control variable based on data gathered, the setting of response
coefficient should be made with the parameter No. 5.
(Making the variable smaller provides a higher level of stability, while making it larger provides a higher level
of responsiveness.)
6. Depending on the conditions of control subject (machine), the optimum control gain may not be computed
at one time. In this case, perform multiple calculations to take an average value or use a mode value
(except for an extreme value).
Control
Panel
63
6 Functions
1 Operation Flow Chart
64
Functions
2 Functions
Function
Stop due to malfunction
Description
When a malfunction occurs while in running, used to stop compressor or else
for protection.
Stop due to malfunction is classified into the following two levels.
Malfunction level 1: Compressor, pump, and fan all stop operation.
Malfunction level 2: Only the compressor stops running. (The pump and fan
keep operating.)
When the monitoring temperature exceeds the set temperature while in
operation, used to stop the compressor or else.
Operation to stop: Only the compressor stops operation. (The pump and
fan keep operating.)
Resetting procedure (Two procedures are available according to setting.)
Stop
Stop due to temperature
warning
A Automatic resetting - After a lapse of standby for restart, the system

will automatically restart operation.
B Manual resetting - After resetting the power supply on manual control,
turning ON the circuit breaker again will restart
operation.
*For details of temperature warning setting procedure, refer to information on
page 59 and later.
Standby Standby for restart
In order to prevent frequent ON/OFF operations of the compressor and

equalize pressure within the refrigerant system, used to stand by for the restart
of the compressor for a period of 30 seconds after the compressor stops.
For models AKZ(J)148 to 568, in order to start the compressor, used to
increase the operating frequency to 46 Hz once and then operate the
compressor at the minimum operating frequency.
25Hz
38Hz
z/
2H
z/
46Hz
AKZ(J)908
Functions
Startup
control
AKZ(J)148 ~ 568
2H
Startup control
Make ON/OFF judgment of the thermostat under the following conditions

Judgment of thermostat against the set temperature.
ON/OFF
Thermostat ON condition: Detected temperature Set (target) temperature
Thermostat OFF condition: Detected temperature < Set (target) temperature
In medium/high load regions (i.e., 60 to 100% of the product capacity), used to

Compressor
control the compressor operating frequency, thus making the oil temperature
control
(High-accuracy)
corresponding to the target temperature.
oil temperature
Function
In low load regions (i.e., 5 to 60% of the product capacity), used to control the
control
EV valve
control
EV valve opening, thus making the oil temperature corresponding to the target
control
temperature.
Auto tuning control
Used to compute P/I gain for temperature control and then set it to parameter
concerned.
When high pressure shows an abnormal rise, used to stop only the compressor
due to malfunction.
High pressure protection Stop due to detection by the thermistor of condenser (subject to all applicable models)
function
Actuating temperature: 65C or more
Stop due to detection by the high pressure switch (only on -C models)
Protection
Actuating pressure: 4.1MPa
control
When an abnormal inverter fin temperature is detected, used to stop only the
compressor due to malfunction.
Inverter protection function
Actuating temperature: 95C (AKZ(J)148 to 568)
120C (AKZ(J)908)
65
6 Functions
3 List of Malfunctions/Warnings
When a malfunction or warning occurs while in operation, the equipment will stop operation in progress and the
status will be displayed.
1. In order to protect functional parts, the compressor, oil pump, fan, or else stops.
2. In order to alert the customer to the malfunction or warning, it is displayed by code or lamp.
No.
Malfunction
level
Compressor
ON/OFF
Display
Oil pump
Fan
Resetting
procedure
Level 1
OFF
OFF
OFF
Manual
resetting
Level 2
OFF
ON
ON
Manual
resetting
OFF
ON
ON
Automatic
resetting
ON
ON
ON
3
Level 3
4
OFF
ON
ON
Automatic
resetting
Display
Display by
malfunction
code
Display by
warning
No display
Malfunction
lamp
Subject
Blink
Malfunction code
(A6 to UJ)
For details, refer to page 70.
ON
OFF
OFF
OFF
Warning
(1E to 5E)
For details, refer to page 61.
qLow room temperature
protection (*1)
wLow oil temperature
protection (*2)
*1: When the room temperature thermistor detects a temperature of -2C or less, this protection will be activated.
*2: When the inlet oil temperature thermistor detects a temperature of 2C or less, this protection will be activated.
66
7 Troubleshooting
1 Troubleshooting According to Symptoms
If an operation shows an abnormality even through no malfunction code is displayed, refer to the following
information to take measures.
Item
Symptom
Cause
Measure
T h e u n i t p e r fo r m s n o
operation. (The POWER qMain power not supplied or power supply Supply power to the power supply terminals (R, S,
lamp on the operation
wires (L1 and L2) disconnected.
and T) on the main PC board (A1P).
panel does not turn ON.)
qRemote control terminals (10 11) on the
Check to be sure the connection of remote control
external terminal block (X2M) in the OFF
input.
position.
The pump does not operate.
wOperation lock mode selected (Factory Unlock operation lock mode on the control panel.
set to operation lock mode)
(Refer to page 54.)
qUnfastened piping on the suction side of Check the packing in the piping for condition and then
the pump.
refasten it if necessary.
wClogged suction strainer (on the main

The pump operates but
machine side)
no oil flows.
A small quantity of oil eDropped oil level in the oil tank
recirculates and the pump
r Relief valve activated due to large
makes a loud noise.
pressure loss in the oil discharge piping
Clean the suction strainer.

If the oil in the oil tank gets foul, replace the oil.
Refill the oil tank with oil.
Make the oil pipe diameter larger and the piping

tCavitation caused in the pump due to large shorter.
pressure loss in the oil suction piping
qCompressor stop due to temperature control
wActivation of compressor restart protection Check to be sure the compressor starts up when the
timer (30-second timer)
timer completes its operative period of time.
The pump operates but

eActivation of low oil temperature protection
the compressor does not
Use at an inlet oil temperature of 5C or more.
(due to inlet oil temperature of 2C or less)
operate.
rActivation of low room temperature protection
Use at a room temperature of 5C or more.
(due to room temperature of -2C or less)
tMode No. 9 set to 0%
Change to proper operation mode.
qObstacle present near the air suction/exhaust

Remove the obstacle.
opening
Clean the air filter.
eStepping down operation in progress due C h e ck t o s u r e t h e c a p a c i t y i n t h e o p e ra t i n g

to high room temperature
Both the pump and
temperature range with the catalog and then select a
compressor operate but
model having a proper capacity.
rToo large heat load
oil does not become cool.
Change the setting to a proper temperature.
tToo high set temperature
yShortage of refrigerant gas if exhaust
temperature is approximately equal to
Recharge refrigerant.
the room temperature, even though the
compressor is in operation.
qIf is displayed in the DATA block,
the thermistor used for operation mode Correct the connection of the thermistor.
concerned is not connected.
No operation settings can

wIf is displayed for just a moment
be made.
when the
button (i.e., rightmost Set the mishandling prevention switch (SW1) on the
switch) is pressed, mishandling prevention main PC board to OFF.
switch (SW1) is set to ON.
Malfunction signals are
output from ter minals
qThe procedure for signal output when a
6465 on the exter nal
malfunction occurs is different from that of
terminal block in a
Models 5 and 6.
manner different from the
conventional one.
The procedure is different from that for models AKS5

and AKZ6.
Referring to information in Parameter setting mode
on page 55, make proper settings.
67
Troubleshooting
wDirty air filter
7 Troubleshooting
2 Equipment Data checking Procedure
Using the control panel to put the system into special monitor mode will acquire a variety of data on the current
equipment.
[Operation procedure]
<Normal mode>
While in normal mode (with the NORMAL lamp ON), press and
hold the
and
buttons for a period of two seconds, the
NORMAL lamp will start blinking to shift to special monitor mode.
<Special monitor mode>
Pressing the
or
button will make it possible to change data
No. (display in the MODE block).
Furthermore, pressing the
button while in special monitor
mode will return the system to normal mode.
Display item of special monitor mode

Data No.
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Item
[Current] Command frequency controlled by compressor inverter (rps)
[Current] EV valve opening (pulse)
[Current] Main circuit voltage (V)
[Current] Primary current of main circuit (A)
[Current] Inverter radiation fin temperature (C)
[Current] Control box temperature (C)
[Current] Discharge gas temperature (C)
[Current] Condenser saturated temperature (C)
[Current] EV valve outlet temperature (C)
[Current] DC fan revolutions (10 rpm)
Power supply frequency detected (Hz)
(used for technical test)
*
*
*
Control software Ver.
Inverter software Ver.
*: Since the data is used for technical test, do not change the setting on site.
68
Troubleshooting
3 Troubleshooting According to Malfunction Codes
Using the control panel to put the system into service monitor mode will make it possible to check the history of
malfunction codes and data when a malfunction occurs.
3-1. Control Panel Operation Procedure

<Normal mode>
While in normal mode (with the NORMAL lamp ON), press and
hold the
button for a period of two seconds, the MONITOR
lamp will start blinking to shift to service monitor mode.
<Service monitor mode>
Pressing the
or
button will make it possible to change data
No. (display in the MODE block).
Furthermore, pressing the
button while in service monitor
mode will return the system to normal mode.
69
Troubleshooting
Display item of special monitor mode

Data No.
Item
0
Malfunction code 0 (latest)
1
Malfunction code 1
2
Malfunction code 2
3
Malfunction code 3
4
Malfunction code 4
5
Malfunction code 5
6
Malfunction code 6
7
Malfunction code 7
8
Malfunction code 8
9
Malfunction code 9 (oldest)
A
[When a malfunction occurs] Machine body temperature [Th-5] (C)
B
[When a malfunction occurs] Outlet oil temperature [Th-2] (C) ------ Not displayed on AKZJ
C
[When a malfunction occurs] Room temperature [Th-3] (C)
[When a malfunction occurs] Inlet oil temperature [Th-4] (C) -------D
Liquid temperature in the oil tank [Th-4] displayed on AKZJ (C)
E
[When a malfunction occurs] Discharge gas temperature [Th-8] (C)
F
[When a malfunction occurs] Condenser saturated temperature [Th-7] (C)
H
[When a malfunction occurs] EV valve outlet temperature [Th-6] (C)
J
[When a malfunction occurs] Inverter frequency command (rps)
L
[When a malfunction occurs] EV valve opening (pulse)
P
[When a malfunction occurs] Main circuit voltage (V)
U
[When a malfunction occurs] Main circuit current (A)
Y
[When a malfunction occurs] Cumulative compressor operating time (minute)
Malfunction reset (Note 1)

(Note 1) Normally, 0 is displayed. Setting this value to 77 makes it possible to reset the control CPU. (Basically, it
is recommended to clear the alarm through turning the power supply to the Oil Cooling Unit OFF and then
ON. Use this function only if the power supply to the Oil Cooling Unit cannot be turned OFF individually.
7 Troubleshooting
3-2. List of Malfunction Codes
Malfunction Malfunction
code
level
A6
Malfunction
DC fan stop
AA
Malfunction due to overheated heater
E1
System malfunction
E3
Malfunction due to high pressure or

condenser temperature
Malfunction decision condition
Troubleshooting
Flow Chart
(Reference page)
Actual fan revolution falls below 10 rpm while in fan revolution.
71
For AKZ Series, the overheat prevention temperature switch reaches a temperature of 70C.
For AKZJ Series, the boil-dry prevention thermostat reaches a temperature of 105C.
Compressor ID No. (PC board jumper setting)
Parameter horsepower setting
The condenser temperature of 65C or more continues for
a period of 10 seconds.
72
73
74
High pressure exceeds 4.2 MPa (only for -C models).
E5
Malfunction due to discharge gas

temperature or overheated compressor
The discharge gas temperature exceeds A for a period of 10 seconds (*1).

The compressor head temperature exceeds 115C.
E6
Compressor lock at startup
E9
Malfunction of electronic expansion valve
The compressor revolutions are not detected at startup.

The malfunction is detected according to the EV valve
opening and EV valve outlet temperature.
EH
EJ
FE
FH
H1
J3
Actuation of pump overcurrent relay or

The pump current exceeds B (*2).
actuation of agitator inner thermostat
The pressure reaches 0.03 MPa (for -H units up to AKZ438/AKZJ458).
Actuation of boil-dry prevention switch of
The flow rate reaches 15 L/minute (for -H units up to AKZ568/AKZJ568).
actuation of optional safety devices
The safety device connected to X2M 12-13 activates. (Short-circuit)
Malfunction due to oil pressure (rise in
The pump outlet temperature exceeds 65C.
pump outlet temperature)
Rise in oil inlet temperature or rise in tank The oil inlet temperature exceeds 60C for a period of
liquid temperature
consecutive 60 seconds.
Malfunction of room temperature thermistor or
The thermistor makes a short circuit or contains a broken wire.
malfunction of machine body synchronization thermistor
Malfunction of discharge gas temperature thermistor The thermistor makes a short circuit or contains a broken wire.
J5
Malfunction of EV valve outlet temperature thermistor The thermistor makes a short circuit or contains a broken wire.
82
75
76
77
78
79
80
81
82
82
J6
Malfunction of condenser temperature thermistor The thermistor makes a short circuit or contains a broken wire.
82
JE
82
JH
Malfunction of pump outlet temperature thermistor The thermistor makes a short circuit or contains a broken wire.
Malfunction of outlet oil temperature thermistor
or malfunction of inlet oil temperature thermistor
L0
Malfunction of inverter/compressor
Any of the malfunction codes L4, L5, L8, L9, and LA is displayed.
83
L4
Rise in radiation fin temperature
The temperature rises to 95C (up to 568 class) or 120C (on 908 class).
84
L5
Instantaneous overcurrent of power transistor The output overcurrent is input in the microcomputer.
85
L8
Compressor overload
The compressor output revolutions reach an abnormal level.
86
L9
Faulty compressor startup
The compressor does not smoothly rotate at startup.
87
LA
88
LC
Malfunction of power transistor

The microcomputer detects the malfunction of power transistor.
Malfunction of transmission between The transmission between the inverter microcomputer and
inverter CPU and temperature control CPU the temperature control microcomputer malfunctions.
P3
Malfunction of control box thermistor
82
P4
Malfunction of fin temperature thermistor
82
qCommand capacity 95%

Shortage of refrigerant
wCondenser temperature - EV valve outlet temperature 5C
qand w continues for a period of three minutes.
Reverse phase/open phase of power supply Reverse phase or open phase is detected in the power
or wire broken in fuse
supply circuit.
Malfunction due to power supply voltage
The power supply voltage drops below 170 V.
While in pair operation of master and slave units, data
Malfunction of transmission with slave unit
transmission with other system malfunctions.
82
89
U0
U1
U2
U9
UH
System-related failure
EEPROM causes a failure.
94
UJ
Actuation of external safety device
A short circuit occurs between the terminals of CN2 on the main PC board.
95
Malfunction level 1 ... Pump OFF + Compressor OFF + Fan OFF

Malfunction level 2 ... Pump ON + Compressor OFF + Fan ON
*1: 117C: AKZ148/328 and AKZJ188/358 120C: All models other than those shown left.
*2: 2.5 A: AKZ148 to 438 3.6 A: AKZ568/908
70
90
91
92
93
Troubleshooting
3-3. Troubleshooting Flow Chart

Control panel display
A6
DC Fan Stop
Applicable Models
AKZ148
AKZ328
AKZ438
AKZJ188
AKZJ358
AKZJ458
Troubleshooting
Diagnosis
Countermeasures
Methods of Malfunction Detection
Use revolutions detected with a

hall IC built in the fan motor.
Malfunction Decision Conditions
When the fan revolution falls

below 10 rpm.
Supposed Causes
Faulty connector connection

Faulty main PC board
Faulty fan motor
Surge in power supply
Noise from power supply
circuit
Troubleshooting
71
7 Troubleshooting
AA
Malfunction due to Overheated Heater
Applicable Models
AKZ**8-H
AKZJ**8-H
(All models equipped with
heater)
AKZ**8-H:
Detect by superheat prevention
temperature switch (S4B1)
AKZJ**8-H
Detected by boil-dry prevention
thermostat (S4B1 or S4B2)
AKZ**8-H:
When the overheat prevention
temperature switch is actuated.
Actuating temperature: 70C
AKZJ**8-H:
When the boil-dry prevention
temperature switch is actuated.
(Resetting temperature: 99C)
Supposed Causes
Inadequate oil quantity refilled

Inadequate oil flow rate
Faulty wiring of pump
Faulty magnetic contactor
Stains adhering around heater
(only on AKZJ**8-H)
Troubleshooting
Diagnosis
Countermeasures
72
Troubleshooting
EI
Malfunction of System
Applicable Models
AKZ**8
AKZJ**8
Troubleshooting
Diagnosis
Countermeasures
Check with microcomputer

whether or not E2PROM is
normal.
When the combination of PC

board and compressor is not
normal.
Troubleshooting
Supposed Causes
Improper spare PC board

used for servicing
73
7 Troubleshooting
E3
Malfunction due to High Pressure or Condenser Temperature
Applicable Models
1. Malfunction due to
condenser temperature
AKZ**8
(All series including -C models)
AKZJ**8
2. Malfunction due to high
pressure
AKZ**8-C
AKZJ**8-C
1. Detect with the condenser

temperature thermistor to be
located in the middle of the
condenser.
2. Detect the
presence/absence of
continuity with the high
pressure switch to be located
in the discharge pipe.
1. When the condenser

detects a temperature in
excess of 65C.
2. When the high pressure
switch is actuated.
Actuating pressure: 4.1 MPa
(Resetting pressure: 3.2 MPa)
74
Supposed Causes
Shield present around the

equipment
Dirty air filter
Room temperature too high
Oil inlet temperature too high
Faulty condenser temperature
thermistor
Faulty high pressure switch
Dirty or clogged condenser
Faulty fan
Short circuit of fan air
quantity
Troubleshooting
Diagnosis
Countermeasures
Troubleshooting
E5
Malfunction due to Discharge Gas Temperature or

Overheated Compressor
Applicable Models
Troubleshooting
Diagnosis
1. Malfunction due to discharge

gas temperature
AKZ**8
AKZJ**8
2. Malfunction due to
overheated compressor
AKZ**8-C
AKZJ**8-C
1. Detect with the discharge

gas temperature thermistor.
2. Detect the compressor
protection thermostat.
Troubleshooting
1. When the discharge gas

temperature thermistor detects
a temperature of the following.
AKZ(J)148 to 358: 117C
AKZ(J)438 to 908: 120C
2. When the compressor protection
thermostat is actuated.
Resetting temperature: 85C
Countermeasures
Supposed Causes
Shield present around the

equipment
Dirty air filter
Room temperature too high
Oil inlet temperature too high
Fa u l t y d i s c h a r g e g a s
Faulty compressor protection
thermostat
Inadequate refrigerant quantity
(including slow leakage)
Heat generated due to worn
compressor shaft
Faulty EV valve
Dirty or clogged condenser
Short circuit
75
7 Troubleshooting
E6
Compressor Lock at Startup
Applicable Models
AKZ**8 (All series)

AKZJ**8 (All series)
Troubleshooting
Diagnosis
Replace the compressor.
Detect according to compressor

revolutions at startup.
When the compressor

revolutions are not detected.
76
Supposed Causes
Compressor locked
Countermeasures
Troubleshooting
E9
Malfunction of Electronic Expansion Valve
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Countermeasures
Detect the malfunction

according to the EV
valve opening and outlet
temperature.
When the EV valve outlet

temperature does not
rise to an adequate level
even through the EV valve
opening is increased.
When the EV valve outlet
temperature does not fall
to an adequate level even
though the EV valve opening
is decreased.
Supposed Causes
Faulty EV valve coil

Faulty mounting of EV valve
coil
Inadequate oil level
77
Troubleshooting
7 Troubleshooting
EH
Actuation of Pump Overcurrent Relay or Agitator Inner

Thermostat
Applicable Models
Troubleshooting
Diagnosis
AKZ**8 (All series)

qFor AKZ**8:
Detect with the pump motor
overcurrent relay (F1M).
wFor AKZJ**8:
Detect with the agitator inner
thermostat (S1B).
Supposed Causes
qFor AKZ series:

Erroneous pump wiring
Defective oil piping by
customer
Faulty oil pump
Incompatible viscosity of oil
used
wFor AKZJ series
Erroneous agitator wirings
Faulty agitator motor
78
qWhen the pump motor

overcurrent relay is actuated.
Actuating current for AKZ148
to 438: 2.5 A
Actuating current for AKZ568
and 908: 3.6 A
wWhen the agitator inner
thermostat contact is opened.
Countermeasures
Troubleshooting
EJ
Actuation of Boil-dry Prevention Switch or Optional Safety

devices
Applicable Models
qAKZ148- to 438-H
wAKZ568- and 908-H
eModels other than AKZ**8-H
and with optional safety
equipment mounted
qAKZ148- to 438-H:
Detect with the boil-dry
prevention pressure switch
(S5P).
wAKZ568- and 908-H
Detect with the boil-dry
prevention flow switch
(S4PH).
eModels other than AKZ**8-H:
Detect with the optional
safety devices.
Supposed Causes

High path resistance of oil
piping
Faulty boil-dry prevention
pressure switch
Faulty boil-dry prevention
flow switch
High viscosity of oil used
Troubleshooting
Diagnosis
Countermeasures
Troubleshooting
qAKZ148- to -438H:
Actuating (open) pressure:
0.03 MPa
wAKZ568- and 908-H:
Actuating (open) flow rate:
15 L/minute
eModels other than AKZ**8-H:
Actuating (open) pressure of
the optional safety devices.
79
7 Troubleshooting
FE
Malfunction due to oil Pressure

(Rise in Pump Outlet Temperature)
Applicable Models
AKZ148 to 568
Troubleshooting
Diagnosis
Countermeasures
Detect the malfunction with

the pump outlet temperature
thermistor (Th-10).
When the pump outlet

temperature exceeds 65C.
Supposed Causes
Closed oil piping system

Large pressure loss in oil
piping system
80
Troubleshooting
FH
Rise in Oil Inlet Temperature or Tank Liquid Temperature
Applicable Models
Troubleshooting
Diagnosis
AKZ**8 (All series)

qAKZ**8:
Detect with the inlet oil
temperature thermistor (Th-4).
wAKZJ**8
Detect with the liquid
temperature thermistor (Th-4).
Countermeasures
When the inlet oil temperature

or the liquid temperature in the
tank exceeds 60C.
Faulty inlet oil temperature

thermistor
Improper model selection
Dirty air filter
Improper operation mode
Defective oil piping
Troubleshooting
Supposed Causes
81
7 Troubleshooting
HI,J3,J5,J6,
JE,JH,P3,P4
Malfunction of Thermistors
Applicable Models
Troubleshooting
Diagnosis
AKZ**8 (All series)

Countermeasures
Detect malfunction according

to resistance detected with
thermistor.
When the thermistor contains a

broken wire or short-circuited.
Supposed Causes
Faulty thermistor
Faulty thermistor connection
82
Troubleshooting
LO
Malfunction of Inverter/Compressor
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Countermeasures
Any of the following malfunctions has occurred.
: Rise in radiation fin temperature

: Instantaneous overcurrent of power
transistor
: Compressor overloaded
: Faulty compressor startup
: Malfunction of power transistor
While in service monitor mode (refer to page 69), check to

be sure the malfunction code and then take measures
according to the applicable Troubleshooting flow chart.
Supposed Causes
Troubleshooting
83
7 Troubleshooting
L4
Rise in Radiation Fin Temperature
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Countermeasures
Detect with the fin temperature

ther mistor mounted on the
radiation fin.
When the temperature detected

with the fin temperature
thermistor exceeds any of the
following values.
AKZ(J)148 to 568: 95C
AKZ(J)980: 120
(Retry: 10 times)
Supposed Causes

Blocked ventilation opening
Dirty radiation fin
Ambient temperature too
high
84
Troubleshooting
L5
Instantaneous Overcurrent of Power Transistor
Applicable Models
AKZ568 and 908

AKZJ568 and 908
Troubleshooting
Diagnosis
Countermeasures
Detect according to current

passing through the power
transistor.
When the output overcurrent

is input from the output
overcurrent detection circuit to
the microcomputer.
(Retry: 10 times)
Supposed Causes
85
Troubleshooting
Faulty compressor coil

Overcurrent due to the stall
of compressor
Faulty power transistor
Noise to power supply line
7 Troubleshooting
L8
Compressor Overloaded
Applicable Models
AKZ**8 (All series)

Detect according to the output

revolutions of the compressor.
Troubleshooting
Diagnosis
Countermeasures
qWhen the revolutions are not

output
wWhen the revolutions reach
1/2 of the target revolutions
eWhen the revolutions
detected are too fast
(Retry: 10 times)
Supposed Causes
Compressor overloaded
Compressor mechanically
locked
Faulty power supply voltage
(e.g. instantaneous power
failure or slow-down of
voltage
Noises present in the power
supply line
Lightning surge
86
Troubleshooting
L9
Faulty Compressor Startup
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Countermeasures
Detect according to the

compressor revolutions at
startup.
When the compressor does not

rotate smoothly.
(Retry: 10 times)
Supposed Causes
Troubleshooting
Faulty pressure equalization

Faulty compressor wire
connections
Faulty compressor
(incomplete lock)
Faulty EV valve
87
7 Troubleshooting
LA
Instantaneous Overcurrent of Power Transistor
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Countermeasures
Detect according to current

passing through the power
transistor.
When the output overcurrent

is input from the output
overcurrent detection circuit to
the microcomputer.
(Retry: 10 times)
Supposed Causes
Faulty compressor coil

Overcurrent due to the stall
of compressor
Faulty power transistor
Noise to power supply line
88
Troubleshooting
LC
Malfunction of Transmission between Inverter CPU and

Temperature Control CPU
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
(Retry: 20 times)
Supposed Causes
Troubleshooting
When the transmission is not

performed normally for a period
of given time or more.
Check communication
conditions between the
inverter microcomputer and
the temperature control
microcomputer
Countermeasures

External noises or else
89
7 Troubleshooting
U0
Shortage of Refrigerant
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Detect the condenser

temperature and the EV valve
outlet temperature and make
judgment of refrigerant quantity.
When q and w continue for

a period of 180 seconds.
qCommand capacity 95%
wCondenser temperature
EV valve outlet
temperature 5C
Supposed Causes
Shortage of refrigerant
Clogged refrigerant piping
Moisture choke
Broken piping
90
Countermeasures
Troubleshooting
UI
Reverse Phase/Open Phase of Power Supply or

Broken Wire in Fuse
Applicable Models
Troubleshooting
Diagnosis
AKZ**8 (All series)

Countermeasures
Detect each phase in power

supply phase detection circuit.
qWhen reverse phase or open

phase is detected in the
power supply line.
wWhen any wire in the fuses
[FU1 to FU3] used in the
pump motor (on the AKZ
series) or the agitator motor
( o n t he A K Z J s er ie s ) is
broken.
Troubleshooting
Supposed Causes
Reverse phase in power

supply line
Open phase in power supply
line
Overloaded operation of oil
pump
Short circuit or poor
insulation of oil pump coil
Short circuit or poor
insulation of agitator coil
Noises in power supply line
91
7 Troubleshooting
U2
Malfunction due to Power Supply Voltage
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Detect according to voltages of

the inverter power supply DC
unit.
Supposed Causes
Inadequate power supply

voltage
Instantaneous power failure
92
1. When an instantaneous
power failure occurs.
2. When the power supply
voltage drops below the
rating 90%.
Countermeasures
Troubleshooting
U9
Malfunction of Transmission with Slave Unit
Applicable Models
Master unit side of model using

the communication PC board
(option)
When the transmission

between the master unit and
the slave unit is not performed
normally for a period of given
time or more.
Troubleshooting
Diagnosis
Countermeasures
Check with the microcomputer

whether or not the transmission
with the slave unit is normally
performed.
Supposed Causes
Troubleshooting

Faulty connection in the
transmission line
Faulty communication PC
board
93
7 Troubleshooting
UH
System-related failure
Applicable Models
AKZ**8 (All series)

Troubleshooting
Diagnosis
Replace the
main PC board.
Check with the microcomputer

whether or not E2PROM is
normal.
When the E2PROM causes a

failure.
94
Supposed Causes

Countermeasures
(For replacement
procedure, refer to
page 112.)
Troubleshooting
UJ
Actuation of External Safety Device
Applicable Models
AKZ**8 or AKZJ**8, which are

connected to an external safety
device, respectively
Troubleshooting
Diagnosis
Countermeasures
Detect open or short circuit

between terminals through the
CN2 terminal on the main PC
board.
When the circuit between the

CN2 terminals becomes open.
Supposed Causes
Troubleshooting
Actuation of external safety

device
Without mounting the
external safety device,
parameter setting mode is
enabled. (Set to any bit other
than 0 with parameter No.3.
95
8 Removing Procedure
1 AKZ148 to 908
Procedure for Removing of

Outside Panel Block
WARNING
Before removing work, be sure
to turn OFF all power supplies.
Work Procedure
q Unscrew the two screws
that hold the front panel
Point
[AKZ148 to 438]
Top panel
and then remove it.

w Unfasten the screws to
rotate the air thermistor
Air thermistor retainer
retainer upward.
e Unscrew the four screws
that hold the top panel
and then remove it.
r Pull out the air filter
downward.
Right side
panel
Left side
panel
t Unscrew the eight screws

that hold the left side panel
and then lift this panel.
y Unscrew the eight screws
that hold the right side
panel to slide this panel
upward and then pull out it
Air filter
Front panel
sideward.
[AKZ568 and 908]

Top panel
and then remove it.

Switch box (lid)
retainer upward.
e Unscrew the five screws

and then remove it.
r Unscrew the two screws
that hold the switch box
(lid) and then remove it.
t Pull out the air filter
downward.
y Unscrew the 10 screws
u Unscrew the 12 screws
sideward.
96
Air filter
Front panel
Removing Procedure

Propeller Fan/Fan Motor
WARNING
Work Procedure
Point
[AKZ148 to 438]
Following the Procedure for
Removing of Outside Panel Block,
remove the top panel, left side
Bell mouth mounting plate

Motor base
panel, and right side panel.
Fan motor
Propeller fan
q Pull out the fan motor connector

from the main PC board.
w Unscrew the two screws that
hold the bell mouth mounting
plate fixing the fan motor to
remove this plate and then
Washer-based nut
pull out it to the front.

e Remove the
washer-based nut that
hold the propeller fan and
then remove the fan.
Bell mouth mounting plate

fixing screws
r Unscrew the four screws

that hold the fan motor
and then remove it.
q Pull out the fan motor
connector from the
inverter PC board.
w Unscrew the two screws
that hold the fan guide
fixing the fan motor to
[AKZ568 and 908]
Propeller fan
Hexagon socket
head screw
Fan guide
remove this guide and

Fan motor
Removing
Procedure
then pull out it to the front.

e Use a hexagonal wrench
to remove the propeller
fan.
Fan guide
fixing screw
and then remove it.
97
Switch Box
WARNING
Work Procedure
Following the Procedure
for Removing of Outside
Panel Block, remove the
[AKZ148 to 438]
Fixing screw
Point
Electrical component assembly
Fixing screw
to information in Main
and right side panel.
PC board replacement
procedure (on page 112).
q Remove each harness

from the electrical
component assembly.
w Unscrew the two fixing
screws that hold the
electrical component
assembly and then slide
this assembly to the left to
remove it.
component assembly.
remove it.
98
assembly, replace the

setting data referring
top panel, left side panel,
q Remove all harnesses

from the electrical
In order to replace the

[AKZ568 and 908]
Electrical component assembly

Fixing screw
Fixing screw
Removing Procedure

PC Board (AKZ148 to 438)
WARNING
Work Procedure
Point

top panel.
1. R e m o ve t h e c o n t r o l
panel.
q Disconnect the lead wire

connector (CN1) and then
CN1
pull out the lead wire.

w Push the two stoppers that
hold the control panel and
then remove the control
panel.
main PC board, replace
2. Remove the main PC
Hook
board
q Disconnect all harnesses

w Unscrew the four screws
that hold the radiation fin
the setting data referring

Main PC
board
and also one vibration

isolating screw.
e Unhook the four hooks
that hold the main PC
Hook
Removing
Procedure
board and remove this PC

board while peeling off the
radiation fin.
99
PC Board (AKZ568 and 908)
WARNING
Work Procedure
Point

top panel.
panel.

CN1

panel.
board

isolating screw.
radiation fin.
100
Hook
Inverter
PC board
CAUTION
The inverter PC board cannot
Main PC
board
be removed individually. Be
sure to replace it by the set of
Hook
electrical component assembly.
Removing Procedure
Procedure for Removing

Oil Pump
WARNING
Work Procedure
Point
When the hose band
on the oilpump outlet is
[AKZ148 to 438]
unfastened, the large
amount (approx. 1 liter) of
oil flows out.
Provide a contaimer to
Provide a container to
receive oil under the
receive it.
Evaporator
evaporator.
Oil inlet thermistor
q Unscrew the cone screw

that holds the oil inlet
Inlet socket
Container
thermistor.
that hold the inlet socket.
Oil pump
(Inlet side)
e Unfasten the hose clamp

at the oil pump outlet.
that hold the pump motor
Hose clamp
(Outlet side)
base.
t Remove the oil pump
while pulling out the inlet
[AKZ908]
and outlet hoses.
Evaporator
Removing
Procedure
Oil inlet thermistor

Inlet socket
Container
Oil pump
(Inlet side)
(Outlet side)
Hose clamp
101
EV Valve / High Pressure Switch
WARNING
Work Procedure
Point
Before removing work,
be sure to recover the

refrigerant.

EV valve coil
Strainer

EV valve main unit,
perform the pulse
Remove the EV valve.

q Recover the refrigerant
through the service port.
EV valve main unit

Brazed
sections
detection operation
with the EV valve fully
closed referring to the
Replacement procedure
w Pull out the EV valve coil

upward.
EV valve outlet
e Remove the EV valve

outlet thermistor.
Thermistor fixing
spring
r Disconnect the two brazed

sections that hold the EV
(on page 113).

When mounting the EV
valve main unit, mount
the strainer without
fail. (For the mounting
direction, refer to Figure
valve main unit and then
on the left.)
remove it.
Remove the high

pressure switch.
Since the service port

is provided with a check
q Use two spanners to

remove the high pressure
valve, the high pressure
switch.
switch can be removed

without discharging the
refrigerant.
Service port
102
Removing Procedure

Compressor
WARNING
Work Procedure
Point
Before Removing work,

Brazed sections
refrigerant.

w Disconnect the lead wire
from the compressor
terminal.
Compressor
lead wire
e Unscrew the three nuts

that hold the compressor.
sections that hold the
compressor and then
remove it.
Compressor mounting nut
Compressor terminal symbol

U(Red)
V
(Yellow)
(Brown)
W(Blue)
Removing
Procedure
103
2 AKZJ188 to 908

Outside Panel Block
WARNING
Work Procedure
[AKZJ188 to 458]
Point
Top panel
and then remove it.

retainer upward.
e Unscrew the four screws
and then remove it.
r Pull out the air filter
downward.
Right side
panel
Left side
panel
t Unscrew the eight screws

y Unscrew the eight screws
Air filter
Front panel

sideward.
[AKZJ568 and 908]
and then remove it.

Switch box (lid)
retainer upward.
e Unscrew the five screws

and then remove it.
r Unscrew the two screws
that hold the switch box
(lid) and then remove it.
t Pull out the air filter
downward.
y Unscrew the 10 screws
u Unscrew the 12 screws
sideward.
104
Top panel
Air filter
Front panel
Removing Procedure

Propeller Fan/Fan Motor
Work Procedure
WARNING
Point
[AKZJ188 to 458]

Bell mouth
mounting plate
Propeller fan

connector from the main
Motor base
Washerbased nut
Fan motor
PC board.
that hold the bell mouth
mounting plate fixing the
fan motor to remove this
plate and then pull out it to
the front.
e Remove the
washer-based nut that
Bell mouth mounting

plate fixing screws
hold the propeller fan and

then remove the fan.
and then remove it.

connector from the inverter
[AKZJ568 and 908]
PC board.
the fan motor to remove

this guide and then pull out
Removing
Procedure

that hold the fan guide fixing
it to the front.
e Use a hexagonal wrench to
remove the propeller fan.

that hold the fan motor and
then remove it.
105
Switch Box
WARNING
Work Procedure

Point
[AKZJ188 to 458]
Fixing screw
Fixing screw
assembly, replace the

setting data referring

Electrical component
assembly
q Remove each harness

from the electrical
component assembly.
remove it.
q Remove all harnesses

from the electrical
[AKZJ568 and 908]
Fixing screw
Fixing screw
component assembly.
remove it.
106

Electrical component
assembly
Removing Procedure

PC Board (AKZJ188 to 458)
WARNING
Work Procedure
Point

top panel.

panel.
CN1


Control panel


panel.
Hook
board.

Main PC board

isolating screw.
Hook
Removing
Procedure

radiation fin.
107
PC Board (AKZJ568 and 908)
WARNING
Work Procedure
Point

top panel.
panel.
CN1

Control panel

panel.
board.

that hold the radiation fin.
radiation fin.
108
Hook
Inverter
PC board
CAUTION
Main PC board
The inverter PC board cannot

be removed individually. Be
Hook
sure to replace it by the set of

electrical component assembly.
Removing Procedure

EV Valve / High Pressure Switch
WARNING
Work Procedure
Point
refrigerant.

Strainer
EV valve coil

EV valve main unit,
perform the pulse
Remove the EV valve.

EV valve main unit

Brazed
sections
detection operation
with the EV valve fully
closed referring to the
Replacement procedure
w Pull out the EV valve coil

upward.
EV valve outlet
e Remove the EV valve

outlet thermistor.
Thermistor
fixing spring

sections that hold the EV
(on page 113).

When mounting the EV
valve main unit, mount
the strainer without
fail. (For the mounting
direction, refer to Figure
valve main unit and then
on the left.)
remove it.
Remove the high

pressure switch.
Since the service port
is provided with a check
q Use two spanners to

remove the high pressure
valve, the high pressure
switch.
switch can be removed

without discharging the
Service port
refrigerant.
Removing
Procedure
109
Compressor
WARNING
Work Procedure
Point
Brazed sections

Compressor
lead wire
w Disconnect the lead wire

from the compressor
terminal.
e Unscrew the three nuts
that hold the compressor.
sections that hold the
compressor and then
remove it.
Compressor
mounting nut
Compressor terminal symbol

U(Red)
V
(Yellow)
N
(Brown)
W(Blue)
110
refrigerant.
Removing Procedure

Agitator Motor / Evaporator
WARNING
Work Procedure
Point
[AKZJ188 to 458]

Agitator
motor
Remove the agitator

motor.
q Disconnect the motor
connector.
w Unscrew the one screw
that holds the agitator
Brazed
sections
Agitator
plate
plate and then remove it.

e Unscrew the four external
agitator motor and then
Legs
Evaporator
remove it.
Remove the evaporator.
[AKZJ568 and 908]
q Place the equipment on

the worktable.
w Discharge the refrigerant
e Remove the two legs from
the bottom frame.
*1: Four brazed sections

on J568 and J908
models.
t Pull the evaporator
downward to remove it.
Removing
Procedure

sections (*1).
Agitator
motor
Brazed
sections
Legs
Agitator
plate
Evaporator
111
9 Replacement Procedure
1 Procedure for Replacing Main PC Board
For the replacement of the main PC board, check to be sure the model name of the main unit of Oil Cooling Unit
corresponds to the applicable model of the PC board and then following the procedure shown below.
112
Replacement Procedure
2 Procedure for Replacing EV Valve Main Unit
In order to replace the EV valve main unit, be sure to perform the pulse detection operation with the EV valve fully
closed. (The reason is that the pulse to fully close the EV valve varies.)
Replace the EV valve main unit according to the following procedure. (In order to only replace the EV valve coil, the
detection operation is not needed to perform.)
Replacement
Procedure
113
10 Miscellaneous Reference Data
1 Thermistor Temperature/Resistance Characteristics
Figure and Table below show the characteristics of thermistors used in this Oil Cooling Unit.
In order to check the thermistors for troubleshooting, disconnect the connector to measure the resistance of the
thermistor concerned and then compare the measured resistance with the characteristic value.
Temperature (C)
10
15
20
25
30
35
40
45
50
55
60
65
Resistance (k)
67.33
40.38
31.69
25.08
20.00
16.07
13.01
10.60
8.69
7.17
5.95
4.97
4.17
Temperature (C)
70
75
80
85
90
95
100
105
110
115
120
125
130
Resistance (k)
3.51
2.98
2.54
2.17
1.86
1.61
1.39
1.21
1.06
0.92
0.81
0.72
0.63
114
2 Refrigerant (R410A) Characteristics
Miscellaneous Reference Data
3 Procedure for Mounting Optional Parts
3-1. Machine Body Synchronization Thermistor/Optional Oil Temperature Thermistor

qSymbol and intended use by type
Mounting this optional part to the oil piping of the main machine makes it possible to detect and control the
temperature.
AKZ 8-OP-A5
AKZ 8-OP-Y5
AKZ 8-OP-Y10
AKZ 8-OP-A10
AKZ 8-OP-K10
AKZ 8-OP-K5
wMounting procedure
Miscellaneous
Reference Data
115
10 Miscellaneous Reference Data

3-2. Communication PC Board (Option)
Mounting this communication PC board to the Oil Cooling Unit and then linking with the main machine enables the
following functions.
1. Operation modes and operation settings can be changed from the main machine.
2. Malfunction codes and temperature data (i.e., machine body temperature, room temperature, inlet oil temperature,
outlet oil temperature, temperature differential between inlet and outlet, and inverter frequency) can be read on
the main machine side.
116
Preface
Thank you very much for usual patronage to Daikin products.
We have completed and pleased to present the Oil Cooling Unit (Model 8) Service Manual.
We at Daikin provide an extensive lineup of models to respond to high-accuracy
temperature control and needs for energy saving with the Oil Cooling Unit and appreciate
your further loyal patronage.
This Service Manual includes information on troubleshooting and a variety of services.
Please make use of the Service Manual for your servicing of the Oil Cooling Unit.
Name of information
Oil Cooling Unit
(Model 8)
Service Manual
Models listed
AKZ148 to 908
AKZJ188 to 908
Date of issue
June
2005
June 2005
After Sales Service Division
SiOCU05-001

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Daikin Service Manual 8

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SiOCU05-001

1. Principle of Oil Cooling Unit...................................8

Wiring Diagrams .............................. 15

1. Troubleshooting According to Symptoms.............67

Piping Diagrams .............................. 28

Control Panel ................................... 49

1. Operation Flow Chart ..........................................64

Replacement Procedure................ 112

1. Procedure for Replacing Main PC Board...........112

Miscellaneous Reference Data ..... 114

1. Name and Function of Each Part ........................49

OIL COOLING UNIT (MODEL 8) SERVICE MANUAL

Be sure to observe the precautions shown below.

Equipped with oil

Standard Specification Wiring Diagram Piping Diagram

1. Functions of Electronic Expansion Valve

3. Characteristics of Electrical System

For AKZ Series

For AKZJ Series

2 List of Basic Performance/Specifications

2-1. AKZ Series

Oil Cooling Unit equivalent horsepower (HP)

Cooling capacity (50/60 Hz)

3-phase, 200/200 220VAC, 50/60 Hz

Shell end coil type

Cross fin coil type

Compressor (Hermetic DC swing type)

Synchronization Fixed type

Room temperature or unit temperature *5 (Factory set to Room temp. Mode 3)

inlet or outlet oil temperature (Factory set to inlet oil temperature)

-9.9 to +9.9 against reference temperature (Factory set to 0.0)

Inlet or outlet oil temperature

Inverter control for Compressor revolutions + EV valve opening

Inlet oil temperature

1.4 to 200 (ISO VG2 to 32)

0.5 MPa or less

Vertical 14.7 m/S2 (1.5G) 2.5 Hr (However, 10 to 100 Hz sweep/5 min.)

Transportation vibration performance

Wiring circuit breaker (rated current)

Oil tank (capacity)

Wiring circuit breaker

Rc1/4 (Plug stop)

Note) *1. The cooling capacity represents figures at a standard point

3-phase, 200/200 220VAC, 50/60 Hz

3-phase, 200/200 220VAC, 50/60 Hz

3-phase, 200/200 220VAC, 50/60 Hz

Oil Cooling Unit equivalent horsepower (HP)

3-phase, 200/200 220VAC, 50/60 Hz

3-phase, 200/200 220VAC, 50/60 Hz

1110470560 1410470560 1375470580 1360470590 1220560620 1520560680 1485560700 1470560695

Compressor (Hermetic DC swing type)

Cross fin coil type

3-phase, 200/200 220VAC, 50/60 Hz

Discharge rate L/min

Synchronization Fixed type

Room temperature or unit temperature *4 (Factory set to Room temp. Mode 3)

inlet or outlet oil temperature (Factory set to inlet oil temperature)

-9.9 to +9.9 against reference temperature (Factory set to 0.0)

Inlet or outlet oil temperature

Inverter control for Compressor revolutions + EV valve opening

Inlet oil temperature

1.4 to 200 (ISO VG2 to 32)

0.5 MPa or less