Clamping technology | Clamping tools with flange module

Clamping tools with flange module

MAPAL clamping tools with flange module are recommended for machining conditions in which radial run-out and angular error on the machine spindle must be compensated. These are adjusted radially using adjusting elements and produce accuracies in the range. The use of adapters and flanges that can be aligned makes it possible to transfer the high changeover accuracies of the HSK to spindles and SK basic holders. In addition, interchangeable adapters can be easily replaced in case of damage or wear. The heart of these flanges and adapters, the MAPAL KS clamping cartridge, ensures very high loads can be applied. The milled key blocks allow maximum torque transmission.

Adapters
c KS adapters flange 102-104

Chucks
c Chucks for cylindrical shanks with clamping surface c Hydraulic chucks HydroChuck c Shrink chucks ThermoChuck 105 106 107

Replaceable head holders

c HFS replaceable head holders 108-109

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Clamping technology | Clamping tools with flange module

KS adapter flange with radial alignment

Module connection sizes in accordance with MN5000-14

HSK-C 1 l2 l1

Module diameter D 60 70 80 100 117 140

Dimensions in mm.

Nominal size HSK-C d1 32 40 50 63 80 100 37 45 55 70 87 110

d1

Dimensions l1 26 30 35 43 50 70 l2 13 15 18 22 29 42

Weight kg

Specification

Order No.

0,4 0,6 0,9 1,8 2,7 4,9

KS-VL-MOD060-HSK-C032-026-11 KS-VL-MOD070-HSK-C040-030-11 KS-VL-MOD080-HSK-C050-035-11 KS-VL-MOD100-HSK-C063-043-11 KS-VL-MOD117-HSK-C080-050-11 KS-VL-MOD140-HSK-C100-070-11

30328780 30328778 30328777 30328781 30328782 30328784

Spare parts for KS adapter flange with radial alignment in accordance with MN 5000-14
Module diameter D Quantity required Cylinder head screw in accordance with ISO 4762 Size 60 70 80 100 117 140
Dimensions in mm.

Order No. 10003601 10003619 10003619 10003637 10003637 10003660

4 4 4 4 4 4

M5x16 - 12.9 M6x20 - 12.9 M6x20 - 12.9 M8x25 - 12.9 M8x25 - 12.9 M10x30 - 12.9

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Supply includes: Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS flange adapter). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6,3 at 3,000 min-1

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Clamping technology | Clamping tools with flange module

KS adapter flange with radial and angular alignment

Module connection sizes in accordance with MN5000-14

HSK-C l2 l1

Module diameter D 60 70 80 100 117 140

Dimensions in mm.

Nominal size HSK-C d1 32 40 50 63 80 100 37 45 55 70 87 110

d1

Dimensions l1 26 30 35 43 50 70 l2 13 15 18 22 29 42

Weight kg

Specification

Order No.

0,4 0,6 0,9 1,8 2,7 4,9

KS-VL-MOD060-HSK-C032-026-21 KS-VL-MOD070-HSK-C040-030-21 KS-VL-MOD080-HSK-C050-035-21 KS-VL-MOD100-HSK-C063-043-21 KS-VL-MOD117-HSK-C080-050-21 KS-VL-MOD140-HSK-C100-070-21

30320016 30320017 30320018 30320019 30320020 30320021

Spare parts for KS adapter flange with radial and angular alignment in accordance with MN 5000-14
Module diameter D 60 70 80 100 117 140
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003601 10003619 10003619 10003637 10003637 10003660

Thrust pad

Threaded pin

Specification K10086-14 K10086-14 K10086-14 K10086-04 K10086-04 K10086-04

Order No. 10040108 10040108 10040108 10075116 10075116 10075116

Specification K2865-904 K2865-904 K2865-164 K2865-514 K2865-514 K2865-34

Order No. 10040109 10040109 10075074 10075100 10075100 10075099

4 4 4 4 4 4

M5x16 - 12.9 M6x20 - 12.9 M6x20 - 12.9 M8x25 - 12.9 M8x25 - 12.9 M10x30 - 12.9

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Supply includes: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6,3 at 3,000 min-1

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Clamping technology | Clamping tools with flange module

KS adapter flange with radial and angular alignment

Module connection sizes in accordance with MN5000-14

l2

l1

Long design
Module diameter D 80 80 80 100 100 100 117 117 117 140 140 140
Dimensions in mm.

Nominal size HSK-C d1 50 50 50 63 63 63 80 80 80 100 100 100 55 55 55 70 70 70 87 87 87 110 110 110

Dimensions l1 100 150 200 100 150 200 100 150 200 100 150 200 l2 83 133 183 79 129 179 79 129 179 72 122 172

d1

Weight kg

Specification

Order No.

1,90 2,65 3,40 3,18 4,36 5,54 4,27 6,65 8,58 7,58 10,61 13,64

KS-VL-MOD080-HSK-C050-100-21 KS-VL-MOD080-HSK-C050-150-21 KS-VL-MOD080-HSK-C050-200-21 KS-VL-MOD100-HSK-C063-100-21 KS-VL-MOD100-HSK-C063-150-21 KS-VL-MOD100-HSK-C063-200-21 KS-VL-MOD117-HSK-C080-100-21 KS-VL-MOD117-HSK-C080-150-21 KS-VL-MOD117-HSK-C080-200-21 KS-VL-MOD140-HSK-C100-100-21 KS-VL-MOD140-HSK-C100-150-21 KS-VL-MOD140-HSK-C100-200-21

30327001 30327002 30327004 30327005 30327007 30327008 30327009 30327010 30327012 30327013 30327014 30327015

Spare parts for KS adapter flange with radial and angular alignment in accordance with MN 5000-14
Module diameter D 60 70 80 100 117 140
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003601 10003619 10003619 10003637 10003637 10003660

Thrust pad

Threaded pin

Specification K10086-14 K10086-14 K10086-14 K10086-04 K10086-04 K10086-04

Order No. 10040108 10040108 10040108 10075116 10075116 10075116

Specification K2865-904 K2865-904 K2865-164 K2865-514 K2865-514 K2865-34

Order No. 10040109 10040109 10075074 10075100 10075100 10075099

4 4 4 4 4 4

M5x16 - 12.9 M6x20 - 12.9 M6x20 - 12.9 M8x25 - 12.9 M8x25 - 12.9 M10x30 - 12.9

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools. Supply includes: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247. Balancing quality: G 6,3 at 3,000 min-1

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Clamping technology | Clamping tools with flange module

Chucks for cylindrical shanks with angled clamping surface with radial and angular alignment
Module connection sizes in accordance with MN5000-14
2

d1 l2 l1

Module diameter D 80 80 80 100 100

Dimensions in mm.

d2

Dimensions d1 12 16 20 25 32 d2 42 48 52 63 72 l1 48 50 52 80 80 l2 31 33 35 59 59

Weight kg

Specification

Order No.

1,0 1,1 1,1 2,5 2,7

MNC-MOD080-12-048-1-2-W MNC-MOD080-16-050-1-2-W MNC-MOD080-20-052-1-2-W MNC-MOD100-25-080-1-2-W MNC-MOD100-32-080-1-2-W

30320038 30320039 30320040 30320041 30320042

Spare parts for chucks for cylindrical shanks with angled clamping surface with radial and angular alignment
Module diameter D 80 100
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003619 10003637

Thrust pad

Threaded pin

Specification K10086-14 K10086-04

Order No. 10040108 10075116

Specification K2865-164 K2865-514

Order No. 10075074 10075100

4 4

M6x20 12.9 M8x25 12.9

Spare parts for chucks for cylindrical shanks with angled clamping surface with radial and angular alignment
Clamping diameter d1 12 16 20 25 32
Dimensions in mm. Usage: For mounting milling cutters and drills with cylindrical shank and angled clamping surface (2) in accordance with DIN 1835 Form E and DIN 6535 Form HE. Supply includes: Built-in clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the chuck, axial run-out exactly adjustable. The bore tolerance is much tighter than DIN 1835 (dH4) to obtain machining accuracies of the highest quality. Note: From location bore d1 = 25 mm two clamping screws are provided. Balancing quality: G 6,3 at 3,000 min-1

Quantity required 1 1 1 2 2

Clamping screw in accordance with DIN 1835-B Size M12x14 M14x16 M16x16 M18x2x20 M20x2x20 Order No. 30002947 10004136 10004137 10004141 10004129

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Clamping technology | Clamping tools with flange module

Hydraulic chucks HydroChuck with radial and angular alignment

Module connection sizes in accordance with MN5000-14

l5

d1 l3 l4 max. l2 l1

d2

Module diameter D 80 80 80 100 117

Dimensions in mm.

Dimensions d1 12 16 20 25 32 d2 32 38 42 57 64 d3 50 50 50 63 75 l1 77,5 82,5 82,5 l2 60,5 65,5 65,5 l3 10 10 10 10 10 l4max. 47,5 52,5 52,5 61,5 65,0 l5 41,5 47,5 49,5 61,0 60,0

d3

Weight kg

Specification

Order No.

M10x1 M12x1 M16x1 M16x1 M16x1

1,2 1,3 1,4 2,8 3,7

MHC-MOD080-12-077-1-2-A MHC-MOD080-16-082-1-2-A MHC-MOD080-20-082-1-2-A MHC-MOD100-25-100-1-2-A MHC-MOD117-32-103-1-2-A

30320043 30320044 30320045 30320046 30320047

100,0 79,0 103,0 82,0

Spare parts for hydraulic chucks HydroChuck with radial and angular alignment
Module diameter D 80 100 117
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003619 10003637 10003637

Thrust pad

Threaded pin

Specification K10086-14 K10086-04 K10086-04

Order No. 10040108 10075116 10075116

Specification K2865-164 K2865-514 K2865-514

Order No. 10075074 10075100 10075100

4 4 4

M6x20 12.9 M8x25 12.9 M8x25 12.9

Usage: For clamping tools with smooth cylindrical shanks in accordance with DIN 6535 Form A, DIN 6535 Form HA up to 32 mm as well as with recesses in accordance with DIN 1835 Form B, E and DIN 6535 Form HB, HE directly and without intermediate sleeves in the clamping diameter. The clamping diameter is designed for a shank tolerance of h6. Supply includes: Complete with length adjustment screw, clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin). Design: Longest tool lives and highest manufacturing quality on usage of smooth cylindrical shanks in accordance with DIN 1835 Form A and DIN 6535 Form HA. With a projection length of 2.5 x D (max. 50 mm) radial run-out accuracy 0.003 mm. Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the hydraulic chuck, exactly adjustable for axial run-out. On usage of cylindrical shanks with angled clamping surface (Form E and Form HE) the accuracy may be affected.

Note: Chuck with axial tool length adjustment. Coolant supply via central through-bore. For intermediate sleeves see page 216-218. (The accuracy may be affected on the usage of the intermediate sleeve.) Balancing quality: G 6,3 at 12000 min-1

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Clamping technology | Clamping tools with flange module

Shrink chucks ThermoChuck with radial and angular alignment

Module connection sizes in accordance with MN5000-14

d1 d2 l3 l4max. l2 l1

Module diameter D 60 60 60 60 70 70 80 80 100 100

Dimensions d1 d2 d3 l1 6 8 l2 l3 l4max. 36 36 41 46 46 49 49 51 57 61

d3

Weight kg

Specification

Order No.

Length adjustment screw Size Order No. 10049051 10049052 10049053 10049056 10049056 10049059 10049059 10067787 10067681 10067681

21 27 70 57 10 21 27 70 57 10

M5 M6 M8x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

0,7 0,7 0,7 0,7 1,0 1,0 1,4 1,3 2,3 2,2

MTC-MOD060-06-070-1-2-A MTC-MOD060-08-070-1-2-A MTC-MOD060-10-070-1-2-A MTC-MOD060-12-070-1-2-A MTC-MOD070-14-075-1-2-A MTC-MOD070-16-075-1-2-A MTC-MOD080-18-080-1-2-A MTC-MOD080-20-080-1-2-A MTC-MOD100-25-080-1-2-A MTC-MOD100-32-080-1-2-A

30320048 30320049 30327443 30320050 30320051 30320052 30320053 30320054 30320055 30320056

M5x16-45H M6x16-45H M8x1x16-45H M10x1x18-45H M10x1x18-45H M12x1x18-45H M12x1x18-45H M16x1x18-45H M16x1x22-45H M16x1x22-45H

10 24 32 70 57 10 12 24 32 70 57 10 14 27 34 75 60 10 16 27 34 75 60 10 18 33 42 80 63 10 20 33 42 80 63 10 25 44 53 80 59 10 32 44 53 80 59 10

Dimensions in mm.

Spare parts for shrink chucks ThermoChuck with radial and angular alignment
Module diameter D 60 70 80 100
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003601 10003619 10003619 10003637

Thrust pad

Threaded pin

Specification K10086-14 K10086-14 K10086-14 K10086-04

Order No. 10040108 10040108 10040108 10075116

Specification K2865-904 K2865-904 K2865-164 K2865-514

Order No. 10040109 10040109 10075074 10075100

4 4 4 4

M5x16 12.9 M6x20 12.9 M6x20 12.9 M8x25 12.9

Supply includes: Built-in length adjustment screw with through hole. Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the shrink chuck, exactly adjustable for axial run-out. The clamping diameter is designed for a shank tolerance of h6. Balancing quality: G 6,3 at 3,000 min-1

107

Clamping technology | Clamping tools with flange module

HFS replaceable head holders with axial clamping system with radial and angular alignment
Module connection sizes in accordance with MN5000-14

l2 l1

Module diameter D 60 60 60 60 60 60 60 60 60 60 60 60 80 80
Dimensions in mm.

HFS Size

Face contact d1 15 15 17,8 17,8 20,5 20,5 23,2 23,2 29,3 29,3 39 39 39 39

Dimensions l1 49 81 58,5 100,5 62,5 101,5 72 122 71 121 84 133 84 133 l2 36 68 45,5 87,5 49,5 88,5 59 109 58 108 71 120 67 116

d1

Weight kg

Specification

Order No.

10 10 12 12 14 14 16 16 20 20 24 24 24 24

0,4 0,4 0,4 0,5 0,4 0,5 0,5 0,6 0,6 0,8 0,8 1,2 1,0 1,4

HFS101SN-10-049-MOD060-S HFS101SN-10-081-MOD060-S HFS101SN-12-059-MOD060-S HFS101SN-12-101-MOD060-S HFS101SN-14-063-MOD060-S HFS101SN-14-102-MOD060-S HFS101SN-16-072-MOD060-S HFS101SN-16-122-MOD060-S HFS101SN-20-071-MOD060-S HFS101SN-20-121-MOD060-S HFS101SN-24-084-MOD060-S HFS101SN-24-133-MOD060-S HFS101SN-24-084-MOD080-S HFS101SN-24-133-MOD080-S

30027896 30010264 30027897 30010265 30027898 30010266 30027899 30010267 30027900 30010268 30027901 30010269 30152510 30190195

Spare parts for module shank

Module diameter D 60
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003601

Thrust pad

Threaded pin

Specification K10086-14

Order No. 10040108

Specification K2865-904

Order No. 10040109

M5x16 - 12.9

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Supply includes: Tool holder with threaded spindle, hexagonal T-key, cylinder head screws (for fastening the tool holder), alignment screws (thrust pad and threaded pin). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out.

Note: For accessories and spare parts see page 225. Balancing quality: G 6,3 at 3,000 min-1

108

Clamping technology | Clamping tools with flange module

HFS replaceable head holders with radial clamping system with radial and angular alignment
Module connection sizes in accordance with MN5000-14

l2 l1

Module diameter D 60 60 60 60 60 60 60 60
Dimensions in mm.

HFS Size

Face contact d1 17,8 17,8 20,5 20,5 23,2 23,2 29,3 29,3

d1

Dimensions l1 58,5 100,5 62,5 101,5 72 122 71 121 l2 45,5 87,5 49,5 88,5 59 109 58 108

Weight kg

Specification

Order No.

12 12 14 14 16 16 20 20

0,4 0,5 0,4 0,5 0,5 0,6 0,6 0,8

HFS101RN-12-059-MOD060-S HFS101RN-12-101-MOD060-S HFS101RN-14-063-MOD060-S HFS101RN-14-102-MOD060-S HFS101RN-16-072-MOD060-S HFS101RN-16-122-MOD060-S HFS101RN-20-071-MOD060-S HFS101RN-20-121-MOD060-S

30078133 30078130 30078134 30078131 30078135 30078132 30080154 30080152

Spare parts for module shank

Module diameter D 60
Dimensions in mm.

Quantity required

Cylinder head screw in accordance with ISO 4762 Size Order No. 10003601

Thrust pad

Threaded pin

Specification K10086-14

Order No. 10040108

Specification K2865-904

Order No. 10040109

M5x16 - 12.9

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection. Supply includes: Hexagonal T-key, cylinder head screws (for fastening the tool holder), Alignment screws (thrust pad and threaded pin). Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out.

Recommendation: To make it possible to change replaceable heads quickly using the radial clamping system, at least 1 additional pull stud should be ordered. Note: For accessories and spare parts see page 225. Balancing quality: G 6,3 at 3,000 min-1

109