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January 9
2012
and nano-
CONTENTS
1. 2. 3. 4. 5.
Introduction Literature Survey Literature Summary Problem Formulation Experimental Procedure and Characterization Tools
6. References
2.
LITERATURE SURVEY
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(EG) with Ni2+:Fe3+ molar ratio of 1:2. Certain amount of sodium acetate and polyethylene glycol are then added to the solution with continuously stirring for 30 min. The mixed solution is transferred into an autoclave, sealed and held at 200 C for 18 hrs. The autoclave is then cooled naturally to room temperature and the products are collected for subsequent investigation.
B. Preparation of Ni-Fe alloy particles: The precursor NiFe2O4 particles are reduced in a
hydrogen atmosphere at 300 and 400 deg C for 1 hr., respectively. The reduced products are cooled in N2 atmosphere to room temperature naturally in the furnace.
2.1 Synthesis of NiCu nanoparticles by Pulsed Wire Discharge (size > 100nm) [8] :
Ni (pure: 99%) and Cu (pure: 99.9%) single wires are twisted together to form a stranded wire. The wire is located between the electrodes in a chamber filled with N2 gas at a pressure of 100 kPa. After charging, the capacitor is discharged through the wire by closing the gap switch. After discharge, the particles floating in the chamber are collected by evacuating the chamber through a filter.
2.2 Synthesis of NiAl nanoparticles by hydrogen plasmametal reaction (size = 20 to 40
nm) [9] : The NiAl ingots are prepared from aluminum (purity >99.9 wt.%) and nickel (purity >99.7 wt.%) by arc melting in an argon atmosphere. Arc-melted ingots are flipped over and remelted four times to get a homogeneous composition. Then NiAl nanoparticles are produced by arc melting in a 50% Ar (purity >99.99%) and 50% H2 (purity >99.99%) mixture of 0.1 MPa atmosphere. The flow rate of the circulation gas for collection of nanoparticles is 100 l/min. Identical master alloy buttons (NiAl ingot) weighing 50 g are used in this work. Arc current and voltage are selected as 180A and 25V, respectively. Before the nanoparticles are taken out from the arc-melting chamber, they are slowly passivated with a mixture of argon and air to prevent them from burning.
2.3 Synthesis of Ni-Fe alloy nanoparticles by hydrogen reduction of metal chlorides (size
applications [11] : A. Physical method (size = 300 to 400 nm) Nickel powder (325 mesh, 99%) and copper powder (500 mesh, 99%) mixture are heated at 1465 deg C (100 deg C above the melting temperature of Ni-Cu alloy) for three hours under nitrogen atmosphere. The bulk solid alloy is mechanically abraded to produce a powder texture and further ball milled for 37 days in acetone. B. Chemical method (size = 50 to 80 nm) 0.2M metallic precursor (mixture of metal salts viz. nickel acetate tetrahydrate and copper acetate monohydrate) in ethylene glycol is mixed with 1M sodium hydroxide and heated at 195 deg C. Water and volatile products of the reaction are distilled off while the polyol is refluxed. After a few hours, the metal alloy particles are quantitatively precipitated from the solution and this portion is recovered by centrifugation, washed with ethanol and dried in air at 50 deg C. The encapsulation by polymers is then carried out.
2.1 Synthesis of Ni-Cu alloy powder directly from metal salts solution [12] :
An aqueous solution of 0.07M Cu(NO3)2. 3H2O and 0.03M Ni(NO3)2.6H2O is prepared as a stock solution. The precursor solution for self sustaining combustion and ultrasonic mist combustion is prepared by adding twice the stoichiometric amount of glycine as a fuel to the above stock solution while, for ultrasonic mist pyrolysis, the stock solution is used as prepared. The self-sustaining combustion process is performed by heating the stock solution on a hot plate in open air. As soon as the water became fully vaporized, spontaneous combustion starts by the burning of the metal salts and fuel. The mist of precursor solution is generated at room temperature. The droplets are passed through a reactor held at 800 deg C. The synthesized powder is collected after cooling the furnace to room temperature. In
Nitrates (in Ni:Cr ratios of 2:1, 1:1 and 1:2) are dissolved in the minimum amount of ethylene glycol and loaded onto a support. Silica (SiO2, BDH precipitate, acid washed) or baddeleyite (ZrO2, 99.8% purity) are used as the supporting medium. A strong reaction occurs with carbopack supports on reduction, resulting in greatly increased graphitization of the support. A 50% molar metal loading is prepared with typically 0.50 gm of support used. The sample is dried in an oven at 100 deg C for 24 hrs. and then reduced at 600 deg C for 6 hrs. with hydrogen.
2.3 Preparation of Ni-Pt nanoparticles [14]
A. Preparation of Ni-Pt-1 (size = 12.5 to 50 nm) To a well-stirred suspension of Vulcan Carbon XC 72 (0.1 g) in 30 ml of water, 10 ml each of 5 mM solutions of K2PtCl4 and NiCl2.6H2O are added followed by 0.2 g of poly(N-vinyl2-pyrrolidone) (mol. wt. 10000). The resulting mixture is placed in a constant temperature water bath at 60 deg C. Hydrazine (40 L) and 400 L of 1 M NaOH are added in succession to the reaction mixture. The reaction mixture is stirred for about two hours before the carbon supported Ni-Pt-1 nanoparticles are filtered off, washed copiously with water and dried in a vacuum oven at 120 deg C. B. Preparation of Ni-Pt-2 (size = 13 to 25 nm) Same procedures as those of Ni-Pt-1 with the exception that the reduction reaction takes place at room temperature for 12 hrs. Ni-Pt-3 is synthesized using the same amounts of reactants as in the preparation of Ni-Pt-1, but the reaction mixture is exposed to microwave irradiation. The reaction vessel is placed in a CEM microwave reactor and subjected to a 100W radiation for 10 minutes. The reaction mixture is stirred during the microwave heating. The reaction mixture is then allowed to cool to room temperature and the suspension is filtered to recover the solid product, which is subsequently washed with water and dried in a vacuum oven.
2.1 Synthesis of metastable Ni-Ag alloys by
a novel laser-liquid-solid
interaction
typical
synthesis, the mixed cobalt nickel hydroxide was prepared by co-precipitation as follows. In a 250 ml beaker, nickel chloride hexahydrate and cobalt chloride hexahydrate in appropriate molar ratios were dissolved in 60 ml de-ionized water. To this, 60 ml aqueous solution of sodium hydroxide (6 mmol) was added dropwise at room temperature for about 35 min. During the precipitation, green precipitates were formed in all the cases. The precipitates were ltered, washed with de-ionized water many times followed with ethanol and then dried at room temperature in air. The dried hydroxide powders were ground using a ceramic mortar and pestle. The yield of precursors varied from about 0.2 to 0.4 g. The polyol reduction of the mixed hydroxides was carried out as follows. About 0.25 g of the precursors (mixed metal hydroxides) was heated at 115o C for 4 h to remove the physically adsorbed water molecules. Then, the precursor powders were reuxed at 180 o C for 614 h in about 20 ml ethylene glycolNaOH (1 g) system to yield the nanocrystalline alloys. The powders turned black within 24 h, in all the cases, indicating the reduction process. The alloy powders were ltered, washed with acetone many times and then dried at room temperature in air. More details on the precursors and the alloy powders, obtained after the polyol reduction.
2.3 Freshly prepared cobalt (II) and nickel (II) hydroxides subjected to reduction in
ethylene glycol to obtain CoNi powder [16] : Ni-Co powders were obtained by the co-reduction of either commercial (Aldrich Chem. Co. Inc.) or freshly prepared Co (IX) and Ni (II) hydroxides in 1,2-ethanediol (ethylene
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2.4
CoNi particles useful for microwave applications with sub-micron size range have been synthesized by the polyol process [17] : Monometallic Co and polymetallic CoNi or FeCoNi, monodispersed powders were obtained by precipitation in liquid polyols from cobalt hydroxide and polymetallic mixed hydroxides. The details of the preparation have been previously reported elsewhere. For cobalt and cobalt nickel powders, reduction of the metallic precursor by the polyol itself is followed by the nucleation and growth of the metal particles from the solution. Homogeneous nucleation leads to particles in the micrometer-size range. By modifying the nucleation step, using seed particles acting as nuclei heterogeneous nucleation, it is possible to obtain submicrometer-sized particles and to control accurately their average diameter by varying the number of foreign nuclei. For iron-based particles, the metal is generated in solution by disproportionation of the ferrous hydroxide, a lower yield of the disproportionation with respect to those of reduction of Co and Ni hydroxide limiting the Fe content in FeCoNi powders to 25%. In this case, homogeneous nucleation leads directly to submicrometer-sized particles.
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CoNi alloy nanoparticles have been synthesized by the polyol reduction of metallic salts [18] : Preparation of Co80Ni20 powder: Fine Co80Ni20 particles have been synthesized by the polyol process. Cobalt (II) and nickel (II) tetra hydrated acetates were dissolved in 1, 2propanediol in the presence of 0.25 mol dm3 sodium hydroxide. The concentration of this metallic precursor was typically 0.1moldm3 and the Co/Ni molar ratio was equal to four in all reactions. In order to obtain particlessmallerthan1m,anucleating agent (salts of Ag or Pt) has to be added to the initial solution. By increasing the concentration of the nucleating agent with respect to the metallic precursor, the particle diameter can be varied from around 500 to 10nm. The solutions were stirred and heated up to the boiling temperature (195C) for a few hours. Finally, the resulting powders were recovered by centrifugation and washed several times with ethanol.
2.6 CoNi anisotropic particles have been prepared by the polyol reduction of metal
acetates [19] : Cobalt particles were prepared in two steps. First, cobalt acetate tetra hydrate and the desired amount of sodium acetate trihydrate or sodium hydroxide were dissolved in 100 ml and 60 ml of 1,2-propanediol, respectively. In some cases, a small amount of de-ionized water was added. The mixture of the two solutions was heated in a three-necked ask to 150C for 1 h, with mechanical stirring. During this rst step, a solid phase precipitates, the nature of which depends on the experimental parameters (see next section). After 1 h, the suspension was cooled to room temperature. In the second step, 40 ml of a solution of ruthenium trichloride, RuCl3, in 1,2-propanediol was added. The Ru concentration was kept constant (2 6 102 3 mol l 2 1) with a molar [Ru]/[Co] ratio of 2.5. The mixture was heated to reux for 2 h. The reux temperature was in the range 160175C, depending on the composition of the solution and, particularly, on the amount of water. After cooling to room temperature, a black powder and, in most cases, a metallic mirror on the ask walls were observed. The metal powder was recovered by centrifugation, washed with ethanol and dried in air at 50C. For Co80Ni20 particles, the same procedure was followed, with a starting mixture of cobalt and nickel acetates in an 80:20 molar ratio. The cobalt concentration in the total volume (200 ml) was kept constant (0.08 mol l 2 1) in all experiments. Sodium acetate and sodium hydroxide were varied in the concentration ranges 00.5 and 00.2 mol respectively. Two parameters were varied: (i) the base ratio, dened
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1. LITERATURE SUMMARY
Various methods for production of nano particles have been mentioned above for various two phase systems. These mainly include chemical processes such as polyol reduction method (from metal salts, acetates), hydroxides reduction etc. Also pulsed wire discharge method has been used for Ni-Cu system. These so produced nano particles are very useful for different purposes as mentioned above. But these process are equipment intensive (they require laser, autoclave etc.) as well as costly. Also, there is less control on the particle size. So our endeavour was to synthesise metal nanoparticles by a simpler method and see for the change in the magnetic properties due to alloying it with another metal. Also effective size control is the most important parameter for different applications. So considering our system (Co-Ni), the two are immiscible in bulk phase so no useful alloy can be produced, which is the case with most of the alloy system but at nano level due to increased surface area the reaction tendencies for particles increases and alloys at such level are possible. Now the size of these nanoparticles can be controlled over the process i.e. by controlling time and temperature. At low temperatures, more time will be required for alloy to be formed. But we will have effective control on the process and particle size.
The aim of our project was to analyse the feasibility of forming an alloy between two metals at the nano scale by hydrogen reduction process. If the possibility of alloy is there, then it becomes important to analyse the properties of the alloy prepared by hydrogen reduction method and that by other chemical processes. The alloy was prepared starting from corresponding precursors followed by thermal decomposition-reduction process of the precursors. There can be various parameters affecting the composition and the final
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Fig :1 XRD patterns of cobaltnickel alloys (RP2RP4), which were physically mixed with electrolytic grade Cu powder for internal calibration.
3.
5.1
Reagents
5.3 5.3.1
Characterization techniques used: Powder X-ray Diffraction (XRD) The instrument for the powder XRD studies is Bruker AXS D8-Advance X-ray Diffractometer. Cu-K (=1.5406 ) radiation is used as X-ray source and scan speed 5/min and 5 to 75. The applied voltage and current for the measurements are 40kV and
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4. REFERENCES
[1] [2] J.L. Dormann and D. Fiorani, Magnetic Properties of Fine Particles, Journal of E.M. Chudnovsky and L. Gunther, Microstructural parameters from X-ray
Magnetism and Magnetic Materials, Amsterdam (1992), p. 199. (23). diffraction peak broadening, Physics Revised.Letter, (1988) 60 661.
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Resonance Imaging (2001) (New York: Wiley) ch 10. alloys by precursor approach and studies on their magnetic properties, Journal of Magnetism and Magnetic Materials 323 (2011) 2271-2280. [7] L. Zhen, Y. X. Gong, J. T. Jiang, and W. Z. Shao, Synthesis of a-cobalt hydroxides with different intercalated anions and effects of intercalated anions on their morphology, basal plane spacing, and capacitive property, Journal of Applied Physics (2008), 104(3), 034312/1-034312/5. [8] K. Suwa, T. Nakayama, T. Suzuki, H. Suematsu, W. Jiang and K. Nihara, Heterogeneous nucleation and growth of metal nanoparticles in polyols, Japanese Journal of Applied Physics (2008), 47(1, Pt. 2), 775-779. [9] [10] Z. Wang , A.L. Fan , W.H. Tian , Y.T. Wang and X.G. Li, Materials Letters (2006), Y. J. Suh, H. D. Jang, H. Chang, W. B. Kim and H. C. Kim, Synthesis and 60(17-18), 2227-2231. characterization of polymer encapsulated CuNi magnetic nanoparticles for hyperthermia applications, Powder Technology (2006), 161(3), 196-201. [11] J. Chatterjee, M. Bettge, Y. Haik and C. J. Chen, Synthesis and characterization of polymer encapsulated CuNi magnetic nanoparticles for hyperthermia applications, Journal of Magnetism and Magnetic Materials (2005), 293(1), 303-309. [12] C.H. Jung, H.G. Lee, C.J. Kim and S.B. Bhaduri, Synthesis and characterization of iron-based alloy nanoparticles for magnetorheological uids, Journal of Nanoparticles Research (2003), 5(3-4), 383-388.
[13] [14]
R.D. Tilley and D. A. Jefferson, Designed synthesis of cobalt and its alloys by T. C. Deivaraj, W. Chen and J.Y. Lee, Studies on catalytic behaviour of CoNiB in
polyol process, Journal of Materials Chemistry (2002), 12(12), 3809-3813. hydrogen production by hydrolysis of NaBH, Journal of Materials Chemistry (2000), 14(11), 38948-3956. [15] D. Poondi and J. Singh, Oriented magnetic nanowires with high coercivity, Journal of Materials Science, Volume 35, 2000 , pp. 2467-2476(10).
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