Electropneumatic Positioner Type 3767

Fig. 1 Type 3767

Edition October 1998

Mounting and operating instructions EB 8355-2 EN

Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 5 6 8 9 11 12 12 14 14 15 16 19 19 19 19 19 20 21 21 23 23 24 24 25 26 28 30 31 32 37 39

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. 2. 2.1 2.2. 2.2.1 2.2.2 2.3 2.3.1 2.3.2 2.3.3 3. 3.1 3.1.1 3.1.2 3.2 3.2.1 4. 4.1 4.2 4.2.1 4.2.2 4.2.3 4.3 4.4 4.5 5. 6. 7. 8. 9. Design and principle of operation . . . . . . . . . . . . . . . . . . . . . . . Attachment to control valve . . . . . . . . Mounting position and operating direction Direct attachment to the Type 3277 Actuator Attachment according to NAMUR . . . . . Mounting sequence . . . . . . . . . . . . Presetting the travel . . . . . . . . . . . . Attachment to rotary actuators . . . . . . . Mounting the cam follower lever . . . . . . Mounting the intermediate piece . . . . . . Default setting of the cam disk . . . . . . . Connections . . . . . . . Pneumatic connections . . Signal pressure indication . Supply pressure regulator . Electrical connections . . . Transistor relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation . . . . . . . . . . . . . . . . . . . . . . Presetting the positioner/actuator unit (direct attachment) Adjusting the positioner at the control valve . . . . . . Adjusting the proportional band Xp and the air delivery Q Adjustment with actuator: Actuator stem extends . . . . Adjustment with actuator: Actuator stem retracts . . . . Changing the operating direction . . . . . . . . . . . Adjusting the limit switches . . . . . . . . . . . . . . Adjusting the position transmitter . . . . . . . . . . .

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Converting the positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTB certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CSA certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARNING

Assembly, start-up and operation of the device may only be performed by trained and experienced personnel familiar with this product. According to these Mounting and operating instructions, trained personnel is referred to persons who are able to judge the work they are assigned to and recognize possible dangers due to their specialized training, their knowledge and experience as well as their knowledge of the relevant standards. Explosion-proof versions of this device may only be operated by personnel who have undergone special training or instructions or who are authorized to work on explosion-proof devices in hazardous areas. Any hazards which could be caused by the process medium, the signal pressure and moving parts of the control valve are to be prevented by means of appropriate measures. If inadmissible motions or forces are produced in the actuator as a result of the level of the supply air pressure, this must be restricted by means of a suitable pressure reducing station. Proper shipping and appropriate storage are assumed.

Note

Devices with model code 3767-x...x. 03 and up are equipped with a hinged cover without an opening for exhaust air. The required exhaust air connection is now integrated in the mounting equipment. Should these positioners be intended for attachment to old actuator models, it is important to check whether there is an exhaust connection. If necessary, the mounting accessories must also be replaced. 3

Technical data
Positioner Travel range, adjustable Angle of rotation Reference variable Signal range: Span: Coil resistance Ri for 20 C Supply Signal pressure pst (output) Characteristic Hysteresis Sensitivity Operating direction Proportional band Xp Air consumption Air delivery Perm. ambient temperature Effects Explosion protection Degree of protection Electromagn. compatibility Weight Inductive limit switches 2 proximity switches Control circuit Switch. differ. for nom. travel Type SJ 2-SN Ratings according to the connected transistor relay 1 % For supply air = 1.4 bar 280 ln/h Actuator filled: 3.0 mn3/h Actuator vented: 4.5 mn3/h Direct attachment 7.5 to 30mm, Attachment according to DIN IEC 534 7.5 to 120 mm or depending on type of cam disk 30 to 120 4(0) to 20 mA 8 to 20 mA 200 1 to 5 mA 2 to 4 mA 880

Air supply from 1.4 to 6 bar (20 to 90 psi) Limitable between approx. 2.5 to 6.0 bar (38 to 90 psi) Linear Deviation from terminal based conformity 1% 0.3 % 0.1 % Reversible <1 to 2.5 % (proportional-action coefficient Kp: >100 to 40) For supply air = 6 bar 280 ln/h for min. adjust. press. regulator 8.5 mn3/h 14.0 mn3/h

20 to +80 C (special version up to 40 C), for Ex devices see Certificate of Conformity Temperature: 0.3 %/10 K Supply: 1 % between 1.4 and 6 bar Effect of vibrations: none between 10 and 150 Hz and 4 g Type of protection EEx ia IIC T6, see Certificate of Conformity IP 54, (IP 65 special version) Requirements acc. to EN 50081/50082 are met appr. 1 kg

Solenoid valve Input Nominal signal Signal 0 (no pickup), DC signal at 25 C Signal 1 (safe pickup), DC signal at +80 C Maximum permissible signal Coil resistance Ri at 20 C Air consumption in steady state, Kvs = 0.14 m3/h Closing time for for rated travel and signal pressure range Type 3277 Actuator 0.2 to 1 bar 0.4 to 2 bar 0.6 to 3 bar 0.5 s cm2 6 V DC 1.2 V 5.4 V 28 V 2909 120 binary DC signal 12 V DC 2.4 V 9.6 V 25 V 5832 240 1 s 2 s 1 s 24 V DC 4.7 V 18 V 32 V 11714 350 1.5 s 2.5 s 1.5 s 700 4 s 8 s 5 s

In addition to positioner: "Off" 60 ln/h; "On" 10 ln/h

Position transmitter Output signal Permissible load

Intrinsically safe output circuit

Two-wire circuit 4 to 20 mA, reversible operating direction RB = Voltage range 12 to 45 V DC US 12 V 20 mA Only with an intrinsically safe circuit 0.6 % 0.1 % 1 % with voltage changes within the given limits 0.1 %, f = 150 MHz, 1 W power output, 0.5 m distance 0.1 % 25 to +70 C 25 to ..s. Certificate of Conformity 0.3 % 0.4 % on lower range value, 0.2 % on span

Power supply Performance Hysteresis Response Effect of power supply HF effect Effect of load Permissible ambient temperature Effect of ambient temperature Ripple of output signal

Characteristic: Output linear to input, deviation from characteristic 1 %

Data referring to standard spring (15 mm travel for Type 3277 Actuator) and gain 100

Versions Electropneumatic positioner Ex protection None EEx ia IIC T6 CSA/FM Accessory equipment Inductive proximity switches None With two Types SJ 2-SN Solenoid valve None 6 V DC 12 V DC 24 V DC Analog position transmitter Measuring spring 1 Measuring spring 2 Pneumatic connection 1/4-NPT ISO 288/1-G 1/4 Electric connection PG 13.5 blue PG 13.5 black Connector HAN 7D (not CSA/FM approved) Reference variable 4 to 20 mA 0 to 20 mA

Type37670 1 3 0 2 0 2 3 4 6 0

0 0

1 2 1 2 1 2 4 1 2 5

1. Design and principle of operation The electropneumatic positioner is used to produce a preselected relationship between the valve stem position (controlled variable) and the controller output signal (reference variable). It compares the electric output signal from a control device to the travel of the control valve and supplies a pressure signal (manipulated variable) to the actuator. The positioner consists of an electropneumatic conversion unit (i/p converter) and a pneumatic conversion unit equipped with a lever for travel pick-off, a measuring diaphragm and a pneumatic control system with nozzle, diaphragm lever (flapper plate) and amplifier. The positioner is designed for either direct attachment to SAMSON Type 3277 Actuators or for attachment according to NAMUR (DIN/IEC 534) by means of an adapter housing. The positioner can be additionally equipped with either inductive limit switches and/or a solenoid valve or a position transmitter. The DC control signal of, e.g. 4 to 20 mA from the control unit is transferred to the electropneumatic conversion unit (13) where it is converted into a proportional pressure signal pe. The positioner operates according to the forcebalance principle. The valve travel, i.e. the valve position is transmitted via the pin (1.1) to the pick-off lever (1), determining the torsional force of the measuring spring (4). This force is balanced against the positioning force which is produced by the pressure pe on the measuring diaphragm (5). If either the control signal or the valve position changes, the diaphragm lever (3) moves, changing the distance to the nozzle (2.1 or 2.2) depending on the adjusted operating direction of the positioner. The air is supplied to the pneumatic amplifier (10) and the pressure regulator (9). The controlled supply air is fed to the i/p module and then flows through the Xp restriction (8) and the nozzle (2.1, 2.2) against the diaphragm lever (flapper plate). Any change of the reference variable or of 6

the valve travel results in a corresponding pressure change upstream and downstream of the amplifier. The air (signal pressure pst) controlled by the amplifier flows through the volume restriction (11) to the pneumatic actuator and causes the plug stem to move to a position corresponding to the DC input signal (reference variable). The adjustable restrictions Xp (8) and Q (11) are used to optimize the positioner control loop. The pick-off lever (1) and the measuring spring (4) are to be selected according to the nominal valve travel and the nominal reference variable span. Positioner with inductive limit switches In this version, the rotary shaft of the positioner carries two adjustable tags which actuate the built-in proximity switches. Positioner with solenoid valve When the positioner is equipped with a solenoid valve, the relay can cause to override the positioner and open or close the valve (fail-safe positions). If a control signal corresponding to the binary signal "0" (off) is applied to the input, the signal pressure pst is shut off and the actuator is vented. The actuator springs push the control valve in fail-safe position. If a control signal corresponding to the binary signal "1" (on) is applied to the input, the signal pressure pst is supplied to the actuator. The control valve is in control operation. Positioner with position transmitter Due to the space requirements of the position transmitter, it is impossible to equip a positioner containing a position transmitter with integrated limit switches or an integrated solenoid valve. The position transmitter is used to ensure a certain relationship between valve position, i.e. valve travel, and a controller output current signal of 4 to 20 mA. As a result of the position transmitter setting, both end posi-

tions "valve closed" or "valve fully opened" respectively as well as all intermediate positions are signalized. Since the valve position is signalized independently of the input signal to
2.1 3 2.2 5

the positioner, the position transmitter is a suitable option for checking the current valve position.

Travel

1.2

6.1

6.2

Pe 13 i

1.1 mA Supply 9 V

Xp

Pst

8 9

10

11

12

1 1.1 1.2 2.1 2.2 3 4 5 6.1 6.2 7 8 9 10 11 12 13

Pick-off lever Pin Clamp Nozzle >> Nozzle <> Diaphragm lever Measuring spring Measuring diaphragm Span adjustment screw Zero adjustment screw Turnboard Xp restriction (gain) Pressure regulator Amplifier Volume restriction Solenoid valve (option) i/p converter

11

13

6.1

6.2

Fig. 2 Functional diagram and inside view 7

2. Attachment to control valve You can either attach the positioner directly to a SAMSON Type 3277 Actuator or to valves with cast yokes or rod-type yokes according to NAMUR (DIN IEC 534) . When combined with an intermediate piece, you can also attach the device as rotary positioner to rotary actuators. Since the positioner is also supplied as a basic unit without accessory equipment, you should refer to the tables below for the required mounting parts and order numbers respectively. You should remove the transportation cover on the positioners backside only directly before attachment. Mounting position and operating direction The operating direction of the positioner determines its mounting position to the actuator, as shown in Figs. 3, 4 and 6. The turnboard (7) at the positioner must be mounted correspondingly. For an increasing input signal (reference variable), the signal pressure pst may be either increasing (direct action >>) or decreasing (reverse action <>). The same is true for a decreasing reference variable.
Actuator stem extends

Direct action >> results in a decreasing signal pressure, whereas reverse action <> results in an increasing signal pressure. On the turnboard (7), the operating direction is indicated by symbols (direct >> and reverse <>). Depending on the turnboard position, the adjusted operating direction and its symbol become visible. If the required operating direction does not correspond with the visible symbol, or if you want to change the operating direction, remove the fastening screw at the turnboard, turn the board by 180 and reinstall, using the screw. Make sure not to loose the three rubber seals inserted in the housing. Any subsequent changes, such as reversing the operating direction of the positioner control loop or changing the actuator from "actuator stem extends" to "actuator stem retracts" or vice versa, result in a change of the positioners mounting position.

Switch-over plate

Connection block >> Operating direction <> Attachm. left Attachm. right Internal signal pressure connection Signal pressure tube Actuator stem retracts Signal pressure input for attachment left Mark Signal pressure input for attachment right Actuator stem extends >> Operating direction <> Attachm. left Attachm. right Actuator stem retracts <> Operating direction >> Attachm. left Attachm. right

<> Operating direction >> Attachm. left Attachm. right

Fig. 3 Mounting position and signal pressure connection for Type 3277 Actuator (left) and for Type 3277-5 (right) 8

2.1 Direct attachment to the Type 3277 Actuator Positioner and actuator are available as one unit and can be configured by the manufacturer on the basis of the desired data such that they can be directly mounted to the control valve (section 4.1.1). If you want to mount the positioner later, or if you want to change the actuator size or the operating direction, you are required to observe the correct combination of the required mounting parts for proper assembly by all means (see Figs. 3 and 4 as well as Tables 1 to 4). Attachment either left or right depends on the required operating direction of the positioner, >> or <>. For mounting, first screw the clamp (1.2) to the actuator stem. Make sure that the fastening screw is located in the groove of the actuator stem. Screw the associated lever D1 or D2 to the lever of the positioner. Fasten the distance plate (15) with the seal towards the actuator yoke. Place positioner on the plate such that lever D1 or D2 can slide centrically over the pin of the clamp.
15

Then, screw positioner to the distance plate (15). Install cover (16). For 240 to 700 cm2 actuators, you must align the lateral switch plate at the connection block (Fig. 4 below) with the arrow symbol on the connection block, i.e. the actuator symbol for either "actuator stem extends" or "actuator stem retracts" must correspond with the respective actuator model used. If not, remove the two fastening screws and the switch plate, turn switch plate by 180 degrees and reinstall. Place connection block with the associated seal rings against the positioner and the actuator yoke and screw tight using the fasten-ing screw. For actuators with fail-safe action "actuator stem retracts", additionally mount the prefabricated signal pressure line. Suspend the required measuring spring (Table 5) between diaphragm lever (3) and span adjustment screw (6.1), using the outer slot. For 120 cm2 actuators (Type 3277-5), you must align the hole in the distance plate with Type 3277-5 with 120 cm2

Type 3277 with 240 to 700 cm2

Venting

1.2 D2 D1

Attachment left Attachment right View onto signal pressure connection Switch plate

Signal pressure hole Switch-over plate Actuator stem retracts Actuator stem extends

Mark

Fig. 4 Mounting the clamp

the seal located in the hole of the actuator yoke when attaching the positioner. In addition, you must remove the screw on the rear cover of the positioner (Fig. 5), and close the lateral signal pressure output "output" by means of the plug contained in the accessory kit. With 120 cm2 actuators, the signal pressure is transmitted to the diaphragm chamber via the switch-over plate (Fig. 4, right), and not via connection block. Align the switch-over plate with the proper symbol and screw the plate tight. Important: If a solenoid valve or similar device is attached to the 120 cm2 actuator in addition to the positioner, do not remove the M3 screw installed at the back of the positioner housing. Instead, the signal pressure must be fed from the signal pressTable 1 Required lever with associated clamp and distance plate D1 (33 mm long with clamp 17 mm high) D1 (33 mm long with clamp 17 mm high) D2 (44 mm long with clamp 13 mm high) Table 2

ure connection "output" to the actuator via connecting plate (Table 2). The black switchover plate is no longer used. Filling the actuator with air: If the spring chamber of the actuator must be filled with the exhaust air of the positioner, you can connect the chamber (with version "actuator stem extends") with the connection block by means of a tube (Table 3). For this purpose, remove the plug at the connection block. For version "actuator stem retracts" and Type 3277-5 with a 120 cm2 actuator, the spring chamber can be filled with air via an internal hole, which means no external tubing is required. Important: If the control valve is installed, the lateral cover of the actuator must be mounted

Actuator size cm2 120 240 and 350 700

Mounting kit Order no. 1400-7116 1400-6370 1400-6371 Order no. 1400-6819 1400-6820 1400-6821 1400-6955 1400-6956 Order no. 1400-6444 1400-6445 1400-6446 1400-6447 1400-6448 1400-6449 Order no. 1400-6443 1400-6442 1400-6443 1400-6442 NPT1/4: 1400-7107 SS/SS: 1400-6951

Switch-over plate required for actuator size 120 cm2 or connection plate for additional attachment of, e.g. a solenoid valve Connection block required for actuator size 240, 350 and 700 cm2 (including seals and fastening screw) Table 3 Required tube including screw joint for actuator: Actuator stem retracts or for filling the upper diaphragm chamber Actuator size cm2 240 240 350 350 700 700 Table 4 Required measuring spring 2 (4.5 threads) 1 (9.5 threads) 2 1 Accessories For actuator cm2 120, 240 120, 240 and 350 700 700 Gauge mounting block (for 120 cm2 only) Gauge mounting kit for supply air and signal pressure

G 1/8 NPT 1/8 G connection NPT connection Material Steel Stainless steel Steel Stainless steel Steel Stainless steel Travel mm 7.5 10 to 15 15 30 G 1/4: 1400-7106 SS/Brass: 1400-6950

10

such that the actuators venting plug is pointing downwards. 2.2 Attachment according to NAMUR (DIN IEC 534) For positioner attachment according to NAMUR, you require an adapter housing. The valve travel is transmitted via the lever (18) and shaft (25) to the angle (28) of the adapter housing and then to the pin (27) located at the positioner lever. To ensure that the pin (27) lies properly to the

Spring

Screw

Fig. 5 Rear housing

Attachment right

Attachment left Actuator: Actuator stem extends (FA) Direct operat. direction >> Reverse operat. direction <>

Mounting position: View onto plate for travel pick-off (20), actuator on top (see also Fig. 7) Direct operat. direction >> Reverse operat. direction <>

20

Electrical connection Direct operat. direction >>

Pneumatic connections Actuator: Actuator stem retracts (FE) Reverse operat. direction <> Direct operat. direction >>

Electrical connection Reverse operat. direction <>

20

Pneumatic connection

Electrical connections

Pneumatic connection

Fig. 6 Overview: Attachment acc. to NAMUR

Table 5 NAMUR mounting kit Parts, see Fig. 7 Valve with rod-type yoke with rod diameter in mm Plus measuring spring acc. to Table 6 Accessories Control valve Valve with cast yoke 20 to 25 20 to 25 25 to 30 25 to 30 30 to 35 30 to 35 Measuring spring 1 (9.5 threads) Measuring spring 2 (4.5 threads) G 1/4: SS/Brass: 1400-7106 1400-6950 NPT 1/4: SS/SS: Travel mm 7.5 to 60 22.5 to 120 With lever N1 (125mm) N2 (212 mm) N1 N2 N1 N2 N1 N2 Order no. 1400-6787 1400-6789 1400-6436 1400-6437 1400-6438 1400-6439 1400-6440 1400-6441 1400-6442 1400-6443 1400-7107 1400-6951

Gauge mounting block Pressure gauge set

11

angle (28), you must suspend the spring supplied with the accessory package at the back of the positioner housing as shown in Fig. 5. For positioner attachment you will need the mounting parts listed in Table 5. The nominal travel of the valve determines which lever and which measuring spring you have to use (Table 6). You can attach the positioner either to the left or to the right side of the control valve (Figs. 6 and 7). If you turn the positioner at the adapter housing by 180 degrees, you can set or change the operating direction of the positioner/control valve unit. 2.2.1 Mounting sequence Choose the required mounting parts and measuring spring from Table 4 or 5. Control valve with cast yoke: Screw the plate (20) to the coupling of actuator and plug stem using countersunk screws. With 2100 cm2 and 2800 cm2 actuators use additional mounting bracket (32). Remove the rubber plug from inside the adapter housing and fasten housing on the left or right side of the Namur rib using a hexagon screw (see Fig. 6). Control valve with rod-type yoke: Screw the plate (20) to the carrier of the plug stem. Screw the studs (29) into the adapter housing. Place the housing with the mounting plate (30) on either the right or left side (Fig. 6) of the plug stem and screw on tight using nuts (31). Make sure that the lever (18) to be mounted subsequently is in horizontal position at midtravel of the valve. Screw the pin (19) into the center row of holes of the plate (20) and lock it in a position

above the correct lever marking (1 to 2), see Table 6. Clamp the clip (21) onto the lever (18) according to Fig. 7. If the actuator is attached with its air connection pointing to the front (Fig. 6), the clip must be clamped onto the lever (18) with the open side pointing downwards. Plug the lever (18) together with the clamping plate (22) on the shaft (25). The clip must surround the pin (19).

2.2.2 Presetting the travel Move the valve to 50 % of travel. Adjust the shaft (25) in the adapter housing such that the black pointer (24) is aligned with the cast marking on the adapter housing. Screw clamp (22) tight in this position using the screw (23). Screw in the pin (27) at the positioner lever on the side of the insert nut and secure it with a hex nut on the other side. Note the mounting position A or B according to Table 6 and Fig. 7. Put the positioner to the adapter housing, allowing for the correct mounting direction such that the pin (27) lies against the angle (28), as shown in Fig. 7. Screw the positioner to the adapter housing. Attention pin must not slip out of the angle once installed. Suspend the required measuring spring (Table 6) between the diaphragm lever (3) and the span adjustment screw (6.1), using the outer insert slot. Adjust positioner as described in section 4.2 .

Table 6 Travel mm *) Pin on mark *) Corresp. distance pin/lever fulcrum With lever Pin (25) in position Required measuring spring *) Calculate intermediate values A 2 7.5 1 15 2 15 1 30 2 30 1 60 2 30 1 60 2 60 1 120 2

42 to 84 mm N1 (125 mm long) A 1 B 1 A 1

84 to 168 mm N2 (212 mm long) B 1

12

18 19 20 21

22 24 23

25

Venting

32 26 27a 27b 28 29 30 31

20 19 18
Mounting position of the pin

B
28

A
18 19 20 21 22 23 24 25 Lever N1, N2 Pin Plate Clip Clamping plate Screw Pointer Shaft 26 27a 27b 28 29 30 31 32 Lever of positioner Coupling pin Lock nut Angle Studs Plate Nuts Mounting bracket

26

Fig. 7 Attachment acc. to NAMUR (DIN IEC 534) 13

2.3 Attachment to rotary actuators (Fig. 8) You can also attach the positioner to rotary actuators according to VDI/VDE 3845 by using the mounting kits and accessories listed in the tables below. In this arrangement, the actuators rotary motion is converted via the cam disk on the actuator shaft and the feeler roll of the positioner lever into the linear motion required for the positioners pneumatic control system. Attention: Use below table to check if the proper measuring spring (1 or 2) has been installed! If you employ the positioner with doubleacting springless rotary actuators, you are required to attach an amplifier with reversing relay to the positioner (side of connections). In this case, you must turn the pressure regulator screw all the way to the right (clockwise), see also section 3.1.2. If you attach the positioner to SAMSON Type 3278 Actuators, as shown in Fig. 8.1, the positioners exhaust air is used to fill the actuators inside and the unused chamber behind the diaphragm without the need for any additional tubing. If you attach the positioner to actuators of other manufacturers (see Fig. 8.2), the chamber behind the diaTable 7 SAMSON Type 3278 Actuator Order no.

phragm can be filled with air via a tube connection between actuator and intermediate piece. 2.3.1 Mounting the cam follower lever Place lever with roll (35) on the side of the transmission lever (37) opposite from the insert nuts and secure with the supplied screws (38) and washers. Important: To ensure a close physical contact between the cam follower roll and the cam disk, suspend the spring contained in the accessory kit 1400-6660 at the rear of the positioner housing (see Fig. 5). 2.3.2 Mounting the intermediate piece SAMSON actuator: Install adapter (36) at the free end of the rotary actuator shaft. Attach intermediate piece (34) to the actuator housing using two screws each. Align intermediate piece to ensure that the air connections of the positioner point towards the diaphragm housing. Align cam scale as described in section 2.3.3 and fasten with screws.

Mounting parts complete, without cam disk 160 cm2 1400-7103 320 cm2 1400-7104 Other manufacturers actuator (VDI/VDE 3845) 1400-7105 Order no. 1400-6443 1400-6442 1079-1118 1079-1119 1400-6774 1400-6775 1400-6664 1400-6665 1400-6666 1400-6667 NPT 1/4: SS/SS: 1400-7107 1400-6951

Required measuring spring For standard reference variable range: Spring 2 (4,5 threads) For split-range operation: Spring 1 (9,5 threads) Reversing amplifier for double-acting springless actuators G threaded connection NPT threaded connection Cam disk with accessories Cam disk , linear (0050-0080), opening angle 0 to 70 Cam disk , equal percentage (0050-0081), opening angle 0 to 70 Cam disk, linear characteristic (0050-0072), opening angle 0 to 90 Cam disk, equal percentage characteristic (0050-0073), opening angle 0 to 90 Cam disk , linear (0050-0074, Vetec), opening angle 0 to 56 to 0 to 75 Cam disk , equal percentage (0050-0075, Vetec), opening angle 0 to 44 to 0 to 75 Accessories Gauge mounting block Pressure gauge set G 1/4: SS/Brass: 1400-7106 1400-6950

14

Fig. 8.2 VDI/VDE 3845

Fig. 8.1 SAMSON Type 3278

Venting

Fig. 8 Attachment to rotary actuators Actuators of other manufacturers: Install plate (42) at the actuator clamp. Place intermediate piece on top of clamp and fasten with two screws. Push gasket over coupling (44) and install on the actuator shaft. Align cam disk (40) and scale as described in section 2.3.3 and fasten with screws. With springless actuators, you must screw the reversing amplifier (45) to the positioner

33 34 35 36 37 38 39 40 42 43 44 45

Positioner Intermediate piece Lever with feeler roll Adapter Transmission lever Screws Scale Cam disk Plate Clamp (turned 90%) Coupling Reversing amplifier

housing. For this purpose, install the supplied doublethreaded nuts in the connection bores of the positioner. Attach reversing amplifier with the hollow screws and the gasket to the positioner, thereby assuring that the air filling bore at the intermediate piece is covered. Depending on the direction of the rotary motion, you must connect the actuator chambers with the A1 and A2 outputs. 15

2.3.3 Default setting of the cam disk The cam disks default setting depends on the control valve model used. Figs. 9.1 to 9.8 show a linear cam disk as an example. Figs. 9.1 to 9.4 refer to a control valve assembly with a spring-loaded rotary actuator which opens counterclockwise. The location of the springs in the actuator determines the failsafe position of the valve. Figs. 9.5 to 9.8 show the cam disk adjustment for a double-acting springless rotary actuator. The direction of rotation, either counterclockwise or clockwise, depends on the actuator and valve model used. Starting point for all settings is the closed valve. You can set the operating action (direct >> or reverse <>) of the positioner, i.e. whether the valve shall open or close with increasing reference variable, at the turnboard (7). Each cam disk carries two cam sections. The starting point of each section is a small bore. Depending on the operating direction of the rotary actuator signal pressure opens or closes valve the starting point on the cam, either marked N (standard characteristic) or 1 (reverse characteristic), must be directed towards the cam follower roll. The starting point can also be located on the back of the cam disk. In this case, turn over cam disk.

The starting point (bore) for the selected characteristic must be aligned such that the center of rotation of the cam disk, the 0 position on the scale, and the arrow mark on the plate are in line. When you align the cam disk, install the double-sided scale disk so that the value on the scale corresponds with the control valves direction of rotation. Important: The 0 position of the scale should always correspond to the closed position. For actuators with fail-safe action: control valve open (OPEN) and for springless actuators, max. signal pressure must be applied to the actuator before aligning the cam disk. Securing the aligned cam disk If you want to additionally secure the cam disk to prevent it from being turned, you must drill a bore into the adapter (36) or the coupling (44) respectively, and install a 2 mm dowel pin. For this purpose, four bore holes are available on the cam disk that are located centrically around the center bore hole. To install the pin, select a suitable bore.

16

Single-acting spring-loaded rotary actuator (Figs. 9.1 to 9.4) Linear cam disk Equal percentage cam disk represented by dot-dash line Control valve opens counterclockwise (For control valves that open clockwise turn over the cam disk, so that the cam follower roll will go over the same cam segments as shown in Figs. 9.1 to 9.4, but with the cam disk turning clockwise)

Fail-safe position:

Control valve CLOSED without supply pressure

Operating direction: direct >> Ref. variable Increases Sig. press. Increases Valve Opens Characteris. N Decreases Operating direction: reverse <> Ref. variable Sig. press. Increases Valve Opens Starting point I Characteris. I

Cam follower roll Starting point N

90

Ref. variable Decreases

90

60

Operating direction: direct >> Sig. press. Decreases Valve Opens Cam follower roll Starting point I Characteris. I Increases

60
30

30

Fig. 9.1
Fail-safe position:

9.2

Control valve OPEN without supply pressure

Operating direction: reverse <> Ref. variable Sig. press. Decreases Valve Opens Characteris. N

Starting point N

90

90
60
30

60
30

Alignment at max. signal pressure

9.3

9.4 17

Double-acting springless rotary actuator with reversing amplifier (Figs. 9.5 to 9.8) Linear cam disk Equal percentage cam disk represented with dot-dash line
View on actuator shaft from positioner

Control valve opens counterclockwise

Starting position: Control valve Closed Operating direction: direct >> Ref. variable Increases Sig. press. A1increas. A2 decreas. Valve Opens Characteris. N Decreases Operating direction: reverse <> Ref. variable Sig. press. A1increas. A2 decreas. Valve Opens Characteris. I

Cam follower roll Starting point N

Starting point I

90

Operating direction: direct >> Ref. variable Increases Sig. press. A1increas. A2decreas. Valve Opens Characteris. N Decreases

Cam follower roll Starting point N

90

60

30

30

9.7 18

9.8

60

90

90
60
30

60
30

9.5
View on actuator shaft from positioner

9.6

Control valve opens clockwise

Starting position: Control valve Closed Operating direction: reverse <> Ref. variable Sig. press. A1increas. A2 decreas. Valve Opens Characteris. I

Starting point I

3. Connections 3.1 Pneumatic connections The air connections are either NPT 1/4 or G 1/4 tapped holes. You can use customary screw joints for metal and copper tubes or plastic hoses. Make sure that the supply air is dehumidified and free of oil and dust. Adhere to the maintenance instructions for upstream pressure reducing stations. Thoroughly blow through all air tubes and hoses prior to connecting them. For direct attachment to the Type 3277 Actuator, there is a fixed output pressure connection. For NAMUR attachment, the signal pressure is connected to either the upper or lower diaphragm chamber of the actuator, depending on the actuators fail-safe action, "actuator stem retracts or extends". Exhaust air: Positioners with the model code 3767-x...x. 03 and up are equipped with a hinged cover without an opening for exhaust air. The exhaust air connections for these models are now included in the mounting accessories. For direct positioner attachment, the venting plug is located on the plastic cover of the actuator, for attachment according to NAMUR it is located on the adapter housing and for attachment to rotary actuators on the intermediate piece, i.e. the reversing amplifier. Important: If you intend to replace older models with model codes up to 3767-x...x. 02, you will have to replace the mounting parts as well, if required. 3.1.1 Signal pressure indication For exact positioner adjustment, we recommend that a pressure gauge (direct attachment) or a gauge assembly (NAMUR attachment) for signal pressure indication be attached. These parts are listed as accessories in Table 4, 5 or 7 respectively. 3.1.2 Supply pressure regulator The required supply pressure is dependent on the actuator version used. With "actuator

stem extends" (FA), it should be 0.4 bar above the upper signal pressure range value (see name plate), and with "actuator stem retracts" (FE), it should be 0.4 bar above the required signal pressure (calculated according to section 4.2.3). After tilting the cover plate (9) away, you can adjust the pressure regulator infinitely. When the adjuster is turned all the way to the left, signal pressures for spring ranges are regulated up to 2.5 bar. When the adjuster is turned all the way to the right, signal pressures for spring ranges are regulated up to 6.0 bar. If the signal pressure must not exceed a certain value, this limit value can be regulated by means of a pressure gauge (accessory).

3.2 Electrical connections

For electrical installations, you are required to observe the relevant electrotechnical regulations and the accident prevention regulations of your country. In Germany, these are the VDE regulations and the accident prevention regulations of the liability insurance association. For assembly and installation in hazardous areas, you are required to observe EN 60079-14:1997; VDE 0165 Part 1/8.98. For connection of the intrinsically safe circuits, the Certificate of Conformity applies. 19

Connect the wires for the reference variable to the terminals 11 and 12. A general connection of the positioner to a bonding conductor is not required. Should it be necessary, however, you can connect this conductor either inside or outside of the housing. For Ex plants, refer to VDE 0165, section 5.3.3 . Depending on the model, the positioner is equipped with inductive limit switches and/or a solenoid valve. You cannot use these accessories in positioner versions with position transmitter. The position transmitter is operated in a two-wire circuit. The supply voltage is usually 24 V DC. Under consideration of the resistance of the supply leads, the voltage at the position transmitter terminals must be minimum 12 V and is not to exceed 45 V DC. For terminal assignment, refer to Fig. 10 or the label on the terminal strip. Note on the selection of cables and wires: To run several intrinsically-safe circuits in a multi-core cable, observe the section 12 of EN 60079-14; VDE 0165/8.98. Note especially that for commonly used insulating materials, such as polyethylene, the radial thickness of the conductor insulation must be minimum 0.2 mm. The diameter of a single wire of a flexible conductor must not be

smaller than 0.1 mm. Take care to protect the conductor ends against unlaying, e.g. by using wire end ferrules. For connection via 2 separate cables, you can mount an additional cable gland. Cable gland PG 13.5 Black Order no. 1400-6781 Blue Order no. 1400-6782 Adapter PG 13.5 to 1/2" NPT: Metallic Order no. 1400-7109 Blue finish Order no. 1400-7110 3.2.1 Isolating switch amplifier For operation of the inductive limit switches, isolating switch amplifiers must be connected in the output circuit. Their function is to control the limit values of the control circuit acc. to NAMUR so that operational reliability of the positioner is ensured. If the positioner is installed in hazardous areas, you are required to observe the relevant regulations. For connection to the limit switches we recommend isolating switch amplifiers by "Pepperl und Fuchs".

Rear connections

mA Control signal

Isolating switch amplifier acc. to DIN 19 234

6 to 24 V DC Solenoid valve

mA Control signal Power supply unit Version with position transmitter

Fig. 10 Electrical connections 20

4. Operation 4.1 Preadjusting the positioner / Type 3277 actuator unit (direct attachment) If you need to check the adjustment of the combined positioner/actuator unit after the reference variable or the signal pressure range has been changed, note that the procedure for the version "actuator stem extends (FA)" is different from that for version "actuator stem retracts (FE)". Proceed as follows: Connect an appropriate current source to the control signal input, a pressure gauge (optional accessory, Table 4) to the signal pressure connection at the connection block, and the supply air to the associated supply air input (note section 3.1.2). Use the enclosed adjustment template to measure the travel (on option also a slide gauge). The template (see Fig. 11) must be placed on the threaded stem of the actuator. Read off the signal pressure range and nominal travel from the name plate. Example: A reference variable of 4 to 20 mA with direct operating direction >> or of 20 to 4 mA with reverse operating direction <> is to be assigned a travel of 0 to 100 % = 15 mm with a signal pressure range of 0.2 to 1 bar.

Set the volume restriction Q (11) to medium (approx. 4 revolutions from the closed position), with large actuators to completely open. Set the Xp-restriction (8) to medium (1/2 revolutions). Check the actuator for vibrations by briefly pressing the diaphragm lever (3), and open the Xp-restriction a bit more, if necessary. Actuator stem extends FA Direct operating direction >>: Adjust the reference variable to 4 mA using the current source. Turn the zero adjustment screw (6.2) until the actuator stem has completely extended and is just starting to retract. Align the adjustment template (Fig. 11) such that the lower travel mark is aligned with the end of the actuator stem. Set the input signal to 20 mA and turn the span adjustment screw (6.1) until the end of the actuator stem is aligned with the upper travel mark. Set the input signal to 4 mA again and turn the zero adjustment screw (6.2) once more until the pressure gauge indicates the lower value of the signal pressure range. Mount the actuator on the control valve as described in section 4.1.1, and adjust it according to section 4.2. Actuator stem extends FA Reverse operating direction <>: Adjust the input signal to 4 mA using the current source. Turn the zero adjustment screw (6.2) until the actuator stem has completely retracted and is just starting to extend. Align the adjustment template (Fig. 11) such that the lower travel mark is aligned with the end of the actuator stem. Set the input signal to 20 mA and turn the span adjustment screw (6.1) until the end of the actuator stem is aligned with the upper travel mark. Leave the input signal at 20 mA and turn the zero adjustment screw (6.2) until the pressure gauge indicates the lower value of the signal 21

Fig. 11 Preadjustment with template

30

15

pressure range. Mount the actuator to the control valve as described in section 4.1.1, and adjust it according to section 4.2. Actuator stem retracts FE Direct operating direction >>: Adjust the input signal to 4 mA using the current source and turn the zero adjustment screw (6.2) until the actuator stem has completely retracted and is just starting to extend. Align the adjustment template (Fig. 11) such that the lower travel mark is aligned with the end of the actuator stem. Set the input signal to 20 mA, turn the span adjustment screw (6.1) until the end of the actuator stem is aligned with the upper travel mark. Leave the input signal at 20 mA and turn the zero adjustment screw (6.2) until the pressure gauge indicates the upper value of the signal pressure range. Mount actuator on the control valve as described in section 4.1.1, and adjust it according to section 4.2.

Actuator stem retracts FE Reverse operating direction <>: Adjust the input signal to 4 mA using the current source and turn the zero adjustment screw (6.2) until the actuator stem has completely extended and is just starting to retract. Align the adjustment template (Fig. 11) such that the lower travel mark is aligned with the end of the actuator stem. Set the input signal to 20 mA, turn the span adjustment screw (6.1) until the end of the actuator stem is aligned with the upper travel mark. Set the input signal to 4 mA again and turn the zero adjustment screw (6.2) until the pressure gauge indicates the upper value of the signal pressure range. Mount actuator to the control valve as described in section 4.1.1, and adjust it according to section 4.2.

100% Open

<>

<<

Travel
46

Closed 0%

20 mA

47 48 49 100% Open

Reference variable Input signal

<>

<<

Travel

Fig. 12 Actuator attachment

Closed 0%

Valve 2
4 12

Valve 1
20 mA

Fig. 13 Standard operation (top) and split-range operation with two valves of opposed operation 22

Dead band

4.1.1 Mounting the actuator to the valve Loosen coupling nut (48) and lock nut (49) at the plug stem and push the stem into the seat until the plug stop is reached. Screw the coupling and lock nut down the plug stem thread. Place actuator on the valve bonnet and tighten it with a ring nut (46). Connect supply air and electric control signal to the positioner. With "actuator stem extends (FA)", operating direction >> and "actuator stem retracts (FE)", operating direction <>, set the reference variable to the lower range value (4 mA). With "actuator stem extends (FA)", operating direction <>, and "actuator stem retracts (FE)", operating direction >>, set the reference variable to the upper range value (20 mA). Then screw up coupling nut until it touches the actuator stem, and tighten the lock nut (49). Put the coupling halves (47) around the stem and screw them tight. 4.2 Adjusting the positioner at the control valve Starting and reference variable When you adjust the positioner at the control valve assembly, you must adapt the valve travel (opening angle) to the reference variable. With a reference variable of, e.g. 4 to 20 mA, the valve must pass through its entire travel range of 0 to 100 % (Fig. 13). For rotary positioners, you must assign an opening angle of, e.g. 0 to 70 to the reference variable. The starting is defined with regard to the closed position of the valve. Depending on the actuator version ("actuator stem extends (FA)" or "actuator stem retracts (FE)" and the operating direction of the positioner (>> or <>), this starting can be represented by either the lower or upper range value (4 or 20 mA) of the reference variable. The reference variable range and thus the

upper range value determine the travel of the valve. In the case of split-range operation (Fig. 13), the control valves operate with lower reference variables. The controller output signal used for controlling two control valves is divided such that the values pass the complete travel range at half an input signal range each (e.g. first valve set to 4 to 12 mA and second valve to 12 to 20 mA). To avoid overlapping, take a dead band of 0.5 mA into account, as shown in Fig. 13. You can adjust the starting (zero) at screw (6.2), the span and thus the upper range value is adjusted at screw (6.1). For adjustment, connect a suitable current source to the signal input and the supply air to the associated supply air input. Important: When the positioner is controlled by a computer generating a signal limited between, e.g. 4 to 20 mA, it is advisable to set the positioner to the range 4.5 to 20 mA. Only then is it ensured that the actuator is completely vented and that the valve is completely closed at a computer signal of 4 mA. (Accordingly, set range to 4 to 19.5 mA for operating direction <>.) 4.2.1 Adjusting the proportional band Xp and the air delivery Q First, adjust the reference variable to approx. 50 % of its range. Then, turn zero adjustment screw (6.2) until the valve is at about midtravel. Set the volume restriction Q (11) to medium, with large actuators, open completely. Set the proportional band Xp at the adjuster (8) to medium (1/2 revol.). Check the valve for vibrations and the positioning rate by briefly touching the diaphragm lever (3), and readjust the X p-restriction, if necessary. Important: Always adjust the Xp-restriction prior to adjusting the starting point. Later modifications would result in a zero shift!

23

4.2.2 Adjustment with actuator: Actuator stem extends (FA) Starting point (e.g. 4 mA) Set the input signal to 4 mA using a current source. Turn zero adjustment screw (6.2) until the control valve is just leaving the initial position. Take away the input signal and slowly increase it, thereby checking if the valve starts to move at exactly 4 mA. Correct any deviation at the zero adjustment screw (6.2). Upper range value (e.g. 20 mA) After the starting point has been set, increase the input signal to 20 mA using a current source. At exactly 20 mA, the plug stem must stand still and have passed through 100% travel (watch the travel indicator at the valve!). If the upper range value is incorrect, the span adjustment screw (travel) must be turned (4 revolutions equal a travel change of 10 % in standard operation. In split-range operation, this value is halved). The travel decreases if you turn the screw clockwise and it increases if you turn it counterclockwise. After corrections have been made, take away the control signal and increase it again. First, check starting point. Then, check upper range value. Repeat this procedure until both values are correct. Important: When the zero adjustment screw (6.2) is adjusted, check whether the actuator is without pressure. With an input signal of 4 mA and operating direction <>, the pressure gauge must indicate 0 bar. Correct zero accordingly! 4.2.3 Adjustment with actuator: Actuator stem retracts (FE) Important: With actuators "actuator stem retracts (FE)" and at an upper reference variable range value of 20 mA and operating direction >>, and at the lower input range value of 4 mA and operating direction <>, the diaphragm chamber must be provided with a pressure high enough to shut the valve tight, even in the event of an up24

streamsystem pressure. (The required signal pressure can be read off from the label on the positioner.) You can use the following formula to calculate the required signal pressure: Req. signal press. [bar] = d2 p + Fbe + 0.4 4A

d p A Fbe

= = = =

Seat diameter [cm] Differential pressure p1 p2 [bar] Actuator area [cm2] Upper spring range value of the actuator [bar]

If there are no specifications, calculate as follows: Required signal pressure = Upper spring range value + 1 bar Starting point (e.g. 20 mA) Set the input signal to 20 mA using the current source. Turn zero adjustment screw (6.2) until the valve is just leaving the initial position. Increase the input signal and slowly lower it to 20 mA. Check if the valve starts moving at exactly 20 mA. Correct any deviations at the zero adjustment screw (6.2). The valve leaves its end position earlier if you turn the screw counterclockwise and later if you turn it clockwise. Upper (range) value (e.g. 4 mA) After the starting point has been set, increase the input signal to 4 mA using the current source. At exactly 4 mA, the plug stem must stand still and have passed through 100% travel (watch travel indicator at the valve!). If the upper range value is incorrect, the span adjustment screw (travel) must be turned (4 revolutions equal a travel change of 10 % with standard operation. Halve this value for split-range operation.). To decrease the travel, turn the screw clockwise and to increase the travel, turn it counterclockwise. After corrections have been made, reset input signal to 20 mA. Turn the zero adjustment screw (6.2) once more until the gauge indicates the required signal pressure.

Important: After having attached and adjusted the positioner, make sure that the vent plug in the cover is directed downwards when the valve is installed in the plant.

4.3 Changing the operating direction If you want to change the operating direction after it has already been set, you must alter the turnboard (7), the position of the connection block, the positioner and the clamp (1.2) for direct attachment (Fig. 3). In the case of NAMUR attachment, the turnboard (7) and the positioner must be turned at the adapter housing (Fig. 6). For rotary positioners, the cam disk must be assigned anew according to Fig. 9. How to change the position of the turnboard (7) is described in section 2 "Mounting position and operating direction".

25

4.4 Adjusting the limit switches The positioner version with inductive limit switches has two adjustable tags mounted on a rotary axis which operate the associated proximity switches (50). To operate the inductive limit switches, you must connect the corresponding isolating switch amplifier in the output circuit (see section 3.2.1). When the tag (51) is in the inductive field of the switch, the switch assumes a high resistance. When it is no longer in the field, the switch assumes a low resistance. The limit switches are usually adjusted such that they provide a signal in both limit positions. The switches, however, can also be adjusted to signalize intermediate positions. The assignment of the switches A and B must be determined according to Tables 9 and 10. It depends on the operating direction, the mounting position of the positioner, and the limit position of the control valve (either valve Open or Closed). Assignment of the terminal pairs 41/42 and 51/52 to the switches A and B

can be achieved by turning the associated name plate located on the terminal block (see also Fig. 10). Important: Since the tags of the limit switches cannot be turned by 360, proper assignment of the switches A and B to the valve positions Open and Closed must be observed, especially when the limit switches are to be connected in fail-safe circuits. The desired switching function, i.e. whether the output relay must be picked up or released when the tag has entered the field, has to be determined by means of jumpers for either working current or closed circuit current at the isolating switch amplifier. Setting the switching point: Move the valve to the switching position and adjust the tag by turning the adjustment screw (53) in such a way that the switching point is reached and is indicated by the LED at the transistor relay. To ensure safe switching under any conditions, the switching point should be adjusted to a value of approx. 2 % before the mechanical stop (Open Closed).

Fig. 14 Limit switch 26

Table 8

Direct attachment to Type 3277 Actuator (Fig. 3) Attachment left Proximity switch Attachment right Tag IN A B Tag OUT A B Actuator stem retracts (FE) Operating direction >> <> Valve position Closed Open Closed Open Proximity switch Tag OUT A B B A IN B A A B Tag IN B A

Valve position Closed Open Table 9

Tag OUT B A

Namur attachment either right or left (Fig. 6) Actuator stem extends (FA) Proximity switch Tag OUT IN A B B A

Operating direction >> <>

Valve position Closed Open Closed Open

B A A B

27

4.5 Adjusting the position transmitter Important: Prior to adjusting the position transmitter, you have to adjust starting point (zero) and upper range value (span) of the positioner. Depending on the position of the 7-pin plug (symbols on plug facing upwards: >> or <>), you can set the feedback signal to either a range of 4 to 20 mA or 20 to 4 mA for 0 to 100 % travel. Zero point (ZERO) Use switches 1 and 2 to preset the zero point and use the ZERO potentiometer for fine-tuning. The adjusted value is always related to 4 mA. Span (SPAN) Use switches 3 and 4 to preset the span, i.e. the upper range value, and use the SPAN potentiometer for fine-tuning. The adjusted value is always related to 20 mA.

Example: Move valve to the open position, observing the position transmitter signal. If the signal does not move in the desired direction, switch over multipin plug. Then adjust zero point (4 mA) and span (20 mA) for the valve positions according to Table 10. Adjusting the zero point Move valve via the input signal of the positioner to the closed position (valve CLOSED travel 0 %). The ammeter must now indicate a current value of approx. 4 mA. Correct smaller deviations at the ZERO potentiometer until the meter shows exactly 4 mA. If deviations are too high and cannot be adjusted at the potentiometer (adjustment range approx. 20 revolutions), switches 1 and 2 must be set in a way that a mA value is indicated which lies within the adjustment range of the ZERO potentiometer. Subsequently, adjust zero point with the ZERO potentiometer to precisely 4 mA.

ZERO
1 2 3 4

SPAN SPAN ZERO

Fig. 15 Position transmitter

Table 10 Valve position Observed feedback signal

Position transmitter Signal direction OK Adjust zero point/span to 20 mA 4 mA 4 mA 20 mA 4 mA 20 mA 20 mA 4 mA Valve OPEN Valve CLOSED Valve OPEN Valve CLOSED Valve OPEN Valve CLOSED Valve OPEN Valve CLOSED

Open

Current increases

Not OK Reconnect plug OK

Closed

Current decreases

Not OK Reconnect plug

28

Adjusting the span Move valve via input signal of the positioner to the fully opened position (valve OPEN travel 100 %). The ammeter must now indicate a current value of approx. 20 mA. Correct small deviations at the SPAN potentiometer until the ammeter shows exactly 20 mA. If deviations are too high, switches 3 and 4 must be set in a way that a mA value is indicated which is within the adjustment range of the SPAN potentiometer. Subsequently, adjust SPAN potentiometer until the ammeter shows exactly 20 mA. Since the adjustment of zero point and span slightly influence one another, you have to readjust the potentiometer until both values are correct. Note on adjustment of the position transmitter for positioners with NAMUR adapter housing: If the positioner and the position transmitter signal have different operating directions (<< and >>), the zero point of the transmission signal could be unadjustable. This is due to the additional deviation caused by the angle (28) of the adapter housing. If so, readjust the black pointer (chap. 2.2.2 on page 12) so that the sensor of the position transmitter can reach the control range. Proceed as follows: Unscrew the clamping plate. For "Actuator stem extends" FA, shift the pointer in upward direction towards the actuator. For "Actuator stem retracts" FE, shift the pointer in downward direction towards the valve. For valves with rod-type yoke, however, slightly shift the positioner on the rod in upward (FA) or downward (FE) direction. Important: When you perform any of the above changes, zero and span of the positioner require readjustment. This must be done before you calibrate the position transmitter.

29

5. Converting the positioner (Fig. 16) You can convert the electropneumatic positioner to a Type 3766 Pneumatic Positioner using the following conversion kit: Housing with electric connection PG 13.5 Order no. 1400-7115 Remove support with terminal base and disconnect cable to i/p module. Unscrew fastening screws and remove i/p module (6) including seals (7, 8).

Place connecting plate (3) with seal over housing bore holes and screw tight, so that the restriction in the seal is located above the right inside bore hole. Replace cable gland (5) with pneumatic screw gland (1). Connect silicone hose (2) and insert guard plate (4) in the housing. Reattach support with terminal base. Change Type no. (model no.) on name plate to Type 3766. For the Type 3766 Positioner, refer to the "Mounting and operating instructions" EB 8355-1EN.

Fig. 16 Conversion to pneumatic positioner 30

9. Dimensions in mm

Direct attachment
185

Pneumatic connections G 1/4 or NPT 1/4

19.5

68

PG 13.5

164

29

14 Output (36)

31

76

150

28 Supply (9) 68

Reversing amplifier (optionally)

35 39

44

19.5

54

110 56 58

Attachment according to DIN IEC 534 (NAMUR) with adapter housing

50 46 82 56

Fulcrum of actuator shaft

28.5

Output 1 (A1)

66

164

Output 2 (A2)

28.5

76

50

Supply (Z)

Pneum. connection of reversing amplifier

N1=113 N2=200

36

31

6. PTB Certificate of Conformity for Type 3766-1 1)

) SEV Approval No. 93.1 00906.04

32

33

34

35

36

7. CSA certificate

37

38

8. FM certificate

39

40

41

42

43

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 D-60314 Frankfurt am Main Telefon (0 69) 4 00 90 Telefax (0 69) 4 00 95 07 Internet: http://www.samson.de

EB 8355-2 EN

S/CD 01.99