Matchplate Machine

Type

MATCH
130

MATCH
24/28

MATCH
28/32

MATCH
32/32

Mould dimensions
Length (mm)
Width (mm)
Heigh, min.-max of drag (mm)
Heigh, min.-max of cope (mm)
Mismatch, max.

610
508
150-200
150-200
0.25

711
610
180-255
180-255
0.20

813
711
225-300
225-350
0.25

813
813
225-300
225-350
0.25

Length (inches)
Width (inches)
Height, min.-max of drag (inches)
Height, min.-max of cope (inches)
Mismatch, max.

24
20
5.9-7.9
5.9-7.9
0.01

28
24
7-10
7-10
0.01

32
28
8.9-11.8
8.9-13.8
0.01

32
32
8.9-11.8
8.9-13.8
0.01

Machine dimensions
Length (mm)
Width (mm)
Height, top of sand inlet (mm)
Height, manual core setting (mm)

3843
2522
3311
790

4620
2180
4290
925

5560
2450
4730
925

5560
2450
4780
925

151
99
130
31

182
86
169
36

219
96
186
36

219
96
188
36

Length (inches)
Width (inches)
Height, top of sand inlet (inches)
Height, manual core setting (inches)
Machine capacity
Uncored (moulds/h)
Automatically cored (moulds/h)

120
100

100
80

100
80

Squeeze pressure (kp/cm )

Squeeze pressure (psi)

1.2-10
17 - 142

3-10
42.6 - 142

3-10
42.6 - 142

3-10
42.6 - 142

Shot pressure (kp/cm2)

Shot pressure (psi)

0 - 4.5
0 - 64

0 - 4.5
0 - 64

0 - 4.5
0 - 64

0 - 4.5
0 - 64

SAM-3

SAM-6

SAM-10

SAM-16

SAM-22

DISA Flask lines

20

30

40

50

60

70

85

100

120

140

160

180

180S

200

220

240

Mixing throughput max*

Excl. SMC/incl. SMC (metric tonnes/h)
Excl. SMC/incl. SMC (US tons/h)

18/15
20/17

27/22.5
30/25

36/30
40/33

45/38
50/42

54/45
60/50

63/53
69/58

77/64
85/71

90/75
99/83

108/90
119/99

126/105
139/116

144/120
159/132

162/135
179/149

180/150
198/165

198/165
218/182

216/180
238/198

234/195
258/215

Charge (kg)
Charge (lbs)

500
1102

750
1653

1000
2205

1250
2756

1500
3307

1750
3858

2125
4685

2500
5512

3000
6614

3500
7716

4000
8818

4500
9921

5000
11023

5500
12125

6000
13228

6500
14330

Motor performance (kW)

Turbine
Gear Bridge

30
18.5

45
22

55
30

75
37

90
45

110
55

110
55

132
75

160
90

200
110

200
132

250
200

250
200

250
200

315
250

355
250

Dimensions
Mixer height without hopper (mm)
Sand weigh hopper height (mm)
Mixer length incl. discharge door (mm)
Mixer diameter (mm)

21
32

Mould sand requirements

Sand consumption max. (metric tons/h)
Sand consumption max. (US tons/h)

31
34

Pneumatic requirements
Air pressure min (bar)
Air pressure min (psi)

5
71

5
71

5
71

5
71

250
66

800
212

400
106

400
106

On DISA, DISA Industries A/S holds patents and patents pending.

50
90

40
44

60
100

58
62

60
100

67
72

DISA FLEX

Type

70

80

90*

Flask size
Height of cope/drag flask, min-max (mm)
Width min-max (mm)
Length min-max (mm)

200-325
700
800-1000

250-350
800
900-1050

300-400
900
1200-1250

Height of cope/drag flask, min-max (inches)

Width min-max (inches)
Length min-max (inches)

7.9-11.8
27.6
31.5-39.4

9.8-13.8
31.5
35.4-41.3

11.8-15.7
35.4
47.2-49.2

50-90

60-120

40-100

10

10

10

20-65
22-72

40-125
44-138

45-160
50-176

Machine output in complete moulds/h

Squeeze pressure (max.kgf/cm2)

1650
1900
2300
1600

1650
1900
2300
1600

1650
1900
2300
1600

1850
2125
2850
2000

1850
2125
2850
2000

1850
2125
2850
2000

2225
2320
3400
2400

2225
2320
3400
2400

2225
2320
3400
2400

2475
2515
3850
2700

2475
2515
3850
2700

2475
2515
3850
2700

2580
2620
3850
2700

2810
2740
4085
2850

2810
2740
4085
2850

2810
2740
4085
2850

Mixer height without hopper (inches)

Sand weigh hopper height (inches)
Mixer length incl. discharge door (inches)
Mixer diameter (inches)

65.0
74.8
90.6
63.0

65.0
74.8
90.6
63.0

65.0
74.8
90.6
63.0

72.8
83.7
112.2
78.7

72.8
83.7
112.2
78.7

72.8
83.7
112.2
78.7

87.6
91.3
133.9
94.5

87.6
91.3
133.9
94.5

87.6
91.3
133.9
94.5

97.4
99.0
151.6
106.3

97.4
99.0
151.6
106.3

97.4
99.0
151.6
106.3

101.6
103.1
151.6
106.3

110.6
107.9
160.8
112.2

110.6
107.9
160.8
112.2

110.6
107.9
160.8
112.2

Weight (kg)
Weight (lbs)

5000
11023

5000
11023

5000
11023

8000
17637

8000
17637

8000
17637

11000
24251

11000
24251

11000
24251

18000
39683

18000
39683

18000
39683

18000
39683

22000
48501

22000
48501

22000
48501

Sand consumption (metric tonnes/h)

Sand consumption (US tons/h)
Power consumption (kW)
Air consumption (m3/min) at 4 bar
Air consumption (cu ft/min) at 4 bar

DISA Vertical Moulding

30

60

70

165-340
5830-12000

300-600
10595-21190

240-600
8475-21190

70
19

140
37

160
43

Water consumption
At 25 C inlet temperature (litres/min)
At 25 C inlet temperature (US gallons/min)

General Specifications

DISA Matchplate Machine

DISA Flasklines
DISA Core Machines
DISA Sand Mixers

Above data is preliminary and indicative.*DISA FLEX 90 is only available in India.

DISA Cooling Drums

* Depending on the water content and sand properties.

Sand Mixers
Type

TM-160

TM-190

TM-240

TM-285

2400

2900

3200

3400

3800

4300

Sand/metal capacity max

Metric tonnes/h
US tons/h)

25
27.6

50
55.1

60
66.1

90
99.2

140
154.3

200
220.5

Dimensions
Diameter (mm)
Length (mm)
Distance centerline-floor (mm)

2400
9400
1660

2900
12500
2280

3200
12500
2425

3400
15250
2560

3800
19180
3120

4300
22400
3375

45

55

75

90

110

160

200

Nominal capacity
At 100/120 sec cyclus (metric tonnes/h)
At 100/120 sec cyclus (US tons/h)

18/15
20/17

25/21
28/23

36/30
40/33

50/42
55/46

66/55
73/61

90/75
100/83

115/96
127/106

Charge (kg)
Charge (lbs)

500
1102

700
1543

1000
2205

1400
3086

1850
4079

2500
5512

3200
7055

Diameter (inches)
Length (inches)
Distance centerline-floor (inches)

94.5
370.1
65.4

114.2
492.1
89.8

126.0
492.1
95.5

133.9
600.4
100.8

149.6
755.1
122.8

169.3
881.9
132.9

45
1/22.5

55
1/30

75
1/37

90
1/45

110
2/45

160
2/45

200
2/55

Weight empty (metric tonnes)

Weight empty (US tons)

11
12.1

23
25.4

26
28.7

45
49.6

57
62.8

70
78

250
8829

383
13537

500
17657

750
26486

1167
41200

15833
55915

Rated speed (rpm)

3.8

3.0

2.7

2.5

2.5

2.2

Installed power (kW)

22

44

60

88

160

250

Motor performance (kW)

Agitator
Turbines (number/drive power)

Ventilation requirements (m3/min)

Ventilation requirements (cu ft/min)

Dimensions
Mixer height without hopper (mm)
Sand weigh hopper height (mm)
Mixer diameter (mm)

1990
1400
1650

2080
1350
1950

2080
1750
1950

2405
1600
2460

2405
1900
2460

2480
1950
2900

2480
2250
2900

Mixer height without hopper (inches)

Sand weigh hopper height (inches)
Mixer diameter (inches)

78.3
55.1
65.0

81.9
53.1
76.8

81.9
68.9
76.8

94.7
63.0
96.9

94.7
74.8
96.9

97.6
76.8
114.2

97.6
88.6
114.2

* Depending on the water content and sand properties.

Weight (kg)
Weight (lbs)

4400
9700

6500
14330

6700
14771

12400
27337

13200
29101

16900
37258

17000
37478

DISA and DISAMATIC are registered trademarks by DISA Industries A/S. The
technical data are not binding and are subject to change.

Max recommended inlet temperatures for ferrous castings is usually 700C

Casting discharge temperatures are typically 70-90C
Sand discharge temperatures are 45-55C with moisture contents of about 1.5% (max. 1.8%)
With a SCR system the final sand temperature will be less than 45C
Noise levels are less than 85 dB(A)

June 2011 www.disagroup.com

Electrical requirements
Average power consumption (kW)
Connected load (KVA)

Hydraulic fluid (litres)

Hydraulic fluid (US gallons)

Type

DISACOOL
160
120

Sand Mixers

DISAMATIC Vertical Moulding

Type
Mould dimensions
Height (mm)
Width (mm)
Thickness (mm)

LP

MK3

231
X

400
500
100-315

400
500
100-315

480
600
150-395

535
650
150-395

550
675
150-405

535
750
150-395

550
750
150-395

570
750
150-395

480
600
150-395

535
650
150-395

550
675
150-405

535
750
150-395

550
750
150-395

570
750
150-395

480
600
150-395

535
650
150-395

550
675
150-405

535
750
150-395

550
750
150-395

570
750
150-395

480
600
150-395

535
650
150-395

550
675
150-405

535
750
150-395

550
750
150-395

570
750
150-395

600
750
150-500

Height (inches)
Width (inches)
Thickness (inches)

15.7
19.7
3.9-12.4

15.7
19.7
3.9-12.4

18.9
23.6
5.9-15.6

21.1
25.6
5.9-15.6

21.7
26.6
5.9-15.9

21.1
29.5
5.9-15.6

21.7
29.5
5.9-15.6

22.4
29.5
5.9-15.6

18.9
23.6
5.9-15.6

21.1
25.6
5.9-15.6

21.7
26.6
5.9-15.9

21.1
29.5
5.9-15.6

21.7
29.5
5.9-15.6

22.4
29.5
5.9-15.6

18.9
23.6
5.9-15.6

21.1
25.6
5.9-15.6

21.7
26.6
5.9-15.9

21.1
29.5
5.9-15.6

21.1
29.5
5.9-15.6

22.4
29.5
5.9-15.6

18.9
23.6
5.9-15.6

21.1
25.6
5.9-15.6

21.7
26.6
5.9-15.9

21.1
29.5
5.9-15.6

21.7
29.5
5.9-15.6

22.4
29.5
5.9-15.6

0.2
0.008

0.2
0.008

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

0.1
0.004

Mould capacity
Uncored (moulds/hour)*
Cored (moulds/hour)*

205
185

300
275

350
320

350
320

350
320

350
320

350
320

350
320

400
350

400
350

400
350

400
350

400
350

400
350

510
440

510
440

510
440

510
420

510
420

510
420

555
485

555
485

555
485

555
465

Conveyor length max (m)

Conveyor length max (ft)

50
164.1

50
164.1

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

86.5
283.8

Cooling time max (min)*

70

50

70

70

70

70

70

70

61

61

61

61

61

61

49

49

49

49

49

49

45

45

45

45

45

45

66

66

66

66

90

Sand consumption max (metric tonnes/h)***

Sand consumption max (US tons/h)***

20
22

27
30

47
52

56
62

61
67

66
73

68
75

70
77

54
60

64
71

70
77

75
83

78
86

80
88

70
77

84
93

91
100

97
107

100
110

103
114

76
84

92
101

99
109

106
117

109
120

112
124

122
135

126
139

138
152

150
165

190
209

Power consumption (kW)

16

22

60

60

60

60

60

60

60

60

60

60

60

60

55

55

55

55

55

55

60

60

60

60

60

60

75

75

75

90

110

Free air consumption (m3/min.)

Free air consumption (cu ft/min)

3.2
113.0

4
141.3

11
388.5

11
388.5

11
388.5

11
388.5

11
388.5

11
388.5

12
423.8

12
423.8

12
423.8

12
423.8

12
423.8

12
423.8

15
529.7

15
529.7

15
529.7

15
529.7

15
529.7

15
529.7

16
565

16
565

16
565

16
565

16
565

16
565

16
565.0

16
565.0

16
565.0

16
565.0

Water consumption
At 25C inlet temp. (litres/min)
At 25C inlet temp. (US gallons/min)

10
2.6

15
4.0

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

40
10.6

65
17.2

65
17.2

65
17.2

65
17.2

Mismatch (mm)
Mismatch (inches)

2110

131

131 Fast

Core Machines
Type
Core box dimensions
Height min/max (mm)
Width max (mm)
Depth max (mm)
Shooting and gassing area W x D (mm)
Table stroke max (mm)

20

TP
40

60/80

10

20

40

80

120

200

10

20

150#

250#

10

20

500/600
750
750
650x650
270

600/700
1000
850
900x750
270

600/800
1250
1100
1150x1000
370

290/575
740
600
400x450
300

385/770
990
800
600x500
400

530/915
1190
1000
700x600
400

615/1000
1390
1400
900x900
400

870/1340
1500
1500
dmr 800
600

870/1340
1500
1500
dmr 800
600

230/480
695
700
300x300
275

335/630
790
870
400x400
325

470/750
2600
1100
2200x800
750

600/900
2600
1600
2200x1100
750

300/395
400
500
300x300
-

400/495
600
700
500x500
-

Height min/max (inches)

Width max (inches)
Depth max (inches)
Shooting and gassing area W x D (inches)
Table stroke max (inches)

19.7/23.6
29.5
29.5
25.6x25.6
10.6

23.6/27.6
39.4
33.5
35.4x29.5
10.6

23.6/31.5
49.2
43.3
45.3x39.4
14.6

11.4/22.6
29.1
23.6
15.7x17.7
11.8

15.2/30.3
39
31.5
23.6x19.7
15.7

20.9/36
46.8
39.4
27.6x23.6
15.7

24.2/39.4
54.7
55.1
35.4x35.4
15.7

34.3/52.8
59
59
dm 31.5
23.6

34.3/52.8
59
59
dm 31.5
23.6

9/18.9
27.1
27.3
11.8/11.8
10.7

12.8/24.8
31
34
15.7/15.7
12.8

18.5/29.5
102.4
43.3
86.6x31.5
29.5

23.6/35.4
102.4
63
86.6x43.3
29.5

11.8/15.6
15.8
19.7
11.8x11.8
-

15.8/19.3
26.3
27.6
19.7x19.7
-

20
260

40
260

60/80
260

10
80

20
160

40
260

80
300

120
300

200
300

10
100

20
100

150
600

250
600

10
120
-

20
120
-

Sand values
Effective shooting volume (dm3)
Volume of sand hopper (dm3)

MP

EP

LP

RP

Basic cycle time: Without shooting, gassing and venting times (sec)

16

17

20

13/15*

18/22*

22/26*

26/32*

32/38*

32/38*

13/17

16/20

33

36

Electrical requirements: 3/N/PE/AC 400V, 50 Hz (kW)

20

22

25

12

16

16

20

24

24

34

13

15

Exhaust air volume: Requirements (m3/min)

Exhaust air volume: Requirements (cu ft/min)

231 Fast

53

63

77/92

33

43

53

77

100

133

33

33

100

100

47

60

1883

2237

2707/3237

1166

1519

1872

2720

3532

4697

1166

1166

3532

3532

1668

2130

* Horizontal/box with 4 parts (seconds)

the technical parameters are adapted after
customers request
# The technical parameters are adapted after
customers request

240
B

250
C

270
B

280
B

600
775
150-500

600
850
150-500

650
850
150-500

700
950
200-650

800
950
200-650

800
1000
200-650

850
1200
250-675

23.6
29.5
5.9-19.7

23.6
30.5
5.9-19.7

23.6
33.5
5.9-19.7

25.6
33.5
5.9-19.7

27.6
37.4
7.9-25.6

31.5
37.4
7.9-25.6

31.5
39.4
7.9-25.6

33.5
47.2
9.8-26.6

0.1
0.004

0.15
0.006

0.15
0.006

0.15
0.006

0.15
0.006

0.2
0.008

0.2
0.008

0.2
0.008

0.25
0.010

555
465

555
465

450
400

450
400

450
400

450
400

400
375

395
356

395
356

300**
280**

86.5
283.8

86.5
283.8

100
328.1

100
328.1

100
328.1

100
328.1

120
393.7

120
393.7

120
393.7

120
393.7

91

91

96**

213
235

225
248

253
279

110

110

165

26
918.2

26
918.2

26
918.2

28
988.8

75
19.8

75
19.8

75
19.8

85
22.5

* at 200 mm
(7.9 inches)
mould thickness
** at 250 mm
(9.8 inches)
mould thickness
*** at max. mould
thickness