CWD212-UP

2 3

A
12 13 1

G3520B Generator Electrical System

B
4 5

11 14 9 6 7

10

RENR8102 November 2004

2004 Caterpillar All Rights Reserved

15

VIEW OF AREA A

VIEW OF AREA B

REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 166-7454 144-9061 154-1901 142-4457 142-4453 152-5179 124-7659 142-4452 166-7453 145-6001 145-6002 141-4987 154-3413 121-9640 154-3477 STATOR GP-MAIN TRANSFORMER AS (DROOP CURRENT) CONNECTION GP-TERMINAL STRIP (LOW VOLTAGE) EXCITER GP (POWER) EXCITER GP (PERMANENT MAGNET) BRACKET & MTG GP-GENERATOR SLEEVE-SHAFT RECTIFIER GP-REVOLVING ROTOR AS-MAIN SCREEN GP-AIR SCREEN GP-AIR COVER GP-GENERATOR ADAPTER GP-GENERATOR COUPLING CONNECTION GP-ELECTRICAL (RTD) TRANSFORMER GP-POTENTIAL (MEDIUM VOLTAGE)

PART NAME

Generator Component Locations

Printed in U.S.A.

RENR8102
8 Page, MDW

MAIN STATOR T1

1
T4

T1

T4 T6 T5

T6 T5

T2

11
T2

T3

T3

TX1

TX2 PM STATOR 11

5 6 26 30 28 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 ABC ABC 10A 10A

5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2

12

13

R1 W1 C1

R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

REVOLVING FIELD AS.

R2 W2 C2

WIRE0158

T1 T1 T3 T3 T2 T2

PM ROTOR
N

R3 W3 C3 R4

W4 C4 R5 W5

3 6

2 5

1 4

P6
BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81 F2 F2 28 F1

MAIN FIELD

C5 R6 W6 C6

P12
3 6 9 12 2 5 8 1 4 7
CATERPILLAR ITEM NUMBER: 235-5725

F1 F3 F2 F4 GND
REV. **

HEAT SINK AS. VARISTOR EXCITER STATOR

P12-6 P12-4 P12-5 P12-3 P12-9 P9-6

VdcA ALM FSD VdcB DS50 COM1 COM2 COM3

11 10
S/N: *********
CONTROL POWER INPUT: 1PHASE POWER INPUT: 3PHASE POWER INPUT: SENSING INPUT: PARALLELING INPUT: ACC INPUT: OUTPUT: 18-30 VDC, 5 VA 100-264 VAC, 50-400HZ 80-264 VAC, 50-400HZ 90-600VAC NOM, 50/60HZ 1 OR 3 PHASE, 0.5VA 5A AC, 50/60HZ, 0.2VA -10 TO 10VDC, 0.0012VA 63VDC, 12A; 125VDC, 10A

73 74 75 76 77 78 79 80

PS
P9-4 P9-5 P9-7 P9-8 P9-9

LWR RSE EDIS FRES V/Pf

FILE NO. E97035

FILE NO. LR 23131

*********

*********
PAT. NO. 5,294,879

3 6 9

2 5 8

1 4 7

P9

RHSM
EXCITER ROTOR

(170-5396)

J4

81

120 OHMS

DIGITAL VOLTAGE REGULATOR

(170-5400)

1
F G C A B D E J H (8T-8735)

1
TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

B SERIES ENGINE LOW VOLTAGE WITH DVR

(170-5395)

MAIN STATOR T1 T1

T4 T6 T5 T3

T2

T2

YELLOW

YELLOW

YELLOW

T3
RED

WIRE0457 BLACK BLACK BLACK BLUE BLUE BLUE

RED

RED

VIOLET

VIOLET

ORANGE

ORANGE

VIOLET

BLACK/WHITE

BLACK/WHITE

BLACK/WHITE

ORANGE

TRANSFORMER SHELF

PM STATOR 11

5 6 26 30 28 20 20 22 ABC ABC 10A 10A

5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2

GREY WHITE BLACK BLACK BLACK VIOLET

12

13

VIOLET

RENR8102

8 Page,B + W ,MDW

22 24 24 24 H1 H2 H3 H4 T0 T0

1
VIOLET

R1 W1 C1

R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

REVOLVING FIELD AS.

ORANGE BLACK/WHITE

R2 W2 C2

WIRE0158

T1 T1 T3 T3 T2 T2

PM ROTOR

R3 W3 C3 R4

BLACK/WHITE

BLACK/WHITE

W4 C4 R5 W5

3 6

2 5

1 4

P6
BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81
BLACK BLACK

MAIN FIELD

C5 R6 W6 C6

P12
3 6 9 12 2 5 8 1 4 7
CATERPILLAR ITEM NUMBER: 235-5725

F1 F3 F2 F4 GND
REV. **

28

F1

HEAT SINK AS.

F2

F2
GROUNDED ON GENSET

P12-6 P12-4 P12-5 P12-3 P12-9 P9-6

VdcA ALM FSD VdcB DS50 COM1 COM2 COM3

VARISTOR EXCITER STATOR

11 10
S/N: *********
CONTROL POWER INPUT: 1PHASE POWER INPUT: 3PHASE POWER INPUT: SENSING INPUT: PARALLELING INPUT: ACC INPUT: OUTPUT: 18-30 VDC, 5 VA 100-264 VAC, 50-400HZ 80-264 VAC, 50-400HZ 90-600VAC NOM, 50/60HZ 1 OR 3 PHASE, 0.5VA 5A AC, 50/60HZ, 0.2VA -10 TO 10VDC, 0.0012VA 63VDC, 12A; 125VDC, 10A

73 74 75 76 77 78 79 80

PS
P9-4 P9-5 P9-7 P9-8 P9-9

LWR RSE EDIS FRES V/Pf

FILE NO. E97035

FILE NO. LR 23131

*********

*********
PAT. NO. 5,294,879

3 6 9

2 5 8

1 4 7

P9

RHSM
EXCITER ROTOR

(170-5396)

J4

81

120 OHMS

DIGITAL VOLTAGE REGULATOR

(170-5400)

1
F G C A B D E J H (8T-8735)

1
TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

B SERIES ENGINE MEDIUM VOLTAGE WITH DVR

(170-5395)