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English | 25

HMI/Drive Unit
Safety Notes
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all safety warnings and instructions for future reference. The term battery used in these operating instructions refers both to standard batteries (batteries with holder on the bike frame) and to rear rack batteries (batteries with holder under the rear rack). Do not open the drive unit yourself. The drive unit is maintenance-free and may be repaired only through a qualified repair person and only using original spare parts. This will ensure that the safety of the drive unit is maintained. Unauthorised opening of the drive unit will void any and all warranty claims. All components mounted to the drive unit and all other components of the eBike drive (e.g., the chainwheel, chainwheel seat, pedals) may be replaced only against identical components or components specifically approved for your eBike by the bicycle manufacturer. This protects the drive unit against overload and damage. Remove the battery from the eBike before working on the eBike (e.g., assembling, maintenance, etc.), transporting it via car or plane or storing it. Danger of injury when accidentally actuating the On/Off switch. Use only original Bosch batteries approved for your eBike by the manufacturer. Using other batteries can lead to injuries and pose a fire hazard. When using other batteries, Bosch shall not assume any liability and warranty. Please read and observe the safety warnings and instructions enclosed in the operating instructions of the battery as well as in the operating instructions of your eBike.
Bosch ebike Systems 0 276 001 XXX | (17.1.11)

Product Description and Specifications

Intended Use
The drive unit is intended exclusively for your eBike and may not be used for other purposes. The eBike is intended for use on paved paths. It is not permitted for use in competition.

Product Features (see page 3)

The numbering of the product features refers to the illustrations on the graphics page. All representations of bike components, with exception of the drive unit, drive HMI, speed sensor and corresponding holders, are schematic and can deviate from your eBike. 1 Drive HMI 2 Holder for drive HMI 3 info/reset button for multi-function indicator 4 mode assistance button 5 light button 6 Increase-assistance-level button 7 Decrease-assistance-level button 8 Drive unit 9 Speed sensor 10 Spoke magnet of the speed sensor Indication Elements, Drive HMI a Speed indication b Light indicator c Assistance-level indicator d Multi-function indicator e Assistance-mode and error code indicator f Battery charge control indicator

26 | English

Technical Data
Drive Unit Article number Rated continuous output Output torque, max. Rated voltage Operating temperature Storage temperature Degree of protection Drive Unit 0 275 007 000/ 0 275 007 001 W Nm V= C C 250 50 36 5...+40 10...+50 IP 5K4K (protected against dust and splash water) kg 4 HMI 1 270 020 900 C C 5...+40 10...+50 IP 5K4K (protected against dust and splash water) kg 0.15

Assembly
Inserting and Removing the Battery
For inserting and removing the battery in/from the the eBike, please read and observe the battery operating instructions.

Inserting and Removing the Drive HMI (see figure A)

To insert the drive HMI, place it turned by approx. 30 onto holder 2 and then turn it clockwise to the stop. To remove the drive HMI, turn it approx. 30 anticlockwise and pull it out of the holder 2. Remove the drive HMI when parking the eBike, so that the drive cannot be used by unauthorised persons. Without the drive HMI, the drive cannot be switched on.

Weight, approx. Drive HMI Article number Operating temperature Storage temperature Degree of protection

Checking the Speed Sensor (see figure B)

The speed sensor 9 and its spoke magnet 10 must be mounted in such a manner that the spoke magnet, after a turn of the wheel, moves past the speed sensor with a clearance of no more than 17 mm, max. Note: If the clearance between speed sensor 9 and spoke magnet 10 is too large or if the speed sensor 9 is not properly connected, the speed indication a will fail, and the eBike drive will operate in emergency mode. In this case, loosen the screw of the spoke magnet 10 and fasten the spoke magnet to the spoke in such a manner that it runs past the speed sensor with the lowest clearance possible. When the speed is still not being indicated in the speed indication a after this, please refer to an authorised bicycle dealer.

Weight, approx. Lighting* Rated voltage Power output Front light Rear light

V= W W

6 2.4 0.6

* Not possible via the eBike battery in all country-specific versions, depending on the statutory regulations

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Operation
Initial Operation
Requirements The drive of your eBike can only be activated when the following requirements are met: A sufficiently charged battery is inserted (see operating instructions of the battery). The drive HMI is properly inserted in the holder (see Inserting and Removing the Drive HMI, page 26). The drive HMI is properly connected (see Checking the Speed Sensor, page 26). Switching the Drive On/Off Insert the battery into the holder and switch it on via the On/Off button (see operating instructions of the battery). Note: When switching on the battery, the pedals of the eBike may not be subject to load, as otherwise the output capacity of the drive will be limited. If the battery was inadvertently switched on with load applied to the pedals, then switch it off and then on again without load. Switching on the battery also switches on the display of the drive HMI. The drive HMI indicates the charge condition of the battery as well as the settings of the drive unit. The drive is activated as soon as you step into the pedals. The assistance level depends on the settings of the drive HMI. As soon as you stop pedaling, or as soon as you have reached a speed of 25 km/h, the assistance from the eBike drive is switched off. The drive is automatically re-activated as soon you start pedaling again and the speed is below 25 km/h. To switch off the drive, switch the battery off via the On/Off button (see operating instructions of the battery). When no power output of the drive is requested for approx. 10 minutes, (e.g., because the eBike is parked), the battery automatically switches off to save energy.

Indications and Settings of the Drive HMI

Note: Indications and settings on the drive HMI are only possible when the eBike battery is switched on. The drive HMI does not have an own power supply. Charge Condition of the Battery Besides on the charge-control indicator on the battery itself, the charge condition can also be read from indicator f of the drive HMI. On indicator f, each bar of the battery symbol is equivalent to a capacity of approx. 20 %: 100 % to 80 % capacity 20 % to 5 % capacity; the battery should be recharged. Less than 5 % capacity; drive assistance is no longer possible. The LEDs of the charge-control indicator on the battery go out. When the eBike lighting is powered via the battery (country-specific), the capacity upon first indication of the empty battery symbol will be sufficient for approx. 2 hours of lighting. When the symbol begins to flash, the lighting will continue to operate only for a short period. Adjusting the Assistance Mode The level of assistance of the eBike drive when pedaling can be adjusted via the drive HMI. Note: For individual versions, it is possible that the the assistance mode is pre-set and cannot be changed. It is also possible that less modes are available for selection than listed here. A maximum of four assistance modes are available: ECO: Effective assistance at maximum efficiency for maximum cruising range TOUR: Uniform assistance, for touring with long cruising range

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28 | English SPORT: Powerful assistance for sportive riding off road as well as for urban traffic SPEED: Maximum assistance, supporting highest cadence for sportive riding To change the assistance mode, press the mode button 4 until the desired mode is displayed in indicator e. Adjusting the Assistance Level In the set assistance mode, the assistance level can be adjusted anytime, even during riding. Note: For individual versions, it is possible that the assistance level is pre-set and cannot be changed. A maximum of three assistance levels as well as the assistance shut-off are possible. Assistance degree* at: Assistance mode ECO TOUR SPORT SPEED Assistance level 1 30 % 50 % 55 % 60 % 2 60 % 100 % 110 % 130 % 3 90 % 160 % 200 % 250 % Switching the Lighting On/Off Depending on country-specific regulations, two lighting versions are possible: The front light, rear light and display lighting can be switched on and off at the same time via the drive HMI. Only the display lighting can be switched on and off; the front and rear light of the eBike are independent of the drive HMI. For both versions, the lighting is switched on by pressing the light button 5. The lighting indicator b appears on the display. To switch off the lighting, press the light button 5 again; the lighting indicator b goes out. Speed and Distance Indicators Note: Depending on country-specific version, distance and speed can either be displayed in km and km/h or in mi and mph. Adjustment of the drive HMI and the selection of the display possibilities for the km and mile version are identical. The speed indication a always displays the current speed. The following indications are available in multifunction indicator d: Total distance odo: Indicates the total distance covered with the eBike Trip distance trip: Distance covered since the last reset Average speed avg: Average speed achieved since the last reset Range range: Estimated range of the available battery charge (for constant conditions such as assistance mode, assistance level, route profile etc.) To switch within the multi-function indicator, press the info/reset button 3 until the desired function is displayed. To reset the trip distance trip and the average speed avg, switch to one of both indications and then press the info/reset button 3 until the indication is reset to zero.
0 276 001 XXX | (17.1.11) Bosch ebike Systems

* The assistance degree can vary for individual versions.

To increase the assistance level, press the button 6 until the desired level is displayed in indicator c. To decrease the assistance level, press the button 7 until the desired level is displayed in indicator c. In assistance level 0, the drive is switched off. The eBike can be operated as a normal bicycle through pedaling.

English | 29 Error Code Indication The components of the eBike drive are continuously and automatically monitored. When an error is detected, the respective error code is indicated in display e. Depending on the type of error, the drive is automatically shut off if required. Continued travel without assistance from the drive is possible at any time. However, have the eBike checked before attempting new trips. Code 001 002 003 100 101 102 103* 104 105 Cause Internal error of the drive HMI One or more buttons of the drive HMI are blocked. Connection problem of the drive HMI Connection problem of the drive unit Error of the speed sensor Connection problem of the lighting system Connection problem of the drive HMI Have all inspections and repairs carried out only by an authorised bicycle dealer. When an error is still displayed despite corrective measures, please also refer to an authorised bicycle dealer.

Corrective Measure Have the drive HMI checked Check if any buttons are blocked, e.g. from dirt or debris. Clean the buttons, if required. Have connections and contacts checked

Internal error of the drive unit Have the drive unit checked Have connections and contacts checked Have the speed sensor checked Have connections and contacts checked Have connections and contacts checked

Temperature of the drive unit Allow the drive unit to cool down. Continued travel withtoo high (above 40 C) out assistance from the eBike drive is possible and speeds up the cooling of the drive unit. Internal electronics error of the battery Temperature of the battery too high (above 40 C) Temperature of the battery too low (below 10 C) Connection problem of battery Incorrect battery polarity Have the battery checked Allow the battery to cool down. Continued travel without assistance from the eBike drive is possible and speeds up the cooling of the battery. Allow the battery to warm up slowly in a warm location. Have connections and contacts checked Charge the battery with the original Bosch charger as described in the operating instructions.

200 201

202 203 204

* only for eBike lighting via battery (country-specific)

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30 | English Influences on the Operating Range With a fully charged battery and an efficient riding manner, an operating range of up to 145 km is possible. However, the operating range depends on many factors, such as: Assistance mode and level Gear-switching behaviour, Bicycle tires and tire pressure, Age and condition of the battery, Route profile (inclines) and road or path conditions (road or path surface), Head wind and ambient temperature, Weight of the eBike, rider and equipment/luggage For these reasons, it is not possible to predict an accurate operating range before starting your ride. General rules: For the same assistance level of the eBike drive: The less power or force that you have to bring about to reach a certain speed (e.g. through optimal use of the gears), the less energy the eBike drive will consume, and the greater the range for a battery charge. The higher the selected assistance degree (assistance mode and level) under otherwise same conditions, the lower the range. Careful Handling of the eBike Please observe the operating and storage temperatures of the eBike components. Protect the drive unit, drive HMI and battery against extreme temperatures (e.g. from intense sunlight without adequate ventilation). The components (especially the battery) can become damaged through extreme temperatures.

Notes on Riding with the eBike Drive

When does the eBike Drive Operate? The eBike drive supports you when riding, as long as you step into the pedals. Without pedaling, there is no assistance. The degree of assistance always depends on the amount of your pedaling power. When applying less pedaling power, the assistance or support will be lower than when applying a lot of pedaling power. This applies independent of the assistance mode and level. The eBike drive automatically switches off at speeds in excess of 25 km/h. When the speed falls below 25 km/h, the drive is automatically available again. The eBike can also be ridden as a normal bicycle without assistance at any time, by either switching off the battery or setting the assistance level to 0. The same applies when the battery is empty. Interaction of the eBike Drive with the Bicycle Gears The bicycle gears should be used as with a normal bicycle, even with eBike drive (please observe the operating instructions of your eBike). Independent of the type of gearing, it is recommended to briefly interrupt the pedaling while changing gears. This makes changing gears easier and reduces the wear of the drive train. By selecting the right gear, you can increase the speed and range with the same pedaling effort. Gathering First Experience It is recommended to gather first experience with the eBike away from roads with heavy traffic. Try out the different assistance modes and assistance levels. As soon as you feel safe, you can participate in traffic with the eBike as with any other bicycle. Test the operating range of your eBike under different conditions before planning longer and more challenging rides.

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Bosch ebike Systems

English | 31

Maintenance and Service

Maintenance and Cleaning
Keep all components of your eBike clean, especially the battery contacts and corresponding holders. Clean them carefully with a soft, damp cloth. All components including the drive unit may not be immersed in water or cleaned with a highpressure cleaner. For service or repairs on the eBike, please refer to an authorised bicycle dealer.

Disposal
The drive unit, drive HMI, battery, speed sensor, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of eBikes and their components into household waste! Only for EC countries: According to the European Guideline 2002/96/EC, electrical devices/tools that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner. Please return batteries that are no longer usable to an authorised bicycle dealer. Li-ion: Please observe the instructions in section Transport, page 31.

After-sales Service and Customer Assistance

In case of questions concerning the eBike drive and its components, please refer to an authorised bicycle dealer. For the next service support bicycle dealer, please refer to service support search in the Service Section of the Internet page www.bosch-ebike.com.

Transport
The batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g. via air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is absolutely required. Use the batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations. In case of questions concerning transport of the batteries, please refer to an authorised bicycle dealer.
Subject to change without notice.

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Battery Pack
Safety Notes
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all safety warnings and instructions for future reference. The term battery used in these operating instructions refers both to standard batteries (batteries with holder on the bike frame) and to rear rack batteries (batteries with holder under the rear rack), except when explicitly referring to the design type. Remove the battery from the eBike before working on the eBike (e.g., assembling, maintenance, etc.), transporting it via car or plane or storing it. Danger of injury when accidentally actuating the On/Off switch. Do not open the battery. Danger of shortcircuiting. When the battery has been opened, any and all warranty claims through Bosch shall be invalid. Protect the battery against heat (e.g., also against continuous intense sunlight), fire and immersing into water. Danger of explosion. Keep the battery when not being used away from paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one contact to another. Shorting the battery contacts may cause burns or a fire. For short-circuiting damage caused in this manner, any and all warranty claims through Bosch shall be invalid. Under abusive conditions, liquid may be ejected from the battery. Avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause skin irritations or burns. Vapours can escape in case of damage and improper use of the battery. Provide for fresh air and seek medical attention in case of complaints. The vapours can irritate the respiratory system. Charge the battery only with chargers recommended by the manufacturer. A charger that is suitable for one type of batteries may create a risk of fire when used with other batteries. Use the battery only in conjunction with eBikes as recommended by the manufacturer. This is the only way to protect the battery against dangerous overload. Use only original Bosch batteries approved for your eBike by the manufacturer. Using other batteries can lead to injuries and pose a fire hazard. When using other batteries, Bosch shall not assume any liability and warranty. Please read and observe the safety warnings and instructions enclosed in the operating instructions of the charger and drive unit/drive HMI (Human Machine Interface), as well as in the operating instructions of your eBike.

Product Description and Specifications

Product Features (see page 4 5)
The numbering of the product features refers to the illustrations on the graphics pages. All representations of bike components, with exception of the batteries and their holders, are schematic and can deviate from your eBike. 11 Holder of the rear rack battery 12 Rear rack battery 13 14 15 16 Operation and charge-control indicator On/Off button Key of the battery lock Battery lock

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Bosch ebike Systems

English | 33 17 18 19 20 21 Upper holder of the standard battery Standard battery Bottom holder of the standard battery Carrying strap Battery charger Do not charge a damaged battery and do not use it. Please refer to an authorised bicycle dealer. When at least one, but not all LEDs of the charge-control indicator 13 is lit, then fully charge the battery before using for the first time.

Technical Data
Lithium-ion battery Article number Standard battery, black Standard battery, white Standard battery, silver Rear rack battery Rated voltage Rated capacity Energy Operating temperature Storage temperature Allowable charging temperature range Weight Degree of protection V= Ah Wh C C C kg Battery Pack

Charging the Battery

Use only the charger listed on the graphics page. Only this charger is matched to the lithium-ion battery used in your eBike. Note: The battery is supplied partially charged. To ensure full battery capacity, completely charge the battery in the charger before using for the first time. The battery must be removed from the eBike for charging. For charging the battery, read and observe the operating instructions of the battery charger. The battery can be charged any time without reducing the battery life. Interrupting the charging procedure does not cause damage to the battery. The battery is equipped with a temperature control indicator, which enables charging only within a temperature range between 0 C and 40 C. This provides for a long life of the battery. Charge-control Indicator

1 270 020 500 1 270 020 501 1 270 020 502 1 270 020 503 36 8 288 10...+40 10...+60 0...+40 2.5 IP 54 (dust and splash water protected)

Assembly
Place the battery only on clean surfaces. In particular, avoid contaminating the charge socket and the contacts, e.g. by means of sand or ground.

When the battery is switched on, the five green LEDs of the charge-control indicator 13 indicate the charge condition of the battery. In this, each LED indicates approx. 20 % capacity. When the battery is completely charged, all five LEDs light up. Additionally, the charge condition of the switched on battery is indicated on the drive HMI. Read and observe the and operating instructions of the drive unit and the drive HMI. When the capacity of the battery is below 5 %, all LEDs of charge-control indicator 13 on the battery go out; however, the drive HMI does provide an additional indication.

Checking the Battery Before Using for the First Time

Check the battery before charging it or using it with your eBike for the first time. For this, press the On/Off button 14 to switch on the battery. When no LED of the charge-control indicator 13 lights up, the battery may be damaged.
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Inserting and Removing the Battery (see figures CD)

Always switch the battery off when inserting or removing it from the holder. When the battery is inserted yet empty, please also observe the drive HMI indication. Otherwise, the battery can become damaged. In order for the battery to be inserted, the key 15 must be inserted into the lock 16 and the lock must be unlocked. To insert the standard battery 18, place it via the contacts onto the bottom holder 19 on the eBike. Pivot it into the upper holder 17 so that it engages into the holder. To insert the rear rack battery 12, slide it forwards with the contacts facing ahead until it engages in holder 11 on the rear rack. Check if the battery is tightly seated. Always lock the battery with lock 16, as otherwise the lock can open and the battery can fall out of the holder. After locking, always remove the key 15 from the lock 16. This prevents the key from falling out and the battery from being removed from unauthorised persons when the eBike is parked. To remove the standard battery 18, switch it off and unlock the lock with the key 15. Pivot the battery out of the upper holder 17 and pull it by the carrying strap 20 out of the bottom holder 19. To remove the rear rack battery 12, switch it off and unlock the lock with the key 15. Pull the battery out of the holder 11.

Operation
Initial Operation
Use only original Bosch batteries approved for your eBike by the manufacturer. Using other batteries can lead to injuries and pose a fire hazard. When using other batteries, Bosch shall not assume any liability and warranty. Switching On and Off Before switching on the battery, check that the lock 16 is locked. Note: When switching on the battery, the pedals of the eBike may not be subject to load, as otherwise the output capacity of the drive will be limited. To switch on the battery, press the On/Off button 14. The LEDs of indicator 13 light up and at the same time indicate the charge condition. Note: When the battery capacity is below 5 %, none of the LEDs of charge-control indicator 13 will light up. Only the drive HMI will indicate if the battery is switched on. Switching on the battery is one of the requirements for starting up the eBike drive. Read and observe the operating instructions of the drive unit and the drive HMI. To switch off the battery, press the On/Off button 14 again. The LEDs of indicator 13 go out. This also switches off the eBike drive. When no power output of the drive is requested for approx. 10 minutes, (e.g., because the eBike is parked), the battery automatically switches off to save energy. The battery is protected against deep discharging, overcharging, overheating and short-circuiting through the Electronic Cell Protection (ECP). In case of hazardous situations, a protective circuit automatically switches off the battery.

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Bosch ebike Systems

English | 35 Storage Conditions Store the battery in a dry, well-ventilated location. Protect the battery against moisture and water. Under unfavourable weather conditions, it is recommended e.g. to remove the battery from the eBike and store it in an enclosed location until being used again. The battery can be stored at temperatures between 10 C and +60 C. For a long battery life, however, store the battery in a cool and frost-free location. Take care that the maximal storage temperature is not exceeded. As an example, do not leave the battery in a vehicle in summer and store it out of direct sunlight.

Notes for Optimum Handling of the Battery

A battery life of at least 500 full charging cycles is guaranteed. The battery life can be prolonged when being properly maintained and especially when being operated and stored at the right temperatures. Operating temperatures between +5 C and +35 C are recommended. With increasing age, however, the battery capacity will diminish, even when properly maintained. A significantly reduced operating period after charging indicates that the battery is worn out and must be replaced. In case the carrying strap 20 of the standard battery widens, please have it replaced by a bicycle dealer. Recharging the Battery prior to and during Storage When not using the battery for a longer period, charge it to approx. 60 % (3 to 4 LEDs lit on the charge-control indicator 13). Check the charge condition after 6 months. When only one LED of the charge-control indicator 13 lights up, recharge the battery again approx. 60 %. Note: When the battery is stored discharged (empty) for longer periods, it can become damaged despite the low self-discharging and the battery capacity may be strongly reduced. It is not recommended to have the battery connected permanently to the charger.

Maintenance and Service

Maintenance and Cleaning
Keep the battery clean. Clean it carefully with a soft, damp cloth. The battery may not be immersed in water or cleaned with a water jet. When the battery is no longer operative, please refer to an authorised bicycle dealer.

After-sales Service and Customer Assistance

In case of questions concerning the batteries, please refer to an authorised bicycle dealer. Note down the number on the key 15. In case of loss of the keys, please refer to an authorised bicycle dealer, and provide the key number. For the next service support bicycle dealer, please refer to service support search in the Service Section of the Internet page www.bosch-ebike.com.

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36 | English

Transport
The batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g. via air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is absolutely required. Use the batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations. In case of questions concerning transport of the batteries, please refer to an authorised bicycle dealer.

Disposal
The batteries, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of batteries into household waste! Only for EC countries: According to the European Guideline 2002/96/EC, electrical devices/tools that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner. Please return batteries that are no longer usable to an authorised bicycle dealer. Li-ion: Please observe the instructions in section Transport, page 36.

Subject to change without notice.

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English | 37

Charger
Safety Notes
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all safety warnings and instructions for future reference. The term Batterie used in these operating instructions refers both to standard batteries (batteries with holder on the bike frame) and to rear rack batteries (batteries with holder under the rear rack). Keep the charger away from rain or moisture. The penetration of water into a battery charger increases the risk of an electric shock. Only charge Bosch lithium-ion batteries approved for eBikes with the voltages listed in the technical data. Otherwise there is danger of fire and explosion. Keep the battery charger clean. Contamination can lead to danger of an electric shock. Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock. Do not operate the battery charger on easily inflammable surfaces (e.g., paper, textiles, etc.) or surroundings. The heating of the battery charger during the charging process can pose a fire hazard. Vapours can escape in case of damage and improper use of the battery. Provide for fresh air and seek medical attention in case of complaints. The vapours can irritate the respiratory system. Supervise children. This will ensure that children do not play with the charger. Children or persons that owing to their physical, sensory or mental limitations or to their lack of experience or knowledge, are not capable of securely operating the charger, may only use this charger under supervision or after having been instructed by a responsible person. Otherwise, there is danger of operating errors and injuries. Connect the battery charger to a mains supply that is properly connected to earth. Socket and extension cord must have an operative protective conductor. Please read and observe the safety warnings and instructions enclosed in the operating instructions of the battery and drive unit/drive HMI, as well as in the operating instructions of your eBike. A short version of important safety warnings in English, French and Spanish with the following content can be found on the bottom side of the charger (marked with number 26 in the representation on the graphics page): For safe operation see manual. Risk of electric shock. Dry location use only. Charge only eBat100-199 rechargeable batteries. Other batteries may burst causing personal damage. Do not replace the plug assembly as risk of fire or electric shock may result. Products sold in GB only: Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

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Product Description and Specifications

Technical Data
Battery Charger Article number Rated voltage Frequency Battery charging voltage Charging current Rapid-charging operation Silent-charging operation Allowable charging temperature range Charge duration (for 8 Ah battery capacity) approx. Rapid-charging operation Silent-charging operation Number of battery cells Weight according to EPTA-Procedure 01/2003 Protection class V Hz V= Charger 0 275 007 900 115/230 50/60 36

22 Ventilation openings 23 Charger socket 24 Mains voltage selector switch 25 Charger plug 26 Safety warnings, charger 27 Button for charge operation 28 Operation indicator 29 Charge connector 30 Socket for charge connector

Operation
Place the battery only on clean surfaces. In particular, avoid contaminating the charge socket and the contacts, e.g. by means of sand or ground.

A A C

4 1 0...+40

Initial Operation
Connecting the Charger (see figures EF) Set the voltage of your power source on the mains voltage selector switch 24 of the charger. You can select between 115 V and 230 V. Observe the mains voltage! The voltage of the power supply must correspond with the data given on the nameplate of the battery charger. Battery chargers marked with 230 V can also be operated with 220 V. Then, insert the charger plug 25 of the power cord into the charger socket 23 of the charger. Connect the mains cable to the mains supply. The operation indicator 28 on the charger lights up. Do not connect the charger to the mains supply until after the correct mains voltage has been set on the mains voltage selector switch 24. Otherwise, the charger can become damaged. Switch the battery off and remove it from the holder of the eBike. For this, read and observe the operating instructions of the battery. Insert the charge connector 29 of the battery charger into the socket 30 on the battery. The operation indicator 28 on the charger flashes.

h h

2.5 8 1080

kg

0.8 /I

The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.

Product Features (see page 67)

The numbering of the product features refers to the illustration of the battery charger on the graphics page. 12 Rear rack battery 13 Battery charge control indicator 18 Standard battery 21 Battery charger
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Bosch ebike Systems

English | 39 Charging Procedure The charging procedure begins as soon as the charger is connected with the battery and the mains supply. Note: The charging procedure is only possible when the temperature of the battery is within the allowable charge-temperature range. You can select between the two charging modes FAST (rapid-charging operation) and SLOW (silent-charging operation). In the SLOW mode, the charging takes place silently. Charge Operation Charging current Operation indicator 28 FAST 4A flashes SLOW 1A continuously lit off

Troubleshooting Causes and Corrective Measures

Cause Corrective Measure

Operation indicator 28 not lit, no charging possible Incorrect mains voltage selected at switch 24 Plug not inserted correctly Contacts of the battery contaminated Battery too warm or too cold Select correct mains voltage Check all plug connections Carefully clean the contacts of the battery Allow battery to adjust to the ambient temperature until the chargetemperature range is reached

Charger ventilation on

When starting the operation of the charger, rapid-charging operation is preset. To change the charging mode, press button 27. Use caution when touching the charger during the charging procedure. Wear protective gloves. Especially in FAST charging mode with high ambient temperatures, the charger can heat up considerably. Note: Pay attention that the charger is well ventilated during the charging procedure and that the ventilation openings 22 on both sides are not clogged or contaminated. During the charging procedure, the LEDs of charge-control indicator 13 on the battery light up. Each continuously lit LED is equivalent to a charge capacity of approx. 20 %. The flashing LED indicates the charging of the next 20 %. The battery is completely charged when all five LEDs of indicator 13 light up continuously. The charge procedure is automatically ended. Disconnect the charger from the mains supply and the battery from the charger. When disconnecting the battery from the charger, the battery is automatically switched off. The battery can now be inserted into the eBike.

Ventilation openClean ventilation openings 22 of the charg- ings 22 and set up er clogged or concharger well ventilated taminated Socket outlet, cable or charger defective Battery defective Check mains voltage, have charger checked through bicycle dealer Replace battery

Bosch ebike Systems

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40 | English

Maintenance and Service

Maintenance and Cleaning
Make sure that the ventilation openings 22 of the charger are not obstructed and clean during use. If required, clean the ventilation openings with a vacuum cleaner. If the charger should fail, please refer to an authorised bicycle dealer.

Disposal
Battery chargers, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of battery chargers into household waste! Only for EC countries: According to the European Guideline 2002/96/EG for Waste Electrical and Electronic Equipment and its implementation into national right, battery chargers that are no longer usable must be collected separately and disposed of in an environmental correct manner.
Subject to change without notice.

After-sales Service and Customer Assistance

In case of questions concerning the charger, please refer to an authorised bicycle dealer. For the next service support bicycle dealer, please refer to service support search in the Service Section of the Internet page www.bosch-ebike.com.

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Bosch ebike Systems