EMCP 3 Controller Overview

Electric Power

Genset Control System Strategy

Common look and feel throughout the product line: 20kW to 5MW Superior features Scalable purchase only what is needed Flexible & configurable to adapt to site specific requirements

One company. A multitude of solutions.

EMCP 3 Controls
EMCP 3.1 EMCP 3.2 EMCP 3.3

Basic Controller Textual Display Auto/Start/Stop Genset Metering Engine Monitoring Mult. Languages

+ Modbus + Power Metering + Protective Relaying + Real Time Clock Min. Required for: - UL 2200 - NFPA 99/110

+ Enhanced Engine Monitoring + Bearing / Stator Temp Monitoring + CDVR Integration

One company. A multitude of solutions.

Scalable Product Configuration

Olympian EMCP 3.1 EMCP 3.2 EMCP 3.3
Standard

Cat < 1MW

Standard

Cat > 1MW

Standard

Option

Option

N/A Option

NA

Option

One company. A multitude of solutions.

Distributed J1939 Network

Primary Datalink: CAN 1
Engine Controller (ADEM A3 / A4) Genset Controller (EMCP 3.1) Digital Voltage Regulator (CDVR) Standard Standard w/EMCP 3.3

Accessory Datalink (Optional): CAN 2

Annunciator Discrete Input/Output Module RTD Module Thermocouple Module w/EMCP 3.2 & 3.3 w/EMCP 3.2 & 3.3 w/EMCP 3.3 w/EMCP 3.3

One company. A multitude of solutions.

EMCP 3 Environmental Specifications

IP56 front, IP22 back Vibration tested to 4.3G sinusoidal and 15G shock Passed Electromagnetic Compatibility (EMC) Testing to USFCC & CE standards Monitoring Functionality & Controls Operational from -40C to 70C (-40F to 158F) Display Operational from -20C to 70C (-4F to 158F) Storable from -40C to 85C (-40F to 185F)

One company. A multitude of solutions.

Genset Controller Features

Display Lamp Test Alarm & Shutdown Indications with Acknowledge Key RUNAUTOSTOP Control w/ Status LEDs Navigation Keys Controller Type: 3.1, 3.2 or 3.3
One company. A multitude of solutions.

Genset Controller Features

Same Panel Mounting as EMCP II

Single 70-pin Connector on Back

One company. A multitude of solutions.

EMCP3 Networked Components

ANNUNCIATOR DESIGNED TO MEET NFPA 99 & 110 CUSTOM LABEL KIT (OPT) NO DISCRETE WIRING TO THE MODULE FLASH CONFIGURATION DIGITAL VOLTAGE REGULATION & VAR/PF CONTROL GEN PROTECTION FEATURES ADDED FLASH CONFIGURATION DIRECT SENSING UP TO 600V FOR USE ON ALL GENERATORS UP TO 13.8KV 20-pt. THERMOCOUPLE MODULE FOR GENERATOR TEMPERATURES 8-pt. RTD MODULE FOR MONITORING & ALARMING GENERATOR TEMPERATURES 12-IN / 8 RELAY-OUT DISCRETE I/O MODULE ENGINE MONITORING, PROTECTION, & CONTROL DEALER SERVICE TOOL ET CONFIGURATION TOOL FOR ALL PROGRAMMABLE DEVICES MONITORS PARAMETERS, EVENTS & DIAGNOSTICS FOR VOLTAGE REG, ADEM, EMCP 3 & EXPANSION MODULES EMCP 3 REMOTE MONITORING SOFTWARE SIMILAR MONITORING & OPERATOR CONTROL AS GENSET CONTROLLER EVENT LOG SERVICE MAINT ALARM DIRECT SENSING UP TO 600V FLASH CONFIGURATION

CATERPILLAR DIGITAL VOLTAGE REGULATOR

EXPANSION I/O MODULES

ENGINE CONTROLLER ADEM III / A4

GENSET CONTROLLER EMCP 3

ENGINE START/STOP CONTROL GEN AC MONITORING & PROTECTION SPEED/FREQ. ADJUST VOLTAGE ADJUST

One company. A multitude of solutions.

EMCP 3.1 Control System

One company. A multitude of solutions.

EMCP 3.1 Genset Controller I/O

(6) Discrete Inputs Emergency Stop Remote Start 4 programmable inputs (2) Resistive Sensor Inputs Oil Pressure (0-2k ) Coolant Temperature (0-2k ) (1) Magnetic Pickup Input Engine Speed (1) J1939 Communications Port For integration with Engine Controller Can Read/Reset all Events Reads Oil Pressure & Coolant Temp

(6) Relay Outputs

(Form A, 2A @ 30VDC)

Starter Motor Relay Fuel Control Relay 4 programmable relays

One company. A multitude of solutions.

EMCP 3.1 Control System

Digital (LCD) Indication
Generator AC Voltage 3 phase (L-L&L-N) +/- 2% Accuracy RPM / Battery Voltage Gen. AC Current per phase & avg Generator Frequency Engine Oil Pressure psi, kPa or bar Engine Coolant Temperature
One company. A multitude of solutions.

Controls Auto/Start/Stop Engine Cooldown timer Emergency Stop Engine Cycle Crank

Textual Display
33(h) x 132(w) pixel 24mm x 95mm graphical display Language Capability
Arabic Chinese Danish Dutch English Finnish French German Greek Hungarian Icelandic Italian Japanese Norwegian Portuguese Russian Spanish Swedish EU Languages

One company. A multitude of solutions.

Engine Controllers (for electronic engines)

A3 Engine Controller
3500B Engines

A3 Engine Controller
3500B Engines

A4 Engine Controller
C9 C15 C18 (ACERT) C27 C32 C175 Engines

Note: EMCP 3 is also compatible with mechanical engines (not shown)

One company. A multitude of solutions.

Dealer Service Tool: Electronic Technician (ET)

Flashing Configuring Troubleshooting Complete Monitoring Capability Data Events Diagnostics

One company. A multitude of solutions.

EMCP 3.2 Control System

One company. A multitude of solutions.

EMCP 3.2 Control & Monitoring

Same Control Features as EMCP 3.1 Improved Metering Accuracy +/- 1% Added Parameters Displayed: Generator Power (kW) (total & per phase) Generator kVAR (Total & per phase) Generator kVARhr (Total) Generator % of rated (Total) Generator kVA (Total & per phase) Generator kWhr (Total) Generator Power Factor (Ave. & per phase) Engine Successful Start Counter Protective Relaying Engine Crank Attempt Counter Service Maintenance Interval (hrs & real Generator Over / Under Voltage time) Generator Over / Under Real Time Clock Frequency Generator Overcurrent Timed or Inverse-Time
One company. A multitude of solutions.

EMCP 3.2 Genset Controller I/O

Added I/O over EMCP 3.1
+ 2 programmable relay outputs (Form C configurable for N.O. or N.C.) + 2 programmable discrete inputs + 1 programmable resistive sensor input + 1 programmable discrete output

Accessory J1939 data link MODBUS communications port for

connection to customer SCADA systems and HMI systems with Caterpillars Modbus monitoring software

One company. A multitude of solutions.

Annunciator
Networked device only, no wiring 16 Points, 32 LEDs (12) Amber and Red LEDs (4) Green and Red LEDs Standard Label for NFPA 99 & 110 compliance All 16 points are configurable to any event that can occur on the network Custom Label Kit available Local or Remote up to 800ft w/o a repeater Up to three (3) Annunciators per EMCP 3

One company. A multitude of solutions.

Discrete I/O Module

(12) Discrete Inputs 24Vdc (8) Relay Outputs Form C N.O. or N.C. configurable 2 Amps resistive up to 30Vdc, 277Vac For inductive loads: 0.5A @ 250Vac, 0.4 power factor 1.0A @ 250Vac, 0.8 power factor 1.8A @ 250Vac, 0.9 power factor Can remote mount up to 800 feet without a J1939 repeater Up to four (4) DIO Modules per EMCP 3 Controller

One company. A multitude of solutions.

EMCP 3.3 Control System

One company. A multitude of solutions.

EMCP 3.3 Added Features

Improved Display
64(h) x 240(w) pixel, 28mm x 100mm graphical display with adjustable backlight and contrast

System Integration with Optional Modules

System Integration Means: View & Reset Diagnostics Monitor Data Configure from EMCP 3.3
CDVR (Digital Voltage Regulator) RTD Module Monitors Generator Temperatures) Thermocouple Module Monitors Generator Temperatures)

One company. A multitude of solutions.

EMCP 3.3 Features

Added Control / Protection Features : Generator Voltage Adjust Reverse Power Enhanced Engine Monitoring : Fuel Temperature Fuel Pressure Fuel Consumption rate Total Fuel Used Engine Exhaust Temp Intake Manifold Temp Crankcase Pressure Engine Oil Temperature Additional I/O : + 1 Discrete Output

One company. A multitude of solutions.

Caterpillar Digital Voltage Regulator (CDVR)

Three operating modes Automatic Voltage Regulation (AVR) Mode Single or Three Phase Sensing With Adjustable Soft Start Control Three Voltage Compensation Modes: Reactive Droop Compensation Or, Cross-Current Compensation Or, Line Drop Compensation VAR Control Mode (VAR) PF Control Mode (PF) UL Recognized, CE Marked, CSA approved, and meets MIL STD 461C

One company. A multitude of solutions.

RTD & Thermocouple Module

Generator Bearing & Stator Temperature Monitoring
- Temp Monitoring at EMCP 3.3

- High Temperature Warning/Shutdown - Resolution/Accuracy: - Two byte parameters - Resolution of 0.03125 C / bit - Range of -273 C to 1735 C. - Accuracy = +/- 1C RTD MODULE: 8-Channels 100 platinum RTDs Configurable for 2, 3, and 4-wire RTDs THERMOCOUPLE MODULE: 20-Channels Configurable for Type J or K Thermocouples

One company. A multitude of solutions.

EMCP 3 Remote Monitoring Software (RMS)

Remote Monitoring & Control Software Single Genset No Charge Option Allows the user to: Monitor Log Graph Control For use on all Windows based operating systems

One company. A multitude of solutions.

Default Metering Screen

Analog gauge readouts Digital display

Run-Auto-Stop LED's indicate which operating mode that the EMCP3 is in

Stop/Run switch controls start/stop of the engine when the EMCP 3 is in the Auto mode.

One company. A multitude of solutions.

Benefits of EMCP3.3 over EMCP II+

Modbus communications Expanded options available
Generator winding and bearing temperature monitoring Up to 96 annunciated LED points Many spare configurable discrete inputs and relay outputs available Standard

Completely integrated system

Genset Control, Engine Control, Voltage Regulator, and Expansion I/O Modules on the SAME network ALL information and diagnostics on ONE display GSC ALL information and diagnostics through ONE port Modbus ALL servicing, troubleshooting, and configuration with ONE service tool ET

Scalable and configurable to meet site specific needs

One company. A multitude of solutions.

EMCP 3 Controls: Reference Chart

Feature EMCP 3 FEATURES EMCP 3.1 EMCP 3.2 EMCP 3.3
Display size (mm) pixels 24x95 [33 x132] 24x95 [33 x132] 28x100 [64x240] Display Languages X X X Generator Metering Accuracy (+/- X%) 2 1 1 RPM, Oil Press., Battery Volt, Coolant Temp, Eng Hours X X X Modbus RTU / Remote Monitoring Software X X Annunciator (NFPA 99-110) max 3 max 3 Discrete I/O Module max 4 max 4 Power Metering (kW, kVA, KVAR, etc.) X X Engine Crank Attempt Counter X X Engine Successful Start Counter X X Service Maintenance Interval (hrs & Real-time) X X Engine Oil Temperature (Degrees C or F) X X Real Time Clock X X Protective Relaying: O/U Volts & Freq; Overcurrent X X Protective Relaying: Reverse Power X Enhanced Engine Monitoring X Voltage Adjust (on Controller) X RTD Module max 1 Thermocouple Module max 2 Programmable Switch Inputs 4 6 6 Programmable Relay Outputs (2A continuous DC) 4 6 6 Programmable Discrete Outputs 0 1 2 Configurable Input (0-2 kOhm resistive sender) 1 1

One company. A multitude of solutions.