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Clean Combustion. Clear solutions.

this is John Zink


EvEry day, in nearly every developed nation on earth,
John Zink combustion and environmental systems are put to the test in the most demanding industrial applications. Our global customers are challenged to increase capacity safely and efficiently while meeting stringent environmental performance standards. John Zink serves customers worldwide; with dedicated manufacturing and sales offices, we readily adapt to our customers needs through efforts such as conducting local currency transactions and forming alliances with local entities. John Zink has shaped its capabilities and strengths so we can provide comprehensive technical and business solutions. Through our core strengths Value Creation, Expertise, Innovation and Operational Excellence, John Zink delivers a new era of technology vision enabling our customers to increase output and improve efficiency while preserving the environment.

Clean Combustion. Clear solutions.

Value creation
For John Zink, value creation starts with our ability
to provide a sustainable competitive advantage to our customers. Engineering products with longer life-cycles and increased capacities, reducing process downtime, lowering emissions these are just a few of the ways John Zink creates comprehensive solutions that help our customers work smarter, cleaner and more efficiently. John Zink forms alliances anywhere in the world that offer strengths in service and support to meet our customers expectations. Collaborations with customers, industry leaders and research organizations present us with opportunities to create value for our customers businesses and advance clean-air technologies to benefit our customers and the environment.

P Roc ESS BUR nERS fi R i nG i n A TYP i c AL fi RED hEATER

to

energize

when a customer has an urgent need for replacement parts, it's very rewarding to be able to assure them that john zink will be able to fulfill their needs even across numerous time zones and borders. Nadia Arruda
John Zink Company

mission:

our Customers businesses

expertise
For John Zink brand products, remarkable achievement
isnt a result of tools or technology. It is a strategic convergence of technical expertise and entrepreneurship that began with the invention of the industrys first low-emission burner and the first smokeless flare. The forces that launched an evolution in fired equipment characterize our present-day business philosophy. John Zink blends its heritage of ingenuity with modern business experience. As engineers, we embrace the kind of inspired thinking that begins with What if? and results in What next? As entrepreneurs, we leverage our financial strength and unmatched expertise to solve complex customer problems that affect the whole world. With more than 1,000 employees worldwide, John Zink represents a blend of expertise and diverse specializations. Together, we are an international cross-section of industry professionals, accomplished leaders, renowned educators and passionate problem solvers, all of whom are committed to improving the performance and efficiency of our customers operations.
jo h n z ink BUR n ER

to

solve

mission:

Complex Customer problems

At John Zink, I am constantly challenged to design practical solutions to complex customer problems. I work with talented engineers that have expertise in a broad range of specialties. Together, we develop optimal solutions that help our customers achieve their environmental and economic goals. Marianne Zimola
John Zink Company

Clean Combustion. Clear solutions.

innoVation
EvEry day, John Zink technologies are put to work by
industry giants that refine oil, produce plastics, distribute fuels, generate power, transport energy and manage waste. Because research, development and testing are vital components of our mission to advance the art and science of combustion, John Zink operates the largest, most comprehensive research and development test center of its kind. Here, the next generation of ultra lowemission combustion and environmental systems is engineered and tested at industrial scale to measure performance under a wide range of operating conditions. Pioneering the technologies of tomorrow is a welcome role at John Zink. Our history of invention and modernization is chronicled in the pages of The John Zink Combustion Handbook, which follows the evolution of fired equipment to the sophisticated, technologybased systems of today, and is considered the definitive desk reference on combustion.

to

optimize o p e r at i o n s

mission:

and enhanCe the environment

comPUTATionAL fLUiD DYnAmicS (cfD) SimULATion

Improving combustion performance requires technical exploration. John Zink has invested significantly in virtual as well as physical modeling that, along with our extensive combustion experience, allows our teams to explore ideas more freely. Jim Wilkins
John Zink Company

operational excellence
at John Zink, achieving excellence in our operations
begins with a fundamental corporate belief in continuous improvement through innovation. This belief comes to life in an internal architecture that manages and preserves knowledge, drives process improvements, and meets or exceeds safety and environmental standards. From our project managers and quality assurance specialists, to our training teams and engineers, the people of John Zink exemplify our commitment to deliver excellence in every phase of operation. John Zinks world-class management systems are recognized for meeting or exceeding industry standards in quality, safety and health, and the environment, and for setting new standards in knowledge-sharing through accredited education.
to

build

quality

STATE -of- Th E-ART mA nUfAc T U Ri nG

mission:

from the inside out

At John Zink we truly focus on quality, safety and the environment. This commitment is not superficial. It is built right into our culture and, although led from the top, is driven by every individual working here. Scott Taylor
John Zink Company

Clean Combustion. Clear solutions.

total plant solutions


John Zink dElivErs comprehensive solutions
that target real economic improvement within our customers processes. Our scientists, engineers and designers work together to address more than just the immediate need. They develop solutions that affect the entire facility from optimizing equipment to improving the bottom line. Total solutions are possible because of John Zinks commitment to its human capital, intellectual property, technical expertise, operational excellence and global focus. As we look to the future, John Zink is positioned to anticipate global industrys economic and environmental challenges. We will continue to satisfy our customers needs with the expertise and resources to deliver responsive, innovative solutions.

to

achieve

For all the industries that we serve, our project teams are just as focused on the economic impact to the customer as they are on the technology. We sincerely believe that it is our customers success that makes John Zink prosper. Rick Iwamoto
John Zink Company

mission:

t o ta l p l a n t s u C C e s s

ToTal

PlanT

SoluTionS

Turkey
John Zinks state-of-the-art environmental solutions play a vital role in a multi-national crude oil pipeline project in Turkey, where our vapor control technology will safely collect and manage hydrocarbon vapors generated during the supertanker loading process. John Zinks vapor control system will help the plant achieve its goals of reduced emissions and environmental excellence, and is one of the largest systems of its kind in the world.

Brazil
John Zinks ability to provide single-source plant solutions in combustion and environmental systems brings outstanding value to industry leaders. When one of Latin Americas largest energy companies needed to reduce emissions from incinerators in six refineries, John Zink developed a multi-tiered solution that included operations surveys, the latest incinerator technology with a 99.9 percent destruction rate, local field expertise, on-site training and education, and a responsiveness that established a technology alliance between the two companies.

Nigeria
When an energy company planned to install a reliable, smokeless flare system at one of its production plants, it selected John Zinks advanced flare technology. The production plant had experienced numerous flare tip repairs and smoking. John Zink recommended the installation of two large low-pressure, air-assisted flares to serve as primary and duplicate backup systems. The solution exceeded the clients expectations of improved operations.

Texas
The United States of America Designing a technology to meet tough environmental challenges takes time, teamwork and tenacity. When a large petrochemical company needed to dramatically lower emissions in two of its Texas ethylene plants, John Zink combined its engineering expertise with CFD modeling and in-house testing to develop a combustion solution that has achieved emissions levels as low as 25 ppm on average. John Zinks lean premix burner, with a combination of U.S. and foreign patented COOLmix and remote fuel-staging technologies, has reduced heater emissions by 80 percent in both ethylene plants, and eliminated the need for expensive post-combustion treatment.

Peoples Republic of China


John Zink is world renowned for taking on challenges unique in scope and scale with practical innovation that returns long-term value. This philosophy is exemplified in China, where John Zink combined combustion expertise, flare innovation and local resources to introduce next-generation flare technology inside the worlds most highly optimized petrochemical facility. With a capacity of more than 2,600 metric tons per hour, John Zinks fence-enclosed ground flare is the first of its kind in China, and one of the largest flare systems of its kind in the world.

Delaware
The United States of America When a refinery needed to reduce emissions on one of its power boilers to achieve regulatory compliance, John Zink developed a customized NOx-reduction solution for installation on the refinerys 500,000 pound per hour Turbo boiler. John Zinks U.S. and foreign patented COOLfuel burner technology met the required emissions limits, allowing the refinery to pass compliance testing, and eliminating the need for expensive post-combustion treatment.

Republic of Kazakhstan
Global grassroots projects require a team of experts who share a commitment to solving the toughest challenges on the largest scale. During the planning stages to construct a sour gas plant in the Republic of Kazakhstan, John Zinks advanced flaring technology was selected. John Zinks demountable flare system is designed to flare 2,000 metric tons per hour of sour gas and will stand as one of the largest flares ever built.

Kingdom of Saudi Arabia


John Zink demonstrated exceptional value at an ethylene plant in Saudi Arabia. The client struggled with short run lengths in its furnaces that seriously decreased productivity. As a solution, John Zink offered new radiant wall burners specifically designed to improve heat flux distribution. The result dramatic improvements increasing the heaters run lengths from seven days to more than 45 days.

Greece
Stricter environmental regulations and changing attitudes about ecological responsibility have led industries around the world to employ John Zinks flare gas recovery systems in their operations. For a refinery in Athens, John Zinks flare gas recovery system captures an estimated one ton per hour of vapor, which is then recycled as fuel and used to power the refinery heaters and other processes. Outside energy sources are no longer required for plant operations, thus reducing energy costs for operations. The elimination of hydrocarbon flaring provides a secondary benefit of environmental preservation.

California
The United States of America Customer collaborations to improve low-emission technologies pave an exciting new path for John Zink. When one of our customers launched a sweeping environmental initiative to lower NOx from its California refinery, John Zink teamed with the plants own problem-solvers to install, retrofit and adapt John Zinks ultra low-NOx burners with U.S. and foreign patented COOLmix and COOLfuel technologies, into the refinerys crude heaters, power boilers and hydrogen reformers. Applying John Zinks low-NOx technologies throughout the refinery proved to be an exceptional solution, achieving dramatically low emissions and eliminating the need for expensive post-combustion treatment.

Quality management
n John Zink tulsa and luxembourg operations meet
the requirements of the internationally recognized iSO 9001:2000 Quality management System.

Safety & health management


n OhSaS 18001 certification of John Zink's tulsa
and luxembourg facilities underscores our commitment to providing a culture of safety that focuses on identifying and eliminating workplace hazards while maintaining health and safety compliance.

n John Zink's tulsa facility is a recipient of


the Voluntary Protection Program (VPP) Star Certification, which recognizes selective companies that show a commitment to improved safety and health performance beyond the requirements of the OSha standards, and who have demonstrated safety performance considered best in class.

enVirOnmental management
n John Zink's tulsa and luxembourg operations
meet the requirements of the internationally recognized iSO 14001 environmental management System.

n the u.S. environmental Protection agency


has selected John Zink's tulsa facility as a member of the agencys national environmental Performance track program, which recognizes top environmental performers that voluntarily go beyond compliance.

KnOwledge & eduCatiOn management


n John Zink preserves its legacy expertise
and experience through knowledge-sharing practices.

n the iaCet-accredited John Zink institute


at John Zink Company, llC offers year-round courses in combustion education to enhance operations knowledge.

Visit www.johnzink.com for more information about John Zink products and technologies,

and discover how John Zinks clean combustion, clear solutions can work for your business.

Clean Combustion. Clear solutions.

w w w . j o h n z i n k . c o m i n f o @ j o h n z i n k . c o m

u.s.a. canada
John Zink World headquarters john zink company, LLc 11920 East Apache Tulsa, oklahoma 74116 UniTED STATES of AmERicA

europe middle east africa


John Zink europe headquarters john zink int. Luxembourg S. r.l. zone industrielle Riedgen L-3401 Dudelange LUXEmBoURG

a s i a - pa c i f i c
John Zink asia-pacific headquarters john zink Asia-Pacific, a division of koch Asia-Pacific, inc. 4th floor, Takanawa muse Bldg. 3-14-13, higashi-Gotanda Shinagawa-ku, Tokyo 141-0022 jAPAn n Tel: +81-3-4332-5550 fax: +81-3-5423-1627 other: SinGAPoRE AUSTRALiA PEoPLE'S REPUBLic of chinA

l at i n america
John Zink america latina headquarters koch Tecnologia Qumica Ltda. Rua Tanabi nr. 276 gua Branca cEP, 05002 - 010 - So Paulo-SP BRAziL n Tel: +55-11-3865-3571 fax: +55-11-3871-0405 other: ARGEnTinA mEXico

n Tel: +1-918-234-1800 +1-800-421-9242 fax: +1-918-234-2700

n Tel: +352-518991 fax: +352-518611 other: UniTED kinGDom fRAncE iTALY SPAin ThE nEThERLAnDS GERmAnY inDiA

2008 by john zink company, LLc 08-3317

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