Product Bulletin

51.3:V150S November 2004

Slurry Vee-Ball Valve

Design V150S Slurry Vee-Ball Control Valve

The Design V150S Slurry Vee-Ballr valve shown in figure 1 mates with Class 150 raised face flanges. Rugged construction, highly wear-resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the most abrasive of slurries. A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or controllers to be used. The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater operational safety and service life when compared with other valve types.
W8512-1/IL

Figure 1. Design V150S Slurry Vee-Ball Control Valve

Features
D Fully protective trimThe valve body, shaft, and bearings are fully protected by hard wear-resistant trim materials. D Pipeline and flange protectionThe throttled flow stream is guided through a specially shaped flow ring to minimize turbulence and impingement on the pipe wall. The valve can be matched to the bore size of the inlet and outlet piping in order to prevent turbulence being generated by the step resulting in scouring erosion of the flange faces, unexpected leakage, and expensive rework. In addition, both the inlet and outlet valve flange faces are protected by a portion of the hard trim. D Longer Service LifeThe Vee-Ball design, when used in reverse flow mode, keeps the high velocity down stream of the vena contracta within the flow ring bore at the outlet of the valve. Compared with other styles of valves, the exit flow is essentially parallel with the flow ring wall and a minimum of flow impingement occurs. Combined with a choice of hard wear-resistant materials, a significantly longer life is obtained. Easily replaceable trim parts allow the valve to be overhauled at predetermined intervals and the valve body used again during repeated operational cycles.

D Ease of installationFull flanging on the valve body allows the valve body to be easily aligned centrally with the pipe flanges, an essential requirement in avoiding erosion across the flange faces.

D Excellent Flow ControlPrecise contouring of the V-notch ball provides a modified equal percentage flow characteristic. When combined with a valve actuator/controller system having minimal lost motion, improved process control can be obtained.

D Quick and Easy MaintenanceAll trim parts are retained without the use of press fits or screw threads exposed to the process fluid. D Structural IntegrityThe valve body, complete with flanges, is made from a one-piece casting. No welding is employed. No O-ring seals are used. Use of a flanged valve body does not require the use of extra long studs. The shaft seal is made from well-proven PTFE chevron ring packing with the means for external adjustment.

www.Fisher.com

D103154X012

Slurry Vee-Ball Valve

Table 1. Standard Construction Materials

Product Bulletin

51.3:V150S November 2004

MATERIAL TEMPERATURE CAPABILITY Part Valve Body Body Liner V Notch Ball V-Notch Flow Ring Flow Ring Retainer Bearing Shroud Bearing Drive Shaft Follower Shaft Shaft Pins Gaskets Packing Set Packing Box Ring and Follower Studs Nuts Retainer Screws and Clips Spring Plug Material Minimum Carbon Steel ASTM A216 WCC High Chrome Iron ASTM A532 Class III Type A High Chrome Iron ASTM A532 Class III Type A PSZ Ceramic (optional) High Chrome Iron ASTM A532 Class III Type A HCI with Ceramic Insert (optional) Carbon Steel ASTM A105 High Chrome Iron ASTM A532 Class III Type A 440C 58Rc S17400 (17-4PH) Cond. H1025 S17400 Cond. H1025 420 SST Graphite SST Laminate PTFE V-ring Graphite S31600 (316 SST) B8M Class 2 S31600 S31600 304 SST 316 SST 29 29 29 29 29 29 29 29 29 29 29 29 198 46 198 198 45 45 45 29 45 _C Maximum 427 427 427 427 427 230 427 427 427 427 427 427 538 230 538 538 538 538 538 427 538 Minimum 20 20 20 20 20 20 20 20 20 20 20 20 325 50 325 325 50 50 50 20 50 _F Maximum 800 800 800 800 800 450 800 800 800 800 800 800 1000 450 1000 1000 1000 1000 1000 800 1000

Table 2. Trim Levels

Trim Level 1 (standard) 2 3 Ball HCI (High Chrome Iron) HCI Ceramic Ball Flow Ring HCI HCI with ceramic insert HCI with ceramic insert Valve Body Liner HCI HCI HCI Bearing Shrouds HCI HCI HCI

Options
D A PSZ (partially stabilized zirconia) ceramic flow ring insert is available with HCI (high chrome iron) or PSZ ceramic ball for particularly aggressive slurry services with extended lifetime requirements. The ceramic insert offers substantial increase in flow ring lifetimes. D Trim materials are available to meet the requirements of corrosive/erosive slurries. See table 2. D The Flow Over the Top (patent pending) V-Notch Ball offers an alternative to the standard V-Notch Ball in scaling applications.

D The drive shaft is available with either a double D or splined actuator connection to accommodate a choice of actuation between a spring-opposed diaphragm or a rack and pinion.

Note

Fisher does not assume responsibility for the selection, use, or maintenance of any product. Responsibility for proper selection, use, and maintenance of any Fisher product remains solely with the purchaser and end-user.

Product Bulletin
51.3:V150S November 2004

Slurry Vee-Ball Valve

Specifications
Valve Sizes
J 3-, J 4-, J 6-, J 8-, J 10-, and J 12-inch

Flow Characteristic Approximately equal percentage Dimensions See figures 3 and 4 Flow Direction Reverse flow recommended (into concave face of ball, out through the flow ring) Flow Coefficients See section labled Coefficients in this bulletin Maximum Ball Rotation 90 degrees Valve Installation Shaft axis to be horizontal Actuator Mounting Right-hand or left-hand, as viewed from upstream end of valve Valve/Actuator Action With diaphragm or piston rotary actuator and splined shaft, the valve is field-reversible between PDTC or PDTO: J push-down-to-close (extending actuator rod closes valve) and J push-down-to-open (extending actuator rod opens valve) Actuator Size Selection Contact your Fisher sales office for information Approximate Weight 3-inch: 15 kg (33 lb) 4-inch: 28 kg (62 lb) 6-inch: 45 kg (99 lb) 8-inch: 82 kg (180 lb) 10-inch: 120 kg (265 lb) 12-inch: 178 kg (390 lb)

End Connection V150S: Class 150 Raised-face flange Face to Face Dimension See figure 3 Maximum Inlet Pressure Consistent with pressure-temperature ratings per ASME B16.34 but do not exceed the material temperature capabilities shown below or the pressure drop limitations Maximum Shut Off Pressure See tables 3 and 4 Shutoff Classification Class I per ANSI/FCI 70-2 and IEC 60534-4 (Class II and better not available). A defined initial maximum leak rate can be provided subject to review of service conditions. Construction Materials Standard Construction: See table 1 Temperature Capability For Trim 1: 427_C (801_F) maximum For Trims 2 and 3: 230_C (446_F) maximum For materials: See table 1

Slurry Vee-Ball Valve

Table 3. Maximum Allowable Shutoff Pressure Drops (Body Ratings) based on Carbon Steel Material.
Consult the tables for both trim and body limits.
TEMPERATURE RANGE _C 46 to 29 -29 to 38 93 149 204 232 260 316 343 371 399 427 _F 50 to 20 20 to 100 200 300 400 450 500 550 600 650 700 750 800 ANSI PRESSURE CLASS WCC Class 150 Bar --20.0 17.9 15.9 13.8 12.8 11.7 10.7 9.65 8.62 6.55 5.52 Psi --290 260 230 200 185 170 155 140 125 110 95 80

Product Bulletin

51.3:V150S November 2004

Table 4. Maximum Allowable Shutoff Pressure Drops based on Standard Trim. Note: Do not exceed the ANSI pressure/temperature rating of the valve or mating flanges
TEMPERATURE RANGE _C 29 to 427 _F 20 to 800
1. Refer to table 3.

VALVE SIZE, INCHES 3 47.0 680 4 27.5 400 6 Bar 28.3 Psi 410 400 220 200 27.5 15.2 13.8 8 10 12

FLOW RING

FOLLOWER SHAFT

V-NOTCH BALL FLOW RING RETAINER GASKET

PLUG DRIVE SHAFT

SHAFT PIN

PACKING FOLLOWER PACKING SET BEARING BEARING SHROUD

W8509 / IL

VALVE BODY

VALVE BODY LINER

Figure 2. 6-Inch Design V150S Valve

Product Bulletin
51.3:V150S November 2004

Slurry Vee-Ball Valve

DESIGN V150S DIMENSIONS(1) A 165 194 230 304 385 455 6.49 7.62 9.06 11.96 15.16 17.91 B 80.0 102 111 184 235 291 3.15 4.02 4.38 7.25 9.26 11.47 D 235 214 214 208 208 208 9.26 8.44 8.44 8.19 8.18 8.18 G 140 152 175 220 250 300 5.51 5.98 6.89 8.66 9.84 11.81 K 130 140 164 231 261 304 5.12 5.53 6.45 9.11 10.26 11.97 M(2) mm 104 117 124 195 235 270 Inch 4.11 4.61 4.90 7.68 9.25 10.63 3.86 3.86 4.40 4.90 5.19 5.19 0.75 0.75 1.00 1.25 1.25 1.50 6.00 6.00 6.00 9.25 9.25 9.25 1.25 1.25 1.25 1.81 1.81 1.81 0.56 0.56 0.56 0.69 0.69 0.69 98.0 98.0 112 124 132 132 19.1 19.1 25.4 31.8 31.8 38.1 152 152 152 235 235 235 31.8 31.8 31.8 46.0 46.0 46.0 14.2 14.2 14.2 17.5 17.5 17.5 N(2) S Diameter T U W

Table 5. Design V150S Dimensions

VALVE SIZE DN 80 100 150 200 250 300 Inch 3 4 6 8 10 12

1. Stud length associated with clearance dimension M is longer than standard length specified in ANSI B16.5. 2. Clearance necessary to remove flange bolts.

U S DIAMETER

W N
E0875 / IL

B A

SIZE 3 THROUGH 12

Figure 3. V150S Dimensions (see table 5)

Table 6. Design V150S Dimensions for Double D Shaft Drive
VALVE SIZE DN 80 100 150 200 250 300 Inch 3 4 6 8 10 12 3.25 3.25 3.25 3.25 3.5 3.5 0.75 0.75 1 1.25 1.25 1.5 1.0 1.0 1.0 1.0 1.0 1.5 83 83 83 83 89 89 19.0 19.0 25.4 31.8 31.8 38.1 25.4 25.4 25.4 25.4 25.4 38.1 E S(1) FLAT LENGTH FLAT SIZE mm 14.2 14.2 17.5 20.6 20.6 25.4 Inch 0.56 0.56 0.69 0.81 0.81 1.0 3.75 3.75 3.75 5.25 5.25 5.25 1.0 1.0 1.0 1.5 1.5 1.5 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11
38B2695-A

T 95 95 95 133 133 133

U 25 25 25 38 38 38

see below

FLAT LENGTH

FLAT SIZE

S T

W U

1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators.

Figure 4. V150S Dimensions for Double D Shaft Drive (see table 6)

Slurry Vee-Ball Valve

Coefficients
Table 7. Design V150S Slurry Vee-Ball Coefficients

Product Bulletin

51.3:V150S November 2004

Reverse Flow
Coefficients Cv Kv FL Cv Kv FL Cv Kv FL Cv Kv FL Cv Kv FL Cv Kv FL 12 10 8 6 4 3 Valve Size, Inches Valve Rotation, Degrees 10 10 9 0.96 15 13 0.98 30 26 0.70 50 43 0.77 75 65 0.84 100 87 0.71 20 20 17 0.91 30 26 0.93 60 52 0.80 75 65 0.83 150 130 0.86 225 195 0.81 30 30 26 0.79 55 48 0.84 110 111 0.84 125 108 0.87 250 216 0.90 425 368 0.80 40 50 43 0.73 85 74 0.72 180 156 0.80 225 195 0.80 475 411 0.79 700 606 0.73 50 70 61 0.70 130 112 0.67 275 238 0.71 350 303 0.73 725 627 0.74 1050 908 0.69 60 90 78 0.64 180 156 0.65 380 329 0.67 510 441 0.66 1000 865 0.64 1450 1254 0.62 70

Modified Equal Percentage Characteristic

80 140 121 0.54 310 268 0.62 600 519 0.59 900 779 0.58 1750 1514 0.57 2350 2033 0.55 90 170 147 0.53 380 329 0.61 705 610 0.49 1150 995 0.58 2200 1903 0.49 2850 2465 0.50

115 99 0.57 240 208 0.62 500 433 0.63 700 606 0.61 1350 1168 0.58 1900 1644 0.59

Vee-Ball and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. This product may be covered under pending patents. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Fisher product remains solely with the purchaser and end-user.

Emerson Process Management Fisher Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher.com
6 EFisher Controls International LLC 2003, 2004; All Rights Reserved
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