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Motor Shop Services Sportster 4-Speed Mainshaft and

Countershaft Gear Cluster Assemblies. Each shaft is assembled with correct thickness thrustwashers and snap ring for
proper gear clearance. Also included is shaft end play washer
assortment for proper end play shimming during installation.
Mainshaft Assemblies
VT No.
Year
17-1250
1956-69 XLCH
17-1251
1967-70 XLH Only
17-1252
1971-E84
17-1253
L1984-86
17-1254
1987-90

17-1252

4-Speed Transmission Installation Tips


VT No. 17-0028, 17-0027, 17-0032, 17-0030, 17-0033, 17-0034, 17-0031, 17-0029
All XL Transmission assemblies are bench tested for positive gear engagement and disengagement b ut it is always best for a
final check after unpacking transmission before being installed.
All V-Twin Transmissions are assembled with late style shifter cam plate that uses w elded in pin for neutral switch indicator. On
some early (Pre 1974) case this pin ma y have to be shor tened or removed to allow cam plate to move freely. Failure to check
this will cause transmission to not completely shift through all gears . This should be checked first prior to assembly.

Gear Engagement Check

Rotate pawl carrier (EE) until pawl carrier contacts lifter ar m (Y+X). Hold the shifter cam (D) with opposite hand to pre vent cam
follower (I) from completing gearshifts. If hand pressure is released from shifter cam the gears will be dr awn into complete
engagement and all inspection procedures will be perf ormed incorrectly.
Shift transmission into first gear then chec k gear to dog Pocket Engagement. Correct engagement should be 25%.
Shift transmission into all other gears chec king Pocket Engagement, which must be at least 50%.
Filing of lifter ar ms (Y+X) will produce changes in P ocket Engagement.

Establishing Mainshaft and Countershaft Endplay

Use the thinnest low gear washer and mainshaft washer. On 1954-early 84 models the mainshaft thr ustwasher must be installed
with Tang Down. For 1954-early 1984 models the mainshaft needle bear ing will have to be installed. Temporarily install access
cover to crankcase with all transmission parts. Carefully align Cover Dowel Pins and with a r awhide mallet tap into position and
install four cap screws.
When installing transmission into case check shift fork shaft for correct alignment to case. Do not force transmission into case if
shift fork shaft will not go in to case . If shift fork shaft is forced into case damage or bending to shaft will happen causing shifter
roller finger to bind against shifter cam plate or shifter f ork binging on shaft or with pa wl carrier assembly.
On 1954-E84 Models Inspect case race and rollers, if badly pitted scored or w orn they should be replaced. Correct fit of main
bearing is .0006in-.0014in. If clearance is beyond specified limit a new race and bearings must be installed, and line lapped f or
proper fit. Note: Fitment of door to case ma y sometimes requires reaming of holes in access door or remo val of alignment pins
from case. If removal of dowel pins is necessar y tapping dowel pin holes and use of additional bolts is suggested.
Note also that even during factory assembly process several access doors were tried before final assembly.
Using a Dial Indicator measure mainshaft endpla y from sprocket side of shaft, press against clutch gear so that bear ing seats
against lock ring in access cover. Move shaft back and forth and measure endplay while holding clutch gear in. If endplay is not
with specification (see char t) install thrust washer of suitable size.
With access cover still in place bend a discarded spok e or other suitable wire and wedge into hole on end of countershaft. Push
and pull countershaft and measure endpla y with dial indicator. If endplay is not within specification (see char t) install countershaft
washer of suitable size.
After countershaft endplay has been established install oiler plug in access co ver with oil hole up.
Note: On 1959-early 84 models the clutch m ust be temporarily installed and the 1984-85 models the Stator spacing r ing and the
Stator must be installed on access door bef ore above Endplay clearances can be established.
When Mainshaft and Countershaft end pla y established install new shifter shaft into the cr ankcase so that the shifter le ver arm is
centered. Using a grease pencil mark the shaft at the 12 ocloc k position by marking the shaft you can tell if the shifter le ver arm
position changes when installing the tr ansmission. Correct shaft to shifter pawl yoke engagement is impor tant for proper gear
shifting. Install transmission and rotate countershaft slowly to check that the gear shift ar m is engaged with shifter pa wl. To do so
rotate shift lever, a noticeable resistance to movement indicates proper engagement.

804

4-Speed
Transmission

17-0031

17-0028

1984-90 Units
include Billet door
by Sifton

Complete XLH-XLCH 4 Speed Transmission Gear


Assembly Unit includes gears, main and counter shaft,
shift forks & shafts assembled to trap door. Order right
side case races, rollers, shims, & bearings separately.
Shift selector shaft included.
VT No. Years
17-0028 1956-66 XLH-XLCH, 1967-69 XLCH
17-0027 1967-70 XLH, 1970 XLCH
17-0032 1971-72 XLH-XLCH
17-0030 1973-74
17-0033 1975-76
17-0034 1977-84
17-0031 L1984-85
17-0039 1986
17-0029 1987-90
Note: Main & countershaft end play and trap door alignment w/case must be established and adjusted before
final assembly.

XL

17-0034

Countershaft
Mainshaft

Transmission End Play Specifications


1956-78
1979-E84
L1984-85
0.004-0.009
0.007-0.015
0.004-0.015
0.003-0.009
0.003
0.003

805

5-Speed Trans Gear


1991-up 5-Speed Gear
Sets are available as kits
which include: 1st gears,
2.68, counter and main, 2
pieces; 2nd gears, counter
and main, 2 pieces; 3rd
gears, counter and main,
2 pieces; 4th gears,
counter and main, 2
pieces; 5th gears, counter and main, 2 pieces , countershaft,1
piece; and mainshaft, 1 piece.
VT No. 17-6015
Medium Close Ratio 1st and 2nd for drags
17-9816
and modified street bikes needing closer ratio
shifts through 1st and 2nd gear, ratio S gear
sets will be a distinct adv antage. Set of 2 gears.
VT No.
Ratio/Fits
17-9816
2.368 1st gear set
17-9724
1.876 2nd gear set

17-0956

17-9717
VT No.
17-9717
17-9727
17-9737
17-9747
17-9110

Super Close Ratio 1st, 2nd,


3rd, 4thY gear sets will put
more usable torque where it
belongs-at high RPMs. 2
gears per set.
Ratio
2.026 1st
1.670
1.364 3rd
1.158 4th

Gear
2nd

17-9103

17-9101

17-9104

17-9105

17-9144
17-9153

1991-up 5-Speed Trans Doors Stock.


VT No. OEM
Item
Type
17-9149 25238-90 Door w/Alt. Stock
17-9159 25238-90 Door
Trock
17-9600 25238-90 Door
Andrew
17-0956 25238-94 Door
Stock
37-8935 16573-83 Insert
Stock
1991-up 5-Speed Transmission Hardware. VT No.
OEM
VT No.
OEM
Item
17-0560* 33344-94
12-1159
11019
Retaining Ring
17-0586 35020-89
12-0905
11031
Retaining Ring
12-0968
33653-90 Retaining Ring
17-0587 35022-89A
13-9225
34481-91A Spring
17-9105 35034-89
13-9232
34491-91 Spring
37-0453
3675
Screw, 5 pk
12-9997 35051-89
17-9853
6003
Thrustwasher
17-0588 35063-89
12-0366
8876A
Bearing, 4 pc
17-9153 35663-89
12-0339
8977
Bearing, closed end
12-0361
8996A
Ball Bearing
17-9183 35640-89
12-0928
11067
Retaining Ring
17-9182 35641-89
12-0952
11161
Retaining Ring
17-9851** 33334-85
14-0534
11165
Quad Seal
14-0918
12030
Oil Seal
14-0962* 12067A
Oil Seal
*Note: Use on 1991-up with rear belt.
**Note: Use on 1991-up with rear chain. Requires 14-0616 seal.

Speed
5
5

806

Main Drive
17-9105
17-9105

Drive
Belt
Chain

Item
Spacer, Belt
Retainer,
Countershaft
Spacer
Gear Assy, 5th
Mainshaft
Needle Bearing
Spacer
Gear, 5th
Countershaft
Mainshaft
Countershaft
Spacer

Seal
Spacer
14-0962 17-0560
14-0616 17-9851

17-9180

17-9170
5-Speed Parts by Andrews.
VT No. OEM
Item
17-9110 Set
2.61 close ratio
2 piece
1st gear set
17-9101 35771-89 2nd main
17-9103 35772-89 3rd main
17-9104 35773-89 4th gear
17-9144 35775-89 4th gear
17-9105 35034-89 Main drive gear
17-9153 35633-89 Counter drive gear
17-9180 35640-89 Mainshaft
17-9170 35641-89 Countershaft

Type
3rd counter
2nd counter
Main
Counter

Drain Plug

Transmission Drain Plugs.


A. Chrome dome head plug with an o versize thread and one
tap for rethreading the stripped out drain hole. Fits 1965-up
O.H.V. Big Twin and 1967-up Spor tster.
VT No.
Type
7502-2
Plug and Tap
7503-1
Plug Only
B. Stock style of drain plug and brass gasket used on Spor tster
transmission and motor case also oil tank with 1/2-13 thread.
VT No.
Finish
8494-1
Chrome
8495-1
Cadmium
15-0194 Brass Gasket
15-1158 Brass Gasket James

4-Speed
XLH-XLCH Gears

A
17-0168

17-1122

17-1141

17-1119
17-1140

F
D

17-9760

17-1142
17-5621

1st and Countershaft Drive Gear.


VT No. Andrews # OEM
Teeth Shaft
17-1122

A 35277-52A 27 Main
17-1053

Sifton
27 Main
17-0168*

B 35760-54
17 Counter
17-1119 17-1060 C 35760-73
17 Counter
17-9825

D 35760-84A 17 Counter
17-1118 17-8580 E 35695-58
27 Counter
17-5621 17-5620 F 35695-87
26 Counter
17-1143

E Sifton
27 Counter
*Note: Includes speedo drive gear.
A

E
Fits
1954-90
1954-90
1954-72
1973-83
1984-90
1958-86
1987-90
1958-86

17-1123
2nd Gears
VT No. Andrews
17-1126 17-8241
17-1121 17-8242
17-1123 Sifton
3rd Gears
VT No. Andrews
17-1130 17-8243
17-1120 17-8244

OEM
# Teeth Shaft
Fits
35750-58A C 20 Counter 1958-90
35296-56A B
23 Main
1956-90
35296-56A
23 Main
1956-90

OEM
# Teeth Shaft
Fits
35709-54B D 23 Counter 1954-90
35305-56A A
20 Main
1956-90
Andrews C Ratio Gear Sets provide true
close ratio shifting for XL gear boxes.
VT No.
Fits
17-8720
1971-78 All XL
17-8721
1979-Early 84 All XL
17-4850*
L1984-90 All XL
17-5622*
L1984-90 All XL (Sifton)
17-5622
*Note: From 1987-90 all XL models have C
Ratio Main Drive Gears as stock parts. Also fits late 1984 alter nator
1000cc models.
Gear
Stock Ratio
C Ratio
1st
2.52
2.29
2nd
1.83
1.66
3rd
1.38
1.26
4th
1.00
1.00
Andrews Wide Ratio 1st Gear Sets
changes 1st from 2.52 ratio to 2.68 for
more low end torque with 21T or 22T
trans sprocket. Fits 1973-85. Can also be
used on 1986-90 models if ear ly type countershaft is used.
VT No. 17-9856

17-9826

F 17-9146

17-4850 Set

Clutch Gears for Sportster, 17 tooth, includes bushing and


Torrington needle bearing.
Andrews VT No. # OEM
Fits

17-1140 A 37449-56 1956-66 XLH-XLCH

1967-69 XLCH

17-1141 B 37448-67 1967-70 XLH, 1970 XLCH


17-8710 17-1142 C 37448-71 1971-E79 XLs
17-8711 17-9760 D 37448-79 L1979-E84 XLs

17-9826 E 37448-84A L1984-86


17-4850 17-9146 F 37448-87 1987-90, 18T
17-6011

4-Speed Gear Sets For Sportster are available as kits which


include: 1st gears, counter and main, 2 pieces; 2nd gears,
counter and main, 2 pieces; 3rd gears, counter and main, 2
pieces; 4th gears, counter and main, 2 pieces: the countershaft, and mainshaft, must be ordered separately.
1973-78
1979-84
Evo 4 Speed
Brand
W 1st, Stock 4th
17-6011
17-7654

Andrews
W 1st, C, 4th
17-6012
17-7655
17-7656
Andrews
Stock 1st, Stock 4th
17-6013
17-7657

Andrews

17-0761

VT
Stock 1st, C 4th
17-6014
17-7658
17-7659*
Andrews
*Note: Requires use of early countershaft 35613-58, VT No.
17-0328, 17-1151 or 17-8248
Genuine Torrington Needle Bearings feature
full compliment roller design.
VT No. OEM
Type/Use
12-0326 35690-54 Closed Trans
12-0327
12-0327 35961-52 Open, Trans

807

XL

17-1118

17-9825

4-Speed
Main Shaft
Hardware
Main Shaft Hardware
VT No.
OEM
12-0308 9025A
12-9936 9025A
12-0378 35030-89
12-0958 11006
12-0965 11180
12-0930 35112-52
12-0966 35112-84
17-1165 35044-56

#
A
A
A
B
B
B
B
C

Item
Ball Bearing, each
As Above, Torrington
Ball Bearing, 1989-up 5-Speed
Ret. Ring Inner, 1986-up
Ret. Ring, 1984-90 Outer
Ret. Ring, 1954-E84
Ret. Ring Inner, L1984-85
Mainshaft, 1956-69 XLCH-XLH
1967-69 XLCH
17-8080 As above
C Andrews
17-1166 35046-67 C Main Shaft, 1967-70 XLH
17-1167 35046-71A C Main Shaft, 1971-E84, XLs
17-8120 As above
C Andrews
17-9982 35036-84A C Main Shaft 1984-90 XLs
XL Trans Main Bearing Race.
VT No.
OEM
# Years
Size
17-1136 35105-52 D 1954-83
STD
17-1178 As Above D Jims
STD
17-1137

D 1954-83
.002
17-1138

D 1954-83
.005
17-1180 As Above D Jims
.005
17-1139

D 1954-83
.010
17-9912

D 1954-83
.020
17-9924 35105-83 D E1984 only
STD
17-9925

D E1984 only
.005
17-9927

D E1984 only
.002
12-0359 9118
DD 1984-90
Bearing
12-0361 8996
DD 1991-2005
Bearing
17-1182 35041-84 D L1984-90
STD
17-1183

D L1984-90
.002
17-1184

D L1984-90
.005
12-0931 35113-52
E Ret. Ring 1954-E84
17-9913 35216-79
F Thrust washer
.212
17-1125 35361-56
F Thrust washer
XL Transmission Rollers. Available in
set of 23 or 100.
23 Pack 100 pk.
OEM Size
17-1147
12-4587 9095 STD
17-1148
12-4588 9096 .0004
17-1149
12-4589 9097 .0008
Oil Seal & Retainer Kit. Metal retainer
with seal. Replaces 35150-52, includes
gasket and screws. Fits all 1952-E84.
VT No. 17-1160

17-1122
17-1050
17-1121
17-8242
17-1120
17-8244
12-0932
17-1128
17-9752
17-9236
17-9237
17-9238
17-9239
17-9240
17-9241
17-9247
17-9930
17-1129
17-1127
17-0089
12-0327
17-1140

35277-52A
As Above
35296-56A
As above
35305-56A
As above
35337-56
35326-73
35326-Set
35385-84
35384-84
35383-84
35382-84
35381-84
35380-84
35385-Set
35360-Set
35363-52
35364-56
35356-86
35961-52
37449-56

G
G
H
H
I
I
J
K
K
K
K
K
K
K
K
K
K
L
M
M
N
O

17-1141
17-1142
17-8710
17-9760

37448-67
37448-71
As above
37448-79

O
O
O
O

17-8711
17-9826
17-9146
17-4850
10-0751
10-0764
14-0502
14-0127

As Above
37448-84A
37448-87
As Above
37458-52
37538-56
11103
37531-56B

O
O
O
O
P
Q
R
S

17-1167

17-1166
XL Mainshaft
Andrews VT No.
17-8080 17-1165

17-8120

17-8121
17-9180

808

M.S. First Gear, 1954-86, 27T


Andrews
M.S. Second gear, 1956-90, 23T
Andrews
M.S. Third Gear 1956-90, 20T
Andrews
1956-up Snap Ring
Thrust washers .080, 54-78, 5 pk
Set 15 pc .030-.125 54-78 Right
.067 Right Side 1984-90, 5 pk
.072 As above
.079 As above
.084 As above
.090 As above
.096 As above
1984-90, .067-.096, 6 pc Set
1979-83, .098-1.25, 4 pc
Thrust washer
Thrust washer
Thrust washer
Needle Bearing
Clutch gear 1956-66 XLH-XLCH
1967-69 XLCH
Clutch gear 67-70 XLH, 70 XLCH
Clutch gear 1971-E79 XL
Andrews
Clutch gear L79-E84 XL includes
P, N, F installed
Andrews
Clutch Gear L1984-86, All
Clutch Gear 1987-90
Andrews Set (2 Pc)
Bushing, Clutch Gear
End Bushing Clutch Gear
O-Ring
Seal

17-1166
17-1167
17-0143
17-9982
17-9183

OEM
35044-56

Fits
1956-66 KH-XL-XLH-XLCH
1967-69 XLCH
35046-67
1967-70 XLH, 1970 XLCH
35046-71A 1971-E84 XLH-XLCH
35046-71A As Above, Sifton
35036-84A 1984-90 XLH
35640-89
1991-up XLH

4-Speed
XL Countershaft
Countershaft Assemblies
17-1260
1954-72
17-1261
1973-E84
17-1262
L1984-86
17-1263
1987-90

17-1261

1954-E84 Sportster Countershaft Hardware

17-0328

SiftonTM Countershafts
VT No.
OEM
Year
17-0328 35613-58
1954-E84
17-9831 35613-84
1984-90
17-9182* 35641-89
1991-up
*Note: 5 Speed

L1984-85 Sportster Countershaft Hardware


VT No.
17-9200
17-9228
17-9201
17-9229
17-9202
17-9227
17-9230
17-9231
17-9232
17-9233
17-9203
17-9234
17-9204
17-9205
17-1132
12-0326
17-9929
17-9831
17-1118
17-8580
17-1130
17-8243
17-1126
17-8241
17-9825
12-0368
17-9871
17-1135
17-1134
12-0327

OEM
# Item
35818-72
A .020 Washer
35327-73
A .025 Washer
35819-72
A .030 Washer
35328-73
A .035 Washer
35821-72
A .040 Washer
35329-73
A .045 Washer
35820-52
A .050 Washer
35821-52
A .055 Washer
35824-52
A .060 Washer
35825-72
A .065 Washer
35828-72
A .070 Washer
35829-52
A .075 Washer
35830-72
A .080 Washer
35818-72
A .085 Washer
Set of 12
A .020, .025, .030,.035, .040, .045,
.050, .055,.060, .065, .070, .075
35960-54
B C/S Bearing
Set of 4
C .047, .056, .066, .080
35613-84
D Countershaft
35695-58
E Countershaft Drive, 27T
As above
E Andrews
35709-54B F C/S Third, 23T
As above
F Andrews
35750-58
G C/S Second
As above
G Andrews
35760-84A H C/S Low, 17T
8888
I Low Gear Bearing
35631-73
J Oiler Plug
35809-58
K Thrustwasher
35841-58
L Thrustwasher
35961-52
M C/S Bearing, Open

1986-90 Sportster Countershaft Hardware


17-9221
17-9223
17-9224
17-9225
17-9226
17-9251
17-9928
12-0326
17-9831
17-5621
17-5620
17-1130
17-8243
17-1126
17-8241
17-9825
12-0368

35865-86
35864-86
35863-86
35862-86
35861-86
35860-86
Set of 6
35960-54
35613-84
35695-87E
As Above
35709-54B
As above
35750-56
As above
35760-84A
8888

17-1135 35809-58
17-1134 35841-58
12-0327 35961-52

A&C
A&C
A&C
A&C
A&C
A&C
A&C
B
D
E
E
F
F
G
G
H
I
K
L
M

Thrustwasher .030,
.035 As Above
.040 As Above
.045 As Above
.050 As Above
.055 As Above
.030, .035, .040, .045, .050, .055
Bearing
Countershaft, Sifton
Countershaft Drive 26T
Andrews
Third Gear, 23T
Andrews
Second Gear
Andrews
Low Gear, 17T
Low Gear
Bearing Countershaft
Thrustwasher
Thrustwasher
809
Bearing, Open

XL

Note: Washers sold in packs of 5, unless noted.


VT No.
OEM
# Item
17-9200 35818-72
A .020 Washer
17-9228 35327-73
A .025 Washer
17-9201 35819-72
A .030 Washer
17-9229 35328-73
A .035 Washer
17-9202 35821-72
A .040 Washer
17-9227 35329-73
A .045 Washer
17-9230 35820-52
A .050 Washer
17-9231 35821-52
A .055 Washer
17-9232 35824-52
A .060 Washer
17-9233 35825-72
A .065 Washer
17-9203 35828-72
A .070 Washer
17-9234 35829-52
A .075 Washer
17-9204 35830-72
A .080 Washer
17-9205 35326-86
A .085 Washer
17-1132 Set of 12
A .020, .025, .030,.035, .040, .045,
.050, .055,.060, .065, .070, .075
12-0326 35960-54
B C/S Bearing
17-9253 35836-55
C .075 Washer
17-9254 35838-55
C .085 Washer
17-9206 35839-55
C .100 Washer
17-9235 35840-52
C .065 Washer
17-1133 Set of 4
C .065, .075, .085, .100 Washer
17-1151 35613-58
D Countershaft
17-8248 As above
D Andrews
17-0328 As above
D Sifton
17-1118 35695-58
E Countershaft Drive, 27T
17-8580 As above
E Andrews
17-1130 35709-54B F C/S Third, 23T
17-8243 As above
F Andrews
17-1126 35750-58
G C/S Second
17-8241 As above
G Andrews
17-0168 35760-54
H C/S Low 1958-72
with Speedo Gear 17T
17-1119 35760-73
H C/S Low Gear, 17T 1973-E84
17-1060 As above
H Andrews
10-2516 35787-52
I 1st Gear Bushing, 1954-E72
10-0752 35787-72
I 1st Gear Bushing, L1972-E84
17-9771 35631-54
J Oiler Plug 1954-72
17-9871 35631-73
J Oiler Plug 1973-86
17-1135 35809-58
K Thrustwasher
17-1134 35841-58
L Thrustwasher
12-0327 35961-52
M C/S Bearing, Open

4-Speed
XLH-XLCH Trans

XLH-XLCH Transmission Parts Continued.


17-0053 34507-52A
Y Pawl Lifter Arm, High
17-0233 Set
XY Pawl Lifter Arm Set
17-9822 34514-52B Z
Pawl Support, 1952-76
17-9762 34514-75A Z
Pawl Support, 1977-90, Trock
17-9847 34514-75A
Z Pawl Support, 1977-90
N/A
34489-52A
ZZ Pawl Carrier 1954-71
17-9903 34494-74C EE Pawl Carrier 1972-90, OE
17-9949 34494-74C EE Pawl Carrier 1972-90
17-0052 34525-70 AA
Pawl Retainer
17-1164 34628-54A
BB Shift Shaft 1954-74
17-1162 34627-75 BB
Shaft 1975-76
17-1163 34628-75 BB
Shaft 1977-85
17-0051 35891-66
CC Shim, Pawl Support
13-0137 37222-52
DD Shift Pawl Spring, 1972-90
13-9232 34491-91
DD Shift Pawl Spring, 1991-up

17-0953
17-1164
17-1171
XLH-XLCH Transmission Parts
VT No.
OEM
# Item
12-0974 638
B Pin Arm Support
12-0939 11036
C Retaining Ring
17-0061 34012-52C
D Cam Plate 1952-76
17-0040 34012-75B
D Cam Plate 1977-90, OE
17-0502 34012-75B
D Cam Plate 1977-90
14-0116 34035-52
E Oil Seal, 5 pack
10-0724 34037-52
F Shifter Shaft Brush, pair
12-0917 34040-52
G Cam Retainer Ring
17-0086 34060-52
H Thrust Washer 1954-76, each
17-9911 35336-74
H Thrust Washer 1977-90, each
17-0076 34062-52
I Shifter Cam Follower
17-0067 34065-52
J Cam Follower Bolt, each
17-0923 34067-52
K Cam Bolt Lock Tab
17-0751 Kit
I,J,K Cam Follower Kit
17-9845 34063-84
KK Shifter Cam Follower
13-0130 34068-52
L Cam Follow Spring
13-9161 29980-84A
LL As Above 1984-up
17-0227 4621
M Shift Cam Bolt 1954-E84
17-0231 3854
M Shift Cam Bolt L1984-90
17-0919 34069-71
MM Bolt Lock, Shift Cam
17-1159 34141-52A N
Fork Shaft
17-0118 34168-52
O Roller, Shift Fork, pair
17-1152 34291-52B
P STD Steel Shift Fork
17-9793

+.005 Steel Fork


17-9792

-.005 Steel Fork


17-1153

+.010 Steel Fork


17-1154

-.010 Steel Fork


17-1155 34292-72
+.020 Steel Fork
17-1156 34293-72
-.020 Steel Fork
17-9790

+.030 Steel Fork


17-9791

-.030 Steel Fork


17-1175

STD Forged Brass Shift Fork


17-1173

+.010 Forged Brass Fork


17-1174

-.010 Forged Brass Fork


17-1176

+.020 Forged Brass Fork


17-1177

-.020 Forged Brass Fork


17-0058 34461-72
Q Shift Pawl Spacer
17-0057 34476-72
R Shift Pawl (2), 1972-85
17-0953 34476-72
R Shift Pawl (2), Sifton
17-0073 34477-53
S Shift Pawl Left, each

34478-53
S Shift Pawl Right, each
13-0133 34482-53
T Shift Pawl Spring
17-0056 34485-52 U
Plug Retainer
13-0134 34500-52A
V Pawl Carrier Spring
17-0055 34503-52 W
Pawl Carrier Pin
17-0054 34506-52A
X Pawl Lifter Arm, Low

810

17-1162

17-1172
17-1163
Gear Selector Shafts for 1954-up Sportster models.
VT No.
OEM
Years
17-1164* 34628-54A 1954-74
17-1186
34628-54
1954-74
17-1162* 34627-75 1975-76
17-1163* 34628-75 1977-85
17-1189* 34628-75
1977-85
17-1171* 34628-86 1986-90
17-1172* 34015-90 1991-2002
17-0985
34014-02B
2003-05
17-0987
34014-06
2006-up
10-1259
35404-74 1977-up
, Thrustwasher
14-0102
12010
1986-up Oil Seal
10-0733
40520-63
1979-up Bushing
10-0724
34037-52
1954-74 Bushing
14-0160
37101-84
1984-up Oil Seal
12-0627
40574-06
2006-up Bushings
12-1292
16825-48
1954-74 End Plug
*Note: All are splined on shift lever end.
17-9758

VT No.
12-0938
10-2483
21-0901
17-1162
21-2034
17-0065
23-0421
17-9758
17-9780
17-9781
10-2505

#
A
B
C
D
E
F
G
H
I
J
K

1975-76 Shifter Linkage


replaces stock pieces for
Sportsters.
17-9781

OEM
Item
11016
Retainer
34037-75
Bushing
34611-65
Rubber
34627-75
Shaft, Shifter
34666-75
Lever, Chrome
34670-75
Inner Lever
42269-30
Pin
42548-75
Cross Shaft
17-0065
42583-75 Shift
Link
42585-75
Pivot End, 5/16 x 24
47757-52
Bushings, 2 pk

Transmission
Components

Steel
Shifter Cam Follower replaces 34063-84 on 1985-90, made of
durable steel.
VT No.
Item
17-9845
Shifter Cam Follower
13-9161
Spring for Above
Cam Follower Kit includes
steel follower and 2 springs
Fits 1985-90.
VT No. 17-0850
Pawl Carrier Assembly is an exact replica of
forged aluminum as original and includes all
internal parts assembled for XL 1952-90 4Speed models. Replaces 34016-77. Order bolt
separately.
VT No.
17-0087
17-0227
17-0231

Item
Assembly
Bolt for 1954-E84
Bolt for L1984-90

Crank Case Vent Fitting replaces 34744-77. Fits


1977-80.
VT No. 40-0513

Magnetic Drain Plugs prevent metal particles from circulating through engine and
transmission cases, oil tank, etc.
VT No.
37-0096
37-0098
37-8961

OEM
707
720, 706A
718

Size
/2 x 13
5
/8 x 18
1
/4 x 18
1

Use
XL Trans
Oil Tank & Time Hole
NPT Chain Cover

Shift Forks steel type or brass forks available in standard or


offset dimension. Both are one piece forged, heat treated and
machined to stock specification. Use on all 4 Speed 1952-90.
Sold each.
Brass
Steel
Size
17-1175
17-1152
STD

17-9793
+.005

17-9792
-.005
17-1173
17-1153
+.010
17-1174
17-1154
-.010
17-1176
17-1155
+.020
17-1177
17-1156
-.020
17-9794
17-9790
+.030
17-9795
17-9791
-.030
Shifter Finger Roller replaces 34168-52. Fits
1954-90, sold in pairs.
VT No. 17-0118
Shift Fork Shaft.
VT No.
OEM
Years
17-1159
34141-52A 1952-84
17-1170
34141-84A 1985-up

XL

Weld In Case Repair Section fits 1957-83


cases.
VT No. 43-0116

17-1152

17-1175

17-9847
Pawl Carrier Support Only.
VT No.
OEM
Year
17-9847 34514-75A
1977-90
17-9822 34514-52B
1954-76
17-9762 34514-75A
1977-90

17-9762
Type
VT
Trock
Trock

Access Doors
17-1187

A-1

17-9918

17-9919

17-9148

17-9159

17-0956

Back 17-9148

Front
XLH-XLCH Transmission Products are guaranteed for quality and fit.
VT No. #
OEM
Years
Item
Type
17-1161 A 34844-57B 1957-83
Door
Replica
17-1187 A-1 1957-83
Door w/bearing
Replica
17-9918 B

1956-76
Door
Trock
17-9919 C

1977-83
Door
Trock
17-9148 D 34853-86
1984-90
Door w/Alt. Sifton
17-9159 F 25238-90
1991-03
Door
Trock
17-9600
25238-90
1991-03
Door
Andrew
17-0956
25238-94
1994-up
Door
Stock
37-8935
16573-83
1991-up
Insert
Stock
12-1154
24578-57
1957-90
Dowel
Pin STD
12-1155
As Above 1957-90
Dowel
.010 O.S.

Machine Center

VT No. 17-9148 is
7775-T6 aluminum
and tempered 83,
000 lb tensile
strength

37-8935

17-9148 Door Production

811

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