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Canfor has often been asked what suggestions we can make to help our customers overcome a problem with vessel picking. This presentation is a summary of the advice we give, mostly gleaned from the literature or the experience of papermakers. We hope you find some useful ideas here!
Large HW vessels
Vessels
Fibres
Annual rings
Eucalyptus vessels
Vessels are present in all HWs, they are one of the mechanisms by which liquids flow through the tree. Size varies enormously between species, Oak and MTH have some of the largest. Vessels are normally very much wider than the fibres, and this leads to many of the problems they cause. The ability of any fibre or vessel to collapse is controlled by its lumen to fibre diameter ratio. Wood density affects this ratio. Vessel picking problems are influenced by vessel width, length and number per unit weight.
By vessel By weight
Beech
Poplar
Maple
Birch
Oak
MTH
q q
Vessels on the surface of the base sheet prevent coating penetration into the base sheet. If the vessel is not well bonded to the base sheet, then a pickout can occur during offset printing. The base of the pit left in the paper will be free of coating. Coating can pick during offset printing for reasons other than the presence of vessels. In these cases the pit left in the coated surface will have traces of coating remaining. Microscopic examination can resolve the differences between the two types of defect (see Colley, 1984). Base paper surface strength was found to be the chief papermaking factor influencing both types of coating defects.
Two mechanisms of coating picking (after Colley) Vessel pick Base paper Coating pick
Printing
A vessel pick
A picked vessel
80 70 60 50 40 30 20 10 0 550 450 350 CSF 250 150 10% Cons 20% Cons 30% Cons 5% Cons
Summary
q
With tropical hardwoods, consider removal of vessels by cleaning hydrocyclone cleaning systems. Refine the HW separately, applying significant specific energy, ca 100 kW/hr/t. Maximise the sheet surface strength:
ensure a good surface strength, ie use high quality starch use fine, collapsible softwoods
Control z direction distribution of filler These conclusions are found in the literature, and are borne out by customer experience.
Useful References
Colley, J., de Jong, J and Higgins, H.G., Surface Properties of hardwood papers in relation to fibres and vessels, in Fundamental Properties of Paper Related to its Uses, Transactions of the symposium held at Cambridge, BPBIF, 394 (1973) Colley, J., Cross, P.,Tabart, J., Overcoming the vessel picking tendency of coated papers, Appita Vol. 39, No.1 T.W. Jeffries, Enzymatic Treatments of Pulps: Opportunities for the Enzyme Industry in Pulp and Paper Manufacture, Thomas W. Jeffries, USDA, FS, Forest Products Laboratory, One Gifford Pinchot Drive, Madison, Wisconsin 53705
H. Heintze & P. Shallhorn, Hardwood vessel picking and manufacturing process, P&P Canada 96:11.
Thank you!
For more information or if you have further questions, please contact your Canfor representative or email to mbradley@mail.canfor.ca