Opf Wodl PRS MPR GNL 1165 - F837.1

Hess (Indonesia-Pangkah) Ltd
Ujung Pangkah
Process Systems Operations Manual
SECTION 2.0 GAS SWEETENING, DEHYDRATION, METERING AND EXPORT

1.0 INTRODUCTION
1.1 1.2 1.3 System Purpose/Function Primary Components Primary Interfaces System Overview Primary Flow Description
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2.0
SYSTEM DESCRIPTION
2.1 2.2
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3.0
EQUIPMENT DESCRIPTION
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10
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5.0
ENVIRONMENTAL, HEALTH AND SAFETY REQUIREMENTS

5.1 5.2 5.3 General EHS Requirements Specific Health and Safety Requirements Specific Environmental Requirements
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4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10
Amine Contactor Inlet KO Drum 135-V-01 Mercury Guard Beds 135-V-15A/B Guard Bed Filters 135-W-06A/B Amine Contactor 135-V-06 Amine Overhead Gas KO Drum 135-V-09 TEG Contactor 136-V-04 TEG Overhead KO Drum 136-V-23 Gas/Gas Exchanger 137-H-01 Low Temperature Separator 137-V-05 Sales Gas Metering Package 138-JY-01 and Sales Gas Pipeline
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4.0
INSTRUMENTATION AND CONTROL
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Amine Contactor Inlet KO Drum 135-V-01 Mercury Guard Beds 135-V-15 A/B Guard Bed Filters 135-W-06 A/B Amine Contactor 135-V-06 Amine Overhead Gas KO Drum 135-V-09 TEG Contactor 136-V-04 TEG Overhead KO Drum 136-V-23 Gas/Gas Exchanger 137-H-01 Low Temperature Separator 137-V-05 Sales Gas Metering Package 138-JY-01
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Document No: UP-OPS-MAN-0002 Issue 1; December 2007
Section 2.0 Gas Sweetening, Dehydration, Metering and Export Page i
OPF-WODL-PRS-MPR-GNL-1165 - 2009/03/02 19:35:17
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Process Systems Operations Manual 6.0 REFERENCE INFORMATION

6.1 6.2 6.3 Hess Corporation Company Documentation Vendor Documentation Engineering Drawings (PFDs, UFDs and P&IDs)
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TABLES
Table 2.1 Design and Operating Parameters Amine Contactor Inlet KO Drum 135-V-01 Table 2.2 Design and Operating Parameters Mercury Guard Beds 135-V-15 A/B Table 2.3 Design and Operating Parameters Guard Bed Filters 135-W-06 A/B Table 2.4 Design and Operating Parameters Amine Contactor 135-V-06 Table 2.5 Design and Operating Parameters Amine Overhead Gas KO Drum 135-V-09 Table 2.6 Design and Operating Parameters TEG Contactor 136-V-04 Table 2.7 Design and Operating Parameters TEG Overhead KO Drum 136-V-23 Table 2.8 Design and Operating Parameters Gas/Gas Exchanger 137-H-01 Table 2.9 Design and Operating Parameters Low Temperature Separator 137-V-05 Table 2.10 Design and Operating Parameters Sales Gas Metering Package 138-JY-01 Table 2.11 Hazardous Sources 6 7 8 8 10 10 11 12 13 14 24
FIGURES
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Section 2.0 Gas Sweetening, Dehydration, Metering and Export Page ii
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Figure 2.1 Gas Sweetening and Dehydration System Overview Figure 2.2 Dehydration, Metering and Export Overview
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Process Systems Operations Manual 1.0 1.1 INTRODUCTION System Purpose/Function

The Gas Sweetening, Dehydration, Metering and Export System is designed to process the gas produced from the wells to supply gas of the required specification for export to the Perusahaan Listrik Negara (PLN) Power Plant.
1.2
Primary Components
The Gas Sweetening, Dehydration, Metering and Export System is located in the East and South East sections of the plant and is comprised of the following Primary Components: Tag No 135-V-01 135-V-15A/B 135-W-06A/B 135-V-06 135-V-09 136-V-04 136-V-23 137-H-01 137-V-05 138-JY-01 Equipment Title/Description Amine Contactor Inlet KO Drum Mercury Guard Beds Guard Bed Filters Amine Contactor
Amine Overhead Gas KO Drum TEG Contactor
TEG Overhead KO Drum Gas/Gas Exchanger
Low Temperature Separator Sales Gas Metering Skid
1.3
Primary Interfaces
Input interfaces:
Hydrocarbon Receiving and Separation (refer to Section 1.0 of this manual) Flash Gas Compression (refer to Section 4.0 of this manual) TEG Regeneration (refer to Section 8.0 of this manual) Instrument and Utility Air Systems (refer to Section 15.0 of this manual) Integrated Control and Safety Systems (ICSS) (refer to Section 20.0 of this manual) Output interfaces: Flare Systems (refer to Section 9.0 of this manual) Closed Drains (refer to Section 10.0 of this manual) Amine Regeneration (refer to Section 7.0 of this manual)
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Section 2.0 Gas Sweetening, Dehydration, Metering and Export Page 1 of 27
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Process Systems Operations Manual 2.0 2.1 SYSTEM DESCRIPTION System Overview
Refer to Overview Figures 2.1 and 2.2. Process gas (sour) from Production Separator 132-V-01 is routed to the H2S Removal Unit, which utilises Methyl Di-Ethanol Amine (MDEA) solvent to limit the H2S concentration in the product gas. The package also includes the regeneration of the solvent used to absorb H2S and mercury removing facilities. Sweet gas exiting the H2S Removal System flows to the Tri-ethylene Glycol (TEG) Dehydration Unit to reduce the dew point of the process gas by contacting with lean glycol supplied from the TEG Regeneration System. Dry gas from the Dehydration Unit flows to the Gas Dew Point Control Unit, which further reduces the dew point of the process gas in order to achieve the required hydrocarbon dew point and sales gas specification. The Sales Gas is exported to the PLN Power Plant by pipeline via Sales Gas Metering Package 138-JY-01, which measures the physical properties of the sales gas.
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Figure 2.1 Gas Sweetening and Dehydration System Overview
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Figure 2.2 Dehydration, Metering and Export Overview
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Process Systems Operations Manual 2.2 Primary Flow Description

Refer to Rev 10 of the following P&IDs: UPD-IJ-P1-PR-DR-0015-01-10 Amine Contactor Inlet KO Drum UPD-IJ-P1-PR-DR-0015-02-10 Mercury Guard Beds UPD-IJ-P1-PR-DR-0015-03-10 Guard Bed Filters UPD-IJ-P1-PR-DR-0016-10 Amine Contactor UPD-IJ-P1-PR-DR-0017-10 Amine Overhead Gas KO Drum UPD-IJ-P1-PR-DR-0040-10 TEG Contactor UPD-IJ-P1-PR-DR-0041-10 TEG Overhead KO Drum UPD-IJ-P1-PR-DR-0061-10 Gas/Gas Exchanger UPD-IJ-P1-PR-DR-0063-01-10 Sales Gas Pipeline UPD-IJ-P1-PR-DR-0062-10 Low Temperature Separator
UPD-IJ-P1-PR-DR-0063-02-10 Sales Gas Metering Package UPD-IJ-P1-PR-DR-0063-03-10 Sales Gas Line to PLN 2.2.1 Gas Sweetening
2.2.2
Sweet gas exiting the H2S Removal System flows to the TEG Dehydration Unit, which consists of the following equipment: TEG Contactor 136-V-04 TEG Overhead KO Drum 136-V-23 Within the TEG contactor the water content of the gas is reduced by contact with lean glycol supplied from the Glycol Regeneration System (refer to Volume 8 of this manual TEG Regeneration).
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Dehydration
H2S Removal Unit utilises Methyl Di-Ethanol Amine (MDEA) solvent to limit the H2S concentration in the product gas to 16ppmv to conform to sales gas specification. The package also includes the regeneration of the solvent used to absorb H2S (refer to Section 7.0 of this manual Amine Regeneration).
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Sour process gas from Production Separator 132-V-01 is routed to the H2S Removal Unit, which consists of Amine Contactor Inlet Knock Out (KO) Drum 135-V-01, Amine Contactor 135-V-06 and Amine Overhead Gas KO Drum 135-V-09. The feed gas from Amine Contactor Inlet KO Drum 135-V-01 flows to Mercury Guard Beds 135-V-15 A/B and Guard Bed Filters 135-W-06 A/B for initial treatment. The mercury guard beds remove mercury from the gas stream before the gas flows to the amine contactor. The gas stream leaving the mercury guard beds picks up dust as it passes through the adsorbent bed. The guard bed filters are provided downstream of the mercury guard beds to remove the dust from the gas stream.
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2.2.3 Dew Point Control
The main purpose of the Gas Dew Point Control System is to produce sweet, dry sales gas. Dry gas from the Dehydration Unit flows to the Gas Dew Point Control Unit to achieve a hydrocarbon dew point of 13C at 27.58barg. Dry gas is cooled through Gas/Gas Exchanger 137-H-01 and through Joule-Thompson (JT) valves to meet sales gas specification. (As the pressure is reduced across the PV, the temperature drops due to the Joule Thompson effect resulting in liquid droplets appearing in the gas stream). Any entrained liquids are separated in Low Temperature Separator 137-V-05, fall to the bottom as momentum is reduced and are drained to 2nd Stage Flash Gas Suction Scrubber 139V-04. 2.2.4 Metering and Export The Sales Gas is exported to the PLN Power Plant by pipeline via Sales Gas Metering Package 138-JY-01, which measures the flow and British Thermal Unit (BTU) value of sales gas. Gas metering is located at the PLN area.
3.0 3.1
EQUIPMENT DESCRIPTION
Amine Contactor Inlet KO Drum 135-V-01

3.1.1 Function
Refer to P&ID: UPD-IJ-P1-PR-DR-0015-01-10 Rev 10 Amine Contactor Inlet KO Drum. Sour gas from the production separator flows to Amine Contactor Inlet KO Drum 135-V-01 prior to entering Amine Contactor 135-V-06. The inlet KO drum provides gas filtration to a nominal level of 10 micron to ensure that no contaminant is carried forward in the amine solution. 3.1.2 Technical Data For details of the design and operating parameters, refer to Table 2.1 Design and Operating Parameters Amine Contactor Inlet KO Drum 135-V-01. Table 2.1 Design and Operating Parameters Amine Contactor Inlet KO Drum 135-V-01 Parameter Pressure Design Operating 45.8barg 28.2C
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Temperature (Max/Min) Volume 3.1.3
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Technical Description
Amine Contactor Inlet KO Drum 135-V-01 is comprised of two horizontal cylindrical vessels, a filter separator with a liquid boot located below. The gas filter separator is constructed from NACE carbon steel with an inside diameter (ID) of 1042mm and is 2642mm tan to tan (T/T). The vessel is lined internally with a 3.0mm coating of glass flake vinyl ester. The liquid boot has an OD of 24in and the filter separator vessel has a man-way in the inlet end to allow access to the filter cartridges.
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70barg/full vacuum 65C/0C 15.84m
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Sour wet gas from the production separator enters the inlet KO drum through a 16in inlet in the top of the vessel. The gas carrying the liquid droplets flows into the second compartment through the filter cartridges where it passes through a vane pack to remove droplets and exits via a 16in outlet in the end of the vessel to the amine contactor. The smaller diameter lower vessel is also divided into two separate compartments. The first compartment collects the liquids recovered by the filter cartridges, which flow under level control to Liquid Separator 132-V-02. The second compartment collects the liquids recovered by the vane pack, which also flows under level control to the liquid separator.
3.2
Mercury Guard Beds 135-V-15 A/B

Refer to P&ID: UPD-IJ-P1-PR-DR-0015-02-10 Rev 10 Mercury Guard Beds. 3.2.1 Function Mercury Guard Beds 135-V-15 A/B are provided to remove mercury from the sour gas stream. 3.2.2 Technical Data For details of the design and operating parameters, refer to Table 2.2 Design and Operating Parameters Mercury Guard Beds 135-V-15 A/B.
Parameter Pressure Temperature 3.2.3
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Design 70barg/Full Vacuum 65C/0C
Table 2.2 Design and Operating Parameters Mercury Guard Beds 135-V-15 A/B Operating 45.8barg 28.2C
The Mercury Guard Beds 135-V-15 A/B are vertical cylindrical vessels, which hold the adsorbent required to remove mercury from the gas stream. The vessels have an ID of 2400mm and a height of 4300mm T/T. The vessels are constructed from NACE carbon steel and are lined internally with a 3.0mm coating of glass flake vinyl ester. The gas inlet is located on the flanged top of the vessel above the adsorbent bed. The mercury guard beds are operated in lead/lag configuration, the treated gas leaves the vessel through an outlet at the base of the vessel. So that flow is not concentrated from one point in the bottom of the bed, a distributor is installed at the nozzle to ensure gas flows evenly from all areas of the bed. A 24in man-way is provided, on the side of the vessel to provide access for adsorbent change out. Four teflon lined sample points are provided at intervals on the side of the vessel. This allows gas to be sampled as it passes through the bed to determine the effectiveness of the adsorbent. If the lead vessel indicates contamination it is taken off-line for adsorbent replacement then returned to service as lag duty.
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Process Systems Operations Manual 3.3 Guard Bed Filters 135-W-06 A/B
Refer to P&ID: UPD-IJ-PI-PR-DR-0015-03-10 Rev 10 Guard Bed Filters. 3.3.1 Function Guard Bed Filters 135-W-06 A/B are provided to prevent fouling in the downstream equipment. 3.3.2 Technical Data For details of the design and operating parameters, refer to Table 2.3 Design and Operating Parameters Guard Bed Filters 135-W-06 A/B. Table 2.3 Design and Operating Parameters Guard Bed Filters 135-W-06 A/B Parameter Pressure Temperature 3.3.3 Technical Description Design Operating 45.7barg 28.1C
65C/0C
The treated gas leaves the guard bed filters with the desired concentration of mercury of < 0.01mg/m3.
3.4
Amine Contactor 135-V-06

3.4.1 Function
Refer to P&ID: UPD-IJ-P1-PR-DR-0016-10 Rev 10 Amine Contactor. The function of Amine Contactor 135-V-06 is to remove H2S from the wet sour gas using an amine solution, which absorbs the H2S. 3.4.2 Technical Data For details of the design and operating parameters, refer to Table 2.4 Design and Operating Parameters Amine Contactor 135-V-06. Table 2.4 Design and Operating Parameters Amine Contactor 135-V-06 Parameter Design 70barg/Full Vacuum 65C/0C Operating Top 45.7barg 44.1C Bottom 46.3barg 28.1C
Pressure
Temperature
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The 2 x 100% Guard Bed Filters 135-W-06 A/B are vertical cylindrical vessels. The vessels have an ID of 610mm and a height of 2670mm, T/T. They are constructed from NACE carbon steel, are lined internally with a 3.0mm coating of glass flake vinyl ester and have polypropylene filter elements.
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70barg/Full Vacuum
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3.4.3 Technical Description
The Amine Contactor is a vertical vessel manufactured from NACE carbon steel, clad in stainless steel 316L, has stainless steel 316L internals and measures 2200 x 12910mm (ID x T/T). There is no insulation covering the vessel. This vessel is furnished with the following fitments: Pipe Branch Distributor Trays Demisters Vortex Breakers Skimming Bucket Manway Covers A pipe branch distributor ensures an even distribution of sour gas entering the vessel to give maximum area exposure between the amine and the sour gas. The pipe branch distributor is manufactured from stainless steel 316L. The trays, which are at 12 levels, increase the surface level of the amine against the counter flow of the sour gas for maximum efficiency. The amine contactor primary lean amine inlet stream located at the 1st tray and the other inlet streams at 3rd and 5th tray respectively. A demister sits in the sweetened gas outlet located at the top of the contactor to remove any droplets of liquid. Vortex breakers are fitted to the amine outlet in the bottom of the contactor and on the outlet of the skimming bucket to closed drains header.
There are two 24in manway covers situated on at the top of the vessel and one at the bottom.
3.5
Amine Overhead Gas KO Drum 135-V-09
3.5.1
The function of Amine Overhead Gas KO Drum 135-V-09 is to knock out any liquids carried over in the gas from the amine contactor. This is achieved by the action of gas flowing from a pipe into a vessel, which reduces the velocity of the gas causing liquid drop out. 3.5.2 Technical Data For details of the design and operating parameters, refer to Table 2.5 Design and Operating Parameters Amine Overhead Gas KO Drum 135-V-09.
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Function
Refer to P&ID: UPD-IJ-P1-PR-DR-0017-10 Rev 10 Amine Overhead Gas KO Drum 135-V-09.
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Hydrocarbons floating on top of the amine are skimmed off into a skimming bucket and flows to closed drains header.
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Table 2.5 Design and Operating Parameters Amine Overhead Gas KO Drum 135-V-09 Parameter Pressure Temperature 3.5.3 Technical Description Design 70barg/Full Vacuum 65C/0C Operating 45.5barg 44.4C
Amine Overhead Gas KO Drum 135-V-09 is a vertical vessel manufactured from NACE carbon steel, with stainless steel 316L internal fitments and has an ID of 1220mm and a height of 3962mm T/T. This vessel is furnished with the following fitments: Vortex Breaker Manway Cover Baffle Plates
Baffle plates manufactured from stainless steel 316L are fitted to aid the knock out of liquids. A 24in manway cover is installed in the side of the vessel for inspection purposes. Knocked out liquids flow to the amine flash drum through Shutdown Valve 135-SDV-243 and control valve 135-LV-168. Gas exits the vessel to the TEG Contactor on a 14in line.
3.6
TEG Contactor 136-V-04

3.6.1 Function
TEG Contactor 136-V-04 is provided to reduce the water dew point of the gas stream prior to gas export. 3.6.2 Technical Data For details of the design and operating parameters, refer to Table 2.6 Design and Operating Parameters TEG Contactor 136-V-04. Table 2.6 Design and Operating Parameters TEG Contactor 136-V-04 Parameter Design 70barg/Full Vacuum 65C/0C Operating 45.16barg 43.85/44.25C
Pressure
Temperature
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Refer to P&ID: UPD-IJ-P1-PR-DR-0040-10 Rev 10 TEG Contactor.
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A vortex breaker manufactured from stainless steel 316L is fitted to the liquid outlet.
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TEG Contactor 136-V-04 is a vertical column vessel with structured packing. The vessel has an ID of 1524mm and a height of 10986mm T/T. It is constructed from NACE carbon steel and the bottom portion of the vessel, up to the structured packing, is lined internally with a 3.0mm coating of glass flake vinyl ester. Incoming gas is evenly distributed over the cross-sectional area by an inlet distributor. In this distributor, inlet momentum of gas-liquid mixture is broken to enable disengagement of gas from liquid and to ensure proper distribution of gas through the column. After the removal of free liquids the gas enters the absorber section. Dehydration of the gas takes place across a 3890mm high structured packing, against a counter current flow of lean TEG.
Rich TEG from the contactor is discharged from the bottom of the vessel through a vortex breaker fitted at the outlet to TEG Regeneration Package 136-MY-02. Gas leaving the contactor is to be dehydrated to maximum water content of 112.4mg/sm3 for a temperature of approximately 45.97C.
3.7
TEG Overhead KO Drum 136-V-23

3.7.1 Function
Refer to P&ID: UPD-IJ-P1-PR-DR-0041-10 Rev 10 TEG Overhead KO Drum. The function of TEG Overhead KO Drum 136-V-23 is to contain any liquid carry over from the gas prior to flowing to Gas/Gas Exchanger 137-H-01. 3.7.2 Technical Data For details of the design and operating parameters, refer to Table 2.7 Design and Operating Parameters TEG Overhead KO Drum 136-V-23. Table 2.7 Design and Operating Parameters TEG Overhead KO Drum 136-V-23 Parameter Design 70barg/Full Vacuum 65C/0C Operating 44.26barg 45.64C/46.01C
Pressure
Temperature
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The medium used as the drying agent is TEG which, following regeneration, has a quality of 98.91wt%. TEG provides good dehydration combined with minimal loss from vaporisation and degradation.
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The dehydrated gas leaves top of the column, passes through a 200mm vane pack, a 150mm stainless steel mesh and a 150mm fibre mesh. The mist eliminators are provided to remove entrained glycol before leaving the tower.
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TEG Overhead KO Drum 136-V-23 is a vertical separator vessel. The vessel has an ID of 1220mm and a height of 2540mm, T/T. It is constructed from NACE carbon steel and is lined internally with a 3.0mm coating of glass flake vinyl ester. Dehydrated gas flowing from the drum to Gas/Gas Exchanger 137-H-01 passes through a 6in thick 9bs/ft3 mesh with a maximum carry over of liquid droplet size of less than 70 microns. The mist eliminator is provided to remove entrained TEG. TEG recovered in the drum accumulates in the bottom of the vessel and is routed via a vortex breaker at the outlet line to TEG Flash Drum 136-V-16.
3.8
Gas/Gas Exchanger 137-H-01

Refer to P&ID: UPD-IJ-P1-PR-DR-0061-10 Gas/Gas Exchanger. 3.8.1 Function Gas/Gas Exchanger 137-H-01 utilizes the cold gas leaving the low temperature separator in order to cool the gas from the TEG overhead knock out drum. 3.8.2 Technical Data For details of the design and operating parameters, refer to Table 2.8 Design and Operating Parameters Gas/Gas Exchanger 137-H-01.
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Design Hot Cold 70barg 75C/-32C
Table 2.8 Design and Operating Parameters Gas/Gas Exchanger 137-H-01 Parameter Operating Hot 43.16barg 45.9C/ 16.98C Cold 31.03barg 10.73C/ 41.17C
Pressure Temperature
3.8.3
Duplex type strainers located at each gas inlet protect the exchanger in order to avoid outsize particles entering or bridging the passages. A chemical injection point is provided on the hot gas inlet of the exchanger to allow injection of hydrate inhibitor (methanol).
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Gas/Gas Exchanger 137-H-01 is a special Printed Circuit Heat Exchanger (PCHE) design that has 20% additional surface area. The exchanger has a design duty of 2877kW and is insulated for cold conservation.
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70barg 75C/-32C
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Process Systems Operations Manual 3.9 Low Temperature Separator 137-V-05

Refer to P&ID: UPD-IJ-P1-PR-DR-0062-10 Low Temperature Separator. 3.9.1 Function Low Temperature Separator 137-V-05 removes liquid from the pre-cooled gas exiting the gas/gas exchanger. 3.9.2 Technical Data For details of the design and operating parameters, refer to Table 2.9 Design and Operating Parameters Low Temperature Separator 137-V-05. Table 2.9 Design and Operating Parameters Low Temperature Separator 137-V-05 Parameter Pressure Temperature 3.9.3 Technical Description Design 70barg/Full Vacuum 75C/-13C Operating Top Bottom 32.3barg 10.9C
Gas enters the vessel through a 16in inlet in the upper half of the vessel. A vane type inlet diffuser is provided at the inlet to reduce the inertia of the gas entering the vessel enabling entrained droplets to leave the stream. To ensure liquid droplets are not carried over in the gas stream, a vane pack and demister is provided at the 16in gas outlet. Liquids removed from the gas stream are collected at the mist extractor and flow to the bottom of the vessel through a down pipe. Separated liquid leaves the vessel through a 2in outlet at the lowest point of the vessel, which is fitted with a vortex breaker and routed to the 2nd stage flash gas suction scrubber. A 24in manway is provided on the side of the vessel, near the bottom of the vessel to provide access for maintenance purposes.
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Low Temperature Separator 137-V-05 is a vertical, stainless steel, two phase separator with an inside diameter of 1372mm and has a height of 4216mm, tan to tan.
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32barg 10.8C
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Process Systems Operations Manual 3.10 Sales Gas Metering Package 138-JY-01
Refer to P&ID: UPD-IJ-P1-DR-0063-02-10 Rev 10 Sales Gas Metering Package. 3.10.1 Function Sales Gas Metering Package 138-JY-01 is provided to measure, to fiscal standards, the gas export quantity and quality entering the export flow line to the PLN plant. 3.10.2 Technical Data For details of the design and operating parameters, refer to Table 2.10 Design and Operating Parameters Sales Gas Metering Package 138-JY-01. Table 2.10 Design and Operating Parameters Sales Gas Metering Package 138-JY-01 Parameter Pressure Temperature Capacity of each train Number of Meter trains 3.10.3 Technical Description Design 41.4barg 60/0C Operating 28.96barg/30.78barg 28C 144MMscfd
Max 150MMscfd/ Min20MMscfd 2 x 100%
Gas from Gas/Gas Exchanger (137-H-01) flows to the Sales Gas Metering Package 138-JY-01, which comprises the following: Flow Metering System Gas Chromatograph
The metering package consists of 2 x 100% meter trains one in service and one in standby with skid mounted orifice meters utilising senior type orifice fittings. The flow meter on each stream is located downstream a flow profiler, designed to eliminate turbulent flow. Pressure and temperature transmitters are provided on each stream to compensate the flow readings. Three orifice plates are supplied for each stream to provide the maximum possible accuracy during turndowns in gas sales. The three plates are chosen so that any flow from 20 to 165MMSCFD can be metered by installation of a suitable orifice plate. The individual meter runs on the metering skids are provided with actuated isolation valves for switching of streams. An online gas chromatograph is installed to continually measure the sales gas composition. The components to be measured are C1 through C6+, CO2, and N2. The gas chromatograph analyses the gas and transmits the composition data to the individual stream flow computers. The stream flow computer computes the GHV of the gas being supplied in the associated meter run.
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4.0 4.1
INSTRUMENTATION AND CONTROL Amine Contactor Inlet KO Drum 135-V-01

Refer to P&ID: UPD-IJ-P1-PR-DR-0015-01-10 Rev 10 Amine Contactor Inlet KO Drum. 4.1.1 Pressure The differential pressure of Amine Contactor Inlet KO Drum 135-V-01 is monitored by Pressure Differential Transmitter 135-PDT-305, which provides a signal to Pressure Differential Indicator 135-PDI-305 on the ICSS. The indicator also provides a High alarm. Overpressure protection for the KO drum is provided by Pressure Safety Valve 135-PSV-249 set to relieve at 70barg, sized for fire case. Shutdown Valve 135-SDV-240 is provided on the gas inlet from the production separator. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD system. 4.1.2 Level Liquid level in Amine Contactor Inlet KO Drum 135-V-01 lower vessel first compartment is monitored by Level Transmitter 135-LT-165 which provides an on/off control signal to Level Indicating Controller 135-LIC-165 on the ICSS. Level Indicating Controller 135-LIC-165 operates Level Control Valve 135-LV-165 on the liquid outlet to Liquid Separator 132-V-01. The controller also provides a High and Low level alarm on the ICSS. Protection against high level in the first compartment is provided by Level Switch 135-LS-101, which provides a High High level alarm and shutdown signal on the ICSS through 135-LZ-101. Protection against low level in the first compartment is provided by Level Switch 135-LS-166, which provides a Low Low level alarm and shutdown signal on the ICSS through 135-LZ-166. Level Gauge 135-LG-177 provides local indication of the level in the lower vessel first compartment. Shutdown Valve 135-SDV-239 is provided on the lower vessel first compartment liquid outlet. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD system. Liquid level in the Amine Contactor Inlet KO Drum 135-V-01 lower vessel second compartment is monitored by Level Transmitter 135-LT-352, which provides an on/off control signal to Level Indicating Controller 135-LIC-352 on the ICSS. Level Indicating Controller 135-LIC-352 operates Level Control Valve 135-LV-352 on the liquid outlet to Liquid Separator 132-V-01. The controller also provides a High and Low level alarm on the ICSS. Protection against high level in the second compartment is provided by Level Switch 135-LS-344, which provides a High High level alarm and shutdown signal on the ICSS through 135-LZ-344. Protection against low level in the second compartment is provided by Level Switch 135-LS-345, which provides a Low Low level alarm and shutdown signal on the ICSS through 135-LZ-345.
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Level Gauge 135-LG-351 provides local indication of the level in the lower vessel second compartment. Shutdown Valve 135-SDV-353 is provided on the lower vessel second compartment liquid outlet. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD system.
4.2
Mercury Guard Beds 135-V-15A/B

Refer to P&ID: UPD-IJ-P1-PR-DR-0015-02-10 Rev 10 Mercury Guard Beds. 4.2.1 Pressure The differential pressure across Mercury Guard Bed 135-V-15A is monitored by Pressure Differential Transmitter 135-PDT-432, which provides a signal to Pressure Differential Indicator 135-PDI-432 on the ICSS. The indicator also provides a High differential pressure alarm on the ICSS.
Pressure Indicator 135-PI-448 provides local indication of Mercury Guard Bed 135-V-15A outlet pressure. Overpressure protection for Mercury Guard Bed 135-V-15A is provided by Pressure Safety Valve 135-PSV-347 set to relieve at 70barg, sized for fire case.
Pressure Indicator 135-PI-431 provides local indication of Mercury Guard Bed 135-V-15B inlet pressure.
Overpressure protection for Mercury Guard Bed 135-V-15A is provided by Pressure Safety Valve 135-PSV-348 set to relieve at 70barg, sized for fire case.
4.3
Guard Bed Filters 135-W-06A/B

4.3.1
Refer to P&ID: UPD-IJ-PI-PR-DR-0015-03-10 Rev 10 Guard Bed Filters. Pressure Pressure Differential Indicator 135-PDI-438 provides local indication of Guard Bed Filter 135-W-06A differential pressure. Pressure Indicator 143-PI-436 provides local indication of Guard Bed Filter 135-W-06A pressure. Overpressure protection for Guard Bed Filter 135-W-06A is provided by Pressure Safety Valve 135-PSV-349 set to relieve at 70barg, sized for fire case. Pressure Differential Indicator 135-PDI-450 provides local indication of Guard Bed Filter 135-W-06B differential pressure.
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Pressure Indicator 135-PI-449 provides local indication of Mercury Guard Bed 135-V-15B outlet pressure.
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The differential pressure across Mercury Guard Bed 135-V-15B is monitored by Pressure Differential Transmitter 135-PDT-433, which provides a signal to Pressure Differential Indicator 135-PDI-433 on the ICSS. The indicator also provides a High differential pressure alarm on the ICSS.
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Pressure Indicator 135-PI-430 provides local indication of Mercury Guard Bed 135-V-15A inlet pressure.
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Pressure Indicator 143-PI-437 provides local indication of Guard Bed Filter 135-W-06B pressure. Overpressure protection for Guard Bed Filter 135-W-06B is provided by Pressure Safety Valve 135-PSV-350 set to relieve at 70barg, sized for fire case.
4.4
Amine Contactor 135-V-06

Refer to P&ID: UPD-IJ-P1-PR-DR-0016-10 Rev 10 Amine Contactor. 4.4.1 Pressure The pressure in Amine Contactor 135-V-06 is monitored by Pressure Transmitter 135-PT-117, which provides a signal to Pressure Indicator 135-PI-117 on the ICSS. The indicator also provides a Low pressure alarm on the ICSS. The differential pressure across Amine Contactor 135-V-06 is monitored by Pressure Differential Transmitter 135-PDT-113, which provides a signal to Pressure Differential Indicator 135-PDI-113 on the ICSS. The indicator also provides a High differential pressure alarm on the ICSS. Pressure Indicator 135-PI-115 provides local indication of gas inlet pressure. Overpressure protection for the contactor is provided by Pressure Safety Valve 135-PSV-250 set to relieve at 70barg, sized for fire case. 4.4.2 Temperature Amine Contactor 135-V-06 gas inlet temperature is monitored by Temperature Transmitter 135-TT-210, which provides a signal for Temperature Indicator 135-TI-210 on the ICSS. The temperature at Tray 1 of the contactor is monitored by Temperature Transmitter 135-TT-186, which provides a signal to Temperature Indicator 135-TI-186 on the ICSS. The indicator also provides a High temperature alarm on the ICSS.
The temperature at Tray 9 of the contactor is monitored by Temperature Transmitter 135-TT-122, which provides a signal to Temperature Indicator 135-TI-122 on the ICSS. The indicator also provides a High temperature alarm on the ICSS.
The contactor gas outlet temperature is monitored by Temperature Transmitter 135-TT-211, which provides a signal to Temperature Indicator 135-TI-211 on the ICSS. The indicator also provides High and Low temperature alarms on the ICSS.
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The temperature at Tray 12 is monitored by Temperature Transmitter 135-TT-188, which provides a signal to Temperature Indicator 135-TI-188 on the ICSS. The indicator also provides a High temperature alarm on the ICSS.
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The temperature at Tray 4 of the contactor is monitored by Temperature Transmitter 135-TT-121, which provides a signal to Temperature Indicator 135-TI-121 on the ICSS.
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Process Systems Operations Manual 4.5 Amine Overhead Gas KO Drum 135-V-09
Refer to P&ID: UPD-IJ-P1-PR-DR-0017-10 Rev 10 Amine Overhead Gas KO Drum. 4.5.1 Pressure The gas outlet from Amine Overhead Gas KO Drum 135-V-09 is monitored by Pressure Transmitter 135-PT-109, which provides a signal to Pressure Indicating Controller 135-PIC-109 to modulate Pressure Control Valve 135-PV-109, located on the line to the HP Flare header. The controller also provides High and Low pressure alarms on the ICSS. Pressure Indicator 135-PI-119 provides local indication of gas outlet pressure. Overpressure protection for the KO drum is provided by Pressure Safety Valve 135-PSV-251 set to relieve at 70barg, sized for fire case. 4.5.2 Level The liquid level in Amine Overhead Gas KO Drum 135-V-09 is monitored by Level Transmitter 135-LT-168, which provides a signal to Level Indicating Controller 135-LIC-168 to modulate on/off Level Control Valve 135-LV-168. The controller also provides a High and Low level alarm on the ICSS. Protection against low level in the amine overhead gas KO drum is provided by Level Switch 135-LS-169, which provides a Low Low level alarm and shutdown signal on the ICSS through 135-LZ-169. Level Gauge 135-LG-213, provides local indication of the level in the KO drum. Shutdown Valve 135-SDV-243 is provided on the liquid outlet to the amine flash drum. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System. 4.5.3 Temperature Temperature Indicator 135-TI-189 provides local temperature indication of the gas outlet from Amine Overhead Gas KO Drum 135-V-09.
4.6
TEG Contactor 136-V-04

4.6.1 Pressure
Refer to P&ID: UPD-IJ-P1-PR-DR-0040-10 Rev 10 TEG Contactor. The pressure above the structured packing section of TEG Contactor 136-V-04 is monitored by Pressure Transmitter 136-PT-189, which provides a signal to Pressure Indicator 136-PI-189 on the ICSS. The differential pressure across the structured packing is monitored by Pressure Differential Transmitter 136-PDT-105 which provides a signal to Pressure Differential Indicator 136-PDI-105 on the ICSS. The indicator also provides a High alarm on the ICSS. Pressure Indicator 135-PI-111 provides local indication of gas inlet pressure. Pressure Indicator 135-PI-204 provides local indication of gas outlet pressure. Overpressure protection for the contactor is provided by Pressure Safety Valve 136-PSV-174 set to relieve at 70barg, sized for fire case.
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4.6.2 Level
The TEG level in TEG Contactor 136-V-04 is monitored by Level Transmitter 136-LT-120 which provides a signal to Level Indicating Controller 136-LIC-120 on the ICSS. Level Indicating Controller 136-LIC-120 modulates Level Control Valve 136-LV-120 on the return line to TEG Reflux Condenser 136-H-209. The controller also provides a High and Low level alarm on the ICSS. Protection against a high level in the contactor is provided by Level Switch 136-LS-119 that provides a High High level alarm and shutdown signal on the ICSS through 136-LZ-119. Protection against a low level in the contactor is provided by Level Switch 136-LS-220 that provides a Low Low level alarm and shutdown signal on the ICSS through 136-LZ-220. Level Gauge 136-LG-104 provides local indication of the level in the contactor. 4.6.3 Temperature The gas inlet temperature to TEG Contactor 136-V-04 is monitored by Temperature Transmitter 136-TT-147, which provides a signal to Temperature Indicator 136-TI-147 on the ICSS. Temperature Indicator 136-TI-147 and Temperature Transmitter 136-TT-155, located downstream of TEG Cooler 136-H-07 (refer to Section 8 TEG Regeneration) provide inputs to Temperature Differential Indicating Controller 136-TDIC-155. The controller compares the signal from Temperature Transmitter 136-TT-155 with the signal from Temperature Indicator 136-TI-147 and maintains the required differential in temperature by regulating the speed of the two fan motors using Variable Frequency Drive (VFD) speed control. Temperature Indicator 136-TI-147 also provides High and Low temperature alarms on the ICSS. Temperature Indicator 136-TI-205 provides local temperature indication of the gas outlet from the TEG contactor.
4.7
TEG Overhead KO Drum 136-V-23

4.7.1 Pressure
Refer to P&ID: UPD-IJ-P1-PR-DR-0041-10 Rev 10 TEG Overhead KO Drum. The pressure of the gas outlet from TEG Overhead KO Drum 136-V-23 is monitored by Pressure Transmitter 136-PT-102, which provides a signal to Pressure Indicating Controller 136-PIC-102 to modulate Pressure Control Valve 136-PV-102, located on the line to the HP Flare header. The controller also provides High and Low pressure alarms on the ICSS. Blowdown Valve 136-BDV-173 is provided on the gas outlet from TEG Overhead KO Drum. The valve fails open and the air to the valve is switched by a solenoid valve initiated from a common hand switch. Shutdown Valve 136-SDV-171 is provided on the gas outlet from TEG Overhead KO Drum. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System. Overpressure protection for the KO drum is provided by Pressure Safety Valve 136-PSV-175 set to relieve at 70barg, sized for fire case.
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4.7.2 Level
The TEG level in TEG Overhead KO Drum 136-V-23 is monitored by Level Transmitter 136-LT-121, which provides a signal to Level Indicating Controller 136-LIC-121 to modulate on/off Level Control Valve 136-LV-120 on the return line to TEG Flash Drum 136-V-16. The controller also provides a High and Low level alarm on the ICSS. Protection against a high level in the drum is provided by Level Switch 136-LS-122 that provides a High High level alarm and shutdown signal on the ICSS through 136-LZ-122. Protection against a low level in the drum is provided by Level Switch 136-LS-109 that provides a Low Low level alarm and shutdown signal on the ICSS through 136-LZ-109. Level Gauge 136-LG-131 provides local indication of the level in the drum. Shutdown Valve 136-SDV-170 is provided on the liquid outlet from TEG Overhead KO Drum. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System. 4.7.3 Analysis Analyzer Transmitter 136-AT-264 monitors the H2S content of the gas from TEG Overhead KO Drum 136-V-23 and provides a signal to Analyzer Indicator 136-AI-264 on the ICSS and provides a High High H2S alarm and shutdown signal on the ICSS through 136-AZ-264.The indicator also provides a High H2S alarm on the ICSS.
4.8
Gas/Gas Exchanger 137-H-01

4.8.1 Pressure
Refer to P&ID: UPD-IJ-P1-PR-DR-0061-10 Rev 10 Gas/Gas Exchanger. Pressure Indicator 137-PI-128 provides local indication of gas inlet pressure from the TEG overhead KO drum. Pressure Differential Indicator 135-PDI-352 provides local indication of differential pressure across the duplex type strainer at the gas inlet from the TEG overhead KO drum. Pressure Differential Indicator 135-PDI-351 provides local indication of differential pressure across the duplex type strainer at the gas inlet from the LT separator. Pressure Indicator 137-PI-129 provides local indication of gas outlet pressure to sales gas pipeline. Pressure Differential Transmitter 137-PDT-132 monitors differential pressure across Gas/Gas Exchanger 137-H-01, between the inlet from the LT separator and the outlet to the sales gas pipeline and provides a signal to Pressure Differential Indicator 137-PDI-132 on the ICSS. The indicator also provides a High differential pressure alarm on the ICSS. Pressure Differential Transmitter 137-PDT-133 monitors the differential pressure across the gas/gas exchanger, between the inlet from the TEG overhead KO drum and the outlet to the LT separator and provides a signal to Pressure Differential Indicator 137-PDI-133 on the ICSS. The indicator also provides a High differential pressure alarm on the ICSS.
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Analyzer Transmitter 136-AT-187 monitors the moisture content of the gas from TEG Overhead KO Drum and provides a signal to Analyzer Indicator 136-AI-187 on the ICSS. The indicator also provides a High moisture alarm on the ICSS.
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Blowdown Valve 137-BDV-121 is provided on the exchanger outlet to the LT separator. The valve fails open and the air to the valve is switched by a solenoid valve initiated from a common hand switch. Blowdown Valve 137-BDV-122 is provided on the exchanger outlet to the sales gas pipeline. The valve fails open and the air to the valve is switched by a solenoid valve initiated from a common hand switch. Overpressure protection for the gas/gas exchanger is provided by Pressure Safety Valve 137-PSV-138 set to relieve at 70barg, sized for fire case. 4.8.2 Temperature Temperature Indicator 137-TI-109 provides local indication of gas inlet temperature from the TEG overhead KO drum. Temperature Transmitter 137-TT-112 monitors gas inlet temperature from TEG overhead KO drum and provides a signal to Temperature Indicator 137-TI-112 on the ICSS. The indicator also provides a High temperature alarm on the ICSS. Temperature Indicator 137-TI-120 provides local indication of gas outlet temperature to the LT separator. Temperature Transmitter 137-TT-113 monitors gas outlet temperature to LT separator and provides a signal to Temperature Indicator 137-TI-113 on the ICSS. The indicator also provides a High temperature alarm on the ICSS. Temperature Transmitter 137-TT-141 is located on the inlet to Gas/Gas Exchanger from the LT separator and provides a signal to split range Temperature Indicating Controller 137-TIC-141 to modulate Temperature Control Valves 137-TV-141A/B. Temperature Control Valve 137-TV-141A operates in a signal range of 0-50% and will open to correspond to a decrease in temperature until fully open then if the temperature continues to drop, Temperature Control Valve 137-TV-141B operating in a signal range of 50-100% will start to close, diverting the gas flow to bypass the gas/gas exchanger. Temperature Indicator 137-TI-116 provides local indication of gas inlet temperature from LT separator. Temperature Indicator 137-TI-108 provides local indication of gas outlet temperature to sales gas pipeline. Temperature Transmitter 137-TT-111 monitors gas outlet temperature to sales gas pipeline and provides a signal to Temperature Indicator 137-TI-111 on the ICSS. The indicator also provides High and Low temperature alarms on the ICSS.
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Process Systems Operations Manual 4.9 Low Temperature Separator 137-V-05

Refer to P&ID: UPD-IJ-P1-PR-DR-0062-10 Rev 10 Low Temperature Separator. 4.9.1 Pressure The gas inlet pressure to Low Temperature Separator 137-V-05 is monitored by Pressure Transmitter 137-PT-101, which provides a signal to Pressure Indicating Controller 137-PIC-101 to modulate Pressure Control Valves (JT valves) 137-PV-101A/B. The controller also provides High and Low pressure alarms on the ICSS. Pressure Indicator 137-PI-103 provides local indication of gas inlet pressure upstream the JT valves. Pressure Indicator 137-PI-104 provides local indication of gas inlet pressure downstream the JT valves. Pressure Indicator 137-PI-130 provides local indication of gas outlet pressure to the gas/gas exchanger. Overpressure protection for the separator is provided by Pressure Safety Valve 137-PSV-126 set to relieve at 70barg, sized for fire case. 4.9.2 Level The liquid level in Low Temperature Separator 137-V-05 is monitored by Level Transmitter 135-LT-106, which provides a signal to Level Indicating Controller 135-LIC-106 to modulate Level Control Valve 137-LV-106 on the discharge line to the 2nd Stage Flash Gas Suction Scrubber 139-V-04. The controller also provides a High and Low level alarm on the ICSS. Protection against a low level in the separator is provided by Level Switch 137-LS-135 that provides a Low Low level alarm and shutdown signal on the ICSS through 137-LZ-135.
Level Gauge 137-LG-107 provides local indication of the level in the separator.
4.9.3
Temperature Indicator 137-TI-110 provides local indication of the gas temperature downstream of the JT valves. The gas temperature downstream of the JT valves is monitored by Temperature Transmitter 137-TT-139, which provides a signal to Temperature Indicator 137-TI-139 on the ICSS. The indicator also provides Low temperature alarm on the ICSS. Protection against low temperature is provided by Temperature Transmitter 137-TT-140, which provides a Low Low temperature alarm and shutdown signal on the ICSS through 137-TZ-140.
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Temperature
Shutdown Valve 137-SDV-117 is provided on the liquid outlet from Low Temperature Separator 137-V-05. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System.
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Protection against a high level in the separator is provided by Level Switch 137-LS-105 that provides a High High level alarm and shutdown signal on the ICSS through 137-LZ-105.
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Process Systems Operations Manual 4.10 Sales Gas Metering Package 138-JY-01 and Sales Gas Pipeline
Refer to P&ID: UPD-IJ-P1-DR-0063-01-10 Rev 10 Sales Gas Pipeline. Refer to P&ID: UPD-IJ-P1-DR-0063-02-10 Rev 10 Sales Gas and Metering Package. Refer to P&ID: UPD-IJ-P1-DR-0063-03-10 Rev 10 Sales Gas Line to PLN. 4.10.1 Meter Run Selection and Control The flow of gas to export is measured to fiscal standards in Sales Gas Metering Package 138-JY-01. Sales Gas Metering Package 138-Y-01 consists of Meter Train A and Meter Train B, operating as one in service and one in standby. Meter Run selection is provided through Hand Controller 138-HC-121 located at the PLN Plant. 4.10.2 Pressure The sales gas pipeline pressure is monitored by Pressure Transmitter 137-PT-100, which provides a signal to Pressure Indicating Controller 137-PIC-100 to modulate Pressure Control Valve 137-PV-100 located on the line to the HP flare header. The controller also provides a High and Low pressure alarm on the ICSS. Protection against low and high pressure in the sales gas pipeline is provided by Pressure Transmitter 137-PT-142 that provides Low Low and High High alarm and shutdown signals through 137-PZ-142.
Overpressure protection of the sales gas pipeline is provided by Pressure Safety Valves 137-PSV-137A/C set to relieve at 41.4barg and Pressure Safety Valve 137-PSV-137B set to relieve at 43.47barg. All safety valves are sized for blocked discharge.
The pressure in the sales gas line to PLN is monitored by Pressure Transmitter 138-PT-122, which provides a signal to Pressure Controller 138-PC-122 on the ICSS. The controller provides an input to Flow Selector 138-FY-121.
Shutdown Valve 138-SDV-199 is provided on the sales gas line to PLN. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System. 4.10.3 Flow Flow Totalisers 138-FQI-101/102 receive compensated signals from: Pressure Transmitters 138-PT-105/106 Temperature Transmitters 138-TT-107/108 Flow Transmitters 138-FT-101/102
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Protection against high pressure in the sales gas line to PLN is provided by Pressure Transmitter 138-PT-120, which provides High High alarm and shutdown signal to the ICSS through 138-PZ-120.
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Pressure Indicator 138-PI-103/104 provides local pressure indication of the metering package pressure.
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Shutdown Valve 137-SDV-115 is provided on the gas inlet to the sales gas pipeline. The valve fails closed and the air to the valve is switched by a solenoid valve controlled from the LSD System.
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4.10.4 Temperature
Temperature Indicators 138-TI-109/110 provide local temperature indication of the metering package. Temperature Elements 138-TE-101/102 provide a signal for Temperature Recorder 138-TR-101/102 respectively. 4.10.5 Gas Quality Gas chromatograph Analyser Transmitter 138-AT-111, located at the inlet to the metering package, continually measures the sales gas composition. The gas chromatograph analyses the gas and transmits the composition data to the selected in-service stream flow computer. The stream flow computer calculates the quality of the gas being supplied in the selected meter run.
5.0 5.1
ENVIRONMENTAL, HEALTH AND SAFETY REQUIREMENTS

5.1.1 Chemicals
The following chemicals are used in this system, or may be present under upset conditions: Tri-ethylene Glycol (TEG) Ucarsol GT10 (antifoam) Methanol (antifreeze) Methyl Di-Ethanol Amine (MDEA) (Ucarsol from Dow Chemical)
5.1.2
Hazardous Sources
Table 2.11 Hazardous Sources lists potential hazardous sources that may be present under upset conditions affecting the Flare Systems. Table 2.11 Hazardous Sources Hazard Source Hazardous Event Potential for injury due to contact with hazardous liquids Loss of containment and release of flammable gas Effect Potential for personnel injury Un-ignited gas release and potential for fire/explosion Control ICSS Fire and Gas Detection System
Hydrocarbon gas and liquid
Low temperature Lines and vessels

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Throughout system LT Separator, Gas/Gas Exchanger
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Personnel should ensure that they are fully familiar with the Material Safety Data Sheet (MSDS) for each chemical, which details precautions and the protective apparel and equipment necessary when handling the chemicals. The precautions detailed must be adhered to at all times.
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Potential for injury Potential for due to contact personnel injury with cold surfaces (-35C)
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General EHS Requirements
Lagging for personnel protection
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Hazardous Event
Hazard High temperature Lines and vessels Hot Glycol under pressure
Source TEG Contactor
Effect
Control Lagging for personnel protection
Potential for injury Potential for due to contact personnel injury with hot surfaces (65C) Potential for injury Potential for personnel injury due to contact with hot contaminated glycol Exposure to Potential for personnel asphyxiation
TEG Contactor
Nitrogen
Purging operations
Safety procedures
5.2
Specific Health and Safety Requirements
H2S exposure may cause: Skin and/or eye irritation Dizziness Loss of appetite Fatigue Coughing Headache Nausea
Dryness in nose and/or throat
Loss of consciousness or death The correct use of Personal Protective Equipment (PPE) is fundamental in securing a safe and healthy place of work for all personnel. PPE shall be used in conjunction with appropriate health, environment and safety procedures that are designed to minimise the potential risk of harm or injury to personnel, while also promoting safe working practices.
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Ujung Pangkah production fluids may contain concentrations of Hydrogen Sulphide (H2S) up to 500ppmv. H2S is a colourless, flammable and toxic gas. It can react with steel to form iron Sulphide that can ignite when exposed to air. When burned it produces Sulphur Dioxide (SO2) which is also toxic. It is highly corrosive and may lead to metal embrittlement/fatigue.
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Process Systems Operations Manual 5.3 Specific Environmental Requirements

To prepare the Gas Sweetening, Dehydration, Metering and Export System for the introduction of hydrocarbon gas, it is necessary to remove all air from the system. Nitrogen may be utilized for this purpose through the dedicated purge points, which are provided with the necessary isolation valves and a non-return valve. Similarly, when preparing equipment for maintenance, nitrogen may be used to purge hydrocarbons from the system before breaking containment and introducing air. When purging the system of air prior to introduction of hydrocarbons, the atmosphere in the system should be tested with an Oxygen Content Analyser to determine the level of oxygen remaining in the purged system. When purging is being performed to remove hydrocarbons, a suitable test instrument, which uses thermal conductivity or infrared absorption, capable of detecting hydrocarbons in nitrogen should be used. Pelister type instruments cannot be used, as they require at least 13% oxygen to operate. WARNING: NITROGEN IS AN ASPHYXIANT, AND IS COLOURLESS AND ODOURLESS: RAPID AND UNRECOGNISED LOSS OF CONSCIOUSNESS CAN OCCUR IN PERSONS EXPOSED TO A NITROGEN-ENRICHED ATMOSPHERE. WHEN USING NITROGEN, CARE SHOULD BE TAKEN TO ENSURE THAT NITROGEN ESCAPES ARE DISPERSED AND NOT ALLOWED TO COLLECT IN ENCLOSED AREAS.
6.0 6.1
REFERENCE INFORMATION
Hess Corporation Company Documentation

Document Number
UPD-IJ-PR-DS-135-V-01-D UPD-IJ-PR-DS-135-V-06-D UPD-IJ-PR-DS-136-MY-02
UPD-IJ-PR-DS-137-V-05-D UPD-IJ-PR-LT-0001-C2
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Document Number
UPD-IJ-PR-DS-137-H-01-D
6.2
Vendor Documentation
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Equipment List
Process Data Sheet for Amine Contactor Inlet KO Drum (135-V-06) Process Data Sheet for Amine Contactor (135-V-06)
Process Data Sheet for TEG Dehydration Package (136-MY-02)
Process Data Sheet for Gas/Gas Exchanger (137-V-05) Process Data Sheet for Low Temperature Separator (137-V-05)
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Document Title
Document Title
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6.3
Engineering Drawings (PFDs, UFDs and P&IDs)

Drawing Number UPD-IJ-P1-PR-DR-0015-010 Rev 10 UPD-IJ-P1-PR-DR-0016-10 Rev 10 UPD-IJ-P1-PR-DR-0017-10 Rev 10 UPD-IJ-P1-PR-DR-0040-10 Rev 10 UPD-IJ-P1-PR-DR-0040-10 Rev 10 UPD-IJ-P1-PR-DR-0061-10 Rev 10 UPD-IJ-P1-PR-DR-0062-10 Rev 10 UPD-IJ-P1-PR-DR-0063-01-10 Rev 10 UPD-IJ-P1-PR-DR-0063-02-10 Rev 10 UPD-IJ-P1-PR-DR-0063-03-10 Rev 10 Drawing Title Amine Contactor Inlet KO Drum Amine Contactor Amine Overhead Gas KO Drum TEG Contactor TEG Overhead KO Drum Gas/Gas Exchanger
Low Temperature Separator Sales Gas Pipeline
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Sales Gas Metering Package Sales Gas Line to PLN
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Opf Wodl PRS MPR GNL 1165 - F837.1

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Process Systems Operations Manual

SECTION 2.0 GAS SWEETENING, DEHYDRATION, METERING AND EXPORT

ENVIRONMENTAL, HEALTH AND SAFETY REQUIREMENTS

INSTRUMENTATION AND CONTROL

Document No: UP-OPS-MAN-0002 Issue 1; December 2007

Section 2.0 Gas Sweetening, Dehydration, Metering and Export Page i

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Hess (Indonesia-Pangkah) Ltd

Process Systems Operations Manual 6.0 REFERENCE INFORMATION

Document No: UP-OPS-MAN-0002 Issue 1; December 2007

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Hess (Indonesia-Pangkah) Ltd

Process Systems Operations Manual 1.0 1.1 INTRODUCTION System Purpose/Function

Amine Overhead Gas KO Drum TEG Contactor

TEG Overhead KO Drum Gas/Gas Exchanger

Low Temperature Separator Sales Gas Metering Skid

Document No: UP-OPS-MAN-0002 Issue 1; December 2007

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Document No: UP-OPS-MAN-0002 Issue 1; December 2007

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Process Systems Operations Manual

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Process Systems Operations Manual

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Process Systems Operations Manual 2.2 Primary Flow Description

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Process Systems Operations Manual

Amine Contactor Inlet KO Drum 135-V-01

Temperature (Max/Min) Volume 3.1.3

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Process Systems Operations Manual

Mercury Guard Beds 135-V-15 A/B

Parameter Pressure Temperature 3.2.3

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Amine Contactor 135-V-06

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Process Systems Operations Manual

Amine Overhead Gas KO Drum 135-V-09

Document No: UP-OPS-MAN-0002 Issue 1; December 2007

Refer to P&ID: UPD-IJ-P1-PR-DR-0017-10 Rev 10 Amine Overhead Gas KO Drum 135-V-09.

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Process Systems Operations Manual