CONFIGURATION

Document B Huanyang Speed Control Configuration 04 December 2011

Table of Contents
Revision History
INTRODUCTION 1.1 CONFIGURATION 1:

2
3 3 3 4

PRE-REQUISITES CONFIGURATION 1

Figures
Figure 1 - Configuration 1 Physical Topology ................................................................................. 4 Figure 2 - Huanyang Front Control Panel ....................................................................................... 5

Revision History
Version Draft 1.0 Date 04/12/11 Author Michael Prinzi Reviewer / Approver Version Details Initial draft

Chapter

1
Huanyang Speed Control
Introduction
Previously I wrote a guide on how to control you machines speed via Pulse Width Modulation. In this guide I will detail how to control a 3 phase motor, that being a spindle or lathe motor with a 3 pole switch and the speed via a potentiometer.

1.1

Configuration 1:

1. VFD Huanyang HY02D223B 1.5Kw Spindle Drive Controller 2. 10K Linear Potentiometer (Jaycar RP3510) 3. 3 Pole toggle switch

Pre-Requisites
None

Light Reading
In addition, you need to familiarise yourself with the appropriate hardware manuals supplied by the component vendors. These are available from their respective webpage. 1. Huanyang VFD Manual

You should download and read the manual prior to embarking on the configuration set out within this guide. Be aware of the warnings within these manuals relating to Mains Power Interfaces. You have been warned again!!

Chapter

2 1
Configuration
Configuration 1
The following diagram shows the physical connectivity between the elements used in the solution. This solution comprises of the following specific hardware. 3 Phase motor Huanyang HY02D223B (1.5KW HF VFD) Use this diagram to wire up the units

FIGURE 1 - CONFIGURATION 1 PHYSICAL TOPOLOGY

External Spindle Control Setup

Control of your spindle will be via the switch and potentiometer. Therefore we need to tell the VFD that control inputs will be through an external interface and not the front control panel. On the Huanyang VFD this is set as follows; 4

Note: The values shaded grey have been included as a reference and are what I used to enable my 3 phase motor to work with the VFD.
PD Value PD 01 PD 02 PD 03 PD 04 PD 05 PD 06 PD 07 PD 08 PD 09 PD 10 PD 11 PD 70 PD 71 PD 72 PD 73 PD 74 PD 75 PD 76 Manual Control 1 1 11 50 60 2.5 0.5 220 63 6.5 0 0 20 0 50 0 0 0

TABLE 1 - PD SP INDLE VALUES

FIGURE 2 - HUANYANG FRONT CONTROL PANE L

To set the values in the VFD via the front panel (Figure 2), use the following sequence: 5

1. 2. 3. 4. 5. 6. 7. 8.

Press Prog Enter Programming Mode Press Up Button Sets a value of 1 Press Set Save Value Press Set Enter PD002 as the Software automatically increments numbers Press Up Button Sets a value of 1 Press Set Save Value Press Prog Exit Programming Mode etc

Testing Your Spindle Setup

Control of your spindle is provided by the switch and potentiometer. Set the direction of the motor by selecting FWD or REV on the switch. The motor should start and ramp up to the set speed. The set speed is governed by the potentiometer and varying the resistance between 0 to 10K, you will effect the speed accordingly.

Troubleshooting Your Spindle Setup

1. Check the wiring diagram and confirm all connections. 2. Check the PD settings on the VFD.

Chapter

3
Acronyms
Acronym ACM PROG PWM Vi VFD +10V Meaning Common Terminal of Analog & Control Signals Programming Mode Pulse Width Modulation Analog Voltage Frequency Reference Input Variable Frequency Drive Power Supply for Speed Setting

END OF DOCUMENT