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Suspension systems CS-2000 50/60/80

With its large variety of components and different system sizes (50, 60 and 80), the BERNSTEIN range of suspension systems CS-2000 provides a technically mature solution for numerous applications. System structure The following conditions are important for your choice of system: Load-bearing capacity of the overall system Free passage for cables Design System configuration Having decided on the right size of the system, you need to select the necessary components and tubes, so that you can put together the desired configuration. System sizes This concerns the suspension systems of the sizes 50, 60 and 80. The figures refer to the dimensions of steel tubes that link up the components. System 50 steel tube 50 x 50 mm System 60 steel tube 60 x 60 mm System 80 steel tube 80 x 80 mm Materials Gravity-die-cast aluminium components: AlSi12 (Cu) Steel-cast components: GGG 40 Steel welded constructions: St 37 Suspension tubes: St 37 Bearings: St/PTFE Seals: CR Installation opening: AlSi12 (Cu) Expansion bellows: PVC Colours Suspension system components: light grey, RAL 7035 Expansion bellows: light grey, RAL 7035 Tubes: light grey, RAL 7035 System benefits l Cable installation openings at all joints to simplify the installation of cables l Integrated strain relief to ease the strain on cables l High variability through the large number of available components l Broad spectrum of applications through systems with different load-bearing capacities l Flange coupling with clamping lever at operator face and selectable rotation limiter l Maintenance-free friction bearings in all joints and couplings l Adjustment options for the exact adjustment of suspension tubes l Wall and intermediate joints with clamping lever at operator face and optional rotation limiter (available as accessories).

Selection support for different load capacities are presented on pages 400/401.

414

Connecting tubes CS-2000 50/60/80

Tubes The steel tubes for suspension systems 50, 60 and 80 are supplied in different lengths. The lengths of the tubes comply with DIN 7168. The steel tubes come in RAL 7035 (light grey) powder coated.

Weights System 50 System 60 System 80

6.3 kg/m 8.1 kg/m 11.0 kg/m

Available lengths of tubes Length System 50 (mm) Part number 250 952.5.0520.00 500 952.5.0530.00 750 952.5.0540.00 1000 952.5.0550.00 1250 952.5.0560.00 1500 952.5.0570.00 2000 952.5.0590.00 3000 952.5.0610.00

System 60 Part number 952.6.0390.00 952.6.0400.00 952.6.0410.00 952.6.0420.00 952.6.0430.00 952.6.0440.00 952.6.0460.00 952.6.0480.00

System 80 Part number 952.7.1140.00 952.7.1150.00 952.7.1160.00 952.7.1170.00 952.7.1180.00 952.7.1190.00 952.7.1210.00 952.7.1230.00

415

Enclosures

System components Suspension system for medium loads Type CS-2000 System size 50

Part Weight Material Part number

(g) RAL 7035 light grey

For enclosure mounting Standard coupling, flange, CS-2000 1550 Dimensions in mm Aluminium 101.6.7000.00 Angle of rotation 320 50 with limiter Clamping lever at operator face 50 deep M6/9TIEF Complete with seals and 100 fixing screws
43 M12 100 60

63 40

Detail

6.6
50

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

980.5.1760.00

Part Weight Material Part number

93

(g) RAL 7035 light grey

50

125

Elbow for moment load CS-2000 4500 Dimensions in mm GGG 165 90 101.6.7090.00 35 Increased strength Access cover Complete with seals
165

Intermediate joint CS-2000 4360 Dimensions in mm Steel 115 65 60 101.6.4540.00 TOP Expansion bellows can be zipped on at a later M 12 230 stage Rotation angle 180 with limiter on either side Integrated rotation torque setting
300

50

Detail

78

Accessories, can be retro-fitted Rotation limiter (see page 427) Light adapter (see page 426) 416

980.5.1870.00

980.5.0630.00

132

124

M12

For enclosure mounting Elbow coupling, flange CS-2000 2000 Dimensions in mm 101.6.7030.00 Angle of rotation 320 60 with limiter Clamping lever at M12 operator face deep M6/9 TIEF Complete with seals and 50 100 144 fixing screws
50 141

Elbow CS-2000 1100 101.6.7060.00 Access cover Complete with seals


63 93

Dimensions in mm
131 60 36

131

106

50
40

76

60
6.6
50

980.5.1760.00 980.5.1870.00

980.5.1870.00

96 M12

Wall flange CS-2000 4260 GGG 101.6.4550.00 Complete with seals

Dimensions in mm

11

88, 4]

117 9

Wall joint CS-2000 3940 Steel 101.6.4560.00 Expansion bellows can be zipped on at a later stage Rotation angle 180 with limiter on either side Integrated rotation torque setting

Dimensions in mm
60 TOP 75 10

M 12

190

107 50

10.5 131

Wall joint with cable inlet CS-2000 4720 Dimensions in mm 105 60 Steel TOP 101.6.4570.00 Expansion bellows can 40 M 12 220 be zipped on at a later 107 50 stage Rotation angle 180 with limiter on either side 10.5 131 Integrated rotation torque setting
74.3 50

10

15

134

12 5

50

74.3

50

225

255

M12 104
124

980.5.0630.00

132

980.5.0630.00

132

124

20

417

Enclosures

System components Suspension system for medium loads Type CS-2000 System size 50

Part Weight Material Part number

(g) RAL 7035 light grey

25

Set-up joint CS-2000 9240 GGG 101.6.7120.00 Angle of rotation 306 with limiter Complete with seals

Dimensions in mm
197.5 40.5

90

Base bracket CS-2000 4320 GGG 101.6.4580.00 Complete with seals


92

Dimensions in mm

50

117

M12 104 11 9
1 25

132

45 108 134

88.4 ]

Detail

14

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

980.5.1770.00 980.5.1870.00

134

50

418

[ 88, 4]

20

12 5

11 M12

The angle adapter is fixed firmly onto the flange or angle flange coupling Complete with seals and fixing screws

101.6.4590.00: A = 15, B = 39 101.6.4600.00: A = 30, B = 66 101.6.4610.00: A = 60, B = 111

148 120 80

60

Angle of rotation 0-300 Drehwinkel 0-300

64

121
deep 21 M 6,10 tief

deep M6/9 tief 127 80

182

66

55

50

6.

0-30

Angle adapter CS-2000 15 = 460 Aluminium 15 = 101.6.4590.00

30 = 600 30 = 101.6.4600.00

60 = 800 60 = 101.6.4610.00

Dimensions in mm

Swivel tilt coupling CS-2000 3000 Dimensions in mm Aluminium and PA 101.6.3190.00 Angle of rotation 300 with limiter Inclination angle infinite44 ly adjustable 030 100 Complete with gaskets, Tube 50 fixing screws

Rohr 50

60 60 75

A B

118

980.5.1300.00

100

92

419

Enclosures

4 8

System components Suspension system for medium loads Type CS-2000 System size 60

43

M12

Part Weight Material Part number

(g) RAL 7035 light grey

For enclosure mounting Standard coupling, flange CS-2000 2380 Dimensions in mm Aluminium 101.6.7010.00 60 Angle of rotation 320 with limiter 50 Clamping lever at 100 40 operator face Complete with gaskets and fixing screws
100 63

Detail

deep M6/9TIEF

6.6

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

93 60
64

980.5.1760.00

Part Weight Material Part number

(g) RAL 7035 light grey

Elbow for momentum load/stress CS-2000 6000 Dimensions in mm GGG 190 101.6.7100.00 40 105 Higher density Unscrewable mounting opening Complete with gaskets
190 60

60

Intermediate joint CS-2000 5920 Dimensions in mm Steel 120 70 80 101.6.4640.00 TOP Expansion bellows can be zipped on at a later M 12 240 stage Pivotal angle 180 with limiter on either side Rotation moment setting
310

60

88

Detail

145

Accessories, can be retro-fitted Rotation limiter (see page 427) Light adapter (see page 426) 420

980.5.1880.00

980.5.0630.00

132

134

M12

For enclosure mounting Elbow coupling, flange CS-2000 2950 Dimensions in mm Aluminium 70 101.6.7040.00 Angle of rotation 320 with limiter M12 Unscrewable installation 50 40 100 opening 154 Clamping lever at operator face Complete with seals and fixing screws
60 111 M6/9TIEF deep 151

151

Elbow CS-2000 1850 Aluminium 101.6.7070.00 Unscrewable installation opening Complete with seals

Dimensions in mm

151 70 41

63 93

60

86

60
6.6

64

980.5.1760.00 980.5.1880.00

980.5.1880.00

111 M12

Wall flange CS-2000 4900 GGG 101.6.4650.00 Complete with gaskets

Dimensions in mm
11

93. 3 ]

Wall joints CS-2000 5360 Steel 101.6.4660.00 Expansion bellows can be zipped on at a later stage Pivotal angle 180 with limiter on either side Rotation moment setting

Dimensions in mm
70 TOP 90 10

M 12 210 115 60

10 .5 141

Wall joint for cable inlet CS-2000 5620 Dimensions in mm 120 Steel 70 TOP 101.6.4670.00 Expansion bellows can 50 M 12 240 be zipped on at a later 115 60 stage Pivotal angle 180 with limiter on either side 10.5 141 Rotation moment setting
84.3 60

10

15

140

32

125 9

84. 3

60

60

230

275

134

M12 112 20

980.5.0630.00

132

980.5.0630.00

132

134

421

Enclosures

System components Suspension system for medium loads Type CS-2000 System size 60

Part Weight Material Part number

(g) RAL 7035 light grey

Slip-on joint CS-2000 12740 GGG 101.6.7130.00 Angle of rotation 306 with limiter Complete with seals

Dimensions in mm

225.5 45.5

105

Base bracket CS-2000 4800 GGG 101.6.4680.00 Complete with seals


97

Dimensions in mm
60

25

125

152

M12 112
11

55 118 144

97 ]

Detail

14

32

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

980.5.1770.00 980.5.1880.00

60

140

0-30

Part Weight Material Part number

(g) RAL 7035 light grey

Swivel tilt coupling CS-2000 2900 Dimensions in mm Aluminium und PA 101.6.3200.00 Angle of rotation 300 with limiter Inclination angle infinite44 ly adjustable 030 100 Tube 50 Complete with gaskets, fixing screws 121

Angle of rotation 0-300 Drehwinkel 0-300

deep M 6,10 tief


182

66

55

50

Rohr 60

21

60

60

Detail Accessories, can be retro-fitted Rotation limiter (see page 426) 422

100

75

980.5.1300.00

Housing: max. 300 N N Gehuse: max 300

92

[
M12

93.3 ]

20

13 7

11

Self-supporting base bracket CS-2000 14000 Dimensions in mm Aluminium 101.6.3220.00 Large-surface foot for self-supporting applications
60 M12 180 90 60

Indication adapter CS-2000 15 = 460 30 = 600 Aluminium 15 = 101.6.4590.00 30 = 101.6.4600.00


85

60 = 800 60 = 101.6.4610.00

Dimensions in mm

6. 6

The inclication adapter is fixed firmly onto the flange or flange angle coupling Complete with seals and fixing screws

101.6.4590.00: A = 15, B = 39 101.6.4600.00: A = 30, B = 66 101.6.4610.00: A = 60, B = 111

148 120 80

15

64

550

50 x 45

deep M6/9 tief 127 80

A B

118

Fixed rollers, guide rolls, Feet see page 427

60

423

Enclosures

8 4

System components Suspension system for medium loads Type CS-2000 System size 80

53

M12

Part Weight Material Part number

(g) RAL 7035 light grey

For enclosure mounting Standard coupling, flange CS-2000 3270 Dimensions in mm Aluminium 101.6.7020.00 80 Angle of rotation 320 with limiter Clamping lever at 60 40 120 operator face Complete with seals and fixing screws
110 63
deep M6/9TIEF

Detail

80

6.6

93
91

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

980.5.1760.00

Part Weight Material Part number

(g) RAL 7035 light grey

Elbow formomentum stress CS-2000 8500 Dimensions in mm GGG 225 101.6.7110.00 50 120 High density Unscrewable mounting opening Complete with gaskets
225 80

Intermediate joint CS-2000 9700 Dimensions in mm 120 Steel 70 80 TOP 101.6.4710.00 Expansion bellows can M 12 be zipped on at a later 240 stage 80 Pivotal angle 180 with limiter on either side Rotation moment setting

108

Detail
310

Accessories, can be retro-fitted Rotation limiter (see page 426/427) Light adapter (see page 426) 424

170

M12

980.5.1890.00

980.5.0620.00

132

134

For enclosure mounting Elbow coupling, flange CS-2000 4100 Dimensions in mm Aluminium 90 101.6.7050.00 Angle of rotation 320 with limiter M12 Clamping lever at 60 40 120 operator face 204 Complete with seals and fixing screws
80

123

191

Elbow CS-2000 2900 Aluminium 101.6.7080.00 Installation opening Complete with gaskets

Dimensions in mm (inch)
191 51 90

63

93

80

173

108

M6/9TIEF deep 80
6.6

91

980.5.1760.00 980.5.1890.00

980.5.1890.00

141
M12

Wall flange CS-2000 9100 GGG 101.6.4720.00 Complete with gaskets

Dimensions in mm
13

[ 122. 3 ]

Wall joint CS-2000 9250 Steel 101.6.4730.00 Expansion bellows can be zipped on at a later stage Pivotal angle 180 with limiter on either side Rotation moment setting

Dimensions in mm
100 TOP 135 10

M 12 300 138 80 104 . 3

13 161

Wall joint for cable inlet CS-2000 9500 Dimensions in mm 165 100 Steel TOP 101.6.4740.00 Expansion bellows can 60 M 12 330 be zipped on at a later 138 80 stage Pivotal angle 180 with 13 limiter on either side 161 Rotation moment setting
104. 3 80

10

20

174

73

160 12
265
365

80

80

M12 143 25

980.5.0620.00

154

156

980.5.0620.00

156

154

425

Enclosures

System components Suspension system for medium loads Type CS-2000 System size 80

Part Weight Material Part number

(g) RAL 7035 light grey

107

160

25

12

M12 143 13
17 3

162

Slip-on joint CS-2000 20620 GGG 101.6.7140.00 Pivotal angle 306 with limiter on either side

Dimensions in mm
262.5 55.5

120

Base bracket CS-2000 9240 GGG 101.6.4750.00 Complete with seals

Dimensions in mm

80

75 152 174

Detail
13 M12 122.5 ] 80

12

Accessories, can be retro-fitted Rotation limiter (see page 426) Light adapter (see page 426)

3 17

980.5.1770.00 980.5.1880.00

174

Part Weight Material Part number

(g) RAL 7035 light grey

Swivel tilt coupling CS-2000 2900 Dimensions in mm Aluminium and PA 101.6.3210.00 Pivotal angle 300 with buffer Inclination continously 44 100 adjustable 030 121 Complete with gaskets, mounting screws
0-30

Angle of rotation 0-300 Drehwinkel 0-300

100

182

deep M 6,10 tief

21

Detail Accessories, can be retro-fitted Rotation limiter (see page 426) 426

66

55

50

Rohr 80 50 Tube

980.5.1300.00

60 75

60 92

122.5 ]

25

15

Self-supporting base bracket CS-2000 14300 Dimensions in mm Aluminium 101.6.3230.00 80 Large-surface foot for self-supporting applications
M12 180 90 60

Inclination adapter CS-2000 15 = 460 30 = 600 Aluminium 15 = 101.6.4590.00 30 = 101.6.4600.00


85

60 = 800 60 = 101.6.4610.00

Dimensions in mm

6.

50 x 45

The inclination adapter is fixed firmly onto the flange or flange anglecoupling Complete withseals and fixing screws

101.6.4590.00: A = 15, B = 39 101.6.4600.00: A = 30, B = 66 101.6.4610.00: A = 60, B = 111

148 120 80

deep M6/9 tief 127 80

550

A B

Fixed rollers, guide rolls, Feet see oage 427

64

118

60

427

Enclosures

Heavy-duty suspension system CS-2000 80/140

The BERNSTEIN heavy-duty suspension system, 80/140 from the CS-2000 range of suspension systems provides the right solution for even the highest loads and large cable looms with ready-made connectors. System structure The following conditions are important for your choice of system: Load-bearing capacity of the overall system Free passage area for cables Design System configuration Having decided on the right size of system, you need to select the necessary components and tubes, so that you can put together the desired configuration.

System benefits l Installation openings Generously dimensioned cable installation access points at all corners allow the easy installation of cables/wiring looms. l Full use of cable ducts within the entire suspension system without reduction of the rated diameter. l Cable fixtures Fixing points in each angle to clamp cables. l Rotation angle limiters can simply be added to joints at a later stage. l High load-bearing capacity Extremely high overall load-bearing capacity for applications with the highest loads. l Divided expansion bellows Expansion bellows for wall and intermediate joints can be installed at a later stage. l Ready-made connections Option of inserting ready-made connections with heavy-duty industrial plugs.

428

Connecting tubes CS-2000 80/140

2625

Free cable passage area in the system Suspension tube 80/140 Outside (mm) 80/140 Cross section (cm2) 91 Wall thickness (mm) 5

Tubes The steel tube for the suspension system 80/140 is available in a variety of different lengths. Tube lengths comply with DIN 7168. The steel tubes are supplied in RAL 7035 (light grey) powder coated. Weight per metre of tube Colours Suspension system components: Cable access covers: Expansion bellows: Tubes:

1500

Materials
1000

500

80/140 N

0.5 m

1.5

2.5

3.5

Available lengths of tube Length System 80/140 (mm) Part number 250 952.8.0460.00 500 952.8.0470.00 750 952.8.0480.00 1000 952.8.0490.00 1250 952.8.0500.00 1500 952.8.0510.00 2000 952.8.0530.00 3000 952.8.0550.00

429

Enclosures

Load diagram The load diagram illustrates the maximum load-bearing capacity for the chosen length of suspension system. If for a brief period of time (i.e. 5 seconds), a load of 75 kg is added, then this does not lead to dimensional deformation or destruction of the system.

Gravity-die-cast aluminium components: AlSi12 (Cu) Cast-iron components: GGG 40 Steel welding constructions: St 37 Suspension tubes: St 37 Bearings: St/PTFE Seals: CR Cable access covers: AlSi12 (Cu) Expansion bellows: PVC

15 kg

light grey, RAL 7035 light grey, RAL 7035 black, RAL 9005 light grey, RAL 7035

Heavy-duty suspension system CS-2000 System size 80/140

80

Part Weight Material Part number

(g) RAL 7035 light grey

For enclosure mounting Standard coupling CS-2000 4600 Dimensions in mm Aluminium 140 101.6.4760.00 Angle of rotation 300 with limiter 142 Complete with seals and deep M6/9 tief 160 220 fixing screws
155 M 12

For enclosure mounting Elbow coupling, flange, CS-2000 6900 Dimensions in mm Aluminium 101.6.4770.00 Angle of rotation 300 with limiter 290 80 100 Access cover Complete with seals and fixing screws
138 M 12 142 160 220
deep M6/9 tief

80

6.6 15 4

Detail Accessories, can be retro-fitted Pivoting angle limit stop (see page 427)

154

Part Weight Material Part number

(g) RAL 7035 light grey

Wall joint CS-2000 17180 Steel 101.6.4810.00 Expansion bellows can be zipped on at a later stage Rotation angle 180 with limiter on either side Suspension tube adjustment

Dimensions in mm
155 TOP 162 12

M 12 392

Set-up CS-2000 28560 GGG 101.6.4820.00 Rotation angle 300 Access cover

Dimensions in mm

140

6.6

370 85

155

225

140 12 140 260 110 34 13 80 141

125

146 80

230

185

13 170

252 140

426

Detail Accessories, can be retro-fitted Pivoting angle limit stop (see page 427) 430

980.5.0620.00

Available request

200

250

168

235 185

Elbow CS-2000 5400 Aluminium 101.6.4780.00 Access cover Complete with seals.

Dimensions in mm
80 88

110 80

Intermediate joint CS-2000 18080 Dimensions in mm 155 155 Steel TOP 101.6.4790.00 Expansion bellows can M 12 460 be zipped on at a later stage 540 Rotation angle 180 with limiter on either side Suspension tube adjustment
110 80
146

Wall flange CS-2000 12920 GGG 101.6.4800.00 Suspension tube adjustment Complete with seals

Dimensions in mm
175 80

125

190 12 M 12

140

140

252

173

M 12

25

980.5.0620.00

M 12

140

13

M 12

Base bracket CS-2000 12900 GGG 101.6.4830.00 Complete with seals

Dimensions in mm

140

25

160 146

220

50 x 45

15

13

deep M 8 /12 tief

189 100
82

550

125

175 185 235

15

80

80

76

34

160 220

431

190

12

Self-supporting base bracket CS-2000 14800 Dimensions in mm Aluminium 101.6.3240.00 140 Large surface area foot for self-supporting applications
180 90 60

Angle adapter, 15 CS-2000 1650 Dimensions in mm Aluminium 101.6.4840.00 For a 15 angle 6.5 Fixed firmly onto the flange or angle flange coupling Complete with seals and fixing screws

M12

190

173

85

Enclosures

Light weight system CS-2000 SL 45/60

Components for mounting housings

The light weight system CS-2000 SL has been specially designed to support compact, light weight control housings over a short distance. Unlike other suspension systems currently on the market for similar purposes, it has a number of clear technical and economic benefits. System structure To obtain the desired system configuration, components can be combined either with a closed or open top, aluminium link section. The large number of different components

* )

* )

For Coupling Elbow coupling Base bracket coupling Angled coupling Angled elbow coupling Angled base bracket coupling Adjustable angle coupling Adjustable angle elbow coupling *) The CC-2000 section 75 has a bore of 33 mm

Part number 101.5.1630.00 101.5.1650.00 101.5.1670.00 101.5.1640.00 101.5.1660.00 101.5.1680.00 101.5.1690.00 101.5.1700.00 diameter

System benefits l Installation openings at elbow points l Choice between the use of open and closed link sections l Free cable passage area with closed system: dia. 40 mm = 12.5 cm2 at the narrowest point (bearing passage) available, allows a great variety of system configurations. Construction should follow the specifications in the load diagram. Materials Gravity-die-cast aluminium components: AlSi12 (Cu) Installation opening: POM Bearing: PA Seals: CR Aluminium link section: Al Mg Si 0.5 Link section cover with open profile: EPDM Colours Suspension system components: light grey, RAL 7035 Link section: silver, clear anodised l Free cable passage area with partially closed system: 2.76 cm2 at the narrowest point (where the section enters the component) 7.40 cm2 within an enclosed tube l Simply added rotation limiter for couplings and joints l Couplings have a small flange which can be fixed to very narrow housings l Overhead installation of all components possible l Modern industrial design l Protection system IP 65
For Base bracket coupling Angled base bracket coupling Base bracket, rotating Set-up joint Base bracket/wall flange Part number 101.5.1670.00 101.5.1680.00 101.5.1780.00 101.5.1750.00 101.5.1790.00

Machining drawing for wall joints

For Wall joint with horizontal outlet Wall joint with vertical outlet

Part number 101.5.1750.00 101.5.1770.00

Machining drawing for other elements

406

Link profile CS-2000 SL 45/60

Installation of the link profiles

Link sections The link section is an extruded aluminium profile (Al Mg Si 0.5). The surface is clear anodised, so that it has a colour similar to RAL 9006. The link section can be used either with an open cable duct or with a completely closed one. The partially open section has a cover made from EPDM, similar to RAL 7042. This flexible plastic cover can easily be pulled out and pushed back in place.

Weight Open profile: 3.76 kg/m Closed profile: 3.50 kg/m

[A] Open or closed section in couplings and elbows: Attach seal to link section (1), mount link section onto suspension system components (2, 3).

[B] Closed section in suspension system components with 8 fastening screws: Attach seal to link section (1), mount link section into suspension system components (2, 3), making use of the adjustment facility.

Open profile Dimensions (mm) 45 x 60 x 250 45 x 60 x 500 45 x 60 x 750 45 x 60 x 1000 45 x 60 x 1250 45 x 60 x 1500 45 x 60 x 2000

Part number 952.4.0010.00 952.4.0020.00 952.4.0030.00 952.4.0040.00 952.4.0050.00 952.4.0060.00 952.4.0080.00

Closed profile Dimensions (mm) 45 x 60 x 250 45 x 60 x 500 45 x 60 x 750 45 x 60 x 1000 45 x 60 x 1250 45 x 60 x 1500 45 x 60 x 2000

Part number 952.4.3010.00 952.4.3020.00 952.4.3030.00 952.4.3040.00 952.4.3050.00 952.4.3060.00 952.4.3080.00

[C] Open section in suspension system components with 8 fastening screws: Attach seal to link section, mount link section into suspension system components, making sure, however, you only mount using the 4 fastening screws onto the closed part of the tube. Fit cover seal. Turn to page 344 ff + to select Loading capacity Cable routing cross-section
407

Enclosures

System components Light-weight suspension system for small loads Type CS-2000 SL System size 45/60

Part Weight Part number

(g)

For enclosure mounting Coupling CS-2000 SL 740 101.5.1630.00 Angle of rotation 300 with limiter Complete with installation fixings, seals and instructions for installation

Dimensions in mm
74.5 60 M 6,10 deep tief

78 50

25

For enclosure mounting Elbow coupling CS-2000 SL 960 Dimensions in mm 101.5.1650.00 74.5 60 M 6,10 deep tief Cable installation access with plastic clip-on cover Angle of rotation 300 with limiter. Complete with installa50 43 tion fixings, seals and instructions for installation
78 60 60 66 80 99 40 25 136

104

40

Detail Accessories, can be retro-fitted Rotation limiter (see page 426)

56

60 66 80

980.5.1290.00

60

980.5.1290.00

Part Weight Part number

(g)

For enclosure mounting Adjustable angle elbow coupling CS-2000 SL 3300 Dimensions in mm 101.5.1700.00 Angle of rotation 300 with limiter 121 Inclination angle infinitely adjustable 030 44 Complete with installa100 tion fixings and seals 147.5 Housing max. 300N 100
0-30
50
Drehwinkel 0-300

Elbow CS-2000 SL 590 101.5.1710.00 Cable installation access with plastic clip-on cover Complete with seals and instructions for installation

Dimensions in mm
50 43

56 45

45

111

204

60

78

45
M 6,10 deep tief 21

92

66

60

Detail Accessories, can be retro-fitted Rotation limiter (see page 426) 408

60 75

50

980.5.1300.00

45

56

60

130

119

78 60

For enclosure mounting Angled coupling CS-2000 SL 1100 Dimensions in mm 101.5.1640.00 74.5 60 deep M 6,10 tief Inclined angle 15. Angle of rotation 300 with limiter Complete with installation fixings, seals and 78 instructions for installation
80 60 66 82.5

40

15

40 66 60 92

40

For enclosure mounting Angled elbow coupling CS-2000 SL 1400 Dimensions in mm 101.5.1660.00 74.5 60 Inclined angle 15 deep M 6,10 tief Cable installation access with plastic clip-on cover Angle of rotation 300 with limiter 43 50 Complete with installation fixings, seals and instructions for installation
80 60 66 82.5

For enclosure mounting Swivel tilt coupling CS-2000 SL 3000 Dimensions in mm 101.5.1690.00 Angle of rotation 300 121 with limiter Inclination angle infinitely adjustable 030 Complete with installa44 tion fixings and seals 45 60 100 100 Housing max. 300 N
0-30

50

Angle of rotation Drehwinkel 0-300

50

15

40

114

151

50

deep M 6,10 tief

21

56

45

980.5.1290.00

60

980.5.1290.00

56 45

60 75

980.5.1300.00

177

Elbow for moment load CS-2000 SL 1000 Dimensions in mm 75 43 101.5.1720.00 Elbow with reinforced wall strength Link section adjustment Cable installation access with plastic clip-on cover 82 Complete with seals and instructions for installation
45

Intermediate join CS-2000 SL 2130 Dimensions in mm 101.5.1740.00 245 95 Pivoting angle 360 with limiter Cable installation access on both sides Link section adjustment 75 47.5 Complete with seals and instructions for installation 95
182 82 80

Rotation elbow CS-2000 SL 1850 Dimensions in mm 95 101.5.1730.00 82 60 Ratation angle 300 with limiter Link section adjustment Cable installation access with clip-on plastic cover Complete with seals and 47.5 75 instructions for installa95 60 45 tion
196.5 78 75 106

159

95

60

60

45

60

980.5.1320.00

980.5.1320.00

45

60

82

409

Enclosures

System components Light-weight suspension system for small loads Type CS-2000 SL System size 45/60

Part Weight Part number

(g)

Wall joint with vertical outlet CS-2000 SL 1840 Dimensions in mm 55 101.5.1770.00 82 60 Pivoting angle 300 with limiter Link section adjustment Cable installation access with clip-on plastic cover 6 15 Complete with seals and instructions for installa95 tion 60
17 70 9 45 106 75

Wall joint with horizontal outlet CS-2000 SL 2090 Dimensions in mm 101.5.1760.00 177.5 75 55 Pivoting angle 300 with limiter Link section adjustment Cable installation access with clip-on plastic cover 6 Complete with seals and 15 instructions for installa95 tion 45
70 91.5 48 9 17 12.5 110 135

12.5

Detail Accessories, can be retro-fitted Rotation limiter (see page 426)

980.5.1320.00

115 90

110 135

980.5.1320.00

Part Weight Part number

(g)

Base bracket coupling CS-2000 SL 1180 Dimensions in mm 101.5.1670.00 40 Integrated component Pivoting angle 300 with limiter Complete with installa9 tion fixings, seals and instructions for installation
25 110 6 15 74.5 60

Angled base bracket coupling CS-2000 SL 1200 Dimensions in mm 101.5.1680.00 Pivoting angle of 300 40 with limiter Fixed incline of 15 Complete with installa9 tion fixings, seals and instructions for installation
15
125 6 40 115 90 90 115 15

deep M 6,10 tief

115 90

74.5 60

deep M 6,10 tief

115 90

60 66 80

Detail Accessories, can be retro-fitted Rotation limiter (see page 426) 410

90 115

980.5.1290.00

980.5.1290.00

60 82

82.5 66 60

80

Set-up joint CS-2000 SL 1720 101.5.1750.00 Pivoting angle 300 with limiter Link section adjustment Cable installation access with clip-on plastic cover Complete with seals and instructions for installation

Dimensions in mm

136

75

47.5

75

40

Base bracket, turnable, CS-2000 SL 1460 Dimensions in mm 101.5.1780.00 95 Pivoting angle 300 with limiter Link section adjustment 9 40 Complete with seals and instructions for installation
6 15

121.5

15

78

Base/wall flange CS-2000 SL 690 Dimensions in mm 101.5.1790.00 Link section adjustment Complete with seals and instructions for installa9 tion
85 15 75

60 82

82 60

82 60

115 90

45 60

90 115

90 115

90 115

980.5.1320.00

980.5.1320.00

90 115

90 115

60 45

60 45

Free standing base CS-2000 SL 11820 Dimensions in mm 101.5.1800.00 Large surface foot for For SL-tube 45/60 f. SL-Rohr 45/60 stable, free standing M 10 applications
15 60

500 50

411

80

80

Enclosures

Leight-weight suspension system CS-2000 SL Panel components

Application areas In many industrial applications a trend to decentralised operate and visualisation units can be observed. The used terminals usually show a flat shape, because control intelligence is no longer integrated. Flat terminals often cannot be used close to a machine by a suspension system, because the building depth does not permit an attachment of the suspension system from top or bottom. In this case a connection over the rear wall is necessary. Variety of configurations The panel components allow a rear connection and have the advantage of being integrated into the conventional light-weight suspension system CS-2000 SL. For the user the complete configuration variety of an approved suspension system is so available also for this application. Variations: l Panel coupling with vertical connection l Panel elbow coupling with horizontal connection l Panel-swivel tilt coupling horizontal l Panel-swivel tilt coupling vertical Quality and availability BERNSTEIN provides a high quality standard. All panel components are available from stock.

Panel components

Panel coupling Part number 101.5.2320.00 (Standard) Part number 101.5.2510.00 (Beckhoff)

Panel elbow coupling Part number 101.5.2330.00 (Standard) Part number 101.5.2520.00 (Beckhoff)

Panel swivel tilt coupling V/H Part number 101.5.2360.00 (Standard) Part number 101.5.2540.00 (Beckhoff)

Panel swivel tilt coupling V Part number 101.5.2350.00 (Standard) Part number 101.5.2530.00 (Beckhoff)

412

Technical data

Load capacity

Machining drawing for enclosure rear wall

Mechanical characteristics Max. load capacity G Max. system length Materials Components Installation opening Bearing Gaskets Operating and ambient conditions Protection class Temperature range Scope of services Scope of supply Colouring Availability

250 N 1500 mm

AlSi12 (Cu) - Chilled casting POM PA CR

IP 54 according EN 60529 -25 C ... + 80 C

Panel components incl. gasket and mounting instruction RAL 7035 (Standard) / RAL 7012 (Beckhoff) from stock

413

Enclosures

EExe and EExi terminal boxes in polyester and aluminium for Ex areas

All BERNSTEIN polyester and aluminium enclosures are available in EExe and EExi versions T II 2 G EEx e II T6 or EEx e ia IIC T6 or EEx ia IIC T6 for the following product types: Type CAEx, aluminium, TV 03 ATEX 2136 Type CPGEx, polyester grey, TV 03 ATEX 2153X Type CPSEx, polyester black, TV 03 ATEX 2153X

377

Enclosures

Special conditions for EExe and EExi terminal boxes in explosion-hazardous areas Electric distribution boards or terminal boxes are required for connecting and branching cables. For terminal boxes in explosion-hazardous areas, special measures must be taken to prevent unacceptably high temperatures and the possibility of sparks or electrical arcing within the enclosure.

l Only enclosure materials and component materials adhering to the temperature range required for Ex devices are used. l Enclosures and cable glands correspond to the protection class IP 65 - (minimum specified ingress protection is IP 54), and are therefore well protected from dust and liquids. l All lid screws are captive and are located outside the working space. Lid screws and spring rings are stainless steel and type tags are made of polyester (selfadhesive, no corrosion problems). l All fittings (terminals, cable glands, etc.) supplied by the manufacturer must be in according to the ATEX rule 94/9/EG. l The surface resistance of black polyester Enclosures is decreased to < 109 ohm in order to prevent damaging electrostatic discharge. As an enclosure material, polyester is especially resistant to chemically aggressive ambient conditions.

Selection criteria for suspension systems

Mechanical stress/load capacity Differently assembled suspension systems can cope with different levels of stress (loads). The mechanical stress (load) induced by the weight of the enclosure to be supported (with all internal components installed) combined with the desired length of the extension arm is an important consideration when selecting the correct suspension system. System selection is made easier by using the opposite diagram. If a swivel tilt coupling is used to support the enclosure, a maximum load of 300N will apply. To determine the force f (system stress/load) from the housing weight m: f (N) = m (kg) x g (ms2) system stress/load f = enclosure weight m multiplied by the acceleration due to gravity g f (N) = m (kg) x 9.81 (ms2)

Heavy-duty suspension system CS-2000

Suspension system for medium to heavy loads CS-2000

Extension arm length I (in m)

System stress/load force (f) in Newtons (N)

Stainless steel suspension system CS-600 NR CS-480 NR

Light-weight suspension system CS-2000 SL

404

System stress/load force (f)


N
System 80/140

2625

2500

2250

2000

1750

System 80

1500

System 60

1250

System 50

1000

750

CS-600 NR
500

CS-480 NR
Closed profile* Closed profile** Parity opened profile*

450 350 300 300 233,3 200 m 0,5 0.5 1,0 1.0 1,5 1.5 2,0 2.0 2,5 2.5 3,0 3,5 3.0 3.5 Extension arm length l

* withhout intermediate joint ** with intermediate joint

405

Enclosures