METHOD OF INSTALLATION OF CONSTRUCTIONS Installation of constructions with galvanize channeled plate is a light process in case of maintenance of regime and

d technical instructions. There is most important to understand its content, before starting working, it will help to avoid much difficulties, waste of time and unnecessary charges. For each type of construction 150 apply assembling design pic.1. The picture introduces

arrangement of each element in construction circles; also the recommended stages of the installation regard the principle of assembling component with component. There is required to apply order of priority and scheme of the allocation of elements, indicated in picture, because they provide instruction how to execute conjunction with easy and fast way the separate details. There is exists danger, that metal plates and angular cuts, will be installed in construction under incorrect corner. There is possible to avoid, applying the submitted assembling design. Before to start the installation, there must be inspected, is corresponds quantity of elements with the quantity on assembling design, and if there are exists installation screw bolts in separated boxes. After we read installation instruction we can choose one from those methods: 1. Installation element with element 2. Preliminary assembling installation of ready elements. The first method is widely known and there is often used for the installation of 150, notwithstanding

the method of preliminary assembling is often used for the installation of big constructions. During the installation of the construction with first method, the separated elements are installed and knitted with screw bolts (metal plates), started with elements of bottom of construction. Attention! THE INSTALLATION OF THE ELEMENTS OF THE BASE OF CONSTRUTION MUST BE STARTED FROM THE EXIT APERTURE AND EXECUTE IT TOWARDS THE ENTRANCE APERTURE, SO TO RECEIVE, THE PLATES OF METAL REGARD THE DIRECTION OF THE DISCHARGE OF WATER. THE INSTALLATION OF THE UPPER CONCAMERATION MUST BE EXECUTED IN OPPOSITE DIRECTION.

Lateral elements are installed symmetrical on both sides on the bottom of the construction, for the reason to protect the balance, after this the installation of the upper concameration elements must be started. In the first place, during the installation of the 150 we have to remember, that to fasten preliminary the

construction with few screw bolts, till there will be fastened several rings. After the assembling the several rings there is possible to continue the finishing twisting of the rest screw bolts. During the installation in horizontal conjunction there must be inserting only several screws bolts. There is enough two screw bolts on each end and two in middle of the element; the finishing twisting must be provided with manual turnkey. Screw bolts in ring junctions must be placed and screwed for the purpose to join elements. Screws must be placed inside and outside of the construction.

There is generally preferable to allocate all screws on the low part of the construction from the inside and on the upper level from the outside to simplify the usage of the pneumatic wrenches. The finishing wrenching must be provided, started from screw nuts on the middle side of the bottom towards the outside perimeter simultaneous of both sides. Afterwards wrench the screws in lengthwise direction. The alternative resolution in most of constructions is allocation of screws always from the outside of the construction, and head of the bolts from the inside with the aesthetic purpose, also to avoid the spinning away. In several cases it is not possible for the limited access from the outside of construction. The allocation of the screw (inside or outside) has no sense for the work of the construction. There is most important that the round side of the screw to be fully adjoined on the metal (like the vehicle heels). The final checking of the screw wrench must be provided after the assembling of the ring, which follows the preliminary installed ring. Their final wrench must be provided only after the final assemble of the whole construction exclude the bottom elements of the construction, which regard the importance of the installation is not acceptable after the finishing the installation of the construction.

To prevent the opening of the side walls, there must be avoided the installation of the many side elements, before the locking of the concameration. Starting the installation on the prepared bases, also during the installation, there is most important that the basis must have the same decline; The elements of the bottom must be inspected regard their laying referred with middle axis of the concameration, for the purpose to have vertical location and metal plates, faces and chamfers must be located well. There must be inspected

the bay and height of the construction during the installation and backing, and script of changes in sizes, also there must be controlled and avoided the unnecessary deformation. The second method is used for the installation of large constructions with various shapes, also for arch construction with various sizes.

INSTALLATION OF THE ARCH CONSTRUCTION, WHICH ARE BASED ON FOUNDATIONS The fastest method of the installation of the arch construction, based on the foundation, is the preliminary installation of each full D-ring, which is located on the ground on the broadside, and afterwards its installation via anchor on the requested site of the foundation. In basic cases there is possible to collect al construction of the arch outside the place of its installation, and afterwards via anchors and transport means install them on the requested place. This notice belongs also to the constructions which have locked section. All the screws, allocated on the outside of the arch, must be little weakening. Each preliminary installed ring is installed in such way that it must be entered in prior ring. Of course, there is important, that the both channel balks buried in foundation, where must be installed arches, must be carefully installed in line, parallel and decline must correspond the lateral flow of the pipe culvert. They must be installed under right corner according the height and spacing of the arch. You have to remember that during the designing the length and width of the installation mortise, there must be foresee the corresponding space for the installation purposes. There is recommended that the length of the mortise, where there is installed channel, must be 20 cm more, than the designed length of the downside of the construction, the width of the mortise must be 18-20 cm, and its depth 10-15 cm. There is often necessity tension and adapting of separate elements of construction, for the purpose to receive conjunction between them, also we have to remember about corresponding mitigation of screw bolts during the process of installation. During the transportation of the elements, installed on the ring of the arch via crane, we have to remember about the corresponding defense from the mechanic damages by means of connection of the trailed facility with construction (for example, by means of threaded hooks, installation turning joints, wrenched with construction during the installation by means of crane and traverses). INSTALLATION OF THE CONSTRUCTION WITH LOCKED SECTION

Constructions with locked section (with elliptic, arc and circular, round and etc.) usually are installed with both methods preliminary installation and element with element.

For all construction with span u 4,0 , which have big radius of construction bottom wryness, there is necessary the installation on the preliminary formed geometric basement, like the construction bottom shape. During the assembling the preliminary collected parts of the construction bottom, on the profile shape raises the problem, how to put screw bolts on the area of the overlap, which joins ring with ring from the side of the base. In this case the installation hinge pins, thanks to which screw bolts overlap on the perimeter of the ring, applying on the bottom, move from down side (in case of installation element with element) and draw up. In this case we have to remember about the providing the corresponding space under the bottom of the construction, for example, by means of the tetrahedral wooden parallel bars with height 10 cm, where are located installation elements (metal plates) (pl. see. Picture 2) Installation hinge pins are submitted to construction. . In case of the preliminary installation of the ready elements, the bottom of the construction, outside the construction place, those elements must be moved on the place of the installation by means of crane and connect them on the profiled foundation by means of bolts, with using the above mentioned hinge pins. After the packing all elements of the bottom and wrenching all screw bolts symmetrically from both sides. There is no recommended to install most elements at the same time, for the purpose to avoid extension of the construction. At the given stage you should not wrench bolts of the side elements. Afterwards the upper elements of the construction are installed (as preliminary packed ready concameration or method element with element). After this you can start the allocation and wrenching of the resent bolts, at the same time you have to lock the one full ring, before the starting of the installation of following section. In all construction type 150, excluding arch, the main goal is to reach the so called effect of

stair cell. It is analogue of the grid in construction works. This effect is possible to reach during the construction regard the installation drawing. There is most important, during the installation of the culvert boxes in construction, to install them regard the water flow direction this will prevent to ingress the water under the construction. Before the locking of ring there is necessary to inspect its bay and height, and if the raise necessity, it is necessary to correct according the existed parameters, before continuing the installation. The is most important to remember that after final wrenching of screw bolts construction will little change its parameters, and there is necessary to provide measuring before filling.

THE FULL MANUFACTURE OF READY ELEMENTS (PRELIMINARY INSTALLATION)

In some cases using the

150 there is necessary and sometimes more acceptable to assemble

construction fully or some parts of it, while the installation element with element on the assigned place. The typical sample may be the culvert pipe, which needs the wet installation (so called flowing of water); The construction, which must be put in old construction, or the reconstruction of the bridge, culvert pipe, where limited time of the covering of road makes necessary to provide quick installation. Where there is necessary to provide the full preliminary installation, it must be executed on the assigned place and on the other place regard the size of the construction. . Regard the necessity of the transportation of the construction there is recommended the transportation of the assembled elements and their installation on the construction place. In any case, there will not be problem to provide transportation and raise the big elements of the 150 by means of the crane, if you

have the corresponding installation facilities, which will not provoke the deformation of the construction.

TIGHTENING OF SCREW BOLTS During the installation of the construction, there are used the bolts with length of 20m: 37m, 45mm. The length depends on thickness of the metal plates. They are submitted with above mentioned boxes together with construction elements. :The longer bolts are for connection plates in places, where are joined 3 elements. There is most important, that on the connection place of 3 elements to fit them for the purpose to put bolt in construction section. min. 240 min. 360 ATTENTION! Regard the much bay during the tightening you have to consult with manufacturer. , maximum 360 , maximum 450 (for the bay till 7 ) (for the much bay)

The tightening of the screw bolts till the desirable size must be provided from the one end of the construction till the opposite end, ring by ring. There is recommended tightening of screw bolts till 360 Hm, but rotate moment will be different, especially when construction fails after filling. The change level of rotate moment is the function of the element thickness; its fitting, and also changing its shape after filling. Thats why after filling the following layer there is necessary to tight screw bolts, which may be

filled. The provided researches show us rotate moment has influence on the strength of elements connection. But the good fitting of elements is more important than the size of the rotate moment. You must remember also, that for the construction with big bays (more than 7m) enhancement its rigidness by means of using corresponding moment of tightening of screw bolts increases the safety of working and installation of the construction. Each time, before the receiving the construction, executor must provide report about the tightening of the screw bolts. There are provided control of the 5% of the total number of bolts (especially in sections, which are incurred of big load) and there is required, that the minimum 95% of tightened bolts must be corresponded the requirements. The level of tightening of the resent maximum 5% bolts must not be less than 200 Hm.

INSTALLATION OF THE CONSTRUCTION WITH BIG BAYS All above mentioned methods of installation must be used also in construction with big bays. There is most important the permanent control of the construction with big bays. In case if the installation of the elements are provided entirely you have to pay attention to use the right equipment and corresponding creepers, to avoid the damage of construction and anti corrosions cover.

SCAFFOLDS AND EQIPMENT, FACILITATING THE INSTALLATION The size and type of the scaffold, and equipments, which facilitates the installation, depends of the size of the construction and used method of the installation. The middle size constructions, in opposite of the big constructions does not need installation of the scaffold for the purpose to access the screw bolts. But during the providing the preliminary installation scaffolds are used in limit level or they are not need absolutely. Sometimes there is necessary to use the flexible scaffolds built on platforms, for the constructions with big bays. The light lifts or cranes, with possibility to change equipment correspond for the submitting the side and upper elements of the construction. The size of the lift must correspond the maximum weight of element of the full assembled sections. There are known the occasions usage of the excavators and loaders for the purpose to submit elements of the construction using the corresponding trailed facilities.

CONTROL OF FORMS AND DEFORMATION LEVEL DURING THE PROCESS OF FILLING

After the installation of the full ring there must be provided the preliminary control of the shapes (The obligation of the providing of such control is under responsibility of the manufacturer of construction elements) After the full installation of the construction and before the filling there are provided the changes of the bays and height of the construction. 2% .

During the process of the soil stabilization there must be provided measurements of the vertical and horizontal deformations. There are recommended to provide specification of those capacities each time after symmetrical filling of both lays around the construction. There are possible rarer measurements, but their number must not be less than 3, which includes measurements on the site of the maximum bays of the construction after the filling, also after executing the full filling process. The number of measurements must be agreed with supervisor. All the measuring operations must be written in measurement book. The acceptable inflections must not exceed 3% from the bay of the construction. In case of exceeding these frames there is necessary to provide consultations with the supplier of the construction and supervisor. The simplest method of the measuring operations is stringing plummet in five places towards the length of the construction. For the construction which has bay nearly 4 meter is enough only one point measurement, for the bay more than 4 meter there is recommended usage of 3 plummet in section. The below picture picture 3. shows us the scheme of the allocation of the measuring plummets. One of them must be always located in the middle of the length, and the recent two symmetrically in places connected with axis: . There is possible to multiply the quantity of the measuring points. If measuring operation if not effective or there is not possible to execute it, it must be executed otherwise, for example, by means of the geodesic facilities. DEHISDRATION OF THE FILLING

Usage of the drainage tubes HDPE (especially in doubled-walled wall, which have enough strength), which provides the best streaming of ground water in the structure of the filling, is a recommended practice for the middle and big underground constructions. You must ensure that drainage tubes effectively flow the water outside the infilling, also provides its allotment outside the road bed.

The level of the ground water must not exceed the down level of the construction. The ensuring of the appropriate dehydration and defense from the accumulation of mud must receive with combination of drainage tubes and usage of geo textile materials. The recent one, besides the separational-filtration functions, helps to strengthen the foundation and relieve construction of the foundation. There is recommended the usage of the geomembranes, which are spread on the length of 15 cm, over the construction in the layer with gravity conveyer nearly 2-5% and outside the construction in 1,0m. It helps to prevent the streaming of the water inside of the construction, it acts like umbrella. Plates, which are used for the installation of the 150, are submitted with closed pallets with its screws

and bolts, packed in boxes. Also there must be enclosed the corresponding instructions for the installation (assembling drawings), which mostly are packed in boxes of bolts. The weight of one pallet does not exceed 2 tons, it is easy to provide unloading with light crane or unloading equipment on the construction site. There is necessary to provide the corresponding precaution, to prevent the damage of plates. There is recommended the preliminary research and study of the instruction of installation, for the purpose to access the plates which are need foremost, without unnecessary relocation. There are provided for the long term marking on all plates, which give opportunity to recognize them easy according the installation instruction. On the first plate there is written the quantity of plates and package and their type.