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I) Inputs :
Header Dia of Pipe (mm) Radius of Pipe (mm) Thickness of pipe (mm)
Trunnion
Dp Rp tp
DT RT tT
Corrosion allowance C (mm) Reinforcement thickness tr (mm) Total wall thickness, t = [tp(1-milltol/100)- C ]+ tr (mm) t1=[tp(1-milltol/100)- C ] Design temperature = TDes ( C) Design pressure = PDes (N/mm) Hot allowable stress = SH (MPa) Load Inputs: Longitudinal load Circumferential load Axial load Moment arm (from skin of header pipe) : : : :
Fl (N)
Fc (N) Fa (N) L (mm)
Calculations: Longitudinal bending moment = ML = Circumferential bending moment = MC = Longitudinal pressure stress = SLP =
Fl X L (N-mm)
Fc X L (N-mm)
PDes X Rp (N/mm)
(2 * t1)
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PDes X Rp (N/mm) t1
Kellogs formulae:
Trunnion loading: fL = ML X RT2 fC = MC X RT2
fA = 2X
Fa
X RT {Note: These are distributed loads on header pipe}
Stress in the pipe wall due to trunnion load: Longitudinal stress = SL = 1.17 X fL X Rp 3/2 t 2.34 X fC X Rp 3/2 t 1.5 X1.17 X fA X Rp 3/2 t (ML2 + MC2) DT4- (DT - 2t) 4 32 X DT
Circumferential stress = SC =
Axial stress = SA =
------------------------------------------------------------------------------------------------------------------------------------------------------------------
Combined Allowable Stress Check: The trunnion is said to be qualified for the given loads iff the following conditions are satisfied. 1) SL + SA + SLP 2) SC + SA + SCP 1.5 X SH 1.5 X SH SH 0.8 SH
3) Stress in Trunnion, ST
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