Financial Report

January 01, 2012

Contents
Income/Expense Statement GVCS Budget Projections
Designing Prototyping - Fabrication Prototyping - Materials Field Testing Documentation Filming Video Production Shop Drawings Manuals CAD Files

3
8 9 10 11 12 13 14 15 16 17 18 19

Appendix

Current Beta Releases GVCS vs Retail Price Comparisons

Compressed Earth Brick Press

Open Source Ecology

Income/Expense Statement
January 01, 2012

Revenue
Private Contribution Anonymous Foundation Kickstarter Campaign Anonymous Foundation Ewing Marion Kauffman Foundation True Fans Campaign - 520 People (currently) x $10/month Total Revenue

[$]
8,000 60,000 63,573 46,000 100,000 36,000

$ 313,573

Expenses
FabLab/HabLab Construction GVCS Machinery Development Equipment Rental Tools/Fuel/Materials Fiscal Sponsor Fee Total Expenses

[$]
41,400 12,945 4,804 4,039 1,300

$ 64,488
Administration
2%

Tools/Materials, etc.
6%

Equipment Rental
7%

GVCS Development
20% 64%

Construction

Expenses Breakdown
January 2011 - January 2012

Open Source Ecology

Income/Expense Statement
(details)

Fablab/Hablab Construction
excavation and bulldozing, workshop and HabLab construction rebar foundation pads concrete HabLab step edge excavation correction mowing (280), raking (140), baling (220), 20 acres, for insulation additional gravel for HabLab, 17 tons lumber for HabLab roof and framing foundation form lumber, HabLab roof tiedown threaded rod and nuts 9 + 6 cu yds concrete pour for HabLab walls, kitchen, bathroom Brick rollers, 60 concrete supplies cement, lime, table saw, Tyvek brick laying brick laying glazing for HabLab and workshop workshop slab preparation CEB construction and masonry supplies concrete supplies workshop slab, 2700 sf concrete supplies workshop slab completion, 4032 sf, with fracture cuts reject lime 1 gravel and reject lime brick pressing labor, 8 hours CEB press rental and labor - 2000 bricks produced 4.5 hours brick pressing 8 hours brick pressing 5 hours brick pressing carpentry and brick pressing crew 5.5 hours brick pressing reject lime 6.5 hours brick pressing plywood - 20 sheets of 1/2 construction management, carpentry plus brick pressing HabLab roofing metal down payment 5 hours roof work on workshop week of construction management - carpentry, workshop 8 hours brick laying

[$]
4,000 3,969 821 438 640 255 2,742 218 67 1,910 2,297 320 1,046 140 105 4,946 1,142 185 1,988 600 3,977 992 179 461 80 550 45 80 50 1,691 57 186 65 362 2,046 925 50 1,696 80

Total Construction Expenses

$ 41,401

Open Source Ecology

Income/Expense Statement
(details)

GVCS Machinery Development

LifeTrac bucket prototype 1 LifeTrac tracks chain for 3 tractors 2 soil pulverizer Prototype 3s complete minus motors, bearings, and chain 30 and 13sawblades for Dimensional Sawmill prototype I, teeth, wrench PowerCube muffler studs and nuts water-pump fittings Bobcat conversion plate Bobcat fittings, thicker LifeTrac couplers, rebar tiedowns cement mixer prototype I, Bobcat conversion plate for LifeTrac, forks

[$]
828 1,047 4,006 1,063 58 12 684 905 4,343

Total GVCS Machinery Development Expenses Equipment Rental

Bobcat rental, month Skid Steer rental, RSC, John Deere 80 hp scaffolding, month rental scaffolding rental, month rental

$ 12,945 [$]
1,690 2,401 458 256

Total Equipment Rental Expenses Tools/Fuel/Equipment

metal, hydraulic coolers, welding supplies, 2 generators 5 hard hats LifeTrac fuel torching and welding gas John Robinson, 100 pallets John Robinson, 100 pallets shop heater

$ 4,804 [$]
2,786 52 65 328 250 250 309

Total Tools/Fuel/Equipment Expenses

$ 4,040

Universal Welder

Global Village Construction Set Budget

January 01, 2012

Open Source Ecology

GVCS Budget Projections

January 01, 2012

GVCS Development Budget

Designing Prototyping Field Testing Documentation

[$]
536,068 1,029,190 200,978 414,581

Total

$2,184,669

1. Designing - research of existing technology as the conceptual foundation for prototyping. 2. Prototyping - three rounds of prototype development.

3. Field Testing - rigorous inspection of third prototype to determine the soundness of the design. 4. Documentation - creating materials to teach others how to build the machinery for themselves.

Price Comparison: GVCS vs Commercial Models

60
(thousand $)
John Deere

$ Retail $ GVCS

50
Mobile Manufacturing

40

30

Edwards Boremaster

20

John Deere

10

Monolithic

Backhoe

Cement Mixer

Sawmill

Ironworker

Tractor

Well Rig
(see Appendix for more information)

Open Source Ecology

GVCS Budget Projections

Designing
Mechanical Engineers:
(17-2141)

(continued)

Perform engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance, and repair of equipment. Average hourly wage: $39.65
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter

Designing (Hrs)

160 160 320 160 160 320 320 320 160 160 80 160 320 160 160 320 400 160 160 320 640 640 160 320

Metal Roller Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

320 320 240 400 640 160 N/A 640 640 80 320 320 160 320 80 400 160 80 240 80 640 80 240 160 160 400

Total

13,520 Hrs

$536,068

Metal Rolling Machine

Open Source Ecology

GVCS Budget Projections

Prototyping - Fabrication
Machinists:
(51-4041)

(continued)

Set up and operate a variety of machine tools to produce precision parts and instruments. Includes precision instrument makers who fabricate, modify, or repair mechanical instruments...applying knowledge of mechanics, mathematics, metal properties, layout, and machining procedures. Average hourly wage: $19.13
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace

Fabrication (Hrs)*

120 240 480 240 240 360 480 480 240 120 120 120 240 240 360 240 240 120 120 240 480

Industrial Robot Ironworker Laser Cutter Metal Roller Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

360 360 240 480 480 240 240 360 120 N/A 480 480 240 240 120 480 480 120 240 240 120 480 240 240 120 240 240 240 480

Total

13,920 Hrs

$266,290

*each machine goes through 3 prototypes

10

Open Source Ecology

GVCS Budget Projections

Prototyping - Materials
Modern Steam Engine
(continued)

Bill of Materials: A list of the raw materials, sub-assemblies, intermediate assemblies, sub-components, components, parts and the quantities of each needed to manufacture an end product. (example) Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller Microcombine Microtractor
Materials ($)*

$3,000 $7,500 $150,000 $9,000 $10,500 $12,000 $36,000 $60,000 $12,000 $3,000 $3,000 $3,000 $12,000 $6,000 $15,000 $9,000 $3,000 $6,000 $3,000 $3,000 $45,000 $15,000 $12,000 $9,000 $24,000 $24,000 $12,000

Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

$6,000 $9,000 $3,000 N/A $24,000 $24,000 $12,000 $15,000 $2,400 $18,000 $30,000 $3,000 $12,000 $6,000 $3,000 $18,000 $12,000 $7,500 $3,000 $9,000 $7,500 $13,500 $18,000

Total

762,900 $

$762,900

*each machine goes through 3 prototypes

CNC Circuit Mill

11

Open Source Ecology

GVCS Budget Projections

Field Testing
Inspectors, Testers:
(51-9061)

(continued)

Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment. Average hourly wage: $17.09
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker

Field-Testing (Hrs)

240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240

Laser Cutter Metal Roller Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

240 240 240 240 240 240 240 N/A 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240

Total

11,760 Hrs

$200,978

Modern Steam Engine

12

Open Source Ecology

GVCS Budget Projections

Documentation - Filming
Camera Operators - Video
(27-4031)

(continued)

Operate television, video, or motion picture camera to record images or scenes for various purposes, such as TV broadcasts, advertising, video production, or motion pictures. Average hourly wage: $23.29
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter

Filming (Hrs)

20 40 80 40 40 60 80 80 40 20 20 20 40 40 60 40 40 20 20 40 80 60 60 40

Metal Roller Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

80 80 40 40 60 20 N/A 80 80 40 40 20 80 80 20 40 40 20 80 40 40 20 40 40 40 80

Total

2,320 Hrs

$54,033

Bakery Oven

13

Open Source Ecology

GVCS Budget Projections

Documentation - Video Production
Film and Video Editors:
(27-4032)

(continued)

Edit moving images on film, video, or other media. May edit or synchronize soundtracks with images. Average hourly wage: $29.75
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller Microcombine

Production (Hrs)

39 56 86 46 46 71 86 76 46 38 38 56 51 51 66 46 56 43 38 51 86 71 71 51 84 84

Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

56 56 71 38 N/A 91 91 51 56 38 86 86 38 46 46 43 86 51 51 38 56 56 56 91

Total

2,911 Hrs

$140,635

Aluminum Extractor

14

Open Source Ecology

GVCS Budget Projections

Documentation - Shop Drawings
Mechanical Drafters:
(17-3013)

(continued)

Prepare detailed working diagrams of machinery and mechanical devices, including dimensions, fastening methods, and other engineering information. Average hourly wage: $24.62
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller

Drafting (Hrs)

20 40 80 40 40 60 80 80 40 20 20 20 40 40 60 40 40 20 20 40 80 60 60 40 80

Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

80 40 40 60 20 N/A 80 80 40 40 20 80 80 20 40 40 20 80 40 40 20 40 40 40 80

Total

2,320 Hrs

$57,118

Gasifier Burner

15

Open Source Ecology

GVCS Budget Projections

Documentation - Manuals
Technical Writers:
(27-3042)

(continued)

Write technical materials, such as equipment manuals, appendices, or operating and maintenance instructions. May assist in layout work. Average hourly wage: $31.85
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller

Drafting (Hrs)

40 80 160 80 80 120 160 160 80 40 40 40 80 80 120 80 80 40 40 80 160 120 120 80 160

Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

160 80 80 120 40 N/A 160 160 80 80 40 160 160 40 80 80 40 160 80 80 40 80 80 80 160

Total

4,640 Hrs

$147,784

Wire and Rod Mill

16

Open Source Ecology

GVCS Budget Projections

Documentation - CAD Drawings
Industrial Designers:
(27-1021)

(continued)

Prepare detailed working diagrams of machinery and mechanical devices, including dimensions, fastening methods, and other engineering information. Average hourly wage: $29.76
U.S. Bureau of Labor Statistics

Machine 3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper/Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker DImensional Sawmill Electrical Generator Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller

Drafting (Hrs)

20 40 80 40 40 60 80 80 40 20 20 20 40 40 60 40 40 20 20 40 80 60 60 40 80

Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Univ. Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

80 40 40 60 20 N/A 80 80 40 40 20 80 80 20 40 40 20 80 40 40 20 40 40 40 80

Total

2,320 Hrs

$69,043

Ironworker

17

Open Source Ecology

GVCS Budget Appendix

Documentation is how we teach other people how to do this all over the world.

18

Open Source Ecology

GVCS Budget Appendix

Current Beta-Releases
Documentation:
(links)

LifeTrac

1. Design Rationale 2. Assembly Video 3. Fabrication Manual 4. Bill of Materials 5. Fabrication Drawings 6. Master CAD Files 7. User Manual

Compressed Earth Brick Press

Documentation:
(links)

1. Design Rationale 2. Assembly Video 3. Fabrication Manual 4. Bill of Materials 5. Fabrication Drawings 6. Master CAD Files 7. User Manual

Soil Pulverizer

Documentation:
(links)

1. Design Rationale 2. Assembly Video 3. Fabrication Manual 4. Bill of Materials 5. Fabrication Drawings 6. Master CAD Files 7. User Manual

Power Cube

Documentation:
(links)

1. Design Rationale 2. Assembly Video 3. Fabrication Manual 4. Bill of Materials 5. Fabrication Drawings 6. Master CAD Files 7. User Manual

19

Open Source Ecology

GVCS Budget Appendix

Retail Model BFB 3000 3D CAD Printer Artec M 3D Scanner (N/A) John Deere BH11 Blodgett ZEPHAIREGPLUSBAS NG John Deere 328 Twine Baler Plastic Pipe Extruder - MSZS51 John Deere 650J Crawler Dozer Powell & Sons PGA-600-12 Monolithic Portable Concrete Mixer Buskirk Hammermill 20HP 3-Phase LPKF ProtoMat E33 Torchmate 3 Mobile Milking Trolley Mobile Manufacturing Mobile Dimensional Saw 200hp 1785RPM 460 Volts Leeson Electric Motor GEK Tower of Total Thermal Integration John Deere SB31 John Deere WR54 Wheel Rake Eaton Hydraulic Motor 22.6 cu. in. (N/A) Kuka KR 1000 Titan Edwards EDWIW120-02 Amada Quattro 2000w (N/A) John Deere S550 Combine BCS Rear Tine Tiller 340CC - 26 Inch (N/A) Jet 690913 JTM-1050EVS/230 Milling Machine Nickel-Iron Batteries 20kWhr (N/A) Toyota Camry 2012 Ford F150 2012 Buskirk Model PM1230 Pellet Mill Miller 875 Air Plasma Cutter Greenlee Hydraulic Power Unit 13hp (N/A) (N/A) Price Difference $ Savings %

GVCS vs Retail Comparison

$2,684 $10,056
(N/A)

GVCS Machine

3D Printer 3D Scanner Aluminum Extractor Backhoe Bakery Oven Baler Bioplastic Extruder Bulldozer CEB Press Cement Mixer Chipper / Hammermill CNC Circuit Mill CNC Torch Table Dairy Milker Dimensional Sawmill Electrical Motor Gasifier Burner Hay Cutter Hay Rake Hydraulic Motor Induction Furnace Industrial Robot Ironworker Laser Cutter Metal Roller Microcombine Microtractor Modern Steam Engine Multimachine Nickel-Iron Battery Nursery Open Source Car Open Source Truck Pelletizer Plasma Cutter Power Cube Press Forge Rod and Wire Mill

60% 71%
(N/A)

$8,162 $695 $13,412 $15,939 $114,711 $46,970 $4,930 $3,485 $6,435 $11,351 $1,469 $26,954 $1,073 $3,055 $2,197 $21,498 -$2,046 (N/A) (N/A) $14,630 $289,470 (N/A) $283,434 -$2,031 (N/A) $28,714 $18,235 (N/A) $11,939 $11,929 $11,020 -$2,912 $4,704 (N/A) (N/A)

64% 12% 68% 51% 83% 89% 74% 66% 78% 67% 29% 79% 19% 55% 44% 92% -422% (N/A) (N/A) 70% 98% (N/A) 96% -58% (N/A) 84% 91% (N/A) 52% 52% 67% -80% 75% (N/A) (N/A)

20

Open Source Ecology

(Continued)
GVCS Machine Retail Model Price Difference $ Savings %

Rototiller Solar Concentrator Spader Steam Generator Tractor Trencher Universal Power Supply Universal Rotor Universal Seeder Universal Welder Well-Drilling Rig Wind Turbine

John Deere RT52 Rotary Tiller Solartron Solarbeam Imants 47S Rotary Spader (N/A) John Deere 5075M Utility Tractor John Deere TR60B Trencher (N/A) (N/A) John Deere 1700 Planter Miller Pipeworx BoreMaster Hydraulic Rig FSW 50kw Wind Turbine

$3,039 $35,470 $52,610 (N/A) $35,426 $2,210 (N/A) (N/A) $14,835 $9,860 $10,434 $153,336

63% 87% 94% (N/A) 80% 29% (N/A) (N/A) 77% 71% 63% 94%