CJ70

SERVICE NOTES
CJ-70 / 60
Structure & Spare Parts
1 2 3 4 5 6 7
Electrical Section
Replacement of Main Parts Contents 1 Structure & Spare Parts

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 COVERS ........................................................................................ 1 FRAME .......................................................................................... 2 DRIVE UNIT .................................................................................. 4 CHASSIS ....................................................................................... 5 TOOL CARRIAGE ......................................................................... 6 PINCH ROLLER ............................................................................ 7 INK SYSTEM ................................................................................. 7 PUMP SYSTEM ............................................................................. 8
Adjustment
Supplemental Information
Trouble Shooting
Supplement 4 Adjustment
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 Special Tool ................................................................................. 61 Service Mode ............................................................................... 62 HOW TO REMOVE FOREIGN SUBSTANCES ........................... 70 HOW TO UPDATE FIRMWARE .................................................. 72 INK TYPE CONVERSION 1 ........................................................ 73 INK TYPE CONVERSION 2 ........................................................ 75 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 77 HEAD ALIGNMENT ADJUSTMENT ............................................ 78 PRINT/CUT OFFSET ADJUSTMENT ......................................... 82
1-9 INK JET CARRIAGE ...................................................................... 9 1-10 STAND ......................................................................................... 10 1-11 ACCESSORIES ........................................................................... 11 1-12 TUC-60/70 _CONTROL BOX ...................................................... 12 1-13 TUC-60/70 _OTHERS ................................................................. 13 1-14 TUC-60/70 _ACCESSORIES ...................................................... 14 1-15 TU-60/70 ...................................................................................... 14
2 Electrical Section
2-1 2-2 2-3 2-4 2-5 2-6 2-7 WIRING MAP ............................................................................... 15 MAIN BOARD ASS'Y] .................................................................. 16 POWER BOARD ASS'Y .............................................................. 23 HEAD DRIVER BOARD ASS'Y ................................................... 26 PANEL BOARD ASS'Y ................................................................ 28 OTHER CIRCUIT BOARDS ........................................................ 29 TUC-60/70_MAIN BOARD .......................................................... 32
4-10 CAPPING POSITION ADJUSTMENT ......................................... 84 4-11 HEAD WASH ............................................................................... 86 4-12 TOOL HEIGHT ADJUSTMENT ................................................... 87 4-13 SPACER BED ADJUSTMENT .................................................... 89 4-14 TOOL PRESSURE ADJUSTMENT ............................................. 92 4-15 WIRE TENSION ADJUSTMENT ................................................. 95 4-16 MOTOR BALANCE ADJUSTMENT ............................................ 97 4-17 LIMIT POSITION INITIALIZE ....................................................... 99 4-18 ALL & LIMIT POSITION INITIALIZE .......................................... 100
3 Replacement of Main Parts

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 HEAD_REPLACEMENT .............................................................. 34 INK TUBE_REPLACEMENT ....................................................... 38 CAPPING PAD_REPLACEMENT ............................................... 43 TOOL CARRIAGE_REPLACEMENT .......................................... 44 ENCODER SCALE ASSY_REPLACEMENT .............................. 46 PUMP UNIT_REPLACEMENT .................................................... 48 PINCH ROLLER_FIXING ............................................................ 49 CUTTER PROTECTION_FIXING ................................................ 50
5 Supplemental Information
5-1 5-2 5-3 INSTALLATION PROCEDURE ................................................. 101 OPERATIONAL SEQUENCE .................................................... 102 SENSOR MAP ........................................................................... 104
3-9 CARRIAGE WIRE_REPLACEMENT ........................................... 50 3-10 BATTERY_FIXING ...................................................................... 54 3-11 ALIGNMENT STICKER_FIXING ................................................. 56 3-12 TOOL CARRIAGE FLAT CABLE_FOLDING ............................... 56 3-13 HEAD CARRIAGE FLAT CABLE_FOLDING .............................. 57 3-14 TOOL & HEAD CARRIAGE FLAT CABLE_FIXING .................... 57 3-15 CLEANING WIPER_REPLACEMENT ......................................... 58 3-16 HEAD & CAPPING UNIT_MANUAL CLEAMING ........................ 59
6 Trouble Shooting
6-1 6-2 PRINTING .................................................................................. 105 CUTTING ................................................................................... 108
7 Supplement
7-1 7-2 MAINTENANCE CHECK LIST .................................................. 110 SPECIFICATIONS ..................................................................... 111
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
First Edition
CJ-60/70 '97.Sep.DE1
Copyright 1997 ROLAND DG CORPORATION
Printed in Japan
R1-970916
To Ensure Safe Work
To Ensure Safe Work

About and Notices
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means "the power-cord plug must be unplugged from the outlet."
To Ensure Safe Work
Turn off the primary power SW before servicing.

Power SW still supplied even secondary SW is turned off.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Do not use the lithium battery by mixing the new one with the old one nor mixing the different types together.
Put tape around the lithium battery for insulation for disposal or preservation.
About the Labels Affixed to the Unit
About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes the location.
Electric charge. Do not touch when power is on.
The wiring terminal intended for connecetiion of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
In addition to the
and
symbols, the symbols shown below are also used. : Indicates amount for Pen Pressure and Tension.
: Tips and advice before the adjustment.
: Indicates tightening torque.

Torque
: Indicates clearance.
kgfcm
1 Structure & Spare Parts

1-1 COVERS
PARTS LIST-Main PartsParts No.

1 12369428 2 23505272 3 7409921000 4 13169102 5 22025224 5 22025205 6 22025181 7 22025183 8 22025188 9 22805260 9 22805261 10 22025189 11 22025184 12 22025221 12 22025182 13 22025185 14 22025186 15 12239406 16 22325178 17 22325106 18 22505112 19 22505249 20 15029402 21 12399106 22 22155763 23 22055336 23 22055315
CJ-60 CJ-70
Parts Name BINDER BASE KNP-20 CABLE-ASSY 2P COVER SW CJ-70 PANEL BOARD ASS'Y COVER SW R (AVT3234) COVER,FRONT CJ-60 COVER,FRONT CJ-70 COVER,I/C CJ-70 COVER,L CJ-70 COVER,PANEL CJ-70 ASS'Y,COVER,PLATE CJ-60 ASS'Y,COVER,PLATE CJ-70 COVER,PRINT CJ-70 COVER,R CJ-70 COVER,RAIL CJ-60 COVER,RAIL CJ-70 COVER,SIDE L CJ-70 COVER,SIDE R CJ-70 CUSHION,TM-96-6
HINGE
24 22055272 25 22055318 26 22665201 27 22145194 28 21425107
PLATE,F COVER PNC-1860 PLATE,MAGNET CJ-70 SHEET,SW CJ-70 STAY,COVER SW CJ-70 WASHER,COVER CJ-70
HINGE,001 LABEL,CAMM JET CJ-70 NO.604

LABEL,CORPORATE MARK CJ70 #625
LCD RCM2065R-A 16*2 MAGNET,CATCHER SM-911S OILLESS BUSH PLATE,COVER BACKUP CJ-60 PLATE,COVER BACKUP CJ-70
PARTS LIST
-Supplemental PartsParts Name 80MM AFCN-3000 (IDNo.677) (IDNo.453) (IDNo.684) (IDNo.614) (IDNo.683) (IDNo.673) (IDNo.606) BC 2X10 Ni 3X8 Cr 3X6 Ni 3X6 BC 3X6 BC 3X8 BC 4X8 20X30 Cr 3X4
1 BINDER T-18S 2 CLIP FLAT CABLE 3 LABEL BLIND CJ-70 4 LABEL CAMM1 CAUTION 5 LABEL CAUTION COVER 6 LABEL CAUTION NEEDLE 7 LABEL DYE 8 LABEL PIGMENT 9 LABEL SHEET INK CJ-70 0 SCREW BINDNG HEAD { SCREW BINDNG HEAD } SCREW FLAT HEAD q SCREW SEMS w SCREW W-SEMS e SCREW W-SEMS r SCREW W-SEMS t TAPE NITTO#500 (CUT WHEN USING) y SCREW FLAT HEAD
1-2 FRAME
**C u
tA
PARTS LIST -Main Parts1 2 2 3 4 5 5 6 7 8 9 9 10 10 11 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 25 26 26 27 28 28 29 30 30 31 32 32 33 33 34 34 35 35 36 37 37 38 39
CJ-60 CJ-70
Parts No. 11879107 22805222 22805190 22175870 22115106 22005110 22005108 12369428 23505276 22165165 22025220 22025204 22025223 22025196 22025222 22025206 21715104 22115667 22115668 22115685 22115687 22135522 22135518 21655131 21895117 21895110 22265103 15229754 11539105 22055283 22055284 22055316 22055335 22055279 22055281 22055334 22055319 22055289 22185328 22185325 22175609 22075107 22075109 22295141 22295121 22665238 21475103 22665235 22665227 22135633 22715120 22715102 22715103 22325410
Parts Name ABSORBER TK-12 ASS'Y,GRIT ROLLER CJ-60 ASS'Y,GRIT ROLLER CJ-70 BEARING 10-19ZZ BEARING HOUSING A BED,CJ-60 BED,CJ-70 BINDER BASE KNP-20 CABLE-ASSY SENS CJ-70 COLLAR COVER,CABLE-FLEX CJ-60 COVER,CABLE-FLEX CJ-70 COVER,GUIDE F CJ-60 COVER,GUIDE F CJ-70 COVER,GUIDE R CJ-60 COVER,GUIDE R CJ-70 FAN,SCIROCCO 109BF24HA2-10 FRAME,L CJ-70 FRAME,R CJ-70 FRAME,SIDE L CJ-70 FRAME,SIDE R CJ-70 GUIDE,CABLE FIX CJ-60 GUIDE,CABLE FIX CJ-70 HOLDER,LINEAR SCALE CJ-70
L-BEARING,2RSR9NMUU+1600LM L-BEARING,2RSR9NMUU+1800LM
40 22325416
PAD,CUTTER PNC-1860 PAPER SENSOR PIN 2.5*8 SUS BTYPE H7 PLATE,BRACKET L CJ-70 PLATE,BRACKET R CJ-70 PLATE,LINEAR SCALE CJ-70 PLATE,RAIL CJ-60 PLATE,RAIL CJ-70 PLATE,SENSOR CJ-70 PLATE,SHUTTER L CJ-60 PLATE,SHUTTER L CJ-70 PLATE,SHUTTER R CJ-70 RAIL,GUIDE CJ-60 RAIL,GUIDE CJ-70 ROLL DRIVE GEAR SET,G-ROLLER PNC-1410 SET,G-ROLLER CJ-70 SHAFT,X DRIVE CJ-60 SHAFT,X DRIVE CJ-70 SHEET,GUARD SC CJ-60 SHEET,GUARD SC CJ-70 SHEET,LINEAR SCALE CJ-60 SHEET,LINEAR SCALE CJ-70 STATIC ELMINATOR BRUSH STAY,LINEAR SCALE CJ-60 STAY,LINEAR SCALE CJ-70 STAY,LINEAR SPRING CJ-70 SUPPORT,BRACKET CJ-70
40 22325405 41 22325408 42 12399332 43 22175122 44 21985104 45 22135526 45 22135521
SUPPORT,CABLE CJ-60 SUPPORT,CABLE CJ-70 SUPPORT,LINEAR SCALE A CJ-70 FILTER(E),FPC-16-12 SPRING,BACKUP PNC-960 BRACKET SENSOR PNC-1860 GUIDE,CUTTER CJ-60 GUIDE,CUTTER CJ-70
PARTS LIST
-Supplemental PartsParts Name 80MM

(IDNO.453)
1 BINDER T-18S 2 LABEL CAMM1 CAUTION 3 LABEL GRIT MARK 4 LABEL GRIT MARK 5 LABEL TAPE GUIDE (CUT WHEN USING) 6 RING E-RING 7 8 9 0 { } q w e r t y u i o p [ ] A S D F G H J K L : a
20MM 160MM
ETW-7 SCREW BINDING HEAD BC 3X4 SCREW BINDING HEAD Cr 3X12 SCREW BINDING HEAD Cr 3X8 SCREW HEXAGONAL CAP BC 3X6 SCREW HEXAGONAL CAP BC 4X10 SCREW HEXAGONAL CAP Cr 4X8 SCREW HEXAGONAL CAP+FW Cr 4X12 SCREW P-TIGHT BC 3X6 SCREW SOCKET SET WP Cr 3X3 SCREW W-SEMS BC 3X6 SCREW W-SEMS BC 3X45 SCREW W-SEMS BC 3X12 SCREW W-SEMS BC 4X8 TAPE NITTO#500 (CUT WHEN USING) 10X10 TAPE 3M FILAMENT (CUT WHEN USING) W20X120 WASHER FIBER M3 WASHER FLAT Cr 4X10X0.8 WASHER FLAT Cr 3X8X0.5 SCREW HEXAGONAL CAP BC 3X12 BUSH ROLL 3X4 SCREW FLAT HEAD Cr 3X6 DUCT WIRING DUCT (CUT WHEN USING) L=520MM TAPE NITTO#500 (CUT WHEN USING) 10x520 LABEL GRIT MARK 45MM TAPE NITTO#500 (CUT WHEN USING) 10x1820 TAPE NITTO#500 (CUT WHEN USING) 20x20 TAPE NITTO#500 (CUT WHEN USING) 20x80 SCREW W-SEMS BC 3X8 SCREW SOCKET SET FP LONG LOCK BC 4X10
** Cut A
1-3 DRIVE UNIT
PARTS LIST -Main Parts1 2 3 4 6 7 8 9 10 11 12 13 14 15 16
Parts No. 22805185 22805186 11869103 22355622 22175815 23505319 23505320 23465130 23465144 21365103 22175608 21995103 22045160 21345101 12399106
5 22355346SZ
Parts Name ASS'Y,MOTOR X CJ-70 ASS'Y,MOTOR Y CJ-70 BALL,4MM BASE,MAGNET CJ-70 BASE,Y-MOTOR CJ-70 BEARING F8-16ZZ CABLE-ASSY C ENCORDER CJ-70 CABLE-ASSY C POWER CJ-70
CABLE-ASSY G ENCODER PNC-1860 CABLE-ASSY G POWER PNC-1860
CJ-60
17 7409925040 18 22055282 19 12179723 20 21975117 21 22145122 22 22295117 23 22295118 24 22185101 25 22175134 26 22035318 27 21945114 27 21945111 28 22805209
CASE,LOCK CJ-70 DRIVE GEAR FLANGE,MOTOR CJ-70 GEAR COVER LOCK,STAY CJ-70 MAGNET,CATCHER SM-911S ORG BOARD ASS'Y PLATE,SENSOR R CJ-70 PULLEY WITH BEARING PULLEY,HD48.46S16(B31C36.5) SHAFT STAY NO.1 SHAFT,LOCK CJ-70 SHAFT,PULLEY CJ-70 SLIDER,LOCK CJ-70 SPRING,A CJ-70 STAND OF IDLE PULLEY WIRE,Y CJ-60 WIRE,Y CJ-70 ASS'Y,PULLEY HD48.46S16 CJ-70
CJ-70
PARTS LIST
1 BINDER T-18L 2 PIPE 3 RING E-RING
-Supplemental PartsParts Name 204MM

POLY 4X8X10
4 SCREW HEXAGONAL CAP 5 SCREW HEXAGONAL CAP 6 SCREW HEXAGONAL CAP 7 SCREW HEXAGONAL CAP 8 SCREW HEXAGONAL CAP 9 SCREW HEXAGONAL CAP 0 SCREW HEXAGONAL CAP+FW { SCREW PAN HEAD } SCREW W-SEMS q SCREW W-SEMS w SCREW W-SEMS e SCREW W-SEMS r WASHER FLAT t WASHER FLAT
ETW-6 BC 3X6 BC 3X16 BC 4X6 BC 4X8 Cr 3X8 Cr 4X8 Cr 4X12 BC 4X14 BC 3X6 BC 3X8 BC 3X12 BC 4X8 BC 4X8X0.5 Cr 3X8X0.5
1-4 CHASSIS
1
**
** 20= (230,240V), 22= (100,170V)
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23
CJ-60 CJ-70
Parts No. 13429746 15009101 21985108 23465134 23465162 23505275 23465157 23505277 23505278 12369428 23465132 23475133 23475134 22335119 11369104 22815123 22815119 12559573 12559567 12559570 12559570 12559574 12559444 12189835
Parts Name AC INLET SUP-J3G-E BATTERY CR2032 BRACKET,INK CATCH TANK CJ-70 CABLE-ASS'Y POWERSIGNAL CABLE-ASSY 4P PMPMTR CJ-70 CABLE-ASSY 7P TANK CJ-70
CABLE-ASSY JUNBIWIRE A PNC-960
24 7409925010 25 25445122 26 7409931000 27 7409925050 28 22155763 29 22055317 30 7409928000 31 13129170 32 22165132
CABLE-ASSY JUNBIWIRE D CJ-70 CABLE-ASSY JUNBIWIRE E CJ-70 BINDER BASE KNP-20 CABLE-ASSY POWER PNC-1860 CABLE-CARD 24P 770L BB CABLE-CARD 28P 300L BB CAP,BOTTLE PE CJ-70 CASE,PE BOTTLE 45-010-05 CHASSIS,CJ-60 CHASSIS,CJ-70 FUSE 4AT FUSE 5X20 CEE-1AT WICKMANN FUSE 5X20 CEE-2AT WICKMANN FUSE 5X20 CEE-2AT WICKMANN FUSE 5X20 CEE-5AT WICKMANN FUSE 5X20 SB4 HOLDER-FUSE BM-SS-I-14 I/F BOARD ASS'Y IC-FLASH BOOT CJ-70 MAIN BOARD ASS'Y
MTR CONNECTION BOARD ASS'Y
33 22165128 34 7409925060 35 22455108U0 36 23505898 37 23505899 38 25445123
SPACER,BED UPPER PNC-1860 TRANS BOARD ASS'Y TRANSFORMER-PW PNC-1860 WIRE,B GRX-410 WIRE,C GRX-410 CJ-70 ROM A
PARTS LIST
-Supplemental PartsParts Name 80MM L=80MM
1 BINDER T-18S 2 BINDER STR-18N TKK 3 GUIDE CABLE(CUT WHEN USING) 4 LABEL EARTH SEAL 5 LABEL FLASH LIGHTING SEAL 6 LABEL FUSE CAUTION 7 LABEL FUSE SEAL 8 NUT HEXAGONAL 9 0 { } q w e r t y u i o p [ ]
OILLESS BUSH PLATE,INK CATCH TANK CJ-70 POWER BOARD ASS'Y POWER SW AJ7201B SPACER,BED LOWER PNC-1860
Cr M4 NUT HEXAGONAL NUT+SPW Cr M4 SCREW BINDING HEAD SUS 4X5 SCREW HEXAGONAL CAP BC 3X6 SCREW HEXAGONAL CAP Cr 4X12 SCREW OVAL HEAD BC 3X8 SCREW SEMS Cr 3X10 SCREW W-SEMS BC 3X6 SCREW W-SEMS BC 3X8 SCREW W-SEMS BC 4X8 SCREW W-SEMS Cr 4X8 SPACER PUSH PS-4-01 SPACER PUSH PS-8-01 TAPE VHB 10X160MM TUBE SPIRAL SS-6N L=400MM WASHER IN SIDE TEETH M4 TAPE NITTO#500 (CUT WHEN USING) 10x30
1-5 TOOL CARRIAGE
PARTS LIST -Main PartsParts No. 22805192 2 21815101 3 22805194

1 4 7409925030 5 6 7 8 9
CJ-60 CJ-70
PARTS LIST
-Supplemental PartsParts Name
22065250 22025208 22025201 12399332 22175828
10 22175343AS 11 22135523 11 22135512 12 22205134 13 21345102 14 22285503 15 22175122 16 22145195 17 22715113
Parts Name ASS'Y,CARRIAGE CJ-70 BOLT,PENHOLDER ASS'Y,CABLE-CARD 8P 2560L BB CARRIAGE BOARD ASS'Y COVER,CARRIAGE PNC-960 COVER,CARRIAGE STAY CJ-70 COVER,ROLLER CJ-70 FILTER(E),FPC-16-12 GUIDE BEARING 2 GUIDE BEARING ASS'Y GUIDE,CABLE-FLEX CUT CJ-60 GUIDE,CABLE-FLEX CUT CJ-70 HOLDER,PEN LOCK,SUPPORT CJ-70 NUT,PENHOLDER SPRING,BACKUP PNC-960 STAY,CARRIAGE BOARD CJ-70
STAY,CARRIAGE BOARD UP CJ-70
1 BINDER T-18S 3 4 5 6 7 8 9 0 { } q w
2 CUSHION FELT
80MM 8X15MM SCREW HEXAGONAL CAP BC 4X6 SCREW HEXAGONAL CAP Cr 3X8 SCREW PAN HEAD Cr 2X4 SCREW W-SEMS BC 3X6 SCREW W-SEMS BC 3X10 SCREW W-SEMS BC 3X8 TAPE NITTO#500 (CUT WHEN USING) 10X10 TAPE NITTO#500 (CUT WHEN USING) 10X20 TAPE 3M FILAMENT (CUT WHEN USING) L=20MM WASHER FLAT Cr 3X6X0.5 WASHER OUT SIDE TEETH Cr M4 WASHER SPRING Cr M3
1-6 PINCH ROLLER

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12
CJ-60 CJ-70
Parts No. 22805131 22805130 22175847 22145404 22145831 22145832 22115722 22175105 22175877 22055170 22145616 22175128
Parts Name ASS'Y,P-ROLLER L R PNC-1860 ASS'Y,P-ROLLER M PNC-1860 GRX-450 PINCHROLL LEVER OF PINCH ROLL PIN NO.1 PIN NO.2 214-832 PINCH ROLL FRAME PINCH ROLL SPRING PINCH ROLLER PLATE,P-ROLLER PNC-1860 PNC-900 SET LEVER SPRING,M P-ROLLER PNC-1860
PARTS LIST
1 RING E-RING
-Supplemental PartsParts Name ETW-3 BC 3X6 Cr 4X7X0.5
2 SCREW TP BINDING HEAD 3 WASHER FLAT
1-7 INK SYSTEM
PARTS LIST -Main PartsParts No. 12809138 2 22355338 3 21655115 4 22055292

1 5 7409925020 6 7
CJ-60 CJ-70
PARTS LIST
-Supplemental PartsParts Name BC 3X6 W20X65
11519105 11579106
Parts Name ASS'Y INKHOLDER CJ-70 BASE,INK CJ-70 HOLDER,I/C CJ-70 PLATE,INK TANK CJ-70 TANK SENS BOARD ASS'Y RING O CJ-70 NUT TUBE STOP CJ-70
1 SCREW W-SEMS 2 TAPE 3M FILAMENT (CUT WHEN USING)
1-8 PUMP SYSTEM
PARTS LIST -Main Parts1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CJ-60 CJ-70
PARTS LIST
-Supplemental PartsParts Name 80MM ETW-2 ETW-3 ETW-4 BC 2.6X4 Cr 3X8 Cr 3X3 BC 3X6 10X18MM 10X30MM L=160MM
Cr 2.6X7.5X0.5
Parts No. 22805195 22805191 22145808 12179750 12339117 22065303 21685106 11689109 12199503 12149422 22055251 11549116 11549115 21535101 22295116 22295115 22295113 22295114 12179136 22035308 22715112 11429103 22805223 22505302 22035309
Parts Name ASS'Y PUMP+CAP CJ-70 ASS'Y,GEAR CLUTCH CJ-70 BAR,PUMP CJ-70 BEARING CAP HEAD P BK CJ-70 COVER,GEAR CJ-70 GEAR S20S5 (B28) GEAR S40S4 (B4C6.27 EPSON) HOLDER CAP P BK CJ-70 LEVER CLEANER CJ-70 MOTOR FLANGE PAD CAP P BK UNDER CJ-70 PAD CAP P BK UPPER CJ-70 PIN,Y PULLEY PNC-5000 SHAFT,BAR CJ-70 SHAFT,CLUTCH CJ-70 SHAFT,PUMP CJ-70 SHAFT,WIPER CJ-70 SPRING, WIPER CJ-70 STAND,PUMP UP CJ-70 STAY,HOLD PUMP CJ-70 WASHER INK CJ-70 ASS'Y,WIPER CUT CJ-60/70 X-MOTOR STAND,PUMP LOW CJ-70
1 BINDER T-18S 2 RING E-RING 3 RING E-RING 4 RING E-RING 5 SCREW BINDING HEAD 6 SCREW FLAT HEAD 7 SCREW SOCKET SET WP 8 SCREW W-SEMS 9 TAPE NITTO#500(CUT WHEN USING) 0 TAPE NITTO#500(CUT WHEN USING) { TUBE INK (CUT WHEN USING) } WASHER FLAT
1-9 INK JET CARRIAGE
**
** Refer to " 4 Adjustment " for details.
PARTS LIST -Main Parts1 2 3 4 5 6 7 7 8
CJ-60 CJ-70
PARTS LIST
-Supplemental PartsParts Name 80MM 3X5.5 BC 3X4 Cr 3X8 BC 3X4 BC 3X6 BC 3X10 BC 3X8 Cr 3X6 L=350MM BC 2.6X12 L=2700MM 20x50 20x20
Parts No. 22355614 12359349 22355339 21985109 23475131 22805193 12029250 12039521 11959103
Parts Name BASE CARRIAGE PRINT CJ-70 BASE HEAD BK CJ-70 BASE,DAMPER CJ-70 BRACKET,CABLE GUIDE CJ-70
CABLE-CARD 22P 170L BB HI-V P1 ASS'Y,CABLE-CARD 22P 2320L BB
COVER,HPK101-R19 43L COVER,06.06-018-47-606P DAMPER INK CJ-70

HEAD DRIVER BOARD ASS'Y
ASS'Y,HEAD INKJET CJ-70 (+RESISTOR)
1 BINDER T-18S 2 BUSH ROLL 3 SCREW BINDING HEAD 4 SCREW FLAT HEAD 5 SCREW HEXAGONAL CAP 6 SCREW W-SEMS 7 SCREW W-SEMS 8 SCREW W-SEMS 9 SCREW FLANGE SOCKET
**
9 7409916010 10 22805198 11 21655116 12 21655114 13 21345103 14 2215051700 15 12399105 16 22135341 17 22055285 18 22055287 19 22055306 20 22135524 20 22135513 21 7409916020 22 22715101 23 12139318 24 22135533
0 SHIM { TUBE SPIRAL SS-6N } SCREW BINDING HEAD q TUBE INK CUT (CUT WHEN USING) w TAPE NITTO#500 (CUT WHEN USING) e TAPE NITTO#500 (CUT WHEN USING)
HOLDER,CARRIAGE CJ-70
HOLDER,DAMPER CJ-70(BLACK MOLD)
LOCK,CJ-70 LONG NUT L=8MM MAGNET,CJ-70 STOPPER,CABLEBEAR CJ-70 PLATE,CABLE GUIDE CJ-70
PLATE,HOLD CJ-70(METAL PLATE)
PLATE,I/H BASE CJ-70 GUIDE,CABLE-FLEX P CJ-60 GUIDE,CABLE-FLEX P CJ-70

LINER ENCORDER BOARD ASS'Y
STAY,LINEAR SENSOR CJ-70 STOPPER HEAD CJ-70 GUIDE,TUBE 2 CJ-70
1-10 STAND
7 10 7 1 11 11
1
8 7
10 2 3 8 1 9 0 12 6 6
5 4 6 5 4 2
PARTS LIST -Main Parts1 2 3 3 4 5 6 7 8 9 9 10 10 11 11 12
CJ-60 CJ-70
PARTS LIST
1 BOLT LONG
-Supplemental PartsParts Name 6X115 DNB-50-B M6 BC 6X15 BC 4X8 BC 4X25 3MM 4MM
Ni 6X13X1.0 Ni 8X18X1.2
Parts No. 11499108 11939123 21365107 21365105 21665106 21665107 21995106 22035114 22135323 22605245 22605226 22715121 22715114 22805262 22805181 22805182
Parts Name
SCREW, STOPPER RETAINING PNS-186
TOOL,T-WRENCH H10 CASE,OUTPUT CJ-60 CASE,OUTPUT CJ-70 HANGER,R PNS-70 HANGER,L PNS-70 FLANGE,GUIDE 2 PNS-70 STAND,LEG PNS-70 STOPPER PNS-70 CARTON PNS-60 CARTON PNS-70 STAY,PNS-60 STAY,PNS-70 ASS'Y,SHAFT SHEET PNS-60 ASS'Y,SHAFT SHEET PNS-70 ASS'Y,BRAKE PNS-70
2 CASTER DESIGN CASTER 3 NUT DOMED CAP 4 SCREW BUTTON CAP 5 SCREW HEXAGONAL CAP 6 SCREW HEXAGONAL CAP 7 TOOL HEXAGONAL WRENCH 8 TOOL HEXAGONAL WRENCH 9 WASHER FLAT 0 WASHER FLAT
10
1-11 ACCESSORIES
13
ENGLISH 8
JAPANESE 9
10
11
12
14
PARTS LIST-Main Parts1 2 3 4 5 6 7 7 8 9 10 11 12 13 14
CJ-60 CJ-70
PARTS LIST
-Supplemental PartsParts Name BK 3X6
Parts No. Parts Name 13499109 A.C. CORD (117V) 23495124 AC CORD (240VA) 23495214 AC CORD 100V 3P 13499111 AC CORD KP-610 240VE.BS 23495125 AC-CORD 220V 13499209 ADAPTER PLUG 22605246 CARTON,CJ-60 22605206 CARTON,CJ-70 26015165 MANUAL,USE EN CJ-70/60 26015166 MANUAL,USE JP CJ-70/60 21545118 PAD,INK CATCH CJ-70 21935110 TOOL ALIGNMENT 22405143 DISK,RFW-001 CAMMJET FIRM WARE 22335120 CAP,CJ-70 22135320 STOPPER,CARRIAGE CJ-70
1 SCREW PLASTIC HEAD
11
1-12 TUC-60/70 CONTROL BOX
PARTS LIST -Main PartsParts No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Parts Name
AC ADAPTER DCP-301A (100V)
25 22715133 26 22135336 27 13119304 28 13119305 29 2215359200
22445659 22445660 22445661 22445662 22445663 22805225 22805229 22805226 22805224 21985112 23505370 23505371 23505372 23505373 13369134 22025232 12369446 21995107 21685115
20 7440709020 21 7440709010 22 13129170 23 22295148 24 22295149
AC ADAPTER DCP-302A (117V) AC ADAPTER DCP-303A (230V) AC ADAPTER DCP-304A (240VA) AC ADAPTER DCP-305A (240VE) ASS'Y,COVER GEAR TUC-60/70 ASS'Y,GEAR S80S60 TUC-60/70 ASS'Y,MOTOR TUC-60/70 ASS'Y.FRAME R TUC-60/70 BRACKET,TUC-60/70 CABLE-ASSY 3P FBSW TUC-60/70 CABLE-ASSY 3P MODESW TUC-60/70 CABLE-ASSY 4P POWER TUC-60/70 CABLE-ASSY DIN TUC-60/70 CONNECTOR TCS-2230-01-1101 COVER,TUC-60/70 CS-2 CLIP FLANGE,MOTOR TUC-60/70 GEAR,S24S6(B6.5C12) TUC-60/70 INLET BOARD ASS'Y MAIN BOARD ASS'Y POWER SW AJ7201B SHAFT,M4TAP TUC-60/70 SHAFT,SUPPORT TUC-60/70
STAY,INLET TUC-60/70 STOPPER,ADAPTOR TUC-60/70 SW MJ3J-13AS SW MJ3J-18AS BOSS NUT #592
PARTS LIST
-Supplemental PartsParts Name 80MM BK M14 M14 Ni 3X6 BC 5X12 BC 4X15 BC 4X10 BC 4X6 BC 4X20 Cr 3X3 BC 4X10 BC 3X6 4.3X8X4 BC 5X10X1.0
1 BINDER T-18S 2 CAP DIP VCP-3 3 PIN SNAP 4 RING TYPE C 5 SCREW BINDING HEAD 6 SCREW BINDING HEAD 7 SCREW BINDING HEAD 8 SCREW HEXAGONAL CAP 9 SCREW HEXAGONAL CAP 0 SCREW HEXAGONAL CAP { SCREW SOCKET SET WP } SCREW W-SEMS q SCREW W-SEMS w SPACER POLY PIPE e WASHER FLAT
12
1-13 TUC-60/70 OTHERS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PARTS LIST
-Supplemental PartsParts Name IDNo.753 M14 M14 BC 3X6 BC 4X10 BK 3X6 BC 4X10 BC 3X6 BC 3X15
Parts Name
ASS'Y,ARM TUC-60/70
22805231 22805227 22805230 22805228 21985113 22115714 21655139 21545125 22295147 22185103 22185102 22715134 22715131 22715132 22135337
1 LABEL DO NOT KICK 2 PIN SNAP 3 RING TYPE C 4 SCREW BINDING HEAD 5 SCREW HEXAGONAL CAP 6 SCREW PLASTICK HEAD 7 SCREW W-SEMS 8 SCREW W-SEMS 9 SCREW W-SEMS
ASS'Y,MIRROR TUC-60/70 ASS'Y,SCREW TUC-60/70 ASS'Y,SENSOR TUC-60/70 BRACKET,SENSOR TUC-60/70 FRAME,L TUC-60/70 HOLDER,SLIDER TUC-60/70 PAD,STAY TUC-60/70 SHAFT,TUC-60/70 SLIDER,1 TUC-60/70 SLIDER,GUIDE TUC-60/70 STAY,MIRROR TUC-60/70 STAY,SENSOR LOW TUC-60/70 STAY,SENSOR UP TUC-60/70 STOPPER,MIRROR TUC-60/70
13
1-14 TUC-60/70 ACCESSORIES

2 1 2 3
1
3 4 7 6 5 5 6

1 2 3 4 5 6 7
PARTS LIST
-Supplemental PartsParts Name
Parts Name CARTON,TUC-60/70 FLANGE,GUIDE 2 PNS-70 GUIDE,MEDIA TUC-60/70 MANUAL,USE JP/EN TU-70/60 TOOL,HEXAGON 2.5 ZN TOOL,HEXAGON 3 ZN TOOL,HEXAGON 6 ZN
22605275 21995106 22135527 26015157 21935129 21935130 21935131
1 CLAMP CABLE CLAMP FCN-3010 2 CLAMP CORD KEEP K-106G 3 SCREW HEX. CAP + FLANGE 4 SCREW HEXAGONAL CAP 5 SCREW HEXAGONAL CAP 6 SCREW HEXAGONAL CAP
BC 3X5 BC 4X6 Ni 8X8 BC 4X40
1-15 TU-60/70
2 3 8,9
10,11
PARTS LIST -Main PartsParts No. 12339121 22605274 3 22605257 8 22155119 9 22155118
1 2 10 22185331SZ 11 22185329 CAP,50*30
Parts Name CARTON ,TU-60 CARTON ,TU-70 PIPE,TAKE UP TU-60 PIPE,TAKE UP TU-70 RAIL,SLIDER TU-60 RAIL,SLIDER TU-70
14
15229754 GP2A20 TANK SENS BOARD
PAPER SENSOR F PAPER SENSOR R

HEAD ORIGIN SENSOR BOARD
INKTANK UNIT
AC SW AJ7201B 13129170
CN6 CN12 POWER BOARD 22935109
FUSE HOLDER BM-SS-I-14 12189835

CN3
AC INLET
CN2 CN3
SUP-J3G-E
TRANS FORMER 22455108U0

CN8
TRANCE BOARD
13429746
CN3
I/F BOARD
2 Electrical Section 2-1 WIRING MAP
CN6
CN5
CN4
FAN MOTOR 21715104
FAN MOTOR 21715104
CN1
CN9
FAN SCIROCCO 109BF24HA2
FAN SCIROCCO 109BF24HA2
GRID MOTOR
CARIAGE MOTOR
CN11
CN1
CN2
CN5
MAIN BOARD
22935111
CN4
CN7
CN9
CN1 CN5 LCD PANEL BOARD
CN1
HEAD C
CN2
HEAD DRIVER BOARD CN1
HEAD M
CN6 CN5 HEAD Y PMP MTR HEAD BLACK
CN3
CN4
CARIAGE BOARD
COVER SW
CN3
CN6
MTR CONNECTION BOARD
LINER ENCORDER BOARD
HEADS9200-Q
15
2-2 MAIN BOARD ASS'Y

DESCRIPTION
470u/63V 10u/25V L4960 ISR139-400A PO333 100u/63V PO222 CL02BE181 IL-FPC-22ST-N D5SM6M 330 103 IL-FPC-8ST-N 470u/63V ZJSR5101-222 MTD2005 5566-06A 103 102 102 472 822 MTD2005 104 102 1.0/2W IL-S-7P-S2T2-EF IL-S-9P-S2T2-EF 330 330 330 330 330 330 330 330 uPD71055 74ALS08 330 EXBM16D8 EXBA10E103J TOP CJ-70 NJU210AD uPD71055 222 222 104 EXBA10E103J EXBA10E103J LS541 EXBX8V330J EXBX8V102J 104 PCM55HP 1SS-133 DTC114EF PCM55HP LS245 104 EXBS8V330J 16V8H-7 RASDEC EXBA10E103J 104 R15239219 BATTERY HOLDER BCR20V4 RTC4553 104 103 153 472 2SC1815 102 1SS-133 2SA1015 KSD04 1234 SG531 49.152MHz SG531 28.7MHz 7705CPS-B EXBA10E103J 330 330 103 104 10u/25V HD6417604 104 16V8H WAIT EXBA10E103J EXBS8V330J FLASH ROM 104 EXBS8V330J 104 SH21F CJ-70 STB CJ-70 HM511860AJ-70 330 LS245 EXBA10E103J HM5118160AJ-70 104 74F139 SIMMSOCKET 6-176438-7 EXBV8V330J HEAD CJ-70 EXBV8V330J LS245 LS257 222 104 ALS574 LS245 EXBA10E103J LS257 1.0/2W 472 104 822 ALS08 104 LS245 104 104 IL-FPC-24ST-N 5264-04AX ZJSR5101-222 IL-S-2P-S2T2-EF
16V8H-25 ENC 104 LS257 MUX CJ-70 104
LS245
LS245
ZD5
1SR139-400A
1.0/2W
BA10324AF
HY62256ALJ-70 IDT71030SA100PF
LS245
ALS574
472
473 471 103
ALS574 104
NE555PS 5483-15A 473 222 74LS14
222
M5220FP 473 222
222
SEL-6414E IL-G-6P-S3T2-E 1SS-133 103
102 IL-G-7P-S3T2-E
93LC66
DTC114EF
TC35096
DIP SW
BIT#
1 2 3 4
Indicates revision of the circuit board.
FUNCTION
Pen Down Wait Model Type Memory Mode Reserved
OFF
ON
Wait time OFF Wait time ON CJ-70 CJ-60 8M or 12M 16M or 32M Always OFF
* BIT#1 is a function to make the pen wait for 10 msec. after the pen down before cutting. Set it OFF usually. * BIT#3 is a selection of the memory. There is already 4M on the circuit board. When expanding to 8M or 12M, add 4M or 8M SIMM. When expanding to 16M or 32M, add 16M or 32M SIMM.
SIMM Specifications
ACCESS TIME PARITY 60 ns NONE
Electric Maintenance Part

IC.No.
IC44 IC45 IC43
Parts No.
15189105 15189105 15199237
Description
MTD2005 MTD2005 L4960
Function
Pump Motor Driver Solenoid Driver Head Power Supply Regulator
16
IL-FPC-28ST-N
100u/25V 100u/25V
102
MAIN BOARD_1/6 Circuit Diagram

VCC
VCC RA2 1 2 3 4 5 10 9 8 7 6 EXBA10E103J 1 2 3 4 5 RA3 10 9 8 7 6 EXBA10E103J
VCC RA4 1 2 3 4 5 10 9 8 7 6 EXBA10E103J
VCC RA5 1 2 3 4 5 10 9 8 7 6 EXBA10E103J
VCC
A14 A12 A10 A8
A9 A11 A13 A15
A22 A20 A18 A16
A17 A19 A21 A23
A26 A25 A24
A6 A4 A2 A0
A1 A3 A5 A7
A[0..26] D[0..31]
A[0..26] D[0..31]
2
IC4 A1 A2 A3 A4 A23 A24 /RESET C2 CE0.1u VCC R1 10K IC3 VCC 8 IC1 7705CPS-B +5 7 2 3 + C1 10u/25V SNS RST RSTIN CT GND VREF R2 10K C4 CE0.1u C3 CE0.1u VCC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 30 31 32 34 35 36 37 38 39 41 43 44 45 46 47 49 51 52 53 55 57 58 59 61 63 64 65
122
2 3 4 14 5 6 7 8 9
A1 A2 A3 A4 A23 A24 CS0 CS1 RD/WE IVECF WREQ INTSV RNO INTEXT INTKEY CLK
EXIO LCD_E LCD_CS LCD_W STB BUSY ACK READYP CENT_STD IRL1 IRL2 IRL3 VEC4 VEC5 VECOE ITA VEC_EXT
21 22 44 25 26 27 28 29 30 31 32 37 38 39 40 41 42 43
/EXIO LCD_E /LCD_CS /STB BUSYP /ACKP /READYP CENT_STD
5 1
VCC RA1 1 2 3
4 5
10 9 8
7 6 EXBA10E103J VCC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25
A26 RES CKPREQN CKPACKN
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25
D26 D27 D28 D29 D30 D31
130 131 133 135 136 137 138 140 142 143 144 1 2 3 5 7 8 9 10 11 13 15 16 17 19 21 22
23 25 27 28 29
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26
D27 D28 D29 D30 D31
10 WREQ /INTSERVO /RNO /INTEXT /INTKEY 28.7MHz /RESET 15 16 17 18 19 11 20
/INTA /VEC_EXT
RESET IVF3 SH2IF_CJ70(PLSI1016_60J) VCC 1 19 9 8 7 6 5 4 3 2 DIR G A8 A7 A6 A5 A4 A3 A2

A1
VCC
IC2 B8 B7 B6 B5 B4 B3 B2
B1
RA6 1 2 3 4 5 10 9 8 7 6
EXBA10E103J
11 12 13 14 15 16 17 18
D0 D1 D2 D3 D4 D5 D6 D7
74LS245
28.7MHz
R4 330 C8 CE0.1u
C7 CE470p R3 3.3K
112 111
108 109 104 106 116 114 118 105 107 110 117 119 120 92 93 94 95 97 99 100 101 102 103 6 14 20 26 33 42 50 56 62 69 78 86 91 98 115 121 134 141
CAP1 CAP2 VCC-PLL VSS-PLL XTAL EXTAL CKIO MD0 MD1 MD2 MD3 MD4 MD5 BACK,BRLS BREQ,BGR WDTOVF FTOB FTOA FTI FTCI RXD TXD SCK VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS HD6417604
VCC X1 4 2 OUT NC SG531(28.7MHz) +5 GND 3 1 R5 C5 NON 33 C6 NON
CS0 CS1 CS2 CS3 BS RD/WE,WE RD RAS,CE CAS,OE CASHH,WE3 CASHL,WE2 CASLH,WE1 CASLL,WE0 CKE DACK0 DACK1 DREQ0 DREQ1 WAIT NC NMI IRL3 IRL2 IRL1 IRL0 IVECF
72 73 74 75 76 77 87 79 80 81 82 83 85 88 66 68 70 71 89 90 125 126 127 128 129 124 VCC
/CS0 /CS1 /CS2 /CS3 /BS RD/WRL /RD /RAS /CAS3,/WE3 /CAS2,/WE2 /CAS1,/WE1 /CAS0,/WE0 DACK0 DREQ0
PC43 CE0.1u
/BGR /BRLS PM_PHB PM_PHA
RXD TXD
VCC R42 10K
IC50 VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC 4 12 18 24 40 48 54 60 67 84 96 113 123 132 139 1 2 3 4 5 6 7 8 9 19 CS0 I/O 18 CS1 I/O 17 CS2 I/O 16 CS3 I/O 15 CAS0 WAIT 14 CAS1 IVF3 13 CAS2 EXT_W 12 CAS3 LCD_W 11 RESET OE WAIT_CJ-70(16V8H-7)
/EXT_W
/RESET
17
MAIN BOARD_2/6Circuit Diagram
28.7MHz /RESET D[0..31] A[0..26] D[0..31] A[0..26] IC20 InputPA,PB PA LinerorMTREncordorSelect PB FOUT4:fromLinerEncordor FOUT2:fromMTREncordor IC16 CLK28.7 D0 D1 D2 D3 D4 D5 D6 D7 A16 A17 A18 D7 D6 D5 D4 D3 D2 D1 D0 D0 D1 D2 D3 D4 D5 D6 D7 A16 A17 A18 11 3 4 5 6 7 8 9 10 18 17 16 37 44 21 22 20 2 3 4 5 6 7 8 9 19 1 A1 A2 A3 A4 A5 A6 A7 A8 G DIR 74LS245 IC21 A8 A7 A6 A5 A4 A3 A2 A1 VCC /RNO /CAS0,/WE0 42 26 43 19 35 14 RNIZ EPLS EDIR WE RESET HEAD HEAD_CJ-70(PLSI1016-60LJ) FLCMY FLK 40 39 FLCMY FLK 2 3 4 5 6 7 8 9 19 1 2 3 4 5 6 7 8 9 19 1 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 AM7 AM6 AM5 AM4 AM3 AM2 AM1 AM0 AM11 AM12 AM0 AM1 AM2 AM3 AM4 AM5 AM6 AM7 AM8 AM9 AM10 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 DA7 DA6 DA5 DA4 DA3 DA2 DA1 DA0 TP24 TP IC18 11 35 44 7 30 25 26 8 9 10 15 16 17 18 19 20 21 22 37 27 CK28.7 RESET RESET STB C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 CK8 CKIN ENT DPCS PO6 HSCK D5 D6 D7 32 31 28 6 38 39 3 4 5 DA5 DA6 DA7 DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 IC19 2 3 4 24 25 26 27 17 16 15 14 10 9 8 7 44 36 5 22 43 DA0 20 DA1 19 DA2 18 HDC HDM HDY HDK 29 30 31 32 HD_C HD_M HD_Y HD_K HD_SCK
RESET ENT DIR CKC CKM CKY CKK DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 WE RD HCS1 PO6 A14 DI0 DI1 DI2
1 2 3 4 5 6 7 8 9
IC8 CLK1 PA PB NC NC NC NC NC NC
DIR FOUT4 FOUT2 NC PA0 PB0 PA1 PB1 OE
19 18 17 16 15 14 13 12 11
R52 33
STBEN STBENCLR FIRST DIR DMYSTB
FLCMY FLK
41 42
FLCMY FLK
R73
NON
ENC(16V8H-25)
G DIR 74LS245 IC22 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11
C14 SRAMWE SRAMCS RAMOE
28 37 38 39
/SRAMWE /SRAMCS /RAMOE
A15 A13 A12 A11 A10 A9 VCC
AM12 AM11 AM10 AM9 AM8
40 CKC 41 CKM 42 CKY 43 PO7 CKK 29 HCS6 RST55 TOP_CJ-70(PLSI1016-60LJ)
MUX_CJ-70(PLSI1016-60LJ) RST55 WREQ
G DIR 74LS245
AM14
/RD
DPRAM
IC14 IC17 D0 D1 D2 D3 D4 D5 D6 A16 A17 A18 A22 A23 A24 11 15 16 17 18 19 20 21 30 29 28 27 26 25 31 36 32 33 /CS0 /CS1 14 24 35 CLK28.7 D0 D1 D2 D3 D4 D5 D6 A16 A17 A18 A22 A23 A24 WE RD CLK1MO CLK1M CS0 CS1 44 DIR245 STB_CJ-70(PLSI1016-60LJ) RESET STBEN FIRST DMYSTB STB DRV1 DRV2 ROM SERVO PIO1 PIO2 FLOE HEAD HCS0 HCS1 HCS6 37 38 2 3 4 5 6 7 8 9 10 22 39 40 41 /HCS0 /HCS1 /HCS6 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 D0 D1 D2 D3 D4 D5 D6 D7 58 59 60 61 1 2 3 4 5 6 7 8 10 11 12 14 15 16 17 19 20 21 22 24 25 CSL WEL BUSYL INTL OEL A0L A1L A2L A3L A4L A5L A6L A7L A8L A9L D0L D1L D2L D3L D4L D5L D6L D7L GND GND CSR WER BUSYR INTR OER A0R A1R A2R A3R A4R A5R A6R A7R A8R A9R D7R D6R D5R D4R D3R D2R D1R D0R VCC VCC 55 54 53 52 48 47 46 45 44 43 42 41 39 38 37 34 33 32 31 29 28 27 26 56 57
VCC
AM0 AM1 AM2 AM3 AM4 AM5 AM6 AM7 AM8 AM9 AM10 AM11 AM12 AM0 AM1 AM2 AM3 AM4 AM5 AM11 AM12 DD7 DD6 DD5 DD4 DD3 DD2 DD1 DD0 AM14
10 9 8 7 6 23 5 24 4 25 3 26 2 21 1 20 22 27
IC15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 CS OE WE
D0 D1 D2 D3 D4 D5 D6 D7
15 16 17 18 19 13 12 11
DA0 DA1 DA2 DA3 DA4 DA5 DA6 DA7
HY62256ALJ-70
IDT7130SA100PF HD_STB HD_DRV1 HD_DRV2 /FLASH /SERVO /PIO1 /PIO2 /FLOE
/SRAMWE /SRAMCS /RAMOE
18
D[0..31]
D[0..31] VCC RA16 VCC RA17 10 9 8 7 6 EXBA10E103J PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7 UPD71055 43 42 41 40 39 38 37 36 14 15 16 18 19 20 21 22 10 11 12 13 9 8 7 6 PAPER_F PAPER_R ORG HEAD_CAR COVER POW_SW CONNECTION /DSR SIO_IN /SARS 1 2 3 4 6 7 8 9 10 5 4 3 2 1 EXBA10E103J INKSENS_C INKSENS_M INKSENS_Y INKSENS_K TANK /FLBUSY SW2 8 7 6 5 CENT_STD IC33 D8 D9 D10 D11 D12 D13 D14 D15 2 3 4 5 6 7 8 9 11 1 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 SELECT /FAULT PERROR BUSY /ACK BUSYP /ACKP /READYP
A[0..26]
A[0..26]
1 2 3 4 5 IC32 D0 D1 D2 D3 D4 D5 D6 D7 31 30 29 28 27 26 25 24 44 35 5 4 32 2 D0 D1 D2 D3 D4 D5 D6 D7 RD WR A0 A1 RESET CS
IC39 2 3 5 6 11 10 14 13 1 15 1A 1B 2A 2B 3A 3B 4A 4B 1Y 2Y 3Y 4Y 4 7 9 12
CLK OC 74ALS574
2
/STB /AUTOFD /INIT /SELECTIN
/RD /CAS0,/WE0 A1 A2 RST55 /PIO1
A/B G 74LS257
IC34 D8 D9 D10 D11 D12 D13 D14 D15 2 3 4 5 6 7 8 9 19 1 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 STAT
KSD04 ---DIPSW----1:SOFTLAND.10msWAIT 2:RESERVED 3:MEMMODE16or32MSIMMON 4:CENTROEXTFORIEEE1284CHIP MEM_MODE /CENT_EXT /REVERSE
CD[0..7]
MEM_MODE /CENT_EXT
CD[0..7]
G DIR 74LS245 IC35
TP19 TP
TP23 TP
TP25 TP TP25 TP23
VCC RA22 1 2 3 4 5 IC31 D0 D1 D2 D3 D4 D5 D6 D7 31 30 29 28 27 26 25 24 44 35 5 4 32 2 D0 D1 D2 D3 D4 D5 D6 D7 RD WR A0 A1 RESET CS PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7 UPD71055 43 42 41 40 39 38 37 36 14 15 16 18 19 20 21 22 10 11 12 13 9 8 7 6 RA15 8 7 6 5 4 3 2 1 L G 9 10 11 12 13 14 15 16 10 9 8 7 6 EXBA10E103J 1 2 3 4 5
RA23 10 9 8 7 6 EXBA10E103J PMPOWER FAN MtrGain MLPOW MHPOW /RTS /DTR SIO_OUT SIO_CLK /RTC_CS RTC_ENB /RTC_WR /AD_CS E2PROM_CS CUT/PRINT VCC IC26A BA10324AF 3 + R18 47K R17 3.3K C18 CE0.01u 2 11 4 TP20 TP
D7 D6 D5 D4 D3 D2 D1 D0
2 3 4 5 6 7 8 9 11 1
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
19 18 17 16 15 14 13 12
CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0
CLK OC 74ALS574 IC36 1Y 2Y 3Y 4Y 1A 1B 2A 2B 3A 3B 4A 4B 2 3 5 6 11 10 14 13 1 15 CD0 CD1 CD2 CD3 19 18 17 16 15 14 13 12 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC38 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 11 1 CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0
D0 D1 D2 D3
4 7 9 12
5 6
IC26B BA10324AF + 7
A1 A2 /PIO2
A/B G 74LS257 D4 D5 D6 D7 4 7 9 12 IC37 1Y 2Y 3Y 4Y
CLK OC 74ALS574 CD4 CD5 CD6 CD7
1A 1B 2A 2B 3A 3B 4A 4B A/B G
2 3 5 6 11 10 14 13 1 15
IC26C BA10324AF 10 9 + 8
IC26D BA10324AF 12 13 + 14
SOL_REF
74LS257
MO EXBM16
RA24 1 2 3 4 5 10 9 8 7 6 EXBA10E103J Y0 Y1 Y2 Y3 4 5 6 7 /CRD /CWR /PANEL E2PROM_CS TP26 TP /LED /SW0 /SW1 CN13 2 1 IL-S-2P-S2T2-EF /AD_CS 2 1 12 13 HEAD_SARM 1 2 3 4 R13 10K(1%) IC28 AIN0 AIN1 AIN2 AIN3 CS SE CK DI IC29 CS SK DI DO +5 NU ORG GND 93LC66 8 7 6 5 SOL_DIR
A1 IC30A A B E 74F139
A1
TP27 TP
A3 A4 /EXIO
2 3 1
/SARS SIO_IN SIO_OUT SIO_CLK VCC RTC_ENB /RTC_CS /RTC_WR VCC A1015 Q3 VDD DO SARS VREF AGND VSS TC35096AF 14 10 11 9 8 7 PC3 CE0.1u R16 4.7K 1 R15 15K R14 1K D4 1SS133 CE0.1u C17 R6 10K Q4 C1815 2 8 1 L1 L2 L3 L4 L5 5 6 7 9 10 12 3 4 11 2 IC40 CS1 DIN CLK CS0 WE
DOUT TP
13 14
IC30B A1 A2 14 13 15 A B E 74F139 Y0 Y1 Y2 Y3 12 11 10 9
TP21 TP
TP22 TP
VCC GND RTC-4553
3 4 5 6
BT1 CR2032VH CR2032:RTCBACKUP
19
A[0..26]
A[0..26]
D[0..31] MA[0..10]
D[0..31] VCC VCC RA19 IC6 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 17 18 19 20 23 24 25 26 27 28 14 31 30 13 29 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 10 30 59 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 12 13 14 15 16 17 18 28 31 32 19 44 34 45 33 2 3 4 5 7 8 9 10 33 34 35 36 38 39 40 41 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 40 43 41 42 47 67 68 69 70 35 29 11 36 37 38 46 48 66 71 1 39 72 CN14 VCC VCC VCC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 RAS0 RAS2 RAS1 RAS3 CAS0 CAS1 CAS2 CAS3 WE PD1 PD2 PD3 PD4 NC NC NC NC NC NC NC NC NC NC VSS VSS VSS SIMM-72 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 2 4 6 8 20 22 24 26 49 51 53 55 57 61 63 65 3 5 7 9 21 23 25 27 50 52 54 56 58 60 62 64 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 1 11 30 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 20 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 +5 A2 A3 A4 A5 4 3 2 1 5 MA0 4 5 6 MA1 3 6 7 MA2 2 7 8 MA3 1 8 EXBS8V330J RA20 5 4 5 6 3 6 7 2 7 8 1 8 EXBS8V330J RA21 A10 A11 A12 4 3 2 1 5 MA8 4 5 6 MA9 3 6 7 MA10 2 7 8 1 8 EXBS8V330J MA4 MA5 MA6 MA7 40 IC5
A6 A7 A8 A9
4 3 2 1
NOT USED
EPROM
( NOT USED )
RAS LCAS UCAS WE OE HM5118160AJ-70 IC7
VCC
IC55 A22 A23 A24 /CS3 /RAS MEM_MODE /CS0 /RESET 1 2 3 4 5 6 7 8 9 IN I/O A22 I/O A23 I/O A24 I/O CS3 EPROM RAS RAS2 RAS1 MODE CS0 RAS0 RESET OE RAS_DEC(16V8H) 19 18 17 16 15 14 13 12 11
MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 4 3 2 1 RA7 5 4 5 6 3 6 7 2 7 8 1 8 EXBS8V330J
17 18 19 20 23 24 25 26 27 28 14 31 30 13 29
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 RAS D11 LCAS D12 UCAS D13 WE D14 OE D15 HM5118160AJ-70
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9
IC53 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 3 2 33 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31 12 14 43 44 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
FLASH MEMORY
RD/WRL
VCC
/FLBUSY RA8 /CAS0,/WE0 /CAS1,/WE1 /CAS2,/WE2 /CAS3,/WE3 4 3 2 1 5 4 5 6 3 6 7 2 7 8 1 8 EXBS8V330J
CE OE RY/BY WE BYTE RESET MBM29F400BA-90
/FLASH /FLOE /CAS1,/WE1 /RESET
( IC-FLASH CJ-70 BOOT VER1.00 )
20

CUT/PRINT A[0..26] D[0..31] A[0..26] D[0..31] MHPOW MLPOW VCC IC27 A1 A2 A3 A4 A5 A6 D0 D1 D2 D3 D4 D5 D6 D7 81 82 83 84 85 86 68 69 70 71 72 73 74 75 76 66 67 87 77 64 80 C14 NON /RNO VCC TP TP16 R7 10K 91 92 99 100 61 62 IC23 2 3 4 5 6 7 8 9 1 19 A1 A2 A3 A4 A5 A6 A7 A8 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 18 17 16 15 14 13 12 11 TP15 TP TP1 TP TP2 88 TP 89 94 95 63 96 97 98 93 A0 A1 A2 A3 A4 A5 D0 D1 D2 D3 D4 D5 D6 D7 CS RD WR INT ITA RSTI CKI 1 2 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31 57 58 59 60 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56 TP12 TP TP11 TP DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10 DY11 2 C E B 3 Q2 DTC114EF TP7 TP TP8 TP DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11 TP TP9 TP TP10 D3 1SS133 TP TP13 TP TP14 TP TP3 CWX CCWX ECWX ECCWX RNGX OVRX XCA XCB XCC XCD XP0 XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9 XPA XPB XPC XPD XPE XPF CWY CCWY ECWY ECCWY RNGY OVRY YCA YCB YCC YCD YP0 YP1 YP2 YP3 YP4 YP5 YP6 YP7 YP8 YP9 YPA YPB YPC YPD YPE YPF TP TP4 TP TP5 TP TP6 R63 2.2K VCC DX[0..11] DX11 DX10 DX9 DX8 DX7 DX6 DX5 DX4 DX3 DX2 DX1 DX0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 23 PC51 2.2K R64 C32 CE2200p 22 21 19 18 17 R76 2.2K VCC 13 R74 33 11 R67 68K 4 IC51A 3 2 8 V+ + VC46 CE2200p IC25D 74LS14 1 M5220FP 9 R68 PC53 68K CE0.1u PC49 CE0.1u
VCC X2 PC44 CE0.1u 4 2 +5 GND OUT NC 3 1
R12 33 C13 NON
/SERVO /RD /CAS0,/WE0 /INTSERVO /INTA /RESET
CE0.1u IC46 B1 B2 B3 B4 IBPO B5 B6 IOUT B7 B8 SJ B9 B10 RFB B11 B12 VOUT B13 B14 B15 B16(LSB) +VS COM -VS
-5V
2
IC54C 9 NJU201A 8
IC54A 2 3 NJU201A 4 1 5 TP17 TP18 TP TP SERVO MUTE/LIVE VFC PFC GAIN_CTRL VFG PFG MHPOW MLPOW FAN_PWM CN3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5483-15A
SG531(49.152MHz) VCC 4 3 2 1 RA14 5 4 5 6 3 6 7 2 7 8 1 8 EXBS8V102J RA13 5 4 5 6 3 6 7 2 7 8 1 8 EXBS8V330J
20
24
RNO RNI XPHA XPHB YPHA YPHB CNST ACC UCK DDACK TEST MUX MUY MUTE HEXMD
PCM55 PC50 CE0.1u PC46 CE0.1u
-5V
-5V DY[0..11] VCC 23
FROM CARRI.ENCORDOR VCC CN1 1 2 3 4 5 6 IL-G-6P-S3T2-E CN2 1 2 3 4 5 6 7 IL-G-7P-S3T2-E FROM GRIDENCORDOR YPHA YPHB XPHA XPHB
C10 CE1000p C9 CE1000p
C11 CE1000p C12 CE1000p
R8 10K
G1 G2 74LS541
COM
20
24
R9 10K
R72
NON
R15239219 R10 VCC 1K
-VS
PA PB
R71
NON
VCC
B1 B2 B3 B4 IBPO B5 B6 IOUT B7 B8 SJ B9 B10 RFB B11 B12 VOUT B13 B14 B15 B16(LSB)
+VS
4 3 2 1
D2 1SS133
DY11 DY10 DY9 DY8 DY7 DY6 DY5 DY4 DY3 DY2 DY1 DY0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC47
10
22 21 19 18 17
7 IC54B
R80 33
R77 4.7K NJU201A
TO POWER BOARD
TP23 R79 no mount
PCM55 PC45 CE0.1u IC51B 5 6 + 7 M5220FP
-5V
LED1 SEL-6414E DTC114EF Q1 3 B E C 2
R11 2.2K 2.2K R62 C15 CE2200p R65 68K
C16
CE2200p R66 68K
R78 2.2K
IC54D NJU201A 15 14
AutoGainCtrl
IC24A IC24B FAN VCC 8 R60 4.7K IC49 R TRIG GND CVolt VCC 4 2 5 Q DIS THR 3 R61 7 47K 6 C45 CE470p NE555PS-L 1 74LS14 1 2 IC25A 4 6 5 74ALS08 74LS14 3 4 MtrGain 2 74ALS08 IC25B 1 3
TP25
PC48 CE0.1u
C44 CE0.01u
PWM f:31kHz Duty:47%(L=ON)
16
21
D5 1SR139-400A +VX 1 6 IC43 L4960 1 7 6

5 4 3 2
+35V L1 7 CL03BE181 R49 47K + C37 470u/63V
2
R46 10K
C33 10u/25V +
R69 2.2K
R47 4.7K C34 PO2200p R48 15K D6 D5SM6M C35 PO0.033u C36 CE1000p R50 8.2K
+VX +VX VCC IC44 MTD2005 25 3 SOL_DIR 5 23 24 6 22 2 26 4 1 VCC ALM PHA PHB DECAY ENAA ENAB VREFA VREFB CR VSA
RSA PG
+ C40 470u/63V PM_PHA VMMA VMMB OUT1 OUT2 OUT3 OUT4 LGA LGB NC NC NC NC VSB
RSB
IC42A 1 3 2 74ALS08 SOL+ SOLPM_PHB
VCC IC45 MTD2005 25 3 VCC ALM PHA PHB DECAY ENAA ENAB VREFA VREFB CR VSA
RSA PG
8 20 10 12 14 18 7 21 9 15 16 19 27
VMMA VMMB OUT1 OUT2 OUT3 OUT4 LGA LGB NC NC NC NC VSB

RSB
8 20 CN11 10 12 14 18 7 21 9 15 16 19 27 FL3 1
2
IC42B 4 6 5 74ALS08 R55 10K PMPOWER R56 1K C41 CE1000P R57 8.2K
5 23 24 6 22 2 26 4 C42 CE4700p 1
3 ZJSR5101-222
FL4 1
SOL_REF
C38 CE1000P
3 ZJSR5101-222
1 2 3 4 5267-04A
TO POMPMTR
FL5 1
3 ZJSR5101-222
C39 CE4700p R53 VCC 8.2K
11
13
17
11
13
17
FL6 1 R59 1.0/2W
3 ZJSR5101-222
R54 1.0/2W
R58 1.0/2W
22
2-3 POWER BOARD ASS'Y

DESCRIPTION
470u/25V 10mm 470u/16V 10mm 104 10mm STR9005 AN7915F
470u/25V S2L20U S2L20U 1SR139 10mm 10mm 10mm 223 223 223 20mm 10mm S2L20U

R33/2W 10mm
R33/2W 10mm
223
IC.No.
Q3, Q4 Q8 U13 U14 U15 U6 U10 U11 U7 U8 U2, U3, U5
Parts No.
15129444 15119105 15199201 15199133 15199134 15219174 15199952 15199952 15199901 15199901 15189106
Description
2SB1551 2SC4849 STR9005 AN7815F AN7915F NJU201AD L6203 L6203 uPC494C uPC494C M5220L
Function
Voltage Select Fan Driver Regulator (+5V) Regulator (+15V) Regulator (-15V) Gain Selector Carriage Motor Driver Grit Motor Driver Carriage Motor Controller Grit Motor Controller OP Amp. for Motor
Q3
20mm
Q4
2SB1551
223 223
U11
220u/63V 104 L6203 15mm 104
U10
L6203
U13
AN7815F
2SB1551
223
U15
104 104 104 104 10mm
U14
104
223
10mm DTC114EF
T2A
S2L20U
S2L20U 220u/63V 224
DTC114EF
20mm 224 5566-04A
10000u/25V
1000u/35V
1000u/35V
PFC-5000
PFC-5000
5566-02A 10mm 10mm 10mm 222 20mm 10mm 10mm

472 PFC-5000 T2A PFC-5000
15mm
25mm
25mm
25mm
25mm
25mm
25mm
25mm
20mm
20mm 10mm 20mm 10mm
25mm
25mm
30mm
30mm
30mm
25mm
10mm 20mm DTA114EF 10mm 10mm

102
74HC175
25mm 103
472
104
5566-06A
10000u/63V 20mm
102
1SS133
1SS133
10mm
1B4B1 + 10mm
103
103
103
U8
uPC494
DTC114EF 103
222
15mm
15mm
472
103
103
472
1SS133 1SS133
U7
uPC494
103
222
U3
M5220L 104 104
223
PFC-5000 PFC-5000
223 104 10mm 102 102 103 102 10mm 15mm 1SS133 332
10mm
102 102 102 104 10mm

332 103
1SS133 1SS133 104 104
1SS133 20mm 1SS133 10mm
Q8
332/2W 100u/63V 2SC4849 101 10mm 151
S2L20U
15mm
10mm
T1A
T1A
PFC-5000
D5SBA20
PFC-5000
15mm
15mm
1SS133
1SS133
1SS133
1SS133
1SS133
10mm 103 104

472
U5
10mm
15mm
U2
103
103
104
DTA114EF
M5220L
M5220L
10mm
15mm
104 10KVR
10mm 103
104
472
473
473
104 10mm 101
U6
NJU201A
10KVR
CL02BE181
T4A/250V
104
101
5566-10A
D5SBA20
333
472
683
683
472
104 104
681
681
103
681
104
103
681
5267-02A
5267-02A
PFC-5000
PFC-5000
15mm
102
10mm
10mm
10mm
T5A
104
103
10mm 1KVR
1KVR 5483-15AX
PFC-5000
PFC-5000
102
104
23
POWER BOARD_1/2 Circuit Diagram

-15 C28 PO0.068u/50V
1 5 4
R69 4.7K U6A
5 6
U2B + 7 M5220L
VREF +15 CP1 CE0.1u C14
R23 10K VR3 1KVR R16 680 C20
3 +15
13
D9 1SS130 D5 1SS130 R1 10K2% R32 10K2% R2 R3

2
D10 1SS130 R4 1K2% R100 3.3K R28 2.2K
14
PO0.01u/50V U7 3 2 1 15 16 4 13 D23 NON R30 4.7K D6 FB INV1 NONI1 INV2 NONI2
12
VX
REF
+5
NJU201A
EN IN1
VS
GainC
C26
PO4700p/50V C51 NON R67 NON
C11 PO0.022u/50V C13 PO0.01u/50V
1K2%
GND
1K2%
C1 E1 C2 E2
C R
+5 8 9 11 10
11 5 7
U10 BOOT1 OUT1
C1 CE0.022u 4 C3 3 1 8
R12
NON CN1 1 2 5566-02A
GND
R19 10K
+15
8
SENSE
2
R43
R51100K CP7 CE0.1u
DEAD OC
NON
IN2 OUT2 VREF BOOT2
+15 PO0.1u/50V CP5 CE0.1u 3 R44 2 1K 680 C24 PO0.1u/50V +15 VR1 10KVR R49 47K R45 100
8
V+ U2A + 1 D13 D12 C55 M5220L V- CP6 CE0.1u 2 1SS130 CE0.1u 1SS130 R27 10K 3
+5 V+ + 4
5 6
UPC494
1 M5220L
1SS130 D11 1SS130
C15 PO0.01u/50V
R31 4.7K + C9 C7
10
U3A
R14 1K
C2 CE0.022u L6203
R20 10K
VFC
V- CP8 CE0.1u
R10 0.33/2W
D1 S2L20U
D2 S2L20U
-15 -15 U9 4 5 12 13 Q1 DTA114EF 3 3

2 1
OfsetC FROM MAIN

CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5483-15AX SERVO Mute/Live VFC PFC MotorGainH/L VFG PFG MtrSrc H/OFF MtrSrc L/OFF FanPWM Off/On MHPOW MLPOW FAN -15
C53 220u/63VCE0.1u CE0.22u
D1 D2 D3 D4 CLK CLR
+5 9 1
Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4
2 3 7 6 10 11 15 14
+5
R33 4.7K
DTC114EF
OPEN:MUTEON
C29 PO0.068u/50V
16
U6D R24 10K NJU201A C23 VR4 1KVR R17 680 C52 NON C27 +15 PO0.033u/50V
8
+5 15 D16 D15 1SS130 1SS130 U3B 5 6 C56 CE0.1u R22 10K R70 + M5220L 7 R21 10K 1SS130 D8 D14 1SS130
14
PO4700p/50V
R68 NON R52 100K CE0.1u CP11 U5A 1 M5220L VCP12 CE0.1u
5 6
U5B + 7 M5220L +15 CP2 CE0.1u
GainG
4.7K
D18 1SS130 C17

14
Q9
R18 10K
+5
74HC175 CP13 CE0.1u
REF
R46
R47 680 C25 PO0.1u/50V +15 VR2 10KVR
+ 4
R5 10K2%
R6 10K2% R7 1K2%
R9 1K2% R8 1K2%
R101 3.3K R29 2.2K PO0.022u/50V PO0.01u/50V D24 NON

1 2
VFG
VS
1K
C12
C16
FB INV1 NONI1 INV2 NONI2

GND
+5
V+
D7 1SS130
D17 1SS130
PO0.01u/50V U8 3 2 1 15 16 4 13
12
VY
C1 E1 C2 E2
C R
+5 8 9 11 10
U11 11 5 7 9 R15 1K EN IN1 OUT1 IN2 OUT2

SENSE
BOOT1
C4 CE0.022u 4 C6 3 1 8 C5 CE0.022u D3
R13 NON
NON CN9 1 2 3 4 5566-04A
OfsetG
-15
R50 47K R48 100
-15
DEAD OC
5 6
UPC494
VREF
GND
R34 4.7K
BOOT2
+5
9
+5 + C10
8
10
L6203 R11 0.33/2W
D4 S2L20U
C8
S2L20U
U6C 11 NJU201A 10 6
U6B 7 NJU201A
CE0.1u C54 220u/63V
CE0.22u
+15
CP14 CE0.1u CP15 CE0.1u -15
24
POWER BOARD_2/2 Circuit Diagram

1SR139-400 D30 FS9 1
1
2 Q3 D28 S2L20U R59 22K

2
F2 2
FS10 1 2
VX VX -15 +15 +5 CN4 1 2 3 4 5 6
FS7 1
F6 2
FS8 1 32
-
D27 D5SBA20 2 R63 + C46
R60 22K
PFC5000 CEE-2AT PFC5000
2SB1551
TO MAIN
FS11 1
F3 2
FS12 1 2
VY

4
5566-06A Q10 DTC114EF PFC5000 CEE-2AT PFC5000
C39 NON
3 3.3K2W 10000u/63V CN8 1 2 3 4 5 6 7 8 DPX
MHPOW
Hi/Off Q4 1 R62 22K

3
R71 2.2K 2 2SB1551
R61 22K
2
Q11 CN3 10 5 9 4 8 3 7 2 6 1 5566-10A 10 5 9 4 8 3 7 2 6 1 MLPOW Low/Off 3 DTC114EF

1
FROM TRANCE
+15 FS5 1 F5 2 FS6 1 2

4
PFC5000 CEE-1AT PFC5000 C33 1 NON
D26
+
C42 3
-
GND
U14 AN7815F VI
VO
+ 1000u/35V
C36 CE0.1u
C38 CE0.1u
C44 + 470u/25V
1B4B1
C34 NON FS3 1 F4 2 FS4 1 2
C43 + 1000u/35V
C35 CE0.1u U15 2

1
C37 +
C45 470u/25V
CE0.1u
GND
-15
VI
VO AN7915F
ON
D25 D5SBA20 + 2
C40
FS1 1
F1 2
FS2 1 32
-
C31
OC
GND
U13 STR9005 VI
+5 VO 1
C32 +
C41
PFC5000 PFC5000 CEE-3.15AT C30 NON 4
10000u/25V CE0.1u
CE0.1u 470u/16V
VX C49 NON +5 Q7 FAN 3 DTA114EF R66

2
D29 S2L20U + C50 100u/63V L1
TP TP12 TP11 TP CN5 1 2 5267-02A
R64 NON
CL02BE181
CN6 1 2 5267-02A
Q8 R65 100 2SC4849
150
for FanControl
25
2-4 HEAD DRIVER BOARD ASS'Y

DESCRIPTION
2
Q33 Q32 Q15 Q14 Q6 Q5 Q24 Q23
Electric Maintenance Part IC.No. Parts No. Description

Q5, Q14, Q23, Q32 15129102 2SC3851Y.G Q6, Q15, Q24, Q33 15129103 2SA1488Y.G
Function
Head Driver Head Driver
26
HEAD DRIVER BOARD_1/1 Circuit Diagram

+35 VCC CN5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 +35 + C9 47u/16V 1 + C1 100u/50V VCC CN1 4 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52030-2210 A1015G C2 2400p Q4 475 7407 R8 4.75K C1815 R7 2 1K Q3 C1815 CN9 1 2 IL-S-2P-S2T2-EF IC1A DRV1 RM1B EXBF4L 1 7407 IC1F VCC CN10 7407 1 2 3 4 IL-S-4P-S2T2-EF 1 + C3 100u/50V VCC CN4 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52030-2210 A1015G C4 2400p Q13 475 7407 R21 4.75K C1815 R20 2 1K Q12 C1815 CN8 1 2 IL-S-2P-S2T2-EF R49 3.32K R50 R24 DRV2 13 12 Q31 475 R47 4.75K C1815 RM4B EXBF4L DRV1 IC1C 5 7407 IC1D 9 7407 IC2C 5 7407 IC2D 9 7407 8 6 8 6 11 7407 3 3 7407 IC2E DRV2 10 IC2B 4 3 R46 1K 2 Q30 C1815 4 HSCK VR3 500 STB C1815G,BL Q35 Q32 C3851Y,G HDK 1.82K R52 PB PA +35 1 + C7 100u/50V +35 3 DRV2 13 12 2 1.82K R39 VR2 500 HSCK STB C1815G,BL Q26 Q23 C3851Y,G HDM +35 1 + C5 100u/50V VCC CN2 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52030-2210 A1015G C6 2400p Q22 475 R34 4.75K C1815 R33 1K 2 Q21 C1815
RM2A EXBF4L
HSCK 4 STB HDC HDM HDY HDK HEAD_SERM DRV1 DRV2 PA PB VCC R3 1K Q7 A1015 R12 1.82K R13
RM1A EXBF4L
HSCK VR1 500 STB C1815G,BL Q8 Q5 C3851Y,G HDC HEAD_SERM
Q25 A1015 R38 VCC R29 R56 3.3K R27 VCC R36 3.32K R37 470 R28 1K 18.2K Q19 C1815 1K
R30 750
R4 750
Q20 A1015
IL-FPC-22SL-N 3
IC1B DRV1 4 VCC 7407 IC1E DRV2 11 10
R55 3.3K R1 470 R10 3.32K R11 R2 1K
Q2 A1015 18.2K Q1 C1815 Q9
Q24 A1488Y,G Q27
Q6 A1488Y,G
CN6 1 2 IL-S-2P-S2T2-EF
RM2B EXBF4L 3
RM3A EXBF4L
VCC CN3 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52030-2210
TO LINER ENCORDOR
RM4A EXBF4L 4
HSCK VR4 500 STB C1815G,BL Q17 Q14 C3851Y,G HDY
1.82K R26
Q16 A1015 R25 VCC R16 IC2A DRV1 1 7407 IC2F R23 3.32K 2 VCC 470 R15 1K R54 3.3K R14 18.2K Q10 C1815 1K
Q34 A1015 R51 VCC R42 R53 3.3K R40 VCC 470 R41 1K 18.2K Q28 C1815 1K
R43 750
R17 750
Q29 A1015
Q11 A1015
Q33 A1488Y,G Q36 A1015G C8 2400p
Q15 A1488Y,G Q18
CN7 1 2 IL-S-2P-S2T2-EF
RM3B EXBF4L
27
2-5 PANEL BOARD ASS'Y

VCC + C10 47u/16V CN11 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 IL-FPC-24ST-N CN13 POWER LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS /LED /SW0 /SW1 /INT_KEY COVER /RESET IC3 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 3 4 7 8 13 14 17 18 11 1 D1 D2 D3 D4 D5 D6 D7 D8 CLK CLR 74LS273 RA1 VCC
1 2 3 4 5 6 7 8 9
VCC
VCC RA3 RMLS8331J VCC

1 2 3 4 5 6 7 8 9
R18 10K PD[0..7] IC6 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 18 17 16 15 14 13 12 11 74LS245 B1 B2 B3 B4 B5 B6 B7 B8 A1 A2 A3 A4 A5 A6 A7 A8 G DIR 2 3 4 5 6 7 8 9 19 1 3 B
E
R19 475 R22 10K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 SIP14
Q37 DTC114EF 3 B
E
LED1 2 SEL-6414E Q38 DTC114EF 3 B C 2 SEL-6414E LED3 SEL-6414E 3 Q40 DTC114EF B C

E
LED2
Q42 DTC114EF 3 B
E
Q43 DTC114EF
LED4 2 SEL-6414E LED5 SEL-6414E
FROM MAIN BOARD
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
2 5 6 9 12 15 16 19
BASE_LED ALIGN_LED BUSY_LED SETUP_LED PAUSE_LED POWER_LED BUZZER LCD_ON
Q39 DTC114EF 3 B
1
2 Q41 DTC114EF 3 B
E 1
LED6 2 SEL-6414E VCC BZ1 1
RMLS8103J Q44 DTC114EF 3 B

E 1
1 2 3 4 5 6 7 8 9
IC7 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 2 3 4 5 6 7 8 9 19 1 A1 A2 A3 A4 A5 A6 A7 A8 G DIR 74LS245 IC4 1 19 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 9 8 7 6 5 4 3 2 DIR G A8 A7 A6 A5 A4 A3 A2 A1 74LS245 VCC B8 B7 B6 B5 B4 B3 B2 B1 11 12 13 14 15 16 17 18 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 FORCE OFFSET SPEED CUTTEST LEFT TOP DOWN RIGHT
SW1 SW2 SW3 SW4 SW5 SW6
EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K 11 12 IC5D 13
RA2
RMLS8103J VCC
SW7 SW8
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
MENU ENTER BASE ALIGN TOOL SETUP PAUSE CLEANING
SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16 SW17 VCC R6
EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K EVQ21307K
R5 10K
R9 VCC IC5B IC5A 3 1 74ALS08 8 9 74ALS08 VCC 74ALS08 IC5C 10 6 2 4 5 33
10K
CN12 1 2
IL-S-2P-S2T2-EF
TO COVER SENSER
PC1 CE0.1u
PC2 CE0.1u
PC3 CE0.1u
PC4 CE0.1u
PC5 CE0.1u
28
1 2 3 4 5 6 7 8 9
2 MEB-12C-5
74ALS08
RA1 RMLS8103J D1
VCC
VCC 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 VCC
+ 1SS130 CN1
R1 R2 R3 R4 33 33 33 33 33 33 R5 R6 R19 0
C1 10u/25V 56364-060-BXE
IC1
/STB
/INIT /SELECTIN /AUTOFD
1 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 GND GND A5 A6 A7 DIR SN74ACT1284 VCC IC2 R7 R8 R9 R10 33 33 33 33 B1 B2 B3 B4 VCC VCC B5 B6 B7 HD
20 19 18 17 16 15 14 13 12 11
R18 1001/4W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 GND GND A5 A6 A7 DIR B1 B2 B3 B4 VCC VCC B5 B6 B7 HD R11 R12 R13 33 33 33 R20 0 SN74ACT1284 20 19 18 17 16 15 14 13 12 11
2-6 OTHER CIRCUIT BOARDS
CN3 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IC3 R15 R16 R17 C6 CE1000p 2 3 4 5 6 7 8 9 A1 A2 A3 A4 A5 A6 A7 A8 33 33 33 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 R14 33
CD7 CD6 CD5 CD4 /ACK BUSY PERROR CD3 CD2 CD1 CD0 SELECT /FAULT REVERSE RXD TXD /DSR /DTR /RTS
OTHER CIRCUIT BOARDS_Circuit Diagram
IL-FPC-28T-N
5 4 3 2 1
5 4 3 2 1
5 4 3 2 1
5 4 3 2 1
19 1 G DIR 74LS245
RA2 RMLS4332J
VCC 9
RA3 RMLS4102J
RA4 RMLS4332J
15 VC1C2+ C2C5 10uF/25V 14 13 12
VCC
11 V+ C1+ 10
C3 10uF/25V
GND

Function
RS232C Driver
IC.No.
Parts No.
Description
29
U3
15199905 DS14C238WMX
C2 10uF/25V IC4 C4 10uF/25V
CN2 DBLC-J25SAF-20L9 VCC
5 4 3 2 1
5 4 3 2 1
+
5 6 18 4 19 22 21 17 T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN 2 7 1 3 24 23 20 16 DS14C238
1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13
PC1 CE0.1u
PC2 CE0.1u
PC3 CE0.1u
PC4 CE0.1u
INTERFACE BOARD
TRANS BOARD
TP1 TP2 TP3 TP2 TP5 TP2
RED RED
TP2 TP2 TP4 TP2 TP6 TP2 TP8 TP2
BLUE BLUE
2
CABLE-ASSY JUNBIWIRE F CJ-70
TP7 TP2
YELLOW BLACK YELLOW
HEADCARRIAGE BOARD
CN1 1 2 3 R1 CABLE-ASSY 3P HEADORG CJ-70
180 C1 CE0.1
C2 CE2200P
2 4
IC1 GP1S53
PMPMTR BOARD
CN17 1 2 3 4 CN16 1 2 3 4 5233-04A
CABLE-ASSY 4P PMPMTR CJ-70
30
TANK SENS BOARD

CN7 IL-S-7P-S2T2-EF 1 2 3 4 5 6 7 CN8 INK M INK C INK Y INK K TANK 1 2 175487-2 CN9 1 2 175487-2 CN10 1 2 175487-2 CN11 1 2 175487-2 CN12 1 2 175487-2 CN13 1 2 175487-2 CN14 1 2 175487-2 CN15 1 2 175487-2
M INK M TANK C INK C TANK Y INK Y TANK K INK K TANK
CARRI. BOARD
R19
180 C7 CE0.1
C6 CE2200P
CN6 8 7 6 5 4 3 2 1 IL-FPC-8ST-N IC5 CN4 1 2 IL-S2P-S2L2-EF GP1S53
R20
180 C9 CE0.1
C8 CE2200P
IC6 GP1S53
31
3P-INLET2 342-719 R20 1K IC8 CLK1 CLK1 SENS1 MTRON IN1 IN2 R18 3 33 +5V TO MODE SELECT SW TAKEUP ON CW CN4 1 2 3 4 5267-04A R25 10K /RESET R26 6.8K + C23 100u/63V TO MANUAL SW CN2 R16 33 R17 5267-05A R27 10K R28 10K 33 FORWARD OFF REVERSE D3 D5S6M R10 4.7K R22 1K PLSI1016-60LT (TU-70)
39 17 GND GND VCC VCC
RXE065 5 MTRON IN1 IN2 SENSOR INPUT CX29 43 44 MODE_CW MODE_CCW TMFOR TMBACK 42 41 R32 33 CN3 1 2 3 5267-03A 12 11 4
CN7 1 2 TO POWER SW 3 JST B3PS-VH +24V +5V

6 28
C32 100u/63V R19 10K
R21 100K 1 2 3 4 5
TO POWER SW
C17 10u/35V
C20 PO2200p
R9 4.7K
C30 CE0.1u
GND
100K +24V
14
PO0.01u IC2
REF
3 2 1 C8 PO0.01u 15 16 4 13 R30 4.7K
4.7K
VCC
CLK1
INV2 NONI2
GND
R11
C1 E1 C2 E2 DEAD OC
C R
+5V 8 9 11 10
IN1 IN2
7 5 6
5 7 UPC494C 9
IN1 OUT1 IN2 OUT2 VREF

GND SENSE
VS
IC4
R7 1K
FB INV1 NONI1
R8
+5
PC4 CE0.1u
+5V
R6 4.7K
12
CVolt
GND
C15 MTRON PO0.01u
4.7K
1K + C10 C9 C4 220u/63VCE0.1u CE0.22u
10
R13 10K
SNS
+5
+ C13 10u/35V
GND
32
+5V +5V PC2 CE0.1u R24 1K OFF TAKEUP ON CCW +24V L1 7 31 29 /RST /RESET CL02BE181 +5V R3 10K R1 33 /ISPEN /SDI SDO SCLK MODE 7 8 18 27 30 +5V CN5 1 2 3 USE FOR: 4 ISP DOWNLOAD 5 6 7 8 NONE +5V C19 CE0.1u + C29 100u/63V +5V C14 PC1 CE0.1u VMM IC1 11 EN BOOT1 C1 CE0.022u 4 3 1 8 BOOT2 C2 L6203 CE0.022u R31 R14 D2 R2 0.56/2W D1 S2L20U S2L20U RED BLACK CN1 1 2 5566-02A OPEN:MUTEON +5V R33 4.7K
+POWER
RXE065 R5
DCP1 3 2 TO DCP-30*A 1
-POWER
R4
VMM
D4
1SR139-400
IC7
L4960
CN6
R23 15K
2-7 TUC-60/70_MAIN BOARDS
1 2 3 JST B3P-VH
C21 PO0.033u
D5
1SR139-400 IC3 AN7805F VI VO
+ C28
C18
R29
10u/35V
CE0.1u
TRIG
DIS
47K
THR
C12 PO0.01u
NE555P
C11 CE0.022u
PWM f : 128Hz
Duty : 47% (L=ON)
PC3 CE0.1u
+5V
+5V
IC5
+5V
TL7705CP-B R15 10K
RST
/RESET
MAIN BOARD
IC.No.
IC1 IC2
RSTIN
VREF
CT
Parts No.
15199952 15199901
Description
L6203 UPC494C
Function
Motor Driver PWM IC
C6 CE0.1u
C7 CE0.1u

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts Necessary Adjustment
1. Select Model Type by DIP SW on MAIN BOARD. 2. Upgrade FIRMWARE. 3. All & Limit Position Initialize. 4. Ink type Setting by System SW. 5. Head Alignment [SOFTWARE] & [BIDIRECTION] 6. Print/Cut Offset 7. Tool Pressure Motor Balance
MAIN BOARD
POWER BOARD HEAD
1. Head Alignment [MECHANICAL], [SOFTWARE] and [BIDIRECTION] 2. Print/Cut Offset 3. Thermisitor Check. (CYAN Head only. ) 1. Capping Position 2. Limit Position Initialize 1. Limit Position Initialize 2. Print/Cut Offset 3. Tool Height 4. Tool Pressure 1. 2. 1. 2. Limit Position Initialize Print/Cut Offset Limit Position Initialize Print/Cut Offset
CAPPING UNIT (PUMP UNIT)
TOOL CARRIAGE
ENCODER SCALE CARRIAGE BOARD CARRIAGE WIRE BATTERY
1. Carriage Wire Tension 2. Limit Position Initialize 3. Print/Cut Offset Delete Battery Flag
33
3-1 HEAD_REPLACEMENT
Move the HEAD CARRIAGE to the center of the GUIDE RAIL and remove the HEAD CARRIAGE COVER.
3
2
Remove the 2 screws shown in the figure and pull out the INK DAMPER.
INK DAMPER
Do not hold the sides of INK DAMPER too strong.
SCREWS
Disconnect the FLAT CABLE from the HEAD DRIVER BOARD.

FLAT CABLE
Remove the screws shown in the figure and remove the DAMPER PLATE.
SCREWS
SCREWS
DON'T TOUCH
Make sure not to touch the HEAD where the DAMPER is connected.
DON'T TOUCH
SCREWS
34
Remove the screw, BUSH and the SHIM which is in front of the HEAD.
SCREW & BUSH
Remove the HEAD by pushing it to the rear and up.
2
Make sure that the NOZZLE part of the HEAD won't make contact with other parts.
Prepare the new HEAD. It is necessary to match the HEAD RANK with the RANK of RESISTOR mounted on the HEAD DRIVER BOARD as below.
RESISTOR
Do not touch the volume.

VOLUME
RANK of the RESISTOR should be 3 RANK higher than the HEAD RANK.
Head Rank = 22
R-25
36G05DD
2221
Resistor Rank = 25
35
Place the HEAD by pushing it towards the FLAT SPRING on the rear side of the HEAD CARRIAGE.
1
Make sure that the NOZZLE part of the HEAD won't make contact with other parts.
3
10 Secure the HEAD with the BUSH and the screw shown in the
figure.
SCREW & BUSH
11
Fix the DAMPER PLATE.

SCREWS
Make sure not to touch the HEAD where the INK DAMPER is connected.
SCREWS
DON'T TOUCH
DON'T TOUCH
SCREWS
12 Fix the INK DAMPER to the HEAD and secure it with the 2
screws shown in the figure.
INK DAMPER
Make sure not to hold the sides of the INK DAMPER too strong.
SCREWS
36
13
Connect the TUBE to the INK DAMPER.
Fix the INK DAMPER after pushing the TUBE all the way to the end and pushing the O-RING towards the tube-connecting part of the INK DAMPER.
INK DAMPER
O-RING NUT
3
14
Connect the FLAT CABLE to the HEAD DRIVER BOARD.
15
Carry out the following adjustments. 1. HEAD ALIGNMENT ADJUSTMENT (Any HEAD) 2. PRINT/CUT OFFSET ADJUSTMENT (Any HEAD) 3. THERMISTOR CHECK (Only when the CYAN HEAD is replaced.)
16
Make sure that the HEAD is capped.
37
3-2 INK TUBE_REPLACEMENT
Make sure to replace all 4pcs. as one set when replacing the INK TUBE. Remove all the ink inside the INK TUBE and HEAD by carring out the [PUMP UP] from USER MENU.
3
2
Turn off the PRIMARY POWER SW and remove the HEAD CARRIAGE COVER, LEFT SIDE COVER, RIGHT SIDE COVER and GUIDE RAIL COVER.
Cut 8pcs. of INSULOCK TIE which are securing the INK TUBE. HEAD PART : 6pcs. BEHIND THE GUTTER : 2pcs.
Disconnect the INK TUBE from the INK DAMPER.
O-RING INK DAMPER
SCREW
Put the Scotch tape at the tip of the INK TUBE to prevent INK from coming out.
38
Disconnect the INK TUBE from the INK CARTRIDGE HOLDER.
Put the Scotch tape at the tip of the INK TUBE to prevent INK from coming out.
INK TUBE
3
6
Remove the CABLE SUPPORT from the CABLE GUIDE.
SCREW
CABLE GUIDE
CABLE SUPPORT
Remove the CABLE GUIDE from the HEAD CARRIAGE.

SCREW CABLE GUIDE
Remove the SPIRAL TUBE from the INK TUBE.
39
Pull out the INK TUBE from the INK TUBE COVER.
3
10
Insert the new INK TUBE inside the INK TUBE COVER.
CABLE GUIDE INK TUBE
Do not twist the INK TUBE. It is recommended to put the mark on both ends of INK TUBE to distinguish the color.
0.5mm
INK TUBE COVER
11
Put the SPIRAL TUBE around the INK TUBE. Longer one should be at the HEAD side.
12
Connect the INK TUBE to the INK DAMPER and fix the CABLE GUIDE to the HEAD CARRIAGE.
SCREW
INK DAMPER
O-RING NUT
SPIRAL TUBE
40
13
Move the HEAD CARRIAGE to the LOCK POSITION.
3
14
Fix the CABLE SUPPORT to the CABLE GUIDE.
SCREW
CABLE GUIDE
CABLE SUPPORT
15
Adjust the position of the SPIRAL TUBE so that it will be inside for the first piece of the INK TUBE COVER. And also, make sure that INK TUBE will be at the center of the INK TUBE COVER.
INK TUBE COVER
INK TUBE
SPIRAL TUBE
16
Secure the INK TUBE with 8pcs. of INSULOCK TIE. HEAD PART : 6pcs. BEHIND THE GUTTER : 2pcs.
41
17
Cut the INK TUBE to the proper length and connect it to the INK CARTRIDGE HOLDER.
INK TUBE
3
18
Fill the INK and carry out the TEST PATTERN in the CLEANING MENU. Make sure the ink is fired from all the nozzles.
[ ]
42
3-3 CAPPING PAD_REPLACEMENT
Remove the RIGHT SIDE COVER.

PUMP BAR
E-RING
TUBE
3
CAP SLIDER
Disconnect the 4 TUBEs and pull out the 2 sets of CAP SLIDERs from the PUMP UNIT.
PULL
TUBE
Remove the UPPER CAPPING PAD and UNDER CAPPING PAD with the tweezers and replace them with new ones.
UPPER CAPPING PAD UNDER CAPPING PAD
FOLD
GROOVE
1. Make sure that the hole of the UNDER CAPPING PAD will be on the groove of the HEAD CAP. 2. Make sure to handle the CAPPING PADs with care not to damage it.
HEAD CAP
FRONT
Adjust the CAPPING POSITION.
43
3-4 TOOL CARRIAGE ASSEMBLY_REPLACEMENT
Remove the GUIDE RAIL COVER, TOOL CARRIAGE COVER and the CARRIAGE TOP COVER.
CARRIAGE COVER
TOOL CARRIAGE
3
2
Move the TOOL CARRIAGE to the right side where the cut-part of the GUTTER is.
GUTTER
Disconnect the TOOL CARRIAGE FLAT CABLE and remove the 2 screws shown in the figure.
TOOL CARRIAGE FLAT CABLE
SCREWS
PULL
Disconnect the SOLENOID WIRE and remove the CARRIAGE BOARD.
SCREWS
CARRIAGE BOARD
SOLENOID WIRE
44
Remove the screw fixing the TOOL CARRIAGE to the CARRIAGE WIRE. Remove the 2 screws fixing the CARRIAGE BOARD STAY and detach the TOOL CARRIAGE.
SCREWS
CARRIAGE BOARD STAY
WIRE
SCREW
3
6
Fix the TOOL CARRIAGE to the GUIDE RAIL. Make sure there is no looseness in the TOOL CARRIAGE.
SCREWS
WIRE
SCREW
Put the 0.25 mm Ink Pen to TOOL CARRIAGE. Make sure that the pen tip comes down in the range of +/-0.5mm from the center of the CUTTER PROTECTION. If not, re-fix the TOOL CARRIAGE.
CUTTER PROTECTION
+/-0.5mm
Carry out the following adjustments. 1. LIMIT POSITION INITIALIZE 2. PRINT/CUT OFFSET ADJUSTMENT 3. TOOL HEIGHT ADJUSTMENT 4. TOOL PRESSURE ADJUSTMENT
45
3-5 ENCODER SCALE ASSY_REPLACEMENT
Remove the GUIDE RAIL COVER, RIGHT & LEFT SIDE COVER and the TOOL CARRIAGE.
3
2
Remove the ENCODER BOARD which is located behind the HEAD CARRIAGE.
REAR VIEW
HEAD CARRIAGE SCREWS
Make sure to disconnect the ENCODER WIRE from the HEAD DRIVER BOARD.
ENCODER BOARD
Move the TOOL CARRIAGE to the left end of the machine.

TOOL CARRIAGE
Make sure not to make scratches or put grease on the ENCODER SCALE when removing it.
HEAD CARRIAGE
FRONT VIEW
Remove the 3 screws fixing the ENCODER SCALE ASSY.

HOLE
Screws fixing the ENCODER SCALE ASSY can be removed from the 3 holes in the GUTTER.
GUTTER
TOP VIEW
46
Tilt the ENCODER SCALE ASSY towards the front and slide it out from the left side of the machine.
ENCODER SCALE ASSY
Make sure not to make scratches or put grease on the ENCODER SCALE.
PULL
Prepare a new ENCODER SCALE. Fix the SPRING PLATE to the end of the ENCODER SCALE where there is no black dot written on it.
BLACK DOT
Make sure not to make scratches or put grease on the ENCODER SCALE when removing it.
SPRING PLATE ENCODER SCALE
Fix the ENCODER SCALE to the ENCODER PLATE. Make sure that the ENCODER SCALE moves up and down by hand.
ENCODER SCALE
ENCODER PLATE
Move the HEAD CARRIAGE in a whole distance and make sure that the ENCODER SCALE doesn't rub against the ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
47
Carry out the following adjustments. 1. LIMIT POSITION ADJUSTMENT 2. PRINT/CUT OFFSET ADJUSTMENT
3-6 PUMP UNIT_REPLACEMENT [REMOVING]
Remove the RIGHT SIDE COVER. Disconnect the 4 TUBEs from the PUMP UNIT and remove the PUMP BAR.
E-RING PUMP BAR
TUBE
Remove the 2 screws fixing the PUMP UNIT.
PUMP UNIT
SCREWS
48
Remove the PUMP UNIT by lifting up the part shown in the figure, and sliding it to the right.
SLIDE
2
PUMP UNIT
UNHOOK
3
[FIXING]
Fix the PUMP UNIT by aligning it to the projection on the rear and pushing it towards the left side. Make sure to adjust the CAPPING POSITION after fixing it.
PUSH
PUSH
3-7 PINCH ROLLER_FIXING
TAPERED TYPE is used for left and right PINCH ROLLERs and FLAT TYPE is used for the middle one.
MIDDLE PINCH ROLLER
PINCH ROLLER
Red marking is put on the out side surface of left and right PINCH ROLLERs to show the direction.
Red Marking
49
3-8 CUTTER PROTECTION_FIXING
Put the CUTTER PROTECTION by leaving the equal space at both ends of the BED.
CUTTER PROTECTION
3
2
Make sure that the CUTTER PROTECTION is not bumpy by pushing it with your finger.
3-9 CARRIAGE WIRE_REPLACEMENT
Remove the TOOL CARRIAGE. Loosen the SCREW A and SCREW B in order.
SCREW B
SCREW A
Remove the CARRIAGE WIRE as shown in the figure.

CARRIAGE WIRE
50
Remove the CARRIAGE MOTOR.
SCREW
CARRIAGE MOTOR
Remove the SHAFT STAY.

SCREWS
SHAFT STAY
Remove the DRIVE PULLEY.
DRIVE PULLEY ASSEMBLY
SCREW
Loosen the SCREW A shown in the figure and pull out the CARRIAGE WIRE and replace it with new one.
CARRIAGE WIRE
SCREW A
51
Fix the DRIVE PULLEY to the MOTOR BASE.

DRIVE PULLY ASSEMBLY MOTOR BASE
3
8
Tighten the SCREW A until the PULLEY SHAFT makes contact with the SHAFT STAY. Tighten the SCREW B.
SHAFT STAY SCREW B
SCREW A PULLEY SHAFT
Wind the CARRIAGE WIRE around the DRIVE PULLEY from the bottom to the top.
DRIVE PULLY ASSEMBLY
Make sure the CARRIAGE WIRE doesn't cross over.
CARRIAGE WIRE
10
Rotate the DRIVE PULLEY until the CARRIAGE WIRE comes to its center.
CARRIAGE WIRE
DRIVE PULLY ASSEMBLY
52
11
Fix the TOOL CARRIAGE at the center part of the GUIDE RAIL. Move the TOOL CARRIAGE in a whole distance of the GUIDE RAIL to remove the slack in the CARRIAGE WIRE.
GUIDE RAIL
TOOL CARRIAGE ASSEMBLY
12
Carry out the following adjustments after fixing the CARRIAGE MOTOR. 1. WIRE TENSION ADJUSTMENT 2. PRINT/CUT OFFSET ADJUSTMENT
13
Be careful with the direction of the IDLE PULLEY in case of fixing it.
IDLE PULLEY
53
3-10 BATTERY_FIXING
CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturers instructions. ATTENTION II y a danger dexplosion sil y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering. Udskiftning ma kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leveranren.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire.
Do not use the lithium battery by mixing the new one with the old one nor mixing the different types together.
Put tape around the lithium battery for insulation for disposal or preservation.
54
Turn off the primary power supply and remove the FRONT APRON. Remove the BATTERY on the MAIN BOARD by pushing it down and tilting towards the right.
1
SOCKET BATTERY
MAIN BOARD
Replace the BATTERY to the new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK CHECK] in the SERVICE MODE.
[ ]
[ ]
Dispose the BATTERY. FOLLOWING MAY CAUSE EXPLOSION OF BATTERY. RECHARGE, SHORT-CIRCUIT, DISASSEMBLE, HEATING, PUTTING INTO FIRE. PUT BATTERY WITH OTHER METAL OR BATTERY. DISPOSE BATTERY WITHOUT INSULATION.
55
3-11 ALIGNMENT STICKER_FIXING
Put the ALIGNMENT STICKER on the FRONT & REAR APRON as shown in the figure.
3-12 TOOL CARRIAGE FLAT CABLE_FOLDING
Fold the TOOL CARRIAGE FLAT CABLE as shown in the figure.
FOLDING
Fold towards Character side. Fold towards White side.
Blue Line DOUBLE SIDED TAPE Put on white side Put on character side
1964
White SIDE
1236 1221
1201 1106
96 88 58 20
56
3-13 HEAD CARRIAGE FLAT CABLE_FOLDING
Fold the HEAD CARRIAGE FLAT CABLE as shown in the figure.
FOLDING
Fold towards Character side. Fold towards White side.
White SIDE
Blue Line
DOUBLE SIDED TAPE Put on white side Put on character side

1797 1107 87 70 55
3-14 TOOL & HEAD CARRIAGE FLAT CABLE_FIXING
Put the TOOL CARRIAGE FLAT CABLE and HEAD CARRIAGE FLAT CABLE together as shown in the figure.
TOOL CARIAGE FLAT CABLE ( WHITE SIDE ) HEAD CARIAGE CABLE ( PRINTED SIDE )
BLUE LINE
TO MAIN BOARD
57
3-15 CLEANING WIPER_REPLACEMENT
Remove the GUIDE RAIL COVER and the RIGHT SIDE COVER.
3
2
Unhook the CLEANING WIPER to remove it and replace it with new one.
CLEANING WIPER FELT SIDE RUBBER SIDE
HOOK
CLEANING LEVER
Hook the CLEANING WIPER to the CLEANING LEVER.

CLEANING WIPER FELT SIDE RUBBER SIDE
Be careful with the direction of the CLEANING WIPER. Make sure that dust won't get on the CLEANING WIPER when fixing it.
HOOK
CLEANING LEVER
58
3-16 HEAD & CAPPING UNIT_MANUAL CLEANING
[HEAD] Environment dusts sometimes stick around the HEAD as shown in the figure. In this case, it is necessary to remove them manually by this procedure.
FOREIGN SUBSTANCES
3
2
Remove the LEFT SIDE COVER and HEAD CARRIAGE COVER and move the HEAD CARRIAGE to the position shown in the figure.
HEAD CARRIAGE
INK CARTRIDGE HOLDER
Remove the dusts on the metal part of the HEAD with the COTTON SWAB. Surface of the HEAD should be cleaned by gently pushing against it with KIM WIPE which is soaked into CLEANING LIQUID.
DO NOT RUB AGAINST THE HEAD
Metal part should be cleaned with COTTON SWAB.
Surface should be cleaned with KIM WIPE.
NOTE : KIM WIPE is a tissue which is specially developed for cleaning electrical devices. It does not produce paper dusts. Please use equivalent type.
[CAPPING UNIT] Environment dusts sometimes stick around the CAP as shown in the figure. In this case, it is necessary to remove them manually by this procedure.
Environment dust
CAP
59
Dusts around the CAP should be removed using COTTON SWAB. Dusts inside the CAP should be removed using a TWEEZER.
Dusts inside the CAP should be removed by TWEEZER.
Make sure not to damage the PAD when removing dusts inside the CAP.
Dusts around the CAP should be removed by using COTTOM SWAB.
60
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool name Purpose ST-002 TENSION GAUGE 300g TOOL PRESSURE ADJUSTMENT
Tool No. Tool name Purpose
ST-006 WHITE DUMMY PEN TOOL HEIGHT ADJUSTMENT SPACER BED ADJUSTMENT TOOL PRESSURE ADJUSTMENT
ST-011 TENSION METER WIRE TENSION ADJUSTMENT
ST-012 DIAL TENSION METER DT-30 (30g) TOOL PRESSURE ADJUSTMENT
ST-029 FEELER GAUGE 0.01mm HEAD ALIGNMENT ADJUSTMENT

0.01
CUT TO USE

0.05 CUT TO USE

0.1
CUT TO USE
21755102 CLEANING LIQUID, 500ML CJ-70 HEAD WASH
61
4 Adjustment
4-2 Service Mode

[ ],[ ],[ ] + POWER ON
Displays EPROM version.
] [ ]
] , r It is used to check the sensors. When the sensor becomes on, "*" mark will be displayed. "C" : Cartridge Sensor, "M" : Magenta Ink Sensor, "C" : Cyan Ink Senso "Y" : Yellow Ink Sensor, "K" : Black Ink Sensor, "F" : Front Paper Sensor, "R" : Rear Paper Sensor, "O" : Origin Sensor, "L" : Limit/Pinch Roll Sensor, "C" : Cover Sensor, "H" : Carriage/Head Connect Sensor.
4
[ ] [ ]
As per display.
It is used to check the memories, ROM, EEPROM, DUAL PORT SRAM, SRAM and DRAM. All the memories will be checked in one sequence. [ ] [ [ ] It is used to adjust the Motor Balance. Deviation of the X and Y axes will be displayed. LEFT : Minimum amount, RIGHT : Maximum amount and MIDDLE : Average amount. ]
] [ ]
] It is used to do the aging for the print head. Deviation of the X and Y axes will be displayed. LEFT : Minimum amount, RIGHT : Maximum amount and MIDDLE : Average amount. There is no movement in X axis. And therefore, Deviation will be always 0.
] [ ] [ ] [ [ ] ] [ ] [ ] [ ] [ ]
It is used to adjust Tool Pressure. Go to next Page.
62
4 Adjustment
From last page.
] [ ] [ ]
] It is used to check the Panel keys. The name of the Panel key will be displayed when it is pressed. The name of the key which hasn't been pressed will be displayed with beep sound.
] [ ] [ ]
] It is used to check the status of the DIP SW on the Main Board. "1" will be displayed when ON, and "0" when OFF. Bit#3 should be left as it is. It is used to select the memory mode and CJ-70 could lock up when it is changed without the correct memory.
] [ ]
As per display.
It is used to check LCD, LED and buzzer. [ ] [ ] [ [ ] It is used to check the Thermistor mounted on the CYAN Head. Temperature read by the Thermistor will be displayed. [ ] [ [ ] ] [ ] [ [ ] ] [ [ ] [ [ [ ] ] ] [ ] [ ] [ [ ] ] ] [ ] ]
It is used to check the Pump Motor. Revolving direction for pumping KC Ink and MY Ink can be selected. And also, the HIGH and LOW GAIN for the Pump Motor can be checked. Go to next Page.
63
4 Adjustment
From last page.
] [ ] [ ] [ [ ] ]
It is used to check the FAN.
] [ ] [ ] [ [ ] ]
[ [
] ]
It is used to check the driving mode of the secondary power supply. It could be checked by the FAN revolution, OFF : no revolution, LOW : slow revolution, HIGH : fast revolution. [ ] [ ] [ [ ] ] [ ] [ ]
It is used to check the Real Time Clock. The time being passed after the Real Time Clock started working will be displayed. This menu will be used to clear the flag which indicates that the bettery has run down. [ ] [ ] [ [ ] It is used for the Serial Interface Check. It is necessary to use the Loop-Back Connector. This is the same test as the one mentioned in Page 58. ]
Go to next Page.
64
4 Adjustment
From last page. [ ] [ ] [ [ ] ] [ [ ] ] [] [ ] [ ] [ ]
It is used to check the Prallel Interface, Input check and Bi-centro check. However, the Bi-centro can not be checked because CJ-70/60 is not supporting it at this moment. [ ] [ [ ] It is used to check the Flushing. Ink will be fired from all the nozzles of the Head until [ENTER] key is pushed. [ ] [ [ ] ] [ ] [ [ ] ] [ ] [ ] ] [ ]
It is used to print the Test Pattern for the HEAD POSITION ADJUSTMENT [MECHANICAL]. [ ] [ [ ] ] [ ] [ [ ] ] [ [ ] ] [ ] [ ]
] [ ]
] [ ]
] [ ] [ ]
It is used for HEAD POSITION ADJUSTMENT and PRINT/CUT OFFSET ADJUSTMENT. Go to next Page.
65
4 Adjustment
From last page. [ ] [ ]
[ ] It is use to check the cutting and printing position. [ ] [ ] [ ]
[ ]
[ ]
4
[ ]
[ ] [ ]
[ ] [ ]
It is used to clean the Head. There are 3 cleaning modes, FINE, NORMAL and POWERFUL. [ ] [ ]
As per display.
[ ] It is used to wash the Head with the Cleaning Solution. It is recommended to wash the Head before long transportation or when CJ-70 /60is not being used for long time. [ ] [ ] [ ] [ ] [ ] [ ] [ ]
[ ] [ ]
It is used for PRINT/CUT OFFSET ADJUSTMENT.
Go to next Page.
66
4 Adjustment
From last page. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
It is used to print or write down the System Information. This information is same as the one mentioned in Page 69. [ ] [ ] [ ] [ ] Following functions can be selected with the SYSTEM SWITCH. Other Bit except the followings should be set to the default.
0 PAGE 1 : Bit1 (2nd from right) PAGE 1 : Bit2 (3rd from right) PAGE 1 : Bit3 (4th from right) PAGE 1 : Bit7 (8th from right) DYE INK Resistor has same rank as the HEAD RANK. NORMAL NORMAL PIGMENT INK Resistor is 3 rank higher than HEAD RANK. Ignore Low Temperature Error. Add INK TYPE CONVERSION MENU to USER'S MENU. 1
[ ] [ ]
[ ] [ ]
Go to USER'S MODE.
[ ]
Go to Sensor Check.
67
4 Adjustment
Other Function Mode
INK TYPE CONVERSION 1

Turn on the power while pressing [FORCE], [OFFSET] and [SPEED] keys.
INK TYPE CONVERSION 2

Turn on the power while pressing [PAUSE] key.
Follow as per display.
Push [ENTER] key.
Turn off the power.
ALL & LIMIT POSITION INITIALIZE
ALL INITIALIZE
All data inside the EEROM and Limit Position will be initialized. Turn on the power while pressing [ ], [ ], [ ], [ ] and [ENTER] keys.
All data inside the EEROM will be initialized. Turn on the power while pressing [ENTER], [ ] and [ ] keys.
Push [ENTER] key.
Push [ENTER] key.
Push [ENTER] key.
Make sure to carry out Limit Position Initializeafter this mode is finished.
68
4 Adjustment
LIMIT POSITION INITIALIZE

1. Connect the Tool Carriage and Head Carriage. 2. Move the Head Carriage to Lock Position.
SERIAL INTERFACE CHECK
Turn on the power while pressing [ ] keys.
Turn on the power while pressing [ ], [ ] and [ ] keys.
STxD-SRxD error TxD-RxD error DTR-CTS error RTS-DSR error
Connection
2(TxD) 4(RTS) 5(CTS) 14(STxD) 3(RxD) 6(RSR) 20(DTR) 16(SRxD)
Push [ENTER] key.

Push [ENTER] key.
SYSTEM INFORMATION
Turn on the power while pressing [ ] key.
FLASH MEMORY UPGRADE

Turn on the power while pressing [ ], [ ] and [ ] keys.
Push [ENTER] key.

CAMM JET CJ-70
SYSTEM INFORMATION
HEAD ADJUST HEAD HORIZONTAL VERTICAL M -2 dot +0 dot C -3 dot -1 dot Y -1 dot -1 dot PRINT-CUT ADJ H :-0.24 mm PRINT-CUT ADJ V :+0.39 mm BIDIRECTION :+9.0 dot SYSTEM MEMORY SIZE ROM VERSION TIMEOUT DRYING SLEEP MIRROR CROPMARK PREFEED MEDIA TYPE CUTTING CUTTER FORCE CUTTER OFFSET CUTTER SPEED UP SPEED CUTTING/RDGL VECTOR MODE CALIBRATION X CALIBRATION Y AUTO ROTATE INSTRUCTION RDGL/RTL PRINT QUALITY DITHER TYPE SERIAL PORT BAUDRATE PARITY:NONE HANDSHAKE :30 gf :0.250 mm :50 cm/s :85 cm/s PEN SETUP No. ColorID 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 12 10 19 11 27 12 35 13 68 14 100 15 110 WIDTH 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm 0.35mm
Push [ENTER] key.
: 4 MByte :A210 : NONE : NONE : 15 min :DISABLE :DISABLE : 1.0 m :OPAQUE
:COMMAND :+0.00% :+0.00% :DISABLE :RD-GL3
:NORMAL :CLUSTER
Send upgrading data from PC.
:9600 :HARDWIRE
SERVICE INFORMATION
HEAD ADJUST(FACTORY DEFAULT) HEAD HORIZONTAL VERTICAL M -2 dot +0 dot C -3 dot -1 dot Y -1 dot -1 dot PRINT-CUT ADJ H :-0.24 mm PRINT-CUT ADJ V :+0.39 mm DIDIRECTION :+9.0 dot SYSTEM SWITCH SYSTEM INK SYSTEM LIMIT DISTANCE :939 step CLEANING(BC): CUT FORCE ADJ(min):29 CLEANING(MY): CUT FORCE ADJ(max):84 WIPING(BC): POWER ON COUNT :49 WIPING(MY): POWER ON TIME :5 hours RUBBING(BC): HEAP MEMORY SIZE :3394 KByte RUBBING(MY): BATTERY FLAG :OFF HEAD TRIP : FACTORY CALIB. Y :0.05% PRINTED LEN : :PAGE1[00000010] PAGE2[00000000] PAGE3[00000000] PAGE4[10000000] 8times 10times 28times 32times 16times 20times 1241 m 2 m
69
4 Adjustment
4-3 HOW TO REMOVE FOREIGN SUBSTANCES
Remove the GUIDE RAIL COVER, LEFT and RIGHT SIDE COVER. Then, move the HEAD CARRIAGE to the position shown in the right figure.
HEAD CARRIAGE
CARTRIDGE HOLDER
Sometimes the foreign substances might be attached to the HEAD and the CAPPING part.
Foreign substances
[HEAD]
Foreign substances
[CAPPING]
Clean the metal part of the HEAD with cotton swab. The surface of the HEAD should be cleaned with KIMWIPE which is soaked into CLEANING LIQUID.
DO NOT RUB THE SURFACE OF THE HEAD. KIMWIPE is a tissue specially developed for cleaning electrical devices. It does not produce paper dusts. Please use an equivalent one.
Surface : Use KIMWIPE Metal part : Use cotton swab.
[HEAD] 70
4 Adjustment
Foreign substances around the CAP and PAD, and also, the bigger dusts on the PAD should be removed with tweezers. Smaller dusts on the PAD should be removed with KIMWIPE which is soaked into the CLEANING LIQUID.
Around the CAP & PAD : Use Tweezers Bigger dust on the PAD : Use Tweezers
Smaller dust on the PAD : Use KIMWIPE
[CAPPING]
Foreign substances attached to the WIPER BLADE should be removed with tweezers.
4
Use Tweezers
If it is too dirty, please replace it with a new one.
[WIPER BLADE]
71
4 Adjustment
4-4 HOW TO UPDATE FIRMWARE
It is necessary to update the FIRMWARE when MAIN BOARD is replaced. Connect PC and CJ-70 with PARALLEL CABLE.
It is necessary to prepare followings to update the FIRMWARE. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE
Turn on the power while pressing [ Then press [ENTER] key.
],[
] and [
] keys.
[ENTER]
Open the download.BAT from MS-DOS. (Type download and press [RETURN] key.) PC starts to send the updated data to CJ-70.
Some PCs can not use the BAT FILE. Please refer to the ReadMe File in the FIRMWARE DISK.
Turn off the power when update is completed.
POWER OFF
72
4 Adjustment
4-5 INK TYPE CONVERSION 1
All units will be shipped as PIGMENT TYPE. In case of customer's request of DYE TYPE, conversion is required.
Turn on the power while pressing [FORCE], [OFFSET] and [SPEED] keys and enter the INK TYPE CONVERSION MODE
Select "DYE" with [ ] and [ ] keys and press [ENTER] key. Check and make sure that the SYSTEM SW is set as shown in the right figure and turn off the power. Conversion to DYE TYPE from PIGMENT TYPE is completed.
[ ][ ]
[ENTER]
When converting back to PIGMENT TYPE, carry out 1 and 2 again. The message will be displayed as right figure.
[ ][ ]
[ENTER]
73
4 Adjustment
Put the DYE STICKER (4pcs.) to the places shown in the figure.
74
4 Adjustment
4-6 INK TYPE CONVERSION 2
By carring out this function, INK TYPE CONVERSION MENU will be added to the USER'S MENU. If you don't want this menu to be added, set 7th bit of SYSTEM SW [PAGE1] to 0.
Turn on the power while pressing [PAUSE] key and enter the INK TYPE CONVERSION MODE. Install the DRAIN TANK and push [ENTER] key as instruction.
[ENTER]
[ENTER]
Select INK TYPE with [ [ENTER] key.
] and [
] keys and press
[ ][ ]
[ENTER]
Insert the CLEANING CARTRIDGE to the instructed positions and press the [ENTER] key. This procedure should be carried out twice.
[ENTER]
[ENTER]
75
4 Adjustment
After the right message, HEAD CARRIAGE will move to the center of the unit when [ENTER] key is pressed. Replace the WIPER BLADE.
[ENTER]
[ENTER]
After the WIPER BLADE is replaced, HEAD CARRIAGE will move to the HOME POSITION when [ENTER] key is pressed.
[ENTER]
After the right message, insert the INK CARTRIDGE. [FILL INK] starts.
[ENTER]
If you don't want to add the INK TYPE CONVERSION MENU in the USER'S MENU, set the 7th bit of SYSTEM SW [PAGE1] to 0.
[ENTER]
76
4 Adjustment
4-7 HEAD CARRIAGE HEIGHT ADJUSTMENT
Remove the HEAD CARRIAGE COVER and FRONT APRON. Put the PINCH ROLLERs in DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP.
PINCH ROLLER MIDDLE PINCH ROLLER PINCH ROLLER
GRIT ROLLER
Move the HEAD CARRIAGE so that its center part will be at the [H] mark written on the BED.
[H] mark is the highest position of the BED, where the clearance between the pen tip and the BED is the smallest.
[ H ] MARK
Loosen the 3 screws shown in the figure.

CABLE
SCREW
Adjust the HEAD CARRIAGE so that the clearance between the SLED of the HEAD CARRIAGE and the BED will be 1.1 mm. Then, tighten the screws fixing the HEAD CARRIAGE to the LM GUIDE.
SLED
1.1 mm
77
4 Adjustment
Carry out the following adjustments. 1. HEAD ALIGNMENT ADJUSTMENT 2. PRINT/CUT OFFSET ADJUSTMENT
4-8 HEAD ALIGNMENT ADJUSTMENT
[MECHANICAL] Select the [BIAS TEST] from the SERVICE MODE and print the test pattern.
[ ]
Use PET as substrate when printing the test pattern.

[ ]
If the HEAD is not aligned, the gap between the lines will not be equal. When the gap between the 1st and 2nd line is big, proceed to 4 , and when it is small, proceed to 5 after loosening the screw mentioned in 3 .
big small
Loosen the screws fixing the HEAD to the HEAD CARRIAGE and also the screws fixing the INK DAMPER.
INK DAMPER
78
4 Adjustment
Put the SHIM in front of the right side of the HEAD.
SHIM
Put the SHIM in front of the left side of the HEAD.
SHIM
Gently push the HEAD several times to put it in the correct position and then pull it against the SHIM.
2 PULL
2 PULL 1 PUSH
Tighten the screws fixing the HEAD to the HEAD CARRIAGE and also the screws fixing the INK DAMPER.
INK DAMPER
79
4 Adjustment
[SOFTWARE] Print the test pattern again from the [BIAS TEST] in the SERVICE MODE after cleaning the HEAD. Repeat 3 to 7 until the gap between the first 2 lines will be equal.
[ ]
[ ]
Print the [TEST PRINT] from [HEAD ADJUST] menu of the SERVICE MODE.
[ ]
[ ]
10 Find the parameters where each color matches the BLACK in

HORIZONTAL, VERTICAL and BIDIRECTION.
BIDIRECTION (Black offset from Black)

-195-185-175-165 -45 -35 -25 -15 -05 +05 +15 +25 +35 +5 +6 +7 +8 +9 +10
-20-19 -18 -17-16
-4 -3 -2 -1 0 +1 +2 +3+14
+16 +17 +18 +19 +20
HORIZONTAL DIRECTION (Magenta, Cyan & Yellow offset from Black)

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10
The parameter with the square is the current setting.
VERTICAL DIRECTION (Magenta, Cyan & Yellow offset from Black)

+2 +1 0 -1 -2
11 Enter the parameters found in 10 from the [HEAD ADJUST]

menu.
[ ]
[ ]
80
4 Adjustment
12
[BIDRECTION] Move the PINCH ROLLER to the positions shown in the figure and set the PET FILM for print.
CJ-70
CJ-60
13 Print [TEST PATTERN] in the [BIDIRECTION] mode

which in the [HEAD ADJUST] menu of the SERVICE MODE.
14 [BIDIRECTION TEST PRINT] will be printed with the

current setting and also with 0.5dot of the current setting.
Wavy or not
+9.0 +8.5 +8.0
Blurred or not
15 Compare the 3 TEST PATTERNS in the whole width and

select the best value. Then, re-set the parameter of [BIDIRECTION] in the [HEAD ADJUST] menu.
81
4 Adjustment
4-9 PRINT/CUT OFFSET ADJUSTMENT
Put the 0.2 mm CERAMIC PEN to the TOOL CARRIAGE.

0.2 mm CERAMIC PEN
PEN CARRIAGE
Select [PRINT-CUT] from the [HEAD ADJUST] menu of the SERVICE MODE. Crop mark will be printed on the right lower corner.
[ ]
Use PET as substrate when printing the test pattern.
Move the TOOL CARRIAGE by CURSOR KEY so that the pen tip will come down right on the corner of the Crop mark. Push [ENTER] key to save the setting.
CROP MARK
Select [CALIBRATION] from the SERVICE MODE and put back the parameter of [Y AXIS] to 0. Then, print the [TEST PRINT].
[ ]
[ ]
82
4 Adjustment
Rectangle with the 1 m width will be printed and written. See how the pen is offset from the print with the printed scale.
The minimum graduation of the scale is 0.05%.
Calibrate the amount which the pen is offset from the print. If the pen is on the right side of the print, calibrate in + direction. If the pen is on the left side of the print, calibrate in - direction.
+
PEN PRINT CORRECTOION
PEN
CORRECTION
Enter the calibrating amount and push [ENTER] key to save the setting. Repeat 4 to 7 until pen matches the print.
[ ]
83
4 Adjustment
4-10 CAPPING POSITION ADJUSTMENT
Remove the GUIDE RAIL COVER and the RIGHT SIDE COVER. Release the HEAD CARRIAGE from the LOCK position.
Loose the screws fixing the PUMP UNIT ASSY.
Adjust the position of the PUMP UNIT ASSY so that the center of the groove in HEAD HOLDER matches the projected part of the CAP. Center of the projected part in the CAP can be shifted 0.5 mm to the front. And also, make sure that there is clearance at the "a" and "b".
FRONT METAL FLANGE CAP a
HEAD HOLDER GROOVE
0.5
REAR METAL FLANGE
b PROJECTED PART
PUMP UNIT
Move the HEAD CARRIAGE to the LOCK POSITION and make sure that the center of the HEAD is at the center of the CAP. If not, re-adjust 3 .
REAR VIEW
HEAD
Center of Capping Mechanism
84
4 Adjustment
Loosen the screws fixing the LOCK ASSY and move the HEAD CARRIAGE to the position where it will be locked.
LOCK ASS'Y
Adjust the clearance "X" at the VALVE part so that it will be 0 mm<X<0.5 mm.
4
0 mm<X<0.5 mm TUBE
VALVE
Tighten the screws fixing the LOCK ASSY.
LOCK ASS'Y
Initialize the LIMIT POSITION.
[ENTER]
85
4 Adjustment
4-11 HEAD WASH
Remove the GUIDE RAIL COVER and LEFT SIDE COVER. Disconnect the INK TUBE from the INK CARTRIDGE HOLDER and put them in the CLEANING LIQUID.
TUBE
Do not use any other type of cleaning liquid. Use only Roland approved head cleaning liquid.
Select [HEAD WASH] from the SERVICE MODE. Press [ENTER] key to start ink suction.
[ENTER]
LCD reminds you to remove all the INK CARTRIDGES.

[ENTER]
Remove the INK TUBE from the CLEANING LIQUID when the right message is displayed and press [ENTER] key. Air suction starts.
[ENTER]
Follow the message displayed on the LCD and repeat procedure 2 and 3 for 3 times each and finish the HEAD WASH. Connect the INK TUBE to the INK CARTRIDGE HOLDER.
NUT
O-RIMG
INK CARTRIDGE HOLDER
TUBE
86
4 Adjustment
4-12 TOOL HEIGHT ADJUSTMENT
Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE.

ST-006 WHITE DUMMY PEN
TOOL CARRIAGE
Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP.
GRIT ROLLER
Cover the FRONT & REAR PAPER SENSORs with paper and switch on the COVER SW.
COVER SWITCH
PAPER SENSOR PAPER
PAPER PAPER SENSOR
Turn on the power and select "ROLL" with [ keys. Then, push the [SETUP] key.
] and [
[ENTER]
[SETUP]
87
4 Adjustment
Move the TOOL CARRIAGE to the position where the clearance between the pen tip and the BED is the smallest among the 5 position shown in the figure.
TOOL CARRIAGE
Adjust the Adjusting Screw so that the clearance between the pen tip and the BED would be 2.42.6 mm at all positions.
Adjusting Screw
BED
Make sure that the clearance is 2.43.0 mm at other positions. If not, proceed to SPACER BED ADJUSTMENT.
88
4 Adjustment
4-13 SPACER BED ADJUSTMENT
This adjustment should not be carried out normally. It should be carried out only when the clearance between the pen tip and the BED is not 2.43.0 mm at the positions checked at 7 of TOOL HEIGHT ADJUSTMENT.
Remove the GUIDE RAIL COVER.
Put the WHITE DUMMY PEN (ST-006) to the TOOL CARRIAGE.

TOOL CARRIAGE
Put the PINCH ROLLERs DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP. Remove both FRONT & REAR APRONs.
GRIT ROLLER
89
4 Adjustment
Cover the PAPER SENSOR with paper and switch on the COVER SW.
COVER SWITCH
PAPER SENSOR PAPER
PAPER PAPER SENSOR
Turn on the power and select "ROLL" with [ keys. Then, push the [SETUP] key.
] and [
[ENTER]
[SETUP]
Move the TOOL CARRIAGE to the position where the clearance between the pen tip and the BED is the smallest with [ ] and [ ] keys.
PEN CARRIAGE
Loosen the SCREWs A shown in the figure.

SCREW A
SCREW A
90
4 Adjustment
Adjust the SCREW B so that the clearance between the pen tip and the BED would be 2.43.0 mm at 5 positions.
SCREW B
10 Fix the SCREW B with a NUT.

SCREW B
NUT
11 Fix the SCREW A on the side.

SCREW A
SCREW A
12 Carry out the following adjustments.
1. TOOL HEIGHT ADJUSTMENT 2. HEAD HEIGHT ADJUSTMENT
91
4 Adjustment
4-14 TOOL PRESSURE ADJUSTMENT

Driver IC [MTD2005] supplies voltage, corresponds to the tool pressure, to the solenoid of the TOOL CARRIAGE. Tool pressure could be set by adjusting the OFFSET with "20g" adjustment and GAIN with "200g" adjustment of the TOOL PRESSURE ADJUSTMENT.
[Actual Pen Pressure]
Offset is not adjusted.
Correct 200 g
Gain Offset 20 g Gain is not adjusted.
20 g
200 g
[Pressure set from Panel]
Make sure to adjust TOOL HEIGHT before this adjustment. Put the TOOL CARRIAGE to the WHITE DUMMY PEN (ST-006).
TOOL CARRIAGE
Put the PINCH ROLLERs DOWN at the both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER should be UP.
GRIT ROLLER
Move the TOOL CARRIAGE to the position where the TOOL HEIGHT was adjusted.
TOOL CARRIAGE
92
4 Adjustment
Select [FORCE ADJUST] from the SERVICE MODE.
[ ]
Change the menu to [FORCE ADJ. 20g]. And push [TOOL U/D] key to make the pen DOWN.
4
[ ]
[TOOL U/D]
Adjust values in the [FORCE ADJ. 20g] menu with [ [
] and
ST-012 TOOL CARRIAGE
] keys so that the TOOL PRESSURE will be 2630gf
when the pen tip leaves the BED.

BED
[ ][ ]
After the TOOL PRESSURE is adjusted, push [ENTER] key to save the settings.
[ENTER]
93
4 Adjustment
Change the menu to [FORCE ADJ. 200g]. And push [TOOL U/D] key to make the pen DOWN.
[ ]
[TOOL U/D]
Adjust values in the [FORCE ADJ. 200g] menu with [ and [
]
ST-002 TOOL CARRIAGE
] keys so that the TOOL PRESSURE will be 199
201gf when the pen tip leaves the BED.
[ ][ ]
BED
10 After the TOOL PRESSURE is adjusted, push [ENTER] key

to save the settings.
[ENTER]
11 Select the [FORCE ADJ. 20g] menu again and make sure that
the TOOL PRESSURE will be 2630gf when the pen tip leaves the BED. If not, re-adjust the TOOL PRESSURE.
ST-012
TOOL CARRIAGE
BED
94
4 Adjustment
4-15 WIRE TENSION ADJUSTMENT
Turn off the power and move the TOOL CARRIAGE to the left end.
TOOL CARRIAGE
Loosen the SCREWs A.
4
SCREW A
Measure the wire tension with the TENSION METER (ST011) at the connecting part of 2 LM GUIDEs.
ST-011
TENSION METER
Adjust the tension with SCREW B so that it will be as below. CJ-70 :
CJ-60 :
SCREW B
95
4 Adjustment
Make sure to check the tension again after moving the TOOL CARRIAGE back and forward in a whole distance of the GUIDE RAIL. If the tension changes, re-adjust it.
GUIDE RAIL
PEN CARRIAGE
Tighten SCREW A after the adjustment.
SCREW A
Check the tension again.
96
4 Adjustment
4-16 MOTOR BALANCE ADJUSTMENT
Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction. Motor tries to follow the instruction from the CPU. Difference between the actual rotation and the instruction could be adjusted with the Motor balance (GAIN) Adjustment. - If the difference is small (=GAIN is small), motor becomes very sensitive. As a result, it vibrates. - If the difference is big (=GAIN is big), motor becomes dull to the instruction. And as a result, cutting quality will be damaged.
Command
Servo Motor
CPU
Feedback
4
CCW Ex.1 Ex.2
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal. - Ex.1 in the figure shows that both the OFFSET and GAIN is adjusted in both CW and CCW directions. - Ex.2 shows that the GAIN is adjusted but the OFFSET is shifted. Therefore, the GAIN will be big in CCW direction and small in CW direction. As a result, motor becomes dull in CCW direction and sensitive in CW direction causing problems.
Gain
Offset
CW
Put all 3 PINCH ROLLERs in UP position. And remove the FRONT APRON.
GRIT ROLLER
97
4 Adjustment
Select [AGING (CUT)] from the SERVICE MODE. MOTOR starts rotating when [ENTER] key is pushed. Values change according to the direction of the MOTOR.
[ ]
Adjust OFS-1 on the POWER BOARD so that the difference of the middle Y absolute values will be less than 3. And, OFS-2 for X axis.
OFS-2
OFS-1
Adjust GAIN-1 on the POWER BOARD so that the difference of the middle Y absolute values will be 289292. And, GAIN-2 for X axis. After both values are adjusted, push [ENTER] key.
GAIN-2
GAIN-1
Select [AGING (INK)] from the SERVICE MODE and push [ENTER] key. Make sure the middle Y absolute values are 289350.
98
4 Adjustment
4-17 LIMIT POSITION INITIALIZE
Connect the TOOL CARRIAGE and the HEAD CARRIAGE and put them into the LOCK POSITION.
TOOL CARRIAGE
HEAD CARRIAGE
Turn on the power while pressing the [
],[
] and [
keys. After [INITIALIZING THE LIMIT] is displayed, push [ENTER] key. LIMIT POSITION will be automatically initialized.
[ENTER]
99
4 Adjustment
4-18 ALL & LIMIT POSITION INITIALIZE
All data inside the EEPROM and also the LIMIT POSITION will be initialized.
Connect the TOOL CARRIAGE and the HEAD CARRIAGE and put them into the LOCK POSITION.
TOOL CARRIAGE
HEAD CARRIAGE
Turn on the power while pressing the [
], [
], [
], [
and [ENTER] keys. Initialization would be done in a sequence of EEPROM and LIMIT POSITION.
[ENTER]
[ENTER]
100
5-1 INSTALLATION PROCEDURE
Put CJ-70/60 on the STAND.
Remove the HEAD CARRIAGE Retainer.
PIGMENT-ONLY USER
DYE-ONLY USER Carry out INK TYPE CONVERSION 1.
PIGMENT & DYE USER Set 7th bit of SYSTEM SW PAGE1 to 1.
Install INK CARTRIDGES.
5
Fix the DRAIN TANK.
Turn on the Primary Power SW and then, the Secondary SW.
[FILL INK] starts.
Try [TEST PRINT] in the [HEAD CLEANING] Menu and check the result.
WHITE GAP
WAVY DOT
OK
Carry out HEAD CLEANING.
101
5-2 OPERATIONAL SEQUENCE
102
103
5-3 SENSOR MAP REAR PAPER SENSOR

This Sensor detects the rear edge of the media and also whether the media is set or not. When "ROLL" is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.
TOOL/HEAD CONNECTION SENSOR

This sensor detects whether Tool Carriage is connected to Head Carriage.
HEAD ORIGIN SENSOR

This sensor detects the Head Origin.
5
COVER SWITCH
This switch detects whether the Front Cover is opened or closed. Tool and Head Carriage stops when this Cover is opened. And starts when it is closed again.
CARRIAGE SENSOR
This sensor detects Pinch Roller position, Carriage Origin and Carriage Limit.
FRONT PAPER SENSOR

This sensor detects the front edge of the media and also whether the media is set or not. When "ROLL" is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.
INK CARTRIDGE SENSOR

This sensor detects whether the Ink Cartridges are installed or not.
INK EMPTY SENSOR

This sensor detects whether the Ink Cartridge is empty or not.
104
6 Trouble Shooting
6-1 PRINTING
HOW TO CHECK PRINTING PROBLEM
Following chart explains the basic way of checking the cause of the PRINTING PROBLEM.
6 Trouble Shooting
PRINTING PROBLEM.
Carry out POWERFUL or NORMAL CLEANING.
TEST PRINT NO.1.

Carry out [TEST PRINT] in CLEANING MENU.
NG
WHITE GAP WAVY DOT MISSING DOT
OK
Carry out POWERFUL or NORMAL CLEANING.
6
Carry out [TEST PRINT] in CLEANING MENU.
OK
NG
Exactly the same result as TEST PRINT NO.1.
NG
Different from TEST PRINT NO.1.
Is there ink gathered inside HEAD CAP?
YES
YES
Is there ink gathered inside HEAD CAP?
NO
NO
Is the WIPER BLADE become dirty or fluffy?
YES
Replace the WIPER BLADE.
Is there dusts around the HEAD & CAP?
YES Remove the dusts.
Is the WIPER BLADE become dirty or fluffy?
YES Replace the WIPER BLADE.
NO Replace the HEAD.
NO
NO Keep trying POWERFUL or NORMAL CLEANING. Replace the PAD.
YES Is the PAD damaged?
NO
Is the direction of the PAD correct?
NO Correct the PAD.
105
6 Trouble Shooting
No printing
White lines
There isn't any ink inside the INK DAMPER. NO
Elasticity in Media
YES Accomodate it in using environment.
NO
YES Is INK DAMPER broken? NO Replace the INK DAMPER.
YES Curl or wrinkle in Media?
Remove the wrinkle or Curl in the Media.
NO
Is the direction of PAD & CAP correct? YES
NO
Correct the direction of the PAD & CAP.
Is the HEAD dirty?
YES Carry out POWERFUL or NORMAL CLEANING.
NO
NO
Are the HEADs capped correctly?
Adjust Capping Position.
Is there dusts on and around the CAPPING part and HEAD part? NO
YES Remove the dusts around and on the CAPPING part and HEAD part.
YES
Is the VALVE at PUMP UNIT functioning? YES
NO
YES Is the WIPER BLADE worn out? Replace the WIPER BLADE.
NO
YES
Is the TUBE broken?
Replace the TUBE.
Are the HEADs capped correctly?
NO
NO
YES
Try FILL INK or HEAD CLEANING.
Is the direction of PAD & CAP correct? YES
NO
Correct the direction of the PAD & CAP.
NG
HEAD could be defective. Replace the HEAD.
Is the WASTE INK TUBE clogged?
NO
Replace the WASTE INK TUBE.
YES
Is the HEAD aligned correctly.
NO
Align the HEAD Position.
ERROR MESSAGE : PRINT ERROR
YES
HEAD could be defective. Replace the HEAD.

Is ENCODER SCALE dirty? YES Clean the ENCODER SCALE.
NO
YES Is ENCODER SCALE loose? Fix the ENCODER SCALE.
NO
YES Is ENCODER MODULE dirty? Clean the ENCODER MODULE.
NO
YES Is ENCODER MODULE broken? Replace the ENCODER MODULE.
106
6 Trouble Shooting
Printing position offsets
Uneven printing
YES Is ENCODER SCALE dirty? Clean the ENCODER SCALE.
Are you using Roland certified ink?
NO Use Roland certified ink.
NO
YES
YES Is ENCODER SCALE loose? Re-fix ENCODER SCALE.
Are you using Roland certified substrate? YES
NO Use Roland certified substrate.
NO YES Replace ENCODER SCALE.
Is there scratch on ENCODER SCALE? NO
Are HEAD & CARRIAGE CABLE put correctly?
NO Put them in correct position.
NO Is ENCODER MODULE OK? Replace ENCODER MODULE.
Shifting in CMYK
GOOD
NG
HEADs are not aligned correctly.
Align the HEAD Position.
107
6 Trouble Shooting
6-2 CUTTING
Circle doesn't mutch Stich cut
Are machine-offset & blade-offset matched? YES
NO Set the offset from panel.
YES Is the blade worn out? Replace the blade.
NO
Is there scratch on CUTTER PROTECTION? NO
YES Replace CUTTER PROTECTION.
Bearing in blade holder rotates smoothly? YES
NO
Replace blade holder.
YES Is the blade worn out? Replace the blade.
NO Does pen move up/down smoothly? Replace TOOL CARRIAGE.
NO
YES
Bearing in blade holder rotate smoothly? YES
NO Replace blade holder.
Is there scratch on CUTTER PROTECTION? NO
YES Replace CUTTER PROTECTION.
Is tool holder part of TOOL CARRIAGE loose? NO
YES
Replace TOOL CARRIAGE.
Is blade holder part on TOOL CARRIAGE loose? NO
YES Replace TOOL CARRIAGE.
YES Is TOOL CARRIAGE loose? Replace TOOL CARRIAGE.
YES
Is TOOL CARRIAGE loose?

NO
Replace TOOL CARRIAGE.
NO NO Is TOOL HEIGHT adjusted correctly? Adjust TOOL HEIGHT.
Is TOOL HEIGHT adjusted correctly?
NO
Adjust TOOL HEIGHT.
YES
YES
Is TOOL PRESSURE adjsuted correctly?

YES
NO
Adjust TOOL PRESSURE.
Is TOOL PRESSURE adjusted correctly? YES
NO
Adjust TOOL PRESSURE.
Is motor backlash adjusted correctly?
NO
NO
Adjust Motor Backlash.
Is MAIN BOARD OK?
Replace MAIN BOARD.
108
6 Trouble Shooting
Media skewing
Pen up/down problem
Is substrate set correctly?
NO
Set substrate correctly.
Is there cut-line or bad contact in CARRIAGE CABLE? NO
YES Replace CARRIAGE CABLE.
YES
Is GRIT ROLLER dirty?
YES
Clean the GRIT ROLLER.
Is CARRIAGE SOLENOID OK?
NO
Replace CARRIAGE SOLENOID.
NO
YES YES YES Replace PINCH ROLLER. Is there cut-line in SOLENOID WIRE? Replace SOLENOID WIRE.
Is PINCH ROLLER worn out?
NO
NO
YES Is GRIT ROLLER loose? Fix GRIT ROLLER. Is SOLENOID DRIVER IC OK?
NO Replace IC45 on MAIN BOARD.
YES
NO Is TOOL PRESSURE OK?
Adjsut TOOL PRESSURE.
ERROR MESSAGE : MOTOR ERROR

YES Is MOTOR BALANCE adjusted correctly? NO Adjust MOTOR BALACNE.
ERROR MESSAGE : CAPPING ERROR

LIMIT POSITION is not detected corrrectly. NO YES Carry out LIMIT POSITION INITIALIZE.
NO
Is the Fuse blown up?
YES
Replace F2/F3 or POWER BOARD.
Is TOOL/HEAD CONNECTION SENSOR OK? YES
NO Replace the CARRIAGE BOARD.
NO
Is motor driver IC OK?
NO
Replace U10/U11 on POWER BOARD.
Is LOCKING MECHANISM of HEAD CARRIAGE OK? YES
NO
Fix or replace the LOCKING MECHANISM.
YES
NO Is motor controller IC OK?
Replace U7/U8 on POWER BOARD.
YES Is LOCKING POSITION shifted? Adjust the LOCKING POSITION.
YES
NO Is +15V regulator IC OK?
Replace U14 on POWER BOARD.
YES
Is -15V regulator IC OK?
NO
Replace U15 on POWER BOARD.
YES NO Is POWER BOARD OK? Replace POWER BOARD.
YES
Is MOTOR OK?
NO
Replace the MOTOR.
109
7 Supplement
7 Supplement
Date
Model CJ-60 Serial No.
7-1 MAINTENANCE CHECK LIST

Model CJ-70 Serial No.
MECHANICAL PARTS
Check Points
Carriage-Drive Part 1. Drive Gear 2. Backlash 3. Wire Tension Grit-Drive Part 1. Grit Roller 2. Drive Gear 3. Backlash Bed/Guide Rail 1. Pinch Roller 2. Cutter Protection Dirty/Crack Looseness Looseness Dirty Dirty/Crack Looseness Rotation/wear down Dirty/Scratch ** Replacement depend on the scratch.
Confirmation
Tool Carriage
1. Tool Carriage 2. Cutter Holder
Looseness Looseness Revolution of Bearing
Blade Holder
1. Bearing
Wiper
Rubber part being worn out/Felt being piled
CONSUMABLE PARTS
Description
HEAD UNDER CAPPING PAD UPPER CAPPING PAD HEAD CAP WIPER BLADE PAD CUTTER
Life
2 years 2 years 2 years 2 years on demand on demand
Confirmation
NOTE : Life time of the above parts is just a reference. It may change depending on the customer's usage.
LUBRICATION
Check Points
Floil G-474C Carriage Drive Gear Grit Drive Gear Guide Rail
Confirmation
OK/Cleaning & Lubrication OK/Cleaning & Lubrication OK/Cleaning & Lubrication
FUNCTION CHECK
Check Points
1. ROM Version Replace the ROM to the latest version. 2. Print Test White lines Blurred print Shifting in printing position Shifting in cut/print position 3. Cutting Test Wavy lines Distorted figure Pen Bouncing Noise Tool Pressure Queality of corners 4. Connection check with Customer's PC.
Confirmation
110
7 Supplement
7-2 SPECIFICATIONS
Specifications
Printing/cutting method ............................... 4-head ink jet method/media-moving method Maximum printing/cutting Area ................... CJ-70 1257 mm x 24998 mm (49-7/16"984-1/8") CJ-60 1025 mm x 24998 mm (40-5/16"984-1/8") Acceptable media width .............................. CJ-70 Sheet material: 160 mm to 1372 mm (6-5/16"54") Roll material: 160 mm to 1320 mm (6-5/16"52") CJ-60 Sheet material: 160 mm to 1100 mm (6-5/16"43-1/4") Roll material: 160 mm to 1050 mm (6-5/16"41-5/6") Conditions for Usable Materials .................. Cuttable material thickness: 0.08 mm to 0.22 mm (0.00315" to 0.00866") (depending on material composition) Maximum material thickness, including base paper (peeled-off paper): 0.4 mm (0.0157") Maximum diameter for roll material: 180 mm (7-1/16") (surface to be printed or cut must face outward) Core inner diameter for roll material: 50.8 mm or 76.2 mm (2" or 3") Maximum weight for roll material: CJ-70 20 kg (44.1 lb.), CJ-60 17 kg (37.5 lb.) Ink cartridges .............................................. Dedicated pigment-ink machine: Use only pigment ink cartridge exclusively for use with the CAMM JET Dedicated dye-ink machine: Use only dye ink cartridge exclusively for use with the CAMM JET Colors : Magenta, cyan, yellow and black Acceptable tool ........................................... Cutter (blade and blade holder) : Special blade for CAMM-1 series Cutting speed .............................................. 10 mm/s to 850 mm/s (0.393"/s to 33.464"/s) (in all directions) Blade force .................................................. 20 gf to 350 gf Blade compensation ................................... 0.000 mm to 1.500 mm (0" to 0.0591") Software resolution ..................................... Cut: 0.0176 mm/step (0.000693"/step) / Print: 360 dpi (0.07 mm/step) Mechanical resolution ................................. Cut: 0.025 mm/step (0.000984"/step) / Print: 360 dpi (0.07 mm/step) Apparent colors (when printing) .................. 16.7 million colors Printing resolution ....................................... 360 dpi Distance accuracy (when cutting) ............... Error of less than +/- 0.4% of distance traveled, or +/- 0.2 mm (+/- 0.00788"), whichever is grater When "CALIBRATION" is set properly: Error of less than +/- 0.2% of distance traveled, or +/- 0.1 mm (+/- 0.00394"), whichever is grater Repetition accuracy (when cutting) ............. +/- 0.2 mm (+/- 0.00788") or less (excluding stretching/contraction of the sheet) [Range for assured repetition accuracy] (*) For sheets with a width exceeding 610 mm (24") : Length 4000 mm (157-7/16") For sheets with a width of 610 mm (24") or less : Length 8000 mm (315-15/16") Registration between printing and cutting ... Automatic cleaning and forced cleaning (by pressing the CLEANING key) Ink-heads cleaning (when printing) ............. Automatic cleaning and forced cleaning (by pressing the CLEANING key) Interface ...................................................... Parallel (Centronics), Serial (RS-232C) (The data received first after switching on the power is used to determine automatically whether the parallel or serial interface is being used.) Memory ....................................................... 4 Mbytes (expandable up to 32 Mbytes) Instruction system ....................................... RD-GL III, RD-RTL Display ........................................................ Liquid crystal display unit; 16-character by 2 lines Control switches .......................................... POWER, SETUP, PAUSE, CLEANING, BASE POINT, ALIGN POINT, TOOL U/D, FORCE, OFFSET, SPEED, CUT TEST, MENU, ENTER, LED ............................................................. POWER LED, SETUP LED, PAUSE LED, BASE POINT LED, ALIGN POINT LED, BUSY LED Power-saving function ................................. Auto-sleep sleep timer setting: 15 min. to 120 min. Power consumption .................................... Printing/Cutting mode: 1.3A/117V, 0.6A/220230V, 0.6A/230240V Standby mode: 0.4A/117V, 0.2A/220230V, 0.2A/230240V Acoustic noise level .................................... Printing/Cutting mode: 68dB or less Standby mode: 45dB or less (According to ISO 7779) Dimensions ................................................. CJ-70 Main unit: 2150 mm [W] x 350 mm [D] x 290 mm [H] (84-11/16" [W] x 13-13/16" [D] x 11-7/16" [H]) With stand: 2150 mm [W] x 735 mm [D] x 1190 mm [H] (84-11/16" [W] x 28-15/16" [D] x 46-7/8" [H]) CJ-60 Main unit: 1925 mm [W] x 350 mm [D] x 290 mm [H] (75-13/16" [W] x 13-13/16" [D] x 11-7/16" [H]) With stand: 1925 mm [W] x 735 mm [D] x 1190 mm [H] (75-13/16" [W] x 28-15/16" [D] x 46-7/8" [H]) Weight ......................................................... CJ-70 Main unit: 65 kg (143.3 lb.), With stand: 110 kg (242.5 lb.) CJ-60 Main unit: 49 kg (108 lb.), With stand: 110 kg (178.6 lb.) Environment ................................................ [Power on] Temperature: 10 C to 35 C (50 F to 95 F), Humidity: 35%RH to 80%RH (non-condensing) [Power off] Temperature: 5 C to 40 C (41 F to 104 F), Humidity: 20%RH to 80%RH Accessories ................................................. Power Cord Blade (ZEC-U5025) Blade Holder (XD-CH2) Alignment Tool Drain tank Quick Poster Disks CAMM JET DRIVER for windows 95 and windows 3.1 Disk User's manual
(*)
The following conditions must be satisfied: - Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100 - Special stand (a roll material must be set at the rear and on the inner sheet hanger) - Side margins: 25 mm (1") or more for both the left and right margins - Front margin: 25 mm (1") or more - Use of the display menus PREFEED function to perform feed of the material length plus 0.2 m (7-7/8") or more and set the material correctly - Cutting of the following data one time
(1) (2) Side margins: 25 mm (1") or more The letters are cut in order starting with "R" After the last letter ("P") has been cut, the machine returns to the origin point and the outer border is cut
Front margin: 25 mm (1") or more Cutter protector Origin Pinch roller (left) Side margins: 25 mm (1") or more Pinch roller (right) Feed length Sheets with a width exceeding 610 mm (24"): 4,000 mm (157-7/16") Sheets with a width of 610 mm (24") or less : 8,000 mm (315-15/16")
Cut length Fills the hard clip
111
7 Supplement
Interface Specifications
[Parallel] Standard ................................... In compliance with the specifications of Centronics Input signals ............................. STROBE (1BIT), DATA (8BITS) Output signals .......................... BUSY (1BIT), ACK (1BIT) Level of input/output signals ..... TTL level Transmission method ............... Asynchronous [Serial] Standard ................................... RS-232C specifications Transmission method ............... Asynchronous, duplex data transmission Transmission speed ................. 4800, 9600, or 19200 (selected using operation panel) Parity check .............................. Odd, Even, or None (selected using operation panel) Data bits ................................... 8 bits Stop bits ................................... 1 bits
112

CJ70

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SERVICE NOTES

Replacement of Main Parts Contents 1 Structure & Spare Parts

3 Replacement of Main Parts

Copyright 1997 ROLAND DG CORPORATION

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

To Ensure Safe Work

Turn off the primary power SW before servicing.

About the Labels Affixed to the Unit

About the Labels Affixed to the Unit

Electric charge. Do not touch when power is on.

: Tips and advice before the adjustment.

: Indicates tightening torque.

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST-Main PartsParts No.

24 22055272 25 22055318 26 22665201 27 22145194 28 21425107

HINGE,001 LABEL,CAMM JET CJ-70 NO.604

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1 2 2 3 4 5 5 6 7 8 9 9 10 10 11 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 25 26 26 27 28 28 29 30 30 31 32 32 33 33 34 34 35 35 36 37 37 38 39

40 22325405 41 22325408 42 12399332 43 22175122 44 21985104 45 22135526 45 22135521

-Supplemental PartsParts Name 80MM

1 Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts1 2 3 4 6 7 8 9 10 11 12 13 14 15 16

-Supplemental PartsParts Name 204MM

1 Structure & Spare Parts

** 20= (230,240V), 22= (100,170V)

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23

24 7409925010 25 25445122 26 7409931000 27 7409925050 28 22155763 29 22055317 30 7409928000 31 13129170 32 22165132

33 22165128 34 7409925060 35 22455108U0 36 23505898 37 23505899 38 25445123

-Supplemental PartsParts Name 80MM L=80MM

1 Structure & Spare Parts

1-5 TOOL CARRIAGE

PARTS LIST -Main PartsParts No. 22805192 2 21815101 3 22805194

-Supplemental PartsParts Name

22065250 22025208 22025201 12399332 22175828

10 22175343AS 11 22135523 11 22135512 12 22205134 13 21345102 14 22285503 15 22175122 16 22145195 17 22715113

1 Structure & Spare Parts

1-6 PINCH ROLLER

-Supplemental PartsParts Name ETW-3 BC 3X6 Cr 4X7X0.5

2 SCREW TP BINDING HEAD 3 WASHER FLAT

1-7 INK SYSTEM

PARTS LIST -Main PartsParts No. 12809138 2 22355338 3 21655115 4 22055292

-Supplemental PartsParts Name BC 3X6 W20X65

1 SCREW W-SEMS 2 TAPE 3M FILAMENT (CUT WHEN USING)

1 Structure & Spare Parts

1-8 PUMP SYSTEM

PARTS LIST -Main Parts1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 Structure & Spare Parts

1-9 INK JET CARRIAGE

** Refer to " 4 Adjustment " for details.

PARTS LIST -Main Parts1 2 3 4 5 6 7 7 8

COVER,HPK101-R19 43L COVER,06.06-018-47-606P DAMPER INK CJ-70

PLATE,I/H BASE CJ-70 GUIDE,CABLE-FLEX P CJ-60 GUIDE,CABLE-FLEX P CJ-70

STAY,LINEAR SENSOR CJ-70 STOPPER HEAD CJ-70 GUIDE,TUBE 2 CJ-70

1 Structure & Spare Parts

PARTS LIST -Main Parts1 2 3 3 4 5 6 7 8 9 9 10 10 11 11 12

1 Structure & Spare Parts

PARTS LIST-Main Parts1 2 3 4 5 6 7 7 8 9 10 11 12 13 14