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Electromechanical multiple position switches 1.2 1.4 1.6 1.8 1.10 1.12 Series 100 per DIN 43697 Series 62 Series 61 Series 72 Series 46 Series 40
1
Multiple position switches series 100 62 61
Electromechanical single position switches 1.14 1.16 Series F 60 per DIN 43693 Series 99 Series 100
5
Accessories Spare parts
1.1
Multiple position switches per DIN 43697 for standard applications Mounting and function dimensions per DIN 43697 Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 or S 90 connector with standard wiring as normally-open, connector position right (see drawing). Observe permissible operating voltage for connectors (see page 5.13). Thread for cable fitting M251.5 on side and in flange (gaskets and plugs included)
Multiple position switches with function indication Function indication for dual voltage range option
Available sizes No. of plungers l1 = 12 mm l2 when l1 = 16 mm no. of S 80 connectors S 90 dimensions in mm Ordering example: BNS 819-D02-D16-100-10-FE-S 80 BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ 2 70 70 1 1 3 80 90 1 1 4 90 105 2 1 5 105 120 2 1 6 120 140 2 1 8 140 170 1 10 170 200 2 12 200 240 2 14 240 16 240
Plunger type D K R L E Chisel Ball Roller Roller bearing Anticrystallization chisel plunger
Plunger spacing 12 16 12 mm 16 mm
Option: Add code for function indication and/or connector to part number.
1.2
connector S 90
1
Multiple position switches series 100 62 61 72
85 (with FD/FE)
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 Function indication
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M251.5 or connector 5...+80 C IP 67 LED 6...60 V (FD) or 90...250 V (FE) With switch element Ordering code Wiring diagram, style BSE 30.0 BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _
Sensor systems AS-Interface Series 100 electromechanical multiple position switches with direct AS-Interface compatibility can be found in the main catalog "The Sensor Line" section 5.
Switch element Contact material Switching principle Contact system Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R plunger L Repeataplunger D, E, K bility plunger R, L Shock load Vibration
silver, gold plated snap switch dual changeover, one normally-open and one normally-closed, galvanically isolated see page 5.2
8 mm 6 mm 5.5 mm min. 20 N max. 300/min 10 m/min 8 m/min 20 m/min 120 m/min 0.002 mm 0.01 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam cam tray
www.balluff.de
1.3
Series 62
Multiple position switches for standard applications Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 or S 90 connector with standard wiring as normally-open, connector position right (see drawing). Observe permissible operating voltage for connectors (see page 5.13). Thread for cable fitting M201.5 on side and in flange (gaskets and plugs included)
Multiple position switches with function indication Function indication for dual voltage range option
Available sizes No. of plungers l1 = 12 mm l2 when l1 = 16 mm no. of S 80 connectors S 90 dimensions in mm Ordering example: BNS 819-D04-D12-62-10-FD-S 80 BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ 2 64 64 1 1 3 72 84 1 1 4 84 96 2 1 5 96 112 2 1 6 112 130 2 1 8 130 160 1 10 160 192 2 12 192 225 2 14 225 16 225
Plunger type D K R L E Chisel Ball Roller Roller bearing Anticrystallization chisel plunger
Plunger spacing 12 16 12 mm 16 mm
Option: Add code for function indication and/or connector to part number.
1.4
Series 62
connector S 90
1
Multiple position switches series 100 62 61 72 46 40
reference surface
33 (side cable entry)
85 (with FD/FE)
connector S 80
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 Function indication
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M201.5 or connector 5...+80 C IP 67 LED 6...60 V (FD) or 90...250 V (FE) With switch element Ordering code Wiring diagram, style BSE 30.0 BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _
Switch element Contact material Switching principle Contact system Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R plunger L Repeataplunger D, E, K bility plunger R, L Shock load Vibration
silver, gold plated snap switch dual changeover, one normally-open and one normally-closed, galvanically isolated see page 5.2
8 mm 6 mm 5.5 mm min. 20 N max. 300/min 10 m/min 8 m/min 20 m/min 120 m/min 0.002 mm 0.01 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam cam tray
www.balluff.de
1.5
Series 61
Multiple position switches for standard applications Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 connector with standard wiring as normally-open, connector position right (see drawing). Observe permissible operating voltage for connector (see page 5.13).
Thread for cable fitting M201.5 on side and in flange (gaskets and plugs included)
Multiple position switches with function indication Function indication for dual voltage range option
Available sizes No. of plungers 2 3 4 5 6 No. of Plunger spacing connectors S 80 dimension l1 1 12 1 2 2 2 12 12 12 12 16 16 16 Housing B standard dimension l2 l3 36 12 48 60 72 84 48 72 84 12 12 12 12 16 16 16 Housing B dimension l2 l3 60 30 60 24 Housing C dimension l2 l3 48 24 60 30 60 24
1 2 1 3 2 4 dimensions in mm Ordering example: BNS 819-B04-D12-61-12-10-FD-S 80 BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
60
30
60
30
Housing style B Standard 2 M201.5 on side 3 M201.5 on side and in flange 2 M201.5 on side and cable entry in flange
Plunger type D K R L E
Plunger spacing 12 mm 16 mm
Distance I3 12 16 24 30 12 16 24 30 mm mm mm mm
Option: Add code for function indication and/or connector to part number.
1.6
Series 61
1
reference surface connector S 80
83 (with FD/FE)
housing B
housing B (standard)
housing C
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 Function indication
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M201.5 or connector 5...+80 C IP 67 LED 6...60 V (FD) or 90...250 V (FE) With switch element Ordering code Wiring diagram, style BSE 30.0 BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
Sensor Systems AS-Interface Series 61 electromechanical multiple position switches with direct AS-Interface compatibility can be found in the main catalog "The Sensor Line" section 5.
Switch element Contact material Switching principle Contact system Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R plunger L Repeataplunger D, E, K bility plunger R, L Shock load Vibration
silver, gold plated snap switch dual changeover, one normally-open and one normally-closed, galvanically isolated see page 5.2
8 mm 6 mm 5.5 mm min. 20 N max. 300/min 10 m/min 8 m/min 20 m/min 120 m/min 0.002 mm 0.01 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam cam tray
www.balluff.de
1.7
Series 72
Multiple position switches for standard applications Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types Thread for cable fitting M251.5 on side and in flange (gaskets and plugs included)
Multiple position switches with function indication Function indication for dual voltage range option
Available sizes No. of plungers l2 when l1 = 12 mm l3 when l1 = 12 mm l1 = 12 mm l4 when l2 when l1 = 16 mm l3 when l1 = 16 mm l1 = 16 mm l4 when no. of S 80 connectors S 90 dimensions in mm Ordering example: BNS 819-B04-D12-72-10-FD BNS 819-B_ _-_ _ _-72-10-_ _ 2 84 66 54 84 66 54 1 1 3 84 66 54 100 82 68 1 1 4 100 82 68 116 98 84 2 1 5 116 98 84 132 114 100 2 1 6 132 114 100 148 130 116 2 1 8 164 146 132 180 162 148 1 10 180 162 148 212 194 180 2 12 13 212 194 180 16 244 226 212
Plunger type D K R L E Chisel Ball Roller Roller bearing Anticrystallization chisel plunger
Plunger spacing 12 16 12 mm 16 mm
ut! -O ase Ph
1.8
Series 72
1
reference surface
function indication
center M251.5
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 Function indication
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M251.5 or connector 5...+80 C IP 67 LED 6...60 V (FD) or 90...250 V (FE) With switch element Ordering code Wiring diagram, style BSE 30.0 BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _
Switch element Contact material Switching principle Contact system Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R plunger L Repeataplunger D, E, K bility plunger R, L Shock load Vibration
silver, gold plated snap switch dual changeover, one normally-open and one normally-closed, galvanically isolated see page 5.2
6 mm 4 mm 5.5 mm min. 20 N max. 300/min 10 m/min 8 m/min 20 m/min 120 m/min 0.002 mm 0.01 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
ut! e-O as Ph
www.balluff.de
cam
cam tray
1.9
Series 46
Multiple position switches for standard applications Smallest plunger spacing for electromechanical multiple position switches (8 mm or 10 mm) Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 connector with standard wiring as normally-open, connector position right (see drawing). Observe permissible operating voltage for connector (see page 5.13). Thread for cable fitting M161.5 on side and in flange (gaskets and plugs included)
Switch elements for applications with low currents For currents 10...100 mA snap switch types BSE 75 or BSE 76 are recommended. These switch elements can handle low power thanks to their special contact design and the use of gold-crosspoint as the contact material.
Available sizes No. of plungers l2 when no. of connectors dimensions in mm Ordering example: BNS 819-B04-D08-46-11-S 80 BNS 819-B_ _-_ _ _-46-1_-_ _ _ 2 49 49 1 3 59 59 1 4 64 72 2 5 72 80 2 6 80 89 2 8 96 112 10 112 129 12 129
l1 = 8 mm l1 = 10 mm S 80
Plunger spacing 08 10 8 mm 10 mm 0 1 2 3 4
Option: Add code for connector to part number. Function indication FC on request.
1.10
Series 46
1
reference surface
60 (with BSE 77)
connector S 80
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 With switch element Ordering code Wiring diagram, style BSE 71 BNS ...-46-10
chisel (D), ball (K), roller (R) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M161.5 or connector 5...+80 C IP 67 BSE 75 BSE 72 BSE 76 BNS ...-46-12 BNS ...-46-11 BNS ...-46-13 BSE 77 BNS ...-46-14
Switch element Contact material Switching principle Contact system Connection type Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R Repeatability plunger D, E plunger K plunger R Shock load Vibration
silver gold snap switch single-pole changeover solder connection see page 5.3
silver gold snap switch single-pole changeover screw connection see page 5.3
silver snap switch single-pole changeover plug-/solder connection see page 5.3
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam
cam tray
www.balluff.de
1.11
Series 40
Multiple position switches for standard applications Smallest plunger spacing for electromechanical multiple position switches (8 mm) Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing
Multiple position switches with anticrystillization plungers With chisel plungers only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 connector with standard wiring as normally-open. Observe permissible operating voltage for connector (see page 5.13). Thread for cable fitting M161.5 on side (gaskets and plugs included)
Switch elements for applications with low currents For currents 10...100 mA snap switch types BSE 75 or BSE 76 are recommended. These switch elements can handle low power thanks to their special contact design and the use of gold-crosspoint as the contact material.
Plunger spacing 08 8 mm 0 1 2 3 4
1.12
Series 40
1
reference surface connector S 80
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 With switch element Ordering code Wiring diagram, style BSE 71 BNS ...-40-10
chisel (D), ball (K), roller (R) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M161.5 on side or connector 5...+80 C IP 67 BSE 75 BSE 72 BSE 76 BNS ...-40-12 BNS ...-40-11 BNS ...-40-13 BSE 77 BNS ...-40-14
Switch element Contact material Switching principle Contact system Connection type Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R Repeatability plunger D, E plunger K plunger R Shock load Vibration
silver gold snap switch single-pole changeover solder connection see page 5.3
silver gold snap switch single-pole changeover screw connection see page 5.3
silver snap switch single-pole changeover plug-/solder connection see page 5.3
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam
cam tray
www.balluff.de
1.13
Single position switches per DIN 43693 for standard applications Mounting and function dimensions per DIN 43693 Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing Plungers can be rotated in 4 approach directions (see page .8)
Single position switches with anticrystillization plunger With chisel plunger only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 connector with standard wiring as normally-open. Observe permissible operating voltage for connector (see page 5.13). Thread for cable fitting M161.5 (gaskets and plugs included)
Single position switches with function indication Function indication for dual voltage range option
Plunger type D K R L E Chisel Ball Roller Roller bearing Anticrystallization chisel plunger
Option: Add code for function indication and/or connector to part number.
1.14
reference surface
1
Multiple position switches series 100
connector S 80
76 (with FD/FE)
62 61 72 46 40
function indication
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 Function indication
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting M161.5 or connector 5...+80 C IP 67 LED 6...60 V (FD) or 90...250 V (FE) With switch element Ordering code Wiring diagram, style BSE 30.0 BNS 819-F_-60-101-_ _-_ _ _
Switch element Contact material Switching principle Contact system Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R plunger L Repeataplunger D, E, K bility plunger R, L Shock load Vibration
silver, gold plated snap switch dual changeover, one normally-open and one normally-closed, galvanically isolated see page 5.2
8 mm 4 mm 7,5 mm min. 20 N max. 300/min 10 m/min 8 m/min 20 m/min 120 m/min 0.002 mm 0.01 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam cam tray
www.balluff.de
1.15
Single position switches for standard applications Dual-chamber system with IP 67 protection: wear-free membrane with hermetic sealing from plunger mechanism and switch chamber Maintenance-free, selflubricating plunger guide with slide bearing Plungers can be rotated in 4 approach directions (see page .8)
Single position switches with anticrystillization plunger With chisel plunger only For use with aggressive, resinifying liquid media In dry areas with very fine chip presence
Connection types S 80 connector with standard wiring as normally-open. Observe permissible operating voltage for connector (see page 5.13). Thread for cable fitting M121.5 for series 99, thread for cable fitting M161.5 for series 100
Switch elements for applications with low currents For currents 10...100 mA snap switch types BSE 73 or BSE 74 are recommended. These switch elements can handle low power thanks to their special contact design and the use of gold-crosspoint as the contact material.
S 80 only with BSE 69 or BSE 73. Option: Add code for connector to ordering code.
1.16
1
20 (series 99) 22 (series 100) reference surface anticrystallization chisel plunger (E)
43 solder connection 47 screw connection
61 72 46 40
Plunger type Plunger material Housing material Connection Ambient temperature range Degree of protection per IEC 60529 With switch element Ordering code Wiring diagram, style
chisel (D), ball (K), roller (R) or anticrystallization plungers (E) stainless steel, induction hardened cast aluminum, corrosion-resistant, anodized finish cable fitting (M121.5 series 99, M161.5 series 100) or connector 5...+80 C IP 67 BSE 69 BSE 73 BSE 70 BSE 74 BNS 819-99/100-_-10 BNS 819-99/100-_-12 BNS 819-99/100-_-11 BNS 819-99/100-_-13
Switch element Contact material Switching principle Contact system Connection type Electrical data Mechanical data Plunger point to reference surface Switchpoint to reference surface Maximum plunger travel Switching actuating force on plunger Switching frequency Approach plunger D, E velocity plunger K plunger R Repeatability plunger D, E plunger K plunger R Shock load Vibration
silver
gold snap switch single-pole changeover solder connection see page 5.3
silver
gold snap switch single-pole changeover screw connection see page 5.3
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
4 mm 3.5 mm 3.5 mm min. 8 N max. 200/min 8 m/min 9 m/min 60 m/min 0.02 mm 0.03 mm 0.05 mm max. 100 g 10...55 Hz 1.5 mm
5
Accessories Spare parts
Installation
cam
cam tray
www.balluff.de
1.17
Balluff Sensors
1.18