DCC - DVC en

EN
Ed. 06.09 TO1000 - EN
DCC/DVC
Screw feeder
All the products described in this catalogue have been manufactured according to the operating methods defined by the TOREX S.p.A. Quality System The Company's Quality System, certified in July 2004 in conformity with international standards ISO 9001:2000 is capable of ensuring that the entire production process, from formulation of the order to technical assistance after delivery, is done in an appropriate controlled manner to ensure the quality standard of the product.
This document cancels and replaces all other previous editions or revisions. The Manufacturer reserves the right to make modifications without giving prior notice. Reproduction, even partial, without authorization is forbidden.
2 1 - Technical Catalogue
DCC/DVC
TABLE OF CONTENTS
TECHNICAL CATALOGUE 1. INTRODUCTION ......................................................................................................... 2

1.1 1.2 1.3 1.4 1.5 Type .................................................................................................................................. 2 Description ....................................................................................................................... 2 Use ................................................................................................................................... 2 Contraindications .............................................................................................................. 2 Operating temperatures ................................................................................................... 2
2. GENERAL LAYOUT ................................................................................................... 3

2.1 2.2 DVC General Layout ........................................................................................................ 3 DCC General Layout ........................................................................................................ 5
3. TECHNICAL DATA ..................................................................................................... 7

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 Drive unit data .................................................................................................................. 9 Selection Code ............................................................................................................... 10 DVC 31 batch feeders dimensions ..................................................................................11 DVC 32 batch feeders dimensions ................................................................................. 12 DCC 31 batch feeders dimensions ................................................................................. 13 DCC 32 batch feeders dimensions ................................................................................. 14 Scales dimensions ......................................................................................................... 15 Hoppers dimensions ....................................................................................................... 16 12 litres hopper ...................................................................................................... 16 12 litres hopper ...................................................................................................... 16
3.8.1 3.8.2 3.9 3.11
Coupling flange dimensions ........................................................................................... 17 Optional .......................................................................................................................... 18 Vertical discharge................................................................................................... 18 Pneumatic slide valve ............................................................................................ 19
3.10 Hoppers cover dimensions ............................................................................................. 17 3.11.1 3.11.2
3.12 Pneumatic slide valve solenoid valve data ..................................................................... 20
4. ORDER FORM .......................................................................................................... 21
TO1000 - EN - Ed. 06.09
TO1000 - EN - Ed. 06.09
OPERATION AND MAINTENANCE 1. INTRODUCTION ......................................................................................................... 2

1.1 1.2 1.3 1.4 1.5 Type .................................................................................................................................. 2 Description ....................................................................................................................... 2 Use ................................................................................................................................... 2 Contraindications .............................................................................................................. 2 Operating temperatures ................................................................................................... 2
2. SCOPE AND IMPORTANCE OF THE MANUAL ....................................................... 3 3. WARRANTY CONDITIONS ........................................................................................ 3 4. WARNINGS ................................................................................................................. 4 5. DECLARATION OF CONFORMITY ........................................................................... 6 6. TRANSPORT .............................................................................................................. 7 7. RECEPTION ................................................................................................................ 7 8. PACKING .................................................................................................................... 7
8.1 8.2 Unpacking ........................................................................................................................ 9 Disposal of packaging ...................................................................................................... 9
9. STORAGE ................................................................................................................... 9
9.1 9.2 9.3 9.4 Storage prior to installation ............................................................................................... 9 Prolonged machine shutdown after assembly .................................................................. 9 Possible reuse after prolonged shutdown ........................................................................ 9 Storing the machine for a prolonged period ................................................................... 10
10. OPERATING DIAGRAM ........................................................................................... 11 11. INSTALLATION ........................................................................................................ 12

11.1 11.2 11.3 Mechanical connections ................................................................................................. 13 Electrical connections ..................................................................................................... 14 Electro-pneumatic connections (only where pneumatic slide valve is present) ..................16 Compressed air requisites ..................................................................................... 16
11.3.1
12. SWITCHING ON PROCEDURE ................................................................................ 17

12.1 Switching Off procedure ................................................................................................. 17
DCC/DVC
DCC/DVC
13. MAINTENANCE ........................................................................................................ 18

13.1 Disassembling the batch feeder ..................................................................................... 18 13.2 Disassembling the body support .................................................................................... 21 13.3 Belt tightener unit ........................................................................................................... 22 13.4 Opening the batch feeder body ...................................................................................... 22 13.5 Disassembly of seals unit ............................................................................................... 23 13.6 Assembling the seals unit ............................................................................................... 24 13.7 Assembling the batch feeder body ................................................................................. 25 13.8 Assembling the slide plate (for DCC only) ...................................................................... 26 13.9 Assembling the slide plate (for DVC only) ...................................................................... 27 13.10 Assembling the drive unit ............................................................................................... 28 13.11 Assembling body-drive unit ............................................................................................ 29 13.12 Assembling the hopper ................................................................................................... 30 13.13 Vertical discharge ........................................................................................................... 31 13.14 Assembling the slide valve ............................................................................................. 32 13.15 Programmed maintenance ............................................................................................. 33 13.15.1 Daily maintenance ................................................................................................. 33 13.15.2 Weekly maintenance.............................................................................................. 33 13.15.3 Monthly maintenance ............................................................................................. 33 13.15.4 Yearly maintenance ............................................................................................... 33
14. CLEANING ................................................................................................................ 34 15. NOISE........................................................................................................................ 34 16. SCRAPPING THE MACHINE ................................................................................... 34 17. POSSIbLE PRObLEMS ........................................................................................... 35 18. RESIDUAL RISKS .................................................................................................... 36
18.1 Mechanical hazards ....................................................................................................... 36 18.2 Risks due to Electricity ................................................................................................... 36 18.3 Risks due to high temperatures ...................................................................................... 37 18.4 Noise, Vibrations. ........................................................................................................... 37 18.5 Emissions of hazardous matter/substances ................................................................... 37
TO1000 - EN - Ed. 06.09
TO1000 - EN - Ed. 06.09
SPARE PARTS CATALOGUE 1. PLATE 1 - bODY ........................................................................................................ 2 2. PLATE 2 - DRIVE UNIT .............................................................................................. 4 3. PLATE 3 - SLIDE VALVE ........................................................................................... 6
DCC/DVC
EN
Ed. 06.09 TO1000 T - EN
DCC/DVC
Screw feeder
TECHNICAL CATALOGUE
TO1000 T - EN - Ed. 06.09
1. 1.1
INTRODUCTION Type
DCC/DVC
1.2
Description
Continuous screw feeder/Volumetric screw feeder
1.3
Use
Particularly suitable for gravimetric or volumetric batch feeding of dry, flowable powders, sands, atomized and granular products which have good degree of flowability. Also suitable for conveying chemicals and food products. The difference between the two types of batch feeders consists of the possibility of gravimetric and volumetric batch feeding using the DCC, since it is paired with scales, while the DVC can meter the product only volumetrically.
1.4
Contraindications
The continuous microbatch feeders are designed and constructed for use in batching plants in compliance with the quality standards required by the market. Hazardous materials are those that are: Explosive Toxic Inflammable Harmful and/or similar
1.5
Operating temperatures
External temperatures -10C to +50C It is advisable to install the batch feeder in a closed place devoid of ventilation.
1 - Technical Catalogue
2. 2.1
GENERAL LAYOUT DVC General Layout
18 17
1 23 22 21 20 19
16 15 14 13
2 3 4 5 6 7 8 9 10 11 12
TO1000 T - EN - Ed. 06.09
TO1000 T - EN - Ed. 06.09
DVC General Layout
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Description Motor Reduction gear Reduction gear centring flange Reduction gear fixing plate Motor shaft Motor half-coupling Duct semi-coupling Motor pulley Body sliding plate Bridge-breaker paddle Batch feeder body Metering tool Material outlet tube Anterior body cover plate Hopper gasket Hopper Hopper cover Knob Posterior body cover plate Belt tightener Driven pulley Belt Pulleys guard
2.2
DCC General Layout
18 17
1 23 22 21 20 19
16 15 14 13
24
2 3 4 5 6 7 8 9 10 11 12
TO1000 T - EN - Ed. 06.09 5
TO1000 T - EN - Ed. 06.09
DCC General Layout
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Description Motor Reduction gear Reduction gear centring flange Reduction gear fixing plate Motor shaft Motor half-coupling Duct semi-coupling Motor pulley Body sliding plate Bridge-breaker paddle Batch feeder body Metering tool Material outlet tube Anterior body cover plate Hopper gasket Hopper Hopper cover Knob Posterior body cover plate Belt tightener Driven pulley Belt Pulleys guard
3.
TECHNICAL DATA
The data in the Table below are indicative and depend on the reduction ratio and frequency. Theoretical capacity dm3/h D_C31 D_C32 12,18 64,19 19,26 94,32 26,33 124,45 33,41 154,58 40,48 184,71 47,55 214,84 54,63 244,97 6,42 32,23 10,09 48,08 13,75 63,93 17,42 79,78 21,09 95,63 24,76 111,48 28,43 127,33 3,67 17,55 5,50 25,94 7,34 34,32 9,17 42,71 11,00 51,09 12,84 59,47 14,67 67,86 2,62 12,54 3,93 18,53 5,24 24,51 6,55 30,51 7,86 36,49 9,17 42,48 10,48 48,47 1,47 7,02 2,20 10,38 2,94 13,73 3,67 17,08 4,40 20,44 5,14 23,79 5,87 27,14
Motor
Reduction ratio
Frequency (Hz) 20 30 40 50 60 70 80 20 30 40 50 60 70 80 20 30 40 50 60 70 80 20 30 40 50 60 70 80 20 30 40 50 60 70 80
RED. RATIO 1/10
RED. RATIO 1/20
4 POLES
RED. RATIO 1/40
RED. RATIO 1/56
RED. RATIO 1/100
NOTE: The throughput values may differ from that in the Table because of the differing flowability of materials.
TO1000 T - EN - Ed. 06.09 7
TO1000 T - EN - Ed. 06.09
DCC31 throughputs Table relative to Ps=1kg/dm3
60 55 50
Throughputs (dm3/h)
45 40 35 30 25 20 15 10 5 0 20 30 40 50 60 Frequency (Hz) 70 80
Ratio 1/10 DCC31 Ratio 1/20 DCC31 Ratio 1/40 DCC31 Ratio 1/56 DCC31 Ratio 1/100 DCC31
DCC31 throughputs Table relative to Ps=1kg/dm3
260 240 220 200 180 160 140 120 100 80 60 40 20 0 20 30 40 50 60 Frequency (Hz) 70 80
Throughputs (dm3/h)
Ratio 1/10 DCC32 Ratio 1/20 DCC32 Ratio 1/40 DCC32 Ratio 1/56 DCC32 Ratio 1/100 DCC32
Operating temperatures range from -10C to 50C. The noise level is less than 80dB (A).
Machine parts
Construction material
Body Cover Anterior - posterior Metering tool Bridge-breaker paddle Hopper Slide plate
Polypropylene 7 AISI 316 AISI 316 AISI 316 AISI 316 Aluminium
3.1
Drive unit data

Motors Size 56 Power (kW) 0.12 Poles 2 Flange B14 Voltage (V) 230/400 50Hz Protection In 400V(A) IP 55 0.52 Is/In -
56 63* 63* 63 63
0.09 0.25 0.18 0.18 0.12
4 2 4 4 6
B14 B14 B14 B14 B14
230/400 50Hz 230/400 50Hz 230/400 50Hz 230/400 50Hz 230/400 50Hz
IP 55 IP 55 IP 55 IP 55 IP 55
0.31 0.66 0.59 0.59 -
4.0 5.5 4.4 4.4 -
* With servoventilation
Reduction gear Size 56 Reduction ratio 1/10 Flange B14
56 56 63 63 63 63 63
1/20 1/40 1/10 1/20 1/40 1/56 1/100
B14 B14 B14 B14 B14 B14 B14
The load cells available are: 45 kg 60 kg 120 kg
TO1000 T - EN - Ed. 06.09
TO1000 T - EN - Ed. 06.09
3.2
DCC
Selection Code
31 2 A 10 A 1 0 0
0 Without onboard machine (DVC) 1 Without instrument with onboard machine (DCC) 3 DCC ANSY 8010 (DCC) 0 Without scales (DVC) B With 45 kg load cell C With 60 kg load cell E With 120 kg load cell 0 Without slide valve 1 Vertical outlet 2 Vertical outlet with slide valve 0 Hoppers coupling flange A Without hopper (with braces) B With 12 dcm hopper B With 20 dcm hopper D With 12 dm3 hopper and cover D With 20 dm3 hopper and cover 00 Without reduction gear 10 Reduction ratio 1/10-size 56 20 Reduction ratio 1/20-size 56 30 Reduction ratio 1/40-size 56 40 Reduction ratio 1/10-size 63 50 Reduction ratio 1/20-size 63 60 Reduction ratio 1/40-size 63 70 Reduction ratio 1/56-size 63 90 Reduction ratio 1/100-size 63
0 Without motor A Motor 2 poles-0.12kW-g 56-B14 B Motor 4 poles-0.09kW-g 56-B14 C Motor 2 poles servoventilated-0.25.12kW-g 63-B14 D Motor 4 poles servoventilated-0.18 kW-g 63-B14 E Motor 4 poles 0.18 kW g 63 B14 F Motor 6 poles 0.12 kW g 63 B14 3 AISI316 sheets 31 Metering tool pitch 18 mm x diameter 18 mm 32 Metering tool pitch 30 mm x diameter 30 mm DCC Continuous screw feeder (with scales) DVC Volumetric screw feeder (without scales)
10
3.3
DVC 31 batch feeders dimensions
HOPPER 20L
HOPPER 12L
453 303
COUPLING FLANGE
8 228 25 A B 118 191 337 106 106
Reduction gear-motor size A (mm) B (mm) Weight (kg)
56 63 63 with servoventilation
105 130 130
180 194 263.5
24*
*The weights refer to the batch feeder with 20 litres hopper.
TO1000 T - EN - Ed. 06.09
61
11
TO1000 T - EN - Ed. 06.09
3.4
DVC 32 batch feeders dimensions
HOPPER 20L
HOPPER 12L
453
303
COUPLING FLANGE
8 228 42 A B
148 221 337 106 106
Motor-Reduction gear size A (mm) B (mm) Weight (kg)
99 124 124
174 188 257.5
25*
12
54
3.5
DCC 31 batch feeders dimensions
HOPPER 20L
HOPPER 12L
453 303
COUPLING FLANGE
8 228 25 A B 118 191
Reduction gear-motor size
337
A (mm) B (mm)
106
106
Weight (kg)
240 265 265
315 329 398.5
35*
TO1000 T - EN - Ed. 06.09
61
13
TO1000 T - EN - Ed. 06.09
3.6
DCC 32 batch feeders dimensions
HOPPER 20L
HOPPER 12L
453
303
COUPLING FLANGE
8 228 42 A B 148 221 337 106 106
Motor-Reduction gear size A (mm) B (mm) Weight (kg)
234 259 259
309 323 392.5
36*
14
54
3.7
Scales dimensions
If the scales are present, the machine code changes from DVC to DCC
422 267
166
155 155 310

Scales weight approx. 11 kg. * For more specifications consult the BE Manual
135 155 155 310
TO1000 T - EN - Ed. 06.09
15
TO1000 T - EN - Ed. 06.09
3.8 3.8.1
Hoppers dimensions 12 litres hopper
220
300
Hopper weight 4.5 kg
3.8.2
12 litres hopper
300
220
300
150
Hopper weight 6.8 kg
16 1 - Technical Catalogue
450
3.9
Coupling flange dimensions
n.4 12 n.4 6,5 190 160 n.4 9 8 4
200 160
210
This coupling flange can be used for the DCV31 as well as for the DVC32 Hoppers having capacity greater than the standard capacities are not recommended since there is possibility of mounting larger sized load cells (with lower precision) and relative mechanical imbalances.
3.10 Hoppers cover dimensions
220
155.5 115.5
311
The cover can be used for the 12 litres as well as 20 litres hopper.
TO1000 T - EN - Ed. 06.09 17
231
20
40
TO1000 T - EN - Ed. 06.09
3.11 Optional 3.11.1 Vertical discharge
D_C 31 Quotas A B C D E Dimensions Weight (kg)
32x2 27x2 53.5 43.5 57

D_C 32
0.10
Quotas A B C D E
18
Dimensions
Weight (kg)
50x3 42x1.5 74.5 51 72.3
0.25
A
3.11.2 Pneumatic slide valve
B F G
D_C 31 Quotas A B C D E F G H I Dimensions Weight (kg) Quotas A B C D
D_C 32 Dimensions Weight (kg)
30x2 42x1.5 160 180 40 50 43.5 34 56
E F G H I
50x3 48x1.5 155 180 40 50 52 58 56
TO1000 T - EN - Ed. 06.09
I
19
TO1000 T - EN - Ed. 06.09
3.12 Pneumatic slide valve solenoid valve data

Type: ...............................................................................................5/2 1/8 monostable spring N.O. Protection degree: .......................................................................................................................IP65 Operating pressure: .......................................................................................................... 2 to 10 bar Nominal flow rate: ....................................................................................................620NI/min (6bar) Connections: ..............................................................................................................................G1/8 Operating environment temperature: ..............................................................................-10C +50C Operating fluid temperature: ................................................................................................5C 80C Solenoid valves supply voltage and power: ............................................................................24V AC Slide valve solenoid valve diagram
4 14
2 12
5 1 3
Pos.
1 2 3 4 5 12 14
Description
Air supply inlet Use Outlet Use Outlet Mechanical spring Line driver
20
4.
ORDER FORM
DITTA CODICE MACCHINA ORDINE DATA
Prodotto Umidit..
Tipo materiale Pezzatura materiale. Temperatura materiale. Caratteristiche materiale
Peso specifico.
Scorrevole
Abrasivo
Adesivo
Esplosivo
Igroscopico
Infiammabile
Luogo utilizzo Interno

Esterno
Alimentazione dosatore
Manuale Coclea Silo
Altro..
Grandezza dosatore DVC31 DVC32 Tipo motore

Taglia 56 - 2Poli - 0,12Kw Taglia 56 - 4Poli - 0,09Kw Senza motore Taglia 63 - 2Poli - 0,25Kw sevoventilato Taglia 63 - 4Poli - 0,18Kw sevoventilato Taglia 63 - 4Poli - 0,18Kw Taglia 63 - 6Poli - 0,12Kw
DCC31 DCC32
Tipo riduttore Taglia 56 - rapporto 1/10 Taglia 56 - rapporto 1/20 Taglia 56 - rapporto 1/40 Taglia 63 - rapporto 1/10 Taglia 63 - rapporto 1/20 Taglia 63 - rapporto 1/40 Tipo tramoggia Flangia accoppiamento Senza tramoggia con attacchi Tramoggia 12 litri Tramoggia 20 litri Tipo scarico Scarico diritto Scarico verticale Cella di carico (solo DCC) 45 Kg 60 Kg Strumento (solo DCC) Senza strumento Con convertitore inteno Con convertitore esterno 120 Kg Scarico verticale con ghigliottina Tramoggia 12 litri + coperchio Tramoggia 20 litri + coperchio Taglia 63 - rapporto 1/56 Taglia 100 - rapporto 1/100 Senza riduttore
Note:................................................................................................................................................................................................................ .......................................................................................................................................................................................................................... .......................................................................
EN
Ed. 06.09 TO1000 M - EN
DCC/DVC
OPERATION AND MAINTENANCE
Screw feeder
TO1000 M - EN - Ed. 06.09
1. 1.1
INTRODUCTION Type
DCC/DVC
1.2
Description
Continuous screw feeder/Volumetric screw feeder
1.3
Use
Particularly suitable for gravimetric or volumetric batch feeding of dry, flowable powders, sands, atomized and granular products which have good degree of flowability. Also suitable for conveying chemicals and food products. The difference between the two types of batch feeders consists of the possibility of gravimetric and volumetric batch feeding using the DCC, since it is paired with scales, while the DVC can meter the product only volumetrically.
1.4
Contraindications
The continuous microbatch feeders are designed and constructed for use in batching plants in compliance with the quality standards required by the market. Hazardous materials are those that are: Explosive Toxic Inflammable Harmful and/or similar
1.5
Operating temperatures
External temperatures -10C to +50C It is advisable to install the batch feeder in a closed place devoid of ventilation.
2 - Operation and maintenance
2.
SCOPE AND IMPORTANCE OF THE MANUAL
This Manual, prepared by the Manufacturer, is an integral part of the batch feeder and must therefore accompany it right up to its dismantling and must be easily available for rapid consultation by the operators and Works Manager involved in the site operations. If the machine changes ownership, the Manual must be handed over to the new owners. Before carrying out any operation with or on the batch feeder, the workers concerned must have read this Manual carefully. If the Manual is lost, damaged or becomes illegible, download a copy from the TOREX website and check the date of the latest version. The Manual provides warnings and indications concerning the safety standards for accident-prevention at the workplace. However, and in any case, the various operators must strictly follow the safety regulations that concern them as imposed by the standards in force. Modifications, if any, to the safety standards, made over time must be duly implemented. With the basic features of the machine remaining unchanged, the manufacturer reserves the right to make modifications, if necessary, to organs, details or accessories considered to be necessary for improvement of the product or for constructional or commercial requirements, at any moment and without any obligation to update this publication promptly. The latest version of this catalogue is available on our website www.wamgroup.com ADDRESS OF DEALER OR LOCAL SERVICE POINT
3.
WARRANTY CONDITIONS
TOREX Spa acknowledges a 12-months warrantee on products manufactured by it. The period comes into effect from the date on the delivery note. The warrantee is not applicable to breakages and/or defects caused by incorrect installation or use, or incorrect maintenance or modifications made without the manufacturers permission. The warrantee is not applicable to parts subject to normal wear and electrical parts. Specifically, the warrantee lapses if the batch feeder: - has been tampered with or modified, - has been used incorrectly, - has been used without respecting the limits indicated in this Manual and/or has been subjected to excessive mechanical stresses, - has not be subjected to the necessary maintenance or the maintenance operations have been carried out only partly and/or incorrectly, - has been damaged owing to negligence during transport, installation and use, - the spare parts inserted are not genuine. On receiving the product, the customer must check to make sure there are no defects or damages deriving from transport and/or incompleteness of the supply. The manufacturer must be immediately informed of defects, damage or incompleteness, if any, with a written communication countersigned by the carriers.
TO1000 M - EN - Ed. 06.09
TO1000 M - EN - Ed. 06.09
4.
WARNINGS
The manufacturer shall not accept responsibility for safety of persons or objects and failure in the working of the product if the operations involved in loading/unloading from trucks, transport, positioning at the site, use, repairs, maintenance, etc. are not carried out in compliance with the warnings described in this Manual. Likewise, the manufacturer shall not accept any responsibility if the batch feeder is used: - improperly; - by unauthorized persons or those not suitably trained for the job; - with modifications to the original configuration; - the spare parts inserted are not genuine; - non conforming to the standard and legislation currently in force; - non conforming to the recommendations in this Manual or on the warning and danger plates applied on the machine. Before carrying out any operation, the user must very carefully check to make sure the work area is clear of obstacles, persons or machines that are potential sources of danger. Operations involved in lifting, transport, installation at the site, commissioning, checking the stability and working, routine and extraordinary maintenance, etc. must be performed by qualified, authorized personnel who must operate in accordance with the indications given in this Manual and in compliance with the safety regulations in force. At the time of positioning the machine at the work site, it must be connected to the earthing. It is forbidden to carry out maintenance, repairs or modifications with the machine running. Before each operation it is compulsory to disconnect all the electric power supplies to the machine. - Do not remove the guards and safety devices provided on the machine. - Before start-up make sure all the guards have been installed correctly.
IT IS FORBIDDEN to use the machine without the protection and safety devices listed in the Manual to use the machine if there are considerable operating anomalies (excessive noise - vibrations etc.) to use the machine after repairs and/or maintenance without making the necessary checks.
- If the inlet and outlet spouts ARE NOT connected to a material conveying system, the bride-breaker paddle and batch feeder tool can be accessed through these; therefore: IT IS ABSOLUTELY FORBIDDEN TO INSERT ANYTHING - HANDS - OBJECTS IN THE INLET AND OUTLET SPOUTS.
TO1000 M - EN - Ed. 06.09 5
TO1000 M - EN - Ed. 06.09
Use of the equipment, even partial, by personnel not expressly authorized by the Company management is forbidden. The workshop manager and foreman are responsible for training and ensuring training of the personnel who will be using the equiment. It is forbidden to use the tooling for the purposes other than those envisaged. Carefully read the warning and hazard notices applied on the machine. Do not remove the warning and hazard notices from the machine. Do not carry out maintenance, repair, modification or anything that is not strictly necessary for the work cycle with the machine running. First of all, all the electrical and compressed air supplies to the machine must be disconnected. Do not remove the guards and safety devices provided on the machine. Do not start work with the guards open or open these during the working. Work on the machine using the safety gloves. At the end of the working period, always disconnect the machine from the electricity and compressed air supplies. Do not use the valve for inflammable liquids or with solid parts that can explode. It is also forbidden to start up before the machine/plant in which the equipment is to be installed is declared as conforming to the provisions of Machinery Directive of 22/06/1998 (98/37/EC). PROTECTION DEVICES TO BE PROVIDED BY THE INSTALLER The plant installer/installation technician is responsible for providing and installing all the protection devices to avoid damage to objects or persons in case of breakage and consequent falling of pieces from the machine (for eg. motor breakage). - There is a potential hazard if the inlet and outlet spouts of the machine are not connected, so warning notices must be applied on the machine and the area must be cordoned off, if necessary using suitable systems (users responsibility).
5.
DECLARATION OF CONFORMITY
With reference to EC Machinery Directive 98/37, the manufacturer issues a Declaration of Incorporation pursuant to art 4.2 para 1 and Annex II.B, in this regard: This equipment must not be put to use before the plant in which it has been incorporated has been declared as conformat to the provisions of the Directives in force. All improper use of the batch feeder without following the indications given in this Manual will free TOREX of all related responsibility concerning poor working of the batch feeder.
6.
TRANSPORT
For fixing during transport, the batch feeder packing must be fixed firmly to the vehicle bed to avoid movements and impact which could damage some parts; no loose parts must be present on the vehicle bed as these can cause damage.
7.
RECEPTION
On receiving the goods, check to make sure the type and quantity correspond to the data in the delivery note, the invoice and the order confirmation. Damage, if any, must be immediately communicated in writing in the space provided for the purpose in the waybill. The driver must accept the complaint and leave a copy with the user. If the supply is delivered free to destination, send the complaint to the manufacturer, or directly to the haulage contractors. Claims for damages shall not be accepted unless made immediately on receipt of the goods. Avoid all types of damage during unloading and handling operations. Always handle the goods with care.
8.
PACKING
The packing consists of a wooden crate placed on a pallet inside which the batch feeder is housed. The batch feeder is fixed to the bottom of the crate in such a manner as to prevent it coming out from the top or movements that can damage it. The crate shall be closed with a stapled cover on top. The weight and the dimensions vary according to the batch feeder model and size. Packages
H 90 mm
TYPE
L (mm)
B (mm)
H (mm)
DVC-DCC
500
700
500
L
TO1000 M - EN - Ed. 06.09
B
7
TO1000 M - EN - Ed. 06.09
Weights DVC
Type
Coupling flange
Hopper 12 litres
Hopper 20 litres
31-32
18 Kg
22 Kg
24Kg
DCC
Type
Coupling flange
12 litres hopper
20 litres hopper
31-32
29 Kg
33 Kg
35 Kg
8.1
Unpacking
Check to make sure the packing is intact and shows no damage. Remove the upper cover by levering on it with a screwdriver or another tool. Take care with the staples used for fixing. Take care to remove nails, if any, to avoid injury to the operator or damage to the batch feeder. Remove the batch feeder from the crate from the top Use lifting systems suitable for the weights, dimensions and movements to be carried out. Raise the batch feeder and fix it to the system with which it is used by following the instructions given in this Manual.
8.2
Disposal of packaging
The installer is responsible for disposal of the packing material in accordance with the legislation in force regarding the matter.
9. 9.1

STORAGE Storage prior to installation
Storage conditions below -15C are forbidden Avoid damp, salty environments as far as possible. Place the valve indoors on wooden platforms, protected from atmospheric agents. The equipment must not be stored in the open or in areas where vapours or substances incompatible with the machine construction materials (even slightly corrosive substances) are present. Do not stack the equipment; it must be stored on the ground. To store the valve correctly for a shutdown period, clean the rotor and the internal parts thoroughly and protect the machined parts.
9.2
Prolonged machine shutdown after assembly
Set the machine in safety condition before putting it to use Before using the machine, check the condition of the electrical and pneumatic systems and all the parts the working of which may be affected by prolonged shutdowns.
9.3
Possible reuse after prolonged shutdown
Before using the machine, check the condition of the electrical and pneumatic systems and the parts the working of which may be affected by prolonged shutdowns. Before using the machine, run a complete cleaning cycle according to the indications in the powder safety chart. If the machine works in conditions and with materials different from those of the previous application, check the compatibility with this use according to the INDICATION FOR USE section.
TO1000 M - EN - Ed. 06.09
TO1000 M - EN - Ed. 06.09
If the machine remains unused for more than six months, it is advisable to change the seals. Check the condition of the metering tool and bridge-breaker paddle. Check to ensure the solenoid valves are in perfect working order
9.4
Storing the machine for a prolonged period
To store the batch feeder correctly for a shutdown period, clean the body and the internal parts thoroughly and protect the machined parts. Protect the motor in such a manner that all its parts remain in perfect condition and its working is not affected.
10
10.
OPERATING DIAGRAM
Feed the material in the upper hopper. The material drops by gravity into the batch feeder body. The rotation of the bridge-breaker paddle will prevent the material from compacting inside the batch feeder body.
The material deposited in the metering screw trough will be unloaded by means of screw rotation. During the unloading phase continue feeding the batch feeder with the unloaded material, trying to keep the body full all the time.
TO1000 M - EN - Ed. 06.09
11
TO1000 M - EN - Ed. 06.09
11.
Unpack the batch feeder just before assembly. Check to see that the model ordered corresponds to that in your possession. Make sure the batch feeder has not been damaged during transport, and has no anomalies. The machine installer must, however, ensure the presence of uniform lighting in the area according to the relevant regulatory standards. The installer is responsible for ensuring the suitability of the installation site meant for the batch feeder. The first installation of the batch feeder must be done by the installer strictly according to the instructions given in the operation manual. The installer is responsible for the functional check and adjustment of the batch feeder. Depending on the height, for assembly operations, the installer must use suitable means such as overhead work platforms and PPE for protection against falling from heights, in order to carry out the required operations in safety. The batch feeder must be connected to a pneumatic and electric circuit. Check to make sure all the voltages supplied correspond to the utilities present on the batch feeder Example of application type
INSTALLATION
Silo
Slide valve-screw conveyor Canvas or soft rubber
Electronic control of the filling (instrument)
Batcher
Weighing scales Solid surface

12
Canvas or soft rubber
11.1 Mechanical connections

Before carrying out any operation on the machine, make sure it is in safety condition! The batch feeders are completely assembled for delivery. In DCC models, the batch feeder is supplied fixed directly to the scales pan by means of special fixing screws. In DVC models, the batch feeder must be fixed on a solid surface capable of supporting the weight of the batch feeder and the column of material to be unloaded. There are six holes for fixing the batch feeder on the body slide plate. To use the existing holes on the plate proceed as follows:
6 5 4 3
1. Remove the hopper-cover unit (1) from braces (3); 2. Remove guard (2) fixed on plate (6); 3. Slacken screws (4) which fix body (5); 4. Remove body (5) from the drive unit plate (6) 5. Insert the M8 socket cylindrical head cylindrical screw in the seats and fix the batch feeder; 6. Carry out operations 1-2-3-4 in reverse order for reassembling the batch feeder.
TO1000 M - EN - Ed. 06.09 13
TO1000 M - EN - Ed. 06.09
A-A 15 9
14 9 A 115 120
B-B 20 9
14 9
A 120
11.2 Electrical connections

Before carrying out any operation on the machine, make sure it is in safety condition! The connection between the valve electric motor and mains must always be done by specialist personnel. Before making the connection, make sure the voltage (indicated on the motor plate) corresponds to the supply voltage. DURING THESE CHECKS MAKE SURE THE WORKING OF THE MACHINE DOES NOT CAUSE HARM TO THE WORKERS OR DAMAGE TO THE MACHINE. If the motor is supplied by WAM follow the indications given in the catalogue downloaded from the internet site www.wamgroup.com. If the motor is not supplied by WAM refer to the motor manufacturer's operation and maintenance Manual. The installation must include interfacing of the machine with the necessary commands for start/stop, emergency stop, reset after an emergency stop, in compliance with the regulations in force.
14
Wiring diagram
THREE-PHASE MOTORS The windings of the standard motors can be connected in two ways: star connection (Fig. 1) delta connection (Fig. 2) STAR CONNECTION The star connection is obtained by connecting together terminals W2, U2, V2 and powering terminals U1, V1, W1. DELTA CONNECTION The delta connection is obtained by connecting the end of one phase to the beginning of the next phase.
TO1000 M - EN - Ed. 06.09
15
TO1000 M - EN - Ed. 06.09
11.3 Electro-pneumatic connections (only where pneumatic slide valve is present) 11.3.1 Compressed air requisites
The compressed air which must enable the various utilities must have certain features: Clean: free of impurities Dehumidified: it is, however, advisable to provide for a condensate separator; Oil-free: the presence of oily substances in the air could cause premature and irreversibile clogging. Use filters which always keep the air clean and oil-free. When the batch feeder is provided with a pneumatic slide valve it is also provided with the solenoid valve for controlling the opening/closure of the slide valve. The unit consists of a solenoid valve, coil and 6 RILSAN tube. Once the configuration described in the ELECTRIC AND PNEUMATIC CONNECTIONS DIAGRAMS is obtained, the solenoid valve present can be connected to the external pneumatic line. Supply the solenoid valve and 8 RILSAN tube and pressure regulator at a maximum value of 8 bar.
16
12.
SWITCHING ON PROCEDURE
Before carrying out any operation on the machine, make sure it is in safety condition. Before starting up the machine, make sure the installation and connections to the external power supplies have been carried out completely and correctly according to the methods described below in brief: 1. Read the OPERATION AND MAINTENANCE MANUAL completely; 2. Checkto ensure correct fixing of the batch feeder and pneumatic components; 3. Check to make sure the electrical connections are correct and that the box containing the connections is closed perfectly; 4. Check to ensure that the metering tool rotates in the correct direction; 5. Check to make sure all the hazard and warning signs are present and in perfect condition. WHEN SWITCHING ON THE MACHINE FOR THE FIRST TIME, PAY SPECIAL ATTENTION TO EVERYTHING THAT COULD INDICATE AN ANOMALY (HIGH NOISE LEVEL VIBRATIONS). 6. Checkto see if foreign substances have entered the batch feeder. If this is the case, empty the batch feeder body and clean it thoroughly. The procedure described above must be repeated every time the plant is restarted after a shutdown period exceeding one week.
12.1 Switching Off procedure

Before carrying out any operation on the machine, make sure it is in safety condition! Before switching off the machine, make sure it is completely empty.
TO1000 M - EN - Ed. 06.09
17
TO1000 M - EN - Ed. 06.09
13.
MAINTENANCE
Before carrying out any operation on the machine, make sure it is in safety condition! IT IS HAZARDOUS TO WORK WITH THE LIMBS INSIDE THE BATCH FEEDER, THEREFORE IT IS NECESSARY TO DISCONNECT THE ELECTRICITY SUPPLY TO THE MAIN SWITCH PROVIDED WITH SAFETY KEY AGAINST ACCIDENTAL START-UP THE KEY MUST BE KEPT IN THE CUSTODY OF THE PERSON IN CHARGE OF THE OPERATION When parts of the batch feeder at a height are to be reached, use an overhead work platform which must be such as to avoid danger of slipping, tripping or falling for the operators.
13.1 Disassembling the batch feeder
3 4 5
5
18
1. Release hopper (2) from braces (4); 2. Remove cover (1), hopper (2) and gasket (3) from the batch feeder body; 3. Slacken screws (5) and remove braces (4);
1. Slacken screws (6) and remove washers (5) then remove guard (1) 2. Slacken screw (2) and remove washers (3-4);
TO1000 M - EN - Ed. 06.09
19
TO1000 M - EN - Ed. 06.09
2 3
5 6
1. Remove the body unit (1) from slide plate (2) 2. Unscrew bolts (4-5-6) which fix the scale pan (3) to slide plate (2); Take care to avoid damaging the drive belt when it is being removed from the batch feeder body!!! In DVC models, before removing the body, slacken the four fixing screws between the body and slide plate.
20
13.2 Disassembling the body support
12 13 14
11 10
9 4 3 2
16 19 18 17
15
1. Remove motor (1) from the reduction gear (5) seat; 2. Slacken screw (2) and remove washer (3) and spacer (4); 3. Slacken screws (6) and remove washer (7), the reduction gear can now be removed from shaft (8) and key (9); 4. Slacken grub screw (17) which locks coupling (18) on shaft (8); 5. Remove the insert for coupling (19), remove coupling (18) from shaft (8) and remove key (10); 6. Slacken screws (16) and remove the reduction gear fixing plate (11); 7. Slacken screws (12) and remove washers (13) then remove the belt tightener unit (14).
TO1000 M - EN - Ed. 06.09
21
TO1000 M - EN - Ed. 06.09
13.3 Belt tightener unit
6 3 2 1
1. Slacken screw (6) and nut (9) and remove washers (8) together with roller (7); 2. Slacken screw (4) and nut (2) 3. Slacken screw (3) and remove roller support (5); To assemble, repeat the procedure in reverse order.
13.4 Opening the batch feeder body
2 5 6 1 2 4 3
1. Unscrew nuts (1) and remove washers (2) in the LH part of the drawing above; 2. Remove anterior cover (3) and body (4) from threaded rod (5) fixed to the posterior cover (6); 3. Unscrew nuts (1), remove washers (2) and threaded rod (3) in the RH part of the drawing.
22
13.5 Disassembly of seals unit
23
22
16 15 18 17 20 19 21
14
13 24 12 1 3 2
10 11
4 6 5
1. Slacken grub screw (1) remove coupling (2) and key from shaft (8); 2. Remove belt (3) from pulleys (5-15), slacken grub screw (4), remove pulley (5) from shaft (8) and remove key (12); 3. Remove Seeger ring (14), remove pulley (15) from shaft (18) and remove key (19); 4. Blocking shaft (8), unscrew metering tool (11) by rotating it clockwise (LH thread); 5. Block shaft (22), unscrew bridge-breaker paddle (23) rotating it clockwise (LH thread), block shaft (18) and unscrew shaft (22) (LH thread) by rotating it clockwise; 6. Remove the Seeger rings for holes (6-16) present inside the bushes; 7. Remove bearing (7), shaft (8), bearing (9) and sealing ring (10) in that order; 8. Remove bearing (17), shaft (18), bearing (20) and sealing ring (21) in that order; While removing the bearings, take care to avoid damaging the seat present on the posterior body cover!!!
TO1000 M - EN - Ed. 06.09
23
TO1000 M - EN - Ed. 06.09
13.6 Assembling the seals unit
23
22
16 15 18 17 20 19 21
14
13 24 12 1 3 2
10 11
4 6 5
Before assembling the seals unit, lubricate the seats carefully to facilitate insertion!!! 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Insert sealing ring (10-21) in the seats of the posterior cover (24) to fit flush; Insert bearings (9-20) into the seat to fit flush on sealing ring (10-21); Insert shafts (8-18) into bearings (9-20) to fit flush on these; Insert bearings (7-17) in the seat of shafts (8-18) pushing to fit flush on tjhe shoulders; Insert Seeger rings (6-16) into the seat of seals (24) for final locking; Fit keys (12-19) in the seats of shafts (8-18) and insert the respective pulleys (5-15); Insert Seeger ring (14) to block the axial shifting of pulley (15); Fit grub screw (4) in the seat on pulley (5), ensuring that the two pulleys are perfectly aligned; Position belt (3) on the two pulleys (5-15); Insert key (13) in the seat on shaft (8), insert the coupling in shaft (8) and fit grub screw (1) for fixing; 11. Screw metering tool (11) to pin (8) by rotating it anticlockwise (LH thread) 12. Screw pin (22) on paddle (23) rotating the paddle anticlockwise (LH thread) repeat the operation between the shaft (22) and pin (18).
24
13.7 Assembling the batch feeder body
2 6
1. Place hopper (1) on body (2); 2. Insert threaded rod (6) in the seats present in body (2); 3. Position the anterior cover (7) and posterior cover (3) flush on the body checking to make sure the threaded rod is positioned in the middle line of the body; 4. Insert washers (4) on both sides and screw nuts (5); 5. Remove hopper (2); Check carefully to make sure the paddle is centred axially inside the body!!
TO1000 M - EN - Ed. 06.09
25
TO1000 M - EN - Ed. 06.09
13.8 Assembling the slide plate (for DCC only)
6 1 2 7 8
1. Insert screws (1) into the seats of slide plate (2); 2. Take the batch feeder body (6) and insert it in slide plate (2) fixing it by means of screw (9) and washers (7-8); 3. Position the belt tightener unit (5) near the two fixing holes present on slide plate (2) and fix by means of screws (4) and washers (3).
26
13.9 Assembling the slide plate (for DVC only)
6 8 9
7 2
1. Take the batch feeder body (6) and insert it in slide plate (2) fixing it by means of screw (9) and washers (7-8); 2. Position the belt tightener unit (5) near the two fixing holes present on slide plate (2) and fix by means of screws (4) and washers (3); 3. Fit screws (1) to block the body on slide plate (2);
TO1000 M - EN - Ed. 06.09
27
TO1000 M - EN - Ed. 06.09
13.10 Assembling the drive unit
14
7 6 11 9 10 12 13
8 5 2 1 3 4
1. Insert key (6-7) on shaft (5); 2. Position shaft (5) in the reduction gear (10) seat, fixing it by means of spacer (11) washer (12) and screw (13); 3. Fix reduction gear support (4) to reduction gear (10) by means of screws (9) and washers (8); 4. Insert coupling (2) on shaft (5) and fit grub screw (3) to lock it in place; 5. Fit the insert for coupling (1); 6. Insert motor (14) in reduction gear (10);
28
13.11 Assembling body-drive unit
9 10 11
4 5 6 7
1. Align the couplings of the drive unit (3) and body (4) so that the holes are positioned on the reduction gear support in line with those of the slide plate, and join the two units by means of screws (7); 2. Position brace (2) on the holes on the slide plate and lock it in place by means of screws (1); 3. Position guard (9) on the holes on the slide plate and fix by means of screws (10) and washers (11); 4. Position the scales pan (4) and fix it to the slide plate by means of nuts (6) and washers (5);
TO1000 M - EN - Ed. 06.09
29
TO1000 M - EN - Ed. 06.09
13.12 Assembling the hopper
2 1
1. 2. 3. 4.
Position gasket (1) on the batch feeder body; Place hopper (2) on top of gasket (1); Fix hopper (2) by means of the braces present on the batch feeder body; Place cover (3) on hopper (2);
30
13.13 Vertical discharge
3 2 1
1. Insert the vertical discharge spout (2) inside the outlet tube (1); 2. Fix the vertical discharge spout by means of screws (3);
TO1000 M - EN - Ed. 06.09
31
TO1000 M - EN - Ed. 06.09
13.14 Assembling the slide valve
13 4 14 15 16 1
17
12 7 11 10 9 8 7 6
4 5
1. Take cylinder support bracket (2) and position cylinder (1) fixing it to the bracket by means of screws (16); 2. Take blade (15) and screw it on the cylinder rod (2); 3. Position the cylinder support bracket (2) aligning the holes present on the outlet tube (9); 4. Position shim (10) aligning the holes present on the outlet tube (9); 5. Position the vertical discharge spout (11) aligning the holes of the outlet tube (9); 6. Insert screws (12-17) together with washers (7-8) screw nuts (6) and block the unit; 7. Position guard (14) on the holes present on the cylinder support bracket (2), insert screws (13), washers (3-4) and block the guard in place by screwing the nuts (5); 8. Connect the tubes for supplying the pneumatic cylinder (1); Assemble on the batch feeder by following the procedure for the vertical discharge
32
13.15 Programmed maintenance 13.15.1 Daily maintenance

It is advisable to empty the batch feeder at the end of the day's work; Check daily for signs of overheating, vibrations and abnormal noise;
13.15.2 Weekly maintenance

Check the condition of the drive belt and drive coupling;
13.15.3 Monthly maintenance

Check the state of the bearings and seals;
13.15.4 Yearly maintenance

Replace the drive belt, bearings and sealing rings if worn;
TO1000 M - EN - Ed. 06.09
33
TO1000 M - EN - Ed. 06.09
14.
CLEANING
Before carrying out any operation on the machine, make sure it is in safety condition! While removing the dust present on the machine take care to avoid spreading it in the surrounding atmosphere. - Depending on the type of plant, the working of the batch feeder can be controlled from a central control panel or a local control panel. If the batch feeder is placed under the silo or hopper, it is advisable to empty it at the end of the day's work. - The batch feeder must not be left to stand for too long without dismantling and then cleaning it. - With regard to safe operation for the workers and the machine, the user must select suitable cleaning products depending on the type of plant and the product, taking care to avoid using toxic and inflammable products. - If the batch feeder operates with food products, it is compulsory to use non toxic detergents suitable for the type of application. - The cleaning frequency depends on the type of product handled and the type of plant. - In case of harmful or toxic products, the cleaning wastes must be conveyed into appropriate closed tanks and disposed off according to the indications in the product safety data sheet. - Do not aim the water jets directly on the electrical components. - This operation must be repeated if the material handled changes.
15.
NOISE
The noise level depends on various factors such as dimensions, kind of material. The noise emitted by the batch feeder is howeverwithin 80 dB (A), the value measured at a distance of 1 m, in the most unfavourable position.
16.
SCRAPPING THE MACHINE
- Recover the gear oil and send it to collection centres. - Recover plastic parts (such as sealing rings, cover, etc.) and send these to collection centres. - Send the remaining parts all made of steel to scrap yards. At the end of the machine's life, drain the gear oil and send it to special collection centres; remove the plastic parts (sealing rings) and send these to special collection centres; send the remaining parts to scrap yards. In case of demolition, separate the materials according to quality.
34
17.
POSSIbLE PRObLEMS
Minor problems can be solved without consulting a specialist. A list of the most common problems with the possible causes and remedies is given below.
PROBLEM
SOLUTION
Check to make sure the switch setting is correct; set the correct activation threshold, if necessary. Check the electric motor connections, and reset if necessary. Check the state of the electric motor using the instruments meant for the purpose and replace it, if necessary. To carry out the operations described above, follow the safety regulations The motor protection thermal cut-out switch acts concerning electrical equipment. Check to thereby stopping the machine. make sure large sized particles do not allow rotation of the paddle. Remove the material that caused the block, after having created the appropriate safeties: the machine must be certainly disconnected from the power supply. Locate the material that caused the block, remove it, restore the machine to the operating position and restart it. Check to see if power supply is present. Check to see if there is a block or an object that prevents rotation of the paddle. If this is the case, disconnect power supply and remove the object.
Batch feeder block.
TO1000 M - EN - Ed. 06.09
35
TO1000 M - EN - Ed. 06.09
Although certain risks have been eliminated at the origin in the batch feeder design and construction phase, certain ineliminabile residual risks still persist for which warning signs and instructions are required for the operators and special measures have to be adopted in the use of the machine.
18.
RESIDUAL RISKS
18.1 Mechanical hazards

Stability Handling and lifting of the bacth feeder must be done according to the indications given in the Manual (Chap.2 Section TRANSPORT-WEIGHTS-LIFTING). Risks due to surfaces, sharp edges and corners Particularly in the maintenance steps, it is necessary to use personal protection equipment (cut-proof gloves, protective clothing, safety footwear), to avoid injury due to sharp and cutting surfaces and edges of certain components. (See Manual Chap.2 Section WARNINGS and MAINTENANCE)..
Prevention of risks due to moving parts. In the correct installation of the batch feeder, all accesses to moving parts are closed: in this regard, refer to the Manual (RV Manual, Chap.2 Sect. "WARNINGS" and "INSTALLATION"). The transmission unit is protected by a guard which must not be removed before the machine is set in safety condition. In the maintenance steps or in case of actions which may make the moving parts accessible, refer to the procedures described in the Manual (Chap.2 Sect. MAINTENANCE).
18.2 Risks due to Electricity

Make the motor connections according to the indications given in the Manual (Chap.2 Sect. ELECTRICAL CONNECTIONS). The batch feeder is supplied with an electric motor without power cables for connection to the mains. During machine commissioning operations, the operator must take care to connect the cables correctly, carrying out the operations in complete safety as envisaged by the standards (CEI EN 60204-1) regarding the use of electricity. It is important to ensure that the batch feeder body is connected to the plants earth circuit to avoid risk of electrostatic discharges. The earthing connection must be made by the installer.
36
18.3 Risks due to high temperatures

During the course of normal operations or maintenance or cleaning, the operator can come in contact with parts having temperature exceeding 60C, with the machine stopped. The temperature level is, however, greatly conditioned by the batch feeder application conditions (power absorbed by the motor, material conveyed, work cycle). It is therefore the installers responsibility to place warning notices which (if the hazard exists) indicate the hazard due to the presence of very hot surfaces and the obligation for the operator to use personal protection devices, such as safety gloves.
18.4 Noise, Vibrations.

As indicated in the Manual, the User must carry out measurements with the batch feeder operating with material. The user and employer must respect the legal standards as regards protection from daily personal exposure of operators to noise and, if necessary, prescribe the use of personal protection devices (ear muffs, etc.) depending on the total noise level present in the individual work areas and the daily personal exposure level for the workers. The valve must also be stopped in case of abnormal noises or vibrations (Chap.2 Sect. WARNINGS).
18.5 Emissions of hazardous matter/substances

While carrying out operations involved in routine or extraordinary maintenance, cleaning or batch feeder removal, the operator must use suitable personal protection equipment, especially, masks to protect the respiratory tract belonging to a class suitable for the type of dust filtered, as well as gloves or clothing. For more details, refer to the relevant sections of the Operation Manual (Chap.2 Sect. WARNINGS and MAINTENANCE) It is the installers responsibility to provide the necessary warning notices indicating that it is compulsory for the operators to use the P.P.E. necessary and the potential presence of harmful substances.
TO1000 M - EN - Ed. 06.09
37
EN
Ed. 06.09 TO1000 R - EN
DCC/DVC
SPARE PARTS CATALOGUE
Screw feeder
1.
cover
g Couplin Flange
7 9 10 11 12 10 17 18 19 20 24 22 23 21
13
14 16
15
PLATE 1 - BODY
20 litre
s 12 litre
32 8
31
30 29 28 27 26 25
TO1000 R - EN - Ed. 06.09
3 - Spare Parts Catalogue
Codes Pos. Quantity 1 8 2 8 3 1 4 4 5 1 6 1 7 1 8 1 9 2 10 2 11 1 12 1 13 2 14 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 1 1 1 1 1 1 1 1 1 6 2 4 1 1 1 1 1 Code M6 Uni 5721 6 ISO 7089 Description Blind nut Flat washer Anterior cover M6 Threaded rod L=163 mm Batch feeder body Hopper gasket Belt tightener kit Posterior cover 15x26x7 Sealing ring 15x28x7 Bearing 61902 2RS Driven pulley shaft Key Seeger ring Driven pulley D_C31 Drive belt D_C32 Drive belt ECEI Grub screw Seeger ring Transmission coupling Drive pulley ECEI Grub screw Drive pulley shaft Key Key Slide plate TBEI screw Braces Hex socket screw Paddle shaft Bridge-breaker paddle D_C31 metering tool D_C32 metering tool Hoppers Cover
2502FP0810 3604ZK0030 4x4x10 UNI 6604A 28 DIN 472 3425T50350L10 3425T50365L10 M6x12 12.9 ISO 4027 11 DIN 471
M8x10 12.9 ISO 4027 4x4x16 UNI 6604A 5x5x15 UNI 6604A M3x8 UNI 7380 M8x20 ISO 4762 20968213A 20740003A 20740023A 20740033A
TO1000 R - EN - Ed. 06.09
TO1000 R - EN - Ed. 06.09
2.
PLATE 2 - DRIVE UNIT
11 16 10 9 6 2 3 4
12 7
4
13 8 1 5
11
14
15
Pos. Quantity 1 1 2 4 3 4 4 1 5 1 6 2 7 1 8 1 9 1 10 11 12 13 14 15 16 1 1 4 4 1 1 1
Code 6 ISO 7980 M6x16 ISO 4017 M6x12 12.9 ISO 4027 M8x25 ISO 4762
4x4x20 UNI 6604A 5x5x50 UNI 6604A 6x6x70 UNI 6604A 6 ISO 7980 M6x20 ISO 4017 6x18 UNI6593 8x24 UNI6593 M6x25 ISO 4017 M8x25 ISO 4017
Description Guard Spring washers HH Screw ECEI Grub screw Transmission coupling Hex socket screw Reducer plate Reduction gear shaft Key Key (size 56 reduction gear) Key (size 63 reduction gear) Reduction gear Spring washers HH Screw Disk washer (size 56 reduction gear) Disk washer (size 63 reduction gear) HH Screw (size 56 reduction gear) HH Screw (size 63 reduction gear) Motor
Size 56 56 56 63 63 63 63 63
Reduction gears Table (11) Reduction Flanges ratio 1/10 B14 1/20 B14 1/40 B14 1/10 B14 1/20 B14 1/40 B14 1/56 B14 1/100 B14
Codes 7202VR5610 7202VR5620 7202VR5640 7202VR6310 7202VR6320 7202VR6340 7202VR6356 7202VR6390
Size 56 56 63 63 63 63
Power 0.12 Kw 0.09 Kw 0.25 Kw 0.18 Kw 0.18 Kw 0.12 Kw
Poles 2 4 2 4 4 6
Motors Table (16) Flanges Servoventilation B14 NO B14 NO B14 SI B14 SI B14 NO B14 NO
Code 5711EL0110 5712EL0060 571623001020 5712EL0161 5712EL0110 5712EL0170
TO1000 R - EN - Ed. 06.09
TO1000 R - EN - Ed. 06.09
3.
PLATE 3 - SLIDE VALVE
12 8 11 17
13 3 14 15 16
18
17
4 5
10 9 8 7 6
Pos. Quantity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 1 4 2 2 4 4 8 1 2 1 2 2 1 1 4 2 1 1
Code 6702250030 6702250050 6 ISO 7089 6 ISO 7980 M6 ISO 4032 M8 ISO 4032 8 ISO 7980 8 ISO 7089
M8x30 ISO 4017 M6x16 ISO 4017
M5x16 ISO 4762 M8x60 ISO 4017
Description 25 cylinder 30mm travel (D_C31) 25 cylinder 50mm travel (D_C31) Cylinder support Flat washer Spring washer Nut Nut Spring washer Flat washer Slide valve outlet Blade thicknesses Slide valve vertical unloading HH Screw HH Screw Guard Guilliotine blade Hex socket screw HH Screw Solenoid valve Coil
TO1000 R - EN - Ed. 06.09
NOTE: The data given in this Catalogue are not binding and may undergo changes at any time
TOREX S.p.A. Via Canaletto, 139/A I - 41030 San Prospero (MO) - ITALY
e-mail internet
+ 39 / 059 / 8080811 + 39 / 059 / 908204 torex@torex.it www.torex.it

DCC - DVC en

Загружено:

Сведения о документе

Исходное описание:

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

DCC - DVC en

Загружено:

Авторское право:

Доступные форматы

EN

Ed. 06.09 TO1000 - EN

TECHNICAL CATALOGUE 1. INTRODUCTION ......................................................................................................... 2

2. GENERAL LAYOUT ................................................................................................... 3

3. TECHNICAL DATA ..................................................................................................... 7

3.8.1 3.8.2 3.9 3.11

3.10 Hoppers cover dimensions ............................................................................................. 17 3.11.1 3.11.2

3.12 Pneumatic slide valve solenoid valve data ..................................................................... 20

4. ORDER FORM .......................................................................................................... 21

TO1000 - EN - Ed. 06.09

TO1000 - EN - Ed. 06.09

OPERATION AND MAINTENANCE 1. INTRODUCTION ......................................................................................................... 2

10. OPERATING DIAGRAM ........................................................................................... 11 11. INSTALLATION ........................................................................................................ 12

12. SWITCHING ON PROCEDURE ................................................................................ 17

13. MAINTENANCE ........................................................................................................ 18

TO1000 - EN - Ed. 06.09

TO1000 - EN - Ed. 06.09

TO1000 T - EN - Ed. 06.09

Continuous screw feeder/Volumetric screw feeder

GENERAL LAYOUT DVC General Layout

TO1000 T - EN - Ed. 06.09

TO1000 T - EN - Ed. 06.09

DVC General Layout

DCC General Layout

TO1000 T - EN - Ed. 06.09

DCC General Layout

RED. RATIO 1/10

RED. RATIO 1/20

RED. RATIO 1/40

RED. RATIO 1/56

RED. RATIO 1/100

TO1000 T - EN - Ed. 06.09

DCC31 throughputs Table relative to Ps=1kg/dm3

DCC31 throughputs Table relative to Ps=1kg/dm3

Drive unit data

0.09 0.25 0.18 0.18 0.12

B14 B14 B14 B14 B14

0.31 0.66 0.59 0.59 -

4.0 5.5 4.4 4.4 -

1/20 1/40 1/10 1/20 1/40 1/56 1/100

B14 B14 B14 B14 B14 B14 B14

The load cells available are: 45 kg 60 kg 120 kg

TO1000 T - EN - Ed. 06.09

TO1000 T - EN - Ed. 06.09

DVC 31 batch feeders dimensions

105 130 130

180 194 263.5

*The weights refer to the batch feeder with 20 litres hopper.

TO1000 T - EN - Ed. 06.09

TO1000 T - EN - Ed. 06.09

DVC 32 batch feeders dimensions

174 188 257.5

*The weights refer to the batch feeder with 20 litres hopper.

DCC 31 batch feeders dimensions

240 265 265

315 329 398.5

*The weights refer to the batch feeder with 20 litres hopper.

TO1000 T - EN - Ed. 06.09

TO1000 T - EN - Ed. 06.09

DCC 32 batch feeders dimensions

234 259 259

309 323 392.5