Metal Clad Thermocouples Temperature Measurement

Metal clad thermocouples provide accurate temperature measurement and control in rigorous and harsh conditions. A metal clad thermocouple consists of thermocouple wires embedded in an insulating refractory material surrounded by a seamless protective metal sheath, which protects the thermocouple against corrosion, oxidation and contamination. All thermocouple wire used in the manufacture of metal clad thermocouples complies to Class 1 tolerance for type R & S and Class 2 for type B as detailed in IEC 584-2 (equivalent to BS EN 60584-1) based on the International Temperature Scale of 1990 (ITS 90). Metal clad thermocouples supplied by Johnson Matthey are calibrated against traceable standards at 1000C, other calibration temperatures and UKAS certification can be provided on request from our accredited laboratory. There are several advantages of using mineral insulated metal clad thermocouples: Stability - as the thermoelements are protected from oxidation and corrosive environmental conditions so the EMF characteristics remain very stable. Flexibility - all metal clad thermocouples are supplied fully annealed, unless otherwise requested, and so have the potential to be bent and formed without adversely affecting the performance, so that they can be used in hard to reach areas. Rapid Response - vital for accurate process control. Pressure Tight - The sheath offers protection from aggressive environments and can withstand high external pressure. Resistant to mechanical / thermal shock and chemical / atmospheric attack.

Sheath Thermocouple Material Combination

10% Rhodium/ Platinum

Maximum Recommended Operating Temperatures

Usage Continuous Intermittant Continuous Intermittant Continuous Intermittant Continuous Intermittant Continuous Intermittant

Pt vs 10% RhPt 1300C

1450C
Pt vs 13% RhPt 1300C

1450C
6% RhPt vs 1450C 30% RhPt

Dimensions Johnson Matthey supplies metal clads with an outside sheath diameter 1.0 mm to 3.2 mm as standard. Insulants The thermoelements are electrically isolated from one another and the protective sheath by compacted magnesium oxide powder, which is our standard insulation material.

1600C
20% Rhodium/ Platinum 6% RhPt vs 1450C 30% RhPt

1600C
20% RhPt vs 1500C 40% RhPt

1650C

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Metal Clad Thermocouples Temperature Measurement

Hot Junction The hot junction of the thermocouple is insulated as standard the junctions are separated from the sheath by the powdered refractory insulant. The insulated hot junction prevents contamination of the thermo-elements by the surrounding atmosphere, and all units are supplied in this form unless otherwise stated. If required, a protective sleeve, made from the same material as the sheath, can be welded to the hot junction end for extra protection and longer life. End Caps (cold end seals)/Pot Seals Johnson Matthey Noble Metals offers a range of end caps for use with metal clad thermocouples. The type of end cap chosen will depend upon the facilities available for a connection to a measuring instrument. Type A Supplied as standard unless otherwise specified. This cap is colour coded to reflect the type of thermocouple: Red = Type "R", Gold = Type "S", Silver = Type "B" Supplied with 75mm insulated and 25mm bare, compensating tails as standard, unless otherwise specified. Male or female connectors can also be fitted to the tails if required. The junction between the thermocouple and the compensating cable is hermetically sealed, this is useful in corrosive or humid environments. Type A2 Similar to type "A", but the junction between the thermocouple and the compensating cable has plugs, which allows for the rapid changing of the thermocouple without any need to replace the compensating cable. Type B A stainless steel pot from which emerges two 75 mm long insulated and 25mm bare thermocouple wire tails (other lengths are available on request). For metal clads < 1.5mm diameter, tail diameter is 0.32mm; for metal clads >=1.5mm diameter, tail diameter is 0.5 mm. Type BICC A screw-in type cap, similar to type "B", but the pot is threaded: 8mm x 1mm pitch.

Temporary Glass Seals Mineral insulated cables, without end fittings, are supplied with a temporary glass seal to prevent moisture ingress. Connector Type Other commercially available standard, mini, male or female type connectors, can be supplied to maintain compatibility with customers existing installations. Customer specific tail length is also available. Testing and Quality Control

All assemblies are subject to rigorous quality checks during manufacture, are calibrated as a final assembly and supplied with a Certificate of Test. Johnson Matthey offers full technical support to our customers. Precious Metal Recovery and Refining: As the largest precious metal refiner in the market-place today, Johnson Matthey can offer a full refining service for metal clad thermocouples, tailored to suit your needs. Please contact your local Johnson Matthey office for a quotation or further details on refining service.

If you require more information on Johnson Matthey Noble Metals products please contact our technical support team. Europe Johnson Matthey, Noble Metals, Orchard Road, Royston, Hertfordshire, SG8 5HE UK Tel: +44 (0) 1763 253000 Fax: +44 (0) 1763 253313 E-mail: nobleuk@matthey.com North America Johnson Matthey, Noble Metals, 1401 King Road Pennsylvania 19380- 1497 USA Tel: (1) 610 648 8000 Fax: (1) 610 648 8105 E-mail: nobleww@jmusa.com Asia Johnson Matthey Hong Kong Ltd Suite 2801, Tower 6, The Gateway, 9 Canton Road, Tsimshatsui, Kowloon, Hong Kong Tel: (852) 2738 0380 Fax: (852) 2736 2345 E-mail: jmhk@matthey.com

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