Service Manual

protherm II
Blood and Infusion Warmer

0123 EN - Edition 08 / 2004

Contents
1 About this manual..............................................................................................................3 2 Technical Data..................................................................................................................4 3 Block diagram....................................................................................................................5 4 Safety Cut-off....................................................................................................................6 5 Temperature Adjustment...................................................................................................7 5.1 Protherm II Service Interface.....................................................................................7 5.2 Setting Instructions.....................................................................................................9 6 Assembly and Dismantling..............................................................................................11 7 Safety Checks.................................................................................................................12 7.1 Continuous test........................................................................................................12 7.2 Checking the warm-up period..................................................................................12 7.3 Checking the control temperature............................................................................12 7.4 Checking the low temperature alarm.......................................................................13 7.5 Checking the high temperature alarm......................................................................13 7.6 High voltage test......................................................................................................13 7.7 Electrical safety........................................................................................................14 7.8 Fuse-links.................................................................................................................14 7.9 Mechanical condition................................................................................................14 7.10 Soiling....................................................................................................................14 7.11 Labelling.................................................................................................................14

Appendix A Appendix B Appendix C Appendix D

Inspection Reports Mechanical Drawings Electrical Safety Test Specifications Parts Lists

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Service Manual protherm II

1 ABOUT THIS MANUAL

This documentation is to be read in conjunction with the instructions for use of the protherm II. Manufacturer Liability Biegler or the Companys authorised dealers shall only be responsible for the equipments safety, reliability and performance if:

the instructions for use are adhered to during use the electrical installations in the room where the device is used meet the statutory technical requirements modifications, repairs or adjustments are or were carried out solely by Biegler or authorised personnel only original Biegler spare sparts are used for repairs (also applies to power cable).

Important: If the buzzer or red warning light comes on, stop the fluid supply to the patient immediately ! Warranty Biegler Medizinelektronik gurantees this device against material and manufacturing defects for a period of 24 months from the date of purchase. The warranty also covers spare parts and workmanship. All claims must be accompanied by an invoice or proof of purchase and submitted within the warranty period. The warranty does not apply if the device has suffered damage, been tampered with, misused or not maintained in accordance with the instructions for use. Manufacturer E. Biegler GmbH Allhangstrasse 18a A-3001 Mauerbach Austria Tel. +43 1 979 21 05 Fax +43 1 979 21 05 16 email: office@biegler.com www.biegler.com

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Service Manual protherm II

2 TECHNICAL DATA
Device: Type designation: Voltage: Power consumption: Type of protection against electric shock: Degree of protection against electric shock: Degree of protection against ingress of liquids: Safety protection: Temperature setting: High temperature cut-out: Max. system pressure: Dimensions: Weight: Classification: Type of operation: Blood and infusion warmer protherm II 230 V / 50-60 Hz 1200 W I B IPX4 primary 2 x 6.3 AT secondary 500 mAT 37C - 41C adjustable in steps of 0.5C 42C / 42.5C / 45C3C 300 mmHg WxHxD 300 x 400 x 120 mm 5 kg IIb according to rule 9 continuous operation

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L Zone 1 R User interface L Zone 2 R Controller Service interface L Zone 3 R Hardw are safety cut off

3 BLOCK DIAGRAM

Service Manual protherm II

Safety logic and pow er control

4 SAFETY CUT-OFF
3 .. 45C 3 2 .. 43.5C 1 .. 43C third safety-level second safety-level first safety-level (hardware thermal fuse) (hardware controlled) (MPU-controlled)

Temp. PWM regulated temperatur (MPU-controlled)

C

45C+/-3

3)

43,5C 43C 37 - 41C (set value)

2) 1) Temp.

TEMPERATURE

SOFTWARE
Software alarm conditions

HARDWARE COMPARATOR
t2 > 43,5C

HARDWARE THERMAL FUSE

45 +/- 3C

SAFETY CIRCUIT

ALARM

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5 TEMPERATURE ADJUSTMENT
5.1 PROTHERM II SERVICE INTERFACE The protherm II is equipped with a serial service interface, which can be used to output data on the individual heating zones to a terminal (PC with a terminal program e.g. Hyper Terminal). In addition, various commands can be sent to the protherm II to call up operating modes, such as overtemperature test etc. Remove the cover at the rear to access the interface. Important: Do not use the interface while warming an infusion for a patient! Connect to the terminal (PC) with a standard power cable, which can also be ordered from Biegler direct.

Ext. RxD GND TxD

1R

2R

3R

2A

2B

1A

1B

3A

3B

AL

Interface Settings Data transmission: 19200,N,8,1 Terminal window: 132 characters Output After connecting up and switching on the protherm II, the data is displayed in list form. Zone Set Reg A Z1A (2A,3A) Z1B (2B,3B) S/I MaxDiff P% err t s t_123 Current heating zone (1,2,3) or 0 (ADC values) Pre-set temperature in C Temperature from the control sensor in the set heating zone Temperature from the monitoring sensor at the rear Temperature from the monitoring sensor at the front Difference set/actual Maximum difference Reg A/ZA Current heating power in % Error counter Countdown for undertemperature alarm (60 sec) Used for regulation Zone average

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ADC Figures ADK0 ADK1 ADK2 ADK3 ADK4 ADK5 ADK6 ADK7 ADK8 Commands 0 1 2 3 t e x s r v c h n Protocol output for ADC figures Protocol for zone 1 Protocol for zone 2 Protocol for zone 3 Test mode Set mode All alarms are suppressed The device heats to 43.5C to enable a setting or the hardware safety cut-off to be checked Control sensor for zone 1 Control sensor for zone 2 Control sensor for zone 3 Monitoring sensor for zone 1 rear Monitoring sensor for zone 1 front Monitoring sensor for zone 2 rear Monitoring sensor for zone 2 front Monitoring sensor for zone 3 rear Monitoring sensor for zone 3 front

External heating control The heating can be controlled externally for each individual zone (factory setting) Standby Run Version Undertemperature test Overtemperature test Normal mode The device goes into standby mode The device goes into heating mode (activated when first switched on with the ON button) The software version is displayed The heating is switched off and the device cools down until the undertemperature alarm is triggered The device heats up until the alarm is triggered The device goes into normal mode (all alarms activated, pre-set temperature)

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5.2 SETTING INSTRUCTIONS Measuring devices The following measuring devices and accessories are required for setting the temperatures and safety cut-off as described below: 1. Contact thermometer with surface probes Two contact thermometers or a double measuring device with a resolution of 0.1C and a basic accuracy of at least 0.5C are required for taking the temperatures. The surface probes should be a maximum of 1mm in diameter. (Measuring device e.g. testo 935 by Testo) 2. Terminal or PC with requisite software (e.g. Hyper Terminal) Interface cable with suitable connectors 3. Tools and accessories A Ph1 Phillips screwdriver is required to open the service cover and a setting screwdriver to adjust the trimming potentiometer. Adhesive tape and a small piece of foam rubber measuring approx. 20x20mm are also required to attach the temperature probes to the heating plates. Preparation 1 2 Attach the protherm II to a suitable stand or test device Undo the two screws in the service cover The trimming potentiometers for setting at the rear of the device and remove the the temperature and alarm are now cover. revealed. Connect the interface cable to the PC and call up a terminal program. Attach the temperature sensor from one contact thermometer to the lower area of zone 1 (inside and outside) with adhesive tape, place a piece of foam rubber over the probes and close the protherm II. The foam rubber helps to press the temperature sensor closer to the heating plate, insulating it from the opposite plate at the same time. Data transmission: Terminal window: 19200,N,8,1 132 characters

3 4

Plug in the protherm II and wait approx. 10 minutes.

Zone 1, label and Standby mode are output on the PC.

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Temperature setting 1 Turn the AL trimming potentiometer (hardware alarm threshold) to the right as far as it will go Press the x key on the PC. Start the protherm II by pressing the key on the device. Potentiometers Z1R, Z1A and 1B can be used to set the temperature to the same value as measured with the contact thermometer. The device outputs External heating control (test position) The data for heating zone 1 is output on the PC Basic setting at room temperature.Turn the potentiometer screw clockwise to increase the temperature displayed. In the case of potentiometers Z1R, Z2R and Z3R (control temperature) this means that the control temperature is decreased!

2 3 4

5 6 7

Repeat the procedure for zones 2 and 3. Initial setting at room temperature is now complete. Unplug device and plug in again Zone 1, label and Standby mode are output on the PC.

After Standby is output, press key t The protherm II now heats up to the set (test mode) and start the protherm II with temperature of 38.5C. the key. Wait until the temperature readings have All temperatures read 38.5 +/- 0.2C stabilised and then fine tune the temperatures for all three heating zones.

Setting the safety cut-off 1 2 3 Press key e (setting mode) on the PC. Wait until the temperature has stabilised at 43.5C Turn the alarm potentiometer (AL) slowly to the left until an alarm sounds and the device switches itself off. Let the protherm II cool down and repeat The device must cut out at a temperature the procedure. of 43.5C. This increases the set temperature to 43.5C

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6 ASSEMBLY AND DISMANTLING

Unplug the device Open the protherm II. It is important, that the protherm is supported under the left and under the right side with foam plastics. Unscrew the right or the left heating plate (10 screws) After removing the heating plates, you can see all PCBs on the left and the right side

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7 SAFETY CHECKS
The person carrying out inspection of the equipment must be familiar with all the steps described in these instructions. The instructions are intended as a reference for completing the protherm II inspection records. BIEGLER will notify customers of any amendments. All supplements must be added to the reference documentation. 7.1 CONTINUOUS TEST

Start-up at 38,5 C After approx. 10 min. measure the temperature on one of the heating plates. After 24 h measure the temperature again

During this test the initial and final values must be within the tolerance range and the measurements must be taken under the same ambient conditions. The final temperature may deviate from the initial value by 0.5C. Attach the temperature sensor from one contact termometer to the lower area of zone 1 (inside and outside) with adhesive tape, place a piece of foam rubber over the probes and close the protherm II. The foam rubber helps to press the temperature sensor closer to the heating plate, insulating it from the opposite plate at the same time. Measuring instrument used: Two contact thermometers or a double measuring device with a resolution of o,1 C and a basic accuracy of at least o,5 C are required for taking the temperatures. The surface probes should be a maximum of 1 mm in diameter. (Measuring device e.g. testo 935 by TESTO) 7.2 CHECKING THE WARM-UP PERIOD This is the time taken by the protherm II to heat up to 38.5C from room temperature. The device is malfunctioning if it takes much longer than one minute. 7.3 CHECKING THE CONTROL TEMPERATURE The control temperature is checked on the lower third of the rear heating plates, about 7 cm from the right-hand edge of the device. The sensor of a suitable contact thermometer (tolerance +/- 0.15C) is fixed to this place e.g. using adhesive tape. The check is performed with the device closed and at a temperature setting of 38.5C. The measured value is read after it has stabilized. The difference must not exceed +/- 0.5C. This check is carried out on each of the three heating areas. There is a malfunction if a difference from control temperature of greater than +/- 0.5C is obtained.

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7.4 CHECKING THE LOW TEMPERATURE ALARM Preheat the device to 38.5C, then disconnect the mains plug. Hold down the controls and and reconnect the mains plug. Push the switch. The device is now in an operational state where all the alarms are active, but the heating is switched off. The protherm II now slowly cools down. When the temperature drops below the 36.5C threshold, the low temperature alarm should be active. For reasons of safety, short beeping sounds are given at intervals of a second in this operational mode. There is a malfunction if the low temperature alarm is not triggered. 7.5 CHECKING THE HIGH TEMPERATURE ALARM Preheat the device to 41C and wait for the temperature to stabilize, then disconnect the mains plug. Hold down the controls and and reconnect the mains plug. Push the switch. The device now heats up to a target temperature of 42.5C. Observe the temperature indicator carefully. The high temperature alarm should be triggered at a temperature of 42C. For reasons of safety, short beeping sounds are given at intervals of a second in this operational mode. There is a malfunction if the high temperature alarm is not triggered.

7.6 HIGH VOLTAGE TEST Apply test voltage of 1.5 kV ~ to the protherm for 1 min. The test must be performed on the protherm after operating temperature has been reached and with the equipment still in operation (see diagram) There must not be any flashovers or breakdowns during the test (slight corona discharge can be disregarded). Apply approx. 500 V to start with, then increase the voltage to the maximum value of 1.5 kV within 10 s (t = 1 minute). Finally reduce the voltage to the initial value.
L1 L2 L3 N

2 1

1 Transformer 2 Isol. Transformer

3
Diagram: Measuring circuit

3 Blood warmer

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7.7 ELECTRICAL SAFETY These tests must be carried out at operating temperature ( 38,5C). (CAUTION: mains voltage) All relevant electrical safety data should be checked, particularly the earth conductor resistance (< 0.3 Ohm) and leakage current (< 0.75 mA). There is a malfunction if there is a value outside the tolerances. Perform the tests with GERB Tester GM-100 and test program PROTHERM. Attach the printout to the inspection records. See Appendix C Electrical Safety Test Specifications.

7.8 FUSE-LINKS Check the fuse-links, especially during maintenance work. With this equipment, primary 2x 6,3A slow and secondary 0,500A slow can be used.

7.9 MECHANICAL CONDITION The mechanical condition of the equipment (POWER CABLE) must allow further safe usage. The device should be checked for mechanical damage (general condition) and for the completeness of sticker information, particularly the plate on the reverse. There is a malfunction if mechanical damage to the device is evident which could be harmful or impair the functional operation of the device. 7.10 SOILING Ensure that there is no dirt on the equipment that could affect safety and check for any visible damage. Scratches or cracks that can be seen from a distance of approx. 40 cm must be recorded, the equipment switched off and withdrawn from service. 7.11 LABELLING Check that the nameplate and all labelling (earthing, power supply...) is legible and in good condition.

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Appendix A

Inspection Reports

Inspection Report Protherm II INITIAL- / MAINTENANCE INSPECTION

Serial No.: ............................. Voltage 230V Voltage 110V Date: ....../......../.......

The tester must be familiar with the instructions before carrying out these tests ! TEST
1-1. 24h Continuous Test Area 1 1-2. 24h Continuous Test Area 2

TARGET VALUE / FUNCTION

24h continuous operation at 38,5C Initial Value:....................... C Final Value: .......................C Tol.: init.val. = final val. 0,5C 24 h continuous operation at 38,5C Initial Value:.......................C Final Value:........................C Tol.:init.val. = final val. 0,5C 24h continuous operation at 38,5C Initial Value: .......................C Final Value: ........................C Tol.: init.val. = final val. 0,5C Target: 41C < 90s Preliminary election: 41C Heater: 41 0,5 C Preliminary election: 41C Heater: 41 0,5 C Preliminary election: 41C Heater: 41 0,5 C Actual: .................s

ASSESMENT
OK. n. OK

1-3. 24h Continuous Test Area 3

2. Ready for use Preliminary election 41C 3-1 Operating temperature Area 1 3-2 Operating temperature Area 2 3-3 Operating temperature Area 3 4.1 Undertemperature Alarm 4.2-1 Overtemperature Alarm 4.2-2 Overtemperature Alarm 5. High voltage 6. Electrical safety 7. Fuse - links 8. Mech. conditions 9. Soilings 10. Labelling

Actual: ...............C Actual: ...............C

Actual: ...............C Target: 36,5C (software alarm) Target: 42,5C (software alarm) Target: 43,5C (hardware alarm) Target: 1,5 kV at least 1 min See printout

Typeplate,Biegler,Attention, Safety instructions

Signature of tester

Safety checks Protherm II SAFETY CHECKS

INTERVAL: every 12 months The following checks must be performed on this equipment at least every 12 months by persons who are capable of carrying out such safety checks as a result of their training, knowledge and practical experience . Test Target value/function < 0.3 Assessment Tester

OK PE conductor resistance Back-up current Back up current device device leakage < 0.75 mA leakage first measured value ............ .

not OK

mA

The fuse-links must meet the manufacturers specifications (rated current, cut-off characteristics). The labelling relating to safety must be clearly visible on the equipment. The mechanical condition must allow further safe usage of the equipment. Soiling of the equipment must not affect safety. The performance checks listed in the operating instructions must also be carried out. The leakage current must not be greater than 1.5 times the first measured value and at the same time not greater than the above limit. If the equipment is not serviceable or safe to operate, it must be repaired or the User must be informed of the potential hazard. This is to certify that the above tests have been duly carried out and the recorded data is correct. Comments:

Engineer _______________________ (Date, signature)

User _____________________ (Date, signature)

Appendix B

Mechanical Drawings

PROTHERM II Biegler-e Drawings 1,2,3,4 1 Front Part Outside

Order quantity Part no. 1.1 1.2 1.3 1.4 1.5 1.6 Article no. JB1002008 HA4009009 GA6002997 FV6000021 FV6000013 FV6000022 Name Front housing Air trap holder Countersunk head screw Company logo film Keypad film Caution sticker M3x6 66x31.2 Material Plastic Alu Comments

2 Rear Part Outside

Order quantity Part no. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 Article no. JB1002009 JB1002010 FT3002004 FV1025183 GA6003027 HA1009003 HA1002210 HA1009004 GA6003022 JG1005024 KN1000001 GZ1530156 Cover Type plate Bedding strip M3x8 oval Philips combi screw Clamp base body Fastening screw Pressure disk Hex. key screw with fl. head M5x8 Elasticated buffer Cable Anti-kink cable protector Dm12.7 h3.5 Alu Alu 59.3x39.3 Name Rear housing Material Plastic Plastic Comments

3 Front Part Inside - Mechanical

Order quantity Part no. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.10 3.11 Article no. GA6003025 HB9149915 HB9149916 GA6003024 HB2002001 HA4009010 HA4009011 GB4000003 GB1000003 Name PT screws countersunk head Cable link large Cable link small PT screws countersunk head O-ring D1.78 x 1500 Hinge 1 Hinge 2 Tooth lock washer Nuts M3 M3 M3x18 Silicon Alu Alu M3x12 Plastic Plastic Material Comments

4 Front Part Inside - Electrical

Order quantity Part no. 4.1 4.2 4.3 Article no. IP9004023 IP2002018 GA6003023 Name Key printed circuit board Distributor printed circuit board PT screws cylinder head M3x8 Stainless steel Material Comments

PROTHERM II Biegler-e Drawings 5,6 5 Rear Part Inside - Mechanical

Order quantity Part no. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 Article no. GA6003025 HB9149915 HB9149916 GA6003029 HB2002001 HA4009010 HA4009011 HA4009012 HB9149917 GB4000003 GA1220306 GA6003021 GB2000040 GA1120408 GB4000004 HA4009013 HA4009017 HA4009018 HA4009016 FF4005003 GA6002997 GA6003014 Name PT screws countersunk head Cable link large Cable link small PT screws countersunk head O-ring D1.78x1500 Hinge 1 Hinge 2 Axle Friction washer Tooth lock washer Cylinder screw with Philips head Hexagonal screw Shim washer Cylinder screw with Philips head Tooth lock washer Seal base body Seal lock Seal guide Spring assembly Spring Hex. key recessed head screw Hex. key recessed head screw M3x6 M3x12 M3 M3x6 M4x12 M4 M4x8 M4 Alu Alu Alu Alu M3x18 Silicon Alu Alu Stainless steel POM - black M3x12 Plastic Plastic Material Comments

2 Rear Part Inside - Electrical

Order quantity Part no. 6.1 6.2 6.3 6.4 6.5 6.6 Article no. GA6003023 IP2002017 IP2002016 GA6003028 CC1000003 BN1012001 Name PT screws cylinder head Control printed-circuit board Power printed-circuit board PT screws cylinder head Block terminal Mains filter M3x16 M3x8 Material Stainless steel Comments

PROTHERM II Biegler-e Drawings 7,8 7 Heating Plate for Front Part

Order quantity Part no. 7.1 7.2 7.3 7.4 7.5 7.6 7.7 Article no. HA4009021 CE5159129 CC8072063 GB1000003 GB1000004 GB4000004 HB9149918 Name Heating plate Front Fitted Thermal fuse Cable strap (ring tongue) Nuts Nuts Tooth lock washer Spacer 4.3 M3 M4 M4 POM white Material Comments

8 Heating Plate for Rear Part

Order quantity Part no. 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Article no. HA4009022 CE5159129 CC8072063 GB1000003 GB1000004 GB4000004 HB9149918 Name Heating plate - Rear - Fitted Thermal fuse Cable strap (ring tongue) Nuts Nuts Tooth lock washer Spacer 4.3 M3 M4 M4 POM white Material Comments

Appendix C

Electrical Safety Test Specifications

--------------------------------------------------------------------------GERB Elektronik GmbH Page 1 PROTHERM Test Specifications Electrical Safety --------------------------------------------------------------------------Test Item Description --------------------------------------------------------------------------GERB024 Power measurement Effective power required by equipment is measured. Measurement time is limited and time-out is displayed. Maximum power 3.5 kVA. Ensure that the protherm II is in warmup phase for test. Unit: Watt Unit: Watt Target: 0.00 Target: 0.00 Limit: < 0.00 Limit: < 0.00 10.04.00 Input Status

MEASURED FREE VALUE

Abs. tol. 0.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB003 Insulation resistance power supply/PE Insulation test voltage 500 V= over 5 MOhm applied to both phases of equipment. Resistance between phases and PE conductor is measured. Equipment is in operating state (warm up first). Unit: MOhm Unit: MOhm Target: 0.00 Target: 0.00 Limit: > 2.00 Limit: > 2.00

MEASURED FREE VALUE

Abs. tol. 0.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB005 PE conductor resistance Insulation test voltage 6V max. 25A on test probe connection. Hold test probe on clip. Test time is limited. Time-out displayed on screen. Unit: Ohm Unit: Ohm Target: 0.00 Target: 0.00 Limit: < 0.30 Limit: < 0.30

MEASURED FREE VALUE

Abs. tol. 0.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB005 PE conductor resistance Insulation test voltage 6V max. 25A on test probe connection. Hold test probe on one of the two hinges. Test time is limited. Time-out displayed on screen. Unit: Ohm Unit: Ohm Target: 0.00 Target: 0.00 Limit: < 0.30 Limit: < 0.30

MEASURED FREE VALUE

Abs. tol. 0.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB006 Earth leakage current NC MEASURED FREE Earth leakage current measured under operating conditions. VALUE Ensure that there is no other ground connector between GM100 safety tester and equipment. No test probe required. Equipment in operating state (warm up first). Unit: uA Unit: uA Target: 0.00 Target: 0.00 Limit: < 500.00 Abs. tol. 0.00 Limit: < 500.00 Abs. tol. 0.00 Rel. tol. Rel. tol. 0.00 0.00

GERB009 Housing leakage current SFC/PE open Hold test probe on clip. Ensure that there is no other ground connection to equipment. No test probe required. Equipment is in operating state (warm up first). Unit: uA Unit: uA Target: 0.00 Target: 0.00

MEASURED FREE VALUE

Limit: < 500.00 Abs. tol. 0.00 Limit: < 500.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

Page 2 protherm II Test Specifications Electrical Safety --------------------------------------------------------------------------Test Item Description --------------------------------------------------------------------------GERB019 Equivalent leakage current according to figure 9 (VDE 0751) Supply voltage is connected as insulation test voltage to mains connection of equipment. Current flowing from housing to earth is measured. Equivalent leakage current must not be greater than 1.5 times first measured value and no greater than limit value of 0.75 mA. Equipment is in operating state (warm up first). Unit: uA Unit: uA Target: 0.00 Target: 0.00

10.04.00 Input Status

MEASURED FREE VALUE

Limit: < 750.00 Abs. tol. 0.00 Limit: < 750.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB020 Equivalent equipment leakage current in PE conductor to VDE 751 Internally generated insulation test voltage equivalent to supply voltage is applied to equipment mains connections. Current flowing from PE conductor to earth is measured. Equipment is in operating state (warm up first). Equivalent equipment leakage current must not be greater than 1.5 times first measured value and no greater than limit value of 0.75 mA. Unit: uA Unit: uA Target: 0.00 Target: 0.00

MEASURED FREE VALUE

Limit: < 750.00 Abs. tol. 0.00 Limit: < 750.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB021 Equivalent equipment leakage current to VDE 751 Internally generated insulation test voltage equivalent to supply voltage is applied to equipment mains connections. Current flowing from housing to earth is measured. Equipment is in operating state (warm up first). Hold GM tester probe on clip of equipment under test. Equivalent equipment leakage current must not be greater than 1.5 times first measured value and no greater than limit value of 0.75 mA. Unit: uA Unit: uA Target: 0.00 Target: 0.00

MEASURED FREE VALUE

Limit: < 750.00 Abs. tol. 0.00 Limit: < 750.00 Abs. tol. 0.00

Rel. tol. Rel. tol.

0.00 0.00

GERB001 Supply voltage test Effective supply voltage is measured. Unit: Volt Unit: Volt

MEASURED FREE VALUE Rel. tol. Rel. tol. 0.00 0.00

Target: 230.00Limit: > 200.00 Abs. tol. 0.00 Target: 230.00Limit: > 200.00 Abs. tol. 0.00

Appendix D

Parts Lists

PROTHERM II
PART resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor Voltage-regulator Voltage-regulator

PARTS LIST Control Analog PCB (Steuerung Analogteil) NO. R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R18 R20 R21 R22 R24 R26 R28 R32 R33 R34 R35 R36 R37 R46 R47 R48 R49 R50 R51 R52 R53 R54 REF 1 REF 2 DESCRIPTION 270k / 0,33W 270k 270k 270k 270k 270k 270k 270k 270k 12k 2k2 12k 2k2 12k 9k1 12k 12k 12k 9k1 12k 12k 12k 10k 9k1 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k TL 431 C TL 431 C PART NO. BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020274 BA 1020123 BA 1020222 BA 1020123 BA 1020222 BA 1020123 BA 1020191 BA 1020123 BA 1020123 BA 1020123 BA 1020191 BA 1020123 BA 1020123 BA 1020123 BA 1020103 BA 1020191 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 BA 1020103 AD 3074380 AD 3074380

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PROTHERM II
PART resistor resistor resistor spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer spindle trimmer capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor capacitor quartz

PARTS LIST Control Analog PCB (Steuerung Analogteil) NO. RP 1 RP 2 RP 3 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C21 C22 C23 C24 C25 C26 C27 C28 C29 Q1 DESCRIPTION L 8 1S 222 837 2k2 8x-2-103 10k 8x-2-103 10k Bourns3296 / 10k 10k 10k 10k 10k 10k 10k 10k 10k 10k 100nF / RM5 foil 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 15pF / RM2,5 15pF 100nF 100nF 100nF 16 MHz / SMI160S9A PART NO. BA 9000005 BA 9000013 BA 9000013 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BA 7020103 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 2002015 BB 6231852 BB 6231852 BB 2002015 BB 2002015 BB 2002015 AJ 1000048

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PROTHERM II
PART NAND microcontroller MUX RS 232 connector operation ampl. operation ampl operation ampl operation ampl operation ampl operation ampl pin-connector pin-connector pin-connector pin-connector pin-connector pin-connector socket PCB

PARTS LIST Control Analog PCB (Steuerung Analogteil) NO. U2 U3 U8 U9 OA 1 OA 2 OA 3 OA 4 OA 5 OA 6 CON X CON 2 CON 3 JP 1 CON 4 CON 5 V1.2 DESCRIPTION 74HCT21E ST 72T331 J2 MAX 4051 ACPE MAX 232 CPE ICL 7641 ECPD ICL 7641 ECPD ICL 7641 ECPD ICL 7641 ECPD ICL 7641 ECPD ICL 7641 ECPD T&B,90,14pol. Nr.501-1407 E/ES T&B,90,16pol. Nr.501-1607 E/ES T&B,90,14pol. Nr.501-1407 E/ES conn., 180, 2-pol., 826629-2 conn., 180, 3-pol., 826629-3 conn., 180, 5-pol., 826629-5 42-pol. for U3 Protherm II V1.2 PART NO. AD 2007210 AG 7233126 AC 1004067 AD 1000232 AT 1007641 AT 1007641 AT 1007641 AT 1007641 AT 1007641 AT 1007641 CC 9600635 CC 9600636 CC 9600635 CC 9600637 CC 9600638 CC 9600639 CC 1000342 JP 9004021

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PROTHERM II
PART resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor resistor diode diode diode diode diode LED LED LED capacitor capacitor capacitor diode voltage regulator rectifier fuse fuse fuse relais relais transformer buzzer pin-connector NO. R52 R53 R54 R55 R56 R57 R58 R59 R60 R61 R62 R63 R64 R65 R66 D1 D2 D3 D4 D5 LED 1 LED 2 LED 3 C24 C27 C29 ZD1 VREG 3 GL1 S1 S2 S3 REL 1 REL 2 TR 1 SU 2 CON 1

PARTS LIST Power PCB(Leistungsteil) DESCRIPTION 100E / 0.33W 100E 100E 330E 330E 330E 27E 27E 27E 27E 27E 27E 330E 330E 330E 1N4148 1N4148 1N4148 1N4148 1N4148 3mm, red 3mm, red 3mm, red 100nF, RM5, foil Elko, 1000F/40V, 30x12 Tantal, 10F, 35V, RM5 P6KE 13A 7805 DF04 fuse-holder 2x, with 6,3AT fuse holder 2x, with 6,3AT fuse-holder 2x, with 500mAT Schrack, RP 420012 Schrack, RP 420012 Block, FL 6/9 Kingstate KPE-214A connector, 180, 14-pol., 826632 PART NO. BA 1020101 BA 1020101 BA 1020101 BA 1020331 BA 1020331 BA 1020331 BA 1020270 BA 1020270 BA 1020270 BA 1020270 BA 1020270 BA 1020270 BA 1020331 BA 1020331 BA 1020331 BD 1004148 BD 1004148 BD 1004148 BD 1004148 BD 1004148 BD 4020004 BD 4020004 BD 4020004 BB 2002015 BC 1414019 BC 3302017 BD 6615553 AB 1034105 BE 1000004 CE 9510062 CE 1206300 CE 9510062 CE 1206300 CE 9510062 CE 1200500 CB 4200120 CB 4200120 BG 1002096 CH 1214001 CC 9600640

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PROTHERM II
PART pin-connector pin-connector pin-connector triac triac triac triac triac triac optocoupler optocoupler optocoupler optocoupler optocoupler optocoupler driver resistor resistor resistor fuse-cover transistor PCB NO. EC 1 EC 2 EC 3 TR 2 TR 3 TR 4 TR 5 TR 6 TR 7 U3 U4 U5 U7 U8 U9 U6 R1 R2 R3 for S1, S2 T1 BW5P

PARTS LIST Power PCB(Leistungsteil) DESCRIPTION Molex-Spox 41791-0833 Molex-Spox 41791-0836 Molex-Spox 41791-0836 Triac BTA 08 700B Triac BTA 08 700B Triac BTA 08 700B Triac BTA 08 700B Triac BTA 08 700B Triac BTA 08 700B TLP 3041 TLP 3041 TLP 3041 TLP 3041 TLP 3041 TLP 3041 ULN 2003 AN 270 E 270 E 270 E Burisch 0853.9561 ZVN3306A Printvers. BW5P V.1.6 PART NO. CC 1352813 CC 9600643 CC 9600643 AA 3008700 AA 3008700 AA 3008700 AA 3008700 AA 3008700 AA 3008700 AI 1003041 AI 1003041 AI 1003041 AI 1003041 AI 1003041 AI 1003041 AT 1002003 BA 1020271 BA 1020271 BA 1020271 FA 3539561 AA5010145 JP 9004026

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PROTHERM II
PART resistor resistor resistor resistor resistor capacitor capacitor push-button push-button push-button pin-connector 1 pin-connector 2 LED LED LED LED LED LED LED LED LED LED LED LED LED LED LED PCB

PARTS LIST Display Input PCB (Anzeige u. Eingabe) NO. R1 R2 R3 RP1 RP2 C1 C2 TA1 TA2 TA3 Z1-Z3 CON 1 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13 LED14 LED15 U1 V1.1 DESCRIPTION 10k / 0,33W 10k 10k ME8 330E ME8 330E 100nF, RM5, foil 100nF RAFI RF 15R, 12,5mm RAFI RF 15R, 12,5mm RAFI RF 15R, 12,5mm connector, 90, 10-pol., 0-826634-5 connector, 90, 16-pol., 0-826634-8 TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSG green, 5x5mm TLSO orange, 5x5 TLSG green, 5x5mm TLSO orange, 5x5 UCN 5812 AF Proth_Disp V1.3 PART NO. BA 1020103 BA 1020103 BA 1020103 BA 9000014 BA 9000014 BB 2002015 BB 2002015 GA 6002996 GA 6002996 GA 6002996 CC 9600651 CC 9600642 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4205300 BD 4305300 BD 4205300 BD 4305300 AL 1000000 JP 9004027

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PROTHERM II
PART pin-connector PCB NO. CON1 V1.0

PARTS LIST Adapter PCB (Adapterprint) DESCRIPTION Molex 6pol, 90, Nr. 10-33-1062 PROTH ADPT V1.0 PART NO. CC 9600644 JP 9004024

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