CD-BA3100H

CD CHANGER MECHANISM MAIN BASE PARTS ASSEMBLING/ADJUSTING PROCEDURE

Work Content 1. Motor assembly (x 2) mounting (screw x 4) 2. MT idle gear mounting (screw x 1) 3. MT system gear assembly 4. STB/tray drive system gear and others assembling/ mounting (screw x 3) 5. Tray big gear assembly 6. T.M SW PWB mounting (screw x 3) 7. STB holder assembling 8. STB drive gear L/R assembly mounting (screw x 2) 9. Tray joint gear R/tray drive gear R assembling 10. Tray gear A/B assembling 11. Lift gear B/C assembling 12. MT idler gear F assembling, mode big gear mounting (screw x 1) 13. Change box R mounting (screw x 4) 14. Lift gear A assembling 15. Change box L assembly mounting (screw x 4) 16. Lift cam assembling (shaft inserting) 17. STB holder height adjusting 18. Top plate F/disc OB LEV. Mounting (screw x 6) 19. Trays 1 - 6 assembling 20. Top plate R mounting (screw x 6) 80 91/92/93/94/95/96 03 11 (10)/12 (10) 34/36 32/33 43/44 28/42 04 42 02/30/35 44 01/29 25 23/24/26/27 37/38/45/46 (53)/47/48 31 Applied Part No. Assembly Fig. No. Fig.19 Fig.19 Fig.19 Fig.19 Fig.19 Fig.20 Fig.19 Fig.19 Fig.20 Fig.20 Fig.21 Fig.21 Fig.21 Fig.21 Fig.22 Fig.22 Fig.23 Fig.23 Fig.24 Gear positioning Check/adjustment Gear positioning Gear positioning Gear positioning Gear positioning Gear positioning Remarks

CD CHANGER MECHANISM PARTS LIST

No. 01 (101) 02 (102) 03 (147) 04 (103) 10 (119) 11 (120) 12 (122) 20 (149) 23 (141) 24 (138) 25 (137) 26 (140) 27 (139) 28 (131) 29 (MOB1,2) 30 (143) 31 (134) 32 (135) 33 (136) 34 (124) 35 (144) 36 (125) 37 (142) 38 (130) MAIN BASE CHANGE BOX L STB HOLDER CHANGE BOX R STB DRIVE GEAR A STB DRIVE GEAR L STB DRIVE GEAR R STABILIZER FH MT IDLER GEAR A MT IDLER GEAR B MT IDLER GEAR C MT IDLER GEAR D MT IDLER GEAR E MT IDLER GEAR F MOTOR GEAR TRAY DRIVE GEAR F TRAY BIG GEAR TRAY GEAR A TRAY GEAR B TRAY DRIVE GEAR R TRAY JOINT GEAR F TRAY JOINT GEAR R TRAY GEAR C TRAY IDLER GEAR 91 (108) 92 (109) 93 (110) 94 (111) 95 (112) 96 (113) TRAY 1 TRAY 2 TRAY 3 TRAY 4 TRAY 5 TRAY 6 80 (117) 81 (114) TOP PLATE F TOP PLATE R Part Name No. 40 (115) 41 (126) 42 (127) 43 (128) 44 (129) 45 (132) 46 (104) 47 (133-1) 48 (133-3) 50 (145) 51 (106) 52 (118) 53 (105) LIFT CAM MODE BIG GEAR LIFT GEAR A LIFT GEAR B LIFT GEAR C STB GEAR A STB GEAR B STB GEAR C STB GEAR D LIFT LEVER TRAY LOCK LEVER DISC OB LEVER STB GEAR ANG. Part Name

The number of ( ) is the number of the parts guide.

18

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12 STB DRIVE GEAR R (ASSY) 48 STB GEAR D 03 STB HOLDER 01 MAIN BASE

29 10 STB DRIVE GEAR A 26 23

24

23

29 Mark position

25

27

53 STB GEAR ANG. 46 STB GEAR B 47 STB GEAR C 10 STB DRIVE GEAR A

45 STB GEAR A

11 STB DRIVE GEAR L (ASSY)

38 TRAY IDLER GEAR

37 TRAY GEAR C

31 TRAY BIG GEAR

After assembling TRAY BIG GEAR, turn it in the arrow direction.

TRAY BIG GEAR ASSEMBLING POSITION

11(/12) (10) STB DRIVE GEAR L(/R) (ASS'Y)

47 STB GEAR C

53 STB GEAR ANG. 46 45 STB GEAR B STB GEAR A 38 TRAY IDLER GEAR

37 TRAY GEAR C 31 TRAY BIG GEAR

Figure 19 19

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29 26 23

24 23 29

25

27

Mark position * This position becomes the reference (stock) position of the tray.

45

32 TRAY GEAR A

46 47 10 These holes must align.

11 < Importance > Direct the recess part (trapezoidal side) of the axis 35 in this direction.

37 38 31 34 36 TRAY DRIVE GEAR R M T SW PWB TRAY JOINT GEAR R

33 TRAY GEAR B

TRAY BIG GEAR SET POSITION

Scale: 2 magnifications

< Importance > It must not rotate in contact with the peripheral (hatched) part of 31. 32

Scale: 2 magnifications *2

*1 33

These holes must align. After assembling 32, assemble 33.

*1: To position the axis part of 36, engage it with 38. *2: When it is aligned as described in *1, the hatched part (low gear-height part of gear) will be positioned in this position. Note: After positioning the tray big gear in the set position, engage these gears.

33 34 TRAY GEAR B TRAY DRIVE GEAR R 36 TRAY JOINT GEAR R

32 TRAY GEAR A

Figure 20 20

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Mark position (Assemble the mode big gear in this position.)

28 MT IDLER GEAR F

04 CHANGE BOX R Note: To assemble the mode big gear, incline it, bring it into contact with the circumference and put the center hole into position since the hatched part of the main base is overlapped with the circumference.

42 LIFT GEAR A

45

46

>ABS<

32

33

10

47 37 44 LIFT GEAR C < Importance > Direct the short tooth toward the center.

C1

11 36

34

41 MODE BIG GEAR

38

43 LIFT GEAR B

Scale: 2 magnifications

MODE BIG GEAR LIFT GEAR A/B/C ASSEMBLING POSITION

Scale: 2 magnifications

(A) GAP (0.3-1.5 mm)

(B) < Importance > <Assembling method of lift gear> After setting up the mode big gear in the shown position, engage it with the STB gear A (gear on the lower side) at the position (A), and assemble them, turning it in the arrow direction into the position (B). (The short tooth directs toward the center of the mode big gear.) Check the gap (C) after assembly. If no gap is found, repeat the above procedure.

(C)

43 LIFT GEAR B 41 MODE BIG GEAR

42 LIFT GEAR A

44 LIFT GEAR C

Figure 21 21

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Mark position
37

28 42 LIFT GEAR A 45

32 33

46 30 TRAY DRIVE GEAR F 10 47 02 CHANGE BOX L < Importance > Direct the recess part (trapezoidal side) of the axis 35 in this direction.

11

41 43 44 40 LIFT CAM

35 TRAY JOINT GEAR F *2

TRAY JOINT GEAR F (CHANGE BOX L ASS'Y) ASSEMBLING POSITION LIFT CAM

Scale: 2 magnifications

30 TRAY DRIVE GEAR F 35 TRAY JOINT GEAR F

Assembling procedure 1. Turn the mode big gear approx. 37 degrees in the arrow direction. 2. Assemble the change box L ass'y. Note: At this time, the tray joint gear F must be located in the position shown in figure. Moreover, the gear must be engaged securely. 3. After assembly, return the mode big gear to the initial position. 4. Assemble the lift cam. Note: At this time, the lift cam (No.40) must be located in the position shown in figure 22.

40 LIFT CAM

*1 *1: To position the axis part of 35, engage it with 33. *2: When it is aligned as described in *1, the hatched part (low gear-height part of gear) will be positioned as shown. Since this gear engagement is not visually checked, verify that it does not float when the gear box L is installed.

Scale: 2 magnifications

L
< Importance > During assembly, make the O part visible in this direction. Note: Among 4 ribs on the circumference, one rib alone is provided with O. 30 TRAY DRIVE GEAR F 35 TRAY JOINT GEAR F

Figure 22 22

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80 TOP PLATE F

37 Mark position

42 LIFT GEAR A 45

32 33

46 30

10

47

11

41

35 43 44 40

STB HOLDER HEIGHT ADJUSTING METHOD

Adjusting procedure 1. Turn the mode big gear approx. 37 degrees in the arrow direction. 2. Viewing from the front side of the mechanism, verify that the guide ribs (CHANGE BOX L/R and STB HOLDER)of tray are as tall as each other. 3. If they are not, bend the lever for adjustment. (Refer to the details.) Note: Also apply the same adjustment on the R side.

02(102) CHANGE BOX L RIB 03(147) STB HOLDER RIB 03(147) STB HOLDER RIB

When low (Broaden the gap.) Bend this portion to adjust the STB HOLDER

When high (Narrow the gap.) (121) OS LEVER

04(103) CHANGE BOX R RIB

Adjustment procedure 1. Rotate the MODE BIG GEAR by 37 in the arrowed direction. 2. Check that the guide ribs (CHANGE BOX L/R and STB HOLDER) on the arrowed TRAY are at the same height when looked from the front. 3. If they are not, bend the OS LEVER to adjust them. (Refer to the detail drawing.) Note: Adjust the R portion in the same procedure.

Figure 23 23

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Mark position Be sure to assemble the tray into this position. 91~96 TRAY1~TRAY6

42 LIFT GEAR A 45

Insert it along the guide of the change box. 32 33

46

10

47

30 41 35

11

43

44

40

Tray installing method: (After adjusting the height of the STB holder) 1. Turn the mode big gear to the mark position to lower the STB holder to the bottom area. 2. From the front side, install the tray. (Securely insert it to the lock position.)

TRAY No.1~6 Rear surface: Stamped. Note: During insertion, Do not accidentally rearrange tray numbers.

Rear side

40 TRAY 6 TRAY 5 TRAY 4 TRAY 3 TRAY 2 TRAY 1

30 35

Figure 24

Measure to be taken when a disc cannot be removed due to a mechanism trouble

First, remove the mechanism unit section from the set, and check for the state of the disc. (Remove the top plate R if necessary.) <State of the disc> (1) When the disc is in the normal PLAY (chucking) position Try to eject the disc by turning the mode big gear/tray big gear manually. * At this time, be sure to adjust the tray's position (height). (2) When the disc is in the normal STOCK position Try to eject the disc by turning the tray big gear manually. * At this time, be sure to adjust the tray's position (height). (3) When the disc is not in the normal position The tray or disc is not in the normal position. (The tray or disc may catch somewhere.) Remove the TOP PLATE F/DISC OB lever. Unlock the tray lock lever and pull out the tray which is not caught. Move the caught tray or disc and remove the disc. In case of (1) and (2), the mechanism is normal (defective circuit parts, etc.). However, it may stop somewhere. This is the reason why you should try to turn the tray big gear first. In case of (3), either of the big gears does not turn. 24