TME211 Programming Manual

Programming Manual PL12EN-1300
2008-03
Electric Tool Control TME Series

Version 2.5.2
Reference Document: PL12-1404 Parts manual For additional product information visit our website at http://www.cooperpowertools.com
Disclaimer: The information and data in this document has been prepared to the best of our ability. Nonetheless, differences between the information and the actual product cannot be excluded with absolute certainty. Cooper Power Tools does not assume any liability for consequential errors and damages. We likewise do not assume liability for damages resulting from defective circuitry inside the devices supplied. Cooper Power Tools reserves the right, to ammend, supplement or improve this document or the product without serving prior notice. Without the express approval of Cooper Power Tools this document must not be reproduced in its entirity or in part by any means; it must not be converted to any type of natural or machine readable language or be saved on data storage media of electronic, mechanic, optical or other type.
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Contents
1
1.1 1.2 1.3 1.4 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.5 1.5.1 1.6
Getting Started
Safe Work Practices Symbol ................................................................ 7 Checking Your Unit ............................................................................... 7 Software................................................................................................ 7 Installing Unit ........................................................................................ 7 General ................................................................................................. 7 Mounting ............................................................................................... 8 Location Considerations ....................................................................... 8 Source Power ....................................................................................... 8 Intended Use ........................................................................................ 8 EMC Measures ..................................................................................... 9 Connecting Unit .................................................................................... 9 General ................................................................................................. 9 Energizing Unit ................................................................................... 10
2
2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8
Controller Specifications
Understanding the Keypad ................................................................. Specifications...................................................................................... Enclosure............................................................................................ Display ................................................................................................ Keypad Overlay .................................................................................. Indicators ............................................................................................ CPU with PC 104................................................................................ AC Input Power................................................................................... Inernal DC Power ............................................................................... Input / Output Connectors...................................................................
13
13 14 14 14 15 15 15 16 16 16
3
3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.2 3.2.1 3.2.2 3.2.3 3.2.4
Programming
Navigator Menu .................................................................................. Basic Navigation Instructions.............................................................. Work Cell ............................................................................................ Password Function ............................................................................. Print Screen ........................................................................................ Two Channel Features: General Description (2-Channel V2.xx.xx C2 only) ............................................................. Navigator Menu .................................................................................. Administration ..................................................................................... Basic Application Builder .................................................................... Basic Parameters for Torque Control / Angle Monitor ........................ Basic Parameters for Angle Control / Torque Monitor ........................ Basic Application Builder Parameters................................................. Advanced Parameter Default Values..................................................
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3.2.5 Backoff using Reverse Switch (Sequence 41 or Sequence 46) ......... 3.2.6 Basic Application Builder / Auto Program ........................................... 3.2.7 Basic Application Builder / Copy......................................................... 3.3 Standard Application Builder............................................................... 3.3.1 Standard Application Builder / View Stages........................................ 3.3.2 Standard Application Builder / View Stages / Copy ............................ 3.3.3 Standard Application Builder / Select Sequence ................................ 3.3.4 Standard Application Builder / Parameters ......................................... 3.3.5 Standard Application Builder / Advanced Parameters ........................ 3.4 Advanced............................................................................................ 3.4.1 Advanced Application Builder / Application Matrix.............................. 3.4.2 Advanced Application Builder / Inputs ................................................ 3.4.3 Advanced Application Builder / Outputs ............................................. 3.4.4 Advanced Application Builder / Fieldbus ............................................ 3.4.5 Advanced / Linking ............................................................................. 3.4.6 Advanced Application Builder / Signals .............................................. 3.4.7 Advanced Application Builder / System Settings ................................ 3.5 RUN Screen........................................................................................ 3.5.1 Run Screen / Tool 2 ............................................................................ 3.5.2 Run Screen / Split Screen................................................................... 3.5.3 Run Screen / TMEI ............................................................................. 3.5.4 Run Screen / Configure ...................................................................... 3.6 Oscilloscope ....................................................................................... 3.7 Communication................................................................................... 3.7.1 Communications / Data Transmission ................................................ 3.7.2 Communication / Part ID..................................................................... 3.7.3 Communications / Printer ................................................................... 3.7.4 Communications / Work Cell .............................................................. 3.8 Tool Setup........................................................................................... 3.9 Tool Library ......................................................................................... 3.9.1 Tool Library ......................................................................................... 3.10 Statistics.............................................................................................. 3.10.1 Statistics / Chronological History ........................................................ 3.10.2 Statistics / Graphs............................................................................... 3.10.3 Statistic / Parameter............................................................................ 3.11 Diagnostics ......................................................................................... 3.11.1 Inputs / Outputs .................................................................................. 3.11.2 Diagnostic / Fieldbus .......................................................................... 3.11.3 Tool / Calibration ................................................................................. 3.11.4 Tool / Angle Encoder........................................................................... 3.11.5 Tool / Voltages .................................................................................... 3.11.6 Tool / TQ Measurement ...................................................................... 3.11.7 Tool / Speed ........................................................................................ 3.11.8 Tool / Tool Memory.............................................................................. 3.11.9 Arcnet / Map ....................................................................................... 3.11.10 Arcnet / Statistic ..................................................................................
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3.11.11 Serial................................................................................................... 3.11.12 Event Log............................................................................................ 3.12 Utilities ................................................................................................ 3.12.1 Utilities / Installed Versions ................................................................. 3.12.2 Utilities / Software Update .................................................................. 3.12.3 Utilities / System Settings ................................................................... 3.13 Administration ..................................................................................... 3.13.1 Administration / Load/Save................................................................. 3.13.2 Administration / Print........................................................................... 3.13.3 Administration / Password .................................................................. 3.13.4 Administration / Date & Time .............................................................. 3.13.5 Administration / Language .................................................................. 3.13.6 Administration / Counter .....................................................................
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4
4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.2
Statistics
97
Understanding Statistics ..................................................................... 97 The Nature of Variation....................................................................... 97 The Normal Curve .............................................................................. 98 The Procedure .................................................................................... 98 System Improvement........................................................................ 102 Statistic Symbols............................................................................... 102
Glossary
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Getting Started
1
1.1
Getting Started
Safe Work Practices Symbol
The signal word "Warning" identifies all notes on safe work practices in this operating instruction, alerting to hazards for life and health of people. Observe these notes and proceed with special care in the cases described. Pass all safety instructions on to other operators. In addition to the safety instructions in this operating instruction, the general local safety and accident prevention rules must be observed. The signal word "Caution!" identifies all portions of this operating instruction meriting special attention to ensure that guidelines, rules, hints and the correct work procedures are observed; and, to prevent damage to and destruction of the machine and/or parts.
!
CAUTION!
1.2
Checking Your Unit

Take the time to ensure you have the required peripheral equipment and cables necessary to setup and run your unit. If you do not have all the necessary items, contact your distributor. Refer to "Attachment A.1" on page12 for illustration of your unit.
1.3
Software
Your unit has been pre-loaded with software and requires no additional software to begin your fastening process. If you are interfacing your unit with an external computer, interfacing software is required. Contact your distributor for the interfacing software.
1.4
1.4.1
Installing Unit
General
It is mandatory that national, state and local safety and wiring standards be followed during installation. These standards would take precedence over any information presented in this section. To avoid the hazard of electrical shock or burn, the following instructions must be adhered to. Failure to follow these instructions may also cause damage to your unit and void existing warranties. Do not energize the unit until all connections have been properly made. Equipment must be properly grounded before applying power. Units energized by cord and plug must be connected to an approved and properly grounded receptacle. All units must be energized by an isolated line. The unit door must always be closed and secured prior to energizing the unit. Ensure the power switch is in the "off" position prior to connecting the power cord.
CAUTION!
Though it is not mandatory, the following instructions are highly recommended for the protected operation of your unit. Use an isolation transformer and surge arrestor on the incoming isolated line. Use oversized feeder lines to reduce electrical noise and voltage drop.
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Getting Started
1.4.2
Mounting
Each unit is used primarily as a single tool process/controller/monitor installed in a work station or work area. It may be wall mounted, table mounted, beam mounted, suspended overhead, pedestal mounted or used without mounting. Always choose a stable location to avoid the possibility of unit damage and/or operator injury through hitting, falling, vibration or inconvenient mounting. All cables attached to the unit should be located and secured in a manner to avoid potential operator and passer-by injury. As with all electrical equipment, the unit will produce some heat and should be located so that ambient air can freely circulate around the box. Refer to Illustration Q of the parts manual, PL12-1400 for mounting hole dimensions.
1.4.3
Location Considerations
Your unit should be located to allow access to the front panel and connectors. The unit should be installed for unrestricted and comfortable viewing of the LCD & LED's by the operator. The LCD menu screen, key pad and side door connectors must be readily accessible for the setup. Dependent on the peripheral equipment purchased, the unit may be located in a remote position but should still be accessible. Attachment of accessories and tools should also be considered with the installation locations. Items to be considered are: Location of printer (10 ft. cable maximum for the parallel interface). Attachment of a data collection unit, if desired. Attachment of redundant master transducers (less than 50 ft. is desirable). Attachment of remote annunciators, socket nest, or remote parameter select. Attachment of the unit in a network to a computer. Operation convenience/safety - keep cables off the floor or dangling in operator areas.
1.4.4
Source Power
Your unit, which is used as the process control and power supply for the Cleco DC electric tools, requires a power line with 10 amp capacity at 220-240 Volts AC (50/60 Hz) for the TME-XXX-30. The TME-XXX-15 requires a power line with 15 amp capacity at 110-130 Volts AC (50/60 Hz).
1.4.5
Intended Use
The Electric Tool Control TME Series must be operated only if the following conditions are met: Industrial environment, EMC (electromagnetic compatibility) class A Use only the cable types approved by Cooper Power Tools. Use only accessory parts approved by Cooper Power Tools. Unauthorized remodeling, repairs, and modifications are forbidden for safety and product liability reasons.
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Getting Started
1.4.6
EMC Measures
The filters required to meet the EMC regulations are integrated. The closed control cabinet and the shielded cables result in very low noise radiation and high immunity to interference. The following relevant EMC regulations are met: EN 61000-6-4: 08-2002 EN 61000-6-2: 08-2002 EN 61000-3-2: 2000 EN 61000-3-3: 1995
This is a class A device. In domestic areas, this device can cause radio interference. If that is the case, the company operating it, can be obliged to introduce EMC measures and cover the cost incurred. Operation without closed control cabinet is forbidden. The properties of the shielding would be altered and the noise emission increase.
1.5
1.5.1
Connecting Unit
General
Connect all equipment to the correct input and output connectors. Refer to "Attachment A.1" on page12 for proper port locations.
To avoid the hazard of electrical shock or burn the following instructions must be adhered to. Failure to follow these instructions may also cause damage to your unit and void existing warranties. Ensure the power switch is in the "off" position and that the box cover is properly secured prior to connecting power cord. Ensure equipment has been properly grounded before applying power.
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Getting Started
1.6
Energizing Unit
To avoid the hazard of electrical shock or burn the following instructions must be adhered to. Failure to follow these instructions may also cause damage to your unit and void existing warranties. Upon application of power, the unit will initiate a self test. The initialization takes approximately 45 seconds. The introduction screen shown below will be displayed for approximately 10 seconds and then the Run Screen will be displayed.
Fig. 1-1: Introduction Screen for TME-100
Fig. 1-2: Introduction Screen for TME-200
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Getting Started
Fig. 1-3: Run Screen
Press the Ships wheel to display the Navigator Menu. After the Navigator Menu is displayed, verify the Tool Memory by entering Tool Setup. If Tool Memory is not active then select a tool using the Tool Library. Press the ship's wheel to return to the Navigator Menu. Once Tool Setup is complete the application needs to be programmed. To do this, go to Basic Application Builder. From this screen torque, angle, and speed parameters must be entered for the selected application. Press the ship's wheel to return to the Navigator Menu. The controller is now ready to begin fastening cycles. The torque and angle data can be viewed by pressing the Run Key. Tool and controller indicator lights will illuminate according to the results.
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Getting Started
Attachment A.1
Mounting Plate
Side Door Assembly LCD Display Indicator Lights
Keypad
Indicator Lights Fig. 1-4: Controller
Connector Panel
Enclosure Key (542818)
Power Disconnect
Tool Connectors
I/O Outputs I/O Inputs
.1 .1
Floppy Drive
Serial Ports USB Port Printer Port Power In
Fuse Holder
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Keyboard Port Ethernet Port Fig. 1-5: Connector Box Detail
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2
2.1
Understanding the Keypad
The following is a brief explanation of the keypad keys. You will need to become familiar with these keys so you can smoothly program your unit. Soft Keys (F1-F4) ESC Key DEL Key Arrow Keys ENTER Key Ships Wheel Run - used to select functions based on the screen displayed. - used at any time to return back one screen or exit the edit mode. - used to delete a numerical value on the LCD screen. - used to move the orange highlight around the screen. - used to accept an answer/value on the LCD screen. - used at any time to return to the navigator menu. - used at any time to return to Run Screen.
Soft Keys
Ships Wheel
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2.2
2.2.1
Specifications
Enclosure
Model
lb TME 80
Weight*
kg 36.4 in 16.5
Width
mm 419.1 in
Height
mm 444.5 in
Depth
mm 312.4
17.5
12.3
* Mounting plate adds weight of 7 lbs / 3.2 kg and depth of 1.62 in / 41.1 mm Designed for NEMA 13/IP54 rating Lockable front door for customer specific key requirements Lockable 3-phase power switch Side door for connector/cable protection Removable Mounting Plate Removable, fully operational internal chassis (TME-100 only) Conductive front door gasket and lip to meet EMI regulations Orange textured powder coat
2.2.2
Display
7.7" in Passive Matrix Color LCD Module (TME-100); 6.5" in Passive Matrix Color LCD Module (TME-200) 640 x 480 resolution CCFT backlight Contrast and Brightness control
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2.2.3
Keypad Overlay
Key Definitions
Key 0-9 . DEL ESC Description Numbers 0-9 Decimal point Delete Escape Navigator Menu RUN Run Screen Up Arrow Down Arrow Left Arrow Right Arrow ENTER Orange Border Enter 4 Soft Keys
2.2.4
Indicators
5 Highly visible indicators 2 red groupings 1 green grouping 2 amber groupings Each grouping contains 12 high intensity LEDs @ 30 mcd each
2.2.5
CPU with PC 104

Minimum Requirements Pentium 166 Mhz 32 MB DRAM 32 MB DiskonChip 2 serial ports 1 parallel port Ethernet 100-Base T PC Keyboard input PC/104 Bus Floppy interface LCD/Flat Panel controller
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Arcnet PC/104 board Arcnet communication 4 +24 V inputs 12 +24 V outputs 24-position keypad decoder Battery-Backed SRAM, 1 MB
External I/O PC/104 board 8 optically isolated inputs 8 relay outputs
2.2.6
AC Input Power
Selectable 115 VAC @15 A or 230 VAC @ 10 A, +/-5% on all voltages. External fuse should be slow blow. Internal fuse Fault current circuit-breaker (10 mA) Isolation Transformer 4.5 kVA peak, meets VDA 0570 norm
Note: If necessary it's possible to connect two units to one 230 VAC power supply with a 16 A slow blow fuse (C-Type).
2.2.7
Inernal DC Power
Input: 85 VAC-264 VAC Output: +5 VDC @ 5 A, +12 VDC @ 1 A, +24 VDC @ 3 A, +/-5% on all voltages 110 W capability without a fan MTBF->20,000 hours
2.2.8
Input / Output Connectors

Tool Connector Serial (2) Parallel Keyboard Inputs (+24 V) Outputs Floppy AC Power Input AC Power Output Matrix MS83723R/2028N 9-pin Male D-Shell 25-pin Female D-Shell Mini 6-DIN Phoenix MSTBV 2,5/12-GF-5,08 Order No. 1777170 Phoenix ICV 2,5/12-GF-5,08 Order No. 1825792 3.5in 1.44 MB Standard male receptacle Standard female receptacle
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Tool Pin #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Housing
Description
+Excitation -Excitation + Torque signal 0 V Torque signal Tool Memory TXD Tool Memory TXD + Tool Memory RXD Tool Memory RXD + Resolver Carrier R1 Resolver Carrier R2 Resolver Cosine S1 Red LED Signal GND Yellow LED Motor PE Start Switch Reverse Switch +24V Motor Phase C Transducer Calibration Temperature Sensor + Temperature Sensor Motor Phase B Resolver Sine + S2 Resolver Cosine S3 Resolver Sine S4 Motor Phase A Green LED PE
Value
+12 V +/- .05 V 0V 0 to +5 V 0V -3 V to +3 V -3 V to +3 V -3 V to +3 V -3 V to +3 V 7 VAC 0 VAC 7 VAC 0 to +24 V 0V 0 to +24 V 0V 0 to +24 V 0 to +24 V +24 V 0 to 300 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to 300 V 7 VAC 0 VAC 0 VAC 0 to 300 V 0 to +24 V 0V
Serial Pin #
1 2 3 4 5 6 7
Description
DCD RxD TxD DTR GND DSR RTS
Value
-25 V to +25 V -25 V to +25 V -25 V to +25 V -25 V to +25 V 0V -25 V to +25 V -25 V to +25 V
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Serial
8 9 CTS RI -25 V to +25 V -25 V to +25 V
Parallel Pin #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Description
Strobe Data 0 Data 1 Data 2 Data 3 Data 4 Data 5 Data 6 Data 7 Acknowledge Busy Paper Out Select Out Auto Feed Error Initialize Select In Gnd Gnd Gnd Gnd Gnd Gnd Gnd Gnd
Value
0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0 to +5 V 0V 0V 0V 0V 0V 0V 0V 0V
Keyboard Pin #
1 2 3 4 5
Description
Data N/C Gnd Power Clock
Value
0 to +5 V N/A 0V 0 to +5 V 0 to +5 V
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Inputs Pin #
1 2 3 4 5 6 7 8 9 10 11 12
Description
+24 V (Output) Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input Common (Input) Signal Gnd (Output) Spare
Value
+24 VDC 0 to +24 V 0 to +24 V 0 to +24 V 0 to +24 V 0 to +24 V 0 to +24 V 0 to +24 V 0 to +24 V 0V 0V N/A
For signal description please see chapter 3.4.2 Advanced Application Builder / Inputs, page 41. Outputs Pin #
1 2 3 4 5 6 7 8 9 10 11 12
Description
+24 V (Output) Output Common (Output) Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Signal Gnd (Output) Spare
Value
+24 VDC 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0 to 30 V 0V N/A
For signal description please see chapter 3.4.3 Advanced Application Builder / Outputs, page 43.
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Programming
3
3.1
Programming
Navigator Menu
Fig. 3-1: Navigator Menu

nav.txtS
3.1.1
Basic Navigation Instructions

Each field in a screen is selectable with an orange highlight using the 4 arrow keys and Enter. Upon entering a screen the top left most field is always highlighted. The Navigator key (ship's wheel) will always return the user to the Navigator Menu. At the bottom of the screen 4 soft keys are available. These functions will change from screen to screen. In some cases the screen label will contain the (>>) character to indicate more functions are available when the key is pressed. To edit a textbox the user can use 0-9 or the DEL keys. To exit the edit mode the user can press the arrow keys to move the highlight or press the ESC key. The ESC key will return the original value. In order to describe the soft key functions the left soft key is referred to as F1, center left soft key F2, center right soft key F3 and right soft key F4. They are located in the orange display border. F4 is always functions as Help for that screen. Applications are selectable 1-255. When entering an application number of 1 or 2 digits (1-99), a cursor blinks in the edit box. The number is accepted when the <ENTER> key is pressed, or after 3 seconds. A 3 digit application number (100-255) is accepted as soon as the third character is typed. Stages are selectable 1-6.
3.1.2
Work Cell
To connect to a remote unit configured in the work cell, press the <F3> "Work Cell" button from the Navigator menu. From the "Work Cell List" dialog box, press the <ENTER> key do display the droplist of configured units. Use the up or down arrow keys to select the desired unit, then press the <ENTER> key again. Press the down arrow key to highlight the "OK" button and press
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Programming
the <ENTER> key again. The user interface switches control to the selected unit. When a remote unit is selected the IP address, station name, and station number of that unit are displayed in the title bar of all screens. To return control to the local unit, return to the Navigator menu and use the above procedure, this time selecting "Local TM Unit" in the Work Cell List dialog. To add units to the Work Cell List, use the Work Cell screen in Communications.
3.1.3
Password Function
Passwords can be configured to operate in one of two modes: Read Protected or not Read Protected. Refer to Administration / Password for configuration details Read Protected: A password is required when selecting a section from the Navigator menu. It is only required to enter the password once. If the user exits a section with programmable data (Basic, Standard, Advanced, Communications, Tool Setup) that has been changed, then only the confirm entry in the password dialog is displayed. Not Read Protected: No password is required when selecting a section from the Navigator menu. If the user exits a section with programmable data (Basic, Standard, Advanced, Communications, Tool Setup) that has been changed, then the password entry dialog will be displayed. If no password is activated, then only the confirm entry in the password dialog is displayed. Once the password has been entered, it must be entered each time an appropriate screen is exited.
3.1.4
Print Screen
A Print Screen function is available on all screens. In some cases a Print Screen soft key has been added that will allow the bitmap to be saved to the floppy disk, disk, or print directly to a printer (Laser, Inkjet). On screens that do not have this soft key, the user can reach this function by pressing the "0" key. A dialog box allowing the user to assign a filename will be displayed. Using the arrow keys, highlight the filename and enter up to 8 characters, then activate Accept to save to the floppy.
3.1.5
Two Channel Features: General Description (2-Channel V2.xx.xx C2 only)

The user interface is identical to the single-channel configuration. On all screens, the data for the currently selected tool is displayed. The current tool is selected by entering a 1 or 2 in the "Tool" edit box. The Tool may be selected from the Run Screen, Basic Application Builder, Standard Application Builder, or Statistics screens. On screens where there is no Tool edit box, the currently selected tool is displayed in the blue title bar at the top of the screen. Both tools are always operable regardless of which tool is currently selected by the user interface. All editable parameters are set and saved individually for each tool, with the following exceptions: Language Date/Time Passwords Field Bus Parameters Torque Units Run Screen 2-Tool Display Configuration (Auto-select) Ethernet protocol, IP addresses and port number System Settings/General "Same for both tools" option (See 3.4.7 Advanced Application Builder / System Settings, page 53)
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Programming
The 2-channel model has the following limitations: Field Bus (DeviceNet/Profibus): When active, all inputs and outputs are only applicable to the operation of Tool 1. The PFCS communications protocol uses a single Machine ID (MID) for both tools. The auto-select feature does not apply to the Oscilloscope screen.
3.1.6
Navigator Menu
Basic Application Builder Basic Application Builder allows the user to graphically select and program a two-stage rundown for Torque Control/Angle Monitor (Seq11+Seq30) or Angle Control/Torque Monitor (Seq11+Seq50) for any of the 255 Applications. The user only enters Torque, Angle, and Speed Setpoints in one screen. Other parameters such as timers, etc are automatically defaulted to predetermined values. Standard Application Builder Standard Application Builder allows the user to program up to a 6-stage rundown for any of the 255 Applications. Once the fastening sequences are selected for each stage, the associated Torque, Angle, Speed, and Advanced parameters can be programmed. Advanced Application Builder Advanced Application Builder allows the user to View all Application setups at once, and perform I/O Mapping. The Application Matrix shows an overview of Application and Stage programming by displaying the selected Fastening Sequence for each stage. I/O Mapping lets the user select from a list of functions and assign that function to a given input or output. RUN Screen The Run Screen button takes the user directly to the display for Torque, Angle, and Status Indicator Labels. The Oscilloscope function used for diagnosing torque traces is also located in the Run Screen. Communications The Communications Setup allows the user to configure all communications for the Printer and Serial Data Transmission. Appropriate communications settings for protocol, port, baud rate, etc can be set in this screen. Tool Setup The Tool Setup displays the Tool Memory Data and allows the user to modify this information by changing it directly or selecting from the Tool Library. Statistics Chronological History and associated statistics are viewable from this screen. Data can be erased and printed as well. Diagnostics The System Diagnostics contains screens to determine if the system is functioning properly. There are diagnostics for I/O, Arcnet, Tool and Tightening Module, Serial Communications, and Transducer Calibration.
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Programming
Utilities Utilities contains functions for upgrading or changing the system software. From the Utilities screen the user can update the TME application software, or install a new firmware version in the Tightening Module.
3.1.7
Administration
From the Administration screen the user can load, save and configure system information. Administration functions include loading and saving the system configuration to a diskette, setting date and time, setting password protection, and printing the system configuration, and selecting the application software language (English, German, Italian, Spanish, Czech, Portuguese, French, Polish, Dutch). From the Administration / Counter screen, the user may view, enable, disable, or reset any of the available counters.
nav.txtE
3.2
Basic Application Builder
Fig. 3-2: Torque Control / Angle Monitor
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Fig. 3-3: Angle Control / Torque Monitor

basic.txtS
The Basic Application Builder allows the user to select a typical two-stage rundown where the first stage is a high speed rundown and the second stage is a lower speed rundown that controls on either torque or angle. Fastening Strategies Torque Control/Angle Monitoring (Sequence 11/Sequence 30) or Angle Control/Torque Monitoring (Sequence 11/Sequence 50) are selectable from the dropdown listbox in the upper right hand corner of the screen. Once a strategy is selected, the appropriate parameters will be displayed for programming. From the Basic Application Builder, the Auto Program feature is available by pressing the <F1> soft key only when a tool is connected to the controller. The <F1> Auto Program button should look disabled if there is no tool and <F1> should do nothing if there is no tool. The <F1> soft key should be disabled if Angle Control/Torque Monitoring is selected. You can input the Stage 2 target torque and select the units on this dialog. Pressing the <Cancel> button exits the auto program screen without saving changes. Pressing the <OK> button causes the auto calculations to be done and the results are displayed on the basic screen. From the Basic Application Builder, the user can copy the parameters of an application to one or more other applications by pressing the Copy <F3> soft key. From this dialog box, the user can specify the source and target tool and application. When using Copy function from the Basic Application Builder, all stages of the selected application are copied. Multiple target applications may be specified by separating the application numbers with a period as shown. Backoff using Reverse switch (Sequence 41 or Sequence 46) The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a T in the tool model number. That means, if a T appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool runs in the reverse (untighten) direction. It is also used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control
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system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl.
3.2.1
Basic Parameters for Torque Control / Angle Monitor

Trigger Torque [Nm] - Torque to start collecting oscilloscope data. Turnoff Torque Stage 1 [Nm] - Torque to change from stage 1 to stage 2. Threshold Torque [Nm] - Torque to begin counting angle in stage 2. Torque Low Limit [Nm] - Minimum acceptable torque. Turnoff Torque Stage 2 [Nm] - Torque to turnoff the tool. Torque High Limit [Nm] - Maximum acceptable torque. Angle Low Limit [Deg] - Minimum acceptable angle. Angle High Limit [Deg] - Maximum acceptable angle.
3.2.2
Basic Parameters for Angle Control / Torque Monitor

Turnoff Angle [Deg] - Angle to turnoff the tool. The rest of the Parameters are the same as Torque Control/Angle Monitor except Turnoff Torque Stage 2 is eliminated.
Below are the acceptable ranges for each Parameter and its default value. For initial programming, the Parameters automatically use the default values.
3.2.3
Basic Application Builder Parameters

Parameter Name
Fastening Strategy Trigger Torque [Nm] Turnoff Torque Stage 1 [Nm] Threshold Torque [Nm] Torque Low Limit [Nm] Turnoff Torque Stage 2 [Nm] Torque High Limit [Nm] Angle Low Limit [Deg] Turnoff Angle [Deg] Angle High Limit Speed Stage 1 [RPM] Speed Stage 2 [RPM] Backoff Speed
Range
Torque Control/Angle Monitor Angle Control/Torque Monitor 0 to Tool Max 0 to Tool Max 0 to Tool Max -Tool Max* to Tool Max Low Limit to Tool Max Turnoff to 1.2 TQ-Cal. value 0 to 9999 Low Limit to 9999 Turnoff to 9999 0 to Tool Max 0 to Tool Max 0 to Tool Max
Typical
Torque Control/Angle Monitor 10% of Turnoff Torque As appropriate 50% of Turnoff Torque 90% of Turnoff Torque As appropriate 110% of Turnoff Torque 90% of Turnoff Angle As appropriate 110% of Turnoff Angle 80% of Tool Max 50 50% of Tool Max
* Note: negative values may be entered by preceeding the value with two dots ".." In the Basic Application Builder some parameters are not programmable and are also set to default values. These values are located in the Standard Application Builder under Advanced Parameters. However, if the parameters are changed using the Standard Application Builder, then the Basic Application Builder does not reset them back to the default values.
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3.2.4
Advanced Parameter Default Values

Parameter Name Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] End delay time [mS] Torque Filter Factor If NOK go to stage Print Stage 1 0 0 10000 0 1 Stop None Stage 2 0 0 10000 30 1 Stop None
If an Application with more than two stages is required, or if a different Fastening Strategy has previously been selected for the Application than described above, the Standard Application Builder must be used.
3.2.5
Backoff using Reverse Switch (Sequence 41 or Sequence 46)

The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a T in the tool model number. That means, if a T appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool runs in the reverse (untighten) direction. It is also used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl.
3.2.6
Basic Application Builder / Auto Program
Fig. 3-4: Basic Application Builder / Auto Program
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From the Basic Application Builder, the Auto Program feature is available by pressing the <F1> soft key only when a tool is connected to the controller and if the application is not already programmed. The <F1> "Auto Program" button should look disabled if there is no tool or if the application is programmed or if Angle Control/Torque Monitoring is selected. The Auto Program feature accepts the Stage 2 target torque and the torque units. Pressing the cancel button exits the auto program screen without saving changes. Pressing the <OK> button causes the auto calculations to be done and the results are displayed on the basic screen.
3.2.7
Basic Application Builder / Copy
Fig. 3-5: Torque Control / Angle Monitor / Copy
From the Basic Application Builder, the user can copy the parameters of an application to one or more other applications by pressing the Copy <F3> soft key. From this dialog box, the user can specify the source and target tool and application. When using Copy function from the Basic Application Builder, all stages of the selected application are copied. Multiple target applications may be specified by separating the application numbers with a period as shown.
basic.txtE
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3.3
3.3.1
Standard Application Builder

Standard Application Builder / View Stages
Fig. 3-6: View Stages

viewstag.txtS
From View Stages, Stages 1-6 and a Backoff Stage are programmable for a given tool and application. When the tool is started, each Stage having a programmed Fastening Sequence will be run in succession based on the results from the previous stage. The Backoff Stage is used when the tool is run in the reverse or untighten direction. When the Counter Clockwise box is checked, each stage is run with the tool tightening in a counter-clockwise direction. Sequence 41 (angle controlled backout) and the Backoff Stage are run in the clockwise direction. WARNING: When the Counter-Clockwise box is checked, the normal direction of rotation is opposite from what is indicated by the label of the Reverse switch on the tool. If a sequence has not been selected for a stage, then N/A is displayed for that stage. Otherwise the Sequence number, description and icon are displayed. Sequences can be selected using the Select Seq <F1> soft key. This key is only valid when stages 1-6 are highlighted. The Fastening Sequence for the Backoff Stage is selected automatically. The parameters for any stage can be programmed using the Parameters <F3> soft key. This key is only valid when a Sequence has been selected for a given Stage.
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3.3.2
Standard Application Builder / View Stages / Copy
Fig. 3-7: View Stages / Copy
From the Standard Application Builder, the user can copy the parameters of an application or stage to one or more other applications or stages by pressing the Copy <F2> soft key. From this dialog box, the user can specify the source and target tool, application, and one or all stages. A single stage can be copied to multiple applications and/or stages. Multiple target applications and stages may be specified by separating the numbers with a period.
viewstag.txtE
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3.3.3
Standard Application Builder / Select Sequence
Fig. 3-8: Select Sequence

selectse.txtS
Fastening Sequences are selectable for a given Tool, Application and Stage by using the Control and Monitor check boxes or selecting a Fastening Sequence directly from the drop down listbox. The following Fastening Sequences or Fastening Strategies are available: Sequence 41 or Sequence 46 Sequence 11 Sequence 30 Sequence 50 Sequence 41 Backoff using Reverse switch/Relax High Speed Rundown Torque Control/Angle Monitor Angle Control/Torque Monitor Angle Controlled Backoff
When a Sequence is selected the Control and Monitor check boxes and Fastening Sequence listbox will both display the appropriate settings for the selected Sequence. An icon portraying the selected Sequence is also displayed in the bottom right-hand corner. The following table shows a matrix of the Control and Monitor schemes for each Sequence:
Sequence 11 Control Torque Control Angle Control Angle Control Reverse Monitor Torque Monitor Angle Monitor X X X X X X X X X Sequence 30 Sequence 50 Sequence 41
The Parameters <F3> soft key allows the user to program all associated control parameters for the selected Sequence. It is only valid when a Sequence has been selected.
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The following is a detailed description of each Fastening Sequence: Sequence 11 High Speed Rundown This tightening method is generally used as a fast pre-tightening stage. The torque transducer integrated into the nutrunner measures the torque during the tightening. The value is processed by the control system. When the defined Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 30 Torque Control with Torque and Angle Monitoring This tightening stage is normally preceded by a fast pre-tightening stage. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the tightening. The values are processed by the control system. When the threshold torque is reached the angle count starts. When the Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt together with the evaluation of the rundown in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 50 Angle Controlled Tightening with Angle and Torque Monitoring This tightening sequence is generally preceded by a fast pre-tightening cycle. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the rundown. The values are processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle and the peak torque are measured during a dwell time, and these tightening values for the bolt are then processed together with the evaluation of the rundown in the control system. These values are displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 41 Angle Controlled Back-off with Angle Monitoring This fastening sequence is generally used to loosen a bolt a specified number of degrees. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle is measured during a dwell time and is then processed as the back-off angle of the bolt together with the evaluation of the untightening in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. In this stage the oscilloscope function is not supported. Sequence 41 or Sequence 46 Backoff using Reverse switch/Relax The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a 'T' in the tool model number. That means, if a 'T' appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool is run in the reverse or untighten direction. It is also used to return a
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tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl.
selectse.txtE
3.3.4
Standard Application Builder / Parameters
Fig. 3-9: Parameters

paramete.txtS
Parameters are programmable for a given Tool, Application and Stage based on the selected Fastening Sequence and only the appropriate parameters are displayed for the selected Fastening Sequence. The Next Stage <F2> key will increment to the next stage until it reaches the last stage having a selected Sequence. It will then rollover to the first stage. In order to add a stage without a selected Sequence the user must highlight the stage field and enter a number 1-6. The following is a detailed description of each Fastening Sequence and associated Parameters: Sequence 11 High Speed Rundown This tightening method is generally used as a fast pre-tightening stage. The torque transducer integrated into the nutrunner measures the torque during the tightening. The value is processed by the control system. When the defined Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function.
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The following parameters are programmable from the Standard Application Builder: Fastening Sequence = 11 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display. Turnoff Torque (Nm) = turnoff torque for the pre-tightening stage. Speed = max speed of the nutrunner during the pre-tightening stage. Range
Sequence 11 0 to Tool Max Trigger to Tool Max 0 to Tool Max
Parameter Name
Fastening Strategy Trigger Torque [Nm] Turnoff Torque [Nm] Speed Stage 1 [RPM]
Typical
High Speed Rundown 10% of Turnoff Torque As appropriate 80% of Tool Max
Sequence 30 Torque Control with Torque and Angle Monitoring This tightening stage is normally preceded by a fast pre-tightening stage. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the tightening. The values are processed by the control system. When the threshold torque is reached the angle count starts. When the Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt together with the evaluation of the rundown in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. The following parameters are programmable in the Standard Application Builder: Sequence input value = 30 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display. Threshold Torque (Nm) = threshold torque, beginning of angle counting Turnoff Torque (Nm) = shut-off torque for the stage. Torque High Limit (Nm) = max torque, high limit for torque reached. Torque Low Limit (Nm) = min torque, low limit for torque reached. Angle High Limit (deg) = maximum angle, high limit for angle reached. The nutrunner will stop if this value is exceeded Angle Low Limit (deg) = minimum angle, low limit for angle reached. Speed = max speed of the nutrunner during the tightening stage. Range
Sequence 30 0 to Tool Max 0 to Tool Max -Tool Max* to Tool Max Low Limit to Tool Max Turnoff to 9999 0 to 9999 Low Limit to 9999 0 to Tool Max
Parameter Name
Fastening Strategy Trigger Torque [Nm] Threshold Torque [Nm] Torque Low Limit [Nm] Turnoff Torque [Nm] Torque High Limit [Nm] Angle Low Limit [Deg] Angle High Limit Speed [RPM]
Typical
Torque Control/ Angle Monitor 10% of Turnoff Torque 50% of Turnoff Torque 90% of Turnoff Torque As appropriate 110% of Turnoff Torque 70% of Final Angle 130% of Final Angle 50
* Note: negative values may be entered by preceeding the value with two dots ".."
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Sequence 50 Angle Controlled Tightening with Angle and Torque Monitoring This tightening sequence is generally preceded by a fast pre-tightening cycle. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the rundown. The values are processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle and the peak torque are measured during a dwell time, and these tightening values for the bolt are then processed together with the evaluation of the rundown in the control system. These values are displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. The following parameters are programmable in the Standard Application Builder: Sequence input value = 50 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display Threshold Torque (Nm) = threshold torque, beginning of angle counting Turnoff Angle (deg) = shut-off angle for the stage Angle High Limit (deg) = maximum angle, high limit for angle reached Angle Low Limit (deg) = minimum angle, low limit for angle reached Torque High Limit (Nm) = max torque, high limit for torque reached and safety shut-off Torque Low Limit (Nm) = min torque, low limit for torque reached Speed = max speed of the nutrunner during the tightening stage Range
Sequence 50 0 to Tool Max 0 to Tool Max -Tool Max* to Tool Max Low Limit to Tool Max. 0 to 9999 Low Limit to 9999 Turnoff angle to 9999 0 to Tool Max
Parameter Name
Fastening Strategy Trigger Torque [Nm] Threshold Torque [Nm] Torque Low Limit [Nm] Torque High Limit [Nm] Angle Low Limit [Deg] Turnoff Angle [Deg] Angle High Limit Speed Stage [RPM]
Typical
Angle Control/ Torque Monitor 10% of Turnoff Torque As appropriate 70% of Final Torque 130% of Final Torque 90% of Turnoff Angle As appropriate 110% of Turnoff Angle 50
* Note: negative values may be entered by preceeding the value with two dots ".."
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Sequence 41 Angle Controlled Back-off with Angle Monitoring This fastening sequence is generally used to loosen a bolt a specified number of degrees. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle is measured during a dwell time and is then processed as the back-off angle of the bolt together with the evaluation of the untightening in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. In this stage the oscilloscope function is not supported. The following parameters are programmable in the Standard Application Builder: Sequence input value = 41 Turnoff Angle (deg) = shut-off angle, back-off angle Angle High Limit (deg) = maximum angle, high limit for angle reached. Angle Low Limit (deg) = minimum angle, low limit for angle reached. Speed = max speed of the nutrunner during the back-off stage. Range
Sequence 41 0 to 9999 Low Limit to 9999 Turnoff angle to 9999 0 to Tool Max
Parameter Name
Fastening Strategy Angle Low Limit [Deg] Turnoff Angle [Deg] Angle High Limit Speed [RPM]
Typical
Angle Control in Reverse 90% of Turnoff Angle As appropriate 110% of Turnoff Torque 80% of Tool Max
Backoff Using Reverse Switch (Sequence 41 or Sequence 46) The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a "T" in the tool model number. That means, if a "T" appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool is run in the reverse or untighten direction. It is also automatically used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The measured angle value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl. The following parameters are programmable in the Standard Application Builder: Speed [rpm] = Max speed of the nutrunner during the backoff stage Range
0 to Tool Max
Parameter Name
Speed [RPM]
Default
500 or 30% of Tool Max (tubenut)
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The backoff parameters that are not displayed are set to values as in the table below. Parameter Name
Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] End delay time [mS] Torque Filter Factor Torque Target Torque High Limit Angle Low Limit Angle Target Angle High Limit
Sequence 41
0 0 10000 30 1 ----0 9999 9999
Sequence 46
0 0 10000 30 1 3,5% of Tool max. Torque 10% of Tool max. Torque 0 370 380
For at tube nut tool the maximum speed for backoff is 30% of Tool Max Speed. It is not possible to enter a higher value. Relax This sequence is generally used at the end of a rundown to prevent mechanical locking of the tool without loosening the joint. The relax parameters are set to values as in the table below. These parameters cannot be programmed. Parameter Name
Fastening strategy Start delay time [ms] Start spike time [ms] Max. fastening time [ms] End delay time [ms] Torque filter factor Torque target Torque high limit Angle low limit Angle target Angle high limit Speed stage [RPM]
paramete.txtE
Value
Sequence 46 0 0 3000 0 Used from preceding stage 1/6 of Torque low limit from preceding stage 1/3 of Torque low limit from preceding stage 0 3 6 Used from preceding stage
The results are not displayed on the Run Screen unless the relax stage was NOK.
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3.3.5
Standard Application Builder / Advanced Parameters
Fig. 3-10: Advanced Parameters

advparam.txtS
The user can enter the Advanced Parameters using the Advanced <F3> soft key from the Parameter screen. These parameters are identical regardless of the selected Fastening Sequence. The Next Stage <F2> key will increment to the next stage until it reaches the last stage with a selected Sequence. It will then rollover to the first stage. In order to add a stage without a selected Sequence the user must highlight the stage field and enter a number 1-6. Timers
Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] End delay time [mS] time delay before the stage will start time delay for the control system to start measuring torque after the stage starts max time for the tool to run during the stage. time delay from tool turn off until shut-off of measured value recording.
Other
Torque Filter Factor used for torque averaging
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Speed Ramp-up, Beginning of Stage

Ramp-up time [ms]: Time to accelerate to tool max speed.
Speed Ramp-down, End of Stage

Deactivate Ramp-down: Begin Ramp-down [%]: Use Default for Target Speed: Target Speed [RPM]: Allows the user to deactivate the ramp-down. Percentage of turn off torque (seq 11, 30) or high limit torque (seq 50), where speed ramp-down begins. Default value for target speed is used. The default value depends on parameter of the next stage. Refer to the programming manual for more information. Target speed after ramp-down at turn off. From beginning of ramp down, speed is reduced in 30 steps to target speed.
Flex-Stop, After Turn-off

Deactivate Flex-Stop: Flex-Stop [%]: Allows the user to deactivate the flex-stop. Percentage of duration of flex-stop. The higher the percentage the longer it takes to relieve torque after shut-off. The absolute time depends on the rundown parameter and the joint. Max time for flex-stop to relieve torque after shut off
Max Flex-Time [ms]:
. Advanced Parameters
Start delay time [mS] Start spike time [mS] Max. Fastening time [mS] End delay time [mS] Torque Filter Factor Ramp-up time [ms] Begin Ramp-down [%] Target Speed [RPM] Flex-Stop [%] Max Flex-Time [ms]
Default
0 0 10000 30 1 1000 90 (*) 50 1000
Range of Values
0 - 60000 0 - 999 1 - 60000 0 - 999 1, 2, 4, 8, 16, 32 100 - 2000 1 - 100 1 - speed of stage 10 - 100 1 - 2000
(*) The default value depends on parameter of the next stage. Refer to manual for more information.
advparam.txtE
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3.4
3.4.1
Advanced
Advanced Application Builder / Application Matrix
Fig. 3-11: Application Matrix

appmatri.txtS
The Application Matrix is a display matrix of 255 Applications vs. 6 Stages showing the selected Sequence number for each stage. It gives the user an overview of controller programming in a single screen. The arrow following the sequence number for a stage indicates the direction of rotation (> for clockwise; < for counter-clockwise).
appmatri.txtE
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3.4.2
Advanced Application Builder / Inputs
Fig. 3-12: Inputs
T ool Start Start Stage2
T ool S top in Final Stage
T ool Start
Inputs
I0. Application Select 0 I1. Application Select 1 I2. Application Select 2 I3. T ool Start I4. R eject R elease I5. T ool R everse I6. T ool Enable W ith Linking: I7. R eset Linking / Synchronization In W ith Too l S ynch ronization : I7. R eset Linking / Synchronization In
c00288en.bmp
Fig. 3-13: Input Timing Diagram

inputs.txtS
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Eight optically isolated, +24 V inputs are available at the Phoenix input connector under the right side door and are defined as follows: PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 Pin 8 PIN 9 PIN 10 Pin 11 Pin 12 +24 VDC Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input Common Signal Ground Spare
Each of the physical inputs 0 - 7 can be programmed to have one of the following definitions: Not Used Tool Enable Tool Start Tool Reverse Unused When active, allows the tool to run in conjunction with Tool Start Starts the tool. Works in parallel with the start switch on the tool. When active, causes the tool to run in the counter-clockwise direction using the Backoff strategy. Works in parallel with the reverse actuator on the tool Prepares the controller for a new rundown. When active, the previous outputs are cleared, and the yellow LEDs flash Application Selects 0-7 are used to select Applications 1-255 using a binary count of 0-254 where Appl. Select 0 is the least significant bit. This feature overrides application changes from the keypad. When Linking is activated, the Tightening Group is selected with these inputs.
Tool Ready Appl. Select 0 Appl. Select 1 Appl. Select 2 Appl. Select 3 Appl. Select 4 Appl. Select 5 Appl. Select 6 Appl. Select 7 Synchronization Input Reset Linking Reject Release
If enabled from Advanced / System Settings, the tool is prevented from continuing to the next stage until this input is active When active, Linking (batch counting) is reset to position one Used when Reject Release is enabled from System Settings, and the Release Method is "Release Input Toggle". When the tool is disabled due to the reject limit being reached, it is re-enabled after this input is toggled
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Socket Tray Enable Socket Tray Sel 0 Socket Tray Sel 1 Socket Tray Sel 2 Acknowledge
Socket Tray Enable is used along with Socket Tray Sel 0-2 to indicate to the worker which socket to use.
When this signal is ON, the "results" output signals should be cleared and the tool cannot be started; however, the tool LEDs should still indicate the status of the previous rundown until cleared by another tool start or the tool ready signal.
All inputs are active high. They are referenced to an isolated Input Common (pin 10). When using the internal +24 V (pin 1) to activate these inputs, you must connect Input Common (pin 10) and GND (pin 11). For hardware pin location please see page 19.
Note:
inputs.txtE
When active, the Fieldbus has the priority. Refer to help page for Advanced / Fieldbus.
3.4.3
Advanced Application Builder / Outputs
Fig. 3-14: Outputs
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T ool Start E nd S tage1 Start Stage2
T ool Stop in F inal S tage
T ool S tart
O utputs
O 0. C ycle O K O 1. C ycle N O K O 2. T orque H igh O 3. T orque Low O 4. Linking O K O 5. Linking N O K O 6. C ycle C om plete W ith Linking: O 7. Linking C om plete / S ynchronization O ut W ith Tool S ynchronization : O 7. Linking C om plete / S ynchronization O ut As appropriate As appropriate As appropriate
As appropriate As appropriate As appropriate
As appropriate
c00287en.bmp
Fig. 3-15: Output Timing Diagram

outputs.txtS
Eight relay outputs are available at the Phoenix output connector under the right side door and are defined as follows: PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 +24 VDC Output Common Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Signal Ground Spare
Each of the physical outputs 0-7 can be programmed to have one of the following definitions: Not Used OK Unused Active if Torque / Angle / Yield are within programmed limits
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NOK Torque Low Torque High Angle Low Angle High Torque OK Angle OK Tool Running Cycle Complete Linking Complete Linking OK Linking NOK Confirm App. Sel 0 Confirm App. Sel 1 Confirm App. Sel 2 Confirm App. Sel 3 Confirm App. Sel 4 Confirm App. Sel 5 Confirm App. Sel 6 Confirm App. Sel 7 Sync Output
Active if Torque / Angle / Yield are outside limits or some other error has occurred Active if Peak Torque < Torque Low Limit Active of Peak Torque > Torque High Limit Active if Angle < Angle Low Limit Active of Angle > Angle High Limit Active if Peak Torque is within limits Active if Angle is within limits Active when the tool is running Active when a rundown has ended in the last stage Active when rundowns of all positions of the selected batch group are complete Active if all positions of Linking were OK Active if one or more positions of Linking were NOK Confirm application Selects 0-7 are used to indicate the currently selected applications 1-255 using a binary count of 0-254 where Appl. Select 0 is the least significant bit
If enabled from Advanced / System Settings it is active at the end of each stage to allow for synchronization with other controllers Indicates that a tool reverse input or actuator is set
Tool In Reverse
Socket Tray Enable Socket Tray Sel 0 Socket Tray Sel 1 Socket Tray Sel 2 Fault (Active Low)
Pass-through of Socket Tray Enable input signal Pass-through of Socket Tray select 0-2 input signals
Indicates the servo module has detected an error (transducer, resolver etc)
All relay outputs are active high. One side of all of the relay contacts is tied to a common point called Output Common (pin 2). When using the internal +24 V (pin 1) as a source for these outputs, you must connect Output Common (pin 2) and +24 V (pin 1). The outputs will then be referenced to GND (pin 11). For hardware pin location please see page 19.
Note:
outputs.txtE
When active, the Fieldbus inputs have priority. Refer to help page for Advanced / Fieldbus.
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3.4.4
Advanced Application Builder / Fieldbus
Fig. 3-16: FieldBus

fieldbus.txtS
From the FieldBus Screen the user is allowed to choose from four options for fieldbus connections: None, DeviceNet, Profibus, or Ethernet/IP. For selection of DeviceNet or Profibus additional hardware is required.
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Field Bus Configuration Node Address Defines the address of the TME controller. DeviceNet (1-63), Profibus (2-125), Ethernet/IP uses the controller IP address configured in Communications / Data Transmission. Defines the rate at which information is sent/received from the TME controller. For DeviceNet three choices are available: 500KBits, 250 KBits, or 125 KBits. The rate should be set to match the fieldbus system available. For Profibus and Ethernet/IP, this option is not available. The Baud Rate is automatically set to the master settings. A checked box enables the Part ID function. A checked box that disables further rundowns and displays a "Check Cable" Message on Run Screen as long as the fieldbus doesn't work. Determines how the 32-bit Part ID is converted into readable characters. When "Decimal" is selected, the resulting Part ID is 10 characters in length. When "Hexadecimal" is selected, the resulting Part ID is 8 characters in length. A checked box enables an alternate format for word 1 byte 0 of the fieldbus outputs that replaces the standard Torque/Angle results outputs with Cycle OK, Cycle NOK, and "yellow light" outputs that originate from tool 2. This is the number of milliseconds that each fieldbus output bit will stay on or off immediately after a state change. The standard range is 50 to 999 milliseconds.
Baud Rate
Part ID Disable on disconnect
Format
Tool 2 Control
Dwell Time
Enable I/O Configuration This section allows the user to control the information sent/received in the data stream. Inputs and Outputs can be individually enabled. Inputs Appl. Select (1-8) Reset Linking Remote Tool Start Remote Tool Reverse Tool Ready Tool Enable Appl. Select (9-255) Socket Tray Lamp Select (1-8) Outputs Linking Outputs Appl. Select (1-8) Output data will include linking OK, NOK, and Complete Output data will include current Application selection 1-8 Allows the fieldbus to control the Application selected from 1 to 8 Allows the fieldbus to reset the linking to the first position Allows the fieldbus to start the tool Allows the fieldbus to control the rotation direction Allows the fieldbus to blink the yellow LED on the tool Allows the fieldbus to enable/disable the tool Allows the fieldbus to control the Application selected 1 to 255. This can only be enabled if Appl. Select (1-8) is set Allows the fieldbus to control the Socket Tray Lamp Select, and enables the "Socket Tray Lamps Enable" input.
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Tool Enable from Socket Tray Tool Running Tool Reverse Cycle Complete Tool Ready Input PassThrough Green Tool Light (Cycle OK) Cycle NOK Yellow Tool Light Torque/Angle Results Appl. Select (9-255) Socket Tray Appl. Select (1-8) Fault
Output data will include the tool enable signal from socket tray Output data will indicate when tool is in a rundown cycle Output data will indicate when tool is in reverse Output data will indicate when rundown cycle is complete Output data will include the tool ready signal from the input Output data will indicate when cycle is within programmed limits Output data will indicate when cycle is outside of programmed limits Output data will indicate when cycle met the yellow light conditions Output data will indicate results for the torque and angle specifically Output data will include current Application selection 1 to 255. This can only be enabled if Application Select (1-8) is set Output data will indicate the socket tray appl. select Indicates the servo module has detected an error (transducer, resolver etc)
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Signal Descriptions Inputs If DeviceNet configuration is selected, the input packet is 4 Words long (8 bytes) including Part ID Number (4 bytes) if enabled, or 2 words long (4 bytes) if Part ID is not enabled. If Profibus configuration is selected, the input packet is 4 words long (8 bytes). WORD 0 BYTE 0 BIT 0-3: BIT 4-6: BIT 7: BYTE 1: BIT 0: BIT1: BIT 2: BIT 3: BIT 4: BIT 5: BIT 6: BIT 7: WORD 1 BYTE 0 BYTE 1 WORD 2 WORD 3 BYTE 0 BYTE 1 BYTE 0 BYTE 1 BIT 0-4: BIT 5-7: ALL: ALL: ALL: ALL: ALL: Spare Application/Link. Select Code 1-8(Bit 4=LSB) Reset Linking Remote Tool Start Remote Tool Reverse Tool Ready (Flashing Yellow Light) Tool Enable Socket Tray Lamps Enable Socket Tray Lamps Appl. Sel. 0 Socket Tray Lamps Appl. Sel. 1 Socket Tray Lamps Appl. Sel. 2 Application/Link. Select Code 9-255 (Bit 0=LSB) Spare Spare Part ID Part ID Part ID Part ID
Example of Part ID (BCD - HEX Format) WORD 3 WORD 2 BYTE 1 BYTE 0 BYTE 1 BYTE 0 00000000 - 00 00000010 - 02 11111111 - FF 00000001 - 01
The HEX-Format (0002FF01) will be displayed on the Run Screen, Chrono History, and Printout.
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Outputs The output packet will be 2 Words long (4 bytes). When Ethernet/IP is the selected field bus, and the "Torque / Angle Values" box is checked, the output packet is 5 words (10 bytes). The status of all fieldbus outputs is viewable from a diagnostics screen on the TME. All outputs are updated continuously. WORD 0 BYTE 0 BIT 0: BIT 1: BIT 2: BIT 3: BIT 4-6: BIT 7: BYTE 1 BIT 0: BIT 1: BIT 2: BIT 3: BIT 4: BIT 5: BIT 6: BIT 7: WORD 1 BYTE 0 BIT 0: BIT 1: BIT 2: BIT 3: BIT 4: BIT 5: BIT 6: BIT 7: BYTE 1 WORD 2 WORD 3 WORD 4
fieldbus.txtS
Spare Linking OK Linking NOK Linking Complete Application/Link Select Code 1-8 (Mirror) Tool-Enable from Socket Tray Tool In-Cycle Tool Reverse Switch Fault Cycle Complete Tool Ready pass-through from Input Socket Tray Application Select Socket Tray Application Select Socket Tray Application Select Green Tool Light (Cycle OK) Cycle NOK Yellow Tool Light Torque Low Torque High Angle Low Angle High Spare Application/Link Select Code 9-255 (Mirror) Spare Torque Torque Torque Torque Angle Angle
BIT 0-4: BIT 5-7: ALL: ALL: ALL: ALL: ALL: ALL:
BYTE 0 BYTE 1 BYTE 0 BYTE 1 BYTE 0 BYTE 1
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3.4.5
Advanced / Linking
Fig. 3-17: Linking

linking.txtS
Linking allows the user to automatically change from application to application for a predefined number of positions (up to 96). Each application is run when the start switch on the tool is activated in the order specified by its position. Upon completion of the cycle, the application will then automatically change to the next position. Up to eight different linking strategies called Tightening Groups can be programmed and are remotely selectable from the Application Inputs (0-2). This feature can also be used for Batch Counting by entering the same application in the desired number of positions. To setup a linking strategy, a Tightening Group 1-8 should be selected and given a name. This will designate which linking strategy is being used. The user can also program if the linking strategy should reset to position 1 after an NOK or set the number of times a fastener can be retightened after an NOK before advancing to the next position. To configure linking, an Application 1-255 must be associated with a position in the linking strategy. To do this, the user must enter App (1-255), and can also provide a Fastener ID and Position Name. Pressing Add <F1> will place the selected application in the user-specified position of the linking strategy. Pressing Delete <F2> will remove the user-specified position from the linking strategy. Once Linking is enabled, the controller will automatically run from position 1 to the last programmed position. Note that the tool start switch or remote start input will have to be toggled between positions. The Tightening Group and Position will also be displayed on the Run Screen. The following inputs and outputs will also be active when Linking is enabled: Linking OK, Linking NOK, Linking Complete, and Reset Linking. Please refer to the Inputs and Outputs section for more information on these signals.
linking.txtE
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3.4.6
Advanced Application Builder / Signals
Fig. 3-18: Signals

signlset.txtS
From the Signals screen the user can configure set conditions that control the activation of signals. The fault signal for a tool may be activated by a servo warning event, total cycles exceeding a desired number, cycles since service exceeding a desired number, or any combination of these three choices. The fault signal becomes active when any of the selected conditions are satisfied. These settings are stored together with the system settings.
signlset.txtE
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3.4.7
Advanced Application Builder / System Settings
Fig. 3-19: System Settings

sysset.txtS
From the System Settings Screen the user can configure parameters pertaining to the system. General Allows the user to assign an identifying name and number to the TME controller. This information will be used when sending and printing data. Station Name Station Number Work Cell Name Work Cell Number File Name Prefix (10 characters - alphanumeric) (10 characters - alphanumeric) (25 characters - alphanumeric) (3 characters - alphanumeric) (15 characters - alphanumeric) This string is appended to the front of default file names so that multiple controller files can be saved to the same disk media. (2-Channel only) When this box is checked, the most recently entered Station Name and Station Number are automatically synchronized and used for both tools. When not checked, the Station Name and Station Number may be programmed differently for each tool. The use of this check box also affects the serial communication protocols Standard, Standard2, and 3964R. If "Same for both tools" is not checked, then the 2-digit ASCII tool number transmitted is taken from the Station Number field. If "Same for both tools" is checked, then the 2-digit ASCII tool number transmitted is hard-coded to be "01" or "02" depending on which tool the results data is from.
Same for both tools
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Reject Release Max Number of Rejects Allows the user to enter the maximum number of rejects that will be permitted before a release signal is required. If 0 is entered, the function is disabled. Release on Backoff Allows the user to release the tool by running the tool in reverse. Release Input Toggle Allows the user to set a low-high-low pulse of the Reject Release input as a release signal Others Torque Units Allows the user to select which units the controller uses for presenting torque. Available choices: Nm, FtLbs, InLbs, KgCm, KgM and dNm. When the units are changed, all new torque values are immediately changed to the new units and all rundown data is cleared. Allows the user to enable Tool Synchronization and disable the linking function. Causes NOK status after any rundown with Early Trigger Release (ETR). ETR is any case in which the rundown did not end progamatically, i.e. if the tool did not reach Turn Off or High Limit torque or angle, or reach Max Fastening time. In this case an NOK result is generated and the yellow LEDs on the TME and tool will be illuminated. Allows the user to specify that only rundown cycles where the torque is greater than the trigger torque of the last tightening stage will be saved in Chrono History. Allows the user to enable the requirement for an external signal into the inputs Appl. Select 0-7 (Appl. Select 0-2 with a socket tray) for selecting the application. In the absence of a signal, the TME controller defaults to application 1. Allows the user to enable the requirement for an external signal Input before the rundown cycle can begin. Allows the user to enable the requirement for an external pulse signal input to start the rundown cycle. If unchecked the remote start signal must be maintained for the tool to continue running. (TME only) Allows the user to select the option of blinking lights on TME controller and tool when the tool is in reverse. If the box is unchecked, there is no visible indication that the tool is in reverse.
Release Method
Tool Sync/Disable Linking NOK if Start Switch Release
Archive only if Torque > Trigger External Application Select
External Tool Enable Latched Remote Start
Blinking Lights in Reverse
sysset.txtE
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3.5
RUN Screen
Fig. 3-20: Run Screen

runscrn.txtS
From the Run Screen the user sees rundown data as it occurs. The Torque and Angle readings are displayed with a background color corresponding to the status of each. The background is red if the value is too high, yellow if it is too low, and green if it is within limits. The current tool model number, station name, and indicator labels are also displayed. The desired Application (1-255), Tightening Group (1-8, if enabled), and Part ID (if enabled) are selectable using the keypad. When enabled, the Part ID and Part ID Status boxes are displayed below the Tool and Application. When allowed, the Part ID edit box may be used to manually enter a Part ID using the keypad or an attached keyboard. NOTE: when manually entering a Part ID, the <ENTER> key must be pressed to validate the entry. During manual entry, the <ESC> key may be pressed to return to the previous Part ID and state of validity. The Part ID Status box contains three indicators: 1. Valid: Indicates whether or not the part ID is valid, and when not valid, whether or not the tool is enabled: Part ID Valid (green LED): Part ID is valid. The tool is always enabled. Part ID Invalid; Tool Disabled (red LED): When configured in INTERLOCK mode, an invalid Part ID causes the tool to be disabled. A new, valid Part ID must be entered to enable the tool. Part ID Invalid; Tool Enabled (yellow LED): When configured without INTERLOCK mode, the tool may be run without entering a valid Part ID.
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2. -
Function: Indicates the status of Part ID Data Function: Data function: not configured (clear LED): Part ID Data Function is configured to "None". Function: None (yellow LED): Part ID Configure Data is enabled, but the Part ID is invalid or does not match any Configure Data entries. Function: XYZ (green LED): Part ID Configure Data is enabled, and the current Part ID has engaged function XYZ (see Communications - Part ID help screen for function definitions). Input status: Indicates whether or not a new Part ID can be entered. Accepting Part ID input (green LED): A new Part ID may be entered. Not Accepting Part ID input (red LED): A new Part ID may not be entered. A new Part ID may not be entered when the tool trigger is active. NEW INPUT IGNORED! (red LED): This status is displayed if a new Part ID is entered while Not Accepting Part ID input is true.
3.
Below the Torque and Angle display is the Status window. This window displays various messages related to the tool, rundown status, or errors. The <F1> Print soft key causes any rundown data that has not previously been printed to be sent to the parallel port printer interface. If the Part ID is configured to Print Interlock, the Part ID is invalidated, and the tool is disabled. The <F2> Oscilloscope soft key displays the Oscilloscope function for evaluating Torque and Angle curves. It is automatically updated after each cycle. The Run Screen may be optionally configured to display Rundown Details or Counter information as shown. These options are available by pressing the Configure <F3> soft key. See "Run Screen / Configure". Counter information is available for individual applications and tightening groups (linking). See "Administration / Counter". The rundown details include the application number, the stage number of the Torque/Angle results currently displayed, the total number of stages in the application, and the rundown status summary (Good, A High, T Low, etc). (2-Channel only) Tool display options are Manual Select, Auto Select, and Split Screen. See "Run Screen / Configure". In the single tool display, when tool 2 is selected, the run screen display has the labels for the result LEDs on the right side. When navigating to other screens, the "active" tool for other functions is the tool selected in the "Tool" edit box. When Split Screen is selected, the side of the display containing the focus (red highlight) determines the "active" tool. Split Screen limitations: With Linking enabled, the total number of tightening positions is not displayed. With Linking enabled, the display of the tightening group name is limited to 5 characters. If the group name is longer than 5 characters, only "Group" is displayed. With Part ID enabled, the Part ID status box is not displayed. A long Part ID may not be completely displayed.
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3.5.1
Run Screen / Tool 2
Fig. 3-21: Run Screen / Tool 2
(2-Channel V2.xx.xx C2 only) When tool 2 is selected, the run screen display has the labels for the result LEDs on the right side.
3.5.2
Run Screen / Split Screen
Fig. 3-22: Run Screen / Split Screen
(2-Channel V2.xx.xx C2 only) When "Split screen" is selected, the run screen simultaneously displays the results and status from both tools.
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c00363en.bmp
Programming
3.5.3
Run Screen / TMEI
Fig. 3-23: Run Screen / Configure
The TMEI Run Screen displays an OK or NOK result. It does not display a numeric torque value or units. The TMEI Run Screen does not provide access to the Oscilloscope screen.
runscrn.txtE
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3.5.4
Run Screen / Configure
Fig. 3-24: Run Screen / Configure

runcfg.txtS
Run Screen / Configure allows customization of the Run Screen display. The user may select the display of counter information and/or rundown details. The counters are activated and reset using the "Administration / Counter" screen. When the "Station Name" box is checked, and Linking is disabled, the Station Name programmed in "Advanced / System Settings" is displayed next to the application number. (2-Channel V2.xx.xx C2 only) The user has the option of having the Run Screen display automatically switch to the tool which has most recently reported results, or simultaneously displaying the results from both tools. This is done by checking the Auto Select box, or Split Screen respectively.
runcfg.txtE
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3.6
Oscilloscope
Fig. 3-25: Oscilloscope Operation

oscope.txtS
The Oscilloscope function displays a Torque vs. Angle curve after each complete rundown in the tightening direction. The curve is colored in alternating red and black lines to indicate the different stages. A green box is also displayed on the trace to indicate the torque and angle limits. There is a data point for each degree of angle rotation. Archive The Archive allows the user to display the last rundown with automatic update after each new rundown, or to display the last five rundowns with an OK result and the last five rundowns with an NOK result without automatic update. Zoom Using the Zoom indicators on the left side of the display, a specific area of the torque trace can be enlarged. Using the up/down arrow keys, highlight the "Left" zoom indicator. Using the left/ right arrow keys set the orange vertical line to the left extent of the desired zoom window. Then highlight the "Right" zoom indicator and set the right extent to the desired zoom window. Once the window extents are set, pressing "Enter" will enlarge the trace to the desired zoom window. Highlight the "Full" zoom indicator and press "Enter" to return the trace to the original unzoomed size. Cursor The cursor (red cross-hatch) can be moved along the torque trace using the left and right arrow keys. The actual torque and angle values of the cursor position are shown at the top to the display. Stage The Stage softkey allows to select the corresponding stage by input of a stage number (0 to 6). If you enter "0", the entire rundown is shown.
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Rundown Indicator At the bottom left of the display is the rundown indicator. The final torque and angle values are displayed on either a green (OK) background or red (NOK) background. Parameters At the bottom of the display is a summary of the parameter settings for the rundown. The Save softkey <F2> lets you print a hardcopy.
Note:
oscope.txtE
The TMEI does not provide access to the Oscilloscope screen.
3.7
3.7.1
Communication
Communications / Data Transmission
Fig. 3-26: Data Transmission

commdata.txtS
From the Data Transmission Screen the Serial and Ethernet connections can be configured. Serial Protocol Port Baud Rate Data Bits Parity Stop Bits Flow Control None, Standard, Standard2, PFCS, CT01 3964R, Appolo 3.1, FEP COM 1, COM 2 2400, 4800, 9600, 14400, 19200, 38400, 57600, 115200 4, 5, 6, 7, 8 None, Odd, Even, Mark, Space 1, 1.5, 2 None, Hardware, Xon/Xoff
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Protocol allows the user to select between different data transmissions. If Appolo 3.1 is selected, then after linking is OK, a special protocol for a label printer is sent to the programmed COM port. With each other selection, the serial data transmission is sent after each cycle. The basic settings are Port, Baud rate, Data bits, Stop bits, Parity, and Protocol. (2-Channel V2.xx.xx C2 only) The Standard, Standard2, and CT01 3964R serial communications protocols can be configured as a unique serial port (COM1 or COM2) for each tool, or such that a single serial port is shared between the tools. The transmitted "Tool Number" is a two-digit ASCII field as programmed in Advanced / System Settings "Station Number". When the option Advanced / System Settings: "Same for both tools" is checked, the Tool Number field is hardcoded as "01" or "02" as appropriate. The following table details the transmission data for Standard: Start
1 2 4 6 18 25 32 39
End
1 3 5 17 24 31 38 39
Length or Value
42 hex 2 Digit ASCII 2 Digit ASCII 12 Char ASCII 7 Digit ASCII 7 Digit ASCII 7 Digit ASCII 1 Char ASCII Status
Description
B Tool Number Parameter Set Date and Time (YYMMDDHHMMSS) Peak Torque Low Torque Limit High Torque Limit Torque Status Flag L = low A = accept H = high Final Angle Low Angle Limit High Angle Limit Angle Status Flag L = low A = accept H = high Overall Status Flag A = accept R = reject Link/Position (Only for Linking) Number of linked positions (Only for Linking) CR (carriage return) LF (line feed)
40 47 54 61
46 53 60 61
7 Digit ASCII 7 Digit ASCII 7 Digit ASCII 1 Char ASCII Status
62
62
1 Char ASCII Status
63 65 67 68
64 66 67 68
2 Digit ASCII 2 Digit ASCII 0D hex 0A hex
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The following table details the transmission data for Standard2: Start
1 2 4 7 19 26 33 40
End
1 3 6 18 25 32 39 40
Length or Value
42 hex 2 Digit ASCII 3 Digit ASCII 12 Char ASCII 7 Digit ASCII 7 Digit ASCII 7 Digit ASCII 1 Char ASCII Status
Description
B Tool Number Parameter Set Date and Time (YYMMDDHHMMSS) Peak Torque Low Torque Limit High Torque Limit Torque Status Flag L = low A = accept H = high Final Angle Low Angle Limit High Angle Limit Angle Status Flag L = low A = accept H = high Overall Status Flag A = accept R = reject Link/Position (Only for Linking) Number of linked positions (Only for Linking) CR (carriage return) LF (line feed)
41 48 55 62
47 54 61 62
7 Digit ASCII 7 Digit ASCII 7 Digit ASCII 1 Char ASCII Status
63
63
1 Char ASCII Status
64 66 68 69
65 67 68 69
2 Digit ASCII 2 Digit ASCII 0D hex 0A hex
If Part ID is ENABLED, then a 25 character ASCII part ID is transmitted prior to CR/LF. TM-COM via COM1 When this feature is enabled the COM1 serial port is reserved solely to listen for an incoming TM-COM connection. The COM2 port remains available for other functions; however, on the TME-200 product COM2 is used to support the fieldbus interface and is not available if fieldbus is activated. Activating this feature requires restarting the controller. Once activated, this feature allows another PC running TM-COM to connect via the COM1 serial port so that parameters may be saved/loaded, etc.
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Ethernet Protocol The ethernet settings include: Server IP Address Gateway Host Subnet Mask Port Address None, Standard, PFCS, FEP
The MAC address of the ethernet interface is displayed for informational purposes only and is not configurable. See your network administrator for proper settings. To enable communications with TM-COM, the IP address of for TM Unit, Gateway, and Subnet must be entered. For further protocol descriptions contact a Technical Service Representative in Customer Satisfaction. (2-Channel V2.xx.xx C2 only). When the ethernet "Standard" protocol is selected, there is one connection made per controller. For all messages containing a "Station Number", the station number for tool 1 is used. For the Rundown packet (#4), the "Spindle Number" field is 1 or 2 depending on the associated tool. Refer to Engineering Specification 543027 "Network Software Specification" for more information.
commdata.txtE
3.7.2
Communication / Part ID
Fig. 3-27: Part ID

comprtid.txtS
The Part ID configuration screens allow the user to specify the interface and functionality of the Part ID used on the Run Screen and archived with the rundown data. Changes to the Part ID and Configuration Data edit screens are saved when the Communications screen is exited (Run Screen or Navigator button pressed). At this time the request to save the configuration is confirmed with a password dialog box. The Part ID may be entered manually from the run screen, input using a barcode reader attached to a serial port, or transmitted through a FieldBus. A Part ID may consist of any sequence of Alphanumeric characters, including spaces.
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(2-Channel V2.xx.xx C2 only) The Part ID configuration settings are unique for each tool. The Barcode Serial Interface can be configured as a unique serial port (COM1 or COM2) for each tool, or such that a single serial port, and therefore each Part ID, is shared between the tools. When the tools share a common Part ID source and serial port, the "Number of Characters" must be identical for both tools. Settings Enable Defines the level of functionality of the Part ID Disable The Part ID interface is completely disabled. No Part ID information is present on the Run Screen, and a part ID string of (Disabled) is archived with each rundown. The part ID is not transmitted with the standard serial protocol output data. The Part ID interface is enabled, and is present on the Run Screen. A valid part ID is NOT REQUIRED to run the tool. Following a rundown, the Part ID or the string (Not Valid) is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. The Part ID interface is enabled, and is present on the run screen. A valid Part ID is REQUIRED to run the tool. Following a rundown, the Part ID is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. Following either a good rundown (linking disabled) or good linking sequence (linking enabled) the Part ID is invalidated and the tool is disabled. The Part ID interface is enabled, and is present on the Run Screen. A valid Part ID is REQUIRED to run the tool. Following a rundown, the Part ID is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. The Part ID is valid and the tool is enabled until the operator presses the <F1> Print key on the Run Screen. At this time, the Part ID is invalidated, the tool is disabled, and any rundowns which have not previously been printed are sent to the parallel port printer interface.
Enable
Enable Interlocked
Print Interlocked
Part ID Source
Defines a source of the Part ID (i.e. Barcode reader through the serial port or fieldbus). Fieldbus is only available if the Part ID option is enabled in the Advanced\Fieldbus screen. Defines the length of the Part ID, not including any termination characters which may be sent by the barcode reader. Valid values are 1 to 25 Defines whether or not a Part ID can be entered manually Allowed A Part ID can be entered manually by highlighting the Part ID box on the Run Screen and typing from the keypad or an attached keyboard. The Part ID can not be entered manually from the run screen.
Number of Characters Keypad Entry
Disallowed
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Data Function
Allows the tool functionality to be automatically controlled based on the Part ID. See Configure Data below. None The Part ID characters have no control over the tool functionality. The <F3> Configure Data soft key on the Part ID configuration screen is disabled. NOTE: setting this option to None does NOT cause Configure Data table entries to be lost. The Position/Value pairs on the Configure Data screen may be used to control the tool functionality. When selected, the <F3> Configure Data key is enabled. From the Configure Data screen, the user may enter Position/Character pairs with associated functions to control the tool based on the part ID.
Configure Data
Batch interrupt.
Defines the way a new scanned ID number should be handled during batching. Activated when "Enable" is set to "Enable Interlocked". Reset Running batching will be interrupted and the scanned PartID number will be used for the next batching. NOK will be reported for any batch operation that is terminated prior to completion. NOK will be held for 1.5 s after the batch is aborted, and then the new batch will start. The user will be asked how to proceed with new scanned number. (e.g. finish current batching or interrupt batching and start with new one.)
Ask
Barcode Serial Interface Defines the serial port used to interface to the barcode reader.
Note:
The default port for the serial barcode interface is COM2. Port Baud Rate Data Bits Parity Stop Bits Flow Control Termination COM1, COM2 2400, 4800, 9600, 14400, 19200, 38400, 57600, 115200 4, 5, 6, 7, 8 None, Odd, Even, Mark, Space 1, 1.5, 2 None, Hardware, Xon/Xoff Defines what (if any) characters the barcode reader appends to the barcode when transmitting to the serial interface (None, CR/LF, LF, CR)
Configure Data The Part ID: Configure Data screen is entered by pressing <F3> Configure Data from the Part ID edit screen. Up to 12 position/value pairs may be entered, along with corresponding functions. When a new Part ID is received by the controller, the table of entries is scanned. An entry which matches a Part ID character Value in the corresponding Position causes the associated "Function" to be engaged. The entries are displayed in a table at the top of the screen. The Position, Value, Function and App/Group edit boxes are at the bottom of the screen. Pressing the <F1> Add key causes the current values in the edit boxes to be added to the table. All values are validated prior to
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insertion in the table. New entries are always inserted at the END of the table. Pressing the <F2> Delete key brings up a dialog box in which the user types the table entry number to be deleted. The delete function may be aborted by selecting Cancel. Pressing the <F3> Part ID key returns the user to the Part ID configuration screen.
Note:
When the table is scanned for a Part ID Position/Value pair match, the scanning is terminated after the first match in the table has been found. The Part ID character positions are numbered from left to right. Position Value Function App/Group 1-<Number of Characters> Any Alphanumeric character Use Application X, Use Tightening Group X, Tool Enable, Tool Disable 1-255 when function "Use Application X" is selected 1-8 when function "Use Tightening Group X" is selected Ignored when function "Tool Enable" or "Tool Disable" is selected
comprtid.txtE
3.7.3
Communications / Printer
Fig. 3-28: Printer

commprin.txtS
From this screen the user can configure the setup for the Parameter/Rundown Printer. When Parallel Enable is checked, rundown data is automatically sent to the parallel port whenever a full page has been queued. Unprinted rundowns are sent to the printer whenever any other print request is made (typically by pressing Print <F1> from the Run Screen). The Filter parameter allows the user to select whether All, OK, or NOK rundowns are printed. This filter applies to both the automated printing of rundowns (Parallel Enable), and the manual printing of rundowns (pressing Print <F1> from the run screen). Only the Centronics printer interface is supported. The Font Size selection can be used to adjust the size of the printed output. The Printer must be on before you switch on your TME. This will guarantee correct initialization of the printer.
Note:
commprin.txtE
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3.7.4
Communications / Work Cell
Fig. 3-29: Work Cell

workcell.txtS
From this screen, the user can add IP addresses to the list of remote units. To add a remote unit, enter the IP address and select Add <F1>. To delete a remote unit, select Delete <F2> and enter the position number of the IP address. To get the status of the remote unit select Verify <F3>.
workcell.txtE
3.8
Tool Setup
Fig. 3-30: Tool Memory

toollist.txtS
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The Tool memory data is displayed for the selected tool and redundancy. Only the Field Torque Calibration (20% of nominal) and the static current factor are editable, in order to correct the torque calibration of the selected tool. If no Tool memory is available, then all data is programmable. In case a tool with memory is changed to another tool with memory of the same type the tool will continue to work without any necessary changes. In case the tool is changed to a tool without memory or to a different type, then after power on or when pressing the start switch a message is displayed which prompts the user to verify the Tool Setup. If tool memory is not available, <F1> and <F2> will change to Standard Tools and Fixtured Tools, respectively. Pressing the Standard Tools <F1> key will allow the user to select from a library of predefined hand tools. This library can be used to program the tool parameters when tool memory is not available or to change the existing tool memory values. Pressing the Fixtured Tools <F2> key will allow the user to select from a library of predefined fixtured tools. This library can be used to program the tool parameters when tool memory is not available or to change the existing tool memory values. The Safety Shutoff mechanism uses current monitoring to turn off the tool in the event of a transducer failure during a rundown, thereby preventing unexpected high torque. If an application experiences undesired shutoffs due to current spikes, this feature can be disabled at the discretion of the user. When disabled, the tool will still be shut off if the measured current exceeds what is allowable for that tool.
Note:
Calibration with an external (master) transducer and torque monitor traceable to a third party standard is only required for the following circumstances: Before putting a new tool in service, after the tool has been repaired; continuous reading errors; periodic basis of 6 months or 100,000 cycles (whichever occurs first), or as mandated by Quality Assurance. Each transducer's calibration values should be documented for future reference. TMEI Only
Fig. 3-31: Tool Setup
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The Tool Setup screen for the TMEI does not display a Transducer type, and no Redundancy information.
toollist.txtE
3.9
3.9.1
Tool Library
Tool Library
c00294en.bmp
Fig. 3-32: Tool Library

toollib.txtS
Using the arrow keys, move the orange highlight to the desired tool. Press ENTER to select that model or ESC to exit. If a model is selected these new parameters will be used as the tool parameters. Note that it is extremely important that the correct model is chosen to avoid damage to the tool or injury to the worker. Use Page Up <F2> and Page Down <F3> when appropriate to view more tool models.
toollib.txtE
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3.10
3.10.1
Statistics
Statistics / Chronological History
Fig. 3-33: Chronological History

chrono.txtS
The user can view the Chronological History of rundowns for any or all applications, filtered using the criteria from Statistics / Parameters. This history includes time, date, application, status, torque, angle, and Part ID. Use Prev Page <F1> and Next Page <F2> in order to go through the Chronological History. At the top right the Entries: XXXX / YYYY display indicates the number of Chrono entries matching the filter criteria / the total number of chrono entries stored in the database. The Page XXXX / YYYY indicates the current page being displayed / the total number of pages of entries matching the filter criteria. The Clear Chrono <F3> soft key allows the user to delete all rundowns. To view additional details on a particular rundown, use the up or down arrow keys to highlight the desired rundown, then press the <ENTER> key.
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Fig. 3-34: Chronological History / Rundown Information
Additional rundown information can be viewed for a rundown by using the up and down arrows to highlight the rundown, then press <Enter>.
Fig. 3-35: Chronological History TMEI
The TMEI Statistics screen does not display the Peak TQ column.
chrono.txtE
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3.10.2
Statistics / Graphs
Fig. 3-36: Statistical Histogram
Fig. 3-37: Range
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Fig. 3-38: X-Bar

graphs.txtS
The Statistics / Graphs screens are used to view the statistics from the selected rundowns in summary and in graphical form. Refer to Chapter 4 Statistics, page 97 for a description of the meaning of the statistics values. The rundowns are selected by the "Application" on the Graphs screen, and are further filtered using the criteria in the Statistics / Parameters screen. The user may also select the Subgroup Size (2-25) or switch between calculations for Torque and Angle. The <F3> soft key is used to toggle the view between the Histogram, Range, and Xbar charts. The <F1> soft key is used to toggle between Manual and Automatic update. In Automatic mode, the statistics are recalculated, and the graph redrawn, whenever a new rundown is entered into the Chronological History. In Manual mode, the recalculation is done only when the user presses the <F2> "Refresh" key. With large data sets, it may be desirable to set Manual update mode for performance reasons. The left side of the screen contains a textual summary of the statistical calculations. The table at the bottom of the screen displays the relevant programmed parameters for the currently selected application. The TMEI does not provide access to the Graphs screen.
Note:
If any of these programmed parameters (Min / Max / Turnoff Torque / Angle) is changed, any previous rundowns for this application are no longer valid for statistical calculation purposes. When a Min / Max / Turnoff value is changed, an entry is made in the Chronological History indicating the end of valid rundowns for statistical calculations:
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graphs.txtE
Fig. 3-39: Chronological History
3.10.3
Statistic / Parameter
Fig. 3-40: Statistical Parameter

statpara.txtS
From the Parameter Screen the user is able to apply a filter to the chrono data. Filter 1. Select from the pull down menu: "All, OK, or NOK" rundowns.
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2. 3.
Enter a number for the "Count (Last n)" field. A value of 0 disables this filter criteria. Enter the Start date/time and the End date/time. The parameters are verified and updated whenever the selected field is changed, or when the Parameter screen is exited. The parameters selected from this screen apply to both the Chrono History and Graphs displays.
Export Chrono This softkey <F3> allows the user to send the filtered data to the available disk media or the printer.
statpara.txtE
3.11
3.11.1
Diagnostics
Inputs / Outputs
Fig. 3-41: Inputs / Outputs

opaldiag.txtS
A light box for each available input and output is displayed to show the current status. In case an input or output is active, the light will be green. You will find a detailed description of these signals under 3.4.2 Advanced Application Builder / Inputs, page 41, 3.4.3 Advanced Application Builder / Outputs, page 43. (2-Channel only) The Diagnostics Inputs / Outputs screen displays the status of the +24V digital inputs and outputs for both tools simultaneously. Debug I/O Debugging I/O is inherently dangerous as toggling on any input or output can trigger another response. The outputs can be connected to other devices causing movement of the tooling.
Note:
Use extreme caution when activating this feature!
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When the Debug I/O is activated, you may select input and output channels to be activated manually by selecting the check box that is located to the left of the desired signal. The On button <F1> key, Off button <F2> key and Restore button <F3> key may be pressed to change the state of the signal. Manually turning on/off signals overrides the system signal on the selected channels simultaneously. The system signal is restored on all channels when the restore button is pressed and when the diagnostics menu is exited. The state of all signals will remain intact when other menu tabs are selected. Note that fieldbus inputs that are activated will override inputs from the 24v digital I/O in some cases; thus, activating a digital input under this scenario may not produce a system response. This feature may not be activated from TM-COM except for TMEM.
opaldiag.txtE
3.11.2
Diagnostic / Fieldbus
Fig. 3-42: Fieldbus

diafield.txtS
A light box for each available input and output is displayed to show the current status. In case an input or output is active, the light will be green. You will find a detailed description of these signals under 3.4.4 Advanced Application Builder / Fieldbus, page 46. Debug I/O Debugging I/O is inherently dangerous as toggling on any input or output can trigger another response. The outputs can be connected to other devices causing movement of the tooling.
Note:
Use extreme caution when activating this feature! When the Debug I/O is activated, you may select input and output channels to be activated manually by selecting the check box that is located to the left of the desired signal. The On button <F1> key, Off button <F2> key and Restore button <F3> key may be pressed to change the state of the signal. Manually turning on/off signals overrides the system signal on the selected channels simultaneously. The system signal is restored on all channels when the restore button is
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pressed and when the diagnostics menu is exited. The state of all signals will remain intact when other menu tabs are selected. This feature may not be activated from TM-COM except for TMEM.
diafield.txtE
3.11.3
Tool / Calibration
Fig. 3-43: Tool / Calibration

testcali.txtS
This test function cyclically recalibrates the system with the values used immediately before the start of a rundown. The spindle must be released for this function! The values "Offset Voltage" and "Full Scale Voltage" of the torque transducer are displayed. If redundancy is activated, the values of the second transducer are displayed. If a value is out of tolerance, it is shown in red. Rated values and tolerances: Value
Calibration offset: Calibration voltage:
Rated value
0V 5V
Tolerance
+/-200 mV +/-150 mV
Note:
Entering a password and viewing of a warning is required prior to running any "active" tool diagnostics. Not available on the TMEI.
testcali.txtE
Note:
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3.11.4
Tool / Angle Encoder
Fig. 3-44: Tool / Angle Encoder

testangl.txtS
The tool start switch starts the spindle with a speed of 30% of the maximum. After one revolution of the output shaft (set angle 360 deg), measured with the tool resolver, it is stopped. During a permanently adjusted dwell time of 200 ms any further angle pulses occurring are traced. The total result is shown as "Actual Angle". The "Shut-off Torque" displayed is the torque prevailing at shut-off or the maximum value reached during the dwell time if that value is higher than the torque at shut-off. If the test run is not terminated by a monitoring criterion, the total result equals or is higher than 360 degrees and is evaluated as okay ("OK"). Monitoring criteria are the torque of transducer 1 and a monitoring time. If the torque of transducer 1 exceeds 15% of its calibration value (even during the dwell time), or if the monitoring time of 5 seconds is elapsed, the test run is terminated with "NOK". The user must check himself, if the output shaft has actually turned by the value indicated (e. g. put mark on the spindle). If the angle reached by the output shaft does not agree with the value displayed, either the angle factor is or the resolver is defective.
testangl.txtE
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3.11.5
Tool / Voltages
Fig. 3-45: Tool / Voltages

testvolt.txtS
The table displays the measured voltages of a channel. These are the most important supply voltages on the measuring board, required for proper torque and angle measurement. Therefore, these must be monitored continuously. If a voltage is out of tolerance, it is shown in red. Designation voltage
Logic voltage: Pos. analog Positive analog voltage Neg. analog Negative analog voltage
Rated value
+5 V +12 V -12 V
Tolerance
+250 mV/-400 mV 600 mV 900 mV
testvolt.txtE
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3.11.6
Tool / TQ Measurement
Fig. 3-46: Tool / TQ Measurement

testmeas.txtS
This test function recalibrates the system with the values used immediately before the start of a rundown. The spindle must therefore be released still when this function is called up! Then the tool is started at zero speed and the torque is continuously measured and displayed. The field "Current torque" displays the current torque, "Peak torque" displays the highest value measured since the start of the function. If "Redundancy" is activated, the values of the second transducer are also displayed. Not available on the TMEI.
Note:
testmeas.txtE
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3.11.7
Tool / Speed
Fig. 3-47: Tool - Speed

testtach.txtS
When you press the tool start switch, the spindle starts with maximum speed. The current output shaft speed is displayed. To achieve this, the angle factor must have been entered correctly, since the integrated speed measurement is derived from the resolver signals. When you release the start switch the spindle stops. As a safety function the torque is monitored by the tool transducer. If it exceeds 15% of its calibrated value, the tachometer function is terminated.
testtach.txtE
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3.11.8
Tool / Tool Memory
Fig. 3-48: Tool / Tool Memory

testiden.txtS testiden.txtE
Provides a constant update of the tool memory data in the attached tool.
3.11.9
Arcnet / Map
Fig. 3-49: Arcnet / Map

arcmap.txtS
The ARCNET map displays information on the current number of participants in the network, their ARCNET-ID, status, serial and software number and identification. The display is continuously updated, e. g. if the connection with a participant is interrupted, it is removed from the table, or if a new participant is added, it is added to the ARCNET table.
arcmap.txtE
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3.11.10
Arcnet / Statistic
Fig. 3-50: Arcnet / Statistic

arcstat.txtS
The ARCNET statistics allow to check the stability of the field bus system. There are two different statistics: For all external hardware components (bridges, TMs) For the station controller
arcstat.txtE
The following is a description of the parameters required for stable operation.

TM Bridge
Description Reconfigurations Own reconfigurations Excessive NAK New next ID CRC error Lost Token Send repetitions Send termination Receive terminations Command errors Unassignable ACKs ACKs with Bit 14/15-Packets without CPT protocol Input queue overflow Packet not assigned by node Discarded input packets Change upon each reset of a participant Change upon each reset or severe failure Should be stable Change upon switch-off/on of downstream participant Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable
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Host Driver Statistics

Reconfiguration Host reconfiguration CRC error Outbound packets - Inbound packets - Next ID Excessive NAK Lost Token Change upon each reset of a participant Change upon each reset or severe failure Should be stable Change upon switch-off/on of downstream participant Should be stable Should be stable
Statistics of ARCNET Manager

Broadcasts received Synchronous starts Stopped synchronous starts CRC error Timeout A Timeout B Wrong ARCNET ID received Packets not for host ACKs in READY status ACKs in ERROR status Unassignable ACK ACKs with Bit 14/15 Packets without CPT protocol Input queue overflow Packet not assigned by node Discarded input packets Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable
3.11.11
Serial
Fig. 3-51: Serial Port Diagnostics
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serial.txtS
The serial diagnostics allows the user to test the selected COM port by displaying sent (black text) and received data (red text). The <F1> Start Hardware Test transmits 10 characters. It reads back a byte based on the CTS signal. For this test an external Adapter with shorted pins is necessary. Note that serial data display is only available with serial data transmission configured as Standard or CT01 3964R. The Clear Screen <F2> soft key will clear the displayed bytes The <F3> soft key toggles the transmission record display between ASCII and hexadecimal.
serial.txtE
3.11.12
Event Log
Fig. 3-52: Event Log

eventlog.txtS
The Event Log allows viewing of errors and events that aid in diagnosing controller or operational problems. The log displays system startup action, abnormalities detected by the STMH servo, and field bus communications problems. The <F1> Prev Page and <F2> Next Page function keys are used to navigate through the list. Up to 999 events are stored. The <F3> "Clear Event Log" key is used to delete the archive of events
eventlog.txtE
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3.12
3.12.1
Utilities
Utilities / Installed Versions
Fig. 3-53: Installed Versions TME-100
Fig. 3-54: Installed Versions TME-200
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Fig. 3-55: Installed Versions TMEI

SWInfo.txtS SWInfo.txtE
The software and firmware revisions active on the controller are listed on this screen.
3.12.2
Utilities / Software Update
Fig. 3-56: Update Software TME-100
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Fig. 3-57: Update Software TME-200

updateso.txtS
One or more upgrade/update packages may be installed from this screen. A single package may contain system software, servo firmware, help file updates, or a combination of these and/or others. The active software package indicates which package the running software was loaded from when the controller was started. After an update or upgrade of the system software, the active package will not change until the controller is restarted. Package date/time information indicates when the package was created and its contents were collected and stored. The <F3> soft key reads the storage device and displays the contents. The storage device may contain many packages for different products, but only valid packages intended to be installed on the targeted unit (e.g. TME-200, TMEM) are listed. The UP and DOWN arrow buttons may be used to navigate to a listed package and select it for installation by pressing the <ENTER> button. Multiple packages may be selected for installation at one time. The <F2> soft key loads all selected packages to the targeted unit, unpacks and installs them. A single firmware update package is installed on each tool in the controller, eliminating the need to install twice. If installing to a remote unit from a Cell Manager unit, you should first install to all remote controllers prior to installing to the Cell Manager unit. All units of a cell must be running the identical version of software in order remote access to be possible.
CAUTION!
During ANY update the system power must not be switched off!
updateso.txtE
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3.12.3
Utilities / System Settings
Fig. 3-58: System Settings TME-100
Fig. 3-59: System Settings TME-200

utilsysset.txtS
System Settings displays the total memory and the available memory of the controller. On TME-200 units, the screen off timer can be set to the number of minutes the screen backlight will remain activated while the controller is idle. The backlight is turned off when the timer expires. The backlight is reactivated whenever a keypad key is pressed, an external input signal is changed, or when the tool is started.
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Setting the screen off timer to 0 minutes will keep the backlight activated indefinitely. It is recommended that the timer be activated so that the backlight lifetime can be extended. Uncheck the Activate screen when tool I/O changes box if the screen backlight should be turned on only when a keypad button is pressed or a keyboard key is pressed. Otherwise, any change in external I/O (e.g. tool enable, tool start) will turn on the screen and reset the screen off timer. The screen off timer setting is not available for TME-100 or TMEM units, and therefore is not displayed when connected to either via TM-COM or the Cell Manager.
utilsysset.txtE
3.13
3.13.1
Administration
Administration / Load/Save
Fig. 3-60: Load / Save

loadsave.txtS
Using the check boxes, the user can select the parameters to load or save. The Load <F2> soft key searches the disk media for previously-saved files and presents a dialog so that the desired file can be selected. The Save <F3> soft key saves the selected items to the disk media in one file. A dialog is presented that requests a file name to be specified, and this name can be modified if desired. Unchecking the Load IP Settings box will preserve the active TCP/IP Ethernet settings whenever communications settings are loaded.
loadsave.txtE
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3.13.2
Administration / Print
Fig. 3-61: Print

setuppri.txtS
Using the check boxes, the user can select the items to print. These will be sent to the printer or to a file on the disk media if selected. If print to file is checked, then the file name is activated to the right and may be edited. Default names are provided using the file name prefix and the checked item to print. The Print <F3> soft key will start printing.
setuppri.txtE
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3.13.3
Administration / Password
Fig. 3-62: Password

password.txtS
The Password displays the active users and corresponding rights. There are different rights available for Programming, Statistics, Diagnostics and Administration. The date and time of the last entry changes automatically when parameters are changed. The Password function supports up to ten different users plus a master password. Pressing Add User <F1> it is possible to add a new user. If the first user does not activate the Administration rights he will get them automatically. Pressing Delete User <F2> it is possible to delete a user. If the last user does not have the Administration rights he will get them automatically. By checking the "Read Protected" box, a password is required when entering a screen from the Navigator menu, rather than after programming changes have been made.
password.txtE
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3.13.4
Administration / Date & Time
Fig. 3-63: Date & Time

datetime.txtS
Using the radio buttons the user can select European or US format for time and date. The Checkbox for Winter/Summer will account for Daylight Savings Time. The System Time and date will be updated when the Accept <F3> soft key is pressed.
datetime.txtE
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3.13.5
Administration / Language
Fig. 3-64: Language

language.txtS
The Administration / Language screen is used to select the language for the user interface. Use the up and down arrow keys to highlight the desired language, then press <ENTER> to confirm.
language.txtE
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3.13.6
Administration / Counter
Fig. 3-65: Counter

counters.txtS
From the Administration / Counter screen, the user may view, enable, disable, or reset any of the available counters. Counters are provided for each application (1-255) and for each linking group (1-8). The view is toggled between Application and Linking view by selecting either Application or Linking in the pull-down menu. Each counter may be enabled by highlighting the desired type of operation in the "Status" pulldown menu, then pressing the Enter key. When "- Backoff" is selected, the counter is enabled, and the current count is decremented each time the tool is started in the backoff direction. The "Backoff" mode is not available for Linking counters. The "Auto Reset Mode" allows the counter to operate like a batch counter. In this mode, the counter is automatically reset to zero after the total number of rundowns (OK + NOK = Size) or number of OK rundowns (OK = Size) equals the value programmed in the "Size" edit box. Each counter may be reset manually by highlighting the "Reset" checkbox and pressing <ENTER>.
Note:
counters.txtE
The counters are not enabled, disabled, or reset until the Accept <F3> soft key is pressed, and the correct password (if enabled) and confirmation are provided.
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Statistics
4
4.1
Statistics
Understanding Statistics
Your unit provides a wide array of statistical and data reports (charts) for the control of manufacturing processes. The following provides a description of the control chart for variables and an outline of the procedure for its use. Known as the -R chart (pronounced X-bar-R), the chart for variables can be used whenever a quality characteristic can be measured and expressed by a numerical value. When properly used, it can bring substantial improvement in product quality and a reduction of scrap and rework. When we control a process, we monitor the variation of the characteristics that are important to the product. During production, samples from the process are measured. By plotting the results of these measurements on the control chart, we are able to see if the process is operating in a stable manner (in a state of statistical control), or if the pattern has been disturbed by an event that drives the process out of control. In other words, the control chart tells us what the process is doing - when to take action and when to leave it alone. Although it is a powerful tool, the -R Control Chart is easy to use. Only an understanding of a few basic statistical concepts and the use of simple arithmetic is needed.
4.1.1
The Nature of Variation

Variations in measured product are always present because of random fluctuations and inconsistencies in machines, material, and operator performance. No two items produced are exactly alike. When variation is random and stable, the process is in a state of statistical control (see graph 4-1a). The process has an identity, and its performance is predictable. The stable pattern of variation is caused by conditions that are inherent to the manufacturing system, such as spindle run out, bearing clearances, differences in material properties, accuracy of measuring equipment, and operator performance. We call this "common cause" variation. When variation is sporadic and unstable, the process is out of statistical control (see graph 4-1b). The process loses its identity and is no longer predictable. The unstable pattern is caused by such events as tool breakage, tool wear, bad material, and operator error. This is called "special cause" variation.
Fig. 4-1: a) Common Cause Variation
Fig. 4-1: b) Special Cause Variation
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4.1.2
The Normal Curve

Most processes in statistical control have a fixed pattern of variation. The mathematical curve that describes this pattern is known as the normal curve (see graph 4-2a). The normal curve is symmetrical about the average. It is high in the middle and becomes smaller as the distance from the average increases. Since the shape resembles a bell, it is sometimes referred to as a bell curve. The normal curve is defined by two conditions - the average of all items produced, and the amount of variation from the average. We can think of these as the center and width of the bell, respectively. The center is the arithmetic average of all items produced. The width is expressed in terms of the standard deviation which is a statistical calculation for the amount of variation from the average. The standard deviation, represented by the Greek letter sigma (), holds a fixed relationship to the normal curve, as follows (see graph 4-2b): 68% of all items produced will be within +1 of the average (two sigma spread). 95% will be within +2 of the average (four sigma spread). 99.7% will be within +3 of the average (six sigma spread).
These two characteristics - the average and the standard deviation - provide the foundation for statistical process control. By taking sample measurements during production, we can predict the average value and the amount of variation for all items produced.
Avg.
3 2
Avg. 1
68% 95% 99.7%
Fig. 4-2: a) The Normal Curve
Fig. 4-2: b) Areas Under The Normal Curve
4.1.3
The Procedure
The procedure for establishing a statistical process control program consists of three phases. The first is to obtain statistical control - a state of random and stable variation. The second is to establish process capability. A state of statistical control in itself does not assure that the process is capable of meeting the specification. The limits of variation must be equal to or less than the total specification tolerance. The third is to monitor the process throughout production using the control chart, to detect and correct conditions that upset the stable pattern of variation. Use of the -R Control Chart includes the following steps: 1. Select the Characteristic
Since a separate chart is required for each characteristic, practical considerations limit use to selected requirements. A good candidate is a characteristic that is important to the function of the item. Others include those that are causing a high cost loss because of scrap or rework, and those that require evaluation by destructive testing.
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2.
Designate the Sample Size
It is usually desirable to keep the sample size small so that variation within the sample is at a minimum, but not so small that statistical validity is lost. The control chart described in this document is structured for a sample size of five units. If a sample other than five is selected, the manufacturing or quality engineer can provide alternate factors for use in calculating the control limits and standard deviation (Steps 8 and 10). 3. Designate the Sample Frequency
Selection of the sample frequency should be based on economic considerations for the cost of measurements and the potential loss that may occur if samples are not taken often enough. Early in the production run, samples should be taken more frequently and then extended after satisfactory control is verified. The frequency may be expressed as a time interval or as a portion of quantities produced. 4. Assure Measurement Accuracy
Measurement accuracy is mandatory for successful statistical control. Measuring and test equipment must be of a type suitable for the characteristic being evaluated, and must be calibrated and properly used. Decisions resulting from the analysis of a control chart will be no better than the measurement data. 5. Complete the Data Sheet Headings
It is important that all heading entries on the data sheet be completed. They include the part number and description, the operation performed, the name of the operator, the machine or equipment used, and the specification limits. The data sheet and control chart can provide evidence of quality for use by the Quality Assurance organization if the information is properly recorded and traceable to the products manufactured. 6. Start Production
Take samples of five units (preferably consecutive units produced) at the designated frequency, and record each measurement (X) on the data sheet. For each sample of five calculate the average ( ) and range (R), and plot the results on the chart (see graph 4-3).
20 16 12 8 X
- Add the five measurements and divide the sum by five. For a sample of five, it is often easier to multiply the sum by two and move the decimal one place to the left. R - Substract the smallest measurement from the largest. (Note that the range can never be negative.)
Range
Average
4 0
Fig. 4-3: Entries for Range and Average
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7.
Calculate Process Center Lines
After data for 20 samples of five have been plotted, calculate the center lines for both the average and range plottings. The center line for the average chart is known as the grand average ( ) and is the average of all of the sample averages. This is the value that best represents the size of all measurements:
X n
where is used to indicate the sum of the sample averages, ( ), (be careful to observe the + and - signs), and n the number of samples, in this case 20. Similarly, the center line for the range chart ( ) is the average of the ranges for all samples.
R n
and (see graph 4-4).
Draw solid lines on the control chart for values representing
Average
20 16 12 8
UCL X
X
LCL X UCL R
R
Range
4 0
LCL R
Fig. 4-4: Drawing The Center Lines And Control Limits
8.
Calculate Control Limits
Calculate the upper and lower control limits (UCL and LCL) using the following formulas and the values previously calculated for the grand average ( ) and the average range ( ). (Factors are for samples of five units only.) Average
UCL LCL
x x
X +0.577(R) X 0.577(R)
Range
UCL
14(R) X +2.1 0
LCL R
Note: For a sample size of six or less, the lower control limit for the range is zero. Plot the limits on the control chart as broken lines. 9. Evaluate for Statistical Control
Analyze the control chart to see if the process is in a state of statistical control. Variation should be random about the center lines for both averages and ranges, with all points within the control limits. If these conditions are not satisfied, special cause variation may be present.
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Sometimes a process takes time to stabilize after start-up. If the indication of special cause variation occurs only in the first few samples, continue to take several more samples and recalculate the limits by omitting the special cause values. However, if the indications of special cause variation occur other than at start-up, action should be taken to identify and correct the cause, and the process re-started. 10. Evaluate for Process Capability When the process is in a state of statistical control, estimate the standard deviation () using the value for the average range ( ) previously calculated. (The factor is for samples of five units only.) Estimate of
R 2.326
If the 6 spread is equal to or less than the total specification tolerance, the process is capable. It will produce at least 99.7% of all items to specification.
Avg. 6 Spec. Tolerance

Fig. 4-5: Capable Process
If the 6 spread is greater than the specification tolerance, three options are available: Improve the system - reduce variability Increase the specification tolerance Continue production and sort by 100% inspection
11. Center the Process After the 6 capability requirement is satisfied, it may be desirable to center the process so that the process average is close to the middle of the specification tolerance. This can usually be accomplished by a simple machine or tooling adjustment. If the magnitude of the adjustment is known, the center line and the control limit lines for the average plotting may be moved a distance equal to the adjustment, and re-verified after 20 additional samples are plotted. Centering the process does not affect the center line or control limits for the range, so no adjustment should be made to them. 12. Realign the Inspection Activity When properly controlled, production can usually continue without the need for 100% inspection. More attention can be placed on process surveillance and audits of operator performance. However, certain safety critical requirements will justify an independent verification. 13. Maintain Control The operator shall continue to take sample measurements and plot the results on the control chart. As long as the pattern of variation remains random and within the control limits, no action is taken. However, if an indication of special cause variation is detected, the trouble should be identified and corrected (see graph 4-6). An indication of special cause variation can result from conditions such as tool wear, tool breakage, defective material, measurement error, a mistake in calculating the average or range for a sample, and plotting a point on the control chart incorrectly.
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Special cause variation may be indicated by one of the following situations: A point outside a control limit. A shift, with several consecutive points inside a control limit but on the same side of the center line. A trend of consecutive points that moves steadily toward a control limit.
Outside of Limit
Shift
Trend
Fig. 4-6: Indications of Special Cause Variation
Since we are controlling by evaluating only small sample sizes from the process, the criteria for continuing production must be the control limits. For this reason, we do not place the specification limits (which are recorded on the data sheet) on the control chart.
4.1.4
System Improvement
There are always two risks associated with statistical control. The first is the risk of accepting bad product, and the second is the risk of rejecting good product. Both are undesirable, but our primary concern is usually the first since it has a direct impact on customer satisfaction. The six sigma spread of the process described in this procedure is in general use throughout American industry. When properly applied, it assures us that at least 99.7% of all units produced will meet specification. This relates to a risk of delivering three substandard units for each thousand produced. While this provides much better quality than can be obtained with an uncontrolled process and 100% inspection, it may not be good enough in the future as competition becomes stronger in the world market. So it's important that we continue to improve the manufacturing system - to reduce the influence of conditions that affect variations in the performance of people, machines, and materials (see graph 4-7). There will be practical and economic limitations to this effort, but to the extent that we can further reduce process variation we will increase the probability that all delivered product meets the specification. Variation Variation
Spec. Toler.
Spec. Toler.
Fig. 4-7: Improving The System By Reducing Variation
4.2
Statistic Symbols
=standard deviation (or sigma)
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R Cp Cpk n Sub Sz Y A =
=mean (or average) =range =Capability of Process =Capability index =number of runs =Subgroup size =Torque summary run data Angle summary run data
(Note: See glossary for definitions)
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Glossary
Glossary
accepted data accepted rundown angle capability indexes angle control angle encoder angle high angle high limit (AHL) angle limits angle low angle low limit (ALL) angle monitor angle reject application data that fall within the acceptable limits in a fastening strategy a run cycle within limits a measure of acceptable variation of final angle values in a fastening process a fastening strategy by which you are controlling a tool by predetermined angle limits a device that measures the angle of rotation active if final angle > angle high limit the maximum acceptable angle for a run cycle the range between the maximum and minimum acceptable angle for one cycle active if final angle < angle low limit the minimum acceptable angle for a run cycle a fastening strategy by which you are monitoring a tool by predetermined angle limits a cycle rejected when the acceptable angle is not achieved a programmed setting of the unit for a given application; TME 100 has eight application settings. Often referred to as product group application selects 0-2 are used to select applications 1-8 using a binary count of 0-7 where app. sel. 0 is the least significant bit the frequency at which the unit communicates The ratio of the process tolerance to 6 standard deviations. Ranges from 0.0 to infinity with larger values indicating a more capable process. (Often referred to as Process Potential Index or Inherent Capability Index.) An index combining the process potential and the measure of the difference between process and the specification mean. CPK will equal Cp if the process mean is centered on the target (nominal) specification value; if CPK is negative, the process mean (X-Bar) is outside the specification limits; if CPK is between 0 and 1, then some of the 6 sigma spread will fall outside of the specifications; if CPK is larger than 1 then the 6 sigma spread is completely within the specification tolerance. the parameters that define the fastening strategy sequence for a given tool active whenever tool is not running active if torque/angle/yield are outside limits or some other error has occurred active if torque/angle/yield are within programmed limits
application select 0-2
baud rate capability of process (Cp)
capability index (Cpk)
control parameters cycle complete cycle NOK cycle OK
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Glossary
cycle start switch default parameters desired final torque end delay time [ms] engineering units external transducer fastener rotation fastening strategy final angle histogram if NOK go to stage internal transducer LCD screen LED flashing in reverse LED screen linking
the switch on a tool that initiates a run cycle parameters automatically selected by the unit the final torque desired in a fastening process (referred to as torque setpoint) time delay from the tool turnoff until the torque measurement ends units of torque measurement a transducer physically located on the outside of a tool direction in which a fastener rotates a strategy used to control or monitor a fastening process the final angle desired in a fastening process a printout generated from statistical data output gives the control system direction if the stage is NOK a transducer physically located inside the tool the screen on the unit that provides directions to programming the unit if yes, the tool LED's will blink when the tool is in reverse the screen on the unit that provides the readout data from a run cycle Allows the user to automatically change from application to application for a predefined number of positions (up to 32). Up to eight different linking strategies called Tightening Groups can be programmed and are remotely selectable from the Application Inputs (0-2). This feature can also be used for Batch Counting by entering the same application in the desired number of positions. refers to the amount of torque applied to a device or tool the first menu that appears on LCD screen output from paint marker solenoid after each cycle a transducer used as a benchmark to calibrate another transducer max time for the tool to run during the stage the average of all readings taken in a sample Selects the number of time a fastener can be retightened after an NOK before going to the linking position. if yes, the controller will report an NOK if the tool is run in reverse the maximum torque achieved in a run cycle the socket used for connecting a cable or peripheral equipment A number 1 to 32 that determines the order in which applications will be run during linking. a unit used to supply power to an electrical device
load main menu marking output master transducer max. fastening time [mS] mean (Xbar) number of Repeats NOK (linking) NOK after reverse peak torque port position (linking) power supply
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Glossary
pulses per degree range (R) redundant transducer redundant transducer calibration reject interlock rejected data rejected rundown remote parameter select reset after NOK (linking) rundown printout run number second transducer sequence 11 sequence 30 sequence 50 sequence 41 speed standard deviation () start delay time [ms] start spike time [ms] statistical data status light sub group size (Sub Sz) synchronization input synchronization output threshold torque [Nm] tightening group (linking) tool enable
number of encoder pulses generated by the tool when rotating the head exactly 1 degree or 1/360 of a revolution a statistical measurement of the difference between the lowest and highest reading taken in a sample secondary transducer used to read torque the calibration process of the secondary transducer the stopping of further operation of the system after a predetermined number of rejected cycles has occurred the data generated by unacceptable rundowns a rundown that has not met the criteria of a fastening strategy a remote device that bypasses the parameter select button on your unit Determines whether the controller will reset to linking position 1 after an NOK. gives the control system direction for when to print number of accepted and rejected rundowns frequently referred to as the redundant transducer high speed rundown torque control/angle monitor angle control/torque monitor angle controlled backoff max speed of the nutrunner during the tightening stage the measurement of the scatter of the population around a mean time delay before the stage will start time delay for the control system to start measuring torque after the stage starts data used to measure the performance and accuracy of the unit and tool lights located either on the unit or tool that represent accepted and rejected cycles the sub group size of data used for statistical analysis; the smallest sub group size = 5 when active allows the tool to start from stage to stage in conjunction with tool start active at the end of each stage to signal a stage is complete torque to begin counting angle Contains a specific linking strategy of up to 32 positions. It is remotely selectable from the Application Inputs (0-2). when active allows the tool to start in conjunction with tool start
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Glossary
tool rpm capability tool reverse tool start (LCD and outputs also clear) tool stop torque capability indexes torque control torque filter factor torque high torque high limit (THL) torque low torque low limit (TLL) torque monitoring torque reject torque threshold (TTH) transducer transducer span (torque cal.) trigger torque [Nm] turn off angle turn off torque
maximum allowable speed of the tool when active prior to tool start, the tool will run counterclockwise using the backoff strategy starts the tool stops the tool a measure of acceptable variation of final torque values in a fastening process a fastening strategy by which you are controlling a tool by predetermined torque limits used for torque averaging active of peak torque > torque high limit the maximum acceptable torque value for one cycle active if peak torque < torque low limit the minimum acceptable torque value for one cycle a fastening strategy by which a tool is monitored based on predetermined torque limits a cycle rejected when the acceptable torque is not achieved the point at which the angle counting starts a device used to read torque full load reading of transducer torque to start collecting oscilloscope data the angle at which a tool is shutoff the torque at which a tool is shutoff
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Sales & Service Centers

Note: all locations may not service all products. Please contact the nearest Sales & Service center for the appropriate facility to handle your ser vice requirements.
Dallas, TX Cooper Power Tools Sales & Service Center 1470 Post & Paddock grand Prairie, tX 75050 tel: (972) 641-9563 fax: (972) 641-9674 Detroit, MI Cooper Power Tools Sales & Service Center 4121 North atlantic blvd. auburn hills, Mi 48326 tel: (248) 391-3700 fax: (248) 391-6295 Houston, TX Cooper Power Tools Sales & Service Center 6550 west Sam houston Parkway North, Suite 200 houston, tX 77041 tel: (713) 849-2364 fax: (713) 849-2047 Lexington, SC Cooper Power Tools 670 industrial Drive Lexington, Sc 29072 tel: (800) 845-5629 tel: (803) 359-1200 fax: (803) 358-7681 Seattle, WA Cooper Power Tools Sales & Service Center 2865 152nd ave N.E. Redmond, wa 98052 tel: (425) 497-0476 fax: (425) 497-0496 York, PA Cooper Power Tools Sales & Service Center 3990 East Market Street York, Pa 17402 tel: (717) 755-2933 fax: (717) 757-5063 Canada Cooper Power Tools Sales & Service Center 5925 McLaughlin Road Mississauga, ont. L5R 1b8 canada tel: (905) 501-4785 fax: (905) 501-4786
Cooper Power Tools P.o. box 1410 Lexington, Sc 29071-1410 uSa tel: 800-845-5629 803-359-1200 fax: 803-359-0822 Cooper Power Tools 4121 North atlantic blvd. auburn hills, Mi 48326 uSa tel: (248) 391-3700 fax: (248) 391-6295
Cooper Power Tools de Mxico S.A. de C.V. Libramiento La joya No. 1 bodega No. 2 Esq. Politcnico barrio San jos cuautitln, Edo de Mxico c.P. 54870 tel: +52-55-5899-9510 fax: +52-55-5870-5012 Cooper Tools Industrial Ltda. av. Liberdade, 4055 Zona industrial - iporanga 18087-170 Sorocaba, SP brazil tel: +55-15-3238-3929 fax: +55-15-228-3260
Cooper Power Tools SAS Zone industrielle b.P. 28 77831 ozoir-la-ferrire cedex france tel: +33-1-6443-2200 fax: +33-1-6440-1717 Cooper Power Tools GmbH & Co. OHG Postfach 30 D-73461 westhausen germany tel: +49 (0) 73 63/ 81-0 fax: +49 (0) 73 63/ 81-222 E-Mail: sales-de@coopertools.com
Cooper Tools Hungria Kft. berkenyefa sor 7 h-9027 gyr hungary tel: +36-96-505 300 fax: +36-96-505 301 Cooper (China) Co., Ltd. 955 Sheng Li Road, heqing Pudong, Shanghai china 201201 tel: +86-21-28994176 +86-21-28994177 fax: +86-21-51118446
www.cooperpowertools.com
Cooper Industries, Ltd. 600 travis, Ste. 5800 houston, tX 77002-1001 tel: 713-209-8400 www.cooperindustries.com
PL12EN-1660 022108
SPEcificatioNS SubjEct to chaNgE without NoticE. 2008 cooPER iNDuStRiES, iNc.

TME211 Programming Manual

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Programming Manual PL12EN-1300

Electric Tool Control TME Series

PL12EN-1300 TME-200 V2.5.2 0108IVZ.fm, 11.03.2008

PL12EN-1300 TME-200 V2.5.2 0108IVZ.fm, 11.03.2008

PL12EN-1300 TME-200 V2.5.2 0108IVZ.fm, 11.03.2008

PL12EN-1300 TME-200 V2.5.2 0108IVZ.fm, 11.03.2008

Checking Your Unit

Fig. 1-1: Introduction Screen for TME-100

Fig. 1-2: Introduction Screen for TME-200

Fig. 1-3: Run Screen

Side Door Assembly LCD Display Indicator Lights

Indicator Lights Fig. 1-4: Controller

Enclosure Key (542818)

I/O Outputs I/O Inputs

Serial Ports USB Port Printer Port Power In

Keyboard Port Ethernet Port Fig. 1-5: Connector Box Detail

CPU with PC 104

External I/O PC/104 board 8 optically isolated inputs 8 relay outputs

Input / Output Connectors

Fig. 3-1: Navigator Menu

Basic Navigation Instructions

Two Channel Features: General Description (2-Channel V2.xx.xx C2 only)

Basic Application Builder

Fig. 3-2: Torque Control / Angle Monitor

Fig. 3-3: Angle Control / Torque Monitor

Basic Parameters for Torque Control / Angle Monitor

Basic Parameters for Angle Control / Torque Monitor

Basic Application Builder Parameters

Advanced Parameter Default Values

Backoff using Reverse Switch (Sequence 41 or Sequence 46)

Basic Application Builder / Auto Program

Fig. 3-4: Basic Application Builder / Auto Program

Basic Application Builder / Copy

Fig. 3-5: Torque Control / Angle Monitor / Copy

Standard Application Builder

Fig. 3-6: View Stages

Standard Application Builder / View Stages / Copy

Fig. 3-7: View Stages / Copy

Standard Application Builder / Select Sequence

Fig. 3-8: Select Sequence

Standard Application Builder / Parameters

Fig. 3-9: Parameters

Standard Application Builder / Advanced Parameters

Fig. 3-10: Advanced Parameters

Speed Ramp-up, Beginning of Stage

Speed Ramp-down, End of Stage

Flex-Stop, After Turn-off

Max Flex-Time [ms]:

Fig. 3-11: Application Matrix

Advanced Application Builder / Inputs

Fig. 3-12: Inputs

T ool Start Start Stage2

T ool S top in Final Stage

Fig. 3-13: Input Timing Diagram

Advanced Application Builder / Outputs

Fig. 3-14: Outputs

T ool Start E nd S tage1 Start Stage2

T ool Stop in F inal S tage

As appropriate As appropriate As appropriate

Fig. 3-15: Output Timing Diagram

Advanced Application Builder / Fieldbus

Fig. 3-16: FieldBus

Part ID Disable on disconnect