ELECTROFUSION GFL

rudy_prmd@yahoo.
com, 0816 877 518, 021 710 76 744
GEORGE FISCHER +GF+

ELECTROFUSION
PRESENTED BY
IR. ROY PRIBADI MM.
rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744
Gas and Water Distribution
Modern electrofusion fitting
ELGEF Plus Coupler

Fusion indicator
4 mm terminal
Fitting identification PE 100/SDR Structured surface Optimised marginal zones Integrated pipe fixation
Centre stop (removable) Cold centre zone
Smooth fusion surfaces
Easy assembly due to clearance fit
The new ELGEF Plus couplers
Attention to perfect design and detail
The new ELGEF Plus coupler

protected pin connectors clear fitting identification limited path fusion indicators
All important information in one line
The new ELGEF Plus coupler

fitting identification PE 100/SDR user-friendly weight extra large, limited path fusion indicators protected 4 mm pin connector elegant Design protected wire d 160 removable centre stop Easy installation due to clearance fit cold middle zone
optimised entry zone

smooth inner surfaces
Technical Features
d 4 mm pin terminal melt indicator protection hood
conical entrance
cold zone
centre stop winding preform
Mage Mate connection
fusion zone (dynamic thread)
Visual welding indication ELGEF Plus

3 mm
Before welding
After welding
The new ELGEF Plus coupleryour advantage

+ optimised wall thickness
user-friendly handling
+ reduced weight
reduced installation time as well as less physical strain
+ smooth inner surfaces

possible dirt from building site easily removed

+ embedded heat conductor
ensures homogenous heat transfer and therefore delivers a very high quality fusion
+ covered heat conductor

no contact with medium possible
+ protected heat conductor

no possible damage to heat conductor during the installation

+ extra large limited path fusion indicators
extremely good indication of process status
no uncontrolled emission of melt material possible
+ optimised connection terminal

connections to withstand the rough & tumble of the building site
+ compact layout of the functional elements

all relevant information always in view

+ multi-functional data processor (magnetic card)
no stooping required for automatic data input!
data available for manual input

possibility of on-site quality control
visual actual/target comparison of fusion time possible

traceability information synchronically available
data processor can be connected to the coupling.

additional information such as pipe range compatibility , cooling times and production batch available data processor for units with barcode and magnetic strip readers applicable
ELGEF Plus Tapping Saddle
ELGEF Plus Tapping saddles

Screw cap or electrofusion cap 360 rotatable outlet Large tapping diameter One top saddle for many applications Integrated cutter, leaktight in end position Extra-long fusion outlet
4 mm pin
PE 100 Heating wire not in contact with medium; optimized fusion zone
ELGEF Plus under pressure tapping valve

Stainless steel spindle
360 rotatable outlet
Extra-long fusion outlet
Integrated cutter
Heating wire not in contact with medium
Main sizes 63-225 mm Outlet sizes 32-63 mm
ELGEF Plus under pressure tapping valve used for venting
Polyvalve Stop off valves

Body in PE
19 dimensions / SDR11 and SDR17
Plug valve for d20 to d40 mm Ball valve for d50 to d225 mm Light weight
Corrosion resistant
Conforms to ANSI B 16.40, GdF, DS Full range of accessories
ELGF Plus saddles - the unique modular system
Only 31 single parts = over 500 variations
News from George Fischer +GF+

ELGEF Plus Branch Fitting System Saturn
A major innovation for new installations, rehabilitation, repair and network extensions
... another Plus with ELGEF Plus!

How do you overcome this problem?
Many possibilities...
Saturn in practice
Saturn in practice
Saturn in practice
A major innovation...
Modular System Saturn
Modular System Saturn X 2 = PE Cross

d -d1 Code 193 135 009 193 135 010 193 135 019 193 135 020 193 135 039 193 135 040 193 135 041 193 135 049 193 135 050 193 135 051 193 135 059 193 135 060 193 135 061 193 135 069 193 135 070 193 135 071 193 135 079 193 135 080 193 135 081 H 101 107 101 107 102 108 129 102 108 129 102 108 129 102 108 129 102 108 129 L 220 220 220 220 240 240 240 260 260 260 260 260 260 260 260 260 260 260 260 L1 81.5 87.5 81.5 87.5 81.5 87.5 98.5 81.5 87.5 98.5 81.5 87.5 98.5 81.5 87.5 98.5 81.5 87.5 98.5 B 164 164 179 179 215 215 215 237 237 237 253 253 253 287 287 287 312 312 312 d2 65 89 65 89 65 89 89 65 89 89 65 89 89 65 89 89 65 89 89
110-90 110-110 125-90 125-110 160-90 160-110 160-125 180-90 180-110 180-125 200-90 200-110 200-125 225-90 225-110 225-125 250-90 250-110 250-125
TTS Tools: Modular concept
All Possibilities
Many possibilities...
ELGEF Plus The only electrofusion programme with a modular system
ELGEF Plus - Electrofusion System
2 / 5 Interleaved Barcode
Manufacturer and Type Diameter Current
Resistance Fusion Time

Control Number
Electrofusion - historical development

1954 1960 1965 1969 First patent application for electrofusion socket Market introduction of Mannesmann electrofusion fittings First products used on PE gas pipes First products used on trial basis in medium pressure gas system 1974 Development of new electrofusion control unit for Mannesmann fittings and Georg Fischer tapping tees 1975 Introduction of Georg Fischer tapping tees in medium and low pressure gas distibution systems 1979 Development of second generation electrofusion couplers ELGEF System
Electrofusion - historical development

1981 Pilot installations with ELGEF System 1982 Market introduction ELGEF System 1989 Development of a fusion control unit with magnetic card technology ( MSA) 1991 Market introduction MSA control units 1994 Market introduction ELGEF Plus system
Our Stars
MSA 300
MSA 350
MSA 400
The new integral design MSA 300, 350 and 400
MSA 300, MSA 350 and MSA 400

Easy to use and operate Graphic display Robust aluminium housing Very low weight
With barcode reader or scanner
MSA 300, MSA 350 and MSA 400
Unit performance optimised for use with generators
Data simultaneously available in up to

24 different languages
Very low weight - a new standard
Weight 11.5 kg One case for both units Dimension W x D x H 29x20x37cm It is as easy to handle as a brief case
Technical Specification MSA 300

Ambient operating temperature range Input supply voltage Output supply voltage Frequency range Fusion current Power consumption Protection class Display with background lighting Language capacity Capacity on memory card Number of records on memory card Interface Main cable Fusion cables Dimensions W x D x H Weight incl. cables -10 C - +45 C 180 V - 264 V 8 V - 42 V (48 V) 45 Hz - 65 Hz max. 90 A max. 3500 W IP 65 LCD 24 ------3m 3m 290 x 200 x 370 mm 11.5 kg
(graphic)

Ambient operating temperature range Input supply voltage Output supply voltage Frequency range Fusion current Power consumption Protection class Display with background lighting Language capacity Capacity on memory card Number of records on memory card Interface Main cable Fusion cables Dimensions W x D x H Weight incl. cables -10 C - +45 C 180 V - 264 V 8 V - 42 V (48 V) 45 Hz - 65 Hz max. 90 A max. 3500 W IP 65 LCD 24 ----RS232 3m 3m 290 x 200 x 370 mm 11.5 kg
(graphic)

Ambient operating temperature range Input supply voltage Output supply voltage Frequency range Fusion current Power consumption Protection class Display with background lighting Language capacity Capacity on memory card Number of records on memory card Interface Main cable Fusion cables Dimensions W x D x H Weight incl. cables -10 C - +45 C 180 V - 264 V 8 V - 42 V (48 V) 45 Hz - 65 Hz max. 90 A max. 3500 W IP 65 LCD 24 256 kB 450 with 256kB RS 232 3m 3m 290 x 200 x 370 mm 11.5 kg
(graphic)
MSA Requirements
Control units
MSA 300 MSA 350

MSA 400
799.350. 799.350.
799.350.
ELGEF d 75 mm 2 KVA ELGEF d 400 mm 4 KVA

Generator
Extension cable max. 50 m Cross section min. 2.5 mm2
Generator
Ambient temp. range: -10C - +45C Rec.service int.: once/year 8-42 V Adaptors 4 mm: 799.350.340 4.7mm: 799.350.341 3m 180V-264V 45 Hz-65 Hz
MSA 300/350/400 Display - Operation
>U: ?9.5V t:0000s

UP DWN LFT RGT ENT
MSA400
EXAMP1 A1234567890Z 14:20 25/05/1999

4 5
GF
I * N 7.15
MNU
32mm START 15/4384 21C

END
MNU
GF 31s
I * N
32mm STOP 15/4383 1.2kJ
MSA 200
...the manual fusion unit...

MSA 250
Automatic
operation with fusion data transfer by barcode
Manual
operation by manual data
input
Branch Fitting System Saturn
Big couplings
Big couplings
- Design study based on a real working coupling design was exhibited in the last Aquatec exhibition to clarify the real market demand - Coupling d1200 mm
- Result was surprisingly good - Current production method and investment as well as the necessary installation tools are extremely expensive => Decision made: before production of the exhibited solution, GFW will invest additional effort in development of innovative alternatives
Cost elements of pipeline systems

Material: pipe / fitting Maintenance costs Excavation / reinstatement of the surface Jointing technique Training expenses for installers
The cheapest material is not necessarily the most favourable, taking into account total installed costs !

ELECTROFUSION GFL

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rudy_prmd@yahoo.

com, 0816 877 518, 021 710 76 744

GEORGE FISCHER +GF+

IR. ROY PRIBADI MM.

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Gas and Water Distribution

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Modern electrofusion fitting

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

ELGEF Plus Coupler

Centre stop (removable) Cold centre zone

Smooth fusion surfaces

Easy assembly due to clearance fit

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus couplers

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Attention to perfect design and detail

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupler

All important information in one line

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupler

optimised entry zone

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

centre stop winding preform

Mage Mate connection

fusion zone (dynamic thread)

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Visual welding indication ELGEF Plus

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupleryour advantage

+ smooth inner surfaces

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupleryour advantage

+ covered heat conductor

+ protected heat conductor

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupleryour advantage

+ optimised connection terminal

+ compact layout of the functional elements

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

The new ELGEF Plus coupleryour advantage

data available for manual input

visual actual/target comparison of fusion time possible

data processor can be connected to the coupling.

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

ELGEF Plus Tapping Saddle

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

ELGEF Plus Tapping saddles

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

ELGEF Plus under pressure tapping valve

360 rotatable outlet

Extra-long fusion outlet

Heating wire not in contact with medium

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Main sizes 63-225 mm Outlet sizes 32-63 mm

ELGEF Plus under pressure tapping valve used for venting

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Polyvalve Stop off valves

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

ELGF Plus saddles - the unique modular system

rudy_prmd@yahoo.com, 0816 877 518, 021 710 76 744

Only 31 single parts = over 500 variations