ASSEMBLY CHECK SHEET STAGE – S6

Emp No: ___________; Machine No.: _________ ; Date :_________

COOLANT TANK ASSEMBLY. SLNO:

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
1.0 COOLANT TANK ASSEMBLY

• Check visually for any damages on coolant

• Ensure that the all-welding joints are properly welded.
• Ensure that there is no leakages in the coolant tank
• Ensure that the drainage plug is properly tightened with Teflon tape.

1.1 COOLANT TANK WHEEL AND LEVEL PAD ASSEMBLY

• Ensure that the castor swivel wheel (Z295Z-0030-00) is mounted properly

with M8 Nut and M8 spring washer.
• Ensure that the leveling pads (Z295Z-0031-00) going freely onto the welded
brackets provided on the coolant tank.

MFAP-04-006 1
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
2.0 COOLANT PUMP ASSEMBLY

• Ensure that the Teflon tape onto the both male portion of the elbow
connectors (Z451G1202000)

• Assemble the elbow connector onto the coolant pump (Z615D-0003)

• Make the Hose connections with adaptor (1VS71A709-00

ADAPTOR, HOSE 1-1/4")
• Assemble the motor onto the Coolant tank with of M8 X30 (4nos.)

• Ensure to Torque tight the screw with a torque of 28.8 N-m

• Ensure to White mark the Screws

MFAP-04-006 2
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
3.0 COOLANT LEVEL ASSEMBLY

• Ensure that all parts have been assembled as per the drawing
• Ensure that there is no cracks or damages on the float coolant level
• Ensure that all screws are tightened properly and white marked

MFAP-04-006 3
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
4.0 COOLANT MANIFOLD HOSE CONNECTIONS

C K J B
D

• Ensure the coolant connections as per the picture.

• Ensure that the all connectors and valves are tightened properly
• Ensure that the Teflon is applied as per standard

MFAP-04-006 4
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
5.0 COVER ASSY.
3 6
8

7
2

1
7
4 5
7
1 6VS081A711-00 (COVER, COOLANT TANK) Socket Head Screw M6 x 10 (x 4
no)

2 6VS081A411-00 (FILTER, COOLANT TANK)(x 2 nos)

3 5VS081A417-00 (COVER, NO TSC) Socket Head Screw M6 x 10 (x 10 no)

4 6VS081A711-00 (COVER, COOLANT TANK) Socket Head Screw M6 x 10 (x 4

no)

5 6VS081A712-01 (COVER, COOLANT TANK) Socket Head Screw M6 x 10 (x 2

no)

6 Z272A1106006 (SET-SCREW, FLAT PT M6X6) - x 7 no

7 PLUG, PT 3/4"

8  Z273K1112000, EYEBOLT M12 (x 4 no)

• Ensure that the all above items are assembled

MFAP-04-006 5
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
6.0 CHIP TRAY ASSEMBLY

3 7

6
4

MFAP-04-006 6
 ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

VALUE /
SL TECHNICIAN
MEASURING METHOD CHECK
NO. SIGN
BOX
6.1 1 6VS081A719-00 HANDLE, DAR-0040 3 NOS
(contd)

2 6VS081A414-00 MIST COVER, FRONT 1 NO.

3
• 6VS081A720-00 PERSPEX, MIST COVER 1 NO.
• 6VS081A721-00 PLATE, PERSPEX 3 NOS
• Z271R1104008 TRUSS HD SCR M4X86 NOS.

4 6VS081A204-04 TRAY, CHIP 1NO.

56VS081A415-00 FILTER, TOP 1 NO.
66VS081A411-02 FILTER, COOLANT TANK 2 NOS
7
• 6VS081A718-00 MIST COVER, REAR 1 No.
• 6VS081A719-00 HANDLE, DAR-0040 1 Nos.
• Z27R1104008 TRUSS HD SCR M4x8 4 Nos.
• Z271R1104008 TRUSS HEAD SCR M4x8 4 Nos.

8
• 6VS081A206-01 FILTER,TRAY 1 NO.
• Z271R1106012 TRUSS HD SCR M6X12 8 NOS.

9 6VS081A710-00 GASKET, COOLANT INTERFACE 1 NO.

• Ensure that all the covers are fixed as per the drawing shown above.
• Ensure that all the screws are tightened and white marked.

MFAP-04-006 7
ASSEMBLY CHECK SHEET STAGE – S6
Emp No: ___________; Machine No.: _________ ; Date :_________

MFAP-04-006 8