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Operation Instructions

MUTOH EUROPE N.V. AP-75171, Rev : 1.2, 21/09/2004

Mutohs Viper Digital Transfer Printer Operation Instructions

AP-75171, Rev. 1.2, 21/09/04

Mutohs Viper Digital Transfer Printer Operation Instructions

COPYRIGHT NOTICE
COPYRIGHT 2004 Mutoh Europe N.V. All rights reserved.

This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Mutohs Viper Digital Transfer Printer. In consideration of the furnishing of the information contained in this document, the party to whom it is given, assumes its custody and control and agrees to the following: The information herein contained is given in confidence, and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe N.V. This document or the contents herein under no circumstances, shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so.

June 2004 Published: Mutoh Europe N.V., Archimedesstraat 13, B-8400 Oostende, BELGIUM

AP-75171, Rev. 1.2, 21/09/04

Mutohs Viper Digital Transfer Printer Operation Instructions

AP-75171, Rev. 1.2, 21/09/04

Mutohs Viper Digital Transfer Printer Operation Instructions

Dear Customer,

As you know, Mutoh Europes core business is outdoor printing and signmaking. A very interesting niche market is digital textile printing. Digital printing can play an important role in the world of textile printing. Thanks to lots of new developments and the technological possibilities of digital printing, (such as increasing output speeds, inks offering wider colour gamuts, new ink formulations to provide durable prints, new coating technologies, etc,) the gap between traditional machinery (e.g. rotary screen printers) and drop on demand inkjet narrows considerably. One application possibility in the field of digital textile printing is heat transfer apparel. Mutohs Viper Digital Transfer Printer are offered in two different models, i.e. 65 (1653 mm) media width and 90 (2280 mm) media width. The Mutohs Viper Digital Transfer Printer are specifically suited to print on transfer paper using water-based disperse dye inks. They incorporates heavy-duty motorized unwinding/winding system for perfect media handling and tracking, 8 drop on demand micro piezo inkjet heads (360 nozzles per colour channel), preheater and dryer and a variable head height from 1.2 mm to 4.0 mm to neutralise media cockling (maximum media thickness 1.1 mm). This manual provides you all required information to set-up and start the Mutoh machine.

Happy printing ! Mutoh Europe N.V.

AP-75171, Rev. 1.2, 21/09/04

Mutohs Viper Digital Transfer Printer Operation Instructions

AP-75171, Rev. 1.2, 21/09/04

Mutohs Viper Digital Transfer Printer Operation Instructions

TABLE OF CONTENTS
1. Safety Instructions.........................................................................................................9 1.1. Introduction ...............................................................................................................9 1.2. Warnings, Cautions and Notes..................................................................................9 1.3. Important safety instructions .....................................................................................9 1.4. Warning labels ........................................................................................................11 1.4.1. Handling the warning labels..............................................................................12 1.4.2. Warning and operation procedure labels on front side. ....................................12 1.4.3. Warning labels on rear side. .............................................................................13 1.4.4. Warning labels involving the special shipping liquid. ........................................13 1.5 Perfect Media Handling ............................................................................................14 1.5.1. Measurements to prevent media cockling ........................................................14 1.5.2. Measurements to minimize head touching cockling media...............................16 2. Installation Procedures ...............................................................................................17 2.1. Installation environment requirements.....................................................................17 2.2. Unpacking ...............................................................................................................19 2.2.1. Unpacking packaging box of the main unit .......................................................19 2.2.2. Unpacking stand packaging box + KIT .............................................................20 2.2.3. Unpacking unwinder / winder 100 box ..............................................................20 2.3. Verification of packaged items ................................................................................21 2.3.1. Packaging box of the main unit.........................................................................21 2.3.2. Accessories box................................................................................................22 2.3.3. Stand packaging box + KIT...............................................................................23 2.3.4. Unwinder / Winder 100 Box ..............................................................................23 2.4. Part names and functions........................................................................................24 2.4.1. Front .................................................................................................................24 2.4.2. Back..................................................................................................................25 2.4.3. Position and function of the heating elements ..................................................25 2.5. Assembling the unit .................................................................................................26 2.5.1. Assembling the stand .......................................................................................26 2.5.2. Installing the stand............................................................................................27 2.5.3. Fixing the printer body onto the stand...............................................................28 2.5.4. Removal of protective packaging material ........................................................29 2.5.5. Installing the printer ..........................................................................................31 2.6. Installing Unwinder / winder 100 and waste bottle ..................................................32 3. Preparing for a job .......................................................................................................33 3.1. Introduction .............................................................................................................33 3.2. Connecting the power cable....................................................................................33 3.3. Connecting the foot switch ......................................................................................35 3.4. Connecting the printer to your PC ...........................................................................36 3.4.1. System requirements........................................................................................36 3.4.2. Selecting cables................................................................................................36 3.4.3. Connecting the Centronics interface.................................................................36 3.4.4. Connecting the network interface .....................................................................37 3.5. Turning the power ON/OFF.....................................................................................38
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Mutohs Viper Digital Transfer Printer Operation Instructions 3.5.1. Turning the power ON ......................................................................................38 3.5.2. Turning the power OFF.....................................................................................38 3.6. Installing ink cassettes ............................................................................................40 3.7. Media handling ........................................................................................................43 3.7.1. Loading roll media ............................................................................................43 3.7.2. Setting media type ............................................................................................47 3.8. Media retainers (media holder)................................................................................48 3.9. Using the ETT system .............................................................................................50 3.10. Pressure rollers disabler tool.................................................................................53 3.11. Controlling the heater elements.............................................................................55 4. Daily Maintenance .......................................................................................................57 4.1. Replacing ink cassettes...........................................................................................57 4.2. Replacing the cutting blade .....................................................................................60 4.3. Replacing the waste liquid tank...............................................................................64 4.4. Cleaning ..................................................................................................................66 4.4.1. Cleaning the outer case....................................................................................66 4.4.2. Cleaning the inside of the printer ......................................................................67 4.4.3. Head cleaning...................................................................................................68 4.4.4. Cleaning the cleaning wiper..............................................................................70 5. Understanding the Operation Panel & Printer Controls ...........................................73 5.1. Operation panel.......................................................................................................73 5.2. Printer status ...........................................................................................................75 5.2.1. Normal ..............................................................................................................75 5.2.2. Setting menu display ........................................................................................75 5.2.3. Menu while printing...........................................................................................76 5.2.4. Changing the printer status...............................................................................76 5.2.4. Details of the setup items .................................................................................77

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1. SAFETY INSTRUCTIONS
1.1. INTRODUCTION
This chapter explains the meaning of safety terms for personnel who operate this equipment, important safety instructions and the positions of the warning labels. Important : Be sure to follow all instructions and warnings on this manual when using the equipment.

1.2. WARNINGS, CAUTIONS AND NOTES


Safety terms in this manual and the contents of warning labels attached to the printer are categorized into the following three types depending on the degree of risk (or the scale of accident). Read the following explanations carefully and follow the instructions in this manual. Safety terms Important Caution Notes Details Must be followed carefully to avoid death or serious bodily injury Must be observed to avoid bodily injury (moderately or lightly) or damage to your equipment Contains important information and useful tips on the operation of your printer

1.3. IMPORTANT SAFETY INSTRUCTIONS


General safety instructions that must be observed to use the equipment safely are explained below. Do not place the printer in the following areas. Doing so may result in the printer tipping or falling over and causing injury. Unstable surfaces Angled place Areas subject to vibration by other equipment Do not stand on or place heavy objects on your printer. Doing so may result in the printer tipping or falling over and causing injury. Do not cover the ventilation hole of your printer with cloth, such as a blanket or table cloth. Doing so could obstruct ventilation and cause fire. Do not place the printer in humid and dusty areas. Doing so may result in electrical shock or fire. Do not use a damaged power cable. Doing so may result in electrical shock. Do not attempt to plug in electrical plugs with wet hands. Doing so may result in electrical shock.

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Do not connect earth cables in the following areas. Gas pipes Doing so may cause fire or an explosion. Earth terminals for telephone line or lightening rod Doing so may cause a large flow of voltage if lightening occurs. Water pipes or faucets If there is a plastic part in the pipe, the earth will not work properly. Do not insert or drop metal or inflammable objects into openings, such as ventilation outlets. Doing so may result in electrical shock and fire. Stop using your printer if a liquid is spilled into it. This may cause electrical shock or fire. Turn the printer off as soon as possible, unplug the power cord, contact your local MUTOH dealer. Be sure to use the attached cable. Otherwise, electrical shock or fire may occur. Be sure to use the specified voltage (AC 100 V to 120V, or AC 220V to 240V). Otherwise, electrical shock or fire may occur. Use electricity directly from a power outlet (AC 100 V to 120V, or AC 220V to 240V). Do not put many loads on one electrical output. Otherwise, heat may be generated and cause fire. Be sure to use an outlet with an earth terminal and use the terminal correctly. Otherwise, electrical shock or fire may occur. Follow the instructions below when handling the power cable. o Do not modify the cable. o Do not put heavy objects on the cable. o Do not bend, twist or pull the cable. o Do not wire the cable near equipment that generates heat. Follow the instructions below when handling the power plug. Otherwise, fire may occur. o Wipe away dust and any other residue before inserting the plug. o Ensure that the plug is firmly inserted as far as it will go. When handling the foot switch, be aware of the following: o Do not place anything heavy on the foot switch. o Do not bend the cable of the foot switch with force and do not pull. o Do not place the foot switch near thermal devices. When handling ink cassettes, be careful that ink does not get in your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become congested or inflamed slightly. If you feel discomfort, consult a doctor immediately. Do not disassemble ink cassettes. Otherwise, ink may get in your eyes or on your skin. Be careful not to pinch your fingers when opening and closing the cover of the ink compartment. Be careful not to pinch your fingers when opening and closing the front cover. Follow the instructions below when connecting the network interface cable. Otherwise, electrical shock or fire may occur. o Do not touch the connector. o Do not connect the network cable connector that is not the same specification to the interface board. When cutting the roll media, be careful of the following. Incorrect handling can result in injury to the hands and fingers from the razor blade. o When holding the media, do not place fingers over the media cut groove. o Move the razor blade slowly along the media cutting groove.

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Do not use thinner, benzene, alcohol or other active agents. Doing so may result in damage or paint peeling from the casing. Be careful not to spill water inside the printer. Doing so may result in a short circuit. Be careful not to touch the heaters during or after operation. Doing so may result in burns. Never open the covers fixed with screws. Doing so may result in electrical shock or a malfunctioning in the printer. Do not touch the cutter blade. Doing so may result in bodily injury. Do not cut hard objects or drop the cutter. Doing so may damage or chip the cutter blade. Do not bend or pull the waste fluid tube. Doing so may cause that the waste fluid will leak out and malfunction in the product. Do not touch the cleaning wiper or the head cap unit while cleaning the cleaning wiper. Doing so may result in poor head cleaning because of oil on your hands. Do not tilt the printer, stand it against a wall or turn it upside down. Doing so may cause ink to leak inside the printer. Movement after transport is also not covered by the warranty. When installing options, do not touch the elements on the circuit board. The elements on the boards can be very hot and can cause burns. Have four or more people unpack and assemble the printer. When lifting the printer out of the packing box, be sure to remove the vinyl cover first, then grab the holding grips on the sides of the printer. Lifting the printer with the vinyl cover on may cause your hands to slip and drop or damage the printer. Have two or more people transport the printer. Ensure that the plug has been disconnected from the power socket when it is not to be used for a long time. Earth wires must be connected to wires or terminals that fulfill the conditions below. o Earth terminals of power sockets o Earth wires with copper morsel that is at least 650 mm under the ground Earth wires must be connected to wires or terminals that fulfill the conditions below. Keep the printer horizontal during transportation. Be sure to do the following before attaching options. o Turn the printer off. o Unplug the power cord from the socket. o Unplug cables connected to the printer. Otherwise, damage to the printer or your computer may occur. o Remove electrostatic charge from your clothes and body by touching the metal parts of the printer. o Electronic components such as the memory may malfunction if exposed to an electrostatic charge. The unit is delivered / shipped with special shipping liquid. This to prevent air coming into the ink supply system. Make sure that air never comes into the ink supply system.

1.4. WARNING LABELS


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The handling, attachment locations, and types of warning labels are explained below. Warning labels are attached on areas which require attention. Read and understand the positions and contents thoroughly before performing your work.

1.4.1. Handling the warning labels


Be sure to note the following when handling the labels. Notes : Make sure that all labels can be recognized. If text or illustrations cannot be seen clearly, either clean or replace the label. When cleaning labels, use a cloth with water or neutral detergent. Do not use a solvent or gasoline. If a warning label is damaged, lost or cannot be recognized, replace the label. When replacing warning labels, contact your local MUTOH dealer.

1.4.2. Warning and operation procedure labels on front side.

No. 1

Type

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1.4.3. Warning labels on rear side.

No. 3

Type

CAUTION
THIS UNIT HAS TWO POWER SUPPLY CORDS, WHEN WiNDING UNIT IS PROVIDED. TO REDUCE THE RISK OF ELECTRICAL SHOCK, DISCONNECT ALL POWER SUPPLY CORDS BEFORE SERVICING.

1.4.4. Warning labels involving the special shipping liquid.

Nr. 1

2 3 4 5

Description BEFORE powering on printer, REMOVE clamp from waste tubes: On right bottom side of machine! Remove dummy cassettes before powering on the printer. BEFORE powering on printer; REMOVE clamps from waste tubes You can also find a label on each of the 8 dummy cassettes: Dummy cassette, please remove before powering on the printer. BEFORE powering on printer, REMOVE dummy cassettes. Plastic bag with the 8 waste tubes and clamps

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1.5 PERFECT MEDIA HANDLING


The Viper Digital Transfer Printer prints on transfer paper with water-based disperse dye inks. An annoying effect of transfer paper when coming into contact with ink is expansion of the media. Notes : The transfer papers with a low g/m, the thinnest, are most sensitive to expanding. This expansion results in media coming up from the print platform between the different pressure rollers.

Therefore, the Viper Digital Transfer Printer has been specially developed to avoid the media cockling to occur and to minimize the print heads to touch the media when minimal media cockling occurs.

1.5.1. Measurements to prevent media cockling


Media cockling is prevented to avoid the print heads to touch the media (protect heads and print result) and to avoid the cockling structure to become apparent in the print result.

1.5.1.1. Unwinder / winder 100


The unwinder / winder 100 system always provides an equal tension on the media when printing. It is important that the unwinder / winder 100 is perfectly lined out to prevent cockling. To line out the unwinder / winder 100, please refer to the users guide Handling Roll Media. Caution : Before installation and alignment of the unwinder / winder 100, please make sure the printer is placed level!

1.5.1.2. Print environment of transfer paper


Environmental Recommended working environment Notes : Please note that some inks require a humidity of more than 50%, other inks can be used at 30% humidity. Please contact your ink supplier for optimum printing conditions. Temperature: 19 - 26 Humidity: 30% to 60%, without condensation

Caution : The size of the recommended media can change at a fixed ratio according to the temperature changes of the working environment. Before using media, place the media roll in the working environment for at least 24 hours, to have it match to the temperature of the working area. Printing before the media could accommodate to the printing environment may cause media jams due to slippage or creases. This also adversely effects the quality of printing.

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1.5.1.3. Pre-heating of the transfer paper


The Viper Digital Transfer Printer is equipped with a pre-heater. (Range up to 50C.) Caution : We recommend you to set the pre-heater temperature at 50C. This to be sure that transfer paper is already expanded a little before reaching the pressure rollers.

1.5.1.4. Extra fans


The Viper Digital Transfer Printer is equipped with extra fans to keep the transfer paper flat on the print platform. Caution : We recommend you to select HIGH in the vacuum menu. Only use Low or Medium when using sheet media.

1.5.1.5. Pressure rollers disabler tool


The pressure roller disabler tool allows a pressure roller to be lifted while printing, thus providing the necessary space for media to expand. Caution : When using roll media, we recommend you to use two pressure rollers disabler tools on both side of the media, as well as two on 1/3 and two on 2/3 of the media. It is not necessary to use pressure rollers disabler tools when using sheet media.

1.5.1.6. Media Retainers (holders)


The media cockling causes the transfer paper edges to curl. Media retainers keep the media edges pushed down. Caution : When using roll media, we recommend you to always use the media retainers.

Caution : When using the media retainers, do not use the cut function.

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Notes : When using sheet media, media retainers are not necessary used. If used, please make sure the media is loaded correctly straight. Otherwise, media can slant and the media retainers could tear the transfer paper.

1.5.2. Measurements to minimize head touching cockling media


In case of media cockling following tools are available to avoid the print heads to touch the media (protect heads and print result).

1.5.2.1. ETT (patent pending)


The ETT Extra Tension Tool pulls the media in line with the print platform. The tension on the sides is always bigger than in the middle. As a result possible curls are straightened. Notes : Always make sure that the edges of the media are supported by the edges of the ETT. Only use the middle part of the ETT if media with is larger than 51.

1.5.2.2. Head Height


The Viper Digital Transfer Printer can be set at the following head heights : 1.2 mm (LOW), 2.2 mm (MIDDLE) and 4 mm (HIGH). Caution : We recommend you to use the lowest possible head height. This to obtain the best printing quality.

Caution : At all head heights, be sure that the correct media thickness is set!

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2. INSTALLATION PROCEDURES
2.1. INSTALLATION ENVIRONMENT REQUIREMENTS
Install the unit on a proper location referring to the following. Important : Do not place the printer on a location under the following conditions. Doing so may cause the product to fall, become damaged, or cause injury. o Unstable surfaces o Slanted surfaces o Locations that are subject to vibration from other product Do not stand on the printer or place any heavy objects on it. Doing so may cause it to fall over, become damaged, or cause injury. Do not cover the ventilation hole of the printer with cloth, such as a blanket or table cloth. Doing so could prevent the printer from ventilating and cause fire. Keep the printer away from humid and dusty areas. Humidity may result in electrical shock or fire.

Choose a place for printer installation following the requirements in the table below. 65 model 90 model Floor loading capability Electrical Voltage Frequency Capacity Area Environmental Recommended working environment Operational conditions Rate of change Storage environment 12.7m (144ft) or larger. Frontage of 4.7m (15.7ft) or greater. 14.3m (162ft) or larger. Frontage of 5.3m (17.7ft) or greater. 2490Pa (300kg/m) or over AC100V - 120V or AC220V 240V 50/60Hz1Hz AC100V - 120V: 12A or more AC220V - 240V: 6A or more Temperature: 25 Humidity: 30% to 60%, without condensation Temperature: 19 to 26 Humidity: 30% to 60%, without condensation Temperature: No more than 2 per hour Humidity: No more than 5% per hour Temperature: -20 to 60 Humidity: 5 to 85%, without condensation (When ink has been discharged.)

Notes : Avoid the following temperature and humidity conditions. Otherwise, printed images may appear differently from what you expect: o Places where sudden changes in temperature and humidity are expected, even though the condition is within the range written above. o Places where direct sunlight or excessive lighting are expected. o Places where air conditioners blow directly. MUTOH recommends that the printer should be installed where air conditioning can be adjusted easily.

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Install the product on a flat surface that fulfills the following conditions. Notes : Refer to Product Specifications of the User's Guide for the information of the product.

a=1000mm b=1000mm c=1500mm d=600mm e=1250mm

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2.2. UNPACKING
The unpacking procedure is described below. The product is sent to the user in 3 boxes, 1 for the main unit, a second for the stand and one for the unwinder / winder 100 system. Caution : When unpacking this product, always work with at least 4 people. When removing this product from the packaging box, always remove the vinyl plastic, and hold on the side of the product. Holding the unit over the vinyl plastic wrapping can result in slippage and dropping the unit, resulting in damage.

2.2.1. Unpacking packaging box of the main unit


Unpack the package of the main unit according to the following procedure.

Step 1 : Step 2 : Step 3 :

Move the packaging of the main unit to the location to unpack. Remove the restraining bands. Remove the top board and take out the packaging material (right upper side and left upper side).

1. Top board 3. Packaging material (left upper side)

2. Packaging material (right upper side)

Step 4 :

Remove the outer boards and take out the accessory box and the packaging box of the waste fluid tank.

1. Outer board 3. Packaging box of the waste fluid tank 19

2. Accessory box

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2.2.2. Unpacking stand packaging box + KIT


Unpack the package of the stand according to the following procedure.

Step 1 : Step 2 :

Move the packaging of the stand to the location to unpack. Open the package and take out the foot, stay and the four packaging materials.

1. Stay 3. Packaging material

2. Foot 4 = KIT

2.2.3. Unpacking unwinder / winder 100 box


Notes : For further information about the unwinder / winder 100, please refer to the users guide Handling roll media.

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2.3. VERIFICATION OF PACKAGED ITEMS


After unpacking the packaging box, inspect if the unit is not damaged and that all necessary parts are present. Notes : If any part is missing or broken, contact either of the following: o The shop where you bought your MUTOH printer. o Your local MUTOH dealer.

2.3.1. Packaging box of the main unit

1 2

Main unit Waste fluid tank Notes :

1 set 1 set

Media retainers

The unit is delivered / shipped with special shipping liquid. This to prevent air coming into the ink supply system. Make sure that air never comes into the ink supply system.

Notes : The two media retainers are taped (in bag) onto the print platform.

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2.3.2. Accessories box

1 2 3 4 5 6

Power cable Tube clamp Foot switch Hexagon socket head cap screw (M6 x 30) Hexagon socket head cap screw (M6 x 16) Assembly tool (Hexagon wrench: diagonal diameter 5mm)

1 2 1 8 8 1

7 8 9 10 11

Cable clamp Screw driver User's Guide Quick Start Manual Installation sheets

3 1 1 1

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2.3.3. Stand packaging box + KIT

1 3

Stand KIT

1 set 1

Foot

3.2.3.1. KIT
The Viper Digital Transfer Printer has some unique items delivered with the printer. These items are all special measurements to prevent media cockling and / or head strikes. 10 x Pressure roller disabler tool 1 x Extra tensioning Tool (3 pieces) 1 x wire to turn the winding side of the winder 100 Pressure roller disabler tool Extra tensioning Tool wire to turn the winding side

2.3.4. Unwinder / Winder 100 Box


Notes : For further information about the unwinder / winder 100, please refer to the users guide Handling roll media.

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2.4. PART NAMES AND FUNCTIONS


Part names and functions are explained below.

2.4.1. Front

No. 1 2 3

Name Operation panel Ink compartment Front cover

4 5

Pressure rollers Maintenance cover

Stand

7 8 9 10

Media cut groove Foot switch Paper Guide ETT

Function This panel is used to set operational conditions, the status of the printer, and other functions. This is the place for installing ink cassettes. This cover keeps the operator safe from the drive parts of the printer while it is operating. Only open and/or close the cover to perform following operations: Media setting and replacement Cutter blade replacement Cleaning the cleaning wiper In case of media jam. This roller is used to press the media from above and keep it flat when printing. This protects users from electric shocks caused by touching the internal electrical parts. The cover is opened when expansion memory (optional) has to be installed, and is closed for normal use. This stand is used to install the printer on a surface flat floor. Standard with the unit is the unwinder / winder 100 system. This system should be mounted onto the stand. Used to cut the media straight when it is cut manually. This switch is used to raise and lower the pressure rollers. Support the media during printing It houses post-heater (dryer). The ETT Extra Tension Tool pulls the media in line with the print platform.

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2.4.2. Back

No. 1 2 3 4 5 6 7 8 9 10 11

Name AC inlet Interface connector Foot switch connector Insertion slot Interface slot 1 Interface slot 2 Interface slot 3 Hard disk slot Nameplate rating Rear Heater Interface slot 4

Function This is the inlet interface to which the power plug is connected. This is the connector to which the interface cable is connected. This is the connector to which the foot switch cable is attached. This is the slot for inserting media when loading it. The network interface board attaches here. This is not used for this printer. Close it with the cover. The hard disk attaches here. When not using a hard disk, keep the cover closed. The type, name, serial number, rating and other details of the printer are labelled here. Supports the media during printing and houses the pre-heaters. This is not used. (It is for future expansion.)

2.4.3. Position and function of the heating elements

Heater element Pre-heater (Heater A)

Temperature 20 50C

Function The pre heater expands the transfer paper before it hits the pinch rollers. The dryer helps to make the media touch-dry before it reaches the automatic take-up system.

Dryer (Heater D)

20 50C

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2.5. ASSEMBLING THE UNIT


The assembly of this product is described below. Caution : When assembling this product, always work with at least 4 people or more.

2.5.1. Assembling the stand


Assemble the stand according to the following procedure.

Step 1 : Step 2 :

Place the stand upside down as shown in the figure. 2. Install the foot to the stay according to the following procedure.

A): B): C):

Attach two feet on the bottom of the stay as shown. Attach the hexagon socket head cap screws (M6 x 30: each 4) to each foot. Using the assembly tool, tighten the hexagon socket head cap screws to install the feet.

1. Stay 3. Hexagon socket head cap screw (M6 x 30)

2. Foot

Step 3 :

Assembling the stand has been completed.

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2.5.2. Installing the stand


Install the stand to the main unit according to the following procedure.

Step 1 : Step 2 : Step 3 :

Place the stand with its feet on the floor. Lift up the main unit with at least four persons by holding it by the handles. Place the main unit on the stand.

1. Stand 3. Handle

2. Main unit

Step 4 : Step 5 :

Attach the hexagon socket head cap screws (M6 x 16: 8) to the stand. Tighten the hexagon socket head cap screws to install the stand using the assembly tool.

1. Hexagon socket head cap screw (M6 x 16) 3. Main unit

2. Stand

Step 6 :

Installing the stand has been completed.

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2.5.3. Fixing the printer body onto the stand


After installation of the unit onto the stand, please check if there is no gap between the printer body and the stand. When you notice that there is a gap between the printer body and the stand, please follow the instructions mentioned below to minimize this gap. Notes : Please find enclosed three types of spacers. 5 pieces : 0.3 mm spacer 5 pieces : 0.5 mm spacer 5 pieces : 1.0 mm spacer

Step 1 :

In case there is a gap between the stand and the printer body, loosen the screw fixing the stand to the unit. Insert a spacer in-between the stand and the printer body.

Step 2 :

Step 3 : Step 4 :

Fully insert the spacer between the stand and the printer body. Tighten the screw.

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2.5.4. Removal of protective packaging material


Protective packaging material is attached on following locations of this product. Remove all protective packaging material according to the following procedure.

Step 1 : Step 2 :

Remove tape from all parts of the product. Remove the two anti-rubbing materials on the top of the main unit.

1. Anti-rubbing material

Step 3 :

Remove the head unit fixture material from inside the front cover according to the following procedure.

A):

Open the front cover. Caution : Be careful not to pinch your fingers when opening and closing the front cover.

1. Front cover

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B): C):

Remove the two wing bolts. Remove the head unit fixture material.

1. Wing bolt

2. Head unit fixture material

D):

Close the front cover.

1. Front cover

Step 4 : Step 5 : Step 6 : Step 7 :

Remove the bag with media retainers taped onto the print platform. Remove the dummy cassettes, the waste tube clamps and the bag enclosing the waste tubes. Connect the waste tubes. Removal of protective packaging material is completed.

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2.5.5. Installing the printer


To install the product, follow the steps below.

Step 1 : Step 2 : Step 3 : Step 4 :

Move the product to where it will be installed. Lock the casters. Rotate the four adjusters in the direction shown in the figure to make the printer stable. Jiggle the printer to make sure that it stable.

1. Adjuster Caution :

2. Caster

Make sure the unit is positioned stable and horizontal. Use a level.

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2.6. INSTALLING UNWINDER / WINDER 100 AND WASTE BOTTLE


To install accessories, such as the unwinder / winder 100 and waste fluid bottle, please refer to the Users Guide Handling roll media. Caution : Before installation and alignment of the unwinder / winder 100, please make sure the printer is placed level! It is important that the unwinder / winder 100 is perfectly lined out to prevent cockling.

Caution : Before powering ON the unit, make sure the waste bottle is installed.

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3. PREPARING FOR A JOB


3.1. INTRODUCTION
The procedures needed before using the printer are explained below.

3.2. CONNECTING THE POWER CABLE


The connection procedure for the power cable is explained below. Important : Make sure that the distributed power cable is used. Use of a different cable may result in electric shock or fire. Do not use a damaged power cable. Doing so may result in electric shock or fire. The disconnect device is the plug on the power supply cord.

Caution : Be careful of the following when handling the power cable. o Do not make any modifications to the power cable. o Do not place anything heavy on the power cable. o Do not bend, twist, or pull the cable. o Do not wire the cable near equipment that generates heat.

Notes : If the power cable is damaged, contact one of the following : o The shop where you bought your MUTOH printer. o Your local MUTOH dealer.

To connect the power cable, follow the steps below. Step 1 : Plug the power cable to the AC inlet on the back of the printer.

1. AC inlet

2. Power cable

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Step 2 : Plug the cable correctly to the outlet. Important : Do not attempt to plug in electrical plugs with wet hands. Doing so may result in electrical shock. Be sure to use the specified voltage (AC 100V-120V/220V-240V). Otherwise, electrical shock or fire may occur. Use electricity directly from a power outlet (AC 100V-120V/220V-240V). Do not put many loads on one electrical output. Otherwise, heat may be generated and cause fire. Be sure to use an outlet with an earth terminal, and use the terminal correctly. Otherwise, electrical shock or fire may occur. Do not connect earth cables in the following areas : o Gas pipes. Doing so may cause fire or an explosion. o Earth terminals for telephone lines or lightening rods. Doing so may cause a large flow of voltage if lightening occurs. o Water pipes or faucets. If there is a plastic part in the pipe, the earth will not work correctly.

Caution : Follow the instructions below when handling the power plug. Otherwise, fire may occur. o Wipe away dust and any other residue before inserting the plug. o Ensure that the plug is firmly inserted as far as it will go. Ensure that the plug has been disconnected from the power socket when it is not used for a long time. Earth wires must be connected to wires or terminals that fulfill the conditions : o Earth terminals of power socket o Earth wires with copper morsel that is at least 650 mm under ground

Notes : If you cannot use earth terminals or find any of them, contact the shop where you bought your printer. Do not unplug the power cable when the printer is on. If the power cable has been unplugged, leave the printer for at least 1 minute before plugging the cable in again.

1. Power cable

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3.3. CONNECTING THE FOOT SWITCH


The connection procedure for the foot switch is described below. If the pressure roller needs to be raised or lowered, it is possible to control this motion from the foot switch, instead of doing so at the operation panel. Caution : When handling the foot switch, be aware of the following: o Do not place anything heavy on the foot switch. o Do not bend the cable of the foot switch with force and do not pull. o Do not place the foot switch near thermal devices.

Install the foot switch according to following procedure.

Step 1 :

Make sure that the power of the unit is OFF. Notes : When the operation panel is in the following condition, the power is ON. Press the key again to turn the power OFF. o The POWER lamp is lit (green).

Step 2 :

Connect the foot switch cable connector to the foot switch connector at the rear of the unit and fix into place with a screw.

1. Foot switch connector

2. Foot switch cable

Step 3 :

Place the foot switch on the floor under the stand.

1. Foot switch

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3.4. CONNECTING THE PRINTER TO YOUR PC


Please find below some instructions how to connect the printer to your PC.

3.4.1. System requirements


To use your printer with the driver, you need a PC that fulfills the following system requirements. System OS CPU Memory (RAM) Hard disk space Notes : The memory requirements may vary depending on the type of applications you are using and the complexity of the document you want to print. MUTOH recommends you to use a hard disk and bulk memory as large as possible. Windows 2000 Professional Pentium III 1 GHz or higher 512 MB or more 10 GB or more

3.4.2. Selecting cables


This printer is compatible with following interfaces : Centronics interface Network interface The following cables are necessary to connect your printer to the computer. Prepare appropriate cables according to the computer to be connected. Centronics interface: Centronics interface cable Network interface: 10BASE-T/100BASE-TX Ethernet cable that is compatible with both. (Category 5) Notes : See below for the connection procedure. o Refer to Connecting the Centronics interface o Refer to Connecting the network interface Refer to "Interface Specifications" for the connection procedure.

3.4.3. Connecting the Centronics interface


The procedure for connecting the Centronics interface is explained below. To connect the printer to your computer, follow the steps below.

Step 1 : Step 2 :

Turn off the printer and your computer. Plug the cable connector of the interface cable into the interface connector at the back of the printer. Squeeze the wire clips together until they lock into place.

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1. Centronics interface connector

2. Interface cable

Step 3 :

Plug the other end of the cable into the computer's port. Notes : Refer to your computer's manual for the procedure to connect to your computer.

3.4.4. Connecting the network interface


The procedure for connecting the network interface is explained below. To connect the printer to the network environment, follow the steps below. Caution : Follow the instructions below when connecting the network interface cable. Otherwise, electrical shock or fire may occur. o Do not touch the connector. o Do not connect the network cable connector to the interface board having different specifications.

Step 1 : Step 2 :

Turn off the printer. Plug the connector of the Ethernet cable into the connector of the network interface board at the back of the printer.

1. Network interface connector Step 3 :

2. Interface cable

Connect the other end of the Ethernet cable to the network. Notes : Refer to "Network interface board operation manual" to use the network interface board.

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3.5. TURNING THE POWER ON/OFF


The method to turn the power ON or OFF is described below. Caution : Before powering ON the unit for the first time, make sure to: Remove the dummy cassettes Remove the waste tube clamps Remove the bag enclosing the waste tubes Connect the waste tubes

3.5.1. Turning the power ON


Turn the power of the unit ON according to following procedure.

Step 1 :

Press the [POWER] key of the operation panel, to turn the unit ON. The POWER lamp of the operation panel will light (green).

Step 2 : Step 3 :

The unit will initial startup operations. After finishing initial startup operations, the unit will enter the normal operating condition. Notes : If there are any problems during the initial startup operation, the unit will display a message on the operation panel, and the operation may stop. If the operation stops, refer to "Troubleshooting", and take the appropriate actions.

3.5.2. Turning the power OFF


Turn the power of the unit OFF according to the following procedure.

Step 1 :

Verify the following regarding the operational condition of the unit. There is no printing operation being performed. The operation panel is in a normal status. Press the [POWER] key of the operation panel to turn the unit OFF.

Step 2 :

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Notes : When the operation panel is in the following condition, the power is ON. Press the key again to turn the power OFF. o The POWER lamp is lit (green).

Step 3 :

Following message is displayed for 3 seconds on the operation panel. Notes : If pressing the [POWER] key on the operation panel by mistake, press the [POWER] key again while the following message is displayed.

Power OFF

Step 4 :

The product will perform the power OFF operation. Following message is displayed on the operation panel.

Power OFF Please Wait


All lamps and the LCD of the operation panel will turn OFF. The product will automatically turn the power OFF. Notes : If there are problems during the power OFF operation, the unit will display a message on the operation panel, and the operation may stop. If the operation stops, refer to Troubleshooting and take the appropriate actions.

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3.6. INSTALLING INK CASSETTES


The installation of ink cassettes for the first time into the unit is explained below. Caution : Before powering ON the unit, make sure the waste bottle is installed, the clamps of the waste tubing are removed and the dummy cassettes are removed.

Caution : When handling ink cassettes, be careful that ink does not get in your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become congested or inflamed slightly. If you feel discomfort, consult a doctor immediately. Do not disassemble ink cassettes. Otherwise, ink may get in your eyes or on your skin. Do not shake ink cassettes strongly. Otherwise, ink may leak.

Notes : The unit is delivered / shipped with special shipping liquid. This to prevent air coming into the ink supply system. Make sure that air never comes into the ink supply system.

To install ink cassettes, follow the steps below. Caution : Before powering ON the unit for the first time, make sure to: Remove the dummy cassettes Remove the waste tube clamps Remove the bag enclosing the waste tubes Connect the waste tubes

Step 1 :

Before powering ON the unit for the first time, please be sure to have : 8 cleaning cassettes compatible with the ink 8 ink cassettes of the requested ink configuration Check if the Waste Bottle is empty.

Step 2 : Step 3 :

Power ON the unit. Caution : The unit is shipped with a water based shipping liquid. If there is any doubt about compatibility with your ink, perform a cleaning cycle before loading ink (step 4 to step 6). If not proceed to step 7.

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Step 4 :
In the Ink Manager menu select Wash and then All. Confirm your selection. The display will ask you to install the cleaning cassettes (Please insert Cleaning Cart). Install the 8 NEW cleaning Cassettes (compatible with the ink).

1. Ink cassette slot

2. Cleaning cassette

Press the [ENTER] key. The display will show the following message.

During washing Wait for a while 10 min During washing Wait for a while 0 min
Step 5 :
The display will show the following message.

Please remove cartridges


Step 6 :
Remove all the cleaning cassettes.

Ink status No cartridge

(ALL)

Step 7 :

Insert ink cassettes in the requested configuration. The ink cassette must be put in a specific slot according to the type and colour used. Insert the cassette with the arrow mark face-up and pointing to the rear of the printer. Insert the cassette as far as possible.

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Step 8 :
Go to the ink Manager menu, select Inkload and select All. Confirm your selection.

Filling ink rest 11 min

Filling ink rest 0 min


Step 9 :
The installation of ink in the unit has been completed. Caution : Please wait at least 30 minutes before printing after loading ink. This to allow the ink to settle in the print heads.

Notes : During washing and ink loading, note the following. o Do not power off the printer. o Do not unplug the power cable. o Do not open the front cover.

Step 10 : Choose the appropriate ink configuration in the smart-chip menu or manual menu.

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3.7. MEDIA HANDLING


Media handling, attaching media and setting media type are explained below. Environmental Recommended working environment Notes : Please note that some inks require a humidity of more than 50%, other inks can be used at 30% humidity. Please contact your ink supplier for optimum printing conditions. Temperature: 19C 26C Humidity: 30% to 60%, without condensation

Caution : The size of the media can change at a fixed ratio according to the temperature changes of the working environment. Before using media, place the media roll in the working environment for at least 24 hours, to have it match to the temperature of the working area. Printing before the media could accommodate to the printing environment may cause media jams due to slippage or creases. This also adversely effects the quality of printing.

3.7.1. Loading roll media


The unwinder / winder 100 system always provides an equal tension on the media when printing. It is important that the unwinder / winder 100 is perfectly lined out to prevent cockling. To line out the unwinder / winder 100, please refer to the users guide Handling Roll Media. Caution : Before installation and alignment of the unwinder / winder 100, please make sure the printer is placed level!

Caution : Media detection utility should be set on Rollfeed.

Caution : It is very important to set the correct media thickness.

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Please find below a short resume of installation of roll media. Notes : Please also refer to the section Unwinder / winder 100 of the users guide Handling roll media.

Step 1 : Step 2 : Step 3 : Step 4 :

Make sure the printer and unwinder / winder 100 are ON. Press the [F4] key to raise the pressure roller. Open the front cover. Put the media roll between the motorized roll unit and roll unit of the unwinder unit. a. Position in the middle of the printer (use hole pattern in the steel bar). b. Make sure no slip occurs.

1 : Holes in the steelbar Step 5 : Install an empty core between the motorized roll unit and roll unit of the winder unit on front of the printer. - Make sure the core is longer than the media width. Make sure both unwinder (REAR) and winder (FRONT) unit are set to MANUAL mode. Use the foot-switch to release some media on the rear. Load media through the rear tensioning system as described below.

Step 6 : Step 7 : Step 8 :

1 = Unwinder System 3 = Insertion slot Step 9 :

2 = Rear Tension System

Load the media through the printers pressure rollers. 44


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Step 10 : On front of the printer, take the media and pull straight (until you become an equal tension on the left and right of the media).

Notes : Make sure the rear tensioning system is turned against the unit.

Step 11 : Set the unwinder (REAR) unit to AUTOMATIC until the media reaches the empty core and the rear tensioning system is turned against the unit.

Step 12 : Set the unwinder (REAR) unit to MANUAL.

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Step 13 : Use some tape to fix the media end to the empty core installed at the winder unit. Start taping the middle of the media. Then the both ends. Do not apply tension on the media.

Step 14 : Lower the pressure rollers. Step 15 : Set the winder and unwinder units AUTOMATIC. Step 16 : Close the front cover. Step 17 : Installation of the media is completed. Caution : Make sure the media is loaded straight.

Caution : After installation of media, be sure that the correct media thickness is set!

Notes : With a small intervention it is possible to reverse your winding direction. Mount a cable between the control box and the front motorized unit cable.

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3.7.2. Setting media type


The procedure for setting media type is explained below. To set the media type, follow the steps below.

Step 1 :

Turn the printer on and load the media. Once the media has been set, the media initial menu will be displayed. Notes : Refer to following sections to load media : o Loading media

Step 2 :

Press one of the following keys on the operation panel, and select the current media type. When alternating roll/sheet media selection: [F2] When changing from media loading: [F3] When changing media type: [F4]

* PaperInitialMenu * F3 LeverUp F2, F4 ENTER or F3 Setup items


Media type Key F2 Parameters Roll media Sheet media Lever up Lever down User 1 User 8

Roll F2 User1 F4

Lever Down/Up Media Type

F3 F4

Description Alternates the roll media type. Roll media : Set when loading roll media. Sheet media : Set when loading sheet media. Switches between up and down motion of the pressurizing lever. Use this when starting over from the media setup. Set media type for printing. For setup values of printing operation, eight settings of "user 1-8" can be set. Refer to Menu setup on the operation panel

Step 3 :

Press the [Enter] key on the operation panel. The media type has been set. "Media Initial" is displayed on the LCD, and the printer starts the media initial operation. Notes : The printer starts the media initial operation if you : o Press the [CANCEL] key on the operation panel o Leave the printer for 10 seconds without doing anything

Paper Initial User 1


Step 4 :
When the media initial operation finishes, the printer moves to normal status. The setting media loading procedure has been completed.

Ready to print Heaters Cut&Feed User1


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Cleaning Lever Up xxxm


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3.8. MEDIA RETAINERS (MEDIA HOLDER)


The media cockling causes the transfer paper edges to curl. Media retainers keep the media edges pushed down on the print platform. Caution : When using roll media, we recommend you to always use the media retainers.

Notes : When using sheet media, media retainers are not necessary used. If used, please make sure the media is loaded correctly straight. Otherwise, media can slant and the media retainers could tear the transfer paper.

Use the following procedure to install the media retainers (media holders). Caution : When using media holder, make sure to firmly set it to the platen of the printer unit. In case the media holder declines or loosens, it might hit the print head and cause trouble.

Notes : When using the media holder, please do the following : Set to Normal or TakeupReel on the Media Detection menu. When setting the Media Detection menu to off, define a smaller value than the media width on the Media Width menu.

Step 1 : Step 2 : Step 3 :

Verify if the media initial operation has been finished. Open the front cover. Attach the media holder (left, right) to both sides of the roll media. First attach the rear side of the media retainer to the rear of the print platform.

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Step 4 : Push the front side of the media retainer down to set it.

Step 5 :

Close the front cover.

To remove the media retainers, please follow the instructions below.

Step 1 :

Carefully pull the lid towards you and unlock the media retainer from behind the print platform. OK NOT OK

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3.9. USING THE ETT SYSTEM


The ETT Extra Tension Tool pulls the media in line with the print platform. The tension on the sides is always bigger than in the middle. As a result possible curls are straightened. Notes : Always make sure that the edges of the media are supported by the edges of the ETT. Only use the middle part of the ETT if media width is larger than 51 (for 65 printer) Only use the middle part of the ETT if media width is larger than 75 (for 90 printer)

Step 1 :

There is no media loaded in the printer. Bring the ETT-holding-bar forward. (Handle is placed horizontally.)

Step 2 :

Install the ETTs on the ETT-holding-bar. Notes : There are three different ETTs : a Left-ETT, a middle-ETT and a Right-ETT. Please note that the outer sides of the Right and Left-ETT have longer springs than the insides!

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When using media larger than 51, install all three ETTs.

When using media smaller than 51, install only the Left and Right-ETTs.

Place all ETTs on the ETT-holding-bar.

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Secure all ETTs to the ETT-holding-bar with the secure knob.

Step 3 :

Bring the ETT-holding-bar backward with all ETTs attached : Handle is placed vertically.

Step 4 : Step 5 :

Install the roll media. (Please refer to loading roll media.) Bring the ETT-holding-bar with the previously installed ETTs forward. The extra tension is set to the outer sides.

Notes : Wait to pull the ETT-lever until the printed area has passed over the print platform.

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3.10. PRESSURE ROLLERS DISABLER TOOL


The pressure roller disabler tool allows a pressure roller to be lifted while printing, thus providing the necessary space for media to expand. Caution : When using roll media, we recommend you to use two pressure rollers disabler tools on both outer sides of the media, as well as two on 1/3 and two on 2/3 of the media. It is not necessary to use pressure rollers disabler tools when using sheet media.

Step 1 :

Take the pressure roller disabler tool as follows in your right hand.

Step 2 :

Pull the pressure roller (you want to disable) down with your left index finger.

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Step 3 :

Place the pressure roller disabler tool in the space created when pulling the pressure roller down.

The pressure roller disabler tool is now positioned as follows :

Caution : Be sure not to push the pressure roller disabler tool too far! Otherwise the pressure roller will break.

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3.11. CONTROLLING THE HEATER ELEMENTS


If you want to change or check the heater elements, follow the steps below. Step 1 : Press the [F1] key on the operation panel. The printer works as follows.

Ready to print F1 Heaters F3 Cut&Feed User1

Cleaning F2 LeverUp F4 xxxm

By pressing the [F1] key, you will have direct access to control or change the heaters temperatures. After pressing the [F1] key in the normal status, the operation panel will mention the following :

* Heaters * F1 A : S 50 R 50 F3 D : S 50 R 50 heater message


The heater message can be one of the following : Heater standby Heater warming up Heater ready

SET ON F4

A stands for the rear heaters. D stands for the dryers. S stands for the Set-temperature (requested temperature). R stands for the Real-temperature (actual temperature).

3.11.1. Change the rear heater temperature


To change the temperature of the rear heaters, press the [F1] key on the operation panel. The display will mention the following : * Heater (A) * OFF 50C F2, F4 Press the [F2] key to decrease the temperature. Press the [F4] key to increase the temperature. Press the [ENTER] key to confirm the requested temperature change. Press the [CANCEL] key to leave the menu without changing the rear heater settings. Caution : We recommend you to set the pre-heater temperature at 50C. This to be sure that transfer paper is already expanded a little before reaching the pressure rollers. ENTER F2 F4

+ 50C -

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To change the temperature of the dryers, press the [F3] key on the operation panel. The display will mention the following : * Drier (D) * OFF 50C F2, F4 Press the [F2] key to decrease the temperature. Press the [F4] key to increase the temperature. Press the [ENTER] key to confirm the requested temperature change. Press the [CANCEL] key to leave the menu without changing the rear heater settings. Caution : We recommend you to set the dryer temperature at 50C. This to be sure that transfer paper is touch-dry when winded. ENTER F2 F4

+ 50C -

3.11.3. Activate/ disactivate heaters.


By pressing the [F4] key you can activate or disactivate all heating elements. In case the heating elements are activated, the display will mention SET OFF. By pressing the [F4] key you can disactivate the heating elements. The display will mention SET ON. In case the heating elements are disactivated, the display will mention SET ON. By pressing the [F4] key you can activate the heating elements. The display will mention SET OFF. Please note that after finishing a printing job (and no other print job is sent to the printer the heating elements will keep their temperature for approximately 6 minutes. After 6 minutes the heating elements are powered OFF.

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4. DAILY MAINTENANCE
4.1. REPLACING INK CASSETTES
Read the following for information on when and how to replace ink cassettes.

(1) Replacement time


Replace ink cassettes under the following conditions. a. The ink remaining in the ink cassette is low. The following message is displayed on the operation panel. Printing operation is continued. Prepare new ink cassettes before they are totally empty.

Ready to Print Heaters Cut&Feed NearEnd

Cleaning LeverUp [1]

b. The ink cassette becomes empty. The following message is displayed on the operation panel. Printing operation stops. Replace with a new ink cassette as soon as possible.

InkStatus No Ink [123]

Notes : When the ink runs out or is low, the ink colour is indicated as follows: 1-8: The number of the ink cassette slot (Refer to Installing ink cassettes) All: All inks

(2) Replacement procedure


Follow the steps below to replace ink cassettes. Caution : When handling ink cassettes, be careful that ink does not get in your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become congested or slightly inflamed. If you feel discomfort, consult a doctor immediately. Do not disassemble ink cassettes. Otherwise, ink may get in your eyes or on your skin.

Do not shake ink cassettes. Doing so may cause ink to leak out.

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Step 1 : If the printer is turned on, make sure of the following Printing or other operations are not performed. Make sure that the display on the operation panel shows the normal state. The MEDIA SET light on the operation panel goes off. Open the ink compartment cover. Caution : Be sure not to pinch your fingers while opening and closing the ink compartment cover.

Step 2 :

1. Ink Compartment Step 3 : Remove the ink cassette from the ink cassette slot. Notes : Dispose the used ink cassette by putting it in a plastic bag in accordance with local regulations or laws.

1. Ink cassette slot

2. Ink cassette

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Step 4 : Take the new ink cassette from its package. Notes : Unpack the ink cassette just before installing it into the ink cassette slot. If you leave the cassette unpacked for a long time, the printer may not be able to print correctly. Use up ink cassettes within two years from the date printed on the cassette packages. Replace ink cassettes if after six months since installation.

Step 5 : Step 6 :

Install the ink cassette following the steps in "Installing ink cassettes". Close the cover of the ink compartment.

1. Ink Compartment Step 7 : Make sure that the display on the operation panel returns to normal status. Notes : If you replace ink cassettes while printing, the printer resumes printing.

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4.2. REPLACING THE CUTTING BLADE


Read following information on when and how to replace the cutting blade.

(1) Replacement time


Replace the cutting blade under the following conditions. a. Media cannot be cut cleanly The message "media Cut Error" appears on the operation panel if a media cutting error occurs.

Paper Cut Error Heaters Cut&Feed User1


b. When the cut edge has scuffing

Cleaning LeverUp xxxm

(2) Replacement procedure


Follow the steps below to replace the cutting blade. Step 1 : If the printer is turned on, make sure of the following Printing or other operations are not performed. Make sure that the display on the operation panel shows the normal status. The MEDIA SET light on the operation panel goes off. Follow "Menu setup on the operation panel" and display the cutting blade replacement menu on the operation panel.(Refer to Cutter change menu)

Step 2 :

* CutterChg. * No

Yes F2 (1/1)

Step 3 :

Select "Yes" by pressing the [F2] key on the operation panel. The printer prepares for cutting blade replacement. The carriage moves to the cutting blade replacement position. The following message is displayed on the operation panel. Notes : If you did one of the things mentioned in step 3, the printer does not replace the cutting blade and returns to the setup menu. Press the [CANCEL] key on the operation panel. Select "NO" then press the [F1] key on the operation panel.

* CutterChg. * Changed cutter? ENTER

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Step 4 : Open the front cover.

1. Front cover Notes : Replace the cutting blade as quickly as possible. If you leave the carriage at the cutting blade replacement position, the head may be clogged with ink.

Step 5 :

While pressing the cutting blade holder tab, rotate the cutting blade holder lever in the direction shown in the diagram. Notes : Do not push the cutting blade holder tab strongly or release it suddenly. Doing so may cause the spring incorporated in the cutting blade holder to fly off. Do not push in the cutting blade holder. Doing so may cause the cutting blade to damage the inside of the printer.

1. Cutting blade holder lever Step 6 : Take out the cutting blade. Caution :

2. Cutting blade holder

Do not touch the edge of the cutting blade to avoid injury. Do not drop the cutting blade or apply it on hard material. Doing so may damage or break the cutting blade.

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Notes : Dispose the used cutting blade, put it in a plastic bag in accordance with local regulations or laws.

1. Cutting blade Step 7 : Insert the new cutter into the media cutting blade holder as shown below. Notes : Be sure not to let the spring incorporated in the cutter holder fly out.

1. Cutting blade Step 8 : While slightly pressing the cutting blade holder tab, return the cutting blade lever to its original position. Notes : Do not push the cutting blade holder tab strongly or release it suddenly. Doing so may cause the spring incorporated in the cutting blade holder to fly off. Do not push in the cutting blade holder. Doing so may cause the cutting blade to damage the inside of the printer. Attach the cutting blade holder lever correctly, referring to the diagram below. If it is not attached correctly, errors may occur. If an error occurs, make sure that the cutting blade holder lever is attached correctly.

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1. Cutting blade holder lever Step 9 : Close the front cover.

2. Cutting blade holder

1. Front cover

Step 10 : Press the [ENTER] key on the operation panel. The carriage returns to its original position and returns to menu 6/7.

* SetupMenu * CutterChg. F1 F3 TankChg.

WiperClean F2 TubingFlush F4 (6/7)

The printer returns to the normal status when pressing the [CANCEL] key.

Ready to Print Heaters Cut&Feed User1


Step 11 : Cutting blade replacement has been finished.

Cleaning LeverUp xxm

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4.3. REPLACING THE WASTE LIQUID TANK


Read following information on when and how to replace the waste liquid tank.

(1) Replacement Time


Replace the waste liquid tank under the following conditions. a. When the waste liquid tank is nearly full. Following message is displayed on the operation panel. Printing continues. Prepare a new waste liquid tank before the waste liquid tank becomes full.

Warning WastInkTank Heaters Cut&Feed User1 (2) Replacement Procedures


Follow the steps below to replace the waste liquid tank. Step 1 :

Cleaning LeverUp Om

Check the following if the power of the printer is ON. Printer is not printing. Operation panel is in normal status. Media setting light on the operation panel is off. Follow "Menu setup on the operation panel" and display the tank replacement menu on the operation panel. (Refer to Tank change menu)

Step 2 :

* TankChg. * No

Yes F2 (1/1)

Changed wasted ink tank? ENTER or CANCEL


Step 3 : Open the cap of the waste liquid tank. Caution : Do not bend or pull the waste fluid tube. Doing so may cause that the waste fluid will leak out and malfunction in the product.

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Step 4 : Remove the waste liquid tank from the tank tray of the stand. Notes : Put the used waste liquid tank in a plastic bag and follow the local regulations when disposing.

Step 5 : Step 6 :

Open the cap of a new waste liquid tank and put the tank to the printer. Press the [ENTER] key on the operation panel.

The printer returns to menu 6/7.

* SetupMenu * F1 CutterChg. F3 TankChg.

WiperClean F2 TubingFlush F4 (6/7)

The printer returns to the normal status by pressing the [CANCEL] key

Ready to Print Heaters Cut&Feed User1

Cleaning LeverUp xxxm

The replacement of the waste liquid tank has been completed.

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4.4. CLEANING
You need to clean the printer periodically to keep it in best working condition. Warning: Do not insert or drop metal or inflammable objects into openings, such as ventilation outlets. Doing so may result in electrical shock and fire. Stop using your printer if a liquid is spilled into it. This may cause electrical shock or fire. Power the printer OFF as soon as possible, unplug the power cord and then contact your local MUTOH dealer.

Caution: Be sure to power OFF the printer and unplug the power cable from the outlet before cleaning the printer. Do not use thinner, benzene, alcohol or other active agents. Doing so may result in damage or paint peeling from the casing. Be careful not to spill liquid inside the printer. Doing so may result in a short circuit. Never open the covers fixed with screws. Doing so may result in electrical shock or malfunctioning of the printer.

Following are instructions for cleaning the printer.

4.4.1. Cleaning the outer case


(1) Cleaning frequency
Clean once a month.

(2) Cleaning procedure


Remove dust or smudges on the outer case with a soft cloth.

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4.4.2. Cleaning the inside of the printer


(1) Cleaning frequency
Clean once a month.

(2) Cleaning procedure


The following are instructions for cleaning the inside of the printer. Follow the steps below. Step 1 : Open the front cover.

1. Front cover Step 2 : Use a soft brush to carefully clean away any dust or dirt on the pressure rollers. Notes : Do not blow off media dust inside the printer using an air dusting machine. Doing so may cause noise to occur from inside the printer.

Step 3 :

Use a cloth soaked in cleaning liquid and squeeze it well, wipe off media dust and ink from the platen. Caution : Please only use cleaning liquid recommended by the ink supplier.

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4.4.3. Head cleaning


If printouts become faint or partially missed, perform head cleaning to clean the surface of the head and the nozzles. Follow the steps below to perform head cleaning.

Step 1 : Step 2 :

Refer to "Testprinting" to perform nozzle check printing. Check if the print head, referring to the diagram below.

Notes : Above each nozzle check a number appears. Use this number to choose the appropriate cleaning procedure.

Step 3 :

Check if the printer is in the normal status.

Ready to Print Heaters Cut&Feed User1


Step 4 : Press the [F2] key on the operation panel. The printer enters the cleaning menu.

Cleaning F2 LeverUp xxxm

* Cleaning * F1 All F1, F2


Step 5 : Key F1

Normal F2 ENTER

Press the [F2] key on the operation panel to change the parameters. Parameter All Head 1 Head 2 Head 3 Head 4 Little Normal Powerfull Description Performs the selected cleanings to all heads. Performs the selected cleaning to the nozzle checks indicated with number 1. Performs the selected cleaning to the nozzle checks indicated with number 2. Performs the selected cleaning to the nozzle checks indicated with number 3. Performs the selected cleaning to the nozzle checks indicated with number 4. Little cleaning is performed. Heads fire some ink in capping. Normal cleaning is performed. A small amount of ink is sucked out of the heads. A wipe is performed. Powerfull cleaning is performed. A larger amount of ink is sucked out of the heads. A wipe and a rub are performed.

F2

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Step 6 : Press the [ENTER] key on the operation panel to start the head cleaning. Notes : If the [Cancel] key has been pressed instead of the [ENTER] key after changing the parameters, the printer returns to the normal status without performing a head cleaning.

Cleaning Rest ** min


Step 7 : When the head cleaning has been completed, the printer returns to the normal status.

Ready to Print Heaters Cut&Feed User1


Step 8 :

Cleaning LeverUp xxxm

Perform a nozzle check again and check the print head.

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4.4.4. Cleaning the cleaning wiper


Following are instructions for cleaning the cleaning wiper. Follow the steps below to clean the cleaning wiper. Step 1 : If the printer is turned on, make sure of the following Printing or other operations are not performed. Make sure that the display on the operation panel shows the normal status. The MEDIA SET light on the operation panel goes off. Follow "Menu setup on the operation panel" and display the cleaning wiper menu on the operation panel.(Refer to Wiper clean menu)

Step 2 :

* SetupMenu * F1 CutterChg. F3 TankChg. * WiperClean * No

WiperClean F2 TubingFlush F4 (6/7) Yes F2 (1/1)

Step 3 :

Select "Yes" by pressing the [F2] key on the operation panel. The printer enters the cleaning wiper mode. The carriage moves to the waiting position for cleaning the wiper. The following message is displayed on the operation panel. Notes : If you did one of the things mentioned below, the carriage moves back and the printer returns to the setup menu. Press the [CANCEL] key on the operation panel. Select "No" and press the [F1] key on the operation panel.

* WiperClean * Changed wiper ? ENTER


Step 4 : Open the front cover. Caution : Be sure not to pinch your fingers while opening and closing the front cover.

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1. Front cover Caution : Do not touch the cleaning wiper or the head cap unit while cleaning the cleaning wiper. Doing so may result in poor head cleaning because of oil on your hands.

Step 5 :

Use a dust free cloth dampened with cleaning liquid to wipe off ink on the cleaning wiper.

1. Cleaning wiper 3. Head cap unit Caution :

2. Cleaning cloth

Please only use cleaning liquid recommended by the ink supplier.

Step 6 :

Press the [ENTER] key on the operation panel. The carriage moves to the cap position. The printer returns to menu 6/7.

* SetupMenu * F1 CutterChg. F3 TankChg.

WiperClean F2 TubingFlush F4 (6/7)

The printer returns to the normal status after pressing the [CANCEL] key

Ready to Print Heaters Cut&Feed User1


Step 7 : Cleaning the wiper has been finished.

Cleaning LeverUp xxxm

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5. UNDERSTANDING THE OPERATION PANEL & PRINTER CONTROLS


5.1. OPERATION PANEL
The operation panel is used to set operational conditions, display the status of the printer, and set other functions. The names and functions of the operation keys and status lamps are explained below.

(1) Operation keys


No. 1 2 3 4 5 6 7 8 Name [POWER] key [F1] key [F2] key [F3] key [F4] key [MENU ] key [MENU ] key [ENTER] key Normal Turns the printer on and off. Executes the function assigned to F1. Executes the function assigned to F2. Executes the function assigned to F3. Executes the function assigned to F4. Changes the LCD monitor display to the setup menu status. Changes the LCD monitor display to setup menu status. Displays the print mode currently set. Setup menu display Turns the printer on and off. Executes the function assigned to F1. Executes the function assigned to F2. Executes the function assigned to F3. Executes the function assigned to F4. Changes the menu in reverse order. Changes the menu in forward order. Determines the new parameter value and changes the LCD monitor display to the next menu. Sets the parameter value and changes the LCD monitor display to the next menu. Cancels the new parameter value and changes the LCD monitor display to the next menu. Clears the parameter value and changes the LCD monitor display to the next menu.

[CANCEL] key

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No. 10 11 12 Name LCD monitor POWER lamp ERROR lamp Colour Green Red Status ON OFF Flashing OFF ON Flashing OFF ON OFF 15 16 17 ROLL lamp SHEET lamp HEATER lamp Orange Orange Orange ON OFF ON OFF ON Function The monitor displays the operation status and error messages of the printer. The printer is on. The printer is off. An error has occurred. The contents will be displayed on the LCD monitor. Either there is no error or the power is off. The printer is receiving print data. The printer is analysing received data. The printer is waiting to receive print data. The pressure roller is in the release position. Media has not been loaded. The pressure roller is in the secured position. The media has not been loaded. The media type is set to roll media. The media type is set to sheet media. The media type is set to sheet media. The media type is set to roll media. The temperature of the heating elements is the requested temperature. The real temperature is the same as the requested temperature. The heating elements are warming up. The real temperature is different as the requested temperature. The heating elements are powered OFF.

13

DATA lamp

Orange

14

MEDIA SET lamp

Orange

Flashing

OFF

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5.2. PRINTER STATUS


The status of the printer is explained below.

5.2.1. Normal
Indicates that the printer can draw print data when media is loaded. You can also make settings concerning printing using the operation panel. The content displayed on the LCD monitor of the operation panel is as follows.

1 2 4 6
No. 1 2 3 4 5 6 7 Position 1st line Left of 2nd line Right of 2nd line Left of 3rd line Right of 3rd line Left of 4th line Right of 4th line

Ready to print Heaters Cut&Feed User 1

Cleaning 3 Lever Up 5 xxxm 7

Description Displays the current status of the printer. Depending on the status, the contents may be displayed in 2 to 4 lines. Displays the function assigned to [F1] key. Displays the function assigned to [F2] key. Displays the function assigned to [F3] key. Displays the function assigned to [F4] key. Displays the currently set media type. Displays the approximate amount of remaining media that is currently set. (Units: m) However, the amount is displayed only when either "Roll media 1", "Roll media 2", or "Roll media 3" is selected in the Roll media setting menu.

5.2.2. Setting menu display


Indicates that you can make settings concerning printing using the operation panel. Operation regarding printing is possible via the operation panel. The contents displayed on the LCD monitor of the operation panel is as follows.

1 * SetupMenu * 2 InkStatus 4 TestPrint


No. 1 2 3 4 5 6 Position 1st line Left of 2nd line Right of 2nd line Left of 3rd line Right of 3rd line 4th line

OriginSet 3 MediaSet 5 (1/7) 6

Description Displays the setting menu name currently set. Displays the function assigned to [F1] key. Displays the function assigned to [F2] key. Displays the function assigned to [F3] key. Displays the function assigned to [F4] key. Displays the currently available functions of the [F1] key to the [F4] key. Displays the page status if there are multiple pages for the currently displayed setting menu.

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5.2.3. Menu while printing


This menu shows up while printing. Here you can change the settings of the heaters. It is also possible to perform a cleaning while printing when observing missing nozzles.

1 Printing 2 Heaters

Cleaning 3

No. 1 2 3

Position 1st line Left of 2nd line Right of 2nd line

Description Displays the status of the printer. Displays the function assigned to [F1] key. Displays the function assigned to [F2] key.

5.2.4. Changing the printer status


To change the printer status, follow the steps below.

(1) Changing the status from normal to the setting menu display
Press either [MENU ] or [MENU ] on the operation panel when the printer is in normal status. The display of the operation panel changes to the Setting menu display. Notes : Refer to "Setup menu" for details of the setting menu.

(2) Changing the status from the setting menu display to normal
Take one of the following actions when the printer is in the setting menu display to change the operation panel display to normal one. Press the [CANCEL] key on the operation panel. Leave the printer as it is for 3 minutes when the status is in the setting menu display.

Ready to print Heaters Cut&Feed User 1


[MENU ] or [MENU ]

Cleaning Lever Up xxxm


[CANCEL] or leave the printer as it is for 3 minutes

* SetupMenu * InkStatus TestPrint


Notes :

OriginSet MediaSet (1/7)

Refer to Status messages" for details of displaying the printer status.

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5.2.4. Details of the setup items


This section describes each setup menu of the printer.

* SetupMenu * F1 Ink Status F3 TestPrint * SetupMenu * PrintMode F1 F3 Layout * SetupMenu * F1 RollSetup F3 Network * SetupMenu * F1 Utility F3 Initial * SetupMenu * DataDump F1

OriginSet F2 MediaSet F4 (1/7) Command F2 Function F4 (2/7) Centro. F2 (3/7) FileMng. F2 (4/7) InkManager F2 (5/7)

* SetupMenu * F1 CutterChg. F3 TankChg. * SetupMenu * F1 VersionCheck

WiperClean F2 TubingFlush F4 (6/7)

(7/7)

Notes : The Network Settings menu is displayed if the network interface board has been installed on the product. The items on the File Management menu are displayed if a hard disk has been installed in the product.

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Ink status Origin setting Test print SetupPrint NozzleCheck AdjustPrint (UniDir) AdjustPrint (BiDir) Pallet printing Maintenance Media set Media User1 ThinOut
50% to 100% Adjusts the ink discharge amount during printing depending on the time the media requires for printing. Makes the setting for the waiting time for ink drying from the end of printing to cutting the roll media. Makes the setting for the distance between the head surface and the media, depending on the thickness of the media. Makes the setting for the suction of the media to the print platform. Makes the setting on the width of the media to be used. Set the temperature of the Heater. Set the temperature of the Drier. Check the temperature of Heater and Drier. Perform various settings for media feed compensation

Parameter

Description
Displays information on the ink cartridge installed in the ink cartridge slot. Makes setting on the print head position at the start of printing. Performs test printing. Performs setup printing. Performs nozzle check printing. Performs accuracy adjustment printing in one direction. Performs accuracy adjustment printing in two directions. Performs pallet printing. Performs maintenance status printing. Makes various media settings. Makes settings for media type used for test printing.

InkDryTime

0 to 30 sec. to 270 sec. to 60 min. Low / Middle / High

HeadHeight

Vacuum Thick Heater Drier HStatus Dist.Adj User2 User3 User4 User5 User6 User7 User8 Cut size Top Feed Media Cut

Low / Medium / High 50m to 100m to 1500m

Print1 / change / Print2 Same items as User1 Same items as User1 Same items as User1 Same items as User1 Same items as User1 Same items as User1 Same items as User1 Auto / Length / Width 0mm -400mm

Auto / Manual / OFF

Sets the method of the media size detection when loading the sheet media. Feeds the media when printing starts. Set when printing the roll media. Sets the method of the media cutting after printing.

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Print mode setting

Print Mode 1 Colour Mode

Makes various print mode settings. Sets when 4 colours of ink cartridges of 4 colours are loaded for the 87-inch specification printer. Makes settings for print quality.

Quality

360x360 dpi 720x360 dpi 360x720 dpi Diagonal 720 dpi 720x720 dpi 1080x1080dpi 1440x720 dpi 720x1440 dpi Diagonal 1440 dpi 1440x1440 dpi 2160x1080 dpi 1080x2160 dpi Diagonal 2160 dpi 280x1440 dpi 1440x2880 dpi Diagonal 2880 dpi

Direction Repeat Count Interval Normal Fine Same as Print Mode 1 Same as Print Mode 1 Same as Print Mode 1 Head Speed
UniDir BiDir Once to 99 times 0.0 sec to 0.1 to 5.0 sec Normal speed Speed / 2

Makes settings for the operation direction of the head during printing. Makes settings for the number of print repeat on a print data. Makes settings for the end of printing to the start of printing. Set the head speed.

Print Mode 2 Print Mode 3 Print Mode 4 Command setting Command Step Position Terminat

MH-GL,GL2 / MH-GL2 / RTLPASS 0.025 mm / 0.010 mm P1 / LL / Full Normal / Special

ImageResolu.

OnlineTimer

360dpi /600dpi /720dpi /1080dpi /1200dpi /1440dpi /2160dpi /2880dpi Off / 2 sec to 30 sec to 800 sec

Makes various printer commands settings Makes preference settings for he printer command sent from a computer to the printer. Makes settings for feeding increments while printing. Makes settings for the initial start point of printing. Makes settings for the functions of the ending printer command included in printing data. Makes settings for image resolution while printing with image data.

Overwrite Halftone

Last / Mix

speed / quality / Thin

Makes settings for the time from the end of receiving printing data from a computer to recognizing the end of printing data. Makes settings for how to print the part over wrapped between diagrams. Makes settings for tone rendering method while printing with MH-GL/GL2 data or not digitalized.

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Layout setting Direct Joint Cut position Function setting CMY Scale Mirror Roll media setting K
No / Yes 25% to 100% to 400% Off / Y On MAX-MIN / Command ON / OFF Data / Standard

Roll media Disable Roll 1 Roll 2 Roll 3

Makes various layout function settings. Makes settings for how to layout printing data. Makes settings for joint printing. Makes settings for media cutting position after printing is finished. Makes various processing printing data settings. Makes settings for printing method to present black. Makes settings for scale of enlargement and reduction of printing data. Makes settings for the function printing the data inverted to y-axis Makes various roll media settings. Makes settings for roll media

Centronics setting Network setting IP Address Sub Net Mask

Centronics / Bi Centro

Makes various Centronics interface settings. Makes various network interface settings. Sets up the IP address of the printer. Sets the sub net mask of the printer.

Gateway DHCP MAC address

000.000.000.000 to 255.255.255.255 000.000.000.000 to 255.255.255.000 to 255.255.255.255 000.000.000.000 to 255.255.255.255 OFF / ON MAC Address

Version

Main version / sub version

Utility setting ErrorDisplay On Cleaning


ON / OFF

ON / OFF

Detection

Normal / Off / TakeUpRoll / Rollfeed

Width

Sets the IP address of the gateway connected to the printer. Setting DHCP functions of the network server. MAC address can be checked for the network interface board that is installed in the product. The following software versions can be checked for the network interface board that is installed in the product. Makes various advanced function settings. Makes settings for how to display error indications if a minor error occurs. Makes settings to automatically start the cleaning when the printer is turned on. Sets whether the width and the edge detection are performed during media initialization. Sets the width of the media, if the media detection has not been performed when the media is initialized.

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File management setting WriteMode


Off Write + Prn Write>Prn WriteOnly File name Number : 1 to 99 File name File name

Makes various settings for the processing method of the printing data from a computer to the installed hard disk in the printer. Makes settings for the processing method of printing data.

Replot Delete Rename Format Initialise setting All MediaSet PrintMode Command Layout Function RollSetup Centro Network Utility FileMng WEBpasswd Data dump Ink Manager
Smart Chip Wash Ink Load

Yes / No

Makes settings for the processing method of the printing data stored in the hard disk. Deletes the printing data stored in the hard disk. Change the file name of the printing data stored in the hard disk. Formats the hard disk. Returns the parameters to the the factory default settings.. Returns all parameters to the factory setting. Returns parameters in the media setup menu to the factory default setting. Returns parameters in the print mode menu to the factory default setting. Returns parameters in the command setup menu to the factory default setting. Returns parameters in the layout setup menu to the factory default setting. Returns parameters in the function setup menu to the factory default etting. Returns parameters in the roll media setup menu to the factory default setting. Returns parameters in the Cnetronics setup menu to the factory default setting. Returns parameters in the network setup menu to the factory default setting. Returns parameters in the utility setup menu to the factory default setting. Resets the parameters of the file management setup menu to the factory default setting.. Resets the value for the web password to the factory-default setting Prepares for the dump printing checking on on-line function. To choose weather you want to work with or without smart-chip. To clean the ink lines with cleaning fluid. To load ink. Performs cutting blade replacement. Performs wiper cleaning. Performs replacement of the tank for the waste liquid. To remove rest fluids out of the capping station and waste tubes. To check the installed firmware version.

OK / No OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

OK / No

Start/end / All Mutoh / Manual Pump 1-2, Pump 3-4; ALL Pump 1-2, Pump 3-4; ALL Yes / No Yes / No Yes / No Head 1-2; Head 3-4

CutterChg WiperClean TankChg Tubing Flush Version Check

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