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Pump Design Part I

Engr. Bolakale Uthman

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Page 1

Training Agenda: Pumps

Introduction Type of pumps Assessment of pumps Energy efficiency opportunities

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Page 2

Common Pump Terminology

Capacity Total Head (H) Shutoff Head Rise to Shutoff Minimum Recirculation Best Efficiency Point Runout Net Positive Suction Head (NPSH) Brake Horsepower

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Page 3

Introduction

What are Pumping Systems?


Objective of pumping system Transfer liquid from source to destination Circulate liquid around a system

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Page 4

Introduction

What are Pumping Systems


Main pump components
Pumps Prime movers: electric motors, diesel engines, air system Piping to carry fluid Valves to control flow in system Other fittings, control, instrumentation

End-use equipment
Heat exchangers, tanks, hydraulic machines

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Page 5

Introduction

Pumping System Characteristics


Head
Resistance of the system Two types: static and friction
source Static head destination

Static head
Difference in height between source and destination Independent of flow
Static head

Flow
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Introduction

Pumping System Characteristics


Static head consists of
Static suction head (hS): lifting liquid relative to pump center line Static discharge head (hD) vertical distance between centerline and liquid surface in destination tank

Static head at certain pressure


Head (in feet) = Pressure (psi) X 2.31 Specific gravity
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Introduction

Pumping System Characteristics


Friction head
Resistance to flow in pipe and fittings Depends on size, pipes, pipe fittings, flow rate, nature of liquid Proportional to square of flow rate Closed loop system only has friction head (no static head)
Friction head

Flow
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Introduction

Pumping System Characteristics


In most cases: Total head = Static head + friction head
System curve System curve

System head
Static head

Friction head

System head

Friction head Static head

Flow

Flow

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Page 9

Introduction

Pumping System Characteristics


Pump performance curve Relationship between head and flow
Flow increase System resistance increases Head increases Flow decreases to zero
Flow Head

Performance curve for centrifugal pump

Zero flow rate: risk of


pump burnout
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Introduction

Pumping System Characteristics


Pump operating point
Duty point: rate of flow at certain head Pump operating point: intersection of pump curve and system curve
Head
Pump performance curve

System curve

Pump operating point

Static head

Flow
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Introduction

Pumping System Characteristics


Pump suction performance (NPSH)
Cavitation or vaporization: bubbles inside pump If vapor bubbles collapse Erosion of vane surfaces Increased noise and vibration Choking of impeller passages Net Positive Suction Head NPSH Available: how much pump suction exceeds liquid vapor pressure NPSH Required: pump suction needed to avoid cavitation
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Typical Pump Curve

Shutoff Head

Best Efficiency Point

Brake Horsepower Rise to Shutoff

System Curve

Runout

Minimum Recirculation
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NPSH required

Hf

Hs NPSHr at runout NPSHr at rated condition


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Fundamental Types of Pumps


Types of Pumps Centrifugal Pumps
Steam Pumps Any of the pumps can have one or several impellers, which may be; Power Pumps Metering Pumps Diaphragm Pumps Simplex, with single cylinder Duplex, with two cylinders Triplex, with three cylinders Quadruplex, with four cylinders Quintuplex, with five cylinders Multiplex, with many cylinders Gear Pumps Vane Pumps Screw Pumps Progressive Cavity Pumps Lobe Pumps

PD Pumps

Axial Flow

Reciprocating Pumps

Mixed Flow

Open Closed Semi-Open Single Suction Double Suction

Rotary Pumps

Radial Flow
End Suction Pumps In-line Pumps Vertical Volute Pumps Axially (Horizontally) Split Pumps Multi-staged Centrifugal Pumps Vertical Turbine Pumps

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Page 15

Approximate Upper limit of Pressure and Capacity by Pump Class

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Page 16

Type of Pumps

Positive Displacement Pumps


For each pump revolution
Fixed amount of liquid taken from one end Positively discharged at other end

If pipe blocked
Pressure rises Can damage pump

Used for pumping fluids other than water

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Page 17

Type of Pumps

Positive Displacement Pumps


Reciprocating pump
Displacement by reciprocation of piston plunger Used only for viscous fluids and oil wells

Rotary pump
Displacement by rotary action of gear, cam or vanes Several sub-types Used for special services in industry
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Type of Pumps

Dynamic pumps
Mode of operation
Rotating impeller converts kinetic energy into pressure or velocity to pump the fluid

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Page 19

Type of Pumps

Centrifugal Pumps
How do they work?
Liquid forced into impeller Vanes pass kinetic energy to liquid: liquid rotates and leaves impeller Volute casing converts kinetic energy into pressure energy

(Sahdev M)
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