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NationalFoodServiceManagementInstitute
TheUniversity ofMississippi NFSMIItemNumberET6305(Print)
2005
HACCPBasedSOPs
2005,NationalFoodServiceManagementInstitute,TheUniversityofMississippi.
Exceptasprovidedbelow,youmayfreelyusethetextandinformationcontainedinthisdocumentfornon profitoreducationaluseprovidingthefollowingcreditisincluded: SuggestedReferenceCitation: U.S.DepartmentofAgriculture,FoodandNutritionService,&NationalFoodServiceManagement Institute.(2005).HACCPbasedstandardoperating procedures(SOPs).University,MS:Author. ThephotographsandimagesinthisdocumentmaybeownedbythirdpartiesandusedbyTheUniversity ofMississippiunderalicensingagreement. TheUniversitycannot,therefore,grantpermissiontousethese images.Formoreinformation,pleasecontactnfsmi@olemiss.edu.
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HACCPBasedSOPs
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HACCPBasedSOPs
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HACCPBasedSOPs Acknowledgments
WRITTENANDDEVELOPEDBY TheresaStretch,MS,RD,CFSP GRAPHICDESIGNBY VickiHowe EXECUTIVEDIRECTOR
CharlotteB.Oakley,PhD,RD,FADA
TASKFORCEMEMBERS
StewartEidel StaffSpecialist MarylandDeptofEducation JaniceFabina Nutritionist USDA/FNSChildNutritionDivision EileenFerruggiaro Nutritionist USDA/FNSChildNutritionDivision MaryAnnGabriel FoodServiceSupervisor DivisionofFoodandNutritionServices MontgomeryCountyPublicSchools BethKing NationalFoodServiceManagementInstitute UniversityofMississippi MaryKlatko Administrator,Food&NutritionService HowardCountyPublicSchoolSystem JodyLydic AreaAssistant BaltimoreCountyPublicSchool GlendaR.Lewis SupervisoryConsumerSafetyOfficer RetailFoodProtectionTeam CenterforFoodSafety&AppliedNutrition OfficeofCompliance USFDA HollyMcPeak, PublicAffairsSpecialist USDA,FSIS,FoodSafetyEducation CindyRoberts JimmyLiu FoodSafetyInformationSpecialist USDA/FDAFoodborneIllnessEducation InformationCenter NationalAgriculturalLibrary PatrickA.Tague FoodServiceFieldOperationsManager CharlesCountyPublicSchools AlanM.Tart RegionalRetailFoodSpecialist USFDA,SoutheastRegionalOffice DarenZeller Food&NutritionTechnician HarfordCountyPublicSchools
HACCPBasedSOPs
REVIEWERS SincereappreciationisexpressedtotherepresentativesfromtheUnitedStates DepartmentofAgricultureandUnitedStatesFoodandDrugAdministratorswho contributedtheirtimeandexpertisetoreviewthesematerials. SpecialthankstoAlan Tartforhiscommitmentinthedevelopmentofthisproject. PILOTTEST WearegratefultotheStateagencies,stateschoolnutritionassociations,andtheschool nutrition professionalsinthe29stateswhoparticipatedinthepilottest.
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HACCPBasedSOPs
TableofContents
Introduction 1
HACCPBasedStandardOperatingProcedures CleaningandSanitizingFoodContactSurfaces.... ControllingTimeandTemperatureDuringPreparation CookingPotentiallyHazardousFoods... CoolingPotentiallyHazardousFoods DateMarkingandReadytoEat,PotentiallyHazardousFood .. HandlingaFoodRecall.. HoldingHotandColdPotentiallyHazardousFoods. PersonalHygiene PreventingContaminationatFoodBars PreventingCrossContaminationDuringStorageandPreparation ReceivingDeliveries.. ReheatingPotentiallyHazardousFoods ServingFood .. StoringandUsingPoisonousorToxicChemicals. TransportingFoodtoRemoteSites(SatelliteKitchens) UsingandCalibratingThermometers UsingSuitableUtensilsWhenHandlingReadytoEatFoods.. UsingTimeAloneasaPublicHealthControltoLimitBacteria GrowthinPotentiallyHazardousFoods.... WashingFruitsandVegetables.. WashingHands...
3 7 9 11 13 15 19 23 25 27 29 33 35 37 39 43 47 49 51 53
HACCPBasedStandardOperatingProceduresRecordKeeping............. CookingandReheatingTemperatureLog . CoolingTemperatureLog .. DamagedorDiscardedProductLog.. FoodContactSurfacesCleaningandSanitizingLog ProductionLog... ReceivingLog RefrigerationLog... ThermometerCalibrationLog FoodSafetyChecklist
57 59 61 63 65 67 69 71 73 75
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HACCPBasedSOPs
DevelopingaHACCPBasedFoodSafetyProgramWorksheets.. ComponentsofaComprehensiveFoodSafetyProgram .. SummaryTableofRecordKeepingforHACCPBasedSOP... SummaryTableforMonitoringandReviewingHACCPBased SOPRecord SummaryofCorrectiveActionsforHACCPBasedSOPs.... EmployeeFoodSafetyTrainingRecord NoCookProcess SameDayServiceProcess. ComplexFoodProcess..
ReferenceList.... ResourceList...
113 115
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HACCPBasedSOPs Introduction
Background TheU.S.DepartmentofAgriculture(USDA)hasissuedguidancefortheimplementation ofHazardAnalysisandCriticalControlPoint(HACCP)basedfoodsafetyprogramsin schoolsparticipatingintheNationalSchoolLunchProgram(NSLP)ortheSchool BreakfastProgram(SBP).Section111oftheChildNutritionandWICReauthorization Actof2004(PublicLaw108265)amendedsection9(h)oftheRichardB.Russell NationalSchoolLunchActbyrequiringschoolfoodauthorities(SFAs)toimplementa foodsafetyprogramforthepreparationandserviceofschoolmealsservedtochildren. TherequirementiseffectiveintheschoolyearbeginningJuly1,2005.Thefoodsafety programmustbebasedonHACCPprinciplesasoutlinedintheguidance. AllSFAsmusthaveafullyimplementedfoodsafetyprogramthatcomplieswithHACCP principlesorwiththeoptionalguidancenolaterthantheendofthe20052006school year.Forinformationspecifictotheimplementationoftheguidanceinyourstate, contactyourStateAgency.
HACCPBasedStandardOperatingProcedures(SOPs) TheNationalFoodServiceManagementInstitute(NFSMI)hasdevelopedHACCPbased StandardOperatingProceduresinconjunctionwithUSDAandFDA.Althoughthe NFSMISOPsincludeHACCPbasedprinciples,youshouldrememberthatSOPsare onlyonecomponentofyouroverallfoodsafetyprogram. ThisresourceprovidessampleHACCPbasedStandardOperatingProcedures(SOPs)and worksheetswhichcontaintheminimumelementsthatcanassistyouwhendeveloping yourfoodsafetyprogram.PrinttheHACCPbasedSOPsandcompletetheworksheets whichhavebeenincludedinthisresourceandyouwillseeamodelfordevelopingyour foodsafetyprogram. HACCPbasedSOPsincludethefollowingprinciples: Correctiveactions Monitoringprocedures Verificationprocedures Recordkeepingprocedures Yourfoodsafetyprogramshouldbespecifictomeettheneedsofeachfoodproduction andfoodservicefacilityinyourdistrict. YoumayneedtomodifytheSOPsand worksheetssotheycomplywithyourStateandlocalrequirements.Additional informationthatwillassistyouinthedevelopmentofyourfoodsafetyprogramis forthcomingandwillbeplacedontheNFSMIWebsiteat:www.nfsmi.org.
HACCPBasedSOPs
Adaptedfrom:UnitedStatesDepartmentofAgriculture,FoodandNutritionService.(June2005). GuidanceforSchoolFoodAuthorities:DevelopingaSchoolFoodServiceProgramBasedontheProcess ApproachtoHACCP Principles.UnitedStatesDepartmentofAgriculture,FoodandNutritionService. Author. http://www.fns.usda.gov/cnd/lunch/Downloadable/HACCPGuidance.pdf
HACCPBasedSOPs
CleaningandSanitizingFoodContactSurfaces
(SampleSOP)
KEYWORDS: FoodContactSurface,Cleaning,Sanitizing
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Followmanufacturersinstructionsregardingtheuseandmaintenanceofequipment anduseofchemicalsforcleaningandsanitizingfoodcontactsurfaces.Referto StoringandUsingPoisonousorToxicChemicalsSOP. 4. IfStateorlocalrequirementsarebasedonthe2001FDAFoodCode,wash,rinse,and sanitizefoodcontactsurfacesof sinks,tables,equipment,utensils,thermometers, carts,andequipment: Beforeeachuse Betweenuseswhenpreparingdifferenttypesofrawanimalfoods,suchaseggs, fish,meat,andpoultry Betweenuseswhenpreparingreadytoeatfoodsandrawanimalfoods,suchas eggs,fish,meat,andpoultry Anytimecontaminationoccursorissuspected 5. Wash,rinse,andsanitizefoodcontactsurfacesofsinks,tables,equipment,utensils, thermometers,carts,andequipmentusingthefollowingprocedure: Washsurfacewithdetergentsolution. Rinsesurfacewithcleanwater. Sanitizesurfaceusingasanitizingsolutionmixedataconcentrationspecifiedon themanufacturerslabel. Placewetitemsinamannertoallowairdrying.
HACCPBasedSOPs
CleaningandSanitizingFoodContactSurfaces,continued
(SampleSOP) INSTRUCTIONS,continued: 6. Ifa3compartmentsinkisused,setupandusethesinkinthefollowingmanner: Inthefirstcompartment,washwithacleandetergentsolutionatorabove110 oF oratthetemperaturespecifiedbythedetergentmanufacturer. Inthesecondcompartment,rinsewithcleanwater. Inthethirdcompartment,sanitizewithasanitizingsolutionmixedata concentrationspecifiedonthemanufacturerslabelorbyimmersinginhotwater atorabove171oFfor30seconds.Testthechemicalsanitizerconcentrationby usinganappropriatetestkit. 7. Ifadishmachineisused: Checkwiththedishmachinemanufacturertoverifythattheinformationonthe dataplateiscorrect. Refertotheinformationonthedataplatefordeterminingwash,rinse,and sanitization(final)rinsetemperaturessanitizingsolutionconcentrationsand waterpressures,ifapplicable. Followmanufacturersinstructionsforuse. Ensurethatfoodcontactsurfacesreachasurfacetemperatureof160oForabove if usinghotwatertosanitize.
MONITORING: Foodserviceemployeeswill: 1. Duringallhoursofoperation,visuallyandphysicallyinspectfoodcontactsurfacesof equipmentandutensilstoensurethatthesurfacesareclean. 2. Ina3compartmentsink,onadailybasis: Visuallymonitorthatthewaterineachcompartmentisclean. Takethewatertemperatureinthefirstcompartmentofthesinkbyusinga calibratedthermometer. Ifusingchemicalstosanitize,testthesanitizerconcentrationbyusingthe appropriatetestkitforthechemical. Ifusinghotwatertosanitize,useacalibratedthermometertomeasurethewater temperature.RefertoUsingandCalibratingThermometersSOPs.
HACCPBasedSOPs
CleaningandSanitizingFoodContactSurfaces,continued
(SampleSOP)
MONITORING,continued: 3. Inadishmachine,onadailybasis: Visuallymonitorthatthewaterandtheinteriorpartsofthemachinearecleanand freeofdebris. Continuallymonitorthetemperatureandpressuregauges,ifapplicable,toensure thatthemachineisoperatingaccordingtothedataplate. Forhotwatersanitizingdishmachine,ensurethatfoodcontactsurfacesare reachingtheappropriatetemperaturebyplacingapieceofheatsensitivetapeona smallwareitemoramaximumregisteringthermometeronarackandrunningthe itemorrackthroughthedishmachine. Forchemicalsanitizingdishmachine,checkthesanitizerconcentrationona recentlywashedfoodcontactsurfaceusinganappropriatetestkit.
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Wash,rinse,andsanitizedirty foodcontactsurfaces.Sanitizefoodcontactsurfacesif itisdiscoveredthatthesurfaceswerenotproperlysanitized.Discardfoodthatcomes incontactwithfoodcontactsurfacesthathavenotbeensanitizedproperly. 3. Ina3compartmentsink: Drainandrefillcompartmentsperiodicallyandasneededtokeepthewaterclean. Adjustthewatertemperaturebyaddinghotwateruntilthedesiredtemperatureis reached. Addmoresanitizerorwater,asappropriate,untiltheproperconcentrationis achieved. 4. Inadishmachine: Drainandrefillthemachineperiodicallyandasneededtokeepthewaterclean. Contacttheappropriateindividual(s)tohavethemachinerepairedifthemachine isnotreachingtheproperwashtemperatureindicatedonthedataplate. Forahotwatersanitizingdishmachine,retestbyrunningthemachineagain.If theappropriatesurfacetemperatureisstillnotachievedonthesecondrun,contact theappropriateindividual(s)tohavethemachinerepaired.Wash,rinse,and sanitizeinthe3compartmentsinkuntilthemachineisrepairedorusedisposable singleservice/singleuseitemsifa3compartmentsinkisnotavailable. Forachemicalsanitizingdishmachine,checkthelevelofsanitizerremainingin bulkcontainer.Fill,ifneeded.Primethemachineaccordingtothe manufacturersinstructionstoensurethatthesanitizerisbeingpumpedthrough
HACCPBasedSOPs
CleaningandSanitizingFoodContactSurfaces,continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordmonitoringactivitiesandanycorrectiveactiontaken ontheFoodContactSurfacesCleaningandSanitizingLog. Thefoodservicemanager willverifythatfoodserviceemployeeshavetakentherequiredtemperaturesandtested thesanitizerconcentration byvisuallymonitoringfoodserviceemployeesduringtheshift andreviewing,initialing,anddatingtheFoodContactSurfacesCleaningandSanitizing Log.Thelogwillbekeptonfileforatleast1year. Thefoodservicemanagerwill completetheFoodSafetyChecklistdaily.TheFoodSafetyChecklististobekeptonfile foraminimumof1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
HACCPBasedSOPs
ControllingTimeandTemperatureDuringPreparation
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. RefertotheUsing andCalibratingThermometersSOP. 2. FollowState orlocalhealthdepartmentrequirements. 3. Washhandspriortopreparingfoods. RefertotheWashingHandsSOP. 4. Usecleanandsanitizedequipmentandutensilswhilepreparingfood. 5. Separaterawfoodsfromreadytoeatfoodsbykeepingtheminseparatecontainers untilreadytouseandbyusingseparatedispensingutensils.RefertothePreventing CrossContaminationDuringStorageandPreparationSOP. 6. Prechillingredientsforcoldfoods,suchassandwiches,salads,andcutmelons,to 41F orbelowbeforecombiningwithotheringredients. 7. Preparefoodsasclosetoservingtimesasthemenuwillallow. 8. Preparefoodinsmallbatches. 9. Limitthetimeforpreparationofanybatchesoffoodsothatingredientsarenotat roomtemperatureformorethan30minutesbeforecooking,serving,orbeing returnedtotherefrigerator. 10. Ifpotentiallyhazardousfoodsarenotcookedorservedimmediatelyafterpreparation, quicklychill.RefertotheCoolingPotentiallyHazardousFoodsSOP.
HACCPBasedSOPs
ControllingTimeandTemperatureDuringPreparation, continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecord thedate,productname,startandendtimesof production,thetwotemperaturemeasurementstaken,anycorrectiveactionstaken,and theamountoffoodprepared on theProductionLog.Thefoodservicemanagerwillverify thatfoodserviceemployeesaretakingtherequiredtemperaturesandfollowingtheproper preparationprocedurebyvisuallymonitoringfoodserviceemployeesduringtheshiftand reviewing,initialing,anddatingtheProductionLogdaily. MaintaintheProductionLog asdirectedbyyourStateagency. ThefoodservicemanagerwillcompletetheFood SafetyChecklistdaily.TheFoodSafetyChecklististobekeptonfileforaminimumof 1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
HACCPBasedSOPs
CookingPotentiallyHazardousFoods
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP.RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Ifarecipecontainsacombinationofmeatproducts,cooktheproducttothehighest requiredtemperature. 4. IfStateorlocalhealthdepartmentrequirementsarebasedonthe2001FDAFood Code,cookproductstothefollowingtemperatures: a. 145F for15seconds Seafood,beef,andpork Eggscookedtoorderthatareplacedontoaplateandimmediately served b. 155F for15seconds Groundproductscontainingbeef,pork,orfish Fishnuggetsorsticks Eggsheldonasteamtable CubedorSalisburysteaks c.165 F for15seconds Poultry Stuffedfish,pork,orbeef Pastastuffedwitheggs,fish,pork,orbeef(suchaslasagnaor manicotti) d.135 F for15seconds Fresh,frozen,orcannedfruitsandvegetablesthataregoingtobeheld onasteamtableorinahotbox
HACCPBasedSOPs
CookingPotentiallyHazardousFoods,continued
(SampleSOP)
MONITORING: 1. Useaclean,sanitized,andcalibratedprobethermometer,preferablyathermocouple. 2. Avoidinsertingthethermometerintopocketsoffatornearboneswhentaking internalcookingtemperatures. 3. Takeatleasttwointernaltemperaturesfromeachbatchoffoodbyinsertingthe thermometerintothethickestpartoftheproductwhich usually isinthecenter. 4. Takeatleasttwointernaltemperaturesofeachlargefooditem,suchasaturkey,to ensurethatallpartsoftheproductreachtherequiredcookingtemperature.
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Continuecookingfooduntiltheinternaltemperaturereachestherequired temperature. VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordproductname,time,thetwotemperatures/times,and anycorrectiveactiontakenontheCookingandReheatingTemperatureLog. Foodservicemanagerwillverifythatfoodserviceemployeeshastakentherequired cookingtemperaturesbyvisuallymonitoringfoodserviceemployeesandpreparation proceduresduringtheshiftandreviewing,initialing,anddatingthetemperaturelogatthe closeofeachday.TheCookingandReheatingTemperatureLogistobekeptonfilefor aminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
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HACCPBasedSOPs
CoolingPotentiallyHazardousFoods
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP.RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Modifymenus,productionschedules,andstaffworkhourstoallowfor implementationofpropercoolingprocedures. 4. Prepareandcoolfoodinsmallbatches. 5. Chillfoodrapidlyusinganappropriatecoolingmethod: Placefoodinshallowcontainersnomorethan4inchesdeepanduncoveredon thetopshelfinthebackofthewalkinorreachincooler. Useaquickchillunitsuchasablastchiller. Stirthefoodinacontainerplacedinanicewaterbath. Addiceasaningredient. Separatefoodintosmallerorthinnerportions. Prechillingredientsandcontainersusedformakingbulkitemssuchassalads. 6. IfStateorlocalrequirementsarebasedonthe2001FDAFoodCode,chillcooked, hotfoodfrom: 135Fto70Fwithin2hours.Takecorrectiveactionimmediatelyiffoodisnot chilledfrom135Fto70Fwithin2hours. 70Fto41Forbelowinremainingtime. Thetotalcoolingprocessfrom135F to41Fmaynotexceed6hours.Takecorrectiveactionimmediatelyiffoodis notchilledfrom135Fto41Fwithinthe6hourcoolingprocess. 7. Chillprepared,readytoeatfoodssuchastunasaladandcutmelonsfrom70Fto41 Forbelowwithin4hours.Takecorrectiveactionimmediatelyifreadytoeatfood isnotchilledfrom 70Fto41Fwithin4hours.
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HACCPBasedSOPs
CoolingPotentiallyHazardousFoods,continued
(SampleSOP)
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Reheatcooked,hotfoodto165Ffor15secondsandstartthecoolingprocessagain usingadifferentcoolingmethodwhenthefoodis: Above70Fand2hoursorlessintothecoolingprocessand Above41Fand6hoursorlessintothecoolingprocess. 3. Discardcooked,hotfoodimmediatelywhenthefoodis: Above70Fandmorethan2hoursintothecoolingprocessor Above41Fandmorethan6hoursintothecoolingprocess. 3. Useadifferentcoolingmethodforpreparedreadytoeatfoodswhenthefoodis above41Fandlessthan4hoursintothecoolingprocess. 4. Discardpreparedreadytoeatfoodswhenthefoodisabove41Fandmorethan4 hoursintothecoolingprocess. VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordtemperaturesandcorrectiveactionstakenonthe CoolingTemperatureLog.Foodserviceemployeeswillrecordiftherearenofoods cooledonanyworkingdaybyindicatingNoFoodsCooledontheCooling TemperatureLog.Thefoodservicemanagerwillverifythatfoodserviceemployeesare coolingfoodproperlybyvisuallymonitoringfoodserviceemployeesduringtheshiftand reviewing,initialing,anddatingthetemperaturelogeachworkingday.TheCooling TemperatureLogsaretobekeptonfileforaminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________ DATEREVIEWED:_____________________ BY:_______________________ DATEREVISED:_______________________ BY:_______________________
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HACCPBasedSOPs
DateMarkingReadytoEat,PotentiallyHazardousFood
(SampleSOP)
KEYWORDS: ReadytoEatFood,PotentiallyHazardousFood,DateMarking,Cross Contamination INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. Thebestpractice foradatemarkingsystemwouldbetoincludealabelwiththeproductname,theday ordate,andtimeitispreparedoropened.Examplesofhowtoindicatewhenthe foodispreparedoropenedinclude: Labelingfoodwithacalendardate,suchascutcantaloupe,5/26/05,8:00a.m., Identifyingthedayoftheweek,suchascutcantaloupe,Monday,8:00a.m., or Usingcolorcodedmarksortags,suchascutcantaloupe,bluedot,8:00a.m. meanscutonMondayat8:00a.m. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Labelreadytoeat,potentially hazardousfoodsthatarepreparedonsiteandheldfor morethan24hours. 4. Labelanyprocessed,readytoeat,potentiallyhazardousfoodswhenopened,ifthey aretobeheldformorethan24hours. 5. Refrigerateallreadytoeat,potentiallyhazardousfoodsat41 Forbelow. 6. Serveordiscardrefrigerated,readytoeat,potentiallyhazardousfoodswithin7days. 7. Indicatewithaseparatelabelthedateprepared,thedatefrozen,andthedatethawed ofanyrefrigerated,readytoeat,potentiallyhazardousfoods. 8. Calculatethe7daytimeperiodbycountingonlythedaysthatthefoodisunder refrigeration.Forexample: OnMonday,8/1/05,lasagnaiscooked,properlycooled,andrefrigeratedwitha labelthatreads,Lasagna,Cooked,8/1/05. OnTuesday,8/2/05,thelasagnaisfrozenwithasecondlabelthatreads,Frozen, 8/2/05.Twolabelsnowappearonthelasagna.Sincethelasagnawasheld underrefrigerationfromMonday,8/1/05Tuesday,8/2/05,only1dayiscounted towardsthe7daytimeperiod.
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HACCPBasedSOPs
DateMarkingReadytoEat,PotentiallyHazardousFood, continued
(SampleSOP)
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
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HACCPBasedSOPs
HandlingaFoodRecall
(SampleSOP)
KEYWORDS: FoodRecalls
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Reviewthefoodrecallnoticeandspecificinstructionsthathavebeenidentifiedinthe notice. 4. Communicatethefoodrecallnoticetofeedingsites. 5. Holdtherecalledproductusingthefollowingsteps: Physicallysegregatetheproduct,includinganyopencontainers,leftoverproduct, andfooditemsincurrentproductionthatitemscontaintherecalledproduct. Ifanitemissuspectedtocontaintherecalledproduct,butlabelinformationisnot available,followthedistrictsprocedurefordisposal. 6. MarkrecalledproductDoNotUseandDoNotDiscard.Informtheentirestaff nottousetheproduct. 7. DonotdestroyanyUSDAcommodityfoodwithoutofficialwrittennotificationfrom theStateDistributingAgency,USDAFoodSafetyInspectionServices(FSIS),or Stateorlocalhealthdepartment. 8. Inform theschooldistrictspublicrelationscoordinator oftherecalledproduct. 9. Identifyandrecordwhetheranyoftheproductwasreceivedinthedistrict,locatethe foodrecallproductbyfeedingsite,andverifythatthefooditemsbeartheproduct identificationcode(s)andproductiondate(s)listedintherecallnotice. 10. Obtainaccurateinventorycountsoftherecalledproductsfromeveryfeedingsite, includingtheamountininventoryandamountused. 11. Accountforallrecalledproductbyverifyinginventorycountsagainstrecordsoffood receivedatthefeedingsite.
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HACCPBasedSOPs
HandlingaFoodRecall,continued
(SampleSOP)
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Determineiftherecalledproductistobereturnedandtowhom,ordestroyedandby whom. 3. Notifyfeedingsitestaffofprocedures,dates,andotherspecificdirectionstobe followedforthecollectionordestructionoftherecalledproduct. 4. Consolidatetherecallproductasquicklyaspossible,butnolaterthan30daysafter therecallnotification. 5. Conformtotherecallnoticeusingthefollowingsteps: Reportquantityandsitewhereproductislocatedtomanufacturer,distributor, or Stateagencyforcollection.ThequantityandlocationoftheaffectedUSDA commodityfoodmustbesubmittedtotheStateDistributingAgencywithin10 calendarsdaysoftherecall. ObtainthenecessarydocumentsfromtheStateDistributingAgencyforUSDA commodityfoods.Submitnecessarydocumentationforreimbursementoffood costs. Completeandmaintainallrequireddocumentationrelatedtotherecallincluding: Recallnotice Recordsofhowfoodproductwasreturnedordestroyed Reimbursablecosts Publicnoticeandmediacommunications CorrespondencetoandfromthepublichealthdepartmentandState agency
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HACCPBasedSOPs
HandlingaFoodRecall,continued
(SampleSOP)
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
Adaptedfrom: NationalFoodServiceManagementInstitute.(2002). RespondingtoaFood Recall. University,MS:Author.
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HACCPBasedSOPs
18
HACCPBasedSOPs
HoldingHotandColdPotentiallyHazardousFoods
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. IfStateorlocalhealthdepartmentrequirementsarebasedonthe2001FDAFood Code: Holdhotfoodsat135Forabove Holdcoldfoodsat41Forbelow 4. Preheatsteamtablesandhotboxes. MONITORING: 1. Useaclean,sanitized,andcalibratedprobethermometertomeasurethetemperature ofthefood. 2. Taketemperaturesoffoodsbyinsertingthethermometernearthesurfaceofthe product,atthethickestpart,andatothervariouslocations. 3. Taketemperaturesofholdingunitsbyplacingacalibratedthermometerinthecoolest partofahotholdingunitorwarmestpartofacoldholdingunit. 4. Forhotfoodsheldforservice: Verifythattheair/watertemperatureofanyunitisat135Forabovebeforeuse. ReheatfoodsinaccordancewiththeReheatingforHotHoldingSOP. Allhotpotentiallyhazardousfoodsshouldbe135Forabovebeforeplacingthe foodoutfordisplayorservice. Take theinternaltemperatureoffoodbeforeplacingitonasteamtableorinahot holdingunitandatleastevery2hoursthereafter.
19
HACCPBasedSOPs
HoldingHotandColdPotentiallyHazardousFoods,continued
(SampleSOP)
MONITORING,continued: 5. Forcoldfoodsheldforservice: Verifythattheair/watertemperatureofanyunitisat41Forbelowbeforeuse. Chillfoods,ifapplicable,inaccordancewiththeCoolingPotentiallyHazardous FoodsSOP. Allcoldpotentiallyhazardousfoodsshouldbe41Forbelowbeforeplacingthe foodoutfordisplayorservice. Taketheinternaltemperatureofthefoodbeforeplacingitontoanysaladbar, displaycooler,orcoldservinglineandatleastevery2hoursthereafter. 6. Forcoldfoodsinstorage: Taketheinternaltemperatureofthefoodbeforeplacingitintoanywalkincooler orreachincoldholdingunit. ChillfoodinaccordancewiththeCoolingPotentiallyHazardousFoodsSOPif thefoodisnot41Forbelow. Verifythattheairtemperatureofanycoldholdingunitisat41Forbelowbefore useandatleastevery4hoursthereafterduringallhoursofoperation.
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Forhotfoods: Reheatthefoodto165Ffor15secondsifthetemperatureisfoundtobebelow 135Fandthelasttemperaturemeasurementwas135Forhigherandtaken withinthelast2hours.Repairorresetholdingequipmentbeforereturningthe foodtotheunit,ifapplicable. Discardthefoodifitcannotbedeterminedhowlongthefoodtemperaturewas below135F. 3. Forcoldfoods: Rapidlychillthefoodusinganappropriatecoolingmethodifthetemperatureis foundtobeabove41Fandthelasttemperaturemeasurementwas41Forbelow andtakenwithinthelast2hours: Placefoodinshallowcontainers(nomorethan4inchesdeep)and uncoveredonthetopshelfinthebackofthewalkinorreachincooler. Useaquickchillunitlikeablastchiller. Stirthefoodinacontainerplacedinanicewaterbath. Addiceasaningredient. Separatefoodintosmallerorthinnerportions.
20
HACCPBasedSOPs
HoldingHotandColdPotentiallyHazardousFoods,continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordtemperaturesoffooditemsanddocumentcorrective actionstakenontheHotandColdHoldingTemperatureLog.Adesignatedfoodservice employeewillrecordairtemperaturesofcoolersandcoldholdingunitsonthe RefrigerationLogs.Thefoodservicemanagerwillverifythatfoodserviceemployees havetakentherequiredholdingtemperaturesbyvisuallymonitoringfoodservice employeesduringtheshiftandreviewingthetemperaturelogsatthecloseofeachday. Thetemperaturelogsaretobekeptonfileforaminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
21
HACCPBasedSOPs
22
HACCPBasedSOPs
PersonalHygiene
(SampleSOP)
PURPOSE: Topreventcontaminationoffoodbyfoodserviceemployees.
INSTRUCTIONS: 1. Trainfoodserviceemployeeson usingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. FollowtheEmployeeHealth Policy. (Employeehealthpolicyisnotincludedinthis resource.) 4. Reporttoworkingoodhealth,clean,anddressedincleanattire. 5. Changeapronwhenitbecomessoiled. 6. Washhandsproperly,frequently,andattheappropriatetimes. 7. Keepfingernailstrimmed,filed,andmaintainedsothattheedgesarecleanableand notrough. 8. Avoidwearingartificialfingernailsandfingernailpolish. 9. Wearsingleuseglovesifartificialfingernailsorfingernailpolishareworn. 10. Donotwearanyjewelryexceptforaplainringsuchasaweddingband. 11. Treatandbandagewoundsandsoresimmediately.Whenhandsarebandaged,single useglovesmustbeworn. 12. Coveralesioncontainingpuswithabandage.Ifthelesionisonahandorwrist, coverwithanimpermeablecoversuchasafingercotorstallandasingleuseglove. 13. Eat,drink,usetobacco,orchewgum onlyindesignatedbreakareaswherefoodor foodcontactsurfacesmaynotbecomecontaminated. 14. Tastefoodthecorrectway: Placeasmallamountoffoodintoaseparatecontainer. Stepawayfromexposedfoodandfoodcontactsurfaces. Useateaspoontotastethefood. Removetheusedteaspoonandcontainertothe dishroom.Neverreuseaspoonthathasalreadybeenusedfortasting. Washhandsimmediately. 15. Wearsuitableandeffectivehairrestraintswhileinthekitchen.
23
HACCPBasedSOPs
PersonalHygiene,continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: ThefoodservicemanagerwillverifythatfoodserviceemployeesarefollowingthisSOP byvisuallyobservingtheemployeesduringallhoursofoperation.Thefoodservice managerwill completetheFoodSafetyChecklistdaily.Foodserviceemployeeswill recordanydiscardedfoodontheDamagedorDiscardedProductLog.TheFoodSafety ChecklistandDamagedor DiscardedProductLogsaretobekeptonfileforaminimum of1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
24
HACCPBasedSOPs
PreventingContaminationatFoodBars
(SampleSOP)
KEYWORDS: Contamination,SelfService,SaladBars,FoodBars
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. FollowEmployeeHealth Policy,PersonalHygiene,andWashingHandsSOPs. (Employeehealth policyisnotincludedinthisresource.) 4. Followmanufacturersinstructionsforpreheatingandprechillingfoodbar equipmentbeforeuse. 5. Placeallexposedfoodundersneezeguards. 6. Provideanappropriatecleanandsanitizedutensil foreachcontaineronthefoodbar. 7. Replaceexistingcontainersoffoodwithnewcontainerswhen replenishingthefood bar. 8. Assistcustomerswhoareunabletoproperlyuseutensils. 9. Ensurethatcustomersuseacleandishwhenreturningtothefoodbar. 10. Storeeatingutensilswiththehandlesuporinamannertopreventcustomersfrom touchingthefoodcontactsurfaces. 11. Avoidusingspraychemicalstocleanfoodbarswhenin use.
25
HACCPBasedSOPs
PreventingContaminationatFoodBars,continued
(SampleSOP)
MONITORING,continued: Usingthesameplateforsubsequenttrips CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Removeanddiscardcontaminatedfood. 3. Demonstratetocustomershowtoproperlyuseutensils. 4. Discardthefoodifitcannotbedeterminedhowlongthefoodtemperaturewasabove 41Forbelow135F. VERIFICATIONANDRECORDKEEPING: Thefoodservicemanagerwillverifythatfoodserviceemployeesareassignedtomaintain foodbarsduringallhoursofoperation. Foodserviceemployeeswillrecordtemperatures offooditemsanddocumentcorrectiveactionstaken ontheHotandColdHolding TemperatureLog. ThefoodservicemanagerwillcompletetheFoodSafetyChecklist daily.Thisformistobekeptonfileforaminimumof 1year.Foodserviceemployees willdocumentanydiscardedfoodontheDamagedorDiscardedProductLog.The foodservicemanagerwillverifythatappropriatecorrectiveactionsarebeingtakenby reviewing,initialing,anddatingtheDamagedor DiscardedProductLogeachday.The HotandColdHoldingTemperatureLogandtheDamagedorDiscardedProductLogare tobekeptonfileforaminimumof1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
26
HACCPBasedSOPs
PreventingCrossContaminationDuringStorageand Preparation
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Washhandsproperly.RefertotheWashingHandsSOP. 4. Avoidtouchingreadytoeatfoodwithbarehands.RefertoUsingSuitableUtensils WhenHandlingReadyToEatFoodsSOP. 5. Separaterawanimalfoods,suchaseggs,fish,meat,andpoultry,from readytoeat foods,suchaslettuce,cutmelons,andlunchmeatsduringreceiving,storage,and preparation. 6. Separatedifferenttypesofrawanimalfoods,suchaseggs,fish,meat,andpoultry, fromeachother,exceptwhencombinedinrecipes. 7. Storerawanimalfoodsinrefrigeratorsorwalkincoolersbyplacingtherawanimal foodsonshelvesinorderofcookingtemperatureswiththerawanimalfoodrequiring thehighestcookingtemperature,suchaschicken,onthelowestshelf. 8. Separateunwashedfruitsandvegetablesfromwashedfruitsandvegetablesandother readytoeatfoods. 9. Useonlydry,cleaned,andsanitizedequipmentandutensils.RefertoCleaningand SanitizingFoodContactSurfacesSOPforpropercleaningandsanitizingprocedure. 10. Touch onlythosesurfacesofequipmentandutensilsthatwillnotcomeindirect contactwithfood. 11. Placefoodincoveredcontainersorpackages,exceptduringcooling,andstoreinthe walkinrefrigeratororcooler. 12. Designateanuppershelfofarefrigeratororwalkincoolerasthecoolingshelf. Uncovercontainersoffoodduringtheinitialquickcooldownphasetofacilitate cooling.
27
HACCPBasedSOPs
PreventingCrossContaminationDuringStorageand Preparation,continued
(SampleSOP)
INSTRUCTIONS,continued: 13. Clean theexteriorsurfacesoffoodcontainers,suchascansandjars,ofvisiblesoil beforeopening. 14. Storedamagedgoodsinaseparatelocation.RefertoSegregatingDamagedGoods SOP. MONITORING: Adesignatedfoodserviceemployeewillcontinuallymonitorfoodstorageandpreparation toensurethatfoodisnotcrosscontaminated.
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Separatefoodsfoundimproperlystored. 3. Discardreadytoeatfoodsthatarecontaminatedbyraweggs,rawfish,rawmeat, or rawpoultry. VERIFICATIONANDRECORDKEEPING: Thefoodservicemanagerwillvisuallyobservethatemployeesarefollowingthese proceduresandtakingallnecessarycorrectiveactionsduringallhoursofoperation. The foodservicemanagerwillperiodicallycheckthestorageoffoodsduringhoursof operationandcompletetheFoodSafetyChecklistdaily.TheFoodSafetyChecklistwill bekeptonfileforaminimumof 1year.Foodserviceemployeeswilldocumentany discardedfoodontheDamagedandDiscardedProductLog.Thefoodservicemanager willverifythatappropriatecorrectiveactionsarebeingtakenbyreviewing,initialing,and datingtheDamagedandDiscardedProductLogeachday.TheDamagedandDiscarded ProductLogistobekeptonfileforaminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
28
HACCPBasedSOPs
ReceivingDeliveries
(SampleSOP)
KEYWORDS: CrossContamination,Temperatures,Receiving,Holding,Frozen Goods,Delivery INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocal healthdepartmentrequirements. 3. Scheduledeliveriestoarriveatdesignatedtimesduringoperationalhours. 4. Postthedeliveryschedule,includingthenamesofvendors,daysandtimesof deliveries,anddriversnames. 5. Establisharejectionpolicytoensureaccurate,timely,consistent,andeffective refusalandreturnofrejectedgoods. 6. Organizefreezerandrefrigerationspace,loadingdocks,andstoreroomsbefore deliveries. 7. Gatherproductspecificationlistsandpurchaseorders,temperaturelogs,calibrated thermometers,pens,flashlights,andcleanloadingcartsbeforedeliveries. Referto theUsingandCalibratingThermometersSOP. 8. Keepreceivingareacleanandwelllighted. 9. Donottouchreadytoeatfoodswithbarehands. 10. Determinewhetherfoodswillbemarkedwiththedatearrivalortheusebydate andmarkaccordinglyuponreceipt. 11. Comparedeliveryinvoiceagainstproductsorderedandproductsdelivered. 12. Transferfoodstotheirappropriatelocationsasquicklyaspossible.
29
HACCPBasedSOPs
ReceivingDeliveries,continued
(SampleSOP)
MONITORING: 1. Inspectthedeliverytruckwhenitarrivestoensurethatitisclean,freeofputrid odors,andorganizedtopreventcrosscontamination.Besurerefrigeratedfoodsare deliveredonarefrigeratedtruck. 2. Checktheinteriortemperatureofrefrigeratedtrucks. 3. Confirmvendorname,dayandtimeofdelivery,aswellasdriversidentification beforeacceptingdelivery.Ifdriversnameisdifferentfromwhatisindicatedonthe deliveryschedule,contactthevendorimmediately. 4. Checkfrozenfoodstoensurethattheyareallfrozensolidandshownosignsof thawingandrefreezing,suchasthepresenceoflargeicecrystalsorliquidsonthe bottomofcartons. 5. Checkthetemperatureofrefrigeratedfoods. a. Forfreshmeat,fish,andpoultryproducts,insertacleanandsanitized thermometerintothecenteroftheproducttoensureatemperatureof41For below.Thetemperatureofmilkshouldbe45Forbelow. b. Forpackagedproducts,insertafoodthermometerbetweentwopackages beingcarefulnottopuncturethewrapper.Ifthetemperatureexceeds41F,it maybenecessarytotaketheinternaltemperaturebeforeacceptingthe product. c. Foreggs,theinteriortemperatureofthetruckshouldbe45Forbelow. 6. Checkdatesofmilk,eggs,andotherperishablegoodstoensuresafetyandquality. 7. Checktheintegrityoffoodpackaging. 8. Checkthecleanlinessofcratesandothershippingcontainersbeforeaccepting products.Rejectfoodsthatareshippedindirtycrates. CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Rejectthefollowing: Frozenfoodswithsignsofpreviousthawing Cansthathavesignsofdeterioration,suchasswollensidesorends,flawedseals orseams,dents,orrust Puncturedpackages Foodswithoutdatedexpirationdates Foodsthatareoutofsafetemperaturezoneordeemedunacceptablebythe establishedrejectionpolicy
30
HACCPBasedSOPs
ReceivingDeliveries,continued
(SampleSOP)
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
31
HACCPBasedSOPs
32
HACCPBasedSOPs
ReheatingPotentiallyHazardousFoods
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP.RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. IfStateorlocalrequirementsarebasedonthe2001FDAFoodCode,heatprocessed, readytoeatfoodsfromapackageorcan,suchascannedgreenbeansorprepackaged breakfastburritos,toaninternaltemperatureofatleast135 F for15secondsforhot holding. 4. Reheatthefollowingproductsto165 F for15seconds: Anyfoodthatiscooked,cooled,andreheatedforhotholding Leftoversreheatedforhotholding Productsmadefromleftovers,suchassoup Precooked,processedfoodsthathavebeenpreviouslycooled 5. Reheatfoodforhotholdinginthefollowingmannerifusingamicrowaveoven: Heatprocessed,readytoeatfoodsfromapackageorcantoatleast135F for15 seconds Heatleftoversto165 F for15seconds Rotate(orstir)andcoverfoodswhileheating Allowtositfor2minutesafterheating 6. Reheatallfoodsrapidly.Thetotaltimethetemperatureofthefoodisbetween41F and165Fmaynotexceed2hours. 7. Servereheatedfoodimmediatelyortransfertoanappropriatehotholdingunit.
33
HACCPBasedSOPs
ReheatingPotentiallyHazardousFoods,continued
(SampleSOP)
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Continuereheatingandheatingfoodiftheinternaltemperaturedoesnotreachthe requiredtemperature. VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordproductname,time,thetwotemperatures/times,and anycorrectiveactiontakenontheCookingandReheatingTemperatureLog. Foodservicemanagerwillverifythatfoodserviceemployeeshavetakentherequired reheatingtemperaturesbyvisuallymonitoringfoodserviceemployeesduringtheshiftand reviewing,initialing,anddatingtheCookingandReheatingTemperatureLogattheclose ofeachday.Thetemperaturelogsarekeptonfileforaminimumof1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
34
HACCPBasedSOPs
ServingFood
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP.RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Followtheemployeehealthpolicy. (Employeehealthpolicyisnotincludedinthis resource.) 4. Washhandsbeforeputtingongloves,eachtimetheglovesarechanged,when changingtasks,andbeforeservingfoodwithutensils.RefertotheWashingHands SOP. 5. Avoidtouchingreadytoeatfoodswithbarehands.Referto theUsingSuitable UtensilswhenHandlingReadyToEatFoodsSOP. 6. Handleplatesbytheedgeorbottomcupsbythehandleorbottomandutensilsby thehandles. 7. Storeutensilswiththehandlesuporbyothermeanstopreventcontamination. 8. Holdpotentiallyhazardousfoodatthepropertemperature.Referto theHoldingHot andColdPotentiallyHazardousFoodsSOP. 9. Servefoodwithcleanandsanitizedutensils. 10. Storeinuseutensilsproperly.RefertotheStoringInUseUtensilsSOP. 11. Datemarkandcoolpotentiallyhazardousfoodsordiscardleftovers.Refertothe DateMarkingReadytoEat,PotentiallyHazardousFoods, andCoolingPotentially HazardousFoodsSOPs.
35
HACCPBasedSOPs
ServingFood,continued
(SampleSOP)
CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Replaceimproperlyhandledplates,cups,orutensils. 3. Discardreadytoeatfoodthathasbeentouchedwithbarehands. 4. FollowthecorrectiveactionsidentifiedintheWashingHandsUsingSuitable UtensilsWhenHandlingReadyToEatFoodsDateMarkingReadytoEat, PotentiallyHazardousFoodsCoolingPotentiallyHazardousFoods andHoldingHot andColdPotentiallyHazardousFoods SOPs.
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
36
HACCPBasedSOPs
StoringandUsingPoisonousorToxicChemicals
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. DesignatealocationforstoringtheMaterialSafetyDataSheets(MSDS). 4. Followmanufacturersdirectionsforspecificmixing,storing,andfirstaid instructionsonthechemicalcontainersintheMSDS. 5. Labelanddateallpoisonousortoxicchemicalswiththecommonnameofthe substance. 6. Storeallchemicalsinadesignatedsecuredareaawayfromfoodandfoodcontact surfacesusingspacingorpartitioning. 7. Limitaccesstochemicalsbyuseoflocks,seals,orkeycards. 8. Maintainaninventoryofchemicals. 9. Storeonlychemicalsthatarenecessarytotheoperationandmaintenanceofthe kitchen. 10. Mix,test,andusesanitizingsolutionsasrecommendedbythemanufacturerandthe Stateorlocalhealthdepartment. 11. Usetheappropriatechemicaltestkittomeasuretheconcentrationofsanitizereach timeanewbatchofsanitizerismixed. 12. Donotusechemicalcontainersforstoringfoodorwater. 13. Useonlyhandsanitizersthatcomplywiththe2001FDAFoodCode. Confirmwith themanufacturerthatthehandsanitizersusedmeettherequirementsofthe2001FDA FoodCode. 14. Labelandstorefirstaidsuppliesinacontainerthatislocatedawayfromfoodorfood contactsurfaces. 15. Labelandstoremedicinesforemployeeuseinadesignatedareaandawayfromfood contactsurfaces.Donotstoremedicinesinfoodstorageareas. 16. Storerefrigeratedmedicinesinacovered,leakproofcontainerwheretheyarenot accessibletochildrenandcannotcontaminatefood.
37
HACCPBasedSOPs
StoringandUsingPoisonousorToxicChemicals,continued
(SampleSOP)
MONITORING: Foodserviceemployeesandfoodservicemanagerwillvisuallyobservethatchemicalsare beingstored,labeled,andusedproperlyduringallhoursofoperation. CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Discardanyfoodcontaminatedbychemicals. 3. Labelandproperlystoreanyunlabeledormisplacedchemicals. VERIFICATIONANDRECORDKEEPING: ThefoodservicemanagerwillcompletetheFoodSafetyChecklistdailytoindicatethat monitoringiscompleted.Foodserviceemployeeswillrecordthenameofthe contaminatedfood,date,time,andthereasonwhythefoodwasdiscardedonthe DamagedandDiscardedProductLog. Thefoodservicemanagerwillverifythat appropriatecorrectiveactionsarebeingtakenbyreviewing,initialing,anddatingthe DamagedandDiscardedProductLogeachday.TheFoodSafetyChecklistand DamagedandDiscardedProductLogsarekeptonfileforaminimumof1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
38
HACCPBasedSOPs
TransportingFoodtoRemoteSites(SatelliteKitchens)
(SampleSOP)
KEYWORDS: HotHolding,ColdHolding,Reheating,Cooling,TransportingFood
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. IfStateorlocalhealthdepartmentrequirementsarebasedonthe2001FDAFood Code: Keepfrozenfoodsfrozenduringtransportation. Maintainthetemperatureofrefrigerated,potentiallyhazardousfoodsat41For belowandcookedfoodsthataretransportedhotat135Forabove. 4. UseonlyfoodcarriersfortransportingfoodapprovedbytheNationalSanitation FoundationInternationalorthathaveotherwisebeenapprovedbythestateorlocal healthdepartment. 5. Preparethefoodcarrierbeforeuse: Ensurethatallsurfacesofthefoodcarrierareclean. Wash,rinse,andsanitizetheinteriorsurfaces. Ensurethatthefoodcarrierisdesignedtomaintaincoldfoodtemperaturesat 41Fandhotfoodtemperaturesat135Forabove. Placeacalibratedstemthermometerinthewarmestpartofthecarrierifusedfor transportingcoldfood,orthecoolestpartofthecarrierifusedfortransportinghot food. RefertotheUsingandCalibratingThermometersSOP. Preheatorprechillthefoodcarrieraccordingtothemanufacturers recommendations. 6. Storefoodincontainerssuitablefortransportation.Containersshouldbe: Rigidandsectionedsothatfoodsdonotmix Tightlyclosedtoretaintheproperfoodtemperature Nonporoustoavoidleakage Easytocleanordisposable Approvedtoholdfood
39
HACCPBasedSOPs
TransportingFoodtoRemoteSites(SatelliteKitchens), continued
(SampleSOP)
MONITORING: 1. Checktheairtemperatureofthefoodcarriertoensurethatthetemperaturesuggested bythemanufacturerisreachedpriortoplacingfoodintoit. 2. Checktheinternaltemperaturesoffoodusingacalibratedthermometerbefore placingitintothefoodcarrier.RefertotheHoldingHotandColdPotentially HazardousFoodsSOPfortheproperprocedurestofollowwhentakingholding temperatures. CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Continueheatingorchillingfoodcarrieriftheproperairtemperatureisnotreached. 3. Reheatfoodto165 Ffor15secondsiftheinternaltemperatureofhotfoodisless than 135F.RefertotheReheatingPotentiallyHazardousFoodsSOP. 4. Coolfoodto41 Forbelowusingapropercoolingprocedureiftheinternal temperatureofcoldfoodisgreaterthan41F.RefertotheCoolingPotentially HazardousFoodsSOPfortheproperprocedurestofollowwhencoolingfood. 5. Discardfoodsheldinthedangerzoneforgreaterthan4hours.
VERIFICATIONANDRECORDKEEPING: Beforetransportingfoodtoremotesites,foodserviceemployeeswillrecordfoodcarrier temperature,foodproductname,time,internal temperatures,andanycorrectiveaction takenon theHotandColdHoldingTemperatureLog.Uponreceiptoffoodatremote sites,foodserviceemployeeswillrecordreceivingtemperaturesandcorrectiveaction takenontheReceivingLog.Thefoodservicemanageratcentralkitchenswillverifythat foodserviceemployeesarefollowingthisSOPbyvisuallyobservingemployeesand reviewingandinitialingtheHotandColdHoldingTemperatureLogdaily.The foodservicemanagerattheremotesite(s)willverifythatfoodserviceemployeesare receivingfoodsatthepropertemperatureandfollowingtheproperreceivingprocedures byvisuallyobservingreceivingpracticesduringtheshiftandreviewingandinitialingthe ReceivingLogdaily.Alllogsarekeptonfileforaminimumof 1year.Thefoodservice
40
HACCPBasedSOPs
TransportingFoodtoRemoteSites(SatelliteKitchens), continued
(SampleSOP)
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
41
HACCPBasedSOPs
42
HACCPBasedSOPs
UsingandCalibratingThermometers
(SampleSOP)
PURPOSE: Topreventfoodborneillnessby ensuringthattheappropriatetypeof thermometerisusedtomeasureinternalproducttemperaturesandthatthermometers usedarecorrectlycalibratedforaccuracy. SCOPE: Thisprocedureappliestofoodserviceemployeeswhoprepare,cook,andcool food. KEYWORDS: Thermometers,Calibration
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Followthefoodthermometermanufacturersinstructionsforuse.Useafood thermometerthatmeasurestemperaturesfrom0F (18 C)to220 F (104 C)andis appropriateforthetemperaturebeingtaken.Forexample: Temperaturesofthinproducts,suchashamburgers,chickenbreasts,pizza,filets, nuggets,hotdogs,andsausagepatties,mustbetakenusingathermistoror thermocouplewithathinprobe. Bimetallic,dialfacedstemthermometersareaccurateonlywhenmeasuring temperaturesofthickfoods.Theymaynotbeusedtomeasuretemperaturesof thinfoods.Adimplemarklocatedonthestemofthethermometerindicatesthe maximumfoodthicknessthatcanbeaccuratelymeasured. Useonlyovensafe,bimetallicthermometerswhenmeasuringtemperaturesof foodwhilecookinginanoven. 4. Havefoodthermometerseasilyaccessibletofoodserviceemployeesduringallhours ofoperation. 5. Cleanandsanitizefood thermometersbeforeeachuse. Referto theCleaningand SanitizingFoodContactSurfacesSOPfortheproperproceduretofollow. 6. Storefoodthermometersinanareathatiscleanandwheretheyarenotsubjectto contamination.
43
HACCPBasedSOPs
UsingandCalibratingThermometers,continued
(SampleSOP)
MONITORING: 1. Foodserviceemployeeswilluseeithertheicepointmethodorboilingpointmethod toverifytheaccuracyoffoodthermometers.Thisisknownascalibrationofthe thermometer. 2. Touseicepointmethod: Insertthethermometerprobeintoacupofcrushedice. Addenoughcoldwatertoremoveanyairpocketsthatmightremain. Allowthetemperaturereadingtostabilizebeforereadingtemperature. + + Temperaturemeasurementshouldbe32F ( 2 F)[or0 C( 1 C)].Ifnot, adjustaccordingtomanufacturersinstructions. 3. Touseboilingpointmethod: Immerseatleastthefirsttwoinchesof theprobeintoboilingwater. Allowthetemperaturereadingtostabilizebeforereadingtemperature. + + Readingshouldbe212F( 2 F)[or100 C ( 1 C)].Thisreadingmayvaryat higheraltitudes.Ifadjustmentisrequired,followmanufacturersinstructions. 4.Foodserviceemployeeswillchecktheaccuracyofthefoodthermometers: Atregularintervals(atleastonceperweek) Ifdropped Ifusedtomeasureextremetemperatures,suchasinanoven Wheneveraccuracyisinquestion CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Foraninaccurate,bimetallic,dialfacedthermometer,adjustthetemperatureby turningthedialwhilesecuringthecalibrationnut(locatedjustunderorbelowthe dial)withpliersorawrench. 3. Foraninaccurate,digitalthermometerwitharesetbutton,adjustthethermometer accordingtomanufacturersinstructions. 4. Ifaninaccuratethermometercannotbeadjustedonsite,discontinueusingit,and followmanufacturersinstructionsforhavingthethermometercalibrated. 5. Retrainemployeeswhoareusingorcalibratingfoodthermometersimproperly.
44
HACCPBasedSOPs
UsingandCalibratingThermometers,continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: Foodserviceemployeeswillrecordthecalibrationtemperatureandanycorrectiveaction taken,ifapplicable,ontheThermometerCalibrationLogeachtimeathermometeris calibrated.Thefoodservicemanagerwillverifythatfoodserviceemployeesareusing andcalibratingthermometersproperlybymakingvisualobservationsoftheemployees duringthecalibrationprocessandalloperatinghours.Thefoodservicemanagerwill reviewandinitialtheCalibrationLogdaily.TheCalibrationLogwillbekeptonfilea minimumof 1year.ThefoodservicemanagerwillcompletetheFoodSafetyChecklist daily.TheFoodSafetyChecklististobekeptonfileforaminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
45
HACCPBasedSOPs
46
HACCPBasedSOPs
UsingSuitableUtensilsWhenHandlingReadytoEatFoods
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Useproperhandwashingprocedurestowashhandsandexposedarmspriorto preparingorhandlingfoodoratanytimewhenthehandsmayhavebecome contaminated. 4. Donotusebarehandstohandlereadytoeatfoodsatanytimeunlesswashingfruits andvegetables. 5. Usesuitableutensilswhenworkingwithreadytoeatfood.Suitableutensilsmay include: Singleusegloves Delitissue Foilwrap Tongs,spoodles,spoons,andspatulas 6. Washhandsandchangegloves: Beforebeginningfoodpreparation Beforebeginninganewtask Aftertouchingequipmentsuchasrefrigeratordoorsorutensilsthathavenotbeen cleanedandsanitized Aftercontactingchemicals Wheninterruptionsinfoodpreparationoccur,suchaswhenansweringthe telephoneorcheckinginadelivery Whenhandlingmoney Anytimeagloveistorn,damaged,orsoiled Anytimecontaminationofaglovemighthaveoccurred
47
HACCPBasedSOPs
UsingSuitableUtensilsWhenHandlingReadytoEatFoods, continued
(SampleSOP)
VERIFICATIONANDRECORDKEEPING: Thefoodservicemanagerwillverifythatfoodserviceworkersareusingsuitableutensils byvisuallymonitoringfoodserviceemployeesduringallhoursofoperation.The foodservicemanagerwill completetheFoodSafetyChecklistdaily.Thedesignated foodserviceemployeeresponsibleformonitoringwillrecordanydiscardedfoodonthe DamagedandDiscardedProductLog.TheFoodSafetyChecklistandDamagedand DiscardedFoodLogarekeptonfileforaminimumof1year. DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
48
HACCPBasedSOPs
UsingTimeAloneasaPublicHealthControlto LimitBacteriaGrowthinPotentiallyHazardousFoods
(SampleSOP)
KEYWORDS: Temperatures,Holding,TimeAsaPublicHealthControl INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP.RefertotheUsing andCalibratingThermometersSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. IfStateorlocalhealthdepartmentrequirementsarebasedonthe2001FDAFood Code,establishwrittenproceduresthatclearlyidentifythe: Specificfoodsforwhichtimeratherthantemperaturewillbeusedtolimit bacteriagrowth. Correctiveproceduresthatarefollowedtoensurethatfoodsarecooledproperly. RefertotheCoolingPotentiallyHazardousFoodsSOP. Markingproceduresusedtoindicatethetimethatis4hourspastthepointwhen thefoodisremovedfromtemperaturecontrol,suchasanovenorrefrigerator. Proceduresthatarefollowedwhenfoodisinthedangerzoneforgreaterthan4 hours. 4. Cookrawpotentiallyhazardousfoodwithin4hourspastthepointwhenthefoodis removedfromtemperaturecontrol. 5. Serveordiscardcookedorreadytoeatfoodwithin4hourspastthe timewhenthe foodisremovedfromtemperaturecontrol. 6. Avoidmixingdifferentbatchesoffoodtogetherinthesamecontainer.Ifdifferent batchesoffoodaremixedtogetherinthesamecontainer,usethetimeassociatedwith thefirstbatchoffoodas thetimebywhichtocook,serve,ordiscardallthefoodin thecontainer.
49
HACCPBasedSOPs
UsingTimeAloneasaPublicHealthControltoLimitBacteria GrowthinPotentiallyHazardousFoods,continued
(SampleSOP)
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
50
HACCPBasedSOPs
WashingFruitsandVegetables
(SampleSOP)
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Washhandsusingtheproperprocedure. 4. Wash,rinse,sanitize,andairdryallfoodcontactsurfaces,equipment,andutensils thatwillbeincontactwithproduce,suchascuttingboards,knives,andsinks. 5. Followmanufacturersinstructionsforproperuseofchemicals. 6. Washallrawfruitsandvegetablesthoroughlybeforecombiningwithother ingredients,including: Unpeeledfreshfruitandvegetablesthatareservedwholeorcutintopieces. Fruitsandvegetablesthatarepeeledandcuttouseincookingorservedreadyto eat. 7. Washfreshproducevigorouslyundercoldrunningwaterorbyusingchemicalsthat complywiththe2001FDAFoodCode. Packagedfruitsandvegetableslabeledas beingpreviouslywashedandreadytoeatarenotrequiredtobewashed. 8. Scrubthesurfaceoffirmfruitsorvegetablessuchasapplesorpotatoesusingaclean andsanitizedbrushdesignatedforthispurpose. 9. Removeanydamagedorbruisedareas. 10. Label,date,andrefrigeratefreshcutitems. 11. Servecutmelonswithin7daysifheldat41Forbelow.RefertotheDateMarking ReadytoEat,PotentiallyHazardousFood SOP. 12. Donotserverawseedsproutstohighlysusceptiblepopulationssuchaspreschoolage children.
51
HACCPBasedSOPs
WashingFruitsandVegetables,continued
(SampleSOP)
MONITORING: 1. Thefoodservicemanagerwillvisuallymonitorthatfruitsandvegetablesarebeing properlywashed,labeled,anddatedduringallhoursofoperation. 2. Foodserviceemployeeswillcheckdailythequalityoffruitsandvegetablesincold storage. CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Removeunwashedfruitsandvegetablesserviceandwashedimmediatelybefore beingserved. 3. Labelanddatefreshcutfruitsandvegetables. 4. Discardcutmelonsheldafter7days. VERIFICATIONANDRECORDKEEPING: ThefoodservicemanagerwillcompletetheFoodSafetyChecklistdailytoindicatethat monitoringisbeingconductedasspecifiedinthisSOP. TheFoodSafetyChecklististo bekeptonfileforaminimumof1year.
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
52
HACCPBasedSOPs
WashingHands
(SampleSOP)
KEYWORDS: Handwashing,CrossContamination
INSTRUCTIONS: 1. TrainfoodserviceemployeesonusingtheproceduresinthisSOP. 2. FollowStateorlocalhealthdepartmentrequirements. 3. Posthandwashingsignsorpostersinalanguageunderstoodbyallfoodservicestaff nearallhandwashingsinks,infoodpreparationareas,andrestrooms. 4. Usedesignatedhandwashingsinksforhandwashingonly.Donotusefood preparation,utility,anddishwashingsinksforhandwashing. 5. Providewarmrunningwater,soap,andameanstodryhands.Provideawaste containerateachhandwashingsinkornearthedoorinrestrooms. 6. Keephandwashingsinksaccessibleanytimeemployeesarepresent. 7. Washhands: Beforestartingwork Duringfoodpreparation Whenmovingfromonefoodpreparationareatoanother Beforeputtingonorchanginggloves Afterusingthetoilet Aftersneezing,coughing,orusingahandkerchiefortissue Aftertouchinghair,face,orbody Aftersmoking,eating,drinking,orchewinggumortobacco Afterhandlingrawmeats,poultry,orfish Afteranycleanupactivitysuchassweeping,mopping,orwipingcounters Aftertouchingdirtydishes,equipment,orutensils Afterhandlingtrash Afterhandlingmoney Afteranytimethehandsmaybecomecontaminated
53
HACCPBasedSOPs
WashingHands,continued
(SampleSOP)
INSTRUCTIONS,continued: 8. Followproperhandwashingproceduresasindicatedbelow: Wethandsandforearmswithwarm,runningwateratleast100Fandapplysoap. Scrublatheredhandsandforearms,underfingernails,andbetweenfingersforat least1015seconds.Rinsethoroughlyunderwarmrunningwaterfor510 seconds. Dryhandsandforearmsthoroughlywithsingleusepapertowels. Dryhandsforatleast30secondsifusingawarmairhanddryer. Turnoffwaterusingpapertowels. Usepapertoweltoopendoorwhenexitingtherestroom. 9. FollowFDArecommendationswhenusinghandsanitizers.Theserecommendations areasfollows: Usehandsanitizersonlyafterhandshavebeenproperlywashedanddried. Useonlyhandsanitizersthatcomplywiththe2001FDAFoodCode.Confirm with themanufacturersthatthehandsanitizersusedmeettheserequirements. Usehandsanitizersinthemannerspecifiedbythemanufacturer. MONITORING: 1. Adesignatedemployeewillvisuallyobservethehandwashingpracticesofthe foodservicestaffduringallhoursofoperation. 2. Thedesignatedemployeewillvisuallyobservethathandwashingsinksareproperly suppliedduringallhoursofoperation. CORRECTIVEACTION: 1. RetrainanyfoodserviceemployeefoundnotfollowingtheproceduresinthisSOP. 2. Askemployeesthatareobservednotwashingtheirhandsattheappropriatetimesor usingtheproperproceduretowashtheirhandsimmediately. 3. Retrainemployeetoensureproperhandwashingprocedure.
54
HACCPBasedSOPs
WashingHands,continued
(SampleSOP)
DATEIMPLEMENTED:__________________ BY:_______________________
DATEREVIEWED:_____________________ BY:_______________________
DATEREVISED:_______________________ BY:_______________________
55
HACCPBasedSOPs
56
HACCPBasedSOPs
HACCPBasedStandardOperatingRecordKeeping
CookingandReheatingTemperatureLog ........ .............. CoolingTemperatureLog................................... DamagedorDiscardedProductLog ............. .............. FoodContractSurfacesCleaningandSanitizingLog............ . . ProductionLog................................... ........ ReceivingLog............................................ RefrigerationLog.......................................... ThermometerCalibrationLog............................... FoodSafetyChecklist...................................... 59 61 63 65 67 69 71 73 75
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HACCPBasedSOPs
58
HACCPBasedSOPs
CookingandReheatingTemperatureLog
Instructions: Recordproductname,time,thetwotemperatures/times,andanycorrectiveactiontakenonthisform.The foodservicemanagerwillverifythatfoodserviceemployeeshavetakentherequiredcookingtemperaturesbyvisuallymonitoring foodserviceemployeesandpreparationproceduresduringtheshiftandreviewing,initialing,anddatingthislogdaily.Maintainthis logforaminimumof1year. Dateand Time FoodItem Internal Internal CorrectiveAction Temperature/ Temperature/ Taken Time Time Initials VerifiedBy/ Date
59
HACCPBasedSOPs
60
HACCPBasedSOPs
CoolingTemperatureLog
Instructions: Recordtemperatureseveryhourduringthecoolingcycle.Recordcorrectiveactions,ifapplicable.Ifnofoodsare cooledonanyworkingday,indicateNoFoodsCooledintheFoodItem column.Thefoodservicemanagerwillverifythatthe foodservicestaffiscoolingfoodproperlybyvisuallymonitoringfoodserviceemployeesduringtheshiftandreviewing,initialing,and datingthislogdaily.Maintainthislogforaminimumof1year.
Date FoodItem Time/ Temp Time/ Temp Time/ Temp Time/ Temp Time/ Temp Time/ Temp CorrectiveActionsTaken Initials Verified By/Date
61
HACCPBasedSOPs
62
HACCPBasedSOPs
DamagedorDiscardedProductLog
Instructions: Foodserviceemployeeswillrecordproductname,quantity,actiontaken,reason,initials,anddateeachtimeafood orfoodproductisdamagedand/orwillbediscarded.Thefoodservicemanagerwillverifythatfoodserviceemployeesare discardingdamagedfoodproperlybyvisuallymonitoringfoodserviceemployeesduringtheshiftandreviewing,initialing,and datingthislogdaily.Maintainthislogforaminimumof1year. Date Time Vendor orSchool ProductName Temperature CorrectiveAction Taken Initials/Date Manager Initials/Date
63
HACCPBasedSOPs
64
HACCPBasedSOPs
FoodContactSurfacesCleaningandSanitizingLog
Instructions: Recordtime,temperatures/sanitizerconcentration,asappropriateandany correctiveactiontakenon thisform. The foodservicemanagerwillverifythatfoodworkershavetakentherequiredinformationbyvisuallymonitoringfoodserviceemployees andpreparationproceduresduringtheshiftandbyreviewing,initialing,anddatingthislogdaily.Maintainthislogforaminimumof 1year.
Date and Time Wash Rinse Temperature Temperature FinalRinse (Sanitization) Temperature HeatSensitive Sanitizer Tape Concentration (placehere) (inppm) CorrectiveAction Employee Initials Verified By/ Date
65
HACCPBasedSOPs
66
HACCPBasedSOPs
ProductionLog
Instructions: Foodserviceemployeeswillrecord thedate,productname,startandendtimeofproduction,thetwo temperature measurementstaken,anycorrectiveactiontaken,andtheamountoffoodprepared on theProductionLog.Thefoodservicemanager willverifythatfoodserviceemployeesaretakingtherequiredtemperaturesandfollowingtheproperpreparationprocedurebyvisually monitoringfoodserviceemployeesduringtheshiftandreviewing,initialing,anddatingthelogdaily.Maintainthislogasdirectedby yourStateagency. Date Start Time ProductName Temp Temp #1 #2 Amount Prepared Corrective Actions End Time Employee Verified Initials By/Date
67
HACCPBasedSOPs
68
HACCPBasedSOPs
ReceivingLog
Instructions: UsethisLogfordeliveriesorreceivingfoodsfromacentralizedkitchen. Recordanytemperaturesandcorrective actiontakenontheReceivingLog.Thefoodservicemanagerwillverifythatfoodserviceemployeesarereceivingproductsusing theproperprocedurebyvisuallymonitoringfoodserviceemployeesandreceivingpracticesduringtheshiftandreviewingthelog daily.Maintainthislogforaminimumof1year. Date Time Vendor orSchool ProductName Temperature CorrectiveAction Taken Initials/Date Manager Initials/Date
69
HACCPBasedSOPs
70
HACCPBasedSOPs
RefrigerationLog
Instructions:Adesignatedfoodserviceemployeewillrecordthelocationordescriptionofholdingunit,date,time,air temperature,correctiveaction,andinitialsonthislog.Thefoodservicemanagerwillverifythatfoodserviceemployeeshavetaken therequiredtemperaturesbyvisuallymonitoringfoodemployeesduringtheshiftandreviewing,initialing,anddatingthislogdaily. Maintainthislogforaminimumof1year. Location/ UnitDescription Date Time Temperature Corrective Action Food Worker Initials Manager Initials/ Date
71
HACCPBasedSOPs
72
HACCPBasedSOPs
ThermometerCalibrationLog
Instructions: Foodserviceemployeeswillrecordthecalibrationtemperatureandcorrectiveactiontaken,ifapplicable,onthe ThermometerCalibrationLogeachatimethermometeriscalibrated.Thefoodservicemanagerwillverifythatfoodserviceemployees areusingandcalibratingthermometersproperlybymakingvisualobservationsofemployeeactivitiesduringallhoursofoperation. Thefoodservicemanagerwillreviewandinitialthelogdaily.Maintainthislogforaminimumof1year. Date Thermometer BeingCalibrated Temperature Reading CorrectiveAction Initials Manager Initials/Date
73
HACCPBasedSOPs
74
HACCPBasedSOPs
FOODSAFETYCHECKLIST
Date_______________________________________Observer_____________________________________________
Directions: Usethischecklistdaily.Determineareasinyouroperationsrequiringcorrectiveaction.
Recordcorrectiveactiontakenandkeepcompletedrecordsinanotebookforfuturereference.
YesNo CorrectiveAction
________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________ _________________ _________________ ________________ ________________ ________________
YesNoCorrectiveAction
Eating,drinking,chewinggum,smoking,orusingtobaccoare
allowedonlyindesignatedareasawayfrompreparation,service, storage,andwarewashingareas. Employeesusedisposabletissueswhencoughingorsneezingand thenimmediatelywashhands. Employeesappearingoodhealth. Handsinksareunobstructed,operational,andclean. Handsinksarestockedwithsoap,disposabletowels,andwarmwater. Ahandwashingremindersignisposted. Employeerestroomsareoperationalandclean.
FOODPREPARATION
Allfoodstoredorpreparedinfacilityisfromapprovedsources. Foodequipmentutensils,andfoodcontactsurfacesareproperly washed,rinsed,andsanitizedbefore everyuse. Frozenfoodisthawedunderrefrigeration,cookedtoproper temperaturefromfrozenstate,orincoldrunningwater. Thawedfoodisnotrefrozen. Preparationisplannedsoingredientsarekeptoutofthetemperature dangerzonetotheextentpossible. Foodistastedusingtheproperprocedure. Proceduresareinplacetopreventcrosscontamination. Foodishandledwithsuitableutensils,suchassingleuseglovesor tongs.
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HACCPBasedSOPs
Foodispreparedinsmallbatchestolimitthetimeitisinthe temperaturedangerzone. Cleanreusabletowelsareusedonlyforsanitizingequipmentand surfacesandnotfordryinghands,utensils,orfloor. Foodiscookedtotherequiredsafeinternaltemperatureforthe appropriatetime.Thetemperatureistestedwithacalibratedfood thermometer. Theinternaltemperatureoffoodbeingcookedismonitoredand documented.
HOTHOLDING
Hotholdingunitisclean. Foodisheatedtotherequiredsafeinternaltemperaturebefore placinginhotholding.Hotholdingunitsarenotusedtoreheat potentiallyhazardousfoods. Hotholdingunitispreheatedbeforehotfoodisplacedinunit. Temperatureofhotfoodbeingheldisatorabove135F. Foodisprotectedfromcontamination.
COLDHOLDING
Refrigeratorsarekeptcleanandorganized. Temperatureofcoldfoodbeingheldisatorbelow41F. Foodisprotectedfromcontamination.
REFRIGERATOR,FREEZER,ANDMILKCOOLER
Thermometersareavailableandaccurate. Temperatureisappropriateforpiecesofequipment. Foodisstored6inchesofffloororinwalkincoolingequipment. Refrigeratorandfreezerunitsarecleanandneat. Properchillingproceduresareused. Allfoodisproperlywrapped,labeled,anddated. TheFIFO(FirstIn,FirstOut)methodofinventorymanagementis used. Ambientairtemperatureofallrefrigeratorsandfreezersismonitored anddocumentedatthebeginningandendofeachshift.
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HACCPBasedSOPs
FOODSTORAGEANDDRYSTORAGE
Temperaturesofdrystorageareaisbetween50 Fand70For Statepublichealthdepartmentrequirement. Allfoodandpapersuppliesarestored6to8inchesoffthefloor. Allfoodislabeledwithnameandreceiveddate. Openbagsof foodarestoredincontainerswithtightfittinglidsand labeledwithcommonname. YesNoCorrectiveAction
________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________
YesNoCorrectiveAction
TheFIFO(FirstIn,FirstOut)methodofinventorymanagementis used. Therearenobulgingorleakingcannedgoods. Foodisprotectedfromcontamination. Allfoodsurfacesareclean. Chemicalsareclearlylabeledandstoredawayfromfoodandfood relatedsupplies. There isaregularcleaningscheduleforallfoodsurfaces. Foodisstoredinoriginalcontainerorafoodgradecontainer.
CLEANINGANDSANITIZING
Threecompartmentsinkisproperlysetupforwarewashing. Dishmachineisworkingproperly(suchasgaugesandchemicalsareat recommendedlevels). Wateriscleanandfreeofgreaseandfoodparticles. Watertemperaturesarecorrectforwashandrinse. Ifheatsanitizing,theutensilsareallowedtoremainimmersedin 171Fwaterfor30seconds. Ifusing achemicalsanitizer,itismixedcorrectlyandasanitizer strip isusedtotestchemicalconcentration. Smallwareandutensilsareallowedtoairdry. Wipingclothsarestoredinsanitizingsolutionwhileinuse.
UTENSILSANDEQUIPMENT
Allsmallequipmentandutensils,includingcuttingboardsand knives,arecleanedandsanitizedbetweenuses. Smallequipmentandutensilsarewashed,sanitized,andairdried. Worksurfacesandutensilsareclean. Worksurfacesarecleanedandsanitizedbetweenuses. Thermometersarecleanedandsanitizedaftereachuse. Thermometersarecalibratedonaroutinebasis. Canopenerisclean.
HACCPBasedSOPs
Drawersandracksareclean. Cleanutensilsarehandledinamannertopreventcontaminationof areasthatwillbeindirectcontactwithfoodorapersonsmouth.
________________ ________________
YesNoCorrectiveAction
LARGEEQUIPMENT
GARBAGESTORAGEANDDISPOSAL
Kitchengarbagecansarecleanandkeptcovered. Garbagecansareemptiedasnecessary. Boxesandcontainersareremovedfromsite. Loadingdockandareaarounddumpsterare clean. Dumpstersareclean.
PESTCONTROL
78
HACCPBasedSOPs
DevelopingaHACCPBasedFoodSafetyProgramWorksheets
83 85 91 99
EmployeeFoodSafetyTrainingRecord........ ................ 105 NoCookProcess................. ......................... 107 SameDayServiceProcess........... ........................ 109 ComplexFood Process..................................... 111
79
HACCPBasedSOPs
80
HACCPBasedSOPs
FoodSafetyProgram
TheSFAsoverallfoodsafetyprogrammustincludeawrittenplanforeachindividual schoolintheSFAandbebasedonHACCPprinciples.Itiseasierthanitsoundsbecause USDAhassimplifiedtheprocessasdescribedintheGuidanceforSchoolFood Authorities:DevelopingaSchoolFoodServiceProgramBasedontheProcessApproach toHACCP Principles. Byfollowingtheguidance,yourprogramwilladheretoHACCP principles. KeyPoints Threemainpointsareessentialtodevelopingafoodsafetyprogram: basicfacility sanitation,temperaturecontrol,anddocumentedSOPs. 1. Besurethatallofyourfoodpreparationareasarecleanandsanitary,suchas workershands,utensils,andfoodcontactsurfaces.Avoidcrosscontamination. 2. Temperaturecontrolmeanskeepingcoldfoodscoldandhotfoodshot.Cookto propertemperaturesandholdatpropertemperatures,andbesuretorecordthose temperatures.Abasic,properlycalibratedfoodthermometer(digitalordial)isall youneedtocheckforpropertemperatures. 3. SOPscanbeusedtoverifypropersanitationandtheobservanceofproper temperatures,aswellasotherfoodsafetyaspectsinafoodserviceoperation. KeyTerms Hereisaquicklookatsomekeyterms: Hazardanalysis: reviewofyourfoodserviceoperationtofindareaswherefood safetyproblemsmightoccur. Controlmeasures: stepsyoutaketoreducethelikelihoodoffood contamination. Criticalcontrolpoints:pointsinfoodpreparationandprocessingwhere controllingastep(suchascooking)isessentialtoassurefoodsafety. Criticallimits: thetimeandtemperaturerangesforfoodpreparationandservice (eithercoldorhot)thatkeepfoodsafe. ProcessApproach: amethodofgroupingmenuitemsintooneofthreeprocesses dependingonthenumberoftimesthefoodgoesthroughthetemperaturedanger zone,whichisbetween41Fand135F(pertheamendmenttothe2001FDA FoodCodeissuedinAugust2003). StandardOperatingProcedure(SOP): writteninstructionsforafoodservice taskthatreducefoodsafetyhazards.
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HACCPBasedSOPs
OverviewtotheProcessApproachtoHACCP HACCPisasystematicapproachtoconstructafoodsafetyprogramdesignedtoreduce theriskoffoodbornehazardsbyfocusingoneachstepofthefoodpreparationprocess fromreceivingtoservice.USDArecommendsthatSFAsusetheProcessApproachto HACCPbecauseitgivesyouflexibilitytocreateafoodsafetyprogramspecifictoyour foodserviceoperation.TheFoodandDrugAdministration(FDA)originallydeveloped theProcessApproachforretailfoodestablishments.TheProcessApproachgroupsfood preparationintothreebroadcategoriesbasedonhowmanytimeseachmenuitemmoves throughthetemperaturedangerzone. Theguidanceandthisresourceprovideamodified versionoftheProcessApproachtomakeitpracticalforyourschoolfoodservice operation. Servingsafefoodisacriticalresponsibilityforschoolfoodserviceandakeyaspectofa healthyschoolenvironment.Keepingfoodssafeisalsoavitalpartofhealthyeatingand arecommendationoftheDietaryGuidelinesforAmericans2005.Whenproperly implemented,HACCPbasedfoodsafetyprogramswillhelpyouensurethesafetyofthe schoolmealsservedtochildreninyourschoolnutritionprogram. FoodProcess ThesearethepreparationcategoriesintheProcessApproachtoHACCP: Process#1No Cook,fooditemsmeanttobekeptcoldfrompreparationthroughserviceProcess#2 SameDayService,fooditemsmeanttobepreparedhotandservedhotthesamedayand Process#3ComplexFoodPreparation,fooditemsmeanttobepreparedhotandserved cooled,orpossiblyreheated.Youwillneedtoputeachmenuitem(recipe)intooneof thethreecategoriesandthenkeepithot(orcold)whileitisbeingstored,prepared, transported,held,andserved. Ifyouseeafailureinsanitationortemperaturecontrol,besuretohaveameansof correctingtheproblemandverifyingthatthecorrectivestepsresolvedtheproblem.Once yourfoodsafetyprogramisinoperation,someoneshouldbecheckingtoseethatitis working,perhapsonceamonth.Then,everyyearyoushouldreviewtheentireprogram toincorporateanychanges,suchasnewmenuitems,newequipment,changesinstaff, andremodeling.
82
HACCPBasedSOPs
ComponentsofaComprehensiveFoodSafetyProgram
Directions: Foreachofyourfoodservicelocationscompletethefollowinginformation. Maintainthisrecordforaminimum of1year. Component DocumentedSOP DocumentedCriticalControlPoints StandardizedRecipes NoCookProcessWorksheet SameDayServiceProcessWorksheet ComplexProcessWorksheet Monitoring CorrectiveActions RecordKeeping Verification Training ReviewofFoodSafetyPlan Location Task Completed Date
83
HACCPBasedSOPs
84
HACCPBasedSOPs
SummaryTableofRecordKeepingforHACCPBasedSOP
Cleaning and Sanitizing Log Cleaningand Sanitizing FoodContact Surfaces Controlling Timeand Temperature DuringFood Preparation Cooking Cooling Date Marking Employee HealthPolicy Handlinga FoodRecall Holding Foods Cooking Cooling Reheating Temperature Temperature Log Log Damaged Food or Safety Discarded Checklist Product Log X Hotand Production Receiving Thermometer ToBe Cold Log Log Calibration Determined Holding Log Temperature Log
X X X X X X X
85
HACCPBasedSOPs
86
HACCPBasedSOPs
SummaryTableofRecordKeepingforHACCPBasedSOP,continued
Cleaning and Sanitizing Log Personal Hygiene Preventing Contamination atFoodBars Preventing Cross Contamination During Storageand Preparation Receiving Deliveries Reheating Potentially Hazardous Foods ServingFood Storingand UsingToxic Chemicals X Cooking Cooling Reheating Temperature Temperature Log Log Damaged Food or Safety Discarded Checklist Product Log X X X X X Hotand Production Receiving Thermometer ToBe Cold Log Log Calibration Determined Holding Log Temperature Log
X X X
87
HACCPBasedSOPs
88
HACCPBasedSOPs
SummaryTableofRecordKeepingforHACCPBasedSOP,continued
Cleaning and Sanitizing Log Transporting Foodto RemoteSites Usingand Calibratinga Food Thermometer UsingSuitable UtensilsWhen Handling ReadytoEat Foods UsingTime Aloneasa PublicHealth Control Washing Fruitsand Vegetables Washing Hands Cooking Cooling Reheating Temperature Temperature Log Log Damaged Food or Safety Discarded Checklist Product Log X Hotand Production Receiving Thermometer ToBe Cold Log Log Calibration Determined Holding Log Temperature Log X X
X X
89
HACCPBasedSOPs
90
HACCPBasedSOPs
SummaryTableforMonitoringandReviewingHACCPBasedSOPRecord
Directions: Identifythefoodserviceemployeewhowillberesponsibleformonitoringandverifyingrecords.Maintainthisrecordfor aminimumof1year. StandardOperatingProcedure Record Monitoredby Whom Reviewedby Whom
CleaningandSanitizingFoodContact Surfaces
FoodSafetyChecklist ProductionLog CookingandReheatingTemperatureLog CoolingTemperatureLog FoodSafetyChecklist Tobedeterminedbyschoolofficialsand Stateorlocalhealth department. FoodSafetyChecklist Damagedor DiscardedProductLog
HandlingaFoodRecall
91
HACCPBasedSOPs
92
HACCPBasedSOPs
SummaryTableforMonitoringandReviewingHACCPBasedSOPRecord,continued
Directions: Identifythefoodserviceemployeewhowillberesponsibleformonitoringandverifyingrecords.Maintainthisrecordfor aminimumof1year. StandardOperating Procedure HoldingFoods Record HotandColdHolding TemperatureLog RefrigerationLog PersonalHygiene FoodSafetyChecklist Damagedor DiscardedProduct Log PreventingContaminationat FoodBars FoodSafetyChecklist Damagedor DiscardedProduct Log HotandColdHolding TemperatureLog PreventingCross ContaminationduringStorage andPreparation FoodSafetyChecklist Damagedor DiscardedProduct Log MonitoredbyWhom ReviewedbyWhom
93
HACCPBasedSOPs
94
HACCPBasedSOPs
SummaryTableforMonitoringandReviewingHACCPBasedSOPRecord,continued
Directions: Identifythefoodserviceemployeewhowillberesponsibleformonitoringandverifyingrecords.Maintainthisrecordfor aminimumof1year. StandardOperating Procedure ReceivingDeliveries ReheatingPotentially HazardousFoods ServingFood StoringandUsing ToxicChemicals Record ReceivingLog CookingandReheating TemperatureLog FoodSafetyChecklist FoodSafetyChecklist Damagedor DiscardedProduct Log FoodSafetyChecklist HotandColdHolding TemperatureLog ReceivingLog UsingandCalibratingaFood Thermometer FoodSafetyChecklist ThermometerCalibrationLog MonitoredbyWhom ReviewedbyWhom
TransportingFoodstoRemote Sites
95
HACCPBasedSOPs
96
HACCPBasedSOPs
SummaryTableforMonitoringandReviewingHACCPBasedSOPRecord,continued
Directions: Identifythefoodserviceemployeewhowillberesponsibleformonitoringandverifyingrecords.Maintainthisrecordfor aminimumof1year. StandardOperating Procedure UsingSuitableUtensilsWhen HandlingReadytoeatFoods UsingTimeAloneasaPublic HealthControl Record FoodSafetyChecklist MonitoredbyWhom ReviewedbyWhom
FoodSafetyChecklist
97
HACCPBasedSOPs
98
HACCPBasedSOPs
SummaryofCorrectiveActionsforHACCPBasedSOPs
SOP
Cleaningand SanitizingFood ContactSurfaces
CorrectiveAction
1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Wash,rinse,andsanitizedirtyfoodcontactsurfaces.Sanitizefood contactsurfacesifitisdiscoveredthatthesurfaceswerenotproperly sanitized.Discardfoodthatcomesincontactwithfoodcontact surfacesthathavenotbeensanitizedproperly. 3. Ina3compartmentsink: Drainandrefillcompartmentsperiodicallyandasneededtokeep thewaterclean. Adjustthewatertemperaturebyaddinghotwateruntilthe desiredtemperatureisreached. Addmoresanitizerorwater,asappropriate,untiltheproper sanitizerconcentrationisachieved. 4. Inadishmachine: Drainandrefillthemachineperiodicallyandasneededtokeep thewaterclean. Contacttheappropriateindividual(s)tohavethemachine repairedifthemachineisnotreachingtheproperwash temperatureindicatedonthedataplate. Forahotwatersanitizingdishmachine,retestbyrunningthe machineagain.Iftheappropriatesurfacetemperatureisstillnot achievedonthesecondrun,contacttheappropriateindividual(s) tohavethemachinerepaired.Wash,rinse,andsanitizeinthe3 compartmentsinkuntilthemachineisrepairedorusedisposable singleservice/singleuseitemsifa3compartmentsinkisnot available. Forachemicalsanitizingdishmachine,checkthelevelof sanitizerremaininginbulkcontainer.Fill,ifneeded.Prime themachineaccordingtothemanufacturersinstructionsto ensurethatthesanitizerisbeingpumpedthroughthemachine. Retest.Ifthepropersanitizerconcentrationlevelisnotachieved, stopusingthemachineandcontacttheappropriateindividual(s) tohaveitrepaired.Usea3compartmentsinktowash,rinse,and sanitizeuntilthemachineisrepaired.
99
HACCPBasedSOPs
SummaryofCorrectiveActionsforHACCPBasedSOPs,continued
SOP
ControllingTime and TemperatureDuring Preparation
CorrectiveAction
1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Beginthecookingprocessimmediatelyafterpreparationiscomplete foranyfoodsthatwillbeservedhot. 3. Rapidlycoolreadytoeatfoodsorfoodsthatwillbecookedatalater time. 4. Immediatelyreturningredientstotherefrigeratoriftheanticipated preparationcompletiontimeisexpectedtoexceed30minutes. 5. Discardfoodheldinthetemperaturedangerzoneformorethan4 hours. Cooking 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. CriticalControl 2. Continuecookingfooduntiltheinternaltemperaturereachesthe Point(CCP) requiredtemperature. Cooling 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresin thisSOP. 2. Reheatcooked,hotfoodto165Ffor15secondsandstartthe CriticalControl coolingprocessagainusingadifferentcoolingmethodwhenthefood Point(CCP) is: Above70Fand2hoursorlessintothecoolingprocessand Above41Fand6hoursorlessintothecooling process. 3. Discardcooked,hotfoodimmediatelywhenthefoodis: Above70Fandmorethan2hoursintothecoolingprocessor Above41Fandmorethan6hoursintothecoolingprocess. 3. Useadifferentcoolingmethodforpreparedreadytoeatfoodswhen thefoodisabove41Fandlessthan4hoursintothecoolingprocess. 4. Discardpreparedreadytoeatfoodswhenthefoodisabove 41F andmorethan4hoursintothecoolingprocess. DateMarking 1. Retrainanyfoodserviceemployeefoundnotfollowingthe ReadytoEatPotentially proceduresinthisSOP. HazardousFood 2. Foodsthatarenotdatemarkedorthatexceedthe7daytimeperiod willbediscarded. EmployeeHealthPolicy TobedeterminedbyschoolofficialsandStateorlocalhealthdepartment. HandlingAFoodRecall 1. Retrainanyfoodserviceemployeefoundnotfollowingtheproceduresin
thisSOP. 2. Determineiftherecalledproductistobereturnedandtowhom,or destroyedandbywhom. 3. Notifyfeedingsitestaffofprocedures,dates,andotherspecificdirectionsto befollowedforthecollectionordestructionoftherecalledproduct. 4. Consolidatetherecallproductasquicklyaspossible,butnolaterthan30 daysaftertherecallnotification. 5. Conformtotherecallnoticeusingthefollowingsteps:
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HACCPBasedSOPs
SummaryofCorrectiveActionsforHACCPBasedSOPs,continued
SOP
HandlingAFoodRecall, continued
CorrectiveAction
Reportquantityandsitewhereproductislocatedtomanufacturer, distributor,orStateagencyforcollection.Thequantityandlocationof theaffectedUSDAcommodityfoodmustbesubmittedtotheState DistributingAgencywithin10calendarsdaysoftherecall. ObtainthenecessarydocumentsfromtheStateDistributingAgencyfor USDAcommodityfoods.Submitnecessary documentationfor reimbursementoffoodcosts. Completeandmaintainallrequireddocumentationrelatedtotherecall including: Recallnotice Recordsofhowfoodproductwasreturnedordestroyed Reimbursablecosts Publicnoticeandmediacommunications
1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Forhotfoods: Reheatthefoodto165Ffor15secondsifthetemperatureis foundtobebelow135Fandthelasttemperaturemeasurement was135Forhigherandtakenwithinthelast2hours.Repairor resetholdingequipmentbeforereturningthefoodtotheunit,if applicable. Discardthefoodifitcannotbedeterminedhowlongthefood temperaturewasbelow135F. 3. Forcoldfoods: Rapidlychillthefoodusinganappropriatecoolingmethodifthe temperatureisfoundtobeabove41Fandthelasttemperature measurementwas41Forbelowandtakenwithinthelast2 hours: Placefoodinshallowcontainers(nomorethan4inches deep)anduncoveredonthetopshelfinthebackofthe walkinorreachincooler. Useaquickchillunitlikeablastchiller. Stirthefoodinacontainerplacedinanicewaterbath. Addiceasaningredient. Separatefoodintosmallerorthinnerportions. 4.Repairorresetholdingequipmentbeforereturningthefoodtothe unit,ifapplicable 5. Discardthefoodifitcannotbedeterminedhowlongthefood temperaturewasabove41F.
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SummaryofCorrectiveActionsforHACCPBasedSOPs,continued
SOP
PersonalHygiene
CorrectiveAction
1. Retrainanyfoodserviceemployeefoundnotfollowingthis procedure. 2. Discardaffectedfood. 1. Retrainanyfoodserviceemployee foundnotfollowingthe proceduresinthisSOP. 2. Removeanddiscardcontaminatedfood. 3. Demonstratetocustomershowtoproperlyuseutensils. 4. Discardthefoodifitcannotbedeterminedhowlongthefood temperaturewasabove41Forbelow135F. 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Separatefoodsfoundimproperlystored. 3. Discardreadytoeatfoodsthatarecontaminatedbyraweggs,raw fish,rawmeat,orrawpoultry. 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Rejectthefollowing: Frozenfoodswithsignsofpreviousthawing Cansthathavesignsofdeterioration,suchasswollensidesor ends,flawedsealsorseams,dents,orrust Puncturedpackages Foodswithoutdatedexpirationdates Foodsthatareoutofsafetemperaturezoneordeemed unacceptablebytheestablishedrejectionpolicy 1. Retrainany foodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Continuereheatingandheatingfoodiftheinternaltemperaturedoes notreachtherequiredtemperature.
ReceivingDeliveries
1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Replaceimproperlyhandledplates,cups,orutensils. 3. Discardreadytoeatfoodthathasbeentouchedwithbarehands. 4. FollowthecorrectiveactionsidentifiedintheWashingHandsUsing SuitableUtensilsWhenHandlingReadyToEatFoodsDate MarkingReadytoEat,PotentiallyHazardousFoodsCooling PotentiallyHazardousFoodsand HoldingHotandColdPotentially HazardousFoodsSOPs.
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SummaryofCorrectiveActionsforHACCPBasedSOPs,continued
SOP
Storing andUsing Poisonousor ToxicChemicals TransportingFoodsto RemoteSites(Satellite Kitchens)
CorrectiveAction
1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Discardanyfoodcontaminatedbychemicals. 3. Labeland/orproperlystoreanyunlabeledormisplacedchemicals 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Continueheatingorchillingfoodcarrieriftheproperairtemperature isnotreached. 3. Reheatfoodto165Ffor15secondsiftheinternaltemperatureof hotfoodislessthan 135F.RefertotheReheatingPotentially HazardousFoodsSOP. 4. Coolfoodto41Forbelowusingapropercoolingprocedureifthe internaltemperatureofcoldfoodisgreaterthan41F.Refertothe CoolingPotentiallyHazardousFoodsSOPfortheproperprocedures tofollowwhencoolingfood. 5. Discardfoodsheldinthedangerzoneforgreaterthan4hours. 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Foraninaccurate,bimetallic,dialfacedthermometer,adjustthe temperaturebyturningthedialwhilesecuringthecalibrationnut (locatedjustunderorbelowthedial)withpliersorawrench. 3. Foraninaccurate,digitalthermometerwitharesetbutton,adjustthe thermometeraccordingtomanufacturersinstructions. 4. Ifaninaccuratethermometercannotbeadjustedonsite,discontinue usingit,andfollowmanufacturersinstructionsforhavingthe thermometercalibrated. 5. Retrainemployeeswhoareusingorcalibratingfoodthermometers improperly. 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Discardreadytoeatfoodtouchedwithbarehands. 1. Retrainanyfoodserviceemployeefoundnotfollowingthe proceduresinthisSOP. 2. Discardunmarkedorunidentifiedfoodorfoodthatisnotedto exceedthe4hourlimit.
UsingandCalibratinga Thermometer
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SummaryofCorrectiveActionsforHACCPBasedSOPs,continued
SOP
WashingHands
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EmployeeFoodSafetyTrainingRecord Date:_____________________________ Location:__________________________
Directions: Usethisformtorecordfoodsafetytrainingprovidedtoemployees. Maintainthisrecordforaminimumof1year. EmployeeName Lengthof Training TrainingandMaterials Provided
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NoCookProcessWorksheet
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,andserving.
MenuItem
Recipe Number
SpecificInstructions
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HACCPBasedSOPs
NoCookProcessWorksheet,continued
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,andserving.
MenuItem
Recipe Number
SpecificInstructions
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HACCPBasedSOPs
SameDayServiceProcessWorksheet
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,cooking,andserving.
MenuItem
Recipe Number
SpecificInstructions
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HACCPBasedSOPs
SameDayServiceProcessWorksheet,continued
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,cooking,andserving.
MenuItem
Recipe Number
SpecificInstructions
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HACCPBasedSOPs
ComplexFoodProcessWorksheet
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,cooking,serving,cooling,and reheating.
MenuItem
Recipe Number
SpecificInstructions
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HACCPBasedSOPs
ComplexFoodProcessWorksheet,continued
Directions: Reviewthestandardizedrecipeforeachofyourmenuitems.Writethe nameofthemenuitem,therecipenumber,andanyspecificinstructionsinthe appropriatecolumns.FollowyourHACCPbasedstandardoperatingproceduresfor facilitywide,receiving,storing,preparing,holding,cooking,serving,cooling,and reheating.
MenuItem
Recipe Number
SpecificInstructions
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ReferenceList
IowaStateUniversity.(2003).HACCP:Hazardanalysiscriticalcontrolpoint informationcenter. RetrievedOctober11,2005,from http://www.iowahaccp.iastate.edu/plans/index.cfm?CatList=14,16&ParentID=16§io nid=2. U.S.DepartmentofAgriculture,FoodandNutritionService.(June2005).Guidancefor schoolfood authorities:Developingaschool food serviceprogrambasedontheprocess approachtohaccpprinciples.RetrievedOctober11,2005,from http://www.fns.usda.gov/cnd/lunch/Downloadable/HACCPGuidance.pdf. U.S.DepartmentofAgriculture,FoodandNutritionService,& NationalFoodService ManagementInstitute.(2002). Respondingtoafoodrecall.University,MS:Author. U.S.DepartmentofAgriculture,FoodandNutritionService,& NationalFoodService ManagementInstitute. (2004).Servingitsafe(2nded).University,MS:Author. U.S.DepartmentofAgriculture,FoodandNutritionService,& NationalFoodService ManagementInstitute.(2004).Washyourhands:Educatingtheschoolcommunity. University,MS:Author. U.S.FoodandDrugAdministration.(2001). Foodcode.RetrievedOctober11,2005, from http://www.cfsan.fda.gov/~dms/foodcode.html#intro.
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ResourceList
NationalFoodServiceManagementInstitute.(2003). Emergencyreadinessplan:Guide andformsfortheschoolfoodserviceoperation.University,MS:Author. NationalFoodServiceManagementInstitute.(2004).Servingitsafeposter.University, MS:Author. UnitedStatesFoodandDrugAdministration CenterforFoodSafetyandApplied Nutrition.(2005). ManagingFoodSafety: AHACCP principlesguideforoperatorsof food establishmentsattheretaillevel. Availableat http://vm.cfsan.fda.gov/~dms/hret2.html#flow. U.S. DepartmentofAgriculture,FoodandNutritionService.(2004). Abiosecurity checklistforschoolfoodserviceprograms:Developingabiosecuritymanagementplan. Availableat http://schoolmeals.nal.usda.gov/Safety/biosecurity.pdf.
FoodSafetyWebSites FDACenterforFoodSafetyandAppliedNutrition,availableat http://www.cfsan.fda.gov/~lrd/haccp.html GatewaytoGovernmentFoodSafetyInformation,availableat www.FoodSafety.gov HealthySchoolMealsResourceSystem,availableat http://schoolmeals.nal.usda.gov/ IsItDoneYet?availableat http://www.isitdoneyet.gov Thermyavailableat http://www.fsis.usda.gov/Food_Safety_Education/Thermy ThermometerResourceavailableat http://www.nfsmi.org/Information/thermometer_resource.html
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