Vessel

Description
Reference Drawing No.s
DESIGN OF FLANGE WITH FULL-FACE GASKET TO AS 1210-2010
DESIGN CONDITION
Allowable Stresses
Flange
Bolting
#N/A Design Temp, Sb
#N/A
Design Temp, Sf
Ambient Temp, Sf
#N/A Ambient Temp, Sa
#N/A
Flange Modulus of Elasticity
Operating Temp, Eo
#N/A
DESIGN INPUT DATA
Flange OD, A
mm
Weld Leg (mm)
Flange ID, B
mm
Flange PCD, C
mm
Dimensions Include Any
Flange Thickness, t
mm

Project
Plant
Date

Design Pressure, P (MPa)

o

Design Temperature ( C)
o
Operating Temperature ( C)
Flange Material
Bolting Material

Shell ID (mm)
Neck Thickness (mm)
Bolt Size
No. of Bolts, n
Bolt Hole Dia, D (mm)

#N/A

Corrosion Allowances

GASKET DETAILS
Gasket Material
Gasket Thickenss, T
Gasket Diameter, G

Gasket Factor, m
Seating Stress, y
Effective Gasket Width, b

mm
#DIV/0! mm

OD
PCD

#N/A
#N/A MPa
0.00 mm
SHAPE CONSTANTS
#DIV/0!
Y'

K=A/B
BOLT SPACING
Min. Bolt Spacing, Pbmin

#DIV/0!

Actual Bolt Spacing, Pbact

#DIV/0!

#N/A

Max. Bolt Spacing, Pbmax

FLANGE DESIGN BOLT LOAD

ID

Shell ID

Thk

#N/A

#N/A

H = 0.785G P
HP = (2b GmP)(1 + hG / h'G)
Operating Conditions
Wm1 = H + HP

#DIV/0!

Am1 = Wm1 / Sb

#DIV/0!

Gasket Seating Conditions

Wm2 = bGy(1 + hG / h'G)

#DIV/0!

Am2 = Wm2 / Sa

#DIV/0!

W = Sa(Am + Ab) / 2

#DIV/0!
#DIV/0!

#DIV/0!
Actual

Required Bolt Area, Am

Actual Bolt Area, Ab

Dimensions Include Any Allowances

Load
HD = 0.785B2P
HT = ( H - HD)

HG = W - H

Operating
ST = Y'M'O
t B
SR =

6M'O
t (C - nD)

MOMENT CALCULATIONS
#DIV/0!
Moment Arm
Operating
0 N hD = (C - B) / 2
#DIV/0! hT = (hD + hG) / 2

Gasket Seating
#DIV/0! hG = (C - B)(2B + C)/(6(B + C))
h'G = (A - C)(2A + C)/(6(C + A))
STRESSES INDUCED
Gasket Seating
#DIV/0!
#DIV/0!

ST = Y'M'G
t B
SR =

6M'G
t (C - nD)

#DIV/0!
#N/A

Moments
0 mm MD = HD x hD
#DIV/0! MT = HT x hT
MO = M D + M T

#DIV/0!

0 Nm

M'O = Cf x MO

#DIV/0!

#DIV/0!

#DIV/0! MG=HG/(1/hG+1/h'G)
#DIV/0! M'O = Cf x MO

#DIV/0!
#DIV/0!

Allowable
#DIV/0!
#DIV/0!

Design Temp, Sf

#N/A

Amb Temp, Sf

#N/A

Design Temp, Sf

#N/A

Amb Temp, Sf

#N/A

Design Data & Calculations

Design Pressure
Design Temperature
Operating Temperature

0
0
0

Flange Material
Bolt Material
Gasket Material
Shell I.D.
Shell / Neck Thk
Corrosion Allowance

0
0
0
0
0
-

mm
mm
mm

Allowable Stress Values

Flange (Ambient Temp)
Flange (Design Temp)
Bolt (Ambient Temp)
Bolt (Design Temp)

#N/A
#N/A
#N/A
#N/A

MPa
MPa
MPa
MPa

Modulus of Elasticity
Flange (Operating Temp)

#N/A

MPa

Assumptions
Flange Thickness
Bolt Size
Bolt Hole Dia

0
0
#N/A

mm

Flange I.D. (B)

Wels Size
Bolt Size
Radial Dist. (R)
Edge Dist. (E)
Pbmin

0
0
0
#N/A
#N/A
#N/A

mm
mm

Flange P.C.D. (C)

Flange O.D. (A)

MPa
C
0
C
0

mm

mm
mm
mm
Recommended Minimum Values
#N/A
#N/A

0
0

Gasket Thickness (T)

Gasket Factor (m)
Seating Stress (y)
Eff. gasket Width (b)

0
#N/A
#N/A
0.00

mm

Pbmax

#N/A

mm

No. of Bolts
Max.
Min.
No. of Bolts Provided

#N/A
#N/A
0

Pbact

#DIV/0!

Recommended Maximum Value

1

MPa
mm

mm

Factors
K (A/B)
Y'

#DIV/0!
#DIV/0!

Gasket Diameter (G)

#DIV/0!

mm

Loads
H
HD

#DIV/0!
0

N
N

HT

#DIV/0!

HP

#DIV/0!

Flange Design Bolt Load

Operating
W m1
#DIV/0!
Gasket Seating
W m2
#DIV/0!
Operating
Am1
#DIV/0!
Gasket Seating
Am2
#DIV/0!

N
N

mm
mm

Am

#DIV/0!

mm

Ab

#N/A

mm

Operating
W
#DIV/0!
Gasket Seating
W
#DIV/0!
HG
#DIV/0!

N
N
N

Lever Arms
hD

0.0

mm

hG

#DIV/0!

mm

h'G

#DIV/0!

mm

hT

#DIV/0!

mm

Moments
MD

Nm

MT

#DIV/0!

Nm

Operating
MO
#DIV/0!
Gasket Seating
MG
#DIV/0!

Nm
Nm

#N/A

Moment Factor
Cf
#DIV/0!
Operating
CfMO
#DIV/0!
Gasket Seating
CfMG
#DIV/0!

Nm
Nm

Operating
ST

#DIV/0!

MPa

Allowable
#N/A

MPa

Ratio
#DIV/0!

SR

#DIV/0!

MPa

#N/A

MPa

#DIV/0!

Gasket Seating
ST
#DIV/0!

MPa

#N/A

MPa

#DIV/0!

MPa

#N/A

MPa

#DIV/0!

SR

#DIV/0!

Maximum Ratio

#DIV/0!

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Actual Bolt Size

Provided Gasket Material

Effective Gasket Width (b)

Gasket Force Dia (G)

Actual Shell OD

Recommended Maximum Value

mm

Recommended Minimum Values

mm
mm

Material

Bolt Material

Flange Material
AS 1548-PT430 [<=16]
AS 1548-PT430 [<=40]
AS 1548-PT430 [<=80]
AS 1548-PT430 [<=150]
AS 1548-PT460 [<=16]
AS 1548-PT460 [<=40]
AS 1548-PT460 [<=80]
AS 1548-PT460 [<=150]
AS 1548-PT490 [<=16]
AS 1548-PT490 [<=40]
AS 1548-PT490 [<=80]
AS 1548-PT490 [<=150]
AS 1548-PT540 [<=16]

AS 1548-PT540 [<=40]
AS/NZS 3678-250
AS/NZS 3678-300
AS/NZS 3678-350
AS/NZS 3678-400
ASTM A105
ASTM A240-304
ASTM A240-304L
ASTM A240-316
ASTM A240-316L
ASTM A240-S31803
Bolt Size
Bolt Material

#N/A
0

Lower Limit
>

Upper limit
<=

Bolt Material

Max. Temp. Limit

0
0
0
0
0
0
0
0
20
26
32
0
0
20
26
32

64
64
64
64
64
64
64
20
26
32
39
64
20
26
32
39

AS 1111.1-4.6
AS 1110.1-8.8
AS 1110.1-10.9
AS 1110.1-12.9
ASTM A193-B7 [<=2 1/2"]
ASTM A193-B16 [<=2-1/2"]
ASTM A193-B8M Class 1
ASTM A193-B8M Class 2 [<=3/4"]
ASTM A193-B8M Class 2 [<=1"]
ASTM A193-B8M Class 2 [<=1-1/4"]
ASTM A193-B8M Class 2 [<=1-1/2"]
ASTM A193-B8 Class 1
ASTM A193-B8 Class 2 [<=3/4"]
ASTM A193-B8 Class 2 [<=1"]
ASTM A193-B8 Class 2 [<=1-1/4"]
ASTM A193-B8 Class 2 [<=1-1/2"]

250
300
300
300
500
500
500
425
425
500
450
500
500
500
500
500

Material
Max. Temp. Limit

Flange Material
AS 1548-PT430 [<=16]
AS 1548-PT430 [<=40]
AS 1548-PT430 [<=80]
AS 1548-PT430 [<=150]

AS 1548-PT460 [<=16]
AS 1548-PT460 [<=40]
AS 1548-PT460 [<=80]
AS 1548-PT460 [<=150]
AS 1548-PT490 [<=16]
AS 1548-PT490 [<=40]
AS 1548-PT490 [<=80]
AS 1548-PT490 [<=150]
AS 1548-PT540 [<=16]
AS 1548-PT540 [<=40]
AS/NZS 3678-250
AS/NZS 3678-300
AS/NZS 3678-350
AS/NZS 3678-400
ASTM A105
ASTM A240-304
ASTM A240-304L
ASTM A240-316
ASTM A240-316L
ASTM A240-S31803

Actual Bolt Size

#N/A

Bolt Size

Pitch
(mm)

M10
M12
M16
M20
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
3/8" UNC
1/2" UNC
5/8" UNC
3/4" UNC
7/8" UNC

1.5
1.75
2
2.5
3
3
3.5
3.5
4
4
4.5
4.5
5
5
5.5
5.5
6
1.588
1.954
2.309
2.540
2.822

Provided Gasket Material

1" UNC
1 1/8" 8UN
1 1/4" 8UN
1 3/8" 8UN
1 1/2" 8UN
1 5/8" 8UN
1 3/4" 8UN
1 7/8" 8UN
2" 8UN
2 1/4" 8UN
2 1/2" 8UN

3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175
3.175

#N/A

Gasket Material

Soft Rubber or Neoprene

Insertion Rubber
Compressed Asbestos Fibre

tive Gasket Width (b)

et Force Dia (G)

Actual Shell OD

0.25
0.80
0.90

0.00
#DIV/0!

0.5

Shell OD Less Than

80
150
350
450
600
-

Clearance
0.5
1.0
1.5
2.0
2.5
2.5

Design Temp.
Amb. Temp.

0
20

Flange Stress at
Design Temp
#N/A

Temp

Stress Value

0
50
0

#N/A
#N/A
#N/A

Temp

Stress Value

0
50
0

#N/A
#N/A
#N/A

Bolt Stress at
Design Temp

Design Temp.
Amb. Temp.

0
20

#N/A

Max. Temp. Limit

50

100

150

200

475
475
475
475
475
475
475
475
475
475
475
475
300

124
124
124
124
133
133
133
133
142
142
142
142
156

124
124
124
124
133
133
133
133
142
142
142
142
156

124
124
124
124
133
133
133
133
142
142
142
142
156

124
124
124
124
133
133
133
133
142
142
142
142
156

124
124
124
124
133
133
133
133
142
142
142
142
156

300
350
350
350
350
500
500
450
500
450
300

156
108
113
118
126
138
148
136
148
138
177

156
108
113
118
126
138
148
136
148
138
177

156
108
113
118
126
138
134
117
139
116
174

156
108
113
118
126
138
123
107
128
106
171

156
106
113
118
126
138
115
99
118
99
165

No

50

100

150

200

#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

60
160
200
240
172
172
52
152
138
112
86
52
172
138
130
130

60
160
200
240
172
172
52
152
138
112
86
52
172
138
130
130

60
160
200
240
172
172
52
152
138
112
86
52
172
138
115
114

60
160
200
240
172
172
52
152
138
112
86
51
172
138
112
103

60
160
200
240
172
172
50
152
138
112
86
48
172
138
112
96

Temp

MOE Value

0
50
0

#N/A
#N/A
#N/A

150
195000
195000
195000
195000

200
192000
192000
192000
192000

0
#N/A

Operating Temp.

Flange MOE at
Design Temp
#N/A

Max. Temp. Limit

475
475
475
475

0
204000
204000
204000
204000

50
201000
201000
201000
201000

100
198000
198000
198000
198000

475
475
475
475
475
475
475
475
300
300
350
350
350
350
500
500
450
500
450
300

204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
204000
197000
197000
197000
197000
200000

201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
201000
194000
194000
194000
194000
195000

198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
198000
190000
190000
190000
190000
190000

195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
195000
186000
186000
186000
186000
185000

192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
192000
183000
183000
183000
183000
180000

#N/A

#N/A

#N/A

#N/A

#N/A

#N/A

Root Area
(mm2)

Bolt Spacing
(mm)

Radial Dist.
(mm)

52.3
76.2
144.1
225.2
324.3
427.1
519.0
647.2
759.3
912.9
1045.1
1224.1
1376.6
1652.2
1905.2
2227.2
2519.5
45.1
83.4
133.6
199.4
276.5

75
75
75
75
75
82
90
98
105
112
120
128
135
145
155
165
175
75
75
75
75
75

18
20
26
32
38
42
46
50
54
58
62
66
70
75
80
85
90
18
22
24
30
32

Edge Dist Hole Size

(mm)
(mm)
14
15
20
24
28
30
34
36
40
42
45
48
52
55
60
64
68
14
16
20
22
24

12
14
18
22
26
30
33
36
39
42
45
48
52
56
60
64
68
12.7
15.9
19.1
22.2
25.4

Db
(mm)
10
12
16
20
24
27
30
33
36
39
42
45
48
52
56
60
64
9.5
12.7
15.9
19.1
22.2

363.2
478.4
609.4
756.2
918.9
1097.4
1291.7
1501.9
1727.9
2227.4
2790.3

#N/A
y
MPa
2.0
2.9
3.5

75
75
75
78
84
90
96
102
108
120
135

35
38
45
48
52
54
58
62
64
70
78

28
30
32
35
38
42
45
48
52
58
62

28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
54.0
60.3
66.7

25.4
28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
57.2
63.5

Flange Stress
at Amb. Temp
#N/A

Bolt Stress at
Amb. Temp
#N/A

Temp

Stress Value

0
50
20

#N/A
#N/A
#N/A

Temp

Stress Value

0
50
20

#N/A
#N/A
#N/A

250

300

325

350

375

400

425

450

475

124
124
124
124
133
133
133
133
142
142
142
142
156

124
124
124
117
133
133
128
124
142
142
142
142
156

124
124
124
113
133
133
124
120
142
142
142
142

124
121
117
108
132
128
119
115
142
142
142
138

124
118
114
106
128
124
116
111
142
142
138
135

115
114
110
102
115
115
112
107
110
110
110
110

79
79
79
79
79
79
79
79
76
76
76
76

52
52
52
52
52
52
52
52
49
49
49
49

35
35
35
35
35
35
35
35
33
33
33
33

156
99
113
118
126
136
109
94
112
94
161

156
93
113
118
126
129
104
89
107
90
160

90
109
118
126
125
102
87.5
105
88.5

86
105
118
126
122
100
86
103
87

117
98
85
101.5
85.5

101
96
84
100
84

84
95
83.5
99.5
83

67
94
83
99
82

51
92.5

250

300

325

350

375

400

425

450

475

50
160
200
240
172
172
47
143
128
112
86
45
172
138
112
90

160
200
240
172
172
44
136
121
112
86
43
172
138
112
87

172
172
43
133
117
112
86
42
172
138
112
86

172
172
42
130
113
112
86
41
172
138
112
86

172
172
42
128
111
112
86
40
172
138
112
86

162
172
41
125
110
112
86
40
172
138
112
86

146
172
41
123
108
112
86
39
172
138
112
86

118
164
40

93
148
40

112
86
38
172
138
112
86

112

250
189000
189000
189000
189000

300
186000
186000
186000
186000

350
179000
179000
179000
179000

400
171000
171000
171000
171000

450
162000
162000
162000
162000

475
156000
156000
156000
156000

500

97.5

37
172
138
112
86

189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
189000
179000
179000
179000
179000
175000

186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
186000
175000
175000
175000
175000
170000

Db
(mm)
10
12
16
20
24
27
30
33
36
39
42
45
48
52
56
60
64
9.5
12.7
15.9
19.1
22.2

179000
179000
179000
179000
179000
179000
179000
179000

171000
171000
171000
171000
171000
171000
171000
171000

162000
162000
162000
162000
162000
162000
162000
162000

156000
156000
156000
156000
156000
156000
156000
156000

179000
179000
179000
179000
179000
172000
172000
172000
172000

171000
169000
169000
169000
169000

162000
164000
164000
164000
164000

156000
162500

150000
161000

162500

161000

Edge Dist
(mm)

Hole Size
(mm)

Db
(mm)

14
15
20
24
28
30
34
36
40
42
45
48
52
55
60
64
68
14
16
20
22
24

12
14
18
22
26
30
33
36
39
42
45
48
52
56
60
64
68
12.7
15.9
19.1
22.2
25.4

10
12
16
20
24
27
30
33
36
39
42
45
48
52
56
60
64
9.5
12.7
15.9
19.1
22.2

Bolt SpacingRadial Dist.

(mm)
(mm)
75
75
75
75
75
82
90
98
105
112
120
128
135
145
155
165
175
75
75
75
75
75

18
20
26
32
38
42
46
50
54
58
62
66
70
75
80
85
90
18
22
24
30
32

25.4
28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
57.2
63.5

75
75
75
78
84
90
96
102
108
120
135

35
38
45
48
52
54
58
62
64
70
78

28
30
32
35
38
42
45
48
52
58
62

28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
54.0
60.3
66.7

25.4
28.6
31.8
34.9
38.1
41.3
44.5
47.6
50.8
57.2
63.5

500

34
91
96

500

69
122
39

110
37
172
138
112
86

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16