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y choosing to buy your parts direct from us or from one of our 4x4 centres see the back of our catalogue for their location you will receive a standard of service which is often copied but never bettered. But dont just take our word for it, give us a try ! If you think our service is great, tell your friends! If you feel we have let you down, tell us. We are always looking for ways to improve the standard of service we give you!
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With this formidable force dedicated to providing you the customer with the best possible service and the comprehensive back up of Bearmach parts quality guarantee. We are confident that having tried our products once you shall return time and time again and enjoy trouble free motoring in your Land Rover.
Protect all four corners of your Land Rover with BEARMACH PARTS
PA G E i
QUALITY FIRST
Quality in Management and Staff
BEARMACH has been ISO9002 registered since 1990. This has ensured that every body within the company knows exactly what to do and, most importantly, cares about what they are doing. Our stock is constantly rotated, rubber and other parts are marked with a shelf life expiry. Preservation and protective packing is all done in house. From the pre-packer who places the items in the box, to the labelling of the product in the correct manner with batch codes and part numbers, to the selector or packer, we try to ensure a consistent method of working. Our Land Rover experienced sales staff who are our greatest asset have been with us for many years and are fully dedicated to resolving the customers needs. We sincerely hope we fulfil all our customers expectations.
Quality in Material
Often by simply changing the material, as can be seen in the use of the correct grade of Polyurethane, the life of the original rubber items may be extended several times. We offer many alternative parts in superior materials, such as the stainless braided brake hoses, Kevlar brake pads, Steel alloy steering tubes, special steel coil springs and other items which increase the vehicle life, and of more importance to the customer is the vehicles ability to be kept in the field of operation for longer periods by having less down time.
Quality in Design
We take note of original products with inherent faults. We then apply a different manufacturing process or modify the design to ensure that parts are more durable. Here are just a few examples of Bearmach at work. Take the petrol exhaust manifold for the Series 2/3. We invested heavily in Diesamatic pattern equipment which meant that the grey iron was injected rather than gravity cast. This ensured that the material was of even density throughout the casting. The cracking problem with the OE manifold was resolved. Take the rear diff ball joint on most Range Rover and Discoveries. On our version the wear can be compensated for by a compression screw. This substantially extends the life of the unit. Take the majority of our accessories, these are designed wherever possible for No Drill and Easy Fit.
PA G E i i
HISTORY
Bearmach was founded in 1958, the name being derived from the two words BEARing and MACHinery. Since its inception the company has specialised exclusively in the supply of Land Rover parts. We have no other business distractions, consequently we are totally focused on supplying you the customer with Land Rover parts. Bearmach, as the largest independent supplier of Land Rover spares, has been a useful addition to the factory supplied parts. Over many years and throughout the various changes of ownership that Land Rover has endured (The Rover Co. British Leyland BLMC British Aerospace BMW Ford) Bearmach have steadfastly kept Land Rovers running around the world, whatever the supply situation at the factory. Bearmach was able to supply parts to those areas inaccessible or neglected by the factory. Even long after the factory had lost interest in the older vehicles, Bearmach is still keeping vehicles in operation which would otherwise have been condemned to the scrap yard. Bearmach's aggressive pricing policy has also ensured that today all Land Rover owners pay less for their parts. The cheap and plentiful supply of spares is a key selling point when choosing Land Rover over many other 4x4s. The low cost of spares has made viable the maintenance of the older vehicles, contributing to the legend of longevity associated with the marque. Bearmach has not been simply a supplier of parts. We have been innovative in changing the manufacturing processes and in the use of superior materials which enhance the performance and longevity of the vehicles. Some of these items are described in the section of the web page marked Quality First. In 1978 Bearmach embarked on a program of accessory development that would ensure the Work Horse become a desirable Leisure Vehicle. In 1980 and 1981 Bearmach constructed, from the chassis up, the most advanced Land Rover prototype. This vehicle was subsequently exhibited at the Frankfurt and Birmingham Motor Shows. It was built with a specification so far ahead that ideas from this concept are still being copied today. The vehicle had a turbocharged engine, vacuum operated overdrive, polyurethane bushes, integrated winch, bumper with spot light, rear spare wheel carrier, roll bar, fast back hood and many more features. During the 1980s and 90s Bearmach moved its attention to the Range Rover. Bearmach was first to offer anti-roll bars, heavy duty springs, polyurethane bushes, side mouldings, interior wood kits and many other accessories that enhanced the Range Rover, and have been copied by the factory and the after-market ever since.
Often copied but never bettered still applies to all the accessories being
Our motto of developed for todays vehicles.
LA QUALIT SURTOUT
Qualit dadministration et de personnel
Lenregistrement ISO9002 fut fait en 1980. Cela donne lassurance que tout le monde dans la socit connait precisment sa fonction et, plus important, il prend soin de ses actions. Notre stock est tourn continuellement, et les parties en caoutchouc sont marques avec la date de validit. Lemballage pour protger et pour conserver est tout fait chez nous. Ds la selection des articles jusqu lemballeur qui met les produits dans la caisse aprs avoir pris note des rfrences et des codes de lot, nous essayons de maintenir un procs de travaille consistent. Nos vendeurs Land Rover experiments, qui reprsentent notre meilleur avantage, ont t chez nous pendant beaucoup dannes et sont ddis la satisfaction de toutes les ncessits de nos clients. Notre espoir sincre est daccomplir les expectatives de nos clients.
Qualit de Dessein
Nous prenons note des procds originaux de fabrication des produits qui ont des fautes inhrantes. Ensuite nous utilisons un procd diffrent de fabrication ou nous modifions le dessein pour assurer des pices qui sont plus durables. Voici quelques examples de comment Bearmach fonctionne: Lchappement du Serie 2/3. Nous avons fait de grands investissements dans loutillage de gabarit Diesamatic. Le fer gris fut inject et pas fond, ce qui assura que la densit du matriel tait uniforme. Le problme de craquement sur lchappement original fut rsolu. Larticulation postrieure sur la plupart des Range Rover et des Discoveries. Nous avons une version ou lusage peut tre compens par un crou de compression, ce qui donne une extension srieuse la vie de larticulation. La grande partie de nos accessoires est designe pour etre place sans vilebrequin et facilement.
PA G E i v
HISTOIRE
Bearmach t fonde en 1958, le nom venant de deux mots BEARing et MACHinery. Depuis ses dbuts, Bearmach sest exclusivement spcialise dans lapprovisionnemet des pices dtaches pour Land Rover sans aucune autre distraction commerciale pour ainsi permettre la mise au point de la fourniture vous le client des pices de rechange Land Rover. Bearmach, le plus grand fournisseur independant mondial des pices de rechange Land Rover, est le supplment trs utile aux parts livres par le fabricant. Au fil des ans et travers les changements de propritaire que Land Rover a connu (The Rover Company British Leyland BLMC British Aerospace BMW Ford) Bearmach a conserv fermement les vhicules Land Rover autour du monde quoi que soit la situation de disponibilit la fabrique. Bearmach a t capable de fournir les pices aux 4 coins du monde, mme dans des rgions inaccessibles ou negliges par le fabricant. Mme longtemps apres la fabrique avait perdu lintrt dans les vhicules anciens Bearmach fait continuer la vie de ces vhicules qui autrement auraient t condamns la ferraille. La politique aggressive de Bearmach dans ltablissement des prix assure que les propritaires des Land Rover paient moins les pices de rechange. Les prix intressants et la copieuse disponibilit des pices de rechange sont de bons points pour encourager lachat dun Land Rover. Les baisses prix des pices de rechange a rendu fiable le maintien des vhicules anciens, ce qui a contribu a la lgende de la longvit de la marque. Bearmach a t plus quun fournisseur de pices. Les innovations Bearmach dans les changements du procd de fabrication et dans lutilisation des materiaux suprieures ont rehauss et le rendement et la longvit des vhicules. Quelques de ces articles-l sont dcrits dans la section Qualit Surtout. En 1978 Bearmach a inaugur le programme du dveloppment des accessoires qui allaient assurer que louvrier deviendrait un vhicule de loisir. En 1980 et 1981 le prototype Land Rover le plus avanc fut construit ds le chassis par Bearmach. Ce vhicule fut expos aux Expositions Francfort et Birmingham. La spcification tait tellement avance que mme aujourd'hui les ides dans ce concept sont copies. Le vhicule avait un moteur turbo-charg, une vitesse surmultiplie opere par le vide, des coussinets en polyurthene, un par-chocs avec le treuil et le feu de projecteur intgrs, un porte-roue de rserve, une arceau de scurit, et bien dautres traits saillants Pendant les dcennies 1980 et 1990 Bearmach a fait attention au Range Rover. Bearmach tait le premier offrir les barres, les ressorts extra forts, les coussinets polyurthane, les moulages laterales, les kits intrieurs de bois et beaucoup daccessoires supplmentaires qui ont rehauss le Range Rover et qui ont t copis par lusine et le march daccessoires depuis ces dates. Notre devise qui dit que nos
fabrications sont souvent copies mais jamais ameliores est applicable aux accessoires que nous
LA CALIDAD PRIMERA
La Calidad de Gerencia y de Personal
La inscripcin ISO9002 tuvo lugar en 1990, lo que ha asegurado que todo el mundo dentro de la compaa es consciente de su empleo y tiene cuidado en lo que hace. Nuestro depsito se alterna constantemente, y todas las partes hecho de cauco tienen una validez. El embalaje para proteger y para mantener se hace en el almacn. Desde la seleccin de la parte que ser puesta en la caja hasta la correlacin de la informacin sobre la etiqueta, intentamos asegurar un mtodo constante de operar. Nuestros vendedores Land Rover experimentados son nuestra ventaja mejora y han estado en el servicio de Bearmach durante muchos aos, dedicndose a la resolucin de cualquier problema de provisin entre los clientes. Nuestra esperanza es el cumplimiento de la expectativas de nuestros clientes.
Calidad de Materias
Frecuentemente, por medio de un cambio sencillo de materia, por ejemplo en el empleo del grado correcto de poliuretan, la vida de la goma original puede ser prorrogada mucho. Ofrecemos muchas piezas alternativas en unas materias superiores, tal como los tubos de freno en acero inoxidable, o las pastillas de freno en Kevlar, o los tubos de direccin en acero de aleacin, o los resortes especiales o otros artculos que prorrogan la vida del vehculo y, lo que es ms importante al cliente, mantienen operacionales los vehculos para los perodos ms grandes con la reduccin del tiempo de reparacin.
Calidad de Diseo
Tomamos en cuenta los productos genuinos que tienen fallas intrnsicas. Entonces aplicamos un proceso diferente de fabricacin o modificamos el diseo para asegurar que la parte sea ms duradera. Algunos ejemplos de Bearmach en operacin: Tomemos el multiple de escape del motor del Serie 2/3. Invertimos mucho en el equipo Diesamatic. La fundicin gris fu inyectada ms bien que fundida por gravedad, lo que asegur que la materia sera de una densidad igual a travs de la fundicin. El problema de las grietas fu resuelto. Tomemos la articulacin esfrica sobre la mayora de los Range Rover y los Discovery. Tenemos una versin que compensa el gasto por medio de un tornillo de compresin. Eso prorroga mucho la vida de la unidad. Tomemos la mayora de nuestros accesorios, que son diseados para ser puestos facilmente y sin taladro.
PA G E v i
LA HISTORIA
Bearmach fu creada en 1958 y su nombre viene de las dos palabras BEARing y MACHinery' Desde su comienzo la compaa se ha especializado en el aprovisionamiento de las piezas de repuesto Land Rover. No hay otros reas comerciales fuera de la actual y como consecuencia podemos enfocarnos completamente sobre los clientes y sus Land Rover. Durante muchos aos y a travs de varios cambios de propiedad sufridos por Land Rover (The Rover Co., British Leyland BLMC British Aerospace BMW Ford) Bearmach se ha mantenido fielmente en el suministro de las piezas de repuesto y en el mantenimiento de los Land Rover alrededor del mundo fuera cual fuese la situacin del fabricante. Bearmach ha sido capaz de suministrar los repuestos a los sitios que son inaccesibles y desatendidos por el fabricante. An mucho tiempo despus de que el fabricante haya perdido su inters en los modelos de vehculos ms viejos Bearmach mantiene operativos esos vehculos que de otra forma habran sido condenados a la chatarrera. La poltica agresiva de Bearmach en cuanto a los precios ha asegurado que hoy da todos los proprietarios de Land Rover pagan menos para sus suministros. La provisin y la disponibilidad de las piezas, que sean baratas y abundantes es una consideracin muy importante el la seleccin de un vehculo 4x4. La posibilidad de piezas de repuesto ha hecho viable el mantenimiento de los vehculos ms antiguos, contribuyendo as a la leyenda de longevidad asociada con la marca. Bearmach ha sido ms que un suministrador de piezas. Hemos innovado los cambios al proceso de fabricacin y el empleo de las materias superiores, que realzan el funcionamiento y la duracin de los vehculos. Algunos de esos itemes son explicados en la pgina Calidad Primera. En 1978 Bearmach empez un programa de desarrollo de accesorios que iban a asegurar que el caballo de carga se hiciera un transporte lujoso. En 1980 y 1981 el prototipo Land Rover ms avanzado fu construido desde el chasis hasta la antena por Bearmach. Ese vehculo fu puesto despus en las exhibiciones de automviles en Franfurt y en Birmingham. La especificacin era tan avanzada que aun hoy da ciertas ideas de ese concepto son copiadas. El vehculo tena un motor turbo-cargado, una sobre marcha operada por el vaco, los cojinetes de poliuretan un parachoque con el torno y faro integrados, una porta rueda, una barra antirollo, un capo deportivo, y muchas caractersticas ms. Durante los aos ochenta y noventa Bearmach puso su atencin sobre el Range Rover. Bearmach era el primero a ofrecer los equipos de las barras anti-rollo, los resortes fuertes, los bujes poliuretan, los moldeados laterales, los equipos de madera para el interior del vehculo, y muchos ms que han mejorado el Range Rover y que han sido copiados por la fbrica el el mercado pos venta.
s zado i ecial tes Esp par en la over and R ados L dedic nte sino l clie e VD. a
PA G E v i i
BEARMACH
CONDITIONS
1. GENERAL All contracts for goods sold or supplied or for work done or procured to be done by the Company are subject to the following Conditions. Unless accepted in writing by a Director or the Secretary of the Company, any variation or addition to these conditions shall not apply 2. EXCLUSiON OF CONDITIONS AND WARRANTIES Subject to the obligations of the Company in relation to defective goods set out in paragraph 4 below, the Company does not in any way guarantee, warrant or accept responsibility for any goods supplied whether or not of its own manufacture or for any work done or procured to be done by the Company on behalf of the customer. It makes no representation that goods not of its own manufacture or their performance are advertised or represented by the manufacturers or their performance are as advertised or represented by the manufacturers. The customer shall, in determining the fitness for the purpose of goods or to be supplied to it by the Company, rely entirely on its own skill and judgement and not on that of the Company. In relation to any goods manufactured by the Company and any goods supplied by the Company all conditions and warranties express or implied (whether by statute or otherwise) are hereby excluded, in particular, there shall be no condition or warranty that such goods are of merchantable quality or are reasonably fit for the purpose for which they are required or for any other purpose. EXCLUSION OF LIABILITY The Company shall not be liable in respect of any claim, whether arising in contract or tort, for any injury loss or damage caused to any person or property by or arising out of the use of any goods supplied by the company or out of the doing or mode of doing of any work done or procured to be done save that (except as stated in Paragraph 16) this exclusion shall not apply to any claim in respect of death or personal injury resulting from negligence of the Company. The Company shall also not be liable for any consequential loss whether or not the Company, its servants, agents or sub-contractors shall have been negligent in relation to such goods or such work save only (except as stated in Paragraph 16) in any case of wilful default on its own or on their part DEFECTIVE GOODS In the event of a customer giving notice in writing to the Company of a default of goods supplied by the Company within 21 days of the delivery of such goods, the Company undertakes to investigate the complaint, and if satisfied that the complaint is justified (as to which the Companys decision shall be final) and that the defect is in goods manufactured or work done by the Company it will either rectify or replace the goods at its own expense and if rectification or replacement is not practicable the Company will refund any payment made for the defective goods or issue a credit note for the invoiced price thereof. Any goods which the customer claims to be defective must be returned to the Company at the risk and expense of the customer. The Company shall not have any obligation under this paragraph in relation to (a) any goods not used with reasonable care, or (b) goods not manufactured by the Company or work procured by the Company to be done on behalf of the customer by sub-contractors save only that the Company will refer any complaint relating to such goods or such work to the manufacturer or subcontractor as the case may be and notify the customer accordingly. SUB-CONTRACTORS The Company shall be entitled in its absolute discretion and without notice to the customer to sub-contract any work to or obtain any goods from any other person (the sub-contractor) and save as herein otherwise provided the Company shall not be liable for any loss arising in relation to such work or such goods. PRICES AND QUOTATIONS All price lists and quotations are based on costs existing at the time they were issued and are subject to alteration without prior notice. All orders are accepted on the understanding that goods will be invoiced at the prices ruling on the date of despatch, plus the amount of VAT chargeable by the Company. REPEAT ORDERS Customers contracting to purchase further goods from the Company (whether or not of the same description as goods previously purchased) shall be deemed to do so with express notice of these Conditions of Sale and these Conditions shall be deemed to be incorporated into all such contracts unless such customers shall have received express notice that these Conditions have been superceded by revised Conditions of Sale published by the Company. CANCELLATION Orders placed cannot be cancelled without the Companys written consent. If goods are returned with such consent the customer shall pay 15% of the price of such goods as a handling charge and such goods shall be at the customers risk until they are delivered to the Companys premises. Goods returned without such consent shall not be accepted for credit and will remain on the Companys premises at the customers risk. 9.
PLC
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SALE
DESCRIPTIVE MATTER All descriptions, drawings and particulars of weights, dimensions and performance issued by the Company are approximate only.
10. TIME LIMITS Any time or date for delivery named by the Company is an estimate only and whilst the Company will make every endeavour to meet such delivery time or date, the Company shall not in any event be liable for the consequences of any delay no matter how arising. 11. RISK Goods supplied hereunder shall be at the customers risk from the time of delivery to the customer and delivery to a carrier (whether or not engaged by the Company) shall be deemed to be delivery to the customer. Any goods returned to the Company with its consent under Paragraph 8 hereof shall remain at the customers risk until delivered to the Companys premises. Any goods returned to the Company in accordance with Paragraph 4 hereof shall remain at the customers risk notwithstanding their delivery to the Companys premises. 12. RESERVATION OF OWNERSHIP Equitable and beneficial ownership in the goods shall remain with the Company until all sums owing from the customer to the Company on any account whatsoever have been received by the Company and in the event that any of the goods supplied hereunder are resold by the Customer before all sums owing have been paid as aforesaid, the Company shall be entitled to the proceeds of such resale or to the claim of the customer for such proceeds. 13. PAYMENT Payment shall be due immediately upon receipt of invoice and shall be made not later than 30 days from date of invoice, unless prior agreement has been made for extended period. If the Customer has not paid for the goods within a further period of 15 days from the end of the period mentioned, the account for those goods shall be classified for the purpose of these Conditions. 14. OVERDUE ACCOUNTS The Company shall, if it wishes, be entitled to give notice in writing to the customer to charge interest on overdue accounts, the interest to run from the date on which that notice is given. The rate of interest shall be 2% per month. The Company can exercise this right in addition to any other rights it may have in respect of the goods or non-payment. 15. PACKAGING AND CARRIAGE Prices quoted do not include packaging costs and are net ex-works. Unless stated on quotation extra charges shall be made for packaging and for supplying goods on any terms other than ex-works. 16. EXPORT ORDERS (a) Paragraphs 13. 14 and 15 hereof shall not apply to contracts which provide that goods to be Supplied by the Company are to be exported from the United Kingdom. In all such contracts the terms as to packaging, carriage and insurance are those previously agreed in writing between the customer and the Company but, unless otherwise agreed in writing, payment shall be by irrevocable letter of credit drawn on a London Bank. (b) Any limitation on the exclusion of liability in Paragraph 3 hereof shall not apply in relation to a contract with a customer whose place of business is not within the United Kingdom if (i) the goods to be supplied by the Company are to be exported from the United Kingdom, or (ii) the acts constituting the offer and acceptance have been done in the territories of different States, or, (iii) the contract provides for the goods to be delivered to the territory of a State other than that within whose territory those acts were done. 17. FORCE MAJEURE Notwithstanding any agreement to the contrary between the Company and the customer whether in relation to date of delivery or otherwise the Company shall not be liable for any loss or damage suffered by the customer where such loss or damage arises in circumstances outside the reasonable control of the Company including (but not limited to) war. fire. flood, act of God, unavailability of raw material from normal sources. government restrictions and controls, strikes and lockouts. 18. LEGAL CONSTRUCTION These Conditions of Sale shall be governed by English law and any dispute or differences in connection with these Conditions shall be submitted to the jurisdiction of the English Courts.
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B E A R M A C H
4 5 6 7 8
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1 3 D E
10 11 1 2 3 4 5 6 7 8 9 10 11 571761 571752 FRC8700 FRC8002 FRC8227 FRC8222 RTC3429 FTC1457 FRC5926 RTC3429 FTC4785 DRIVESHAFT GASKET LOCK NUT LOCK TAB SPACER SEAL BEARING HUB ASSEMBLY STUD BEARING SEAL A B C D E E F G H J K RUC105200 571752 FRC8700 FTC3179 FTC3185 FTC5241 RTC3429 FTC942 FRC5926 RTC3429 FTC4785 FLANGE GASKET LOCK NUT LOCK TAB LOCK WASHER TO TA 703235 LOCK WASHER FROM VA 703236 BEARING HUB ASSEMBLY STUD BEARING SEAL J K
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1 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
B E A R M A C H
10 11 7 12 14 A K L N 1 13 B A A A A B C D D E F F G H I J K L L M N FTC3186 FTC3187 FTC3270 FTC3271 571752 FTC5268 FTC3648 FTC3650 FTC3188 FRC2310 FTC1378 FTC4785 FRC5926 RTC3429 FTC942 RTC3429 FTC3185 FTC5241 FRC8700 FTC3179 DRIVESHAFT RH DRIVESHAFT LH DRIVESHAFT RH DRIVESHAFT LH GASKET SEAL GASKET GASKET STUB AXLE LOCKING PLATE LOCKING PLATE SEAL STUD BEARING HUB ASSEMBLY BEARING LOCK WASHER LOCK WASHER LOCK NUT LOCK WASHER 10 10 24 24 SPLINE SPLINE SPLINE SPLINE G I
M
PAGE
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
571882 571883 571752 FTC3648 FRC8005 FRC2310 FTC4785 RTC3429 FRC5926 FTC1457 RTC3429 FRC8222 FRC8227 FRC8700 FRC8002
DRIVESHAFT RH DRIVESHAFT LH GASKET GASKET STUB SHAFT LOCKING PLATE SEAL BEARING STUD HUB ASSEMBLY BEARING SEAL SPACER LOCK NUT LOCK WASHER
ABS
ABS
B E A R M A C H
5 6 7 8 9
2 D E F G H
TO JA 032850 - NO 1 RTC5840 1 RTC5842 2 RTC5843 3 RTC5841 4 571822 5 TIR100000 6 571718 7 FTC3646 8 FTC3401 8 571890 9 571755
ABS HALFSHAFT RH HALFSHAFT LH CV JOINT SPACER SLEEVE SWIVEL HOUSING SEAL GASKET SEAL - 9mm SEAL - 12.5mm PLATE
ALL A A B C C D E F G H J K L M N
ABS VEHICLES STC3049 STC3050 TDJ000010 FTC3146 FTC3147 RTC5841 STC579 MULTIPLE 549473 FTC5414 571755 FTC3401 FTC3276 FTC3646 FTC5105
HALFSHAFT RH HALFSHAFT LH CV JOINT DRIVE SHAFT RH DRIVE SHAFT LH SPACER CIRCLIP SHIM CIRCLIP HUB CAP PLATE SEAL SEAL GASKET SWIVEL HOUSING
FROM JA 032851 - NO ABS A RTC6754 HALFSHAFT RH 10 SPLINE A RTC6755 HALFSHAFT LH 10 SPLINE A STC3049 HALFSHAFT RH 24 SPLINE A STC3050 HALFSHAFT LH 24 SPLINE B RTC6811 CV JOINT 10 SPLINE B TDJ000010 CV JOINT 24 SPLINE C FTC2880 HALFSHAFT RH 10 SPLINE C FTC2881 HALFSHAFT LH 10 SPLINE C FTC3148 HALFSHAFT RH 24 SPLINE C FTC3149 HALFSHAFT LH 24 SPLINE D RTC5841 SPACER E STC579 CIRCLIP F MULTIPLE SHIM SEE FICHE G 549473 CIRCLIP H FTC5414 HUB CAP J 571755 PLATE K FTC3401 SEAL L 571718 SEAL 10 SPLINE SHAFT L FTC3276 SEAL 24 SPLINE SHAFT M FTC3646 GASKET N TIR100000 SWIVEL HOUSING
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3 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
B E A R M A C H
From JA 032849
7 17 18 8 6 11 5 10
14
13
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12 16 15 2 1
C B A B C D E E E E F G H J K L 571819 571815 606666 606666 571743 571744 571745 571746 571756 90576928 FTC3648 FRC2310 FTC57 576608 LOWER PIN GASKET BEARING BEARING SHIM SHIM SHIM SHIM UPPER PIN LOCK WASHER GASKET PLATE STUB AXLE LOCK WASHER A L 0.003 0.005 0.01 0.03
1 FRC2894 2 FTC3647 3 606666 4 FTC124 5 FRC2883 5 FRC2884 5 FRC2885 5 FRC2886 6 FTC1354 7 FTC1376 8 FTC2882 9 90576928 10 STC226 11 FTC2065 12 FTC2066 13 FTC3648 14 FTC56 15 FRC2310 16 FTC3154 17 FTC5268 18 FTC861 STC3435
LOWER PIN GASKET BEARING WASHER SHIM 0.003 SHIM 0.005 SHIM 0.01 SHIM 0.03 BUSH-ABS SENSOR SEAL-ABS SENSOR UPPER PIN LOCK WASHER UPPER PIN KIT NEEDLE BEARING THRUST WASHER GASKET THRUST WASHER PLATE STUB AXLE STUB AXLE SEAL BEARING ONE SHOT SWIVEL HOUSING GREASE
Differential
14
B E A R M A C H
12 11 10 FRONT 1 FTC2750 1 FTC3272 2 MULTIPLE 3 539707 4 539745 5 FTC5258 6 FTC5317 7 STC3722 9 NY606041L 10 FS112301P 11 90513454 11 FTC5413 12 3259 14 BH112101L REAR 1 FTC2750 1 FTC3272 1 FTC3723 2 MULTIPLE 3 539707 4 539745 5 FTC5258 6 FRC8154 6 FTC5317 7 STC3722 8 STC3723 9 NY606041L 10 FS112301P 11 90513454 11 FTC5413 12 3259 13 TID000010 14 BH112101L DIFFERENTIAL ASSEMBLY DIFFERENTIAL ASSEMBLY SHIM - VARIOUS SIZES BEARING SPACER PINION SEAL MUDSHIELD FLANGE KIT NUT BOLT WASHER WASHER CASTLE NUT BOLT NOTE: 10 SPLINE NOTE: 24 SPLINE 1 8 9 2 3 4 5 6 2 1 2 1 13 10 SPLINE SHAFT 24 SPLINE SHAFT 24 SPLINE SHAFT 4 BOLT 4 BOLT 3 BOLT
DIFFERENTIAL ASSEMBLY DIFFERENTIAL ASSEMBLY DIFFERENTIAL ASSEMBLY SHIM - VARIOUS SIZES BEARING SPACER PINION SEAL MUDSHIELD MUDSHIELD PROPSHAFT FLANGE KIT PROPSHAFT FLANGE KIT NUT BOLT WASHER WASHER CASTLE NUT FLANGE PIN BOLT
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5 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Propshafts B E A R M A C H
6 7
2 5 4
PAGE
4 FRONT 1 TVB100610 1 FRC8641 2 RTC3458 2 TVC100010 3 TVE100000 4 NZ606041L 5 509045P 6 242522 REAR 1 FRC8387 1 TVB000150 1 TVB000150 1 FRC8387 2 TVC100010 3 TVE100000 4 NZ606041L 5 509045P 6 242522 7 TVF100010 PROPSHAFT PROPSHAFT UNIVERSAL JOINT UNIVERSAL JOINT GAITER NUT BOLT CIRCLIP
PROPSHAFT PROPSHAFT PROPSHAFT PROPSHAFT UNIVERSAL JOINT GAITER NUT BOLT CIRCLIP COUPLING
ENGINE 200TDI 300TDI 300TDI 3.5 V8 CARB 3.5 V8 EFI 3.5 V8 EFI 3.9 3.9 3.9 3.9 V8 V8 V8 V8 EFI EFI EFI EFI
NOTE
YEAR 89 on 94-96 96 on 89 on 90 on 90 on 93 93 93 93 on on on on
FAN BELT ERR810 ERR3287 ERR5911 611612 611612 611612 ERR4461 ERR6191 ERR4623 ERR5579
PAS BELT ERR810 ERR810 ERR5911 ERC675 ERC675 ERC675 ERC675 ERC675 ERR4623 ERR5579
AIR CON BELT ETC9009 ERR2215 ERR5911 611612 611612 611612 --------------ERR4623 ERR5579
ALTERN BELT ETC7469 ETC7469 ERR5911 ERR2073 ETC7899 ERR2073 ERR2073 ERR2073 ERR4623 ERR5579
TENSIONER TIMING ETC8550 ERR1092 ERR1092 ERC7929 ERC7929 ERC7929 ERC7929 ERC7929 ERC7929 ERC7929
BELT BELT BELT BELT CHAIN CHAIN CHAIN CHAIN CHAIN CHAIN CHAIN
TIMING GASKET ERR1195 ERR7293 ERR7293 ERR4936 ERR4936 ERR4936 ERR4421 ERR4421 ERR4421 ERR4421
PAGE
7 QUICK REFERENCE
3 4 1 2 1 A/CON 2 A/CON
Website www.bearmach.com
NOTES 1 - up to engine no. 36D50529 & 38D32139 2 - from engine no. 36D50530C & 38D32140C
3 - up to engine no. 22D06717D & 24D15830D 4 - from engine no. 22D06718D & 24D15831D
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Door Mirrors B E A R M A C H
1
Mudflaps
4 3
3 4 5 6 8
2
PAGE
10 11 8
7 6 5
1 1 1 1 1 1 1 1 2 2 3
BTR4825 BTR4826 CRB108880 CRB108890 BTR5202 BTR5203 CRB108800 CRB108810 CRD100640 CRD100650 STC4625
MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR ASSEMBLY MIRROR GLASS MIRROR GLASS ADAPTOR
RH LH RH LH RH LH RH LH RH LH
1 2 2 3 4 5 6 7 8 9 10 10 11 11
RTC6820 392678 392679 SE106161L WA106041L WL106001L NY106047L SH106121L MXC6094 RTC6821 MXC6651PUB BTR6172 MXC6509 MXC6510
FRONT MUDFLAPS BRACKET BRACKET BOLT WASHER WASHER NUT BOLT BRACKET REAR MUDFLAPS STAY STAY BRACKET BRACKET
PAIR RH LH
PAIR
RH LH
Body Glass B E A R M A C H
9
12 10 11 5 8
7 4 1 1 1 2 3 4 5 6 7 8 8 8 9 10 10 11 11 12 MWC7895 BTR9642 AWR2228 MWC8304 MXC8199 AWR1512 AWR2025 AWR2023 AWR2024 MXC6682 BTR6186 BTR9652 CDB100230 MWC7336 MWC7337 AWR1146 AWR1147 AWR1145 WINDSCREEN WINDSCREEN WINDSCREEN WEATHERSTRIP SEALING STRIP FINISHER FINISHER FINISHER FINISHER REAR SCREEN REAR SCREEN REAR SCREEN SEAL - REAR SCREEN ALPINE LIGHT ALPINE LIGHT WEATHERSTRIP WEATHERSTRIP SEAL TO LA 081990 MA 081991 - MA 501919 FROM TA 163104
1 2
PAGE
9
LOWER TOP RH LH WITHOUT BRAKE LIGHT WITHOUT BRAKE LIGHT WITH BRAKE LIGHT RH LH RH LH
QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Body B E A R M A C H
1 0 2 2 2 2 2 2 3 3 3 3 4 4 5 5 5 5 6 6 7 7 8 9 10 10 11 12 12 MWC6702 AWR4148 MWC6754 MWC6755 ALR6682 ALR6681 ALR9878 ALR9877 BTR2911 BTR2912 BTR8932 BTR8931 MWC6763PUB DHB102510LML BTR8918 BTR8919 DHH100760LML DHH100770LML MXC5323 BTR8401 BKB700020 BKB700030 MXC1032 MXC1054 BTR9126 RY612363 MXC1097 NTC5077 ANR2029 21 20 16 15 17 4 1 7
18 12
19 5 22 6 9 10 3
14 13 BONNET BONNET INSULATION WING RH WING LH WING RH WING LH WING RH WING LH WING LINER RH WING LINER LH WING LINER RH WING LINER LH RADIATOR GRILLE RADIATOR GRILLE HEADLIGHT FINISHER RH HEADLIGHT FINISHER LH HEADLIGHT FINISHER RH HEADLIGHT FINISHER LH BADGE BADGE BONNET HINGE RH BONNET HINGE LH GASKET BRACKET - FRONT WING RIVET - WING LINER RIVET - WING LINER STAY FRONT BUMPER FRONT BUMPER 13 13 13 14 14 15 15 15 15 16 16 17 18 18 19 19 19 19 20 20 20 20 21 21 22 22 22 22
PAGE
10
11 FRONT VALANCE FRONT VALANCE FRONT VALANCE NUMBER PLATE PLINTH NUMBER PLATE PLINTH END CAP RH END CAP LH END CAP RH END CAP LH BRACKET BRACKET TOWING BRACKET FRONT BULKHEAD FRONT BULKHEAD FRONT WHEELARCH RH FRONT WHEELARCH LH FRONT WHEELARCH RH FRONT WHEELARCH LH VALANCE EXTENSION RH VALANCE EXTENSION LH VALANCE EXTENSION RH VALANCE EXTENSION LH REINFORCEMENT RH REINFORCEMENT LH HEADLAMP PANEL RH HEADLAMP PANEL LH HEADLAMP PANEL RH HEADLAMP PANEL LH TO LA 081991 FROM MA 081992 WITH FOG LIGHTS TO LA 081991 FROM MA 081992 TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 FROM MA 081992
TO LA 081991 TO LA 081991 MA 081991 - MA 501919 MA 081991 - MA 501919 FROM TA 163104 FROM TA 163104 TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 FROM MA 081992 TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 FROM MA 081992
MWC8004PUB AWR1479PMD AWR2438PMD NTC5486PUB AWR6883PMD NTC5082PUB NTC5083PUB AWR2988PMD AMR2987PMD NTC7482 ANR2741 ANR3255 STC1812 ALR6272 ALR2348 ALR2349 ALR9842 ALR9841 ALR3510 ALR3029 ASR1714 ASR1715 ALR3034 MXC6468 STC1488 STC1487 STC1766 STC1767
081991 MA 081992 081991 081991 MA 081992 MA 081992 081991 081991 MA 081992 MA 081992
TO LA TO LA FROM FROM
B E A R M A C H
Body Doors
11 L
J 12 K 13 10 8 N I F E 9 7 H G 6 D C
4
PAGE
O 3 R Q 2 A
11 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Body B Doors FRONT E 1 ALR5592 A 1 ALR5591 1 ALR8578 R 1 ALR8579 2 ALR5822 M 2 ALR5823 2 ALR8576 A 2 ALR8577 3 MXC2164 C 3 MXC2165 3 MXC5770 H 3 MXC5771
4 4 5 5 6 6 6 6 7 7 7 8 8 8 9 10 10 11 11 12 13 13 MXC2166 MXC2167 ALR4726 ALR4727 BTR8864 BTR9256 BTR8865 BTR9255 BTR8301 AWR5994 AWR5993 MUC2322 ALR6482 ALR8022 MWC2941 MUC2325 ALR8990 MWC8436 MWC8437 MWC9602 BTR7134 BTR7135
PAGE
12
TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 MA 081992 - MA 137189 FROM MA 137189 TO MA 139664 FROM MA 139665
4 1
SIDE DOORS
6
1 1 1 1 2 2 2 2 2 2 3 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 8 8 9 10 10 11 11 12 12 13
MTC7593 MTC7592 MTC9204 MTC9203 RTC6685 RTC6686 ALR2254 ALR2255 MXC1254 MXC1255 MXC3178 MTC7188 PRC4831 PRC3916 AMR3383 AMR3382 PRC8098 PRC3916 AMR3384 AMR3382 PRC3916 AMR3382 MXC2722LUN MXC2703LUN MXC2704LNF MXC2703LNF DBP5840LUN DBP5841LUN DBP5840LNF DBP5841LNF CXB102190 DBP5840LUN DBP5840LNF MXC2008 PRC3916 AMR3382 ALR6629 ALR6306 MXC2630 ALR6691 MXC3132
LATCH LATCH LATCH LATCH HANDLE HANDLE HANDLE HANDLE HANDLE HANDLE SEAL BRACKET ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL ACTUATOR - CDL GRAB HANDLE GRAB HANDLE GRAB HANDLE GRAB HANDLE GRAB HANDLE GRAB HANDLE GRAB HANDLE GRAB HANDLE HANDLE GRAB HANDLE GRAB HANDLE LATCH ACTUATOR - CDL ACTUATOR - CDL DOVETAIL - MALE DOVETAIL - MALE DOVETAIL - FEMALE DOVETAIL - FEMALE SHIM
RH LH RH LH RH LH RH LH RH LH
FRONT FRONT REAR REAR FRONT FRONT FRONT FRONT REAR REAR
RH LH RH LH RH LH RH LH
RH LH RH LH RH LH RH LH
FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT REAR REAR FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT
TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 TO LA 081991 FROM MA 081992 FROM MA 081992 TO LA 081991 FROM MA 081992 TO JA 034313 TO JA 034313 FROM KA 034314 FROM KA 034314 TO JA 034313 TO JA 034313 FROM KA 034314 FROM KA 034314
NO ALARM NO ALARM NO ALARM NO ALARM WITH ALARM WITH ALARM WITH ALARM WITH ALARM
PAGE
TO JA 034313 FROM KA 034314 TO LA 081991 FROM MA 081992 TO MA 099941 FROM MA 099942 TO MA 099941 FROM MA 099942
13 QUICK REFERENCE
Website www.bearmach.com
8 10 11
13 12
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Window Furniture B E A R M A C H
8 7 6
Front
5 4
2 3
PAGE
14
Rear
ELECTRIC 1 RTC3814 1 RTC3815 1 CUH102300 1 CUH102310 2 RTC3816 2 RTC3817 2 STC2884 2 STC2883 3 RTC3820 3 RTC3821 3 RTC6641 3 RTC6640 3 CUR100440 3 CUR100450 3 RTC6643 3 RTC6642 3 CUR100450 3 CUR100440 WINDOW WINDOW WINDOW WINDOW WINDOW WINDOW WINDOW WINDOW MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR MOTOR REGULATOR REGULATOR REGULATOR REGULATOR REGULATOR REGULATOR REGULATOR REGULATOR RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH FRONT FRONT FRONT FRONT REAR REAR REAR REAR FRONT FRONT FRONT FRONT FRONT FRONT REAR REAR REAR REAR TO MA 137189 TO MA 137189 FROM MA 137190 FROM MA 137190 TO MA 137189 TO MA 137189 FROM MA 137190 FROM MA 137190 TO HA 486551 TO HA 486551 JA 012333 - MA 137189 JA 012333 - MA 137189 FROM MA 137190 FROM MA 137190 TO MA 137189 TO MA 137189 FROM MA 137190 FROM MA 137190 MANUAL 1 MUC2038 1 MUC2039 1 ALR6474 1 ALR6473 2 MTC8906 2 MTC8907 4 MWC6512LUN 4 MWC6512LNF 4 BTR9275LNF 4 MWC6512LUN 4 MWC6512LNF 5 MXC2049LUN 5 MXC2049LNF 6 MWC8021LUN 6 MWC8021LNF 7 SE105161L 8 WE105001L WINDOW REGULATOR WINDOW REGULATOR WINDOW REGULATOR WINDOW REGULATOR WINDOW REGULATOR WINDOW REGULATOR WINDER HANDLE WINDER HANDLE WINDER HANDLE WINDER HANDLE WINDER HANDLE ESCUTCHEON ESCUTCHEON CAP CAP SCREW WASHER RH LH RH LH RH LH FRONT FRONT FRONT FRONT REAR REAR FRONT FRONT FRONT REAR REAR TO LA 081990 TO LA 081990 FROM MA 081991 FROM MA 081991 ALL ALL TO JA 034313 KA 034314 - MA 084854 FROM MA 084855 TO JA 034313 FROM KA 034314 TO JA 034313 FROM KA 034314 TO JA 034313 FROM KA 034314
Rear Panels B E A R M A C H
1 3 10 8 7 6 2 3 16
14 9 17
15 12
4 11
13
1 1 1 1 2 2 2 3 3 4 5 6 7 8 8 8 9 9 10
ALR5720 ALR5721 ALR9876 ALR9875 MWC8084 ALR9874 ALR9873 MWC6804 MWC6805 MXC3177L MXC5752 STC4390 BHK700010 18546 19137 18389 EOT100000 EOT100010 MXC2687SUC
REAR QUARTER PANEL RH REAR QUARTER PANEL LH REAR QUARTER PANEL RH REAR QUARTER PANEL LH REAR QUARTER PANEL RH REAR QUARTER PANEL RH REAR QUARTER PANEL LH REAR END PANEL RH REAR END PANEL LH CLIP SEAL - WHEELARCH FLARE REAR END DOOR SEAL - TAILGATE TAPE TAPE TAPE WATER SHEDDER WATER SHEDDER SEAL - TAIL DOOR
5 5 5 5 3 3 3
10 10 10 11 11 12 12 12 12 12 12 13 14 15 15 15 16 16 17
MXC2687LOY MXC2687JUL CKE101000 NTC9665PUB ANR2743 NTC5098PUB NTC5099PUB AWR1002PMD AWR1001PMD AWR2984PMD AWR2985PMD AWR2710PMD NTC5106 NTC5101 AMR2330 NTC5101 ANR3025 ANR3026 ASR1186
SEAL - TAIL DOOR SEAL - TAIL DOOR SEAL - TAIL DOOR REAR BUMPER REAR BUMPER END CAP END CAP END CAP END CAP END CAP END CAP TREAD PLATE BRACKET REFLECTOR REFLECTOR REFLECTOR BRACKET BRACKET REAR FLOOR
RH LH RH LH RH LH
DARK GRANITE SONAR BLUE BLACK TO LA 081991 FROM MA 081992 TO LA 081991 TO LA 081991 MA 081992 - TA 502127 MA 081992 - TA 502127 FROM TA 164024 FROM TA 164024
PAGE
15 QUICK REFERENCE
Website www.bearmach.com
RH LH
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
10 7
PAGE
16
6 4
13 11
14 1 3 5
BRAKE DISC BRAKE PAD SET BRAKE PAD SET RETENTION KIT CALIPER RH CALIPER LH CALIPER RH CALIPER LH PISTON PISTON SEAL KIT SEAL SHIELD RH SHIELD LH SHIELD RH SHIELD LH BRACKET SENSOR RING STUD
NON-VENTED WITH SENSORS NO SENSORS IMPERIAL IMPERIAL METRIC METRIC SINGLE SET (4) INCLUDES SEALS 1 KIT REQUIRED FOR REAR AXLE IMPERIAL IMPERIAL METRIC METRIC ABS ABS
Braking System B E A R M A C H
8
10
14
13
1 5 11
9 6 15 3 16 7
PAGE
12
17
1 1 2 3 4 4 5 6 7 8 9 9 9 STC965 ICW100030 FRC3502 SA108201L STC246 ICW100050 STC244 AEU2734 STC1214 STC1533 NTC4991 STC1285 STC1284 BRAKE SHOES BRAKE SHOES BRAKE DRUM SCREW RETURN SPRING RETENTION KIT ADJUSTER EXPANDER BRAKE SPRING KIT BACK PLATE MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER ROD OPERATED DIRECT ENTRY CABLE 10 10 10 11 12 13 14 15 15 16 NO ABS NO ABS ABS RTC5834 STC2901 STC2903 RTC5831 STC1286 RTC5832 STC780 NRC4401 ANR1765 NTC3458 MASTER CYLINDER REPAIR KIT MASTER CYLINDER REPAIR KIT MASTER CYLINDER REPAIR KIT CAP - FLUID LEVEL WARNING SERVO ASSEMBLY BRAKE BRAKE SERVO REPAIR KIT BRAKE VACUUM VALVE FLEXI BRAKE HOSE FRONT FLEXI BRAKE HOSE FRONT FLEXI BRAKE HOSE REAR TO LA 081990 FROM MA 081991 NO ABS NO ABS ABS
QUICK REFERENCE
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ROD OPERATED DIRECT ENTRY CABLE ROD OPERATED ROD OPERATED ROD OPERATED TO LA 081990 FROM MA 081991
TO JA 034313 KA 034314 ON
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
A B
PAGE
18
Clutch B E A R M A C H
0 1 1 1 1 1 2 2 2 2 2 3 3 4 5 5 5 5 6 6 7 7 7 7 8 8 9 9 9 9 10 10 10 10 11 STC8358 576557 URB100760 FTC813 576476 FTC2001 FTC4034 FTC4204 FTC814 FTC4662 FTC2002 FTC2772 FTC5200 FRC5255 FTC2957 576137 FTC2957 576137 FRC3327 576723 FRC3417 FTC3912 571160 FTC3913 FRC3416 576203 TKC2786L FTC2498 FTC5072 ANR2651 AEU1714 ANR2651 AEU1714 ANR2186 STD10002L 200/300 TDI 2.0 MPI TDI V8 CARB 3.5 V8 EFI 3.9 V8 EFI 2.0 MPI TDI V8 CARB 3.5 V8 EFI 3.9 V8 EFI MPI TDI / V8 TDI / MPI TDI / MPI V8 V8 V8 TDI / MPI V8 TDI / MPI TDI / MPI V8 V8 TDI / MPI V8 ALL ALL ALL MPI TDI TDI V8 V8 TDI CLUTCH KIT CLUTCH COVER CLUTCH COVER CLUTCH COVER CLUTCH COVER CLUTCH COVER CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE RELEASE BEARING RELEASE BEARING SLIPPER PAD RELEASE FORK RELEASE FORK RELEASE FORK RELEASE FORK CLIP CLIP PUSH ROD PUSH ROD PUSH ROD PUSH ROD STAPLE STAPLE SLAVE CYLINDER SLAVE CYLINDER SLAVE CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER CLUTCH DAMPER
4 8 6
7 9
TO LA FROM TO LA FROM
PAGE
19
TO KA 045958 KA 045959 - LA 081991 FROM MA 081992 TO LA FROM TO LA FROM 081990 LA 081991 081991 MA 081992
QUICK REFERENCE
10
Website www.bearmach.com
11
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Coolng Systems B E A R M A C H
12 3 6 4 13 1 2
7 8 9
14
10
1 1 1 1 1 1 1+3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 7 7 8 7+8+9 9 9 10 10 10 10 11 11 11 11 12 13 14 14 14 14 14
11
BTP1823S BTP2275 ESR2595 ESR80 ESR3688 ESR3687 ESR3689 FTP8015 FTP8030 NTC4329 ESR2491 ESR2771 PCH000040 PCH000050 NTC7223 ESR3296 NTC5632 NTC7297 ESR1819 ESR2263 ESR3025 ESR2943 ESR2913 NTC5655 ESR2910 ESR2932 ESR2912 NTC4338 ESR1258 ESR2875 PBP101140 NTC4337 ESR1257 ESR2874 PBP101130 ERR4686 ERR4685 PEB102420L RTC6395 STC1086 STC483 STC4378 PFQ10001L ERR388 ERR3284 ERR2428 ERR4077
RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR RADIATOR & INTERCOOLER INTERCOOLER INTERCOOLER RADIATOR TOP HOSE RADIATOR TOP HOSE RADIATOR TOP HOSE RADIATOR TOP HOSE RADIATOR TOP HOSE RADIATOR BOTTOM HOSE RADIATOR BOTTOM HOSE RADIATOR BOTTOM HOSE RADIATOR BOTTOM HOSE RADIATOR BOTTOM HOSE INTERCOOLER TOP HOSE INTERCOOLER TOP HOSE CONNECTOR HOSE - INTERCOOLER CONNECTOR HOSE - INTERCOOLER INTERCOOLER BOTTOM HOSE INTERCOOLER BOTTOM HOSE ELBOW - INTERCOOLER ELBOW - INTERCOOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PIPE - OIL COOLER PLUG O-RING WATER PUMP WATER PUMP WATER PUMP WATER PUMP WATER PUMP WATER PUMP D-RING SET WATER PUMP GASKET WATER PUMP GASKET WATER PUMP GASKET WATER PUMP GASKET
200TDI 300TDI MPI 3.5 V8 3.9 V8 3.9 V8 300TDI 200TDI 300TDI 200TDI 300TDI MPI V8 V8 200TDI 300TDI V8 V8 V8 200TDI 300TDI 200TDI 300TDI 200TDI 300TDI 200TDI 300TDI 200TDI 200TDI 200TDI 300TDI 200TDI 200TDI 200TDI 300TDI
MANUAL AUTO FROM MA 081992 TO LA 081991 FROM MA 081992 TO LA 081991 FROM MA 081992 TO MA 098379 FROM MA 098380 TO LA 081991 FROM MA 081992 TO KA 064754 KA 064755 - LA 081991 FROM MA 081992 TO LA 081991 FROM MA 081992 TO LA 081991 FROM MA 081992 TO LA 081991 FROM MA 081992 TO LA 081991 FROM MA 081992 TO JA 034313 MANUAL KA 034314 - LA 081991 MANUAL AUTO FROM MA 081992 TO JA 034313 MANUAL KA 034314 - LA 081991 MANUAL AUTO FROM MA 081992
PAGE
20
ELECTRIC FAN UNIT COOLING FAN COOLING FAN COOLING FAN COOLING FAN - WHITE COOLING FAN - BLACK
TEMPERATURE SWITCH 200TDI / 300TDI GREEN TEMPERATURE SWITCH 300TDI / V8 ORANGE TEMP TEMP TEMP TEMP TEMP TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER TANK TANK CAP CAP 200TDI 200TDI 300TDI V8 EFI V8 EFI TDI,MPI V8 CARB TDI,MPI V8 CARB ORANGE GREEN MANUAL AUTO V8 EFI V8 EFI
21 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Electrical Components B E A R M A C H
PAGE
YLE10124 YLE101880 STC233 AMR4248 STC234 YLE10088 YLE10099 STC1753 NAD10048 ERR5009 ERR5009 RTC6061A NAD101490 NEC10047 RTC5628 PRC6574
ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR STARTER STARTER STARTER STARTER STARTER MOTOR MOTOR MOTOR MOTOR MOTOR
2.0 MPI 2.0 MPI 200TDI 300TDI V8 V8 EFI V8 EFI V8 EFI 2.0 MPI 200TDI 300TDI V8 V8 EFI 2.0 MPI V8 V8 EFI
ETC8847 ETC8847 13H3735L AMR2010 PRC2911 AMR3918 EEP191L CLP8699L LUCAS BOSCH 2 PER VEHICLE LUCAS BOSCH PRC3408 STC1746
HEATER PLUG HEATER PLUG BRAKE LIGHT SWITCH BRAKE LIGHT SWITCH REVERSE LIGHT SWITCH REVERSE LIGHT SWITCH HANDBRAKE SWITCH HANDBRAKE SWITCH IGNITION SWITCH IGNITION SWITCH
200TDI 300TDI NO ABS ABS LT77 R380 TO LA 081990 FROM MA 081991 TO KA 035614 FROM KA 035615 TO LA 081990 FROM MA 081991
22
LIGHTING / INDICATOR STALK LIGHTING / INDICATOR STALK LIGHTING / INDICATOR STALK WASH / WIPE STALK WASH / WIPE STALK WASH / WIPE STALK
LH LH LH RH RH RH
TO GA 456980 HA 000001 - LA 081990 FROM MA 081991 TO GA 456980 HA 000001 - LA 081990 FROM MA 081991
Lighting B E A R M A C H
1 7
TO LA 081991 1 STC765 1 STC766 3 PRC9306 3 PRC9307 4 PRC9916 5 STC113 7 STC778 9 PRC7885 9 AMR2985 10 PRC6475 10 PRC6476 BULBS 589783 570829 10211 264591 264590 RTC3633 STC3085 RTC3633 586438 STC1203 570829
HEADLAMP RH HEADLAMP LH INDICATOR RH INDICATOR LH SIDE REPEATER HARNESS/COVER HEADLAMP KIT MOTOR MOTOR REAR LAMP RH REAR LAMP LH
TO JA 028787 JA 028787 ON
HEADLIGHT FRONT SIDELIGHT REAR BUMPER SIDELIGHT INDICATORS BRAKE LIGHTS NUMBER PLATE LIGHT FOG LIGHT GLOVEBOX LIGHT COURTESY LIGHT LOADSPACE SIDE REPEATERS
10
11 9 8
RH LH RH LH
FROM MA 081992 1 STC1233 1 STC1234 2 STC1713 2 STC1714 3 XBD100760 3 XBD100770 4 PRC9916 5 STC1239 6 STC3368 8 STC1232 9 AMR2706 10 PRC6475 10 PRC6476 10 AMR5151 10 AMR5150 10 AMR1295 10 AMR1294 11 AMR6510 11 AMR6509
HEADLAMP RH HEADLAMP LH GASKET RH GASKET LH INDICATOR RH INDICATOR LH SIDE REPEATER COVER ADJUSTER HEADLAMP KIT MOTOR REAR LAMP RH REAR LAMP LH REAR LAMP RH REAR LAMP LH REAR LAMP RH REAR LAMP LH REAR LAMP RH REAR LAMP LH
PAGE
23 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Wash/Wipe System B E A R M A C H
11 10
13 16
27
5 3 2 4
6 8 15 17 26
12
22 21
PAGE
4 4 1 1 1 1 1 2 2 3 4 4 5 5 6 6 7 7 8 9 10 10 11 12 AMR3090 AMR3089 AMR5084 AMR5083 DMG10001L AMR3657 AMR3266 RTC3959 AFU4506 STC1454 AMR3271 STC3079 AMR3661 STC1453 DMC10023 PRC6857 AMR6676 C15644L PRC9460 PRC7304 DCP6656
14
24
18 19 25 24 23 20
WASHER BOTTLE WASHER BOTTLE WASHER BOTTLE WASHER BOTTLE CAP CAP FILTER GROMMET GROMMET PUMP-WINDSCREEN PUMP-WINDSCREEN PUMP-HEADLAMP PUMP-HEADLAMP PUMP-REAR SCREEN PUMP-REAR SCREEN NON RETURN VALVE NON RETURN VALVE T-PIECE T-PIECE JET - WINDSCREEN T-PIECE
TO LA TO LA FROM FROM TO LA FROM TO LA FROM TO LA FROM TO LA FROM TO LA FROM 5mm 4mm TO LA FROM
081991 081991 MA 081992 MA 081992 081991 MA 081992 081991 MA 081992 081991 MA 081992 081991 MA 081992 081991 MA 081992
A A,C C
081991 MA 081992
13 13 14 15 15 15 16 16 17 17 18 19 20 20 21 22 23 24 25 26 27
PRC4615 AMR1890 PRC6496 DKD100620 AMR1514 DKD100620 PRC7781 AMR1882 DKC100900 DKC100920 DKB102720 PRC8253 STC3316 DLB101640 AMR3932 AMR3933 AMR3934 NH108041L PRC8160 AMR3873 AMR1806
JET-HEADLAMP JET-HEADLAMP JET-REAR SCREEN MOTOR & LINK MOTOR & LINK MOTOR & LINK SEAL SEAL WIPER BLADE WIPER BLADE WIPER ARM CAP MOTOR-REAR MOTOR-REAR GROMMET WASHER NUT NUT CAP WIPER ARM-REAR WIPER BLADE
TO LA 081991 FROM MA 081992 TO LA 081991 MA 081992-MA 090726 FROM MA 090727 TO LA 081991 FROM MA 081992 DRIVER PASSENGER B B
REAR
NOTES A New Harness required: AMR3849 B New Harness, Seal/Bush & Link Lead Required: YMQ104550, PRC7781, STC1883 C With Headlamp Wash
Manufacturers part numbers are used for reference purposes only
WIPER ARM LHD TO LA081991 WIPER ARM LHD FROM MA081992 MOTOR BRACKET WIPER ASBLY TO MA081992
Engine Timing B E A R M A C H
200TDI 1 ERR1195 2 ETC4154 3 ERR6490 4 ETC5064 5 ETC8550 7 ERR2530 9 ETC8560 A ERR751 B ERR1642 2.0 3 4 5 7 B V8 1 1 3 6 8 9 MPI ADU8891 LZB100270L LHN10016 LHP10016L UAM7987L 5 1
6 4
A 3
2 300 TDI 1 ERR7293 2 ERR4576 2 ERR7143 3 ERR4575 4 ERR3356 5 ERR1092 7 ERR1972 7 LHP100860 9 ETC8560 9 LHV100150 A ERR2220 B LHH100660 300TDi Camshaft Kits STC4096K INCLUDES: ERR4120 ERR1092 LHV10015 LHP10086 ERR4707 STC4095K INCLUDES AS STC4096K, PLUS: ERR4706 Cover Side ERR4860 Gasket Front Cover BR1142 Joint Washer ERR631 Gasket ERR4664 Cover Front Engine ERR6835 Bracket Support Modification to replace parts on all 300TDi prior to VIN WA748935
TIMING COVER GASKET CRANKSHAFT FRONT OIL SEAL CRANKSHAFT FRONT OIL SEAL CAMSHAFT OIL SEAL TIMING BELT TENSIONER IDLER TORSIONAL VIBRATION DAMPER CRANKSHAFT TIMING GEAR
CRANKSHAFT FRONT OIL SEAL CAMSHAFT FRONT OIL SEAL TIMING BELT TENSIONER CRANKSHAFT GEAR
TIMING COVER GASKET CRANKSHAFT FRONT OIL SEAL CRANKSHAFT FRONT OIL SEAL CRANKSHAFT FRONT OIL SEAL CAMSHAFT OIL SEAL TIMING BELT TENSIONER TENSIONER IDLER IDLER TORSIONAL VIBRATION DAMPER CRANKSHAFT PULLEY
TO VA FROM TO VA FROM
PAGE
25 QUICK REFERENCE
Website www.bearmach.com
TIMING COVER GASKET TIMING COVER GASKET CRANKSHAFT FRONT OIL SEAL TIMING CHAIN CAMSHAFT SPROCKET CRANKSHAFT SPROCKET
Gasket Cover Plate Timing Belt Idler Timing Belt Tensioner Timing Belt OEM Pulley Timing Belt
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
300 TDI ERR5027 ERR1939 ETC8808 ETC8810 ERR2410 STC298210 STC298220 STC958 RTC2993 RTC299310 STC3395 RTC478310 RTC2825 538131 538132 LHH100660 ERR5215
CYLINDER HEAD HEAD BOLT HEAD BOLT HEAD BOLT PISTON ASSEMBLY PISTON ASSEMBLY PISTON ASSEMBLY PISTON RING SET CON ROD BEARING SET CON ROD BEARING SET MAIN BEARING SET MAIN BEARING SET THRUST WASHER PAIR THRUST WASHER PAIR THRUST WASHER PAIR CRANKSHAFT PULLEY CRANK PULLEY KEY
10 4 4 4 4 4 4
M12x140 M12x10 M10x117 STD +0.010" +0.020" STD +0.010" STD +0.010" STD +0.0025" +0.005"
3.9 EFI LOW STC908S RTC6066S RTC2117 RTC211710 RTC211720 RTC1718 RTC171810 RTC171820 ERR2958 ERR2846 3.9 EFI HIGH STC909S RTC6066S RTC2117 RTC211710 RTC211720 RTC1718 RTC171810 RTC171820 ERR2958 ERR2846 200 TDI RTC6896 ETC8809 ETC8808 ETC8810 ERR1390 ERR1391 STC1052020 STC1052040 RTC6457 RTC645720 RTC645740 RTC2993 RTC299310 STC3395 RTC478310 RTC2825 538131 538132 538134 ERR1642 235770
COMPRESSION (8.13:1) PISTON ASSEMBLY PISTON RING SET CON ROD BEARING SET CON ROD BEARING SET CON ROD BEARING SET MAIN BEARING SET MAIN BEARING SET MAIN BEARING SET CRANKSHAFT SPROCKET KEY - CRANK SPROCKET COMPRESSION (9.35:1) PISTON ASSEMBLY PISTON RING SET CON ROD BEARING SET CON ROD BEARING SET CON ROD BEARING SET MAIN BEARING SET MAIN BEARING SET MAIN BEARING SET CRANKSHAFT SPROCKET KEY - CRANK SPROCKET
3.5 V8 LOW COMPRESSION (8.13:1) RTC2186S PISTON ASSEMBLY RTC218620 PISTON ASSEMBLY RTC2408 PISTON RING SET RTC240820 PISTON RING SET RTC2117 CON ROD BEARING SET RTC211710 CON ROD BEARING SET RTC211720 CON ROD BEARING SET RTC1718 MAIN BEARING SET RTC171810 MAIN BEARING SET RTC171820 MAIN BEARING SET ERR2958 CRANKSHAFT SPROCKET ERR2846 KEY - CRANK SPROCKET 3.5 EFI HIGH RTC2295S RTC229520 RTC2408 RTC240820 RTC2117 RTC211710 RTC211720 RTC1718 RTC171810 RTC171820 ERR2958 ERR2846
Manufacturers part numbers are used for reference purposes only
STD +0.020" STD +0.020" STD +0.010" +0.020" STD +0.010" +0.020"
PAGE
26
COMPRESSION (9.35:1) PISTON ASSEMBLY PISTON ASSEMBLY PISTON RING SET PISTON RING SET CON ROD BEARING SET CON ROD BEARING SET CON ROD BEARING SET MAIN BEARING SET MAIN BEARING SET MAIN BEARING SET CRANKSHAFT SPROCKET KEY - CRANK SPROCKET
STD +0.020" STD +0.020" STD +0.010" +0.020" STD +0.010" +0.020"
CYLINDER HEAD HEAD BOLT HEAD BOLT HEAD BOLT PISTON ASSEMBLY PISTON ASSEMBLY PISTON ASSEMBLY PISTON ASSEMBLY PISTON RING SET PISTON RING SET PISTON RING SET CON ROD BEARING SET CON ROD BEARING SET MAIN BEARING SET MAIN BEARING SET THRUST WASHER PAIR THRUST WASHER PAIR THRUST WASHER PAIR THRUST WASHER PAIR CRANKSHAFT TIMING GEAR CRANK PULLEY KEY
10 4 4 4 4 4 4 4 4 4
M12x125 M12x10 M10x117 X GRADE Y GRADE +0.020" +0.040" STD +0.020" +0.040" STD +0.010" STD +0.010" STD +0.0025" +0.005" +0.01"
PAGE
27 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
B E A R M A C H
Exhaust TDI
TO GA 460229
7
5 1 6 2 3
8 1 2 3 4 5 6 7 8 ERR1295 NTC6754 NTC6791 NTC7119 ESR3260 NTC4881 CRC4579L NTC5582 DOWNPIPE PIPE CENTRE SILENCER REAR SILENCER GASKET CLAMP OLIVE MOUNTING
PAGE
28
FROM GA 460230
1 6 7
1 1 1+2 2 2 2 3 3 4 5 6 7 7
ERR4530 ERR1295 ESR2740 ESR2628 ESR237 ESR2818 ESR238 ESR2391 ESR3495 ESR3260 NTC4881 NTC5582 ESR3172
DOWNPIPE DOWNPIPE DOWNPIPE PIPE PIPE PIPE INTERMEDIATE/REAR INTERMEDIATE/REAR CATALYST GASKET CLAMP MOUNTING MOUNTING
TO LA 081991 TO LA 081991 FROM MA 081992 TO LA 081991 TO KA 064754 LA 064755 - LA 081991 TO LA 081991 FROM MA 081992 FROM MA 118106
Exhaust B V8 Carb E A R M A C H
CARBURETTOR - NO CATALYST
1 5 2
1 1 2 1+2 3 4 5
3
PAGE
29
CARBURETTOR - WITH CATALYST
QUICK REFERENCE
Website www.bearmach.com
1 2 3 1
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Exhaust B V8 EFI E A R M A C H
EFI - NO CATALYST
1
PAGE
1 2 2 3
3.5 3.9
30
3 2
1 1 1 2 2 3 3 4
DOWNPIPE DOWNPIPE DOWNPIPE CENTRE SILENCER REAR SILENCER GASKET GASKET LAMBDA SENSOR
TO MA 135999 MA 135999 - VA 534104 FROM VA 534104 SUPERCEDED TO SEPARATE PARTS TO VA 534104 FROM VA 534104
Fuel System B E A R M A C H
5 4 9 7
10
2 3
1 1 1 2 2 2 2 2 3 4 4 4 5 6 7 7 8 9 10 10 10 *
WHW100000 WHW100000 ESR2584 PRC7128 PRC9409 ESR3926 PRC7129 ESR1223 NTC5859 NTC6871 NTC5858 NTC6872 ESR1056 NTC5787 STC1190 ERR5057 ERR2028 ETC8847 ETC8412 ERR3339 ERR722
FUEL TANK FUEL TANK FUEL TANK FUEL PUMP FUEL PUMP FUEL PUMP FUEL PUMP FUEL PUMP SEAL FUEL PUMP LOCKING RING LOCKING RING LOCKING RING BREATHER PIPE CRADLE LIFT PUMP LIFT PUMP GASKET GLOW PLUG INJECTOR INJECTOR INJECTOR
PETROL DIESEL DIESEL V8 CARB V8 EFI PETROL DIESEL DIESEL V8 CARB V8 EFI DIESEL
* TO KA 053845 * FROM KA 053846 TO KA 053801 TO KA 065556 FROM KA 065557 TO KA 065556 FROM KA 065557 TO KA 053801
PAGE
31 QUICK REFERENCE
Website www.bearmach.com
Early Vehicles Will Require Separate Breather Pipe (5) When Fitting New Tank
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUEL SYSTEM OILSEALS SUSPENSION EXHAUST FILTERS GASKETS GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Engine Gaskets B E A R M A C H
PAGE
32
2.0 MPI 200TDI 200TDI 200TDI 300TDI 300TDI 300TDI 3.5 V8 3.5 V8 3.9 V8 3.9 V8
LVB101000
HEAD GASKET ONLY 1 HOLE 2 HOLE 3 HOLE 1 HOLE 2 HOLE 3 HOLE TO LA 081990 FROM MA 081991 TO LA 081990 FROM MA 081991
2.0 MPI 2.0 MPI 200TDI 300TDI 3.5 V8 CARB 3.5 V8 EFI 3.9 V8 EFI 2.0 MPI 200TDI 300TDI 3.5 V8 3.9 EFI
LVQ10040 DECOKE GASKET SET STC3160 STC1172 STC2802 RTC3337 STC1642 STC4082 STC848 STC1557 STC2801 RTC3306 STC2823 DECOKE GASKET SET DECOKE GASKET SET DECOKE GASKET SET DECOKE GASKET SET DECOKE GASKET SET DECOKE GASKET SET BOTTOM GASKET SET BOTTOM GASKET SET BOTTOM GASKET SET BOTTOM GASKET SET BOTTOM GASKET SET
TO (E) 101828 FROM (E) 101829 head gasket not inc. head gasket not inc. TO LA 081990 TO LA 081990 FROM MA 081991
ERR5261 HEAD GASKET ONLY ERR5262 HEAD GASKET ONLY ERR5263 HEAD GASKET ONLY ERR4537 HEAD GASKET ONLY ERR4538 HEAD GASKET ONLY ERR4539 HEAD GASKET ONLY 603796 ETC7819 HEAD GASKET ONLY HEAD GASKET ONLY ERR7218 HEAD GASKET ONLY ERR7217 HEAD GASKET ONLY
NOTE Head Gaskets are available in 3 Different thicknesses. 1.3mm - 1 Hole 1.4mm - 2 Holes 1.5mm - 3 Holes The holes that denote the thickness are on a tab at the side of the gasket.
Service Items B E A R M A C H
PAGE
33
200 TDI OIL FILTER AIR FILTER AIR FILTER (with cap) FUEL FILTER FUEL FILTER (alternative) CYCLONE BREATHER ROCKER GASKET SUMP GASKET SUMP SEALANT ERR3340 NTC1435 ESR1049 AEU2147L RTC5938 ERR1471 ERR2393 213961L STC611 300 TDI OIL FILTER AIR FILTER FUEL FILTER FUEL FILTER (heated) CYCLONE BREATHER ROCKER GASKET SUMP WASHER SUMP WASHER (alu) SUMP SEALANT ERR3340 ESR1445 AEU2147L RTC5938 ERR1471 ERR2409 UAM2857L ALU1403L STC611 V8 CARB OIL FILTER AIR FILTER (carb) FUEL FILTER (carb) DIAPHRAGM (carb) BREATHER (carb) FLAME TRAP FLAME TRAP SPARK PLUGS ROCKER GASKET SUMP GASKET SUMP WASHER ERR3340 605191 JS660L JS499R 606168 603330 ETC7188 ERR3799 602512 602087 213961L V8 EFI OIL FILTER AIR FILTER FUEL FILTER BREATHER CRANK VENT SPARK PLUGS SPARK PLUGS SPARK PLUGS ROCKER GASKET SUMP GASKET SUMP WASHER
QUICK REFERENCE
ERR3340 RTC4683 ESR4065 ERC3209 ERC248 RTC3812 ERR3799 ETC7244 602512 602087 213961L
Website www.bearmach.com
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS SERVICE ITEMS GEARBOX STEERING SUSPENSION
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Steering B E A R M A C H
5 4 BEARMACH also offer reconditioned Steering Boxes on an exchange basis. Please consult your local branch for details. (A surcharge may be applicable). AB CD E 1 2 5 7 6 5 11 9 8 5 12 13 FC 3 D E DC B 10 F
DC
19
18
20
15 14
1 2 3 3 4 5 6 6 7 7 8 9 9 9 9 9 9 9 10 A B C D E F 11 11 12 12 12 13 14 14 15 15 16 16 17 18 19 20 20
RTC1799 NRC145 RTC5869 RTC5870 NRC4700 577898 NRC3226 NTC9607 NRC1824 NTC8390 NRC1823 ANR4647 NTC8288 ANR2157 ANR2003 ANR2003 NTC9198 QVB101110 STC786 AFU4214 2851L 90575597 568858 ANR6942 595199 NTC8478 ANR3171 NRC7704 NRC7387 STC2800 STC8384E QFW000020 NTC9236 RBG000010 RTC5870 600265 STC874 NT614041L ANR2994 NC112041 STC981 STC1435
TRACK ROD ASSEMBLY TRACK ROD TUBE TRACK ROD END RH THREAD TRACK ROD END LH THREAD TRACK ROD ADJUSTING SHAFT CLAMP DRAG LINK ASSEMBLY DRAG LINK ASSEMBLY DRAG LINK TUBE DRAG LINK TUBE DRAG LINK END PIECE PAS PUMP PAS PUMP PAS PUMP PAS PUMP PAS PUMP PAS PUMP PAS PUMP STEERING DAMPER NUT WASHER WASHER BUSH CUP WASHER WASHER STEERING SHAFT STEERING SHAFT STEERING SHAFT JOINT STEERING SHAFT JOINT STEERING SHAFT JOINT POWER STEERING BOX DROP ARM DROP ARM BALL JOINT BALL JOINT WASHER WASHER NUT TIE BAR NUT COLUMN LOCK COLUMN LOCK
TO JA 018174 FROM JA 018175 TO JA 018174 FROM JA 018175 2.0 MPI 200TDI 300TDI V8 CARB TO JA 034313 JA 034314 - LA 081990 FROM MA 081991
PAGE
34
TO LA 081991 FROM MA 081992 TO HA 002271 HA 002272 - LA 081991 FROM MA 081992 TO JA 018109 FROM JA 018110 TO JA 018109 FROM JA 018110 TO JA 018109 FROM JA 018110
STC2847 STC2848
Front Suspension B E A R M A C H
1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 15 16 16 17 17 19 20 NRC4515 NRC4514 NRC4516 NY120041L ANR3410 NV114047 BH114167 NTC8202 264024 552819 NTC1888 NV116041L NY116051L NV116047 NTC6860 BH116201L BH116207 NTC6836 NTC6837 ANR4188 ANR2420 NTC6828 NTC6776 WASHER - CUP BUSH WASHER NUT BUSH NUT BOLT BOLT WASHER BUSH BALL JOINT NUT NUT NUT BUSH BOLT BOLT ANTI ROLL BAR ANTI ROLL BAR BUMP STOP BUMP STOP BUSH CLAMP 6 5 4 3 7 5 6 1 2 2
8 13 14 15 17 16 19 20 11 12
PAGE
10 10
35 QUICK REFERENCE
TO MA 085297 FROM MA 085298 TO MA 085297 FROM MA 085298 TO LA 081991 FROM MA 081992 TO MA 113760 FROM MA 113761
Website www.bearmach.com
BEARMACH also offer Heavy Duty Poly Bush Kits for the Land Rover range. These are available for most suspension components. Please see our Accessories Catalogue.
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Rear Suspension B E A R M A C H
5 6
2 7 3 4
9 10 15 11 12 13 17 18 23 14 19 16
20 19
1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 21 22
NRC3923 ANR3037 ANR1799 NTC1773 BH612321 NY610041L BH610321L NTC1772 NTC8328 FS110301L NY110047L NTC9027 STC618 WA120001 NY120041L AN4344 NC112041 WC112081L NTC8202 264024 552819 NTC1888 WC116101 NV116041L NTC7394 NTC6776 ANR4189 ANR2991
FULCRUM BRACKET FULCRUM BRACKET BALL JOINT BUSH BOLT NUT BOLT BUSH LOWER LINK BOLT NUT RUBBER MOUNTING RUBBER MOUNTING WASHER NUT ANTI-ROLL BAR CASTLE NUT WASHER PIN WASHER BUSH BALL JOINT WASHER NUT BUSH CLAMP BUMP STOP BUMP STOP
SINGULAR PAIR
PAGE
36
LH DRIVE RBI1000500
PANHARD ROD
24 25
5 6 7 8 7 6
9 3
FRONT
10
2 8 7 6 6 7 8 7 6
1 1 1 1 1 1 1 1 1 1 1 1 1
NRC2119 NTC8477 ANR1975 ANR4351 NRC2119 NTC8477 ANR1976 ANR4350 572315 572315 NRC4306 NTC8572 ANR3058
SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING
FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT FRONT REAR REAR
RH RH RH RH LH LH LH LH RH LH
TO HA 475972 HA 000001 - KA 038878 KA 038879 - MA 116460 FROM MA 116461 TO HA 475972 HA 000001 - KA 038877 KA 038878 - MA 116460 FROM MA 116461
GREEN BLUE/GREEN/YELLOW
GREEN BLUE/GREEN/YELLOW
DIESEL DIESEL DIESEL DIESEL DIESEL DIESEL DIESEL DIESEL V8 2.0 Mpi 2.0 Mpi
1 ANR3477 2 NRC9700 3 572087 4 NRC6372 5 STC3703 5 STC3939 5 STC3704 6 500746 7 552818 7 ANR1721 8 NRC4365 8 500746 9 NRC5593 10NRC7981
SPRING - REAR LOWER SEAT RETENTION RING SPRING MOUNT DAMPER DAMPER DAMPER WASHER BUSH BUSH WASHER WASHER BUSH TOP BRACKET
PAGE
37 QUICK REFERENCE
Website www.bearmach.com
BEARMACH also offer Heavy Duty BLUE SPRINGS for the Land Rover range and are a popular upgrade to the standard items. Please see our Accessories Catalogue.
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING CONTENTS
CONTENTS
Section Components Page
DISCOVERY
Series 2
(from 1999)
Axle
Hubs Driveshafts Differential Propshafts . . . . . . . . . . . . . . . . . . . . 39 ~ 40 Locks Mirrors Mudflaps Panels Doors Handles Windows Finishers . . . . . . 41 ~ 46
PAGE
Body
Brakes
Discs Calipers Pads Shoes Cylinders Servos Cables . . . . . . . . . 47 ~ 48 Cover Plate Bearings Cylinder . . . . . . . . 49 Wash/Wipe Switches Lighting Alternators Starter Motors Ignition Coil Plugs . . . 50 ~52 Manifolds Silencers Catalysts Turbocharger Gaskets . . . . . . . . . . . . 53 ~ 54 Tanks Pumps Seals . . . . . . . . . . . . . . . . 55 Oil Filters Air Filters Gaskets Spark Plugs Glow Plugs . . . . . . . . . . . . . . 56 Steering Box Drag Link Ball Joint Dampers Seals . . . . . . . . . . . . . . . . . . . . 57 Front and Rear Components Shock Absorbers Springs . . . . . . . . . 58 ~ 60
38
Clutch Electrical
Exhaust
Steering
SALL SALL SALL SALL SALL SALL CHASSIS / VIN NUMBERS XA = 1999 YA = 2000 1A = 2001 2A = 2002 3A = 2003 4A = 2004 All manufacturers parts numbers are used for reference purposes only. Bearmach Plc accepts no responsibility for the incorrect supply of parts as a result of the information in this catalogue
Suspension
Discovery Series 1
(up to 1999)
. . . Page 1
Propshafts B E A R M A C H
1 1 1 1 1 2 3 4 5 6 TVB000100 TVB000220 TVB000110 TVB000150 TVB000140 TVC100010 TVF100010 TVE100000 509045P NZ606041L PROPSHAFT PROPSHAFT PROPSHAFT PROPSHAFT PROPSHAFT UNIVERSAL JOINT COUPLING GAITER BOLT NUT TD5 TD5 AUTO V8 TD5 V8 FRONT FRONT FRONT REAR REAR REAR
1 4 3
HUB ASSEMBLY DRIVESHAFT LONG DRIVESHAFT SHORT CV JOINT GAITER KITOUTER SEAL STAKE NUT BOLT
PAGE
39 QUICK REFERENCE
Website www.bearmach.com
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Differential B E A R M A C H
3 5 2
4 13 8 12 10 11 9 15 6 7 17 16
PAGE
40
14
1 1 2 3 4 5 6 7 8 8
FTC5142 FTC5143 FRC4112 BH112101L FTC4210 576159 539745 539707 STC3722 STC3723
DIFFERENTIALFRONT 4 BOLT DIFFERENTIALREAR 3 BOLT HOUSING BOLT DIFF LOCK RING ROLL PIN PINION BEARING SPACER TAPER - ROLLER BEARING FLANGE & MUDSHIELDFRONT 4 BOLT FLANGE & MUDSHIELDREAR 3 BOLT
9 10 10 11 12 13 14 15 16 17
FTC5258 FTC5322 FTC5323 FTC5317 NY116041L PS608101L FS112301P FTC5413 TYG100610 MULTIPLE
SEAL FLANGE FRONT 4 BOLT FLANGE REAR 3 BOLT MUDSHIELD NUT SPLIT PIN FRONT 4 BOLT BOLT WASHER BOLT SHIM
12 5 7 11 2
1 4 9 10 8
PAGE
41
1 1 1 2 3 3 4 4 5 CXB103000H CXB103010 CXB102910 CXF100310 FQJ102880 FQJ102890 FQM100700 FQM100710 FVC102200 EXTERIOR HANDLE EXTERIOR HANDLE EXTERIOR HANDLE PLATE LATCH ASSEMBLY LATCH ASSEMBLY LATCH ASSEMBLY LATCH ASSEMBLY HANDLE FRONT FRONT REAR FRONT FRONT REAR REAR RH LH 5 6 7 8 9 10 10 11 12 FVC102210 CXB102190 FQR100570 FQB100100 FRN100000 CKT700020 CKT700030 ASR1515 ALR8180 HANDLE LH HANDLE - TAILGATE LATCH - TAILGATE STRIKER - TAILGATE SEAL - STRIKER DOVETAIL - MALE TO 1A 712430 DOVETAIL - MALE FROM 1A 712431 DOVETAIL - FEMALE HANDLE - TAILGATE INTERIOR
QUICK REFERENCE
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RH LH RH LH RH
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE/BODY BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL BEARINGS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
2 2 3
14
PAGE
13
42
10 3 3 1
1 11
MANUAL MIRRORS 1 CRB109300 MIRROR 1 CRB109310 MIRROR 2 STC4625 ADAPTOR 3 CRD100640 MIRROR GLASS 3 CRD100650 MIRROR GLASS 4 CSZ100120 RETAINING CLIP
RH LH RH LH
ELECTRIC MIRRORS 1 CRB110660 MIRROR 1 CRB110670 MIRROR 2 STC4625 ADAPTOR 3 CRD100640 MIRROR GLASS 3 CRD100650 MIRROR GLASS
RH LH RH LH
MUDFLAPS 1 CAS100900 1 CAS100910 2 CAX100060 2 CAX100070 3 MXC6094 4 SH106121L 5 WA106041L 6 WL106001L 7 NH106047L
8 9 9 10 10 11 12 13 14 14
MXC6068 CAX100200 CAX100210 CNG100020 CNG100030 CYQ100140 FN106047L CAE100140 CAE100160 CAE100170
PLATE BRACKET-REAR BRACKET-REAR STAY-REAR STAY-REAR POP RIVET NUT CLIP CLIP CLIP
Body - Front B E A R M A C H
13 12 12 1 1a
11 15 3 9 14 5
4 2 10
18 17 16 19 7 1 1a 1a 2 2 3 4 5 5 6 7 8 8 9 10 10 11 BKA700040 BKB700020 BKB700030 ASB700020 ASB700030 ALR9531 ASR1047 ALR9518 ALR9519 ABJ700012 ABC700020 CLF102040 CLF102050 ALR8810 ASU700040 ASU700050 AWR3633PCM BONNET ASSEMBLY BONNET HINGE RH BONNET HINGE LH FRONT WING RH FRONT WING LH BULKHEAD SLAM PANEL HEADLAMP PANEL RH HEADLAMP PANEL LH CROSSBRACE CROSS MEMBER WING LINER RH WING LINER LH BRACKET BAFFLE RH BAFFLE LH GRILLE
6 5 8 12 12 13 14 14 14 15 15 16 17 17 18 18 18 18 19 DHH100700PCM DHH100710PCM FVH100110 DPB104630 DPB104620 DPB104620LML ABU700041 ABU700031 DXC100210 AWR4714 AWR4715 AWR4716 AWR4717 AWR4716LML AWR4717LML STC4351 HEADLAMP FINISHER RH HEADLAMP FINISHER LH BADGE - LAND ROVER FRONT BUMPER FRONT BUMPER FRONT BUMPER BRACKET RH BRACKET LH STONEGUARD FOG LAMP BLANK RH FOG LAMP BLANK LH FOG LAMP BEZEL RH FOG LAMP BEZEL LH FOG LAMP BEZEL RH FOG LAMP BEZEL LH TOW EYE COVER
PAGE
43 QUICK REFERENCE
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LESS FOG LAMPS LESS FOG LAMPS WITH FOG LAMPS WITH FOG LAMPS WITH FOG LAMPS WITH FOG LAMPS
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Doors B E A R M A C H
19 18 15 16 13 5 6 17 4 7 13 12 11 1 21 22 23 24 2 3 8 10 9 14 20 FRONT & REAR 22 BDB700060 22 BDB700070 23 BDH700030 24 ASR2098 REAR 8 BFA700060 8 BFA700070 9 BFA700100 9 BFA700110 10 CGE101550 10 CGE101530 11 ELT100240 11 ELT100250 12 ASR1681 13 391127 14 MTC9274 14 MTC9273 15 CVB101920 15 CVB101930 15 CVB102620 15 CVB102630 15 CVB000370 15 CVB000360 16 CVB102660 16 CVB102670 16 CVB102640 16 CVB102650 16 CVB000390 16 CVB000380 17 MTC9177 18 ASR2096 19 CGE101510 20 ELD100960 20 ELD100970 21 CGE101940 21 CGE101950 HINGE HINGE CHECK STRAP BRACKET RH LH
PAGE
FRONT 1 BDA100780 1 BDA100790 2 BDA700100 2 BDA700110 3 CGE101720 3 CGE101730 4 EJT100420 4 EJT100430 5 CUB102700 5 CUB102710 6 CFE103200 7 EJD101760 7 EJD101770
DOOR ASSEMBLY DOOR ASSEMBLY DOOR SKIN DOOR SKIN WAIST SEAL WAIST SEAL INNER WAIST SEAL INNER WAIST SEAL DOOR GLASS DOOR GLASS GLASS CHANNEL WATER SHEDDER WATER SHEDDER
RH LH RH LH RH LH RH LH RH LH RH LH
DOOR ASSEMBLY DOOR ASSEMBLY DOOR SKIN DOOR SKIN WAIST SEAL WAIST SEAL WAIST SEAL WAIST SEAL LOCATING CHANNEL GLAZING STRIP LOCATING CHANNEL LOCATING CHANNEL DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS DOOR GLASS CHANNEL CHANNEL SEAL WATER SHEDDER WATER SHEDDER SEAL SEAL
RH LH RH LH RH LH RH LH
44
RH LH RH LH RH LH RH LH RH LH RH LH RH LH
OPTIKOOL OPTIKOOL SUNDYM SUNDYM BLACK BLACK OPTIKOOL OPTIKOOL SUNDYM SUNDYM BLACK BLACK
RH LH RH LH
Body Rear B E A R M A C H
3 9 6
Window Regulators
7 2 13 1 3
10 11 5 12 1 1 2 2 3 3 4 4 CUH102300 CUH102310 CUR100440 CUR100450 CVH101240 CVH101250 CUR100440 CUR100450 FRONT REGULATOR RH FRONT REGULATOR LH FRONT MOTOR RH FRONT MOTOR LH REAR REGULATOR RH REAR REGULATOR LH REAR MOTOR RH REAR MOTOR LH
1 1 2 2 3 4 5 6 7 8 9 9 10 10 11 12 12 13
ASR1084 ASR1085 ASR2220 ASR2221 DVK100030 BHD700080 EOT100030 CKE101000 ALR9290 BHK700020 BHB700040 BHB700030 MXC8775 MXC8774 DQB102180 DQR101080 DQR101090 DPP100970
REAR QTR PANEL RH REAR QTR PANEL LH REAR INNER QTR RH REAR INNER QTR LH SEAL TAILDOOR ASSEMBLY WATER SHEDDER SEAL CHECKER SEAL LOWER HINGE UPPER HINGE GASKET - LOWER GASKET - UPPER REAR BUMPER FINISHER RH FINISHER LH TREAD PLATE
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AXLE BEARINGS BODY BRAKES CHASSIS COOLING ELECTRICAL BELTS CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Body Finishers B E A R M A C H
14 2 13 1 1 2 3 3 4 5 6 6 6 6 6 6 7 8 9 9 10 10 11 11 12 12 13 14 14 15 15 16 17 15 7 16 8 KEY A B 1 2 REAR MUDFLAPS FRONT & REAR MUDFLAPS TO YA 266555 FROM YA 266556 DDG100381 DDG100391 MXC8807 DDE101720 DDE101730 DYP101510 DYH100950 DDJ100600 DDJ100610 DDJ100820 DDJ100830 DDJ100840 DDJ100850 ESR1560 ANR2224 DFJ100440 DFJ100450 DFK100860 DFK100870 DFK100940 DFK100950 DCB000280PMA DCB000290PMA 79086L DFK100900 DFK100910 DDZ100000 DDZ100010 DDZ100020 DYH101090 D-POST FINISHER D-POST FINISHER NUT FINISHER REAR TONNEAU FINISHER REAR TONNEAU SCREW NUT SILL FINISHER (A) (1) SILL FINISHER (A) (1) SILL FINISHER (A) (2) SILL FINISHER (A) (2) SILL FINISHER (B) SILL FINISHER (B) NUT RIVET - PLASTIC FRONT WHEELARCH FLARE FRONT WHEELARCH FLARE REAR WHEELARCH FLARE REAR WHEELARCH FLARE REAR WHEELARCH FLARE REAR WHEELARCH FLARE A-POST FINISHER A-POST FINISHER RIVET - PLASTIC REAR WHEELARCH FLARE REAR WHEELARCH FLARE FILLER FILLER FILLER FINISHER RH LH RH LH
1 12
RH LH RH LH RH LH
PAGE
46
11 10
RH LH RH LH RH LH RH LH RH LH RH LH
6 4 17
7 8 FRONT 1 SDB000380 2 SFP100480 3 FTC4908 3 FTC4909 4 SF108201L 5 FS106127PL 6 STC1916 6 STC1915 7 STC1919 8 STC1918 9 STC1920 10 STC1911 11 STC1917 REAR 1 SDB000470 2 SFP100490 3 FTC4778 4 SF108201L 5 FS106127PL 6 STC1906 6 STC1905 7 STC1909 8 STC1908 9 STC1910 10 STC1911 11 STC1907 BRAKE DISC BRAKE PADS SHIELD RH SHIELD LH SCREW BOLT CALIPER RH CALIPER LH CALIPER REPAIR KIT PISTON GUIDE PIN KIT DUST COVER CALIPER CARRIER
8 9 10 2
11 2 3 5 1
BRAKE DISC BRAKE PADS SHIELD SCREW BOLT CALIPER RH CALIPER LH CALIPER REPAIR KIT PISTON GUIDE PIN KIT DUST COVER CALIPER CARRIER
PAGE
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AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Braking Systems B E A R M A C H
12 13
15
8 9 8 2 14 11
PAGE
48
5 8
4 1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 15 15 SJC100442 SJJ100362 SJG000040 SJO100080 ICW100030 NTC9859 FRC3502 SF108201L ICW100050 STC1536 SID100040 ICW100040 SMF100220 ICW100000 ICW100010 SPB101500 SPB101540 SPB000150 MASTER CYLINDER MASTER CYLINDER REPAIR KIT SERVO SEAL - BRAKE SERVO HANDBRAKE SHOES HANDBRAKE DRUM - TD5 HANDBRAKE DRUM - V8 SCREW SHOE RETENTION KIT CROSS SHAFT FILTER - RESEVIOR BRAKE ADJUSTER KIT BACKPLATE SHOE RETENTION KIT LEVER KIT HANDBRAKE CABLE HANDBRAKE CABLE HANDBRAKE CABLE
10
Clutch B E A R M A C H
2 13 15
1 12 11 8 14 7 9 10
6 5 16
3
PAGE
49 QUICK REFERENCE
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1 1 2 2 3 4 5 6 7 8
FTC4630 FTC5301 FTC4631 FTC4789 FTC5200 FTC5202 FTC5199 576723 576137 576203
CLUTCH COVER CLUTCH COVER CLUTCH PLATE CLUTCH PLATE RELEASE BEARING SLAVE CYLINDER PUSH ROD CLIP RELEASE ARM STAPLE
TD5 V8 TD5 V8
9 10 11 12 13 14 15 16 16 16
571161 FRC2975 571163 FS106101L FTC4720 FB108091L FRC2481 STC100400 ANR6727 STC100390
INSERT CAP CLIP BOLT GUIDE - RELEASE BEARING BOLT DOWEL MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Wash/Wipe System B E A R M A C H
3
6 1 4 2 5 5 4 6 2
1
PAGE
50
9 15
9 3 8 8 12 14 7 6 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DKD100620 DKB102830 DKC100960 DLP000010 DKG100120 DKW100020 DLB101640 DKB102700 DKC100890 AMR3932 AMR3933 AMR3934 FN108047L DKG100090 AMR3550 MECHANISM & MOTOR - FRONT WIPER FRONT WIPER ARM FRONT WIPER BLADE NUT - FRONT WIPER ARM CAP - FRONT WIPER ARM CLIP - BLADE TO ARM REAR WIPER MOTOR REAR WIPER ARM REAR WIPER BLADE GROMMET - REAR WIPER ARM WASHER - REAR WIPER ARM NUT - REAR WIPER ARM NUT - REAR WIPER ARM CAP - REAR WIPER SPINDLE GROMMET 11 7 10
1 2 3 4 5 6 7 8 9 9
AMR5114 DNE100050 DMC100560 DMC100550 DMC100540 AWR2406 DNJ100730 DNH101570 DMB102980 DMB102970
HOSE & JET - HEADLAMP WASH VALVE - NON RETURN PUMP - HEADLAMP WASH PUMP - WINDSCREEN WASH PUMP - REAR SCREEN WASH JET - REAR SCREEN WASH JET - WINDSCREEN WASH WINDSCREEN WASH ASSEMBLY CONTAINER - NO HEADLAMP WASH CONTAINER - WITH HEADLAMP WASH
Interior Switches B E A R M A C H
1 2 3 4 3
2 7
6 8
1 5 4 1
2 10 9
1 2 3 4 27 19
22 21 24 23 26 25 REAR WIPER BLANK BLANK CRUISE CONTROL BLANK THUMBWHEEL - ILLUMINATION BULB/HOLDER - ORANGE BULB/HOLDER - GREEN HILL DECENT HAZARD LIGHTS HEATED WINDSCREEN OFF ROAD LEVEL FUEL FLAP RELEASE HEATED REAR WINDOW MASTER DOOR LOCK TO 2A 759146 MASTER DOOR LOCK FROM 2A 756147 AIR CONDITIONING SWITCH
20 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 27 0 YUE100600 AMR5433 AMR5433 YUH100370 AMR5433 AMR2745 STC1877 STC1878 YUG102382 YUG102372 YUG102550 YUF101751 YUG102390 YUG102540 YUF101790 YUF000220LNF AMR5428
1 2 3 4 5 6 6 7 7 8 8 9 10 10 11 12 13
YUF101521LNF YUF000200LNF AMR2497 YUG102440 YUG102430 YUB101041 YUB101051 YUB101080 YUB101060 HSD100071 HSD100061 HSD100080 FIH100000LNF FIH100010LNF YUG102620 YUE100670 YUE100590
FRONT WINDOW LIFT REAR WINDOW LIFT ISOLATOR - WINDOW LIFT HEATED SEAT RH HEATED SEAT LH SEAT SWITCH PACK RH SEAT SWITCH PACK LH SEAT SWITCH PACK RH SEAT SWITCH PACK LH CAP - SEAT RECLINER RH CAP - SEAT RECLINER LH CAP - SEAT RECLINER ESCUTCHEON RH ESCUTCHEON LH FRONT FOG REAR FOG REAR WASH/WIPE
PAGE
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AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Electrical (Lighting) B E A R M A C H
8 6 7 14 4
Electrical (Engine)
1 12 9 11 10
2 13 3 15
PAGE
52
5 16
1 1 2 2 3 4 4 5 5 6 6
XBC105120 XBC105130 XBD100870 XBD100880 XGB000030 XFB000040 XFB000050 XGB101480 XGB101490 STC1713 STC1714
HEADAMP RH HEADLAMP LH INDICATOR RH INDICATOR LH SIDE REPEATER REAR LAMP RH REAR LAMP LH REAR LAMP RH REAR LAMP LH GASKET RH GASKET LH
7 8 9 10 11 12 13 14 14 15 16
STC3368 STC1239 STC1232 AMR2706 STC8646 STC1240 YPY100220 XFM100320 XFM100330 XFM100310 XFH100430
ADJUSTER BULB COVER FIXINGS KIT MOTOR GROMMET BULB HOLDER BULB HOLDER BULB HOLDER RH BULB HOLDER LH BULB HOLDER GASKET
V8 V8 V8 V8 V8
A 2 3 D E
B 1 4 5
6 7
A C
PAGE
53 QUICK REFERENCE
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TD5 1 LKC102020 2 LKG100470 3 TE108051L 4 ESR2033 5 ERR6768 6 PMF100460 6 PMF000040 7 PNT100030 8 PMK100130
V8 A A B C D E
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Exhaust System B E A R M A C H
5
3 4 5 6
PAGE
5 4 6 5 2
54
6 1
5 6
4 5 6 3
TD5 1 1 2 3 4 5 6
DOWNPIPE DOWNPIPE WITH CATALYST CENTRE SILENCER REAR SILENCER GASKET MOUNTING NUT
V8 1 1 2 3 4 5 6 7
DOWNPIPE DOWNPIPE CENTRE SILENCER REAR SILENER GASKET MOUNTING NUT LAMBDA SENSOR
Fuel System B E A R M A C H
6 5 4
1 1 1 2 3 3 4 5 6
FUEL TANK FUEL TANK FUEL TANK CRADLE PUMP PUMP ADAPTOR SEAL LOCKING RING
TD5 V8 V8 TD5 V8
PAGE
55 QUICK REFERENCE
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AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUEL SYSTEM OILSEALS SUSPENSION EXHAUST FILTERS GASKETS GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS SERVICE ITEMS GEARBOX STEERING SUSPENSION QUICK REFERENCE
PAGE
56
TD5 OIL FILTER ROTOR FILTER FUEL FILTER AIR FILTER ROCKER GASKET OIL FILLER CAP SEAL SUMP GASKET SUMP WASHER GLOW PLUG
4.0 V8 OIL FILTER AIR FILTER FUEL FILTER CRANK VENT ROCKER GASKET SUMP GASKET SUMP WASHER SPARK PLUG
FAN BELT ERR6899 ERR6898 ERR6897 ERR6896 PQS101500 PQS101490 PQS101520 PQS101510
TIMING BELT ERC7929 ERC7929 ERC7929 ERC7929 LXB100090 LXB100090 LXB100090 LXB100090
COVER GASKET ERR7280 ERR7280 ERR7280 ERR7280 sealant sealant sealant sealant
W/PUMP GASKET ERR4077 ERR4077 ERR4077 ERR4077 PQF10001L PQF10001L PQF10001L PQF10001L
Steering B E A R M A C H
10
11 8 6 17 12 18 10 10 7 14 17 16 13 15 17 14 16 13
5 3 4 2 18
15 17
19 19 1 2 3 4 5 6 7 8 9 10 QAF000010 QJF100140 QGK100060 QFG100090 QEP105390 QGB100010 QFW100140 QFW100150 QFW100180 QFW100190 STEERING BOX DROP ARM WASHER NUT PIPE COVER MAIN SEAL KIT INPUT SEAL KIT OUTPUT SEALKIT SEAL REPAIR KIT 11 12 13 14 15 16 17 18 19 QHG000040 QEK000020 QFS000010 STC3107 STC3109 STC3108 ANR1000 QHH100001 ANR3671 DRAG LINK ASSEMBLY DRAG LINK TUBE BALL JONT - SHORT ARM CLAMP FLANGE NUT CLAMP LOCK NUT STEERING DAMPER BUSH
PAGE
57 QUICK REFERENCE
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LH DRIVE QAF100150
STEERING BOX
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
2 3
17
14
9 4 6 11 1 12 16 13
10
PAGE
15
58
COIL SPRING COIL SPRING DAMPER DAMPER DAMPER DAMPER TOP BUSH BOTTOM BUSH BRACKET ISOLATOR SEAT RH SEAT LH BUMP STOP
CS CS SL SL
REAR 9 RKB101101 9 RKB101100 9 RKB000340 9 RKB000350 10 RKB101200 11 RPD102333 11 RPD102343 11 RPD102363 11 RPD102354 12 ROA100050 13 ANR3482 14 ANR2938 15 ANR3578 16 RQH100030 17 RNV100060
COIL SPRING RH COIL SPRING LH COIL SPRING RH COIL SPRING LH AIR SPRING DAMPER DAMPER DAMPER DAMPER BUSH BOLT ISOLATOR SEAT HEIGHT SENSOR BUMP STOP
CS CS SL SL SL CS CS SL SL
CS CS
Front Suspension B E A R M A C H
5 2 14 1 3 16 4 12 13 8 16 15 11 13
6 12 13
7 9 8 10
PAGE
59 QUICK REFERENCE
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1 2 3 4 5 6 7 8 9
PANHARD ROD BUSH BOLT BOLT NUT ANTI ROLL BAR ANTI ROLL BAR LINK NUT BUSH
10 11 12 13 14 15 15 16
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING
AXLE BEARINGS BELTSBODY BRAKES CHASSIS COOLING ELECTRICAL CABLES CLUTCH DRIVELINE ENGINE FASTENERSFUELSYSTEM EXHAUST FILTERS GASKETS OILSEALS SUSPENSION GEARBOX STEERING QUICK REFERENCE
Rear Suspension B E A R M A C H
14
13 9 11 12 17 7 16 13 11 10 4 15 4 12 3 3
5 5
17
1 4 2
PAGE
60
6 16 20
19 21 22 20
1 2 3 4 5 6 7 8 9 10 11
RGG104862 RBX101730 ANR6947 ANR3140 ANR5804 ANR6920 RGD100550 RGD100450 RGX100970 RGW100020 RGX100960
RADIUS ARM BUSH BUSH NUT BOLT BOLT WATTS LINKAGE ARM & BUSH LINK BUSH ROLLER BEARING BUSH PANHARD ROD
LH DRIVE 1 RBI1000500
Manufacturers part numbers are used for reference purposes only
12 13 14 15 16 17 18 18 18 19 20 21 21 22
RHD100080 FX214057 ANR6920 ANR3140 RHD100080 FX214057 RGB101320 RGB101310 RGB000180 RGD100682 RYH100590 RBX101710 RBX101700 RBU100240
BOLT NUT BOLT NUT BOLTS NUT ANTI ROLL ANTI ROLL ANTI ROLL ANTI ROLL NUT BUSH BUSH BRACKET