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Ref.: TYC5-CE6
Technical Information
E U R O V E N T
CERTIFIED PERFORMANCE
ER-0028/1991
CGM-97/013
Clima Roca York S.L. is participating in the EUROVENT Certification Program. Products are as listed in the EUROVENT Directory of Certified Products, in the program AC1, AC2 and AC3.
Index
Page Page
General information General description Nomenclature Models available and capacities Features and advantages
3 3 3 3 3
Safety Transportation Handling Warming signs Location Fastening the unit Clearances
18 18 18 18 19 19 19 19 19 19 19 20 - 21 22 23 - 25 26 27 27 27 28 28 28 29 30 30 31 31 - 41 42 - 47
Technical Specifications Accesories and options Physical data, cool only units Physical data, heat pump units Units without Pack Operation, cooling and hydraulic diagram, cool only unit Operation, cooling and hydraulic diagram, heat pump unit Cooling capacities YCSA Cooling capacities YCSA with 20% glycol Cooling capacities YCSA with 30% glycol Cooling capacities YCSA-H Cooling capacities YCSA-H with 20% glycol Cooling capacities YCSA-H with 30% glycol Heating capacities Available pressure and pressure drop of water circuit and filter
3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 - 17 18 18 18 18
Wiring Electrical connections Scroll compressors, rotational direction Hydraulic connections Dimensions and hydraulic connections Minimum technical clearance Wiring diagram Wiring Electrical characteristics Limits of use Prior to final approval of the installation
Operating instructions C2 + Expansion (Rev.1015) Unit description Standard components General diagram Symbols on the display Functions related to the control buttons Location of controls Parameter tables
Accessories
General Information
General description
The YCSA/YCSA-H 50, 60, 80 and 100 units are high-performance air-water water chillers and heat pumps using R-407C ecological refrigerant. These units are designed for air conditioning or industrial applications that require cold or hot water. They are silent and compact units, equipped with vertical air discharge axial fans, that can be installed directly outdoors. They are available in two Versions: with and without a Hydro Kit, which includes a buffer tank and a high head pressure pump. The control system of these units is a specially programmed electronic controller to be used on air-water water chillers and heat pumps equipped with tandem compressors. Easy to use and safe, these units precision control the water return temperature of the installation, carry out defrost cycles, modulate fan speeds and control compressor, pump and electric heater start-ups. By reading the control probes and safety elements, the controller protects the entire equipment against malfunctions. The system allows connecting the unit to a standard RS485 monitoring network. For further information, please see Operating Instructions. The YCSA/YCSA-H 50, 60, 80 and 100 units are made of proven quality components and manufactured in compliance with standards in force (ISO 9001 certification).
YCSA-H 50 47 55.6
Cooling capacities in kW for 12/7 C entering/leaving water temperature, and 35 C ambient temperature. Heating capacities in kW for 40/45 C entering/leaving water temperature, and 7 C ambient temperature.
R-407C refrigerant
Nomenclature
Air/water water chiller with axial fans
Minimum dimensions
Minimum footprint
Accessibility
Easy maintenance
Voltage (400.3.50)
Main switch Operator safety
Edition
Manufactured to ISO 9001 High quality level
YCSA 60 T P E2 Air/water heat pump with axial fans Approximate cooling capacity in kW Voltage (400.3.50) With Hydro Kit (Pack) Edition YCSA-H 60 T P E2
Variable speed fan Low noise level and condensation control
For installations with a low water volume Ideal for building management
Technical Specifications
These units are supplied completely factory-assembled an with all refrigerant tubing and wiring ready for installation on the job site. After mounting, these units must go through an operational test with water. Refrigerant leaks will also be checked during this process.
3
Sheeting casing The units are made of galvanized steel sheeting and anticorrosion nuts and bolts. Panels can be removed for access to internal components. The casing parts are painted with white RAL9001 oven-baked polymerized enamel. Compressors Two hermetic Scroll compressors mounted in tandem on rails and antivibratory supports are used. Both compressors are connected for operation with one single cooling circuit. Startup is carried out by two independent starters. These compressors are equipped with electronic modules that protect them against high operating temperatures. The sump heaters operate only when the compressor is inoperative. Indoor heat exchanger Comprises a stainless steel plate exchanger, adequately insulated by a layer of closed-cell elastomer foam. Includes an antifreeze heater monitored by the controller and a differential pressure switch acting as a flow control switch. The refrigerant side of said exchanger accepts an operating pressure of 30 bar, whereas the water side accepts 10 bar. When the unit includes a Hydro Kit, maximum admissible pressure on the water side is 6 bar (adjustment of the tank relief valve). Outdoor heat exchanger Made up of two notched aluminium fin coils and grooved copper tubing mechanically expanded within the fin assembly. Fans Of the axial and low sound level type. Equipped with singlephase motors with IP54 protection. These motors allow speed control by means of a phase cut-out shifter controlled by the unit controller. This allows unit operation at low ambient temperatures (-10C). On cool only units, an optional low ambient temperature kit can reach -18C. On heat pumps, the fan will remain inoperative during defrosts. Electric and control panel Located at the front of the unit, and with IP44 protection. The operating and control components are factory mounted, wired and tested. The door of this control panel is equipped with a locking isolator that turns power supply off. Inside we find the contactors for compressors and the pump, the transformer, magneto-thermal protectors, controller electronic plates, speed control, connecting strip and the keyboard-display with the unit controls. Control keyboard-display This device is accessible through an external leak-tight plastic cover. This is an easy-to-use control with three access levels: Direct, User (password) and Factory (password). For further information, please see Operating Instructions. Cooling circuit The cool only unit cooling circuit includes: expansion valve, filter-dryer, liquid sight glass, high and low pressure switches, service valves for isolating the condensing unit, and Schrader valves on the high and low sides. The heat pump model also
4
includes the four-way valve (powered in the summer cycle and during defrosts), the check valve and a liquid tank. The suction tubing is coated with closed-cell elastomer. Hydro Kit (Pack) These units include a Pack assembled with the components of a Hydro Kit. This assembly is located within the unit frame and does not increase the footprint of same. It includes the following components: Lined buffer tank with an antifreeze heater, centrifugal pump, expansion vessel charged with nitrogen at 1.5 bar, relief valve set to 6 bar, water circuit pressure gauge, two air bleed valves, filling valve and drain valve. Also includes a mesh filter for the water circuit. This filter is supplied loose for installation at the most convenient point. Protecting grids To protect the coils from possible impacts. Made of steel sheeting and painted with oven baked polymerized white enamel (RAL9001).
(1) Weight for unit empty. (2) Available static pressure, Eurovent certified. (3) Pressure with clean filter. 5
Cooling capacity Heating capacity Capacity control Power supply Compressor consumption in cooling Compressor consumption in heating Compressor intensity in cooling Compressor intensity in heating No. of refrigerant circuits No. of compressors Compressor type Oil charge in litres Oil type Evaporating unit type Nominal flow in cooling Nominal flow in heating No. of fans Fan diameter Total fan consumption Total fan intensity Total air flow Refrigerant type Refrigerant charge Sound power level Sound power level at 5 m. Sound power level at 10 m. Dimensions Length Width Height Water connections, female Water filter, female
mm mm mm
2 1/2"
kPa
235
245
240
273
kPa
222
222
202
273
kPa
194
245
206
237
kPa W A l l l Bar kW A A kg
6 24.3 46.4 127 636 32.3 57.7 167 720 38.3 71 198 890 53.9 91.5 225 1 065
(1) Weight for unit empty. (2) Available static pressure, Eurovent certified. (3) Pressure with clean filter.
16 9
WATER INTAKE
1 2 8
10
F
7
D P
C C
10
PDS 19
17 12
8 3 4 5
6
E
13
18
WATER OUTLET
15 14 11
SAFETY/CONTROL DEVICES A B C D E F High pressure switch Low pressure switch Pressure transducer port (2) Condensing unit temp. sensor (fan speed setting and display) Water outlet temperature sensor (antifreeze and display) Water intake temperature sensor (setting and display)
COMPONENTS 1 2 3 4 5 6 7 8 9 Tandem compressor Air cooled condenser Filter dryer Sight glass Expansion valve Plate heat exchanger Exchanger antifreeze heater Globe valve Water pump
12 Expansion vessel 13 Water tank 14 Charge valve 15 Drain valve 16 Water filter (outside the unit) 17 Relief valve 18 Pressure gauge 19 Pressure differential switch Pipe connection with Schrader valve For units with Hydro Kit only
Heat exchange takes place between the heat transfer liquid (water or glycol water) and the refrigerant in the plate heat exchanger. Water is cooled, and refrigerant is evaporated and reheated. Then the Scroll compressor condenses the refrigerant (gas) until the condensing pressure is reached, and the refrigerant goes to the air cooled condensing unit. In the air cooled condensing unit, heat is exchanged between the air
8
and the refrigerant. The air is heated and evacuated from the chiller (heat rejection). The refrigerant is condensed and subcooled. Then the refrigerant (liquid) goes on to the expansion valve, where it is expanded until the evaporating pressure is reached, at which time it goes to the evaporating unit to start a new cooling cycle.
2
A B
8
E
P 1 ON 9
18 6
G
13 11 12 19
WATER INTAKE
3 22 4 5
PDS
21 14
F
15
20
WATER OUTLET
10 17 13
16
SAFETY/CONTROL DEVICES A B E F High pressure switch Low pressure switch Condensing unit temperature sensors (2) (fan speed setting, defrosts and display) Water outlet temperature sensor (antifreeze and display)
COMPONENTS 1 2 3 4 5 6 7 8 9 Tandem compressor Air cooled condenser Filter dryer Sight glass Expansion valve Plate heat exchanger Exchanger antifreeze heater Globe valve 4-way valve
11 Water pump 12 Automatic air bleed 13 Water tank antifreeze heater 14 Expansion vessel 15 Water tank 16 Charge valve 17 Drain valve 18 Water filter (outside the unit) 19 Relief valve 20 Water pressure gauge 21 Pressure differential switch 22 Check valve Pipe connection with Schrader valve For units with Hydro Kit only
10 Liquid receiver
Cooling cycle The 4-way valve is activated. Heat exchange takes place between the heat transfer liquid (water or glycol water) and the refrigerant in the plate heat exchanger. Water is cooled, and refrigerant is evaporated and reheated. Then the Scroll type compressor condenses the refrigerant (gas) until the condensing pressure is reached, and the refrigerant goes to the air cooled condensing unit. In the air cooled condensing unit, heat is exchanged between the air and the refrigerant. The air is heated and evacuated from the chiller (heat rejection). The refrigerant is condensed and sub-cooled. Then the
refrigerant (liquid) goes on to the expansion valve, where it is expanded until the evaporating pressure is reached, at which time it goes to the evaporating unit to start a new cooling cycle. Heating cycle The cycle is reversed to heating mode. The 4-way valve is not activated. The condensing unit becomes the evaporating unit, and the evaporating unit becomes the condensing unit. The water in the heat exchanger is heated.
9
11
12
14
15
Heating capacities
Outdoor ambient temperature C DB (80% RH) Model Water outlet temp. C W 30 35 YCSA-H 50 T and TP 40 45 50 30 35 YCSA-H 60 T and TP 40 45 50 30 35 YCSA-H 80 T and TP 40 45 50 30 35 YCSA-H 100 T and TP 40 45 50 T water side = 5C 66 855 64 968 63 082 61 195 26.8 29.8 32.9 35.9 72 668 70 838 69 009 67 179 27.4 30.5 33.7 37.4 51 214 49 768 48 323 46 878 18.4 20.5 22.6 24.7 55 666 54 265 52 863 51 462 18.8 21.0 23.2 25.8 40 110 38 980 37 850 36 720 15.9 17.7 19.5 21.3 43 600 42 500 41 400 40 310 16.3 18.1 20.0 22.2 35 080 34 090 33 100 32 110
-5 Comp. kW -3 0 Comp. kW 3 Comp. kW 5 Comp. kW 7 Comp. kW 10 Comp. kW 15 Comp. kW
W 42 710 41 790 40 870 39 950 39 030 48 840 47 790 46 730 45 680 44 630 62 353 61 009 59 666 58 323 56 980 81 396 79 643 77 890 76 136 74 383
W 48 220 47 350 46 470 45 600 44 720 55 130 54 140 53 150 52 140 51 150 70 397 69 127 67 842 66 572 65 287 91 897 90 239 88 562 86 904 85 227
W 53 150 52 300 51 460 50 610 49 760 60 780 59 800 58 840 57 870 56 900 77 594 76 353 75 127 73 886 72 645
W 58 080 57 260 56 440 55 620 54 800 66 410 65 480 64 540 63 600 62 660 84 791 83 594 82 397 81 200 80 003
W 60 780 60 010 59 230 58 460 57 680 69 500 68 620 67 730 66 850 65 960 88 733 87 609 86 470 85 346 84 207
W 65 290 64 590 63 890 63 190 62 490 74 660 73 860 73 060 72 260 71 460 95 317 94 295 93 273 92 251 91 230
Comp. kW
14.4 16.0 17.8 20.3 21.4 16.9 18.7 20.8 23.8 25.0 19.5 21.7 24.1 27.5 29.0 28.4 31.5 35.1 40.0 42.2
14.7 16.8 18.3 21.0 22.2 17.2 19.7 21.4 24.6 26.0 19.9 22.8 24.8 28.5 30.1
14.8 17.6 18.4 20.7 22.4 17.3 20.6 21.5 24.2 26.2 20.1 23.9 25.0 28.1 30.4
14.9 17.4 18.5 20.5 22.6 17.4 20.4 21.6 24.0 26.5 20.2 23.6 25.1 27.8 30.6
14.4 17.3 18.1 20.2 22.2 16.9 20.2 21.2 23.6 26.0 19.5 23.5 24.5 27.4 30.1
13.4 15.5 17.6 19.6 21.7 15.7 18.1 20.6 22.9 24.9 18.2 21.0 23.9 26.6 29.4
29.0 101 293 29.2 110 688 29.4 115 834 28.4 124 429 26.4 33.1 36.1 41.4 43.8 99 673 98 072 96 452 94 832 34.7 109 125 34.3 114 366 34.1 123 095 30.5 36.3 107 563 36.5 112 880 35.7 121 761 34.7 40.8 106 000 40.4 111 412 39.8 120 427 38.6 44.1 104 437 44.5 109 926 43.8 119 093 42.8
16
17
Installation Instructions
Inspection
Upon reception, inspect the merchandise and notify both the carrier and the insurance company, in writing, of any possible damage.
Warning signs
The following signs indicate the presence of possible dangerous conditions for the users or maintenance personnel. When found on the unit, their meaning should be taken into account.
Environmental protection
Packing Packing is made of recyclable material. Its eliminate should be carried out in accordance with the existing local regulations on selective collection of residual material.
This symbol indicates an electrical risk or hazard.
Caution: The unit is equipped with a remote control system and can start automatically. Before having access to the interior of the unit, disconnect the power supply so as to avoid any contact with the fan turbine in motion.
Safety
Installation and maintenance operations of this air conditioning system should be carried out only by qualified and expert personnel. Periodical maintenance operations, such as cleaning the coils and air filters, should be carried out so as to keep unit performance at an optimum.
CAUTION
Caution: It is obligatory to read the instructions prior to any handling.
This unit should be installed and used in accordance with: - Low Voltage Electrotechnical Regulations. - Safety Regulations for Cooling Plants and Installations. - Regulations on Pressure Equipment. - Basic Construction Standards. - Local ordinances
Transportation
The units should always be transported in a vertical position so as to avoid oil leaking out of the compressor. If, for any reason, this position need be changed sporadically, they will remain in that position a strictly necessary period of time.
Attention: Possible gas leaks due to inadequate handling.
Handling
This unit should be handled by using the metal rails supplied for fastening and transportation.
18
Location
Before locating the unit in place, check the specifications described on same to be sure you have received the adequate product. The unit should be placed on a perfectly horizontal plane, making sure the base can support the weight of the unit. If you want to insure the absence of vibration, the unit can be placed on a cork or similar antivibratory base, or fastened to its base with antivibratory plates or supports. Figure 11 indicates the clearances and fastening points for each model.
Wiring
Electrical connections
The established national regulations should be followed in all cases. Each unit is supplied with a control box to which the power supply will be connected through a fused main switch or an automatic switch.
Loose cables can produce overheating of the terminals or an incorrect operation of the unit. A fire hazard may also exist. Therefore, make sure all cables are connected tightly.
Hydraulic connections
The hydraulic connections of the water intake and outlet of the chiller should be carried out respecting the intake and outlet directions indicated. Galvanised iron or copper tubing can be use, with dimensions no lower than those indicated, and keeping in mind the pressure drops of said connections and of the internal exchanger of the installation. Pump dimensioning should be carried out considering a nominal flow that allows an t within the operating limits. In all cases, a flow switch should be installed so as to avoid the possibility of operation without water circulation. An expansion vessel should be installed in the water return tubing. This vessel must be adequate for the total water volume of the installation. During the winter season, with outdoor temperatures below 0C, precautions should be taken to avoid the water from freezing in the tubing networks. Usual application is to fill the circuit with an antifreeze mixture (glycol).
19
Clearances
The installation of each unit should have clearances for: a) Air intake and discharge. b) Maintenance servicing. c) Power supply connection. For correct operation, always respect the minimum distances indicated in the general dimensions diagrams with regard to possible obstructions of free air circulation or maintenance servicing.
A (2")
317
248
50 C(23) D(48)
50
B (2")
447
(4)16,5
Rear view
145 70
347
206
1691 2103
206
59
886 1004
59
Notes: A- Water intake, 2" Gas F. B- Water outlet, 2" Gas F. C- Auxiliary lines. D- Power supply. E- Water intake 3/8" Gas F.
20
1410
50
(6)16,5
Rear view
E C
67
D A
67
YCSA 80 100
A 1108 1140
B 1400 1582
C 2943 3336
D 970 1002
E 1265 1318
F 207 350
G 317 327
Notes: A- Water intake, 2" Gas F. B- Water outlet, 2" Gas F. C- Auxiliary lines. D- Power supply. E- Water intake 3/8" Gas F.
21
1000
AIR OUTLET
1000
1500
1000
1000
1500
1000
1000
2000
3000
1000
2000
22
1000
1000
1500
A1:
YCSA 50 60 3x25 + 3x35 + 3x50 + ,N ,N ,N 80 100A 125A 80A 63A 3x25 + ,N Q5 "B" mm2 Cu
A2:
EXPANSION MODULE
A3:
A4:
400V,3 ~,50Hz,N, L1 L2 L3 N Q 30 m A
100
B1:
B2:
IO
Q5 L1 L2 L3 N
L
B3:
L1
21 21
B7:
S1 M1 T2 S1
K1
T2 M1
K2
22 (20) 22 (33)
EH:
L1 L2 L3 N Q7
F1, F2:
Q6 (3A)
S2 A4 (29) M2 T1
R7 (70W)
R8 (70W)
F3:
FS:
FLOW SWITCH
N Y
FSC: Q4
(28)
HP:
1 Q3
LOAD FSC
LP:
5 2
Q2
2
K1:
K3 2
(28)
K2:
1 4 2 4 6 2 4 6 6 14 K1 3 K2 5 3 5 3 5 13 1 1
M5
K3:
PUMP CONTACTOR
M1, M2:
COMPRESSORS 1 AND 2
M4
FANS
M6:
(*)
PUMP
C1 TK1 (19) C2 TK2 (31) C3 TK3 (31)
M3
PG:
GENERAL PROTECTION
PDW:
M6 M1
A3 (6) (16)
M2
A4 (7) (29)
M3
M1
M4 YCSA 50/60 YCSA 80/100 M5
M2
MOTOR POSITION
Q:
AUTOMATIC SWITCHES
R7:
R8:
RCH:
REMOTE COOL/HEAT
ROO:
REMOTE ON/OFF
T:
230/24V TRANSFORMER THE COMPONENTS INCLUDED IN THESE BOXES ARE NOT SUPPLIED BY THE MANUFACTURER
TH:
TANK HEATER
V4V:
M6
COMPRESSOR 1 CONTACTOR
F3
23
WATER INTAKE
WATER OUTLET
B1 B1 B2 B3
B2
L1
F2
F1
PROBE COIL
(PUMP)
(COMP. 1)
(V4V)
24
13
a b
10
11
12
14
15
16
17
18
19
20
21
22
23
25
26
B3
c d
F2
F1
A1
1 2 3 4 5 6
chiller 2
J1 N1 N2
13 11 7 8 9 10 11 12 10 9 8 12
tLAN
+T GND C C5 N5 N3 N4 C C C
230V
J2
T
B2 Y
4 3 2 1
24V
14
0V
80 VA
B1
B3
ID5
ID3
ID1
GND GND
N
B Y ID4 ID2 ID1 ID3 ID5 N1 N2
e
N3 N4 N5 C5 ALARM
TK1 TK TK
2
f g
(*)
HP P
B N L
(2) (8)
(1) (28)
1 3 5 21
2 4 6 22
1 3 5 13
2 4 6 14
27
28
29
30
31
32
33
b
PROBE COIL
B7
d GND +T
A2
1 2 3 4 5 6
chiller 2 (Expansion)
J3 N6 N7 N8
8 10 11 9 12
GO G
7 4 3 2 1 6 5
B6
B7
ID10
ID8
ID6
Y1 N6
ID9
ID7
ID6
ID8
ID10
TK3 TK TK
3 5
PDW
g TK2 TK TK 13 (*) K3 14
(COMP. 2)
y1
(1)
M1 M2
PG
A4 (7) 13 (*) Q3 14
(1)
A1 K2 (3) A2
FS
B N L
(3) (9)
1 3 5 21
2 4 6 22
25
Wiring
YCSA/YCSA-H 50, 60, 80 and 100 T/TP
4 B
FLOW SWITCH (ON UNITS WITHOUT A PACK, AND A NO CONTACT FROM THE PUMP CONTACTOR AND A NO CONTACT FROM THE PUMP MEGNETOTHERMAL SWITCH IN SERIES WITH THE FLOW SWITCH) C GENERAL ALARM (VOLT-FREE INVERTER NO CONTACT, MAX. 2A RESIST. AT 230Vca)
N5 C5
ID5 B
REMOTE ON/OFF SWITCH REMOTE HEAT/COOL SWITCH. CLOSED = HEAT, OPEN =COOL (YCSA-H ONLY) PUMP RELAY MX 2A RESIST. A 230Vac (VERSION WITHOUT PACK ONLY) EXTERNAL GENERAL PROTECTION
ID1
N
N3
B ID10
YCSA CONNECTING STRIP TERMINALS TERMINALS EXTERNAL EQUIPMENT 230 Vca THERMINAL
26
Electrical characteristics
Compressor Power supply V.ph.Hz. Fans Pump
Model
Nominal A
Start A
Nominal A
Nominal W
Nominal A
Nominal W
Cool YCSA-H 50 YCSA 50 YCSA-H 60 YCSA 60 400.3.50 YCSA-H 80 YCSA 80 YCSA-H 100 YCSA 100 2 x 23.8 2 x 23.5 2 x 33 2 x 33 2 x 17.5 2 x 16.5 2 x 19.8 2 x 19.5
Heat 2 x 19
127 2 x 21 167 2 x 24.6 198 2 x 36 225 2 x 18 2 x 12.8 2 x 18 2 x 20.2 2 x 11.3 2 x 13.2 2 x 13.9 2 x 8.6 2 x 11.1 2 x 12
2 x 1,8
2 x 365
2,9
1 350
2 x 2,5
2 x 625
3,4
1 850
3 x 2,45
3 x 530
4,3
2 200
3 x 3,4
3 x 760
5,2
2 700
Limits of use
Voltage limits Model Nominal at 400 Minimum C Minimum Maximum YCSA 342 YCSA-H 436 -10 (3) -10 Cool Heat 46 (2) 20 Maximum C Cool Heat 6 (1) 30 Minimum C Cool Heat 15 50 (4) Maximum C Cool Heat 3 7 DB air inlet temperature to coil Operating cycle Water outlet temperature Operating cycle Temp. differential between the water outlet and intake Minimum Maximum C C
(1) At lower water temperatures, it is advisable to use glycol type antifreeze mixtures. Minimum T with glycol -5 (2) IPESL - SdM - UMT - TV, 38C SAQ, 40C DUTCH. (3) -18C with low temperature kit (optional) in models YCSA (4) 45C if intake air is -5C.
Check:
- That voltage is always between 342 - 436 V. - That the power supply cable section is at least equal to the section recommended in the corresponding wiring diagrams. - That the guarantee card has been filled out. - That maintenance instructions have been given, or a periodical revision contract has been signed. - That operating instructions have been given to the user.
27
- Second compressor expansion and control board. This is an expansion of the base module to be connected by means of two cables. Controls operation of the second compressor. - Fan speed control module. Operates by phase cut-off. Includes fuse. - NTC probes. 4 NTC probes are used to read system temperatures. One is located at the water intake of the evaporating unit, another at the water outlet of said evaporating unit, and the remaining two at each coil to control the single-phase fan speeds and the defrost cycle.
Parameters The set of parameters that configure the operating program of the unit is divided into four levels (Factory, Super User, User and Direct), depending upon the function of each parameter and the users access level. The parameters of each level can be modified from that same level, as well as lower level parameters. Factory level Accessible with the Factory password. Allows configuration of all unit parameters. Super User level Accessible with password22. Allows access to the regular parameters the user must adjust. Direct level Accessible without a password. Allows reading the values detected by the probes, as well as other system values. Can be used by the user without affecting unit operation. General Modification of the parameters that affect basic unit configuration should be made with the controller in Standby position.
Standard components
- System and first compressor control base module. This is the central nucleus that processes the signals coming from the probes and protection elements of the entire system to control its active elements: compressor 1, fans, four-way valve, water circulating pump, alarm relay and antifreeze heater. Power supply 24 Vac.
Can also be used for access and control of the system by means of the display, buttons and LEDs available. Allows selection cool, heat and off functions. Operating parameters can also be modified, and the system can be supervised as well.
28
General diagram
4-WAY VALVE
PUMP
HEATER
230.1.50
+T
GND
C5
COMP. 2
No6 C6/7 C6/7 C8/9 No7 No8 No9 C8/9
COMP. 1
ALARM
X X
C10 No10
G0
B1 GND GND B2
B1
B2
B3
ID5
ID3
G0 G
B3 Y
ID5
ID1 ID2
tLAN / 485
GND B8 V+
COIL PROBE
WATER OUTLET
WATER INTAKE
COIL PROBE
G
ID2
GND GND
GND ID4
ID4
ID2
ID1
ID3
ID5
ID9
ID7
ID6
ID8
ID10
GND
+T P
315 mA P
230.1.50
RS 485
(TO TRANSFORMER)
COMMUNICATION
ID1: REMOTE COOL/HEAT ID2: COMP. 1 THERMAL PROTECTOR ID3/ID8: FAN HIGH PRESSURE SWITCH AND THERMAL PROTECTORS ID4/ID9: LOW PRESSURE SWITCHID5: PREMOTE ON/OFFID6: POMP. 2 THERMAL PROTECTORID7: CFLOW SWITCHD10: PRGENERAL PROTECTION
29
Symbol
HEAT COOL
mute
clear
SEL
ALARM
c CAREL
COOL DECREASE/SELECT
COOL CYCLE
1 2
PRG
FAN
Prg+Sel
+
Clears hour counters (within programming area) SEL + Forced manual defrost
30
Location of controls
INDOOR EXCHANGER
COMPRESSOR 1 (M1)
Parameter tables
The following tables show the parameters and their values divided into groups. Parameter level codes D = Direct U = User S = Super User F = Factory Variables for supervision (VS) R/W = Read/write parameter R = Read only parameter
31
(1) Ratiometric pressure switch probes for low ambient kit applicable on cool only units (accessory for adjusting fan speeds at -18C). (Change /04=3; / 08=3; /03=0; /07=0)
32
t
ON COMPRESSOR OFF C1
t
ON COMPRESSOR OFF C2
t
ON COMPRESSOR OFF C3
SIGNAL 1
SIGNAL 2
COMPRESSOR 1
COMPRESSOR 2
C4
33
SIGNAL 1
SIGNAL 2
COMPRESSOR 1
COMPRESSOR 2
C5
ON COMPRESSOR OFF
t
ON PUMP OFF C8
ON PUMP OFF
t
ON COMPRESSOR OFF C7
34
F02
48 (R/W)
F03 F04 F05 F06 F07 F08 F09 F10 F11 F12
F F F F F F F F F F
49 (R/W) 50 (R/W) 24 (R/W) 26 (R/W) 28 (R/W) 30 (R/W) 32 (R/W) 34 (R/W) 51 (R/W) 52 (R/W)
step step
C bar C bar C bar C bar C bar C bar
sec. sec.
F13
53 (R/W)
(1) Parameters to be programmed when pressure probes are to be used (low ambient kit accessory for cool only units). (2) YCSA 60-100 (3) YCSA 50-80
FAN SPEED
F4
F3
F5 F7 F6
CONDENSING TEMPERATURE
FAN SPEED
F4
F3
F8 F9 F10
CONDENSIG TEMPERATURE
35
d02
8 (R/W)
U U U U U
C C
-40 d03 10 0 1
-3 20 10 0 9
sec. sec.
Min.
d08
Time between two defrost cycles Activation heaters in defrost 0= no. 1= yes. Compressor OFF before defrost Compressor OFF after defrost Time of forced vent after defrost (only yes F13=2).
40 (R/W)
Min.
150
10
30
d11
9 (R/W)
F F F
Min. Min.
3 3 360
0 0 0
1 1 60
sec.
END DEFROST
t (d05) MINIMUM TIME DEFROST START TIMING START (d06) MAXIMUM DURATION DEFROST
36
sec.
C K C C C
A10
23 (R/W)
Heaters
A4
Antifreeze alarm
A1
Antifreeze set point temperature (A1)
t
Antifreeze heater activation temperature (A4)
37
H02
12 (R/W)
H03
13 (R/W)
H04
55 (R/W)
H05
Pump operation 0= absent 1= Always ON 2= ON upon regulator call 3= On under regulator and time call
56 (R/W)
H06
COOL/HEAT digital intake 0= Absent. 1= Present ON/OFF digital intake 0= Absent. 1= Present Network configuration (do not modify this parameter). Keyboard locked 0= Disabled. 1= Abled Serial direction for supervision. 0= Future use as terminal
14 (R/W)
H07
15 (R/W)
H08
57 (R/W)
H09
16 (R/W)
H10
58 (R/W)
200
H11
59 (R/W)
H12
4-way valve logic operation. Activated in cold cycle. (Do not modify this parameter).
60 (R/W)
H21
62 (R/W)
H22
18 (R/W)
38
Display
Description
Level
VS
Unit
Max.
Min.
Value
P01
63 (R/W)
Sec.
150
20
P02
64 (R/W)
Sec.
120
P03
Alarm delay by low pressure switch at start-up. Alarm reset 0= Low and high pressure switch, antifreeze control and thermal protectors OFF are manual reset. Cool and heat cycle symbol. 1= Sun heat cycle, Snow flake cool cycle. 0= Sun cool cycle, Snow flake heat cycle. Digital intake 1 for remote setting Cool/Heat. Do not modify this parameter. Digital intake 2 for comp. 1 thermal protector operation. Do not modify this parameter. Digital intake 6 for comp. thermal protector operation. Do not modify this parameter. Digital intake 7 for flow switch operation. Digital intake 10 for general protector operation. Do not modify this parameter. Low pressure alarm selection. 0= Inoperative with compressor OFF. 1= Operative with compressor OFF. High water temperature alarm of return water.
65 (R/W)
Sec.
200
60
P05
67 (R/W)
P06
19 (R/W)
P08
69 (R/W)
P09
70 (R/W)
P10
P11
P12
P15
76 (R/W)
P16
38 (R/W)
80
-40
22
P17
High pressure delay at start-up. High pressure alarm by transducer 0= Function disabled
77 (R/W)
Sec.
250
30
P18
39 (R/W)
bar
99.9
0.1
30.3
P19
Low pressure alarm of return water. Alarm activation by high or low water temperature at startup. 1= Function abled. 0= Function disabled.
40 (R/W)
80
-40
22
P20
20 (R/W)
39
r05
78 (R/W)
r06
79 (R/W)
r07 r08 r09 r10 r11 r12 r13 r14 r15 r16
F F F F F F U U U U
45 (R/W) 80 (R/W) 81 (R/W) 82 (R/W) 83 (R/W) 46 (R/W) 47 (R/W) 48 (R/W) 49 (R/W) 50 (R/W)
First compressor Temp. HEAT r03 set point HEAT r03 set point + differential r04
Differential/2 r02/2 Temp. Second compressor
First compressor Temp. COOL r01 set point COOL r01 set point + Differential r02
40
Table of alarms
Display A1 AHt ALt d1-2 dF1-2 E1 E2 E3 E4 E7 E8 ELS EHS EPr EPb EL 1-2 FL Hc1/Hc2 HP1/HP2 HP1 HP2 LP1/LP2 tC1 tC2 TP Alarm type Antifreeze alarm High temp. at start-up (if activated, P20=1) Low temp. at start-up (if activated, P20=1) Defrost in operation Problem in defrost Probe B1 Probe B2 Probe B3 Probe B4 Probe B7 Probe B8 Low supply voltage High supply voltage Eprom error. Unit in operation. Eprom error. At start-up Problem at fan voltage control Flow switch Compressor maintenance alarm High pressure Fan 1 thermal protection (TK1) Fan 2 and 3 thermal protection (TK2 and TK3) Low pressure Compressor 1 thermal switch Compressor 2 thermal switch General system protection Reset Manual Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Manual Automatic Manual Manual Manual Manual Manual Manual Manual
Reset of alarms Pressing the UP and DOWN keys for 5 seconds cancels alarms present in the memory. At the same time, the alarm message disappears from the display and the alarm relay is deactivated. Forced defrost (heat pumps) Pressing the SEL and UP keys simultaneously for 5 seconds activates forced defrost of the unit. Clearing hour counters While reading compressor or pump (c10, c11 and c15) operating hours, said counters can be cleared by pressing the UP and DOWN keys simultaneously. Pump operation 4 operating modes can be selected in accordance with the value given to parameter H5. H5=0 (pump disabled). H5=1 (pump always on), H5=2 (pump on controlled by the regulator or in parallel with the compressor), H5=3 (pump starts and stops at regular intervals, independent of compressor
operation) (parameters c17 and c18). Calibration of probes If necessary, probes can be calibrated by using parameters / 13, /14, /15, /16, /19 and /20. See Parameters related to probes table. Remote ON/OFF A remote ON/OFF intake can be connected between terminals D5 and B of the connecting strip. To activate said intake, a value of 1 should be given to parameter H07 (H07= 1). With this intake open the unit is OFF; when closed, the unit is ON. This function does not disable the ON/OFF function of the keyboard. Remote COOL/HEAT A remote COOL/HEAT intake can be connected between terminals D1 and B of the connecting strip. To activate said intake, a value of 1 should be given to parameter H06 (H06= 1). With this intake open the unit is in HEAT; when closed, the unit is in COOL. This function does not disable the COOL/ HEAT function of the keyboard.
41
Accessories
Remote terminal This accessory allows remote control and supervision of the air conditioning unit (up to 1040 m.). Functions are the same as the standard control panel keyboard. This remote terminal is compatible with said keyboard, and the air conditioning unit can be accessed from both devices. For this application, it must be connected to the system by means of the serial line connection RS485 accessory.
Wall-mounting For wall-mounting, the rear support (A) must be fastened to a standard three-switch modular box. - Fasten the rear of the casing to the box by means of the two round head screws. - Connect the telephone cable. - Lean the control unit on the rear casing and fasten by means of the two flat head screws (B). - Fasten the front panel by applying slight pressure.
156
Set
1 2 3 4
CAREL
Sel
Prg
remote terminal
Wiring Connect the RS485 serial device (separate accessory) to the RJ12 power supply outlet (included with the remote terminal) and to the electric panel keyboard supervising connection, by using shielded cable. Power terminals G-G0 by means of a transformer and a 250mAT fuse as per the diagram enclosed. Carry out connection between power supply RJ12 and the remote terminal, using the telephone cable supplied (80 cms.). This cable can be replaced by a longer cable of up to a maximum of 40 m. Attention: - Use safety transformer only (3VA, class 2). - For safety purposes, a 250mA slow fuse should be inserted in series with the G terminal. - Do not ground transformer secondary.
Maximum distance to RS485 Speed Cable characteristics Cable section Capacity per metre 1 km. (insert a 120-ohm 1/4W resistor in RS485) 19.200 bauds 2 stranded cables with shielding AWG22 (0.35 mm) >90pF/m (for example, BELDEN 8761-8762 cable)
42
82
mute
clear
SEL
Set
Sel
Prg
CAREL
remote terminal
RS485
L. Max. = 1000m 2 stranded cables with shielding AWG22 (0.35 mm2 ) Rx/Tx+, Rx/Tx-, Gnd In lengths of over 20m. Insert a 120-ohm resistor between Tx/Rx+ and Tx/Rx24Vac
G0
NO
3 VA CLASS 2
Installation No configuration is necessary for the remote terminal to be operative, because the terminal operates whatever the control serial direction might be (can be selected by means of parameter H10). At start-up, the screen will display the control version. After 4 seconds, all symbols will be displayed. Should the connection to the RS485 not be correct, or the control unit is set to OFF, the message offline is displayed. Info mode Pressing the up, down and sel keys simultaneously for over 6 seconds, four lines are displayed with information on the system and communications.
Line 1 Line 2 Line 3 Line 4 Terminal version Control unit version Control supervision direction Error percentage between the terminal and the control unit
c Carel
PRG
GND RS485 G 8
43
Connecting serial line RS485 This accessory allows connecting the air conditioning unit to a serial line RS485 supervision network. It must also be used to install the remote terminal accessory. Mounting Connect the accessory to the four-pole socket base at the lower right angle of the module with display and keyboard. Use the 4-cable connector supplied. Connect to the supervising system as indicated in the drawing below. The series should be terminated by connecting a 120-ohm 1/4W resistor between terminals TxRx+ and TtxRx-.
PC
PC485KIT00
GND T+ T-
GATEWAY
24
31
31
75 85
1000 m
120 W 1/4w
GND T+ T-
Attention:
- Secure the device inside the electric panel so as to avoid accidental disconnection. - Interconnect having turned power supply off first. - Keep the serial connection cables away from the power supply cables.
Maximum distance supervision Speed Cable characteristics Cable section 1000 m. (insert a 120-ohm 1/4W resistor in the last RS485 connection) 19.200 bauds 2 stranded cables with shielding AWG22 (0.35 mm)
44
Low ambient temperature kit (ratiometric transducers) Applicable only to cool only units to adjust the condensing pressure at a low ambient temperature (to -18 C). Includes: 2 ratiometric pressure transducers. 2 Packard connectors. 2 three-way connectors. Attention: Install the kit with power supply to the unit turned off.
Mounting pressure transducers on the cooling circuit Screw the two ratiometric transducers on to the two free Schrader valves located in the liquid line of the unit. Check for leaks. Mounting the Packard connectors Connect the three Packard connector cables to the two threeway connectors and at the two regulator modules as indicated below.
x x
C5 No5
chiller 2
GO G B1 B2 B3 Y ID5 ID3 ID1 GND GND GND ID4 ID2
TERMINAL
GND B4 V+
Green
White
PACKARD CONNECTORS
Black
x x
C5 No5
RATIOMETRIC TRANSDUCERS
EXPANSION BOARD
GND B4 V+
GO G B1 B2 B3 Y ID5 ID3 ID1 GND GND GND ID4 ID2
SCHRADER CONNECTORS
Green
White
LIQUID LINE
Black
45
Disconnection of probes B3 and B7 Disconnect the terminals of probes B3 and B7 from the connecting strip to cancel them. Modifying parameters - Power the system. - Select standby on the regulator. - Enter the parameter programming system by means of the password. - Modify the following parameters in accordance with the values indicated: /03= 0; /04= 3; /07= 0; /08=3; F05= 13; F06= 3; F07= 5; P18= 30.3. Start the unit and check operation. Programmable key Allows up and downloading the operating program of the unit. This can be carried out with the power supply to the unit off, as they key has internal batteries (3 1.5V 190mA Duracell D357H or equivalent batteries).
LEDS
PROGRAMMABLE KEY
BATTERIES
Downloading unit program to the key - Remove the key cover and set the two dip switches to OFF. Replace the cover. - Insert the end of the key (four-pole socket connector) on to the pin connector at the bottom right of the module with display and keyboard. - Press the key button. The LED goes on in red. Once download is over, this LED turns green. Once this sequence is over, you can release the button and disconnect the key from the module. Uploading program from the key to the unit - Remove the key cover and set the two dip switches: dip switch 1 to OFF, dip switch 2 to ON. Replace the cover. - Insert the end of the key (four-pole socket connector) on to the pin connector at the bottom right of the module with display and keyboard. - Press the key button. The LED goes on in red. Once upload is over, this LED turns green. Once this sequence is over, you can release the button and disconnect the key from the module. Messages of the LEDs
LED SIGNAL Red LED flashing Green LED flashing Red/green LEDs flashing (orange signal) Red and green LEDs on Red LED always on LEDs off ERROR Batteries low at starting to copy Batteries low at end of copy Instrument not compatible Copy error Transmission error Batteries disconnected MEANING & SOLUTION Replace batteries Replace batteries This can happen only when downloading the program. Check program on the key. Repeat operation. If this error persists, check batteries and key connection. Repeat operation. If this error persists, check batteries and key connection. Check batteries.
46
Remote control unit Wall-mounted, with keys for COOL/HEAT and ON/OFF functions. Includes voltage, alarm and COOL/HEAT LEDs. Prior to installation, value 1 must be given to parameters H06 and H07.
123456-
Voltage LED Alarm LED ON/OFF selection LED Unit ON LED COOL/HEAT selection LED LED on in heat function/ LED off in cool function.
REMOTE CONTROL
- The remote control unit can be located at a maximum distance of 50 m. - Minimum cable section should be 0.35 mm. - Avoid passing control cables near power supply cables. Connection to control panel
CONTROL PANEL
REMOTE CONTROL
T 1 N5 C5 D5 D1 B
1 2 3 4 5 6 7
24 Vac
All data and measurements are subject to change without prior notice. 47