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Aakar Foundry Private Limited, Pune

An ISO/TS 16949 Certified Company

Company Profile

About Us
Group Ventures
Vishwakarma Institute of Technology (VIT) Vishwakrama Institute of Information Technology (VIIT) Vishwakarma Institute of Management (VIM) Pure IT Group Revenue of Rs 100 Crore Indias one of a independent aluminum foundry established in year 2009 & focused to have presence in all major die casting process. Aakar Foundry is a Green-field project with all brand new machines. Manufacturing Facility: Die Casting (GDC/LPDC) Heat Treatment Paint Shop Machining & Assembly. HPDC Casting for Automotive & Non Automotive segments. Promoter & MD: Mr. Bharat Agarwal, (BE-Mech, MBA-Finance)
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Plant & Facilities

Plant Location Quality Certificates Factory Land Built-up Area Basement Area

: Near to NH4, Somatane Phata, Talegaon, Pune : ISO 9001:2008 Certified & TS 16949 : 12 Acres : 80,000 sq ft : 25,000 sq ft

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Our Valuable Customers

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Plant Layout

Paint Shop Dispatch

Proposed CNC Shop

Existing CNC Shop

Proposed Canteen

Reception LPDC Heat Treatment HPDC

OFFICE

GDC

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Plant & Facilities


Machine Type Make Qty Specification 2 nos LDO Fired - 800 kg/Hr 1 no FO Fired 500 kg/Hr Holding - 800 kg, Platen Size - 600mm x 600mm Stationary - Vertical Horizontal Parting Line Holding Furnace- 500 kg, Platen Size - 600mm x 400mm 400 Ton Fully Automatic Swing & Bed - 627 mm, 1 meter length Table Size - 1000 mm x 550 mm x 600mm Present Utilisation

Melting Furnace`

Fuel furnace

3 nos

20%

LPDC

Wengfeng

4 nos

20%

GDC

Raviraj, Pune

10 nos

40%

HPDC

Ital Press

1 nos

25%

CNC - Turning VMC

Femco Rifa

6 nos 3 nos

70% 50% Jan 2012

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Die Casting LPDC


WENGFENG- 4 NOS

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Die Casting HPDC


ITAL PRESSE 400 Tons Locking Force

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Die Casting GDC


VERTICAL & HORIZONTAL GRAVITY DIE CASTING

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Melting Facilities
MELTING FURNACES LDO FIRE 800kg /hr DEGASSING UNIT FOSECO

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CNC Machining
Machine shop for CNC turning and VMC operations.

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Leakage Testing & Centre Drilling


Leak test Sprue Drilling machine

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Heat Treatment & Paint Shop


Capacity 40Ton per day. Paint Shop -under commissioning

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Functional Testing
unbalance with Balancing Machine.
Radial Fatigue Impact Testing Cornering Test

Spectrometer Heat treatment Hardness tester Shot Blasting Durability test Rigs

: Optical Emission type : Online T6 heat treatment. : Portable Hardness Tester : Shot blasting with Steel shots (Table type & Hanger type, 1 each) : Corner Fatigue testing, Radial fatigue testing
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QA Equipments
Spectrometer : Optical Emission type Hardness tester

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Design & Development


In-house Design Capability
Unigraphics (UG- NX6) Auto Cad 2009 LT

Mould Manufacturing Partners


Shiva Tooltech- Pune Aakar Engineers,Pune Indo German Tool Room- Aurangabad Pinnacle Dies & Mould- Pune Zhejiang Wengfeng Technology, China

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Product Gallery 4 Wheeler, After market

LPDC

Wheel 12 Alto ,Zen & TATA Nano

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Product Under Development 4 W After Market 14 & 15

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Product Gallery
Customer : POSH Customer : Kirloskar Oil Engine Ltd.

TATA 697 CNG Engine Oil Cooler Cover Process GDC Net Wt 5.60 kg Alloy - LM 26

Agriculture Pump Air Intake Manifold Process GDC Net Wt 1.30 kg Alloy LM6

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Product Gallery
Customer : Phoenix Mechano -Export

Automation Enclosure
Base 2333-18 Process - LPDC Net Wt 4.55 kg Alloy - LM6 Base 3140 Process - LPDC Net Wt 5.86 kg Alloy - LM6

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Product Gallery LPDC


Customer : Endurance Technology End Customer : YAMAHA

4LS-Crown Handle Process - LPDC Net Wt 0.6 kg Alloy - A356 (AC4C)

35B-Crown Handle Process - LPDC Net Wt 0.8 kg Alloy - A356 (AC4C)

5YY-Crown Handle Process - LPDC Net Wt 0.5 kg Alloy - A356 (AC4C)

5US-Crown Handle Process - LPDC Net Wt 0.55 kg Alloy - A356 (AC4C)

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Product Gallery GDC


Customer : Endurance Technology End Customer : Bajaj Auto Ltd

Calliper LH Process - GDC Net Wt 0.11 kg Alloy LM 16

Calliper RH Process - GDC Net Wt 0.34 kg Alloy LM 16

Calliper Holder Process - GDC Net Wt 0.11 kg Alloy LM 16

Master Cylinder Process - GDC Net Wt 0.21 kg Alloy LM 16

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Product Gallery GDC


End Customer : Bajaj Auto Ltd.
Customer : Minda Industries Customer : S N Casting

JD Bracket Process- GDC Net Wt 0.52 kg Alloy - A356 (AC4C)

JD Handle Holder Process - GDC Net Wt 0.38 kg Alloy - A356 (AC4C)

K3 Bracket Process- GDC Net Wt 0.72 kg Alloy - A356 (AC4C)

K3 Handle Holder Process - GDC Net Wt 0.23 kg Alloy - A356 (AC4C)

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Contact Us

Thank You !
Contact : Contact :

Mr. Jitendra Lakhotia


Vice President - Operations E-mail jitendra.lakhotia@aakarcastings.com Mobile No: +91-94225 38555 Web site:- www.aakarcastings.com

Mr. Sandip Patil


Manager- Marketing E-mail sandip.patil@aakarcastings.com Mobile No: +91-99607 77877 Web site:- www.aakarcastings.com Jan 2012

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