MANAGE YOUR OPERATION/PRODUCTION THROUGH DMFM-3 TO REDUCE COST AND IMPROVE QUALITY OF PRODUCT/SERVICES INTRODUCTION Uma Electronics is innovative

company which coverts ideas in to technological products which provide a new path for Companies. We have pride to announce introducing a product which will not only save electrical energy but also help you in following areas : Maintenance: Pin points the parameters of process equipment which need attention to do maintenance or replace the equipment. Production speed; There are bottlenecks or costly equipment or process which require most attention. Any breakdown or idleness is not tolerable. Such equipments utilization time can be monitored. Root causes of such idleness can be identified. Quality improvement:

Defective equipment is one of the causes of poor quality.

Quality cost can be reduced drastically, if defective parameter in the process can be identified Machine performance tracking system As a supplier or purchaser of some equipment /machine you can have recorded history of equipment parameters and compare the same with the standards . If it is claimed that certain performance parameter are within some stated limit. Machine will perform certain nos of hours Maintenance will be required after certain condition or time. Any other statement.-------------------------------------------------------As a supplier if the same is monitored it will help to improve design feature of the equipment. As a purchased it will help to identify the gap between desired and actual performance and help to manage process/equipment through gap analysis

For such identification we provide instrumentation and data logger for physical quantities also PRODUCT DMFM-3 is the product of third generation which measures parameter i.e. Voltage Current Power Factor

Watt

Reactive Volt Ampere

Volt Ampere

Kilowatt hours

frequency.

Minimum and maximum values of parameters can be observed on graph with respect to time for relevant parameters.

[Pamphlet for Third Generation] For all the three phases and display it on 5- row LED display. It also record these parameters on 2GB to 32GB detachable SD Memory card fitted in the slot of instrument. Recording interval can be set by buttons placed in the front. More than 100 years data (if per minute data readings is done) can be stored in memory card of 32GB. [Pamphlet for calculation of Recording period] 0.5KB Data for all electrical parameters. 1MB - 2000 Minute 1000MB 2 Million Minutes == 3.8Years 1GB 3.8 Years 32GB = 121 years. This instrument can also be connected to computer by using wire or wireless connection(Zigbee network) through which on line data can be acquired in computer depending on the requirement. Data are acquired in excel format. Any of the parameters can be represented on graphics by clicking on the parameter box. This helps to interpret results in better

way. Custom reports can be generated. APPLICATIONS 1. Health monitoring of electrical equipment and connected load. 2. Observation of critical parameter such as voltage , frequency and power factor. 3. 4. Drawing of load curves for avoiding peaks . Monitoring of utilization time of process equipment. IMPLEMENTATION Instrument provides relevant information to the Energy manager for diagnosis to take corrective action. Action can be taken by following steps as below :Draw tabulated statement for energy for last 12 months. Contracted demand ----------------. 75% of contracted demand-------------

Srl no 1 2 3 4

Month

Max kva No of units

Fixed Variable amount amount

Total amount

jan feb mar apr

12

dec Total xxxxxxxxxxxxxx

Once we know where we are, from the above table above, user can search avenues for improvements.

SUGGESTTED STEPS Identify atleast 5 to 30 blocks or equipments(depending on the size) which consume 80% energy and install DMFM-3 on each block. It is necessary as it is difficult to manage every thing. Initiative should not become combursome. down load data from one sd card at a time. Analyse the same for decision making Take another card and iterate the process Arrange brain storming sessions strive for continuous improvement. EXAMPLES OF POSSIBLE REASONS AND DECISIONS. 1. Mechanical equipment may have friction and affecting motor current then equipment require maintenance. 2. Motor itself may be running idle and may require on off relay or require installation of VFD 3. Power factor is low because capacitors not installed or motor selected is not of right standard. 4. Motor is drawing more current because voltage and frequency remain low and require voltage stabilizer. These are the few example from long list. COCLUSION This instrument is eye opener and energy solutions can be provided like doctor prescribe medicines, based on test reports. In case consultancy services are required to reduce cost and improve quality . Comprehensive solutions can also be provided. We may also provide transducer to convert physical parameter in electrical parameter and in the similar way provide instruments to measure and record relevant information.Based on physical parameters measurement, system can be improved. It will also help to improve process equipment and product quality.