Onshore Engineering Services

(OES) Welcomes

Participants
of 1st Business
Mumbai

Partners Meet
31.03.2012

Onshore Engineering Services Onshore Engineering Services (OES) was created in April 2007 as a Nodal agency for execution of projects at seven Assets & six Basins at onshore locations of ONGC spread across the country. Started out with a few projects and is presently handling over 50 projects which are under various stages of project lifecycle.

Onshore Engineering Services

MISSION STATEMENT To execute Schemes / Projects from concept to commissioning, optimizing the resources, adopting representative technologies and using safe & environmental friendly practices to achieve desired goals with complete customer satisfaction without any cost and time over run.

Onshore Engineering Services

ROLE
To provide specialized service for Detailed Engineering and Project Management of onshore construction projects for surface installations. To adopt State of the art technologies and best-in-class practices in design keeping Assets needs, Safety & Environment under focus. Project Management from concept to commissioning through planning, organizing, directing and controlling of resources to complete specific goals and established objectives without cost & time over run. To track and adopt technological innovations in design and project implementation.

Onshore Engineering Services

Our Strength Design Engineering Consultancy Facility optimization Technological Up-gradation Works Tendering & Award of EPC Contract Project Management Contract Execution Post Award Activities

Activities of Engineering Services

Asset Creation through LSTK Projects Twenty LSTK Projects valuing over Rs 3850 Cr., four of which have been commissioned and sixteen are under execution. Sixteen projects valuing Rs 6700 Cr. under tendering. Fifteen projects of the order of above Rs 3500 Cr. currently under anvil. Other Contracts 20 Third Party Inspection contract worth Rs 42 Cr. 7 Design consultancy contracts amounting to Rs 92 Cr. Support to OVL, BDJV and other groups in ONGC Step into Renewable Energy projects: 102 MW Wind Power Project valuing Rs 818 Cr is under tendering.

Activities of Engineering Services

Induction of new technologies & up-gradation of process facilities to enhance efficiency & reduce carbon footprints. Vendor Development bidders base and expanding LSTK/TPI/DEC

Empanelment of TPI/DE/PM Consultants. Engineering support to Onshore projects being handled by Assets/Basins Overhaul, repair & maintenance of Oil-field equipments / rigs of all Onshore Assets through Central Workshops Standardisation of specifications & policies for Annual Rate Contracts for drill site civil works, well fluid lines, GRE lines etc.

Projects under Execution

No. Project 1 2 3 4 5 6 7 8 9 Upgradation of Desalter LP Gas Project 2 Pipeline Project GRP Water Pipeline Assam Renewal Project 4- Pipeline Project Surface Facilities Storage Tank Construction

Location Ahmedabad Rajahmundry Ankleshwar Ankleshwar Assam Cauvery Cauvery Mehsana

Value Rs Cr 38.89 130.01 77.31 36.0 2378.86 32.96 16.34 34.24 58.94

GRP, Zanor Pipeline Project Ankleshwar

Projects with OES

No. of Projects handled by OES for creation of Surface Installations

Projects Completed Under Execution Under Tendering/ PreTendering Under Conceptualization Total

Nos. 4 16 16 15 51

Value Rs in Crores 255 3,581 6,693 3,456 13,985

Projects under Execution

No 10 11 12 13 14 15 16

Project Upgradation of Konaban GGS Construction of 6 ETP Sonamura GGS & Pipeline Leak Detection System Construction of Flare Stack 4-ETPs Construction Mehsana Ankleshwar Tankages

Location Tripura Ahmedabad & Ankleshwar Tripura Mehsana & Ahmedabad Mehsana Assam MHN+ANK Total

Value Rs Cr 253.66 240.95 132.0 1.98 4.65 119.34 25.29 3581.42

Projects under Tendering

No. 1 2 3 4 5 6 7 8 9 3 ETP Construction NADA ETP 3 ETP Construction 102 MW Wind Power Project 225 KM Pipeline Replacement 42 Tankages Pipeline Replacement 6 Pipeline Replacement Project Location Mehsana Ankleshwar Rajahmundry Rajasthan Ahmedabad Ahmedabad MHN & AMD Assam

Integrated Development of Kasomarigaon Field Assam

Projects under Tendering

No. 10 11 12 13 14 15 16 Project Western Onshore Redevelopment- Group A Western Onshore Redevelopment-Group B Location Mehsana Mehsana

Western Onshore Redevelopment- Group C Mehsana Western Onshore Redevelopment- Group A Western Onshore Redevelopment- Group B Western Onshore Redevelopment- Group A Western Onshore Redevelopment- Group B Ahmedabad Ahmedabad Ankleshwar Ankleshwar

Total value ~ Rs 6700

Upcoming Projects
No. 1-3 4-6 7 8 9 10 11 12 13 14 15 Project Assam Renewal Project-B Assam Renewal Project-C Development of Laplingaon field Banskandi GCS & Pipeline Gulf-A Process Facilities Cambay Facilities VAP Project, Gandhar Location Assam Assam Assam Silchar Ankleshwar Ankleshwar Ankleshwar

West Patan Field Development WOB Flare Stack Cauvery 24 Pipeline Replacement Ankleshwar Oil Tankages Construction Project Ankleshwar Total value ~ Rs 3456

Infrastructure Creation
Installation types Group Gathering Stations Gas Collecting Stations Gas Compression Facilities Central Tank Farms Effluent Treatment Plants Water Injection Plants Captive Power Plants Pipelines & Terminal Facilities. Systems typical to each type of installation are mentioned in the following slides (GGS) (GCS) (GCP) (CTF) (ETP) (WIP) (CPP)

Typical facilities at Installations

GGS/GCS Inlet Manifolds : Test, LP, MP, HP, VHP Indirect Bath Heater Separators & Heater Treater Storage Tanks: Treated Oil, Effluent Pumping Systems: Crude Oil, Condensate, Effluent Gas Custody Metering CTF Storage Tanks Surge tanks Pumping Systems Dosing Systems Heater Treaters Oil Custody Metering Systems with provers BS&W Meters & Auto Samplers

Typical facilities at Installations

GCP Prime Movers including steam/gas turbines, diesel/gas, motors Compressors: centrifugal, reciprocating & axial Heat exchangers Fuel gas conditioners Gas de-hydration facilities KOD & flare gas systems ETP Tankages Effluent feed pumps, effluent collecting sumps Filters nut-shell, IGF, UF Corrugated plate interceptors Bio-towers Chemical dosing systems Disposal systems

Typical facilities at Installations

WIP Water intake systems Treatment Facilities /Filtration plants Injection Pumps & MCC Treated Water Storage Tanks Chemical Dosing Systems PIPELINE & TERMINAL FACILITIES Pipelines/Pipings of various materials & sizes including 3PLPE, GRE pipelines etc All types of Valves in vogue with hydrocarbon industries. Line Pigging packages Monolithic Insulation Joints Scrapper Tee C P System, Corrosion Coupons Heat Shrink Sleeves

Other facilities at Installations

Common systems:
Utilities: generators, air compressors, pumps etc Electrical sub station & systems Power & control cables Smart instrumentation systems Distributed Control systems HVAC systems Lighting systems Fire fighting System Fire and Gas detection system Fire suppression systems

Business Prospects

ONGC has presently over 57000 Cr ( 11.4 Billion USD) as onshore producing assets which includes approximately 15000 line km of pipelines, 240 onshore installations & over 6000 producing wells Assets under creation by Onshore Engineering Services through ongoing projects: Rs. 3836.42Cr (0.77 Billion USD) Assets planned to being created through projects under tendering & planning : Rs. 10150Cr (2.03 Billion USD)

Business Prospects

Engineering Services outsources a wide variety of services required for project execution. Design Engineering Consultants (DECs) Third Party Inspection / Certification Agencies (TPIs) Cadastral & Route Survey Soil Investigation ROU clearance

Business Prospects

Design Engineering Consultants OES usually empanels Design Engineering Consultants (DECs) through ICB tender for a three year period under the following categories Category-I Onshore Oil & Gas field Surface Installations Category-II: Trunk /Collector/Feeder Pipelines (Onshore) ONGC has empanelled 10(ten) Design Consultants (DC) for Category- I and 08 (eight) for Category-II. The current empanelment is valid upto 30.08.2014. Price offers are called from the empanelled agencies

Business Prospects

Third Party Inspection Agencies OES empanels Third Party Inspection (TPIs) agencies through ICB tender for a three year period under two categories of activities. Category-I: GGS/CTF/GCS/ETP/WIP/GCP/Refinery/Processing Category-II: Pipelines facilities ONGC has empanelled 13 (thirteen) TPIs for Category- I and 15(fifteen) for Category-II. The current empanelment is valid from 05.04.2011 to 04.04.2014. The agencies on the empanelled list are engaged for a project based on price bid offered by them

Business Prospects
Onshore Engineering Services presently has a vendor base catering to supply of materials & services for creation of the assets. OES is continuously involved in developing & widening this base. OES looks out to vendors/manufacturers with products which have been established to be applicable to hydrocarbon industry and particularly proven & approved for hazardous environments. OES is also particularly interested in vendors for Electrical cables & peripheral equipments having DGMS certification & meeting other Indian statutory requirements. GRE pipes with manufacturing, maintenance & repair facilities On-line leak detection systems for trunk pipelines Portable effluent treatment plants Other established products providing technological up-gradation OES is also planning on the lines of complete FEED concept for projects in order to reduce time for execution from zero date.

Expectation from Industry

Symbiotic Relationship for Mutual Development in Integrated Energy Business, Enabling ONGC for Sustainable Growth by Providing Superlative Material & Services

THANK YOU