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Table of Contents
Index
172
Mold Cooling
Table of Contents
Mold
Jiffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches ................................... 179
Table of Contents
Mold Cooling
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
Mold Cooling
173
Jiffy-Tite Connectors
Jiffy-Tite Delivers Trusted and Reliable Products
The Jiffy-Tite line of mold cooling components is the industrys most trusted and reliable product range in the injection molding industry. These highly durable and long-lasting components have been the industry benchmark for quality for injection molders for over five decades. Its no surprise that the plastics industry has come to rely on Jiffy-Tite, whose vision and innovation led to the invention of the original ground-breaking face seal technology for quick disconnects more than half a century ago. These premium products deliver superior quality, unique design, unmatched performance, and the tightest tolerances in the industry all at a competitive cost. Highly engineered components include quick-disconnect connectors, male and female plugs, extension plugs, straight and spiral brass baffles, water and cascade water junctions, pressure plugs, coolant bridges, and seal removal replacement kits. The bottom line is that Jiffy-Tite components are highly reliable and leak-proof, ensuring the most consistent and efficient mold cooling operations.
Mold Cooling
|
Jiffy-Tite Connectors
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
174
Mold Cooling
Jiffy-Tite Connectors
DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-thru type) Sockets and DME Jiffy-Matic (automatic shut-off type) Sockets are designed for use with plastics molds and die-cast dies in water, air or oil lines. They feature a combination brass and stainless steel leakproof construction; have a maximum rated capacity of 200 psi; and withstand temperatures up to 400F, with supplied Viton seals. DME Jiffy-Tite and Jiffy-Matic Sockets can be used interchangeably with the same Jiffy-Tite Plugs already in your mold or die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even when the plugs are flush mounted.
PLUG
SOCKET
Jiffy-Tite Sockets JS
(Flow-Thru Type)
DME Jiffy-Tite Sockets have a large thru hole to provide unrestricted flow. These quickconnection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Jiffy-Tite and Jiffy-Matic Sockets have the same O.D., permitting complete interchangeability with Jiffy-Tite Plugs installed in your mold or die.
Jiffy-Matic Sockets JS
(Automatic Shut-Off Type)
DME Jiffy-Matic Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, Jiffy-Matic Sockets are designed to keep flow restriction to a minimum.
VALVE CLOSED
Jiffy-Tite Connectors
The Jiffy-Tite or Jiffy-Matic Sockets can be used with either male, female or extension plugs.
VALVE OPEN
JIFFY-TITE SOCKETS ITEM NUMBER JS204 JS205 JS206 JS306 JS308 JS504 JS506 JS214 JS215 JS216 JS316 JS318 JS514 JS516 JS224 JS225 JS226 JS326 JS328 JS524 JS526 JS200 JS300 JS500 JS201M JS302M JS504M FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JIFFY-MATIC SOCKETS ITEM NUMBER JS204V JS205V JS206V JS306V JS308V JS504V JS506V JS214V JS215V JS216V JS316V JS318V JS514V JS516V JS224V JS225V JS226V JS326V JS328V JS524V JS526V JS200V JS300V JS500V JS201MV JS302MV JS504MV
DESCRIPTION
DESCRIPTION
Mold Cooling
|
STRAIGHT STEM
STRAIGHT STEM
90 STEM
90 STEM
45 STEM
45 STEM
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
Mold Cooling
175
ITEM NUMBER JP250 JP251 JP252(SV) JP253(SV) JP351 JP352(SV) JP353(SV) JP354(SV) JP553 JP554 JP556
NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4
HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8
A
11 / 11 / 16 16 32
B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16
27 /
H
5/ 5/ 7/ 8 8
Mold Cooling
Male Plug
Female Plug
All Male Plugs (including SV-Series) and Extension Plugs are now supplied with Jiffy-Seal thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.
|
Jiffy-Tite Plugs and Extension Plugs
O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%
O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"
ITEM NUMBER JPB2514 JPB2516 JPB2518 JPB2524 JPB2526 JPB2528 JPB2534 JPB2536 JPB2538 JPB3514 JPB3516 JPB3518 JPB3524 JPB3526 JPB3528 JPB3534 JPB3536 JPB3538
JS204(V/SV) TO JS226(V/SV)
JS306(V/SV) TO JS328(V/SV)
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
176
Mold Cooling
SV-Series
Jiffy-Matic Connectors
The DME line of SV-Series Jiffy-Matic Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals. The SV-Series Jiffy-Matic Male Plugs adds the capability of automatic shut-off at the mold, thereby minimizing coolant loss.
DME SV-Series Jiffy-Matic Sockets can be used interchangeably with the Jiffy-Tite plugs already in your mold or die. However, the SV-Series Jiffy-Matic Male Plugs can ONLY be used with the SV-Series Jiffy-Matic Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with Jiffy Seal thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.
STEMMED VALVE (SV) The DME SV-Series Jiffy-Matic Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Jiffy-Matic Male Plug can ONLY be used with the SV-Series JiffyMatic Socket.
STEMMED VALVE (SV) The DME SV-Series Jiffy-Matic Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Jiffy-Matic Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut-off automatically when disconnected. The SV-Series JiffyMatic Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.
Mold Cooling
Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE) STD. MALE, FEMALE OR EXTENSION PLUGS
One-Way Shut-Off
WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)
VALVES CLOSED
VALVE CLOSED
VALVES OPEN
VALVE OPEN
*The SV-Series Jiffy-Matic Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Jiffy-Matic Sockets.
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
Mold Cooling
177
SV-Series
Jiffy-Matic Connectors
PIPE THREAD
1/ 4
HOLE
1/ 4 1/ 4 3/ 3/ 3/ 8 8 8
HEX SIZE
9/ 16 16 11 / 9/
SOCKET
PLUG
NPT
3/ 1/
8 NPT
4 8
16 16 8
3/ 1/
11 /
**The SV-Series Jiffy-Matic Male Plugs operate only with the SV-Series Jiffy-Matic Sockets. All SV-Series Jiffy-Matic Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi. **The JP-352-SV male plug has a stepped valve-seat due to the internal space limitations of the 1 /4 NPT thread. Even so, it has a greater flow rate than the JP-252-SV male plug, which also has the 1 /4 NPT thread.
137 /64
7/
USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV)
Mold Cooling
16 8 8
3/ 3/ 1/ 1/ 5/
2 4
3/ 3/
16 4 4 4 8
16 8 8
1/ 1/ 1/
3/ 3/ 1/ 1/ 5/
2 4
3/ 3/
16 4 4 4 8
16 8 8
1/ 1/ 1/
3/ 3/ 1/
3/ 1/
NPT NPT
4 8
3/ 1/
8 NPT 4
4 8
NPT
3/
THRU HOLE
7/ 32 5/ 16 9/ 7/ 16
USED WITH SOCKETS JS200 (V/SV) TO JS201M (V/SV) JS300 (V/SV) TO JS302M (V/SV) JS500 (V) TO JS504M (V) JS200 (V/SV) TO JS201M (V/SV) JS300 (V/SV) TO JS302M (V/SV) JS500 (V) TO JS504M (V) These 90 and 45 NPT elbows can be used with either Jiffy-Tite or JiffyMatic, V or SV, female or male NPT sockets only.
32
5/ 16 9/ 16
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
178
Mold Cooling
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556
2 2 4
3/ 3/ 5/ 3/
With Clampless Hose Stems for use with Push-To-Lock Type Hose
STRAIGHT STEM
3/ 1/
4 8 8
16 4 4 8 8
3/ 3/ 1/ 1/
1/ 1/
For use with Push-to-Lock type hose only Saves set-up time by eliminating the need for hose clamps
90 STEM
2 2 4
3/ 3/ 5/ 3/
Hose stem barbs mate with Push-to-Lock style rubber hose Popular sizes for interchangeability with existing Jiffy-Tite, Jiffy-Matic and Jiffy-Matic SV Sockets More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton
3/ 1/
4 8 8
16 4 4 8 8
3/ 3/ 1/ 1/
1/ 1/
2 2 4
3/ 3/ 5/
45 STEM
3/
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556
Mold Cooling
DESCRIPTION
HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 1/ 4 1/ 4 3/ 3/ 8
2 2 4
3/ 8 3/ 8 5/ 8
STRAIGHT STEM
3/ 1/
STRAIGHT STEM
1/ 2 1/ 4 3/ 3/ 8 8
16
1/ 4 1/ 4 3/ 3/ 8
90 STEM
1/ 2 1/ 4 3/ 3/ 8 8
16
1/ 4 1/ 4 3/ 8
45 STEM
1/ 2
JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV)
4 8 8
3/ 16 1/ 1/ 4 4
3/ 3/ 1/ 1/
2 2 4
3/ 8 3/ 8 5/ 8
90 STEM
3/ 1/
4 8 8
3/ 16 1/ 1/ 4 4
3/ 3/ 1/ 1/
2 2 4
3/ 8 3/ 8 5/ 8
45 STEM
3/
*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.
NOTE: Use Push-to-Lock type hose only. Jiffy-Lok Connector Sockets are for use with water and water-based coolants only. Although Jiffy-Lok Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.
QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
Mold Cooling
179
Mold Cooling
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JIffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches
SQUARE DRIVE
3/ 3/ 8
FITS PLUGS JP(B)250, 251 JP(B)252(SV) JP(B)351, 352(SV) JP(B)253(SV) JP(B)353(SV) JP354(SV) JP553, 554 JP556
SQUARE DRIVE
3/ 8 3/ 8
FITS PLUGS JPF0250, 0251 JPF0252 JPF0351, 0352 JPF0253 JPF0353 JPF0354 JPF0553, 0554 JPF0556
16
5/ 8
11 / 16 7/ 7/
3/ 3/ 1/ 1/
3/
3/ 8
8 8
15 /
16
1/ 1/
2 2
11 /8
11 /8
U.S. 800-626-6653
Canada 800-387-6600
www.dme.net
214
Mold Cooling
SOCKET
PLUG
Sockets
(Flow-Thru Type)
Sockets
(Automatic Shut-Off Type)
DME Automatic Shut-off Type Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, DME Sockets are designed to keep flow restriction to a minimum. AUTOMATIC SHUT-OFF SOCKETS FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) ITEM NUMBER NS204V NS205V NS206V NS306V NS308V NS504V NS506V NS214V NS215V NS216V NS316V NS318V NS514V NS516V NS224V NS225V NS226V NS326V NS328V NS524V NS526V NS200V NS300V NS500V NS201MV NS302MV NS504MV
VALVE CLOSED
DME Flow-Thru Type Sockets have a large thru hole to provide unrestricted flow. These quick-connection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Flow-Thru and Automatic Shut-Off Type Sockets have the same O.D., permitting complete interchangeability with Plugs installed in your mold or die. The Sockets can be used with either male, female or extension plugs. FLOW-THRU SOCKETS ITEM NUMBER NS204 NS205 NS206 NS306 NS308 NS504 NS506 NS214 NS215 NS216 NS316 NS318 NS514 NS516 NS224 NS225 NS226 NS326 NS328 NS524 NS526 NS200 NS300 NS500 NS201M NS302M NS504M VALVE OPEN
DESCRIPTION
DESCRIPTION
Mold Cooling
|
STRAIGHT STEM
STRAIGHT STEM
90 STEM
90 STEM
45 STEM
45 STEM
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
U.S. 800-626-6653
Canada 800-387-6600
sales@dme.net
www.dme.net
Mold Cooling
215
ITEM NUMBER NS250 NS251 NS252(SV) NS253(SV) NS351 NS352(SV) NS353(SV) NS354(SV) NS553 NS554 NS556
NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4
HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8
A
11 / 11 / 16 16 32
B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16
27 /
H
5/ 5/ 7/ 8 8
Mold Cooling
Male Plug
|
MoldBasics Hose Plugs and Extension Plugs
Female Plug
All Male Plugs (including SV-Series) and Extension Plugs are supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi. ITEM NUMBER EP2514 EP2516 EP2518 EP2524 EP2526 EP2528 EP2534 EP2536 EP2538 EP3514 EP3516 EP3518 EP3524 EP3526 EP3528 EP3534 EP3536 EP3538 USED WITH SOCKETS
Extension Plugs*EP
For Use with Flow-Thru or Automatic Shut-Off Sockets (Including SV Series)
Threaded area with thread sealant pre-applied. 2-3/8
O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.
PIPE THREAD* 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8
O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
U.S. 800-626-6653
Canada 800-387-6600
sales@dme.net
www.dme.net
216
Mold Cooling
The DME line of SV-Series Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals. The SV-Series Male Plugs add the capability of automatic shut-off at the mold, thereby minimizing coolant loss.
DME SV-Series Sockets can be used interchangeably with the plugs already in your mold or die. However, the SV-Series Male Plugs can ONLY be used with the SV-Series Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.
SV-Series Sockets
(Automatic Shut-Off Type with Stemmed Valve)
STEMMED VALVE (SV) The DME SV-Series Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Male Plug can ONLY be used with the SV-Series Socket.
STEMMED VALVE (SV) The DME SV-Series Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut off automatically when disconnected. The SV-Series Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.
Mold Cooling
Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)
One-Way Shut-Off
STD. MALE, FEMALE OR EXTENSION PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)
VALVES CLOSED
VALVE CLOSED
VALVES OPEN
VALVE OPEN
*The SV-Series Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Sockets. QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
U.S. 800-626-6653
Canada 800-387-6600
sales@dme.net
www.dme.net
Mold Cooling
217
PIPE THREAD
1/ 4
HOLE
1/ 1/ 4 4 8 8 8
HEX SIZE
9/ 16 16 11 / 9/
SOCKET
PLUG
NPT
3/ 1/
8 NPT
4 8
3/ 3/ 3/
16 16 8
3/ 1/
11 /
**The SV-Series Male Plugs operate only with the SV-Series Sockets. All SV-Series Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi.
137 /64
7/
SV-Series Sockets NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION ITEM NUMBER NS204SV NS205SV NS206SV NS306SV STRAIGHT STEM NS308SV NS214SV NS215SV NS216SV NS316SV 90 STEM NS318SV NS224SV NS225SV NS226SV NS326SV 45 STEM NS328SV NS200SV FEMALE NPT THREAD NS300SV NS201MSV MALE NPT THREAD NS302MSV
1/ 1/ 1/ 1/ 8 4
USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB)
Mold Cooling
2 4
3/ 8 3/ 16 4 4 4
5/ 16 3/ 3/ 1/ 1/ 8 8
1/ 1/ 1/
2 4
3/ 8 3/ 16 4 4 4
5/ 16 3/ 3/ 1/ 8 8
1/ 1/ 1/
3/ 8 1/ 4
NPT NPT
3/ 8 1/ 4
8 NPT 4
NPT
3/ 8
THRU HOLE
7/ 32 5/ 16 9/ 7/ 16
USED WITH SOCKETS NS200 (V/SV) TO NS201M (V/SV) NS300 (V/SV) TO NS302M (V/SV) NS500 (V) TO NS504M (V) NS200 (V/SV) TO NS201M (V/SV) NS300 (V/SV) TO NS302M (V/SV) NS500 (V) TO NS504M (V) These 90 and 45 NPT elbows can be used with either V or SV, female or male NPT sockets only.
32
5/ 16 9/ 16
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
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218
Mold Cooling
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)
1/ 2 1/ 2 3/ 4
3/ 3/ 5/ 3/
STRAIGHT STEM
With Clampless Hose Stems for use with Push-To-Connect/Push-To-Lock Type Hose
MoldBasics Connector Sockets & Replacement Hose Connector Seals
1/ 4 3/ 3/ 8 8
16 4 4 8 8
1/ 1/
For use with push-to-connect/push-to-lock type hose only Saves set-up time by eliminating the need for hose clamps Hose stem barbs mate with Push-to-Lockstyle rubber hose Popular sizes for interchangeability with existing and SV Sockets
45 STEM 90 STEM
1/ 2 1/ 2 3/ 4
3/ 3/ 5/ 3/
1/ 4 3/ 3/ 8 8
16 4 4 8 8
1/ 1/
1/ 2 1/ 2 3/ 4
3/ 3/ 5/
More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)
1/ 2 1/ 2 3/ 4
3/ 3/
HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 4 4 1/ 1/
STRAIGHT STEM
5/ 8 3/ 16 4 4 8 8
1/ 4 3/ 3/ 8 8
1/ 1/
STRAIGHT STEM
2 4 8 8
3/ 8 3/ 16 4 4
3/ 3/ 1/ 1/
1/ 1/
90 STEM
2 4 8 8
3/ 8 3/ 16 4 4
Mold Cooling
3/ 3/ 1/
1/ 1/
45 STEM
3/ 8
NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV)
1/ 2 1/ 2 3/ 4
3/ 3/
90 STEM
5/ 8 3/ 16 4 4 8 8
1/ 4 3/ 3/ 8 8
1/ 1/
1/ 2 1/ 2 3/ 4
3/ 3/
45 STEM
5/ 8
*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.
NOTE: Use Push-to-Lock type hose only. Connector Sockets are for use with water and water-based coolants only. Although Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.
MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400F/200 PSI FOR USE WITH AIR, WATER OR HEAT TRANSFER OIL SEAL MATERIAL (I.D. COLOR) VITON (GREEN) ITEM NUMBER* VW200-12 VW300-12 VW500-12 USED WITH SOCKETS NS204 (V/SV) TO 226 (V/SV) NS306 (V/SV) TO 328 (V/SV) NS504 (V) TO 524 (V)
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180
Provides more compact port-to-port connections than conventional hose methods Coolant Bridge socket adapters allow quick connections to Jiffy-Tite (flow thru) or Jiffy-Matic (one- or two-way shutoff) plugs Socket adapter marked with cut-line groove for quick sizing of brass tube length Leakproof socket adapters have replaceable seals and valves for long service life Socket connector seals and O-ring seals are Viton
NOTES: 1. Coolant Bridge consists of two socket adapters (including O-rings) and one chamfered brass tube that are sold separately. 2. Tubes are 18" long. Cut to suit for specific application using cut-line grooves. Then, chamfer and deburr tube as indicated in installation data. 3. Coolant Bridge Jiffy-Matic socket adapters will provide one-way shutoff when used with standard male, female and extension plugs and two-way shutoff when used with SV-Series Male Plugs. 4. Maximum temperature rating is 400F. Maximum PSI rating is 200. 18" SUPPLIED LENGTH
USE CENTERLINE OF CUT-LINE GROOVE FOR ACCURATE BRASS TUBE LENGTH SIZING
L O-RING
O.D. A B C
I.D.
Mold Cooling
REPLACEMENT O-RINGS FOR SOCKET ADAPTERS ITEM NUMBER JCB0011 JCB0013 DESCRIPTION VITON O-RING FOR 200 SERIES SOCKET ADAPTER VITON O-RING FOR 300 SERIES SOCKET ADAPTER BAG 10/PKG. 10/PKG.
U.S. 800-626-6653
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181
Compact design 360 seal leak proof Accurate predetermination of port locations Easy one-piece installation and removal
SLOT FOR ROTATION
For cascade-type cooling applications, the Jiffy-Tite Cascade Water Junctions provide the utmost in versatility and ease of use. Their compact design makes them ideal for cooling inserted cores or spot cooling in hard to reach areas of molds or dies. They can be rotated a full 360 without affecting their positive Jiffy-Tite seal and are easily connected and disconnected even when installed internally.
C L
Final location of the ports on the body of the Water Junction can be accurately predetermined, thus ensuring proper lateral alignment with pipe clearance holes. Waterlines may be connected to the same side or opposing sides of the Water Junction. A slot on the end of the Water Junction body indicates port position and can be turned with a screwdriver to align the ports with pipe clearance holes. The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Jiffy-Tite Cascade Water Junctions (JW)
ITEM NUMBER JW220 JW320 JW321 JW541 D .70 .96 .96 1.19 L 2.12 2.38 2.69 3.13 C .69 .69 1.00 1.00 H .77 1.03 1.03 1.28
N.P.T. (3 PLACES)
1/ 1/ 1/ 1/ 8 8 8 4
Mold Cooling
REFERENCE DIMENSIONS FOR PORT LOCATION N T 18" LONG TUBE SUPPLIED O.D. .190 .250 .250 .437 I.D. .126 .170 .170 .307 THREAD NO. 10-32
1/ 1/ 4-28 4-28
|
Jiffy-Tite Cascade Water Junctions
JW-220
JP252 JP253
7 / -20 16
NOTES: 1. Bubbler Tubes may be used as replacements in Water Junctions above. 2. The 200, 300 and 500 Series Water Junctions are equipped with 200, 300 and 500 series Viton seals respectively, rated at 200 psi and suitable for temperatures up to 400F.
Typical Applications
OU
IN
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Mold Cooling
SOCKET
PLUG
Sockets
(Flow-Thru Type)
Sockets
(Automatic Shut-Off Type)
DME Automatic Shut-off Type Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, DME Sockets are designed to keep flow restriction to a minimum. AUTOMATIC SHUT-OFF SOCKETS FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) ITEM NUMBER NS204V NS205V NS206V NS306V NS308V NS504V NS506V NS214V NS215V NS216V NS316V NS318V NS514V NS516V NS224V NS225V NS226V NS326V NS328V NS524V NS526V NS200V NS300V NS500V NS201MV NS302MV NS504MV
VALVE CLOSED
DME Flow-Thru Type Sockets have a large thru hole to provide unrestricted flow. These quick-connection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Flow-Thru and Automatic Shut-Off Type Sockets have the same O.D., permitting complete interchangeability with Plugs installed in your mold or die. The Sockets can be used with either male, female or extension plugs. FLOW-THRU SOCKETS ITEM NUMBER NS204 NS205 NS206 NS306 NS308 NS504 NS506 NS214 NS215 NS216 NS316 NS318 NS514 NS516 NS224 NS225 NS226 NS326 NS328 NS524 NS526 NS200 NS300 NS500 NS201M NS302M NS504M VALVE OPEN
DESCRIPTION
DESCRIPTION
Mold Cooling
|
STRAIGHT STEM
STRAIGHT STEM
90 STEM
90 STEM
45 STEM
45 STEM
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
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Mold Cooling
183
ITEM NUMBER NS250 NS251 NS252(V2) NS253(V2) NS351 NS352(V2) NS353(V2) NS354(V2) NS553 NS554 NS556
NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4
HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8
A
11 / 11 / 16 16 32
B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16
27 /
H
5/ 5/ 7/ 8 8
Mold Cooling
Male Plug
|
MoldBasics Hose Plugs and Extension Plugs
Female Plug
All Male Plugs (including V2-Series) and Extension Plugs are supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.
Extension Plugs*EP
For Use with Flow-Thru or Automatic Shut-Off Sockets (Including V2 Series)
Threaded area with thread sealant pre-applied. 2-3/8
O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.
PIPE THREAD* 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8
O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"
ITEM NUMBER EP2514 EP2516 EP2518 EP2524 EP2526 EP2528 EP2534 EP2536 EP2538 EP3514 EP3516 EP3518 EP3524 EP3526 EP3528 EP3534 EP3536 EP3538
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
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Canada 800-387-6600
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184
Mold Cooling
The DME line of SV-Series Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals.
DME V2-Series Sockets can be used interchangeably with the plugs already in your mold or die. However, the SV-Series Male Plugs can ONLY be used with the V2-Series Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.
The SV-Series Male Plugs add the capability of automatic shut-off at the mold, thereby minimizing coolant loss.
V2-Series Sockets
(Automatic Shut-Off Type with Stemmed Valve)
STEMMED VALVE (SV) The DME SV-Series Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Male Plug can ONLY be used with the V2-Series Socket.
STEMMED VALVE (SV) The DME V2-Series Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut off automatically when disconnected. The V2-Series Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.
Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE) STD. MALE, FEMALE OR EXTENSION PLUGS
Mold Cooling
One-Way Shut-Off
WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)
VALVES CLOSED
VALVE CLOSED
VALVES OPEN
VALVE OPEN
*The SV-Series Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Sockets. QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
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Mold Cooling
185
PIPE THREAD
1/ 4
HOLE
1/ 4 1/ 4 3/ 3/ 3/ 8 8 8
HEX SIZE
9/ 16 16 11 / 9/
SOCKET
PLUG
NPT
3/ 1/
8 NPT
4 8
16 16 8
3/ 1/
11 /
**The SV-Series Male Plugs operate only with the V2-Series Sockets. All SV-Series Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi.
137 /64
7/
V2-Series Sockets NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION ITEM NUMBER NS204V2 NS205V2 NS206V2 NS306V2 STRAIGHT STEM NS308V2 NS214V2 NS215V2 NS216V2 NS316V2 90 STEM NS318V2 NS224V2 NS225V2 NS226V2 NS326V2 45 STEM NS328V2 NS200V2 FEMALE NPT THREAD NS300V2 NS201MV2 MALE NPT THREAD NS302MV2
1/ 1/ 1/ 1/ 8 4
USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB)
Mold Cooling
16 8 8
3/ 3/ 1/ 1/ 5/
2 4
3/ 3/
16 4 4 4 8
16 8 8
1/ 1/ 1/
3/ 3/ 1/ 1/ 5/
2 4
3/ 3/
16 4 4 4 8
16 8 8
1/ 1/ 1/
3/ 3/ 1/
3/ 1/
NPT NPT
4 8
3/ 1/
8 NPT 4
4 8
NPT
3/
THRU HOLE
7/ 32 5/ 16 9/ 7/ 16
USED WITH SOCKETS NS200 (V/V2) TO NS201M (V/V2) NS300 (V/V2) TO NS302M (V/V2) NS500 (V) TO NS504M (V) NS200 (V/V2) TO NS201M (V/V2) NS300 (V/V2) TO NS302M (V/V2) NS500 (V) TO NS504M (V) These 90 and 45 NPT elbows can be used with either V or SV, female or male NPT sockets only.
32
5/ 16 9/ 16
QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%
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186
Mold Cooling
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)
1/ 2 1/ 2 3/ 4
3/ 3/ 5/ 3/
STRAIGHT STEM
With Clampless Hose Stems for use with Push-To-Connect/Push-To-Lock Type Hose
MoldBasics Connector Sockets & Replacement Hose Connector Seals
Q Q Q Q
1/ 4 3/ 3/ 8 8
16 4 4 8 8
1/ 1/
For use with push-to-connect/push-to-lock type hose only Saves set-up time by eliminating the need for hose clamps Hose stem barbs mate with Push-to-Lockstyle rubber hose Popular sizes for interchangeability with existing and V2 Sockets
45 STEM 90 STEM
1/ 2 1/ 2 3/ 4
3/ 3/ 5/ 3/
1/ 4 3/ 3/ 8 8
16 4 4 8 8
1/ 1/
1/ 2 1/ 2 3/ 4
3/ 3/ 5/
More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton
Q Q Q
USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)
1/ 2 1/ 2 3/ 4
3/ 3/
HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 4 4 1/ 1/
STRAIGHT STEM
5/ 8 3/ 16 4 4 8 8
1/ 4 3/ 3/ 8 8
1/ 1/
STRAIGHT STEM
2 4 8 8
3/ 8 3/ 16 4 4
3/ 3/ 1/ 1/
1/ 1/
90 STEM
2 4 8 8
3/ 8 3/ 16 4 4
Mold Cooling
3/ 3/ 1/
1/ 1/
45 STEM
3/ 8
NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV)
1/ 2 1/ 2 3/ 4
3/ 3/
90 STEM
5/ 8 3/ 16 4 4 8 8
1/ 4 3/ 3/ 8 8
1/ 1/
1/ 2 1/ 2 3/ 4
3/ 3/
45 STEM
5/ 8
*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.
NOTE: Use Push-to-Lock type hose only. Connector Sockets are for use with water and water-based coolants only. Although Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.
MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400F/200 PSI FOR USE WITH AIR, WATER OR HEAT TRANSFER OIL SEAL MATERIAL (I.D. COLOR) VITON (GREEN) ITEM NUMBER* VW200-12 VW300-12 VW500-12 USED WITH SOCKETS NS204 (V/V2) TO 226 (V/V2) NS306 (V/V2) TO 328 (V/V2) NS504 (V) TO 524 (V)
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Mold Cooling
187
DME Bubbler Tubes are used for cooling cores in molds or dies. They are supplied threaded at both ends, thus permitting two threaded tubes to be cut from the 18" length supplied. They can be used as replacement tubes in Cascade Water Junctions. Brass Bubbler Tubes BT
ITEM NUMBER BT105 BT210 BT340 BT450 BT570 O.D. .125 .190 .250
+.000 -.004 +.000 -.004
THREAD
O.D.
I.D.
Mold Cooling
Typical Applications
16-24
16-20
16-24
16-20
Typical Application
IN
OUT
BF150
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188
NIPPLE TYPE
The Nipple Type Water Junction provides low-cost rigid installation. The 2" long pipe nipple can be replaced with a longer pipe nipple to suit the application.
The Jiffy-Tite Socket Type is more easily connected and disconnected when mold is set-up, transported or stored. The socket is equipped with internal Viton seals (P300-8).
NOTE: Bubbler Tubes may be used as replacements in Water Junctions.
B L
Mold Cooling
JIFFY-TITE SOCKET TYPE M 1.34 1.34 1.84 1.84 1.84 E .33 .33 .34 .34 .34 A .33 .33 .50 .50 .50 2 3/8 NPT x 2 B .22 .22 .25 .25 .25 C .69 .69 1.00 1.00 1.00 L 3.29 3.82 ITEM NUMBER JSC304 JSC314
Typical Applications
OUT IN
OUT IN OUT IN
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Mold Cooling
189
Seals even in rough or corroded holes No tapping required Withstands pressures up to 72 psi
D
DME Threadless Brass Pressure Plugs employ a time-saving expandable O-ring design. As the plugs socket head screw is tightened, the O-ring expands to provide a positive seal. No tapping is required and installation or removal is quick and easy. The smaller diameters are ideal for use in cavity inserts or slide blocks where space is limited. (Not recommended for use in oil lines.)
HEX SIZE S
5/ 5/ 64 64
O-RING
TYPICAL APPLICATIONS
ITEM NUMBER TBP10 TBP100S TBP20 TBP200S TBP40 TBP400S TBP60 TBP600S
NOMINAL SIZE
1/ 1/ 1/ 1/ 8 8 4 4 8 8
DRILL SIZE D
11 / 32 64
VITON REPLACEMENT O-RINGS (PKG. OF 10) RCV0009 RCV0009 RCV0011 RCV0011 RCV0110 RCV0110 RCV0112 RCV0112 L Brass Pressure Plugs Threadless Brass Pressure Plugs
23 / 7/
1/ 8 1/ 8 1/ 8 1/ 8 1/ 8 1/ 8
16 64
29 / 9/
Mold Cooling
3/ 3/ 1/ 1/
16
37 / 64 11 / 16 64
2 2
45 /
|
Brass Pressure Plugs
For steam, water or oil lines Positive tapered seal Withstands pressures up to 600 psi
DME Brass Pressure Plugs give a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole. Flush seating is achieved through closer control of thread forms, sizes and taper.
ITEM NUMBER BP10 BP20 BP40 BP60 BP100 BP140 NOMINAL SIZE (NPT)
1/ 1/ 8 4 8
HIGH-PRESSURE SEAL Dryseal thread form with 7/8 taper per foot. Install in standard 3/4 TPF tapped hole.
HEX SIZE S
3/ 16
TAP DRILL
21 / 64
1/ 4 5/ 16 8
27 / 64 9/ 16 11 / 16 64 8
3/ 1/
SW L 8 10 10 8 10 SW 5 7 8 5 10
2 4
3/ 9/
3/
16 8
57 /
5/
11 /
QUANTITY DISCOUNTS: Threadless and Threaded Brass Pressure Plugs. Sizes may be mixed for quantity discounts. Discounts apply to current Net Prices. 50 to 99Less 15%; 100 or moreLess 20%
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190
Mold Cooling
Benefits of Turbulent Flow Plastic Baffles Improve mold cooling performance over traditional brass baffles
Turbulent Flow Plastic Baffles Benefits
Patented side wipers prevent coolant blow-by, ensuring coolant ow to the end of bafes Results in better cooling of targeted hot spots Dramatically improves cooling time Increases coolant ow velocity and lowers Delta T across mold surface Built-in ribs encourage turbulent ow and reduce stagnant laminar ow Turbulent ow dissipates about 3x the BTUs as compared to laminar ow Non-hygroscopic, glass-reinforced engineering thermoplastic (polypthalamide) excels under high heat, providing better temperature stabilization Pre-wrapped with TPFE tape Maximum coolant temperature recommended: 100C (212F)
Mold Cooling
S HEX SIZE
3/ 3/ 16 16
L NOMINAL OVERALL LENGTH 4" 8" 5" 10" 6" 12" 8" 16" 12" 20" 24" 12 24
T BAFFLE THICKNESS
1/ 1/ 16 16
W BAFFLE WIDTH
5/ 5/ 7/ 7/ 16 16
DRILL SIZE
5/ 5/ 7/ 7/ 16 16
1/ 4 1/ 4 5/ 5/ 16 16 8 8
3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 1/ 8 1/ 8 1/ 8 3/ 3/ 16 16
16 16
16 16 16 16 16 16 16 16 16
3/ 3/ 1/ 1/
9/ 16 9/ 16 11 / 11 / 16 16 16 16 16
9/ 9/
2 2 4 4 4
3/ 3/ 9/ 9/ 9/
11 / 11 /
3/ 3/ 3/
16 16 16 8 8
15 / 15 / 15 /
15 / 15 / 15 /
1 1
5/ 5/
1 1 /8 1 1 /8
1 1 /8 1 1 /8
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Ensure good coolant ow rates (Reynolds number of 4000 minimum. See Reference Table below.) The golden rule for optimum cooling is to maximize GPM (gallons per minute). DME recommends in-line coolant ow meter usage. In-line coolant ow meters are available from DME Molding Supplies. www.dme.net/moldingsupplies coolantow.pdf Coolant feed channels should be the same size or larger than the calculated coolant channel Keep coolant channels clean with ltering and scheduled channel maintenance to de-scale coolant channels Use parallel cooling versus series cooling, as appropriate Minimize restrictions within cooling circuit
Typical Applications
Remove the exit hose from a mold-cooling channel and ll a 1- or 5-gallon container while measuring the amount of time it takes to ll the container. Calculate the amount of coolant that owed through the exit hose into the container. > For example, lling a 5-gallon container in 8 minutes is a ow rate of .625 gallons per minute (5 over 8 or 5/8 = .625) > .625 gallons per minute is a very good ow rate for a 1/4 NPT cooling channel. However, this would NOT be turbulent ow for a 3/8 NPT ow channel.
Mold Cooling
Additionally, many other factors inuence the cooling process, including coolant channel placement, distance the cooling channels are from the cavity or core molding surface, distance between each cooling channel, and the number of cooling channels. Furthermore, if water deposits such as lime and other hard water mineral deposits are allowed to accumulate, the walls of the cooling channels will become insulated. Turbulent ow is less benecial under these conditions. > Practice ltering the coolant along with regularly scheduled coolant channel maintenance to de-scale coolant channels. Mold materials also play a signicant role in cooling time. For example, replacing 420 Stainless Steel cores with a Copper Alloy such as Moldstar (as supplied by DME) can signicantly reduce cycle time. Lastly, remember that regular cooling channel maintenance and turbulent water ow rates for the size of the cooling channels will have an enormous effect on the molds cooling capacity.
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Guidelines to Efficient Water Cooling
Reynolds Number
In fluid mechanics, the Reynolds number is the ratio of inertial forces to viscous forces and quantifies the relative importance of these two types of forces for given flow conditions. Turbulent Flow Reference Table
APPROXIMATE MINIMUM FLOW (in gallons per minute) PIPE SIZE NPT
1/
DRILLED PASSAGE I.D. INCHES 0.250" 0.339" 0.438" 0.593" 0.719" 0.938" 1.156"
FLOW RATE GPM 0.33 0.44 0.55 0.74 0.9 1.17 1.44
Approximate Minimum Flow (in gallons per minute) required for turbulent flow in drilled water passages based on a Reynolds number of 4000.
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Mold Cooling
Straight Baffles
S
L1 L
ITEM NUMBER
L NOMINAL LENGTH OVERALL 4" 8" 4" 8" 5" 10" 6" 12" 8" 16" 12" 20" 16" 24"
DRILL SIZE
1/ 1/ 5/ 5/ 4 4
B BAFFLE WIDTH C .10 .10 .12 .12 .17 .17 .21 .21 .26 .26 .35 .35 .42 .42
-.005 -.015
L1 .250 .250 .250 .250 .406 .406 .406 .406 .531 .531 .531 .531 .656 .656
Mold Cooling
BB054 BB058 BB104 BB108 BB205 BB2010 BB406 BB4012 BB608 BB6016 BB10012 BB10020 BB14016 BB14024
1/ 1/ 1/ 1/
3/ 3/
16 16
1/ 1/ 5/ 5/
7/ 16 7/ 16 9/ 9/ 16 16
3/ 3/ 1/ 1/
16 16 8 8
2 2 4 4
3/ 3/ 9/ 9/
11 / 16 11 / 16 15 / 15 / 16 16
3/ 3/
16 16 8 8
1 1
5/ 5/
11 /8 11 /8
.245 .245 .307 .307 .432 .432 .557 .557 .682 .682 .932 .932 1.120 1.120
Thread Size
THREAD LENGTHS NOMINAL PLUG SIZE
1/
B 1:13.7 R
0.1
B 0.1 A L 0.1 B
L1
NOTE: A drilled hole (finish dH13) is adequate. Dont ream the hole.
SW
Typical Applications
L1 8 8 10 10 10 10 10 10 12 12 T 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0 d 8.5 8.5 11.5 11.5 15.0 15.0 18.5 18.5 23.5 23.5
APPROX. CLEARANCE C
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STRAIGHT LENGTH
L1 G L
ITEM NUMBER BBS0504 BBS0508 BBS1004 BBS1008 BBS2005 BBS2010 BBS4006 BBS4012 BBS6008 BBS6016 BBS10012 BBS10020 BBS14016 BBS14024
L NOMINAL LENGTH OVERALL 4" 8" 4" 8" 5" 10" 6" 12" 8" 16" 117 /8 197 /8 157 /8 237 /8
G STRAIGHT LENGTH 2" 4" 2" 4" 2" 4" 2" 4" 3" 5" 4" 6" 5" 8"
DRILL SIZE
1/ 4 1/ 4 5/ 5/ 7/ 7/ 16 16
B BAFFLE WIDTH C .10 .10 .12 .12 .17 .17 .21 .21 .26 .26 .35 .35 .42 .42
-.005 -.015
L1 .250 .250 .250 .250 .406 .406 .406 .406 .531 .531 .531 .531 .656 .656
1/ 1/ 1/ 1/
3/ 3/
1/ 1/ 5/ 5/
16 16
3/ 3/ 1/ 1/
16 16 8 8
9/ 16 9/ 16 11 / 11 / 16 16 16 16
2 2 4 4
3/ 3/ 9/ 9/
3/ 3/
16 16 8 8
15 / 15 /
1 1
5/ 5/
11 /8 11 /8
.245 .245 .307 .307 .432 .432 .557 .557 .682 .682 .932 .932 1.120 1.120
Mold Cooling
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Spiral Brass Plug Baffles
B 1:13.7 R
0.1
B
0.2
L1 G
0.1 A L
0.1 B
SW
NOTE: A drilled hole (finish d1H13) is adequate. Dont ream the hole. B 6.5 6.5 8.5 8.5 11.5 11.5 15.0 15.0 18.5 18.5 23.5 23.5 28.5 28.5 L 101 203 101 203 127 254 152 305 203 406 305 508 406 610
L1 8 8 8 8 10 10 10 10 10 10 12 12 12 12
T 1.6 1.6 1.6 1.6 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2
d1 6.8 6.8 8.8 8.8 11.8 11.8 15.3 15.3 18.8 18.8 23.8 23.8 28.8 28.8
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Heat Pipes
HEAT TRANSFER
MAXIMIZING EFFICIENCY WITH WARM COOLANT Heat Pipes work best when the coolant is between 60 and 110F, and sometimes higher. The graph illustrates how the Heat Pipes heat transfer capability is dependent upon its internal operating temperature. It is best to start with the coolant temperature high, then reduce it if necessary.
Mold Cooling
Heat Pipes
WICK
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Heat Pipes
Reduce Maintenance and Operating Costs The increased waterline diameter, coolant velocity and heat capacity effectively eliminate scale formation, calcium deposits and the plugging up of small waterlines and ports. In addition, Heat Pipes operate in any coolant without corroding. Upgrade Existing Molds and Dies Heat Pipes effectively solve cooling, cycle time or part quality problems in existing molds. They can be retrofitted as replacements for bubblers or baffles and to provide heat transfer in previously uncooled areas. Salvage Damaged Molds and Dies In certain applications, Heat Pipes can even be used to salvage or repair molds that would otherwise have to be scrapped or extensively reworked.
WATER FLOW
Mold Cooling
Contains micronic particles of copper to provide a thermal resistance of 38C in/watt. The compound is supplied in a 5cc plastic syringe.
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Heat Pipes
* For .125" diameter Heat Pipes, do not use applicator tube supplied with Heat Transfer Compound. Apply desired amount of compound directly into core hole.
NOTE: Heat Pipes cannot be used as ejector pins and parts cannot be molded or cast against them. Also, Heat Pipes cannot be cut, machined, bent or plated. If a special size is required, contact DME to discuss your application.
QUANTITY DISCOUNTS: Discounts for all Heat Pipe sizes and series apply to current net prices. 8 to 20 . . . . . . . . . . . . . Less 5% 21 to 35 . . . . . . . . . . . Less 10% 36 to 60 . . . . . . . . . . . Less 15% 71 or more Quoted by request
QUANTITY DISCOUNTS: (Heat Transfer Compounds) Discounts apply to current net prices. 2 to 5 . . . . . . . . . . . . . . Less 5% 6 to 9 . . . . . . . . . . . . . Less 10% 10 or more . . . . . . . . . Less 15% Quantities of silver and copper compound may be combined for discounts.
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Mold Cooling
General Data
COMPRESSIVE STRENGTH
1/
THICK = 31,004 BTU/HR 49,400 PSI at 75F 27,200 PSI at 300F 18,000 PSI at 400F 17,100 PSI at 500F 15,000 PSI at 550F 1.8 x 10 PSI at 75F 2.9 x 106 PSI at 425F 0.2% 1.9 at 75F 2.1 at 425F 94V-0 6.43 x 10-5 IN/IN/F 1.24 x 10-5 IN/IN/F 550F 4" 2" 2 3/8 D 4" 2" 1 3/4 2 3/8 D 1/4 1/4 OR 1/2 INSULATOR SHEET 1/4 OR 1/2 INSULATOR SHEET
6
(ASTM D-229)
MODULUS OF ELASTICITY IN COMPRESSION WATER ABSORPTION THERMAL CONDUCTIVITY (K FACTOR), (BTU/HR/FT2/IN/F) FLAME RESISTANCE EXPANSION ACROSS THICKNESS EXPANSION ACROSS SURFACE
Mold Cooling
NET WEIGHT 12 16 24 105 24 32 48 ITEM NO. 6541 D = 3.990 (STANDARD SERIES) ITEM NO. 6544 D = 3.990 (CLAMP TYPE) 1 1/8 7/32 1 1/8 7/32
36"
24" 36"
1/ 4
96"
48" 18"
1/ 2
36"
24" 36"
NOTE: Special sizes available on special order: Max. length = 96", Max thickness = 1", Max. width = 48", Min. thickness = 1 /8 Installation: Use 1 /4-20 flat head screws. Drill and tap base to suit.
Table of Contents
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Index
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