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Report No: VCS/ONGC/RMD/W QR/09 Report Date:14.08.

2009 Page 1 of 5

Weekly Quality Report


Project : Client TPIA EPC : : KG3-Ramnad Gas pipeline project, Ramnad M/s ONGC Ltd M/s Velosi Certification Services (I) Pvt. Ltd.

: M/s Tolani Fabricators

Dates of Inspection : 07.08.09 to 13.08.09 Mandays for the period : 7 x 4 = 28 mandays

Report No: VCS/ONGC/RMD/W QR/09 Report Date:14.08.2009 Page 2 of 5

A- Mechanical Work. PERSONS PRESENT:For M/s Velosi Certification Services (I) Pvt Ltd. 1. Mr. Madhusoodhanan Nair.G, (Surveyor). 2. Mr. Sivaram Kumar.S, (Surveyor) 3. Mr. Prabu.C, (Surveyor) 4. Mr. Vijayarahavan.D, (Surveyor) For M/s Tolani Fabricators. 5. Mr. Arvind Singh, (Project Manager) 6. Mr.Parmar, (QC Manager) 7. Mr. Sanam, (Site-in Charge) 8. Mr.Subbarao (QC Engineer) 9. Mr. Mohammed Abuhasim.M, (QC Engineer) INSPECTION CARRIEDOUT: Stringing of pipes upto chainage 7540 metres (0 to 1675, 1825 to 4200, 4800 to 7000, and 8000 to 9300) checked. Weld visual check of 152 joints done and found acceptable. Welder Mr.Sajil(welder no 14) tested for WPS-6. Radiography reviewed and found acceptable. Hence, the welder gets qualified for WPS-6. Radiographs of 223 joints reviewed and 182 joints found acceptable. 24 joints to be repaired. Welders Pravin(welder no 2) and Vinod Kumar (welder no 12) disqualified due to poor performance. Coating of 125 joints accepted.

STATUS OF WORK.
10 MAIN LINE: KM-00 Total 395 joints welding completed, visually accepted. Radiography of 367 joints reviewed and 314 joints accepted. 39 joints to be repaired. Coating of total 270 joints accepted. LOWERING OF 10 MAIN LINE: Lowering of 722 metres from chainage 139 metres done. Level check and backfilling of first 406 metres done.

Report No: VCS/ONGC/RMD/W QR/09 Report Date:14.08.2009 Page 3 of 5

WPS and respective qualified welders details given below :


WPS WPS -01 (Main Line Joint for thickness 14.3 mm & 18.3 mm) Welders name B.Jacob (All Passes) Anil Kumar (All Passes) Praveen.K.P (All Passes) Vinod Kumar (All Passes) K.Munuswamy (All Passes) Joseph Johny (All Passes) B.Jacob (All Passes) Praveen.K.P (All Passes) Vellaisamy(All Passes) Anil Kumar(All Passes) Welder number 01 04 02 disqualified 12 disqualified

WPS -02 (Main Line Joint for thickness 20.6 mm)

05 06

WPS -03 (Tie-in joint for thickness 14.3 mm & 18.3 mm) WPS -04 (Tie-in joint for thickness 20.6 mm) WPS -06 ( Through repair procedure for 14.3 & 18.3 mm) Filling and Capping only

01 02 03 04

Joseph Johny Anil Kumar Babu Jayanandasen Ajay Biswas Antony Sajeev

06 04 08 09 10 11 13

Electrode qualification status


S.No Electrode Classification Manufacturer Qualified Batch No

1 2

AWS A-5.1 E 6010 (3.2 mm) AWS A-5.1 E 7010G (4 mm)

Lincoln Electric Lincoln Electric

S-19420836 S-18389947, S -19432513

Report No: VCS/ONGC/RMD/W QR/09 Report Date:14.08.2009 Page 4 of 5

Document Approval status pertaining to Mechanical works:


First Submission Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Procedure for Commissioning

Second Submission Comment Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Approved Date 23/07/2009

Description Of Procedures QAP Procedure QA Plan HSE Procedure Procurement Plan Incoming Material Transportation and Storage of Pipes, Materials and Equipments Pipe Hauling &Stringing
Welding Procedure Specification

Comment Approved Commented Approved Approved Commented Commented Commented Commented Approved Commented Commented Commented Commented Commented Commented Commented Commented Commented Commented Commented Commented Approved Commented Commented Commented Commented Approved Commented Commented Not Submitted Not Submitted Not Submitted

Date 23/7/2009
18/5/2009

5/6/2009 20/7/2009 13/5/2009 13/5/2009 13/5/2009 5/5/2009 7/5/2009 15/5/2009 7/5/2009 5/5/2009 7/5/2009 7/5/2009 14/5/2009 23/6/2009 5/4/2009 17/04/2009 12/5/2009 5/4/2009 7/5/2009 23/6/2009 14/5/2009 14/5/2009 17/5/2009 17/5/2009 23/6/2009 12/5/2009 12/08/2009

30/5/2009 25/6/2009 4/6/2009 7/5/2009 2/7/2009 26/5/2009 6/5/2009 4/6/2009 4/6/2009 21/6/2009 12/7/2009 5/4/2009 3/6/2009 4/6/2009 26/5/2009 17/7/2009 30/5/2009 6/6/2009

Electrode Qualification Welder's Qualification Mainline Welding Tie-in Welding Pipe Bending Weld Joint numbering NDT-Radiography(X-Ray)
NDT-Radiography(Gamma-Ray)

Ultrasonic Testing NDT-Liquid Penetrant Test


Repair of Accidental Arc Burn

Weld Joint Repair Field Joint Coating & Repair Pipe Book Lowering Pre- Hydro Testing Hydrotesting Swabbing Document Control
Painting Of Structure And Piping Insulation Joint - ITP

Piping fabrication welding and Installation


WPS For Piping

Report No: VCS/ONGC/RMD/W QR/09 Report Date:14.08.2009 Page 5 of 5

B- Civil Work. PERSONS PRESENT:1. Mr. Madhusoodhanan Nair.G, (Surveyor), Velosi Certification Services (I) Pvt, Ltd. 2. Mr. Radhakrishnan, Tolani Fabricators. 3. Mr. Patel, Tolani Fabricators. 4. Mr. Sanam, Tolani Fabricators.

INSPECTION CARRIEDOUT: RoU, Clearing and Grading upto 10900 metres total (0 to 1675 & 1825 to 11050) checked. Trenching done for 1315 meteres total from chainage 139 m.

Document Approval Status pertaining to Civil works :


First Submission Sr. No. 1 2 3 4 5 6 Description Of Procedures ROU Cleaning and Grading Trenching Cased Crossing Back-filling Restoration of ROW Pipeline Marker fabrication and Installation Status Commented Commented Commented Commented Commented Not Submitted Date 13/5/2009 12/5/2009 14/5/2009 12/5/2009 12/5/2009 Second Submission Status Approved Approved Approved Approved Approved Date 4/6/2009 13/7/2009 5/6/2009 13/7/2009 21/6/2009