Вы находитесь на странице: 1из 12

Industrial Hydraulics

Electric Drives and Controls

Linear Motion and Assembly Technologies

Pneumatics

Service Automation

Mobile Hydraulics

Axial Piston Variable Displacement Pump A2VK

RE 94001/07.04

1/12

Version for pumping plastic components

Size Series Nominal pressure Maximum pressure

12...107 1 and 4 250 bar 315 bar

Contents
Ordering Code/Standard Program Technical Data Unit Dimensions, Size 12 Unit Dimensions, Size 28 Unit Dimensions, Size 55 Unit Dimensions, Size 107 Pressure Limiting Valve Attached, Safety Instructions 2 3...4 5 6 7 8 12

Features
Variable displacement axial piston pump for pumping and metering polyurethane components High metering accuracy and reproducibility of the variable pumped volumes Robust manual adjustment via handwheel with integral precision measuring scale Operating pressure up to 250 bar Low pulsation of the pumped medium Pump components are compatible with the pumped media (polyol, isocyanate) due to special pairings of materials and sealing elements Low-noise Excellent volumetric efciency for high metering accuracy Double shaft seals with buffer uid ports to guarantee safe operation (and protect the environment) With corrosion protection

2/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Ordering Code/Standard Program


A2VK
Axial piston unit Variable displacement pump Size Displacement volume Vg max in cm3 Control device manual adjustment Operating mode Open circuit Closed circuit Direction of rotation Looking onto shaft end clockwise anti-clockwise Series Size 28-107 Size 12 Model Enclosed pump Valve attachment Without valve attached Pressure limiting valve attached Shaft end Cylindrical with key Swivel angle One-sided Handwheel assembly version Looking onto drive shaft left side right side Corrosion-protected version SO2 1 2 E P 0 1 G 1 4 R L O G MA 12 28 55 107 A2VK

MA

P E

SO2

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

3/12

Technical Data
Fluid
The pump pumps and meters uids for manufacturing polyurethane (polyol and isocyanate components).

Leakage uid
Max. leakage uid pressure pL max __________________10 bar In the closed circuit, pump ports A and B are separated from the housing space. The leakage uid must be removed via port T1 or T2 using a separate line. In the open circuit, the suction port S is connected to the housing space. There is no need for a line for the leakage uid. Ports T1 and T2 are plugged. The lling pressure at port S acts on the shaft sealing ring via the housing space. The service life of the shaft sealing ring decreases as the pressure of the leakage uid or the lling pressure at port S increases.

Operating viscosity range


The following limit conditions apply: min ________________________________________ 1 mm2/s, max _____________________________________ 2000 mm2/s Please contact us if higher values are required.

Operating temperature range


Optimum operating temperature range t ___________10-50C Maximum operating temperature tmax ________________ 80C The permitted working temperature depends on the lubricity of the uid. The maximum uid temperature must not be exceeded even locally (e.g. no more than 5K over the leakage uid temperature).

Through put ow
Swivel direction Direction of rotation clockwise open circuit clockwise closed circuit Direction of rotation anti-clockwise open circuit closed circuit

Filtering the uid


The lter should be arranged so that only ltered uid enters the pump. The ner the lter, the longer the service life of your axial piston pump. We recommend a lter grade abs. _______________125 m anticlockwise

S to B A to B A plugged S to A B to A B plugged

S to A B to A B plugged S to B A to B A plugged

Installation position
Any. The pump must be completely lled with uid. If installed with the shaft pointing upwards, the top leakage uid port must be connected to the housing for both types of circuit to ensure that the housing is vented in the vicinity of the bearing. Preferred installation position: drive shaft horizontal The adjustment display in the handwheel can only be guaranteed to work if the adjusting spindle is installed -30 to +30 from the horizontal.

Operating pressure range


Input Open circuit: Max. lling pressure at the port S pmax abs. ___________10 bar Min. lling pressure at the port S pmin abs. ____________ 1 bar The pump must always be lled completely. Closed circuit: Leakage uid pressure pmax abs. ____________________10 bar Max. intermittent cumulative pressure A + B pmax ___ 250 bar Output Maximum pressure at port A or B (pressure data according to DIN 24312) Nominal pressure pN ___________________________ 250 bar Maximum pressure pmax ________________________ 315 bar

4/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Technical Data
Table of values
Size Displacement Flow1) at speed n Vg max qv max n = 735 rpm n = 970 rpm n = 1450 rpm n = 1800 rpm Power at p = 250 bar and speed n Pmax n = 735 rpm n = 970 rpm n = 1450 rpm n = 1800 rpm
1)

12 cm3 l/min l/min l/min l/min kW kW kW kW 11.6 8.3 10.9 16.3 20.3 3.4 4.5 6.8 8.4

28 28.1 20 26.4 39.5 49.1 8.3 11 16.5 20.4

55 54.8 39.1 51.6 77.1 95.7 16.3 21.5 32.1 39.9

107 107 76.3 100.7 150.5 186.8 31.8 41.9 62.7 77.8

Includes 3% loss of displacement Characteristic

Control unit MA
Turning the handwheel turns a self-locking threaded spindle which steplessly adjusts the pumps swivel section, and thus the volumetric ow in the range from Vg 0 to Vg max.

Control unit MA Handwheel turns from Vg 0 to Vg max Max. handwheel adjustment force Fmax Mass, approx. (pump with control unit) Us N kg

12 10.6 70 19 28 12.7 70 36 55 16 80 64 107 13.4 120 117

Circuit diagram closed circuit open circuit

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

5/12

Unit Dimensions, Size 12

Please request a certified installation drawing before finalizing your design. Dimensions in mm.

M8x1.25; 12 deep (DIN 13) View X closed circuit

M6x1; 10 deep (DIN 13)

View X open circuit

( ... )1)
1

= open circuit

, 2 = handwheel assembly versions

Ports
Tightening torque, max. A, B S T1, T2 R U1-U4
2) 3)

Shaft ends
P Cylinder shaft with key DIN 6885 A6x6x25.5

Service line ports Suction port 2) Leakage port 3) Air bleed 3) Ports for buffer uid

M22x1.5 4) G1 1/4 5) M12x1.5 4) M12x1.5 4) M10x1; 8 deep 4)

210 Nm 720 Nm 50 Nm 50 Nm 30 Nm

plugged in the closed circuit plugged 4) DIN 3852 5) DIN ISO 228 6) centering hole to DIN 332

6/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Unit Dimensions, Size 28

Please request a certified installation drawing before finalizing your design. Dimensions in mm.

M10x1.5; 15 deep (DIN 13) View X closed circuit

M8x1.25; 11 deep (DIN 13)

View X open circuit

( ... )1)
1

= open circuit

, 2 = handwheel assembly versions

Ports
Tightening torque, max. A, B S T1, T2 R U1-U4
2) 3)

Shaft ends
P Cylinder shaft with key DIN 6885 AS8x7x40

Service line ports Suction port 2) Leakage port 3) Air bleed 3) Ports for buffer uid

M27x2 4) G1 1/2 5) M16x1.5 4) M12x1.5 4) M10x1; 8 deep 4)

330 Nm 960 Nm 100 Nm 50 Nm 30 Nm

plugged in the closed circuit plugged 4) DIN 3852 5) DIN ISO 228 6) centering hole to DIN 332

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

7/12

Unit Dimensions, Size 55

Please request a certified installation drawing before finalizing your design. Dimensions in mm.

M16x2; 24 deep (DIN 13)

View X closed circuit

M10x1.5; 12.5 deep (DIN 13)

View X open circuit

, 2 = handwheel assembly versions

Ports
Tightening torque, max. A, B S T1, T2 R U1-U4
1) 2)

Shaft ends
P Cylinder shaft with key DIN 6885 AS8x7x43

Service line ports Suction port 1) Leakage port 2) Air bleed 2) Ports for buffer uid

M33x2 3) G2 4) M18x1.5 3) M12x1.5 3) M10x1; 8 deep 3)

540 Nm 1200 Nm 140 Nm 50 Nm 30 Nm

plugged in the closed circuit plugged 3) DIN 3852 4) DIN ISO 228 5) centering hole to DIN 332

8/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Unit Dimensions, Size 107

Please request a certified installation drawing before finalizing your design. Dimensions in mm.

M16x2; 24 deep (DIN 13) View X closed circuit

M12x1.75; 15 deep (DIN 13) View X open circuit

View Y Scale 02:01

, 2 = handwheel assembly versions

Shaft ends
Tightening torque, max. P Cylinder shaft with key DIN 6885 AS12x8x63

Ports

A, B S T1, T2 R U1-U4
1) 2)

Service line ports Suction port 1) Leakage port 2) Air bleed 2) Ports for buffer uid

M42x2 3) G2 1/2 4) M18x1.5 3) M12x1.5 3) M10x1; 8 deep 3)

720 Nm 2000 Nm 140 Nm 50 Nm 30 Nm

plugged in the closed circuit plugged 3) DIN 3852 4) DIN ISO 228 5) centering hole to DIN 332

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

9/12

Pressure Limiting Valve Attached


Please request a certified installation drawing before finalizing your design. Dimensions in mm.

Size 12 28 55 107
1)

C 25 26.5 31.5 38.5

D 109 121 174

E 32 40 58

F 108 131

G 131 156

Service line port B1 1) M22x1.5; 14 deep M27x1.5; 16 deep M33x2; 18 deep M42x2; 20 deep

Tightening torque, max. 210 Nm 330 Nm 540 Nm 720 Nm

Return port T3 1) M18x1.5; 12 deep M22x1.5; 14 deep M27x2; 16 deep M33x2; 20 deep

133.5 46

160.5 188.5 192.5 225

DIN 3852


Tightening torque, max. 140 Nm 210 Nm 330 Nm 540 Nm

10/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Notes

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

11/12

Notes

12/12

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

Safety Instructions
The pump A2VK is designed for use in an open or closed circuit. Conguration, assembly, commissioning of the pump must be performed by trained and qualied personnel. The operating and function ports are designed exclusively for connecting uid lines. Tightening torques: The tightening torques specied in this data sheet are maximum values and may not be exceeded (maximum value for screw thread). Manufacturer specications for the max. permissible tightening torques of the used ttings must be observed! For DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI 2230 Edition 2003. The housing temperature rises during and shortly after operation. Take suitable safety precautions (e.g. wear protective clothing). Observe the specied data and instructions. During maintenance and disposal, please note that the uids used are potentially harmful to the health. The instructions issued by the uid manufacturer must be followed.

Bosch Rexroth AG Mobile Hydraulics Product Unit Axial Piston Units Elchingen Plant Glockeraustrasse 2 89275 Elchingen, Germany Telephone +49 (0) 73 08 82-0 Facsimile +49 (0) 73 08 72 74 info.brm-ak@boschrexroth.de www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specications and other informations set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specied above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgment and verication. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.