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Polymer matrix composites are anticipated to be used as mechanical supporters and as electrical and thermal insulators in the construction of superconducting magnets for fusion reactors ~,2. This is because these organic materials are superior to inorganic materials in terms of cost and processing~. The use of polymer matrix composites, however, may be restricted by the radiation resistance of these materials. From this point of view, several studies have been reported on the mechanical and electrical properties of polymer matrix composites irradiated at low temperatures. Coltman and Klabunde irradiated epoxy and polyimide matrix composites at 4.9 K and performed the mechanical tests at 77 or 300 K4,s. Takamura and Kato irradiated samples at 5 K and carried out the mechanical tests at 4.2 or 77 K without warm-up to room temperature~. Hurley et al. 7, Weber et al. 8, and Yamaoka et al. 9 made fast-neutron irradiations of composites at low temperatures of 5-77 IC All of these studies are very useful as sources of design data for fusion magnets. At present, however, it is unknown to what extent the temperature during irradiation influences the extent of radiation damage in composites. It is also unknown to what extent the temperature during mechanical tests influences the observable decrease in the composite strength after irradiation. The elucidation of these problems will be very useful for furthering the fundamental understanding of the degradation behaviour of polymer matrix composites to be used in fusion magnets. In the present work, mechanical testing of l0 different polymer matrix composites was carried out at 77 K and at room temperature after irradiation with nCo
0011-2275/86/070417-06 $03.00 1986 Butterworth ~ Co (Publishers) Ltd.
y-rays at room temperature. This study revealed that the extent of radiation-induced decrease in the composite strength is appreciably greater in the 77 K test than in the room temperature test. The present Paper mainly describes the dose dependence of the mechanical properties such as Young's modulus, shear modulus and ultimate strength. Possible mechanisms for the enhanced extent of composite degradation in the 77 K test are also presented. A later Paper will describe the influence of irradiation temperature (5 K and room temperature) on the extent of radiation damage in composites ~.
Experimental
Materials The 10 different polymer matrix composites studied in the present work are shown in Table 1. The glass/epoxy [(I) and (II)], carbon/epoxy, glass/polyimide, and carbon/ polyimide composites were prepared by Sumitomo Bakelite Co., Ltd (Japan). The alumina/epoxy composite was especially prepared by Sumitomo Kagaku Co., Ltd (Japan). The matrix resin in the glass/epoxy (I), carbon/ epoxy, and alumina/epoxy composites is Sumiepoxy ELM-434 (tetraglycidyl diaminodiphenyl methane, T G D D M ) cured with diamino diphenyl sulphone (DDS), and the matrix resin in the glass/epoxy (II) composite is Epikote 1001 (diglycidyl ether of bisphenol A, DGEBA) cured with diamino diphenyl methane (DDM). The matrix resin in the glass/polyim~de and carbon/polyimide composites is polyaminobismaleimide (Kerimid 601). The reinforcing fillers used in these composites are E-glass fibre cloth (Kanebo KS-1210) treated with
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Composite Glass/epoxy (I) Glass/epoxy (11) G-10CR G-11CR Carbon/epoxy Alumina/epoxy Glass/pelyimide Spaulrad Spaulrad S Carbon/polyimide
cross-head speed of 0.6 m m m i n - ' . The load was applied in the direction normal to the laminate planes of the specimen.
Results
aValues in parentheses indicate the volume fraction of fibres (%) bplain woven E-glass fabric having 5 3 / 4 8 yarns per 25 mm in the warp/fill direction. Each yarn is composed of ~ 2 0 0 fibres having a diameter of 7.36 p.m Cplain woven E-glass fabric having 4 2 / 3 2 yarns per 25.4 mm in the warp/fill direction dplain woven carbon fabric having 22.5 yarns per 25 mm in both directions. Each yarn is composed of ~,1000 fibres having a diameter of 8 p,m ~Uniaxial alumina fibre having a diameter of 9 #m fSatin woven S-2 glass fabric -I-GDDM=tetraglycidyl diaminodiphenyl methane; DGEBA= diglycidyl ether of bisphenol A; DDS=diamino diphenyl sulphone; DDM=diamino diphenyl methane; DICY---dicyanodiamide
/' =
0.3(qh) ] e bC
(1)
where: A is the deflection; P is the applied load; 1 is the span length; b is the specimen width; h ~is the specimen depth (thickness); E is the Young's modtllus; and G is the shear modulus. The complete details of the procedure are described elsewhere ~6. The ultimate strength of the composite was calculated from ~s
oc. = 3ef(l/h)12bh
(2)
where trcu is the ultimate strength andPf is the applied load at failure.
T-glycidoxypropyltrimethoxysilane, carbon fibre cloth (Torayca No. 6142) treated with an epoxy sizing agent, and Sumitomo's uniaxial alumina fibre with no surface treatment". Further details of these fillers are given in
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Table 1. The G-10CR, G-11CR, Spaulrad, and Spaulrad S composites were obtained from Spaulding Fibre Company, Inc. (USA). The matrix resin in G-10CR is a solid D G E B A epoxy cured with dicyanodiamide, and the matrix resin in G-11CR is a liquid DGEBA epoxy cured with DDS 'z. For both of these composites, the reinforcing filler is E-glass fibre cloth treated with T-aminopropyltriethoxysilane. The matrix resin in the Spaulrad and Spaulrad S composites is Kerimid 601. The reinforcing filler used in Spaulrad is E-glass fibre cloth, while the filler used in Spaulrad S is S-2 glass fibre cloth. The 1.6-3.2 m m thick laminate sheets of these ten types of composites were cut in the warp direction, thus obtaining rectangular specimens of dimensions 6.4 m m z 70 m m x (1.6-3.2) mm. Irradiations and mechanical tests
6Co T-ray irradiations were made in air at ambient temperature with an exposure rate of 2.0 106 roentgen h-L The exposure rate was determined by using a cobalt glass dosimeter ~3. The absorbed dose in matrix resin of a composite was calculated by using conversion factors of 0.00933 and 0,00922 Gy roentgen-' for the epoxy and polyimide matrix composites, respectively. These conversion factors were evaluated from 0.0087 times the ratio of the n u m b e r of electrons per gram in the matrix resin and in air". The mechanical properties were examined by performing three point bend tests for the warp direction of reinforcing fabrics. The bend rig was specially constructed so that the tests could be made at the span lengths of 60, 40 and 20 mm, at liquid nitrogen temperature as well as at room temperature. The radius of the loading and support noses was 3 mm. This bend rig was used with a mechanical test machine, Shimadzu Servopulser Model EHF-UC5-10L. All measurements were conducted at a
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matrix composite. Following irradiation the shear modulus measured at room temperature (Figure 2a) appears to increase at first and then decreases with increasing dose for the G-11CR and glass/epoxy (DGEBAJDDM) composites, suggesting the possibility of cross-linking reactions taking place in the matrix resin at low doses. For the glass/epoxy ( T G D D M / D D S ) and glass/polyimide composites, an incubation dose is observed before the shear modulus begins to decrease. The shear modulus for G-10CR seems to decrease monotonously with dose. The shear modulus measured at 77 K (Figure 2b), in contrast, is seen to decrease monotonously with increasing dose for all the composites. The ultimate strength measured at room temperature and 77 K is plotted in Figures 3a andb, respectively, as a function of absorbed dose in the matrix. Each data point indicates the average value of three failure tests made at the span length of 20 ram, and the error bar shows the standard deviation. A missing error bar means that the deviation is too small to be shown. The ultimate strength for unirradiated specimens is seen to be the lowest for the glass/polyimide composite and the highest for the glass/ epoxy ( T G D D M / D D S ) composite in both the room temperature and 77 K tests. Comparison of the room temperature and 77 K data points, however, shows that the ultimate strength at 77 K is ~ 2 times higher than at room temperature for all the unirradiated specimens shown in Figure 3. Following irradiation the ultimate strength
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60 80 100 t20 140 160 IBO Absorbed Dose (MGy) Figure 5 Plot of ultimate strength versusabsorbed dose in the matrix for the TGDDM/DDS epoxy matrix composites tested st 77 K. O, Alumina/epoxy; ~, glass/epoxy; II, carbon/epoxy 120011 -~ ! t00 ~-o I I I I I I I I I
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factor as described above for the Young's modulus of this composite. Following irradiation the ultimate strength is seen to decrease monotonously with increasing dose at almost the same rate for the alumina/epoxy and glass/ epoxy composites. For the carbon/epoxy composite, however, the dose dependence of the strength is quite different from that for the alumina or glass fibre composite. The ultimate strength begins to decrease only after an incubation dose of ~ 60 MGy, and levels off at doses of 100 MGy or above. For the carbon/polyimide, Spaulrad and Spaulrad S composites, Figure 6 indicates that the ultimate strength of unirradiated specimens does not differ strikingly among these composites. Following irradiation the ultimate strength is seen to decrease monotonously with increasing dose at almost the same rate for these polyimide matrix composites.
Discussion
20
40
60
80
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Figure 4 Plot of Young's modulus v e r s u s absorbed dose in the matrix for the alumina, carbon, S-2 glass and E-glass fibre composites tested at 77 K. The epoxy resin in the alumina and carbon fibre composites is TGDDM/DDS. O, Alumina/epoxy; II, carbon/epoxy; <~, carbon/polyimide; O, Spaulrad; r-i, Spaulrad S
420
421
Acknowledgements
The authors wish to express their appreciation to Dr J.R. Benzinger of Spaulding Fibre Company, Inc. for providing the G-10CR, G-11CR, Spaulrad and Spaulrad S composites, and to the staffof Sumitomo Kagaku Co., Ltd for preparing the alumina/epoxy composite. Thanks are also due to Dr C.E. Kabunde of Oak Ridge National Laboratory for valuable advice and suggestions on this work.
References
1 Brown, B.S. JNucl Mater (1981) 97 1 2 Abdou, M.A. JNucl Mater (1978) 72 147 3 Hay, R.D. and Rapperport, E.J. Oak Ridge National Laboratory Report ORNL/TM-2643 (1976) 4 Coltman, R.R., Jr and Kiabunde, C.E. JNuclMater (1981) 103 and 104 717 5 Coltman, R.R., Jr and Klabunde, C.E. J Nucl Mater (1983) 113 268 6 Takamura, S. and Kato, T. J Nucl Mater (1981) 103 and 104 729 and Adv Cryo Eng Mater (1984) 30 41 7 Hurley, G.F., Fowler, J.D. and Rohr, D.L Cryogenics (1983) 23 415 8 Weber, H.W., Kubasta, E., Steiner, W., Benz, H. and Nylund, K. J Nucl Mater (1983) 115 11 9 Yalnaoka, H., Miyata, K., Nakayama, Y. and Yoshida, H. in: Nonmetallic Materials and Composites at Low Temperatures Vol 3 (Eds Hartwig, G. and Evance, D.) Plenum Press, New York, USA. in press 10 Egusa, S., Kirk, M.A. and Birtcher, R.C.JNucl Mater submitted for publication 11 Abe, Y., Horikiri, S., Fujilnura, K., and lchiki, E. in: Progress in Science andEngineering of Composites (Eds Hayashi, T., Kawata, K. and Umekawa, S.) ICCM-IV, Tokyo, Japan (1982) 1427 12 Benzinger, J.R. Adv Cryog Eng Mater (1982) 28 231 13 Tanaka, R. and N akamura, Y. Radioisotopes (1.975) 24 I I 14 Spinks, J.W.T. and Woods, R.J. in: An Introduction to Radiation Chemistry John Wiley & Sons, New York, USA (1976) Ch 3 15 Zweben, C., Smith, W.S. and Wardle, M.W. in: Composite Materials." Testing and Design (Fifth Conference) (Ed Tsai, S.W.) American Society for Testing and Materials, ASTM STP 674 (1979) 228 16 Egusa, S., Kirk, M.A., Birtcher, R.C., Hagiwara, M. and Kawanishi, S. JNucl Mater (1983) 119 146 17 Chalnis, C.C. in: Composite Materials Vol 6 (Ed Plueddemann, E.P.) Academic Press, New York, USA (1974) Ch 2 18 Kasen, M.B. Cryogenics (1981) 21 323 19 Manocha, L.M. J Mater Sci (1982) 17 3039 20 Cameron, N.M. Glass Technol (1968) 9 14 21 Corten, H.T. in: Modem Composite Materials (Eds Broutman, L.J. and Krock, R.H.) Addison-Wesley Publishing Company, Massachusetts, USA (1967) Ch 2 22 Hartwig, G. and Knaak, S. Cryogenics (1984) 24 639
Conclusions
The present work has shown that the radiation-induced degradation of polymer matrix composites is reflected much more explicitly in the ultimate strength and in the shear modulus than in the Young's modulus. It was also suggested that the radiation resistance of these composites depends primarily on the radiation resistance of matrix resins rather than on the surface treatment of reinforcing fillers. The radiation resistance of matrix resins was found to increase in the order DGEBA type epoxy < T G D D M type epoxy < Kerimid 601, no matter what type of hardener was involved. Although the irradiation was carried out only at room temperature in the present work, the mechanical test made at room temperature and at 77 K demonstrated that the extent of the radiation-induced decrease in the composite strength is appreciably greater in the 77 K test than in the room temperature test. Interpretation of this result was based on the competition between the two
422