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Produktkatalog

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Pre-insulated terminals 0.1 - 6 mm

Pre-insulated terminals
Elpress ring, fork and pin terminals are manufactured from high grade copper and receptacles from brass or tin-bronze. All terminals are electrolytically tin plated to achieve good corrosion protection. The necks of the terminals are brazed and annealed to allow crimping in any direction around the neck. The metal in the receptacles neck is double folded for excellent mechanical strength and electrical conductivity.

Marking of the preinsulated terminals


Elpress pre-insulated terminals are, if possible, marked with logotype, nominal max cross section area (mm) and possible metric stud hole size. This simplifies the identification and inspection. When crimping with Elpress tools an imprint is made on the insulation to show that the proper die nest has been used. Elpress ESA tools also leave a logo imprint to indicate Elpress system crimps, traceable to adequate test standards.

Example of product designation Cat. no. A1532R (E, FLS, G etc) A = pre-insulated 15 = cross section area (1,5 mm) 32 = characteristic size (stud hole 3,2 mm) E =end connectors FLS = receptacles, rolled type FLSF = receptacles, fully insulated rolled type FLSH = multiple tabs, rolled type (piggy back) FLST = receptacles, rolled type, tin-bronze G = fork terminals GB = flanged fork terminals H = tabs (male) HA = bullets (male) HO = sockets (female) K = hook terminals PSK = parallel connectors R = ring terminals SF = blade terminals SFB = blade terminals (flanged) SFK = blade terminals SFL = blade terminals SFN =blade terminals (with tab) SR = pin terminals SRK = pin terminals SK = through connectors SKW = through connectors with heat shrink insulation

Insulation
Elpress insulation sleeves are moulded in polycarbonate which has excellent deformation characteristics and maintains its vibration support up to high temperatures, well over 100 C. Caution must be taken at alkalic exposure. The colour of the insulation sleeve relates to which cross section area the terminal accepts:
Light yellow sleeve Green sleeve* Red sleeve Blue sleeve Yellow sleeve
* or transparent white

0,1 - 0,5 mm 0,25 - 0,75 mm 0,5 - 1,5 mm 1,5 - 2,5 mm 4 - 6 mm

EasyEntry
Most Elpress insulation sleeves are of EasyEntry type which guides all the conductor strands properly into the terminal neck. The risk for back-folded strands, possibly resulting in flash-overs and reduced crimped cross section area is therefore minimised.

Samples of Elpress crimped pre-insulated terminals.

EasyEntry.

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Certificate FM20987 ISO 9001:2000

Pre-insulated terminals 0.1 - 6 mm

Ring terminals 0.1 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, PC and PA sleeves are halogen free.
mm 0,10,5 Cat. no. A0527R A0532R A0543R A0553R A0832R A0837R A0843R A0853R A1532R A1537R A1543R A1553R A1565R A1585R A1510R A2532R A2537R A2543R A2553R A2565R A2585R A2510R A2513R A4643R A4653R A4665R A4685R A4610R A4613R Screw M2,5 M3 M4 M5 M3 M3,5 M4 M5 M3 M3,5 M4 M5 M6 M8 M10 M3 M3,5 M4 M5 M6 M8 M10 M12 M4 M5 M6 M8 M10 M12 mm W 5,4 5,4 7,0 8,0 5,5 6,2 7,5 9 5,5 6,2 7,5 9,0 11,0 14,0 17,0 5,5 6,2 7,5 9,0 11,0 14,0 17,0 19,0 7,8 9,0 11,0 14,0 17,0 19,2 d 2,0 2,0 2,0 2,0 3,2 3,2 3,2 3,2 4,0 4,0 4,0 4,0 4,0 4,0 4,0 t 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,7 0,7 0,7 0,7 0,7 0,7 0,7 L1 14,0 16,0 16,0 15,0 15,0 17,5 17,5 17,5 15,0 17,5 17,5 17,5 19,5 21 23 15,0 17,5 17,5 17,5 19,5 21 23 25 21 21 22 23 25 31 L 16,0 16,0 19,0 19,0 18,0 21 21 22 18,0 21 21 22 25 28 31 18,0 21 21 22 25 28 31 34 25 25 27 30 33 40 s 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 9 9 9 9 9 9 8:3, 8:6 8:3-6 8:16-18 Crimp tools page 8:4 8:16-17 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 Insulation PA* PA* PA* PA* PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PVC* PC PC PC PC PC PVC*

0,250,75

0,51,5

1,52,5

4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,8 4,5 0,75 4,5 0,75 6,4 6,4 6,4 6,4 6,4 6,8 1,0 1,0 1,0 1,0 1,0 1,0

46

t = palm thickness s = strip length * no EasyEntry

Certificate FM20987 ISO 9001:2000

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Pre-insulated terminals 0.1 - 6 mm

Fork terminals 0.1 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, insulation sleeves are halogen free.
mm 0,1-0,5 0,250,75 0,51,5 Cat. no. A0532G A0832G A0837G A0843G A1532G A1537G A1537GS A1543G A1553G A1565G A2532G A2537G A2537GS A2543G A2553G A2565G A4643G A4653G A4665G A4685G A4610G Screw M3 M3 M3,5 M4 M3 M3,5 M3,5 M4 M5 M6 M3 M3,5 M3,5 M4 M5 M6 M4 M5 M6 M8 M10 mm W 5,0 5,5 6,2 7,5 5,5 6,2 5,5 7,0 9,0 11,0 5,5 6,2 5,5 7,0 9,0 11,0 7,8 9,0 11,0 14,0 18,0 d t L1 L 16,0 18,0 21 21 18,0 21 21 21 22 25 18,0 21 21 21 22 25 25 25 27 30 36 s 6 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 9 9 9 9 9 8:3, 8:6 8:3-6 8:16-18 Crimp tools page 8:4, 8:16-17 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Insulation PA* PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC PC

2,0 0,5 14,0 3,2 0,5 15,0 3,2 0,5 17,5 3,2 0,5 17,5 4,0 4,0 4,0 4,0 4,0 4,0 4,5 4,5 4,5 4,5 4,5 4,5 6,4 6,4 6,4 6,4 6,4 0,7 0,7 0,7 0,7 0,7 0,7 0,8 0,8 0,8 0,8 0,8 0,8 1,0 1,0 1,0 1,0 1,0 15,0 17,5 17,5 17,5 17,5 19,5 15,0 17,5 17,5 17,5 17,5 19,5 21 21 22 23 27

1,52,5

4-6

t = palm thickness s = strip length * no EasyEntry

Flanged fork terminals 0.5 - 2.5 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, insulation sleeves are halogen free.
mm 0,51,5 1,52,5 Cat. no. A1537GB A1543GB A2543GB A2553GB Screw M3,5 M4 M4 M5 mm W 7,5 7,5 7,5 9,0 d 4,0 4,0 4,5 4,5 t 0,7 0,7 0,8 0,8 L1 L s Crimp tools page 8:3-6 8:16-18 Pcs/ pack 100 100 100 100 Insulation PC PC PC PC

17,5 21 7 17,5 21 7 17,5 21 7 17,5 23 7

t = palm thickness s = strip length

Hook terminals 0.5 - 2.5 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, insulation sleeves are halogen free.
mm 0,5-1,5 1,5-2,5 Cat. no. A1543K A2543K Screw M4 M4 mm W 7,5 7,5 d t L1 L s Crimp tools page 8:3-6, 8:16-18 8:3-6, 8:16-18 Pcs/ pack 100 100 Insulation PC PC

4,0 0,8 4,5 0,8

17,5 21 7 17,5 21 8

t = palm thickness s = strip length

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Certificate FM20987 ISO 9001:2000

Pre-insulated terminals 0.1 - 6 mm

Pin terminals 0.1 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, insulation sleeves are halogen free.
mm 0,1-0,5 0,25-0,75 0,5-1,5 1,5-2,5 4-6 Cat. no. A0514SR A0819SR A0819SRK A1519SR A1519SRK A2519SR A2519SRK A4630SR mm W 1,4 1,8 1,8 1,9 1,9 1,9 1,9 2,8 d 2,0 3,2 3,2 4,0 4,0 4,5 4,5 6,4 L1 8,0 12,0 8,5 12,0 8,5 12,0 8,5 17,0 L 18,0 22 18,5 22 18,5 22 18,5 27 s 6 7 7 7 7 8 8 9 Pcs/ pack 100 100 100 100 100 100 100 100 8:3, 8:6 8:3-6 8:16-18 Crimp tools page 8:4, 8:16-17 Insulation PA* PC PC PC PC PC PC PC

s = strip length * no EasyEntry

Blade terminals 0.25 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks, PC sleeves have EasyEntry, PC and PA sleeves are halogen free.
mm 0,25-0,75 0,5-1,5 Cat. no. A0825SFK A1518SFL A1529SF A1529SFN A1530SFB A2524SFL A2529SF A2529SFN A2530SFB A4640SF A4645SFB mm W 2,5 2,3 2,9 2,9 3,0 2,4 2,9 2,9 3 4 4,5 d 3,2 4,6 4,0 4,5 4,5 4,5 4,3 4,5 4,6 6,7 6,7 t 0,5 0,8 0,7 0,7 0,8 0,8 0,7 0,7 0,7 1,0 1,0 L1 10,0 18,0 12,0 11,5 17,5 18,0 11,5 11,5 17,5 13,0 17,5 L 20 27 22 22 27 28 22 22 27 27 32 s 7 7 7 7 7 8 8 8 8 9 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 8:3, 8:6 Crimp tools page 8:4, 8:16-17 8:3-6 8:16-18 Insulation PC PA PC PC** PA PA** PC PC** PA* PVC* PVC*

1,5-2,5

4-6

t = palm thickness s = strip length * no EasyEntry ** with tab

Through connectors 0.25 - 6 mm


Data: Cu 99.95%, tin plated, insulation sleeves are halogen free, no EasyEntry.
mm 0,25-0,75 0,5-1,5 1,5-2,5 4-6
s = strip length

Cat. no. A0824SK A1525SK A2527SK A4652SK

mm d 2,9 3,4 4,3 6,5

L 24 24 26 33

s 7 7 8 9

Pcs/ pack 100 100 100 50 8:3-6

Crimp tools page 8:4, 8:16-17 8:3-6, 8:3-6, 8:6 8:16-18

Insulation PC PC PC PC

Certificate FM20987 ISO 9001:2000

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Pre-insulated terminals 0.1 - 6 mm

Through connectors with heat shrink insulation 0.5 - 6 mm


Data: Cu 99.95%, tin plated, heat shrink sleeve with melting glue inside.
mm 0,5-1,5 1,5-2,5 4-6
s = strip length After crimping and hot air gun heating, a water proof connection, glued to the cable and the connector, is achieved.

Cat. no. A1535SKW A2535SKW A4650SKW

mm d 4,5 5,4 6,8

L 35 35 40

s 8 8 9

Pcs/ pack 25 25 25

Crimp tools page 8:5

Insulation PA PA PA

Parallel connectors 0.5 - 6 mm


Data: Cu 99.95%, tin plated.
mm Total 0,5-1,5 1,5-2,5 4-6
s = strip length Type PSK must be crimped with ESA0760 (C) and with two crimps.

Cat. no. A1515PSK A2517PSK A4634PSK

mm d 3,2 4 5,6

L 17,0 17,0 21

s 7 8 9

Pcs/ pack 100 100 100

Crimp tools page 8:3-6, 8:3-6 8:3, 8:6 8:16-18

Insulation PVC PVC PVC

Receptacles 0.1 - 6 mm
Data: brass or tin bronze, tin plated, brazed necks, PC sleeves have EasyEntry, PC and PA insulation sleeves are halogen free.
mm 0,1-0,5 0,5-1,5 Cat. no. A0503FLS5 A0503FLS8 A1503FLS5 A1503FLS8 A1505FLS5 A1505FLS8 A1507FLS A1507FLST A2505FLS5 A2505FLS8 A2507FLS A2507FLST A2508FLS A4607FLS A4609FLS mm d 2,3 2,3 3,3 3,3 3,7 3,7 4,0 4,0 4,4 4,4 4,5 4,5 4,3 6,4 6,2 L 16,0 16,0 18,5 18,5 19,0 19,0 20 20 19,0 19,0 20 20 24 24 31 For tabs 2,8x0,5 2,8x0,8 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 8,4x0,8 6,3x0,8 9,5x1,2 s 7 7 7 7 7 7 7 7 8 8 8 8 8 9 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8:3, 8:6 Crimp tools page 8:4, 8:4 8:3-6 8:16-18 8:16-17 Insulation PVC* PVC* PC PC PC PC PC PC** PC PC PC PC** PVC*** PC PVC***

1,5-2,5

4-6

s = strip length * no EasyEntry ** made from tin-bronze (phosphorus bronze) *** not brazed, reinforcement sleeve, no EasyEntry.

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Certificate FM20987 ISO 9001:2000

Pre-insulated terminals 0.1 - 6 mm

Multiple tabs 0.5 - 2.5 mm


Data: brass, tin plated, no EasyEntry.
mm 0,5-1,5 1,5-2,5 Cat. no. A1507FLSH A2507FLSH mm d 3,7 4,3 L 22 22 For tabs 6,3x0,8 6,3x0,8 s 7 8 Pcs/ pack 100 100 Crimp tools page 8:3-6,8:16-18 8:3-6,8:16-18 Insulation PVC* PVC*

s = strip length * non-brazed with reinforcement sleeve

Receptacles, fully insulated 0.5 - 6 mm


Data: brass, tin plated, brazed necks, PC sleeves have EasyEntry, insulation sleeves are halogen free.
mm 0,5-1,5 Cat. no. A1503FLSF5 A1503FLSF8 A1505FLSF5 A1505FLSF8 A1507FLSF A2505FLSF5 A2505FLSF8 A2507FLSF A4607FLSF mm d 3,8 3,8 3,6 3,6 4,0 3,9 3,9 4,5 5,3 L 19,3 19,3 20,2 20,2 21 19,5 19,5 21 26 For tab 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 s 7 7 7 7 7 8 8 8 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 8:3, 8:6 Crimp tools page 8:3-6 8:16-18 Insulation PA* PA* PA* PA* PC PA* PA* PC PA*

1,5-2,5

4-6
s = strip length

* non-brazed with reinforcement sleeve, no EasyEntry

Tabs 0.5 - 6 mm
Data: brass, tin plated, brazed necks, PC sleeves has EasyEntry, PC insulation sleeves are halogen free.
mm d 4,0 4,5 6,3 For receptacles 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100 Crimp tools page 8:3-6, 8:16-18 Insulation PC PC PVC*

mm 0,5-1,5 1,5-2,5 4-6


s = strip length

Cat.no. A1507H A2507H A4607H

L 22 22 25

s 7 8 9

* non-brazed with reinforcement sleeve, no EasyEntry.

Certificate FM20987 ISO 9001:2000

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Pre-insulated terminals 0.1 - 6 mm

1
mm 1-3 4-6
s = strip length

End connectors, fully insulated, 1 - 6 mm


Data: Copper tube, tin plated, insulation sleeves are halogen free.
Cat. no. A2500E A4600E mm d 6,4 9,2 L1 8,0 9,0 L 15,2 17,7 s 8 9 Pcs/ pack 100 100 Crimp tools page 8:3-6, 8:16-18 8:3-6, 8:16-18 Insulation PA PA

Bullets 0.25 - 6 mm
Data: brass/Cu, tin plated, PC sleeves have EasyEntry, PC and PA insulation sleeves are halogen free.
mm 0,25-0,75 0,5-1,5 1,5-2,5 4-6 Cat. no. A0802HA A1504HA A2505HA A4605HA mm d 3,6 4,0 4,3 6,5 L 26 22 20 21 Diameter 2,0 4,0 5,0 5,0 s 7 7 8 9 Pcs/ pack 100 100 100 100 Crimp tools page 8:4, 8:16-17 8:3-6, 8:16-18 Insulation PA* PC PVC* PVC*

s = strip length * non-brazed with reinforcement sleeve, no EasyEntry.

Sockets, fully insulated 0.25 - 6 mm


Data: brass/tin bronze/Cu, tin plated, PC sleeves have EasyEntry, PC and PA insulation sleeves are halogen free.
mm 0,25-0,75 0,5-1,5 1,5-2,5 4-6 Cat. no. A0802HO A1504HO A2505HO A4605HO mm d 3,4 4,0 4,3 6,5 L 24 25 26 23 For bullets diam. 2,0 4,0 5,0 5,0 s 7 7 8 9 Pcs/ pack 100 100 100 100 Crimp tools page 8:4, 8:16-17 8:3-6, 8:16-18 Insulation PA* PC** PVC* PVC*

s = strip length * non-brazed with reinforcement sleeve ** made from tin bronze (phosphorous bronze), EasyEntry

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Certificate FM20987 ISO 9001:2000

End terminals (ferrules) 0.14 - 50 (185) mm

End terminals
Elpress pre-insulated and un-insulated end terminals are manufactured from tin plated, electrolytic 99.95% copper tubes. The end terminals have dimensions in accordance with DIN 46228 (with a few exceptions, see tables). The pre-insulated sleeves are made of PP, polypropylene, and have a conical EasyEntry, inside shape. Elpress end terminals are used when a perfect connection is required, for example, to a screw terminal block. The strands are kept together and connecting screws will not damage the strands. Long lasting contact forces are easier to achieve. When using the appropriate Elpress ratchet crimp tools a connection with approval to VDE 0609 is achieved. In addition to the pre-insulated end terminals shown in the tables, we also offer similar terminals with other commonly used colour codings systems as well as terminals above 50 mm when needed.
Cross section area mm 0,14 0,25 0,34 0,50 0,75 1 1,5 2,5 4 6 10 16 25 35 50

Colour codes
Colours as per DIN 46228 T4 Elpress typ ET2 TWIN grey yellow turqoise white grey red black blue grey yellow red blue yellow red blue Elpress Standard colour W type ET grey light blue turquoise red-orange white yellow red blue grey black ivory green brown beige

Alternative colour T brown violet pink white blue red black grey orange green brown white black

Crimped pre-insulated end terminal.

Crimped TWIN end terminal.

Product designations
Cat. no. A4-12ET (example) A = pre-insulated B = un-insulated 4 = cross section area (4 mm) 12 = metal sleeve length ET = end terminal ET2 = TWIN end terminal

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Certificate FM20987 ISO 9001:2000

End terminals (ferrules) 0.14 - 50 (185) mm

Pre-insulated end terminals 0.14 - 35 mm


Data: Cu 99.95%, tin plated, polypropylene insulation, dimensions according to DIN 46228, colour code W.
mm 0,14 0,25 0,5 Cat. no. A0,14-6ET A0,25-6ET A0,5-6ET A0,5-8ET A0,5-10ET A0,75-6ET A0,75-8ET A0,75-10ET A0,75-12ET A1-6ET A1-8ET A1-10ET A1-12ET A1,5-8ET A1,5-10ET A1,5-18ET A2,5-8ET A2,5-12ET A2,5-18ET A4-10ET A4-12ET A4-18ET A6-12ET A6-18ET A10-12ET A10-18ET A16-12ET A16-18ET A25-16ET A25-22ET A35-16ET A35-25ET mm d 2,0 2,0 2,5 2,5 2,5 2,8 2,8 2,8 2,8 3,0 3,0 3,0 3,0 3,4 3,4 3,4 4,2 4,2 4,2 4,8 4,8 4,8 6,2 6,2 7,5 7,5 8,8 8,8 11,0 11,0 12,5 12,5 L1 6 6 6 8 10 6 8 10 12 6 8 10 12 8 10 18 8 12 18 10 12 18 12 18 12 18 12 18 16 22 16 25 L 10,5 10,5 11,5 13,5 15,5 12,0 14,0 16,0 18,0 12,5 14,5 16,5 18,5 14,5 16,5 24,5 15,0 19,0 25,0 18,0 20,0 26,0 20 26 21 27 23 29 29 35 30 39 s 8 8 8 10 12 8 10 12 14 8 10 12 14 10 12 20 10 14 20 12 14 20 14 20 14 20 14 20 18 24 18 27 8:11-18 Crimp tools page 8:13 8:5, 8:11-13, 8:16-17 8:5, 8:11-18 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50

0,75

1,5

2,5

6 10 16 25 35
s = strip length

For other colour codes and for larger areas than 35 mm, contact Elpress.

Pre-insulated end terminals for short-circuit proof cable-insulations 1.5 - 16 mm


Data: Cu 99.95%, tin plated, polypropylene insulation, dimensions according to DIN 46228 (not insulation), colour code DIN.
mm 1,5 1,5 2,5 2,5 4 6 10 16 Cat. no. A1,5-8ETDXL A1,5-10ETDXL A2,5-8ETDXL A2,5-12ETDXL A4-10ETDXL A6-12ETDXL A10-12ETDXL A16-12ETDXL mm d 6,9 6,9 7,8 7,8 7,8 8,3 9,8 12 L1 8 10 8 12 10 12 12 12 L 17,5 19,5 17,5 21,5 19,5 23 24 25,5 S 11 13 11 15 13 15 15 15 8:11-18 Crimp tools page 8:5, 8:11-18 Pcs/ pack 100 100 100 100 100 100 100 100

s = stripping length

Certificate FM20987 ISO 9001:2000

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End terminals (ferrules) 0.14 - 50 (185) mm

Un-insulated end terminals 0.25 - 50 mm


Data: electrolytic copper, tin plated, dimensions according to DIN 46228.
mm 0,25 0,5 0,75 Cat. no. B0,25-5ET B0,25-7ET B0,5-6ET B0,5-8ET B0,75-6ET B0,75-8ET B0,75-10ET B1-6ET B1-8ET B1-10ET B1-12ET B1,5-7ET B1,5-10ET B1,5-12ET B2,5-7ET B2,5-10ET B2,5-12ET B2,5-15ET B4-9ET B4-12ET B6-10ET B6-12ET B6-15ET B10-12ET B10-15ET B10-18ET B16-12ET B16-15ET B16-18ET B25-12ET B25-15ET B25-18ET B25-25ET B35-18ET B35-25ET B50-18ET mm d 0,8 0,8 1 1 1,2 1,2 1,2 1,4 1,4 1,4 1,4 1,7 1,7 1,7 2,2 2,2 2,2 2,2 2,8 2,8 3,5 3,5 3,5 4,5 4,5 4,5 5,8 5,8 5,8 7,3 7,3 7,3 7,3 8,3 8,3 10,3 L 5 7 6 8 6 8 10 6 8 10 12 7 10 12 7 10 12 15 9 12 10 12 15 12 15 18 12 15 18 12 15 18 25 18 25 18 s 5 7 6 8 6 8 10 6 8 10 12 7 10 12 7 10 12 15 9 12 10 12 15 12 15 18 12 15 18 12 15 18 25 18 25 18 St/Pack 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 250 250 250 250 250 250 250 250 250 250 250 250 100 100 100 100 1 8:11-18 Crimp tools page 8:5, 8:11-18 Note 1 1 1 1

1 1

1,5

2,5

4 6

10

16

25

35 50

s = strip length Note 1: Not according to DIN 46228. Cross section areas > 50 mm upon request.

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Certificate FM20987 ISO 9001:2000

End terminals (ferrules) 0.14 - 50 (185) mm

Pre-insulated TWIN end terminals 2 x 0.5 - 2 x 10 mm


Data: electrolytic copper, tin plated, polypropylene insulation, colour code and sizes to DIN 46228. Designed to connect two conductors in one terminal.
mm 2 x 0,5 2 x 0,75 2 x 0,75 2x1 2x1 2 x 1,5 2 x 1,5 2 x 2,5 2 x 2,5 2x4 2x6 2 x 10 Cat. no. A0,5-8ET2 A0,75-8ET2 A0,75-10ET2 A1-8ET2 A1-10ET2 A1,5-8ET2 A1,5-12ET2 A2,5-10ET2 A2,5-13ET2 A4-12ET2 A6-14ET2 A10-14ET2 mm d 1,5 1,8 1,8 2,0 2,0 2,3 2,3 2,9 2,9 3,8 4,6 6,5 H/D 2,3/4,5 2,6/5,1 2,6/5,1 3,0/5,1 3,0/5,1 3,5/6,4 3,5/6,4 4,0/7,5 4,0/7,5 4,9/8,6 5,8/9,6 7,0/12,6 L1 8 8 10 8 10 8 12 10 13 12 14 14 L 15,0 15,0 17,0 15,0 17,0 16,0 20 18,5 21,5 23 25 26 s 10 10 12 10 12 10 14 12 15 14 16 16 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 8:13-18 Crimp tools page * 8:5, 8:11-18

s = strip length * Use die nest marked closest to the total cross section area in the terminal

Certificate FM20987 ISO 9001:2000

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Un-insulated terminals 0.2 - 10 mm

Un-insulated terminals
Elpress un-insulated ring, tube terminals, forks, pins and connectors are produced from high grade 99.95% copper. The receptacles, tabs, bullets and sockets are produced from brass. All types are electrolytically tin plated for good corrosion protection. Rings, forks and pins have brazed necks to allow crimping in all radial directions.

Example of product designation Cat. no. B1532R (G, HO, FLS etc.) B = un-insulated 15 = conductor crosss section area (1,5 mm) 32 = Characteristic dimension (Hole 3,2 mm) G = fork terminals GS= fork terminal H = tab HN = tab HA = bullet HO = socket R = ring terminal SR = pin FLS = receptacle, rolled type FLSB = receptacle 90 rolled type FLSH = multiple tabs FLSN = receptacle with locking lip FLSV = receptacle angled rolled type

Crimped samples of Elpress un-insulated terminals.

Markings
Elpress un-insulated terminals are, when possible, marked with logotype, max. cross section area and possible screw size to facilitate identification, inspection and crimp system work.

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Certificate FM20987 ISO 9001:2000

Un-insulated terminals 0.2 - 10 mm

Ring terminals 0.25 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks.
mm 0,25-0,75 Cat.no. B0832R B0843R B0853R B1532R B1543R B1553R B1565R B1585R B1510R B2532R B2537R B2543R B2553R B2565R B2585R B2510R B4643R B4653R B4665R B4685R B4610R B4613R Screw M3 M4 M5 M3 M4 M5 M6 M8 M10 M3 M3,5 M4 M5 M6 M8 M10 M4 M5 M6 M8 M10 M13 mm W 5,5 7,5 9,0 5,5 7,5 9,0 11,0 14,0 17,0 6,0 6,2 7,5 9,0 11,0 14,0 17,0 7,8 9,0 11,0 14,0 17,0 18,0 d 1,3 1,3 1,3 1,8 1,8 1,8 1,8 1,8 1,8 2,3 2,3 2,3 2,3 2,3 2,3 2,3 3,4 3,4 3,4 3,4 3,4 3,7 t 0,5 0,5 0,5 0,7 0,7 0,7 0,7 0,7 0,75 0,8 0,8 0,8 0,8 0,8 0,8 0,75 1,0 1,0 1,0 1,0 1,0 1,0 L 13,0 16,2 17,0 13,0 16,2 17,0 20 23 26 15,0 16,2 16,2 17,0 20 23 26 17,5 18,0 20 23 26 30 s 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 9 9 9 9 9 9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8:10 Crimp tools page 8:8, 8:12, 8:16-18

0,75-1,5

1,5-2,5

4-6

t = palm thickness s = strip length

Tube terminals 0.75 - 10 mm


Data: Cu 99.95%, tin plated.
mm 0,75 1,5 Cat. no. KR0,75-3 KR0,75-4 KR1,5-3 KR1,5-4 KR1,5-5 KR2,5-3 KR2,5-4 KR2,5-5 KR2,5-6 KR4-4 KR4-5 KR4-6 KR6-4 KR6-5 KR6-6 KR6-8 KR10-5 KR10-6 KR10-8 KR10-10 KR10-12 Screw M3 M4 M3 M4 M5 M3 M4 M5 M6 M4 M5 M6 M4 M5 M6 M8 M5 M6 M8 M10 M12 mm W 6,0 6,0 6,5 6,5 7,5 7,5 7,5 8,5 8,5 8,5 9,0 10,0 9,5 9,5 10,0 13,5 11,5 11,5 13,5 16,0 19,0 d 1,3 1,3 1,8 1,8 1,8 2,3 2,3 2,3 2,3 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0 t 0,8 0,8 1,0 1,0 0,8 1,3 1,3 1,2 1,1 1,5 1,5 1,4 1,7 1,7 1,6 1,2 3,0 3,0 2,2 2,0 1,7 L 16,0 16,0 16,0 17,0 18,0 17,0 18,0 19,0 19,0 21 22 23 22 22 23 30 29 29 33 34 41 s 7 7 7 7 7 8 8 8 8 9 9 9 9 9 9 9 11 11 11 11 11 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 8:10. 8:12 8:16-18 Crimp tools page 8:8, 8:12, 8:16-18

2,5

10

t = palm thickness s = strip length Larger cross section areas, see next chapter.

Certificate FM20987 ISO 9001:2000

3:3
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Un-insulated terminals 0.2 - 10 mm

Fork terminals 0.25 - 10 mm


Data: Cu 99.95%, tin plated, brazed necks.
mm 0,25-0,75 0,75-1,5 Cat. no. B0832G B0843G B1532G B1537GS B1543G B1553G B2532G B2543G B2553G B4643G B4653G B9953G B9965G Screw M3 M4 M3 M3,5 M4 M5 M3 M4 M5 M4 M5 M5 M6 mm W 5,5 7,5 5,5 5,5 7,0 9,0 5,5 7,0 9,0 7,8 9,0 12,0 11,0 d 1,3 1,3 1,8 1,8 1,8 1,8 2,3 2,3 2,3 3,4 3,4 4,6 4,6 t 0,5 0,5 0,7 0,7 0,7 0,7 0,8 0,8 0,8 1,0 1,0 1,2 1,1 L 13,0 16,2 13,0 16,2 16,2 17,0 13,0 16,2 17,0 18,0 18,0 24 23 s 7 7 7 7 7 7 8 8 8 9 9 11 8 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 8:10, 8:16-18 Crimp tools page 8:8, 8:16-18

3
1,5-2,5

4-6 10

t = palm thickness s = strip length

Pin terminals 0.25 - 6 mm


Data: Cu 99.95%, tin plated, brazed necks.
mm 0,25-0,75 0,75-1,5 1,5-2,5 4-6
s = strip length

Cat. no. B0819SR B1519SR B2519SR B4630SR

mm W 1,8 1,9 1,9 2,8

d 1,3 1,8 2,3 3,4

L1 12,0 12,0 12,0 14,0

L 17,0 17,0 17,0 20

s 7 7 8 9

Pcs/ pack 100 100 100 100

Crimp tools page 8:8, 8:16-18, 8:10

Through connectors 0.75 - 10 mm


Data: Cu 99.95%, tin plated.
mm 0,75 1,5 2,5 4 6 10
s = strip length

Cat. no. KS0,75 KS1,5 KS2,5 KS4 KS6 KS10 KST10

mm d 1,3 1,8 2,3 3,0 4,0 5,0 4,5

L 14,0 14,0 16,0 19,0 19,0 30 30

s 7 7 8 9 9 16 16

Pcs/ pack 100 100 100 100 100 100 100

Crimp tools page 8:8, 8:16-18

8:10, 8:16-18

3:4
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Certificate FM20987 ISO 9001:2000

Un-insulated terminals 0.2 - 10 mm

Receptacles 0.5 - 6 mm
Data: brass, tin plated.
mm 0,5-1 0,75-1,5 Cat. no. B1003FLS5 B1003FLS8 B1505FLS5 B1505FLS8 B1507FLS1 B2505FLS5 B2505FLS8 B2507FLS1 B4607FLS1 mm e 5,0 5,0 6,4 6,4 7,6 6,0 6,0 7,6 7,6 t 0,3 0,3 0,4 0,4 0,4 0,4 0,4 0,4 0,4 L 12,7 12,7 16,0 16,0 19,0 16,0 16,0 19,0 19,0 For tabs 2,8x0,5 2,8x0,8 4,8x0,5 4,8x0,8 6,3x0,8 4,8x0,5 4,8x0,8 6,3x0,8 6,3x0,8 s 7 7 7 7 7 8 8 8 8 Pcs/ pack 100 100 100 100 100 100 100 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18

1,5-2,5

4-6

t = palm thickness s = strip length Insulation sleeves, see page 3:10.

Receptacles with locking lip 1.5 - 6 mm


Data: brass, tin plated.
mm 1,5-2,5 4-6 Cat. no. B2507FLSN B4607FLSN mm e 7,5 7,5 t 0,4 0,4 L 19,0 19,0 For tabs 6,3x0,8 6,3x0,8 s 8 9 Pcs/ pack 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18 8:7, 8:9-10, 8:16-18

t = Metal thickness s = strip length Insulation sleeves, see page 3:10. Connector blocks, see page 3:11.

Multiple tabs 0.5 - 2.5 mm


Data: brass, tin plated.
mm 0,5-1,5 1,5-2,5 Cat. no. B1507FLSH B2507FLSH mm e 8,0 8,0 t 0,4 0,4 L 20,0 20,0 For tabs 6,3x0,8 6,3x0,8 s 7 7 Pcs/ pack 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18 8:7, 8:9-10, 8:16-18

t = metal thickness s = strip length

Certificate FM20987 ISO 9001:2000

3:5
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Un-insulated terminals 0.2 - 10 mm

Receptacle, 90, 0.5 - 1.5 mm


Data: brass, tin plated.
mm 0,5-1,5 Cat. no. B1507FLSB8 mm e 7,7 t 0,4 L 13,0 For tab 6,3x0,8 s 7 Pcs/ pack 100 Crimp tool page 8:8

t = metal thickness s = strip length

Receptacle 90, 0.5 - 1 mm


Data: brass, tin plated.
mm 0,5-1 Cat. no. B1003FLSV5 mm e 4,9 t 0,3 L 9,3 For tabs 2,8x0,5 s 7 Pcs/ pack 100 Crimp tools page 8:7, 8:9-10, 8:16-18

t = metal thickness s = strip length

Tabs 0.5 - 2.5 mm


Data: brass, tin plated.
mm 0,5-1 0,5-1,5 1,5-2,5
s = strip length

Cat. no B1003H B1507H B2507H

mm e 5,6 8,0 8,0

L 12,7 19,0 20

Tabs 2,8x0,8 6,3x0,8 6,3x0,8

s 7 7 8

Pcs/ pack 100 100 100

Crimp tools page 8:7, 8:9-10, 8:16-18

Insulation sleeves page 3:10.

Tabs with locking lip 1.5 - 6 mm


Data: brass, tin plated.
mm 0,5-1,0 1,5-2,5 4-6 Cat. no. B1007HN B2507HN B4607HN mm e 16,0 16,0 16,0 L 28 28 28 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 s 8 8 9 Pcs/ pack 100 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18

s = strip length Connector blocks page 3:11.

3:6
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Certificate FM20987 ISO 9001:2000

Un-insulated terminals 0.2 - 10 mm

Bullets 0.2 - 2.5 mm


Data: brass, tin plated.
mm 0,2-0,5 1,5-2,5 Cat. no B0502HA B2502HA mm e 5,5 5,5 L 21 21 bullet 2,0 2,0 s 7 8 Pcs/ pack 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18 8:7, 8:9-10, 8:16-18

s = strip length Connector blocks page 3:11.

Sockets 0.2 - 2.5 mm


Data: brass, tin plated.
mm 0,2-0,5 1,5-2,5 Cat. no. B0502HO B2502HO mm e 5,5 5,5 L 21 21 For bullet 2,0 s 7 8 Pcs/ pack 100 100 Crimp tools page 8:7, 8:9-10, 8:16-18 8:7, 8:9-10, 8:16-18

s = strip length, connector blocks page 3:11.

Certificate FM20987 ISO 9001:2000

3:7
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Un-insulated terminals 0.2 - 10 mm

Tabs
Data: brass, tin plated.
Fig 1 2 3 Cat. no. B07FLS1H B07FLS2H B07FLS3H mm W 8,5 9,0 8,0 e 8,0 7,5 7,5 L 8,5 18,5 21 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 100

Fig 4

Cat. no. B07FLS

mm W 7,5

L 9,0

Tabs 6,3x0,8

Pcs/ pack 100

Fig 5 6 7 7

Cat. no. B1803H2 B1805H3 B1807H4 B1807H5

mm W 4,5 6,5 8,1 8,0

e 5,5 7,0 8,3 8,3

2,8 3,2 4,4 5,4

L 13,1 17,5 19,1 19,2

Tabs 2,8x0,8 4,8x0,8 6,3x0,8 6,3x0,8

Pcs/ pack 100 100 100 100

Fig 8 8 9 9

Cat. no. B0457H4 B0457H5 B0907H4 B0907H5

mm b 8,0 8,0 8,0 8,0

e 8,0 8,0 8,3 8,0

4,1 5,3 4,1 5,3

c 8,0 8,0 8,0 8,0

Tabs 6,3x0,8 6,3x0,8 6,3x0,8 6,3x0,8

Pcs/ pack 100 100 100 100

Angle 45 45 90 90

Fig 10 11 11

Cat. no. B2007H4 B2457H4 B2457H5

mm W 7,0 10,0 10,0

c 7 12,0 12,0

e 8,0 8,0 8,0

4,2 4,2 5,2

L 23* 10,0 10,0

Tab 6,3x0,8 6,3x0,8 6,3x0,8

Pcs/ pack 100 100 100

Angle

2x45 2x45

* total length hole diameter.

3:8
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Certificate FM20987 ISO 9001:2000

Un-insulated terminals 0.2 - 10 mm

Tabs for soldering


Data: brass, tin plated.
Cat. no. 12523 mm cc 5,0 e 8,5 d 1,5 L 17,0 Tab 6,3x0,8 Pcs/ pack 100

3
Cat. no. 17127 17128 mm cc 5,0 5,0 d 1,3 1,2 W 5,0 9,0 L 14,0 16,0 Tab 2,8x0,8 6,3x0,8 Pcs/ pack 100 100

Cat. no. 12610

mm d 0,9

W 6,3

L 10,5

Tab 2,8x0,8

Pcs/ pack 100

Certificate FM20987 ISO 9001:2000

3:9
www.sourceiec.com

Un-insulated terminals 0.2 - 10 mm

Insulation boots
Data: used together with straight and angled receptacle connections.
mm L W 19,0 5,6 21,0 7,6 23 11,0 24 9,0 22,5 9,5 17,3 15,0 Material Colour Polyetylen transp PVC transp PVC transp Polyetylen transp Polyetylen transp PVC transp mm Tab size Max. cable 2,8 2,5 4,8 3,2 6,3 3,6 6,3 2,5 6,3 3,0 6,3 2,5 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 Temp C -50 +85 -25 +75 -25 +75 -25 +75 -50 +85 -25 +75

Fig. 1

Cat. no. ISO1003FL1 ISO1005FL1 ISO1507H-BW6 ISO1507FLS ISO2507FLS1 ISO1507FLB*

2 3 4 5 6

* Used with 90 receptacle

3:10
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Certificate FM20987 ISO 9001:2000

Un-insulated terminals 0.2 - 10 mm

Connector blocks
used with receptacles and tabs with locking lip 1,5 - 6 mm material PA (nylon) transparent max voltage 250 VAC
Fig 1 2 3 1 2 3 Note 1 2 Used with receptacles B2507FLSN and B4607FLSN. Used with tabs B2507HN and B4607HN. Cat. no. 408/2/M 408/4/M 408/6/M 408/8/M 408/2/F 408/4/F 408/6/F 408/8/F No. of terminals 2 4 6 8 2 4 6 8 mm L 24 24 29 34 32 33 33 33 W 16,4 28 29 38 20 23 31 40 H 9,7 15,3 15,2 15,6 12,7 17,4 18,7 18,6 Pcs/ pack 100 100 100 100 100 100 50 25 Note 1 1 1 1 2 2 2 2

Connector blocks
used together with sockets and bulltets 0,2 - 2,5 mm material PA (nylon) transparent rated voltage 250 VAC temperature range -20 C to +105 C
Fig 4 4 5 5 Note 3 4 Used with bullets B0502HA and B2502HA. Used with sockets B0502HO and B2502HO. Cat. no. MC02F MC02M MC03F MC03M MC04F MC04M MC06F MC06M MC09F MC09M MC12F MC12M MC15F MC15M Pol 2 2 3 3 4 4 6 6 9 9 12 12 15 15 mm L 27 27 27 27 27 27 27 27 27 27 27 27 27 26 W 13,6 13,5 19,6 19,6 13,5 13,5 19,6 19,6 19,7 19,7 26 26 32 32 H 7,3 7,3 7,2 7,1 13,5 13,5 13,4 13,4 19,7 19,7 19,6 19,7 19,6 19,9 Pcs/ pack 100 100 100 100 100 100 100 100 100 100 50 50 50 50 Note 3 4 3 4 3 4 3 4 3 4 3 4 3 4

Certificate FM20987 ISO 9001:2000

3:11
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Un-insulated terminals 0.2 - 10 mm

Connector blocks
used together with receptacles material PVC semi-transparent max voltage 400 V
Fig Cat. no. 404-1 405-3 401-12 No. of links 1 1+2 12 mm L 48 48 147 W 12,0 21 28 H 6,0 8,5 7,0 Tabs 6,3x0,8 6,3x0,8 6,3x0,8 Pcs/ pack 100 100 50

1 2 3

Assortment box PL700


Elpress assortment box designed for field service engineers and service departments.

Particulars:
manufactured from polyeten 19 partions 700 un-insulated terminals and through connectors 0.75 - 10 mm crimp tool DKB 0325 crimp tool EWB 4099 Miniforce stripping and cutting tool SCT 001 weight 4,3 kg, length 370 mm, width 228 mm, height 37 mm

3:12
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Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Markings on Cu-connections Cu-connections


Elpress Cu-connections are produced from electrolytic 99.9% copper. Terminals and through connectors exist in a large variety of types for stranded as well as for flexible conductors. C-sleeves for earth conductor branch off also come in a large number of sizes. If a standard type is not suitable, we produce tailor made designs specific to the application. KR/KRF terminals and KS/KSF connectors may be used for both stranded and flexible conductors. KRD terminals and KSD connectors are used for stranded conductors. KRT terminals and KST connectors equal the German "Standard types" (not DIN!) and are used for stranded conductors. C-sleeves are used for branch-off or cross connections for mainly earth conductors such as for lightning protection and earthing grids. By crimping Elpress terminals and connectors with Elpress crimp tools, connections are achieved that meet the requirements of SEN 245010, BS 4579:1, VDE 0220:1, EN-IEC 61238:1 whichever is applicable. Elpress marking system for Cu-connectors shows logotype, conductor area and id-number for crimp die to be used. This system enables final inspection of proper die use as the die number is automatically imprinted by the die on the crimped barrel.

Marking of tap-off C-sleeves

120 - 150/70 - 95
120 - 150 = Cu-wire range, mm 70 - 95 = Cu-wire range, mm

(Elpress logotype) C16 - 13 Cat.no.

Stud holes in terminal palms


Screwdimension Marking of tube terminals M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 M 24 Hole diameter tol. H13 ( mm) 3,2 4,3 5,3 6,4 8,4 10,5 13 17 21 25

32 (on the terminal neck)


ID-no. for the hexagonal die

(Elpress logo) 300-16F (on the palm)


300 = Cu-conductor area, mm 16 = hole for screw M16 F = KRF

Number of crimps
Normally only one crimp per conductor end is needed up to and including 150 mm and two crimps for larger areas. For detailed information see crimp die tables in Chapter 10. If possible multiple crimps should be positioned with a few mm distance from each other and from the neck end. In many cases however, overlapping crimps have to be made for space reasons.

Marking of connectors

(Elpress logo) 27
ID-no. for hexagonal die

185 F (possible screen area and an earth-sign)


185 = Cu-conductor area, mm F = KSF

Crimp sequence with two adjacent crimps.

4:2
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Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

EasyGuide
-to easily introduce flexible conductors into the terminal EasyGuide consists of a stand (EG-TS) and tapered inserts (EG-xx) which are chosen to fit the terminal size. Place the terminal in the guiding groove on one side of the insert and introduce the conductor from the other side, open the insert halves and remove the terminal with the conductor in place. Finally a simple way to get all the strands into the barrel! Suits Elpress type KRF terminals and connectors from 6 to 240 mm.
Inserts 6 mm 10 mm 16 mm 25 mm 35 mm 50 mm 70 mm 95 mm 120 mm 150 mm 185 mm 240 mm EG 6 EG 10 EG 16 EG 25 EG 35 EG 50 EG 70 EG 95 EG 120 EG 150 EG 185 EG 240

EasyGuide.

Certificate FM20987 ISO 9001:2000

4:3
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Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 0,75 - 10 mm, KR


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, Cu-conductors.
Marking example KR: 10 10 (Elpress logotype included) 10 = mm 10 = palm hole for M10

Cat. no. mm - bolt hole M KR 0,75-3* KR0,75-4*

mm W 6,0 6,0 6,5 6,5 7,5 7,5 7,5 8,5 8,5 8,5 9,0 10,0 9,5 9,5 10,0 13,5 11,5 11,5 13,5 16,0 19,0

d 1,3 1,3 1,8 1,8 1,8 2,3 2,3 2,3 2,3 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 5,0 5,0

N 3,2 3,2 3,4 4,2 4,8 3,5 4,2 4,8 5,1 4,2 4,8 5,0 4,0 5,0 5,5 7,0 6,0 6,0 7,0 8,0 10,0

N1 3,8 3,8 3,6 4,3 4,7 4,1 4,1 4,8 4,9 5,8 5,2 7,0 7,0 6,0 6,5 10,0 7,0 7,0 9,0 10,0 14,0

L 16,0 16,0 16,0 17,0 18,0 17,0 18,0 19,0 19,0 21 22 23 22 22 23 30 29 29 33 34 41

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

Crimp tools page 8:9, 8:18-20

KR 1,5-3* KR 1,5-4* KR 1,5-5* KR 2,5-3* KR 2,5-4* KR 2,5-5* KR 2,5-6* KR 4-4 KR 4-5 KR 4-6 KR 6-4 KR 6-5 KR 6-6 KR 6-8 KR 10-5 KR 10-6 KR 10-8 KR10-10 KR10-12
* no inspection hole

8:11

9:3

9:4-30

4:4
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Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 16 - 800 mm, KRF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, Cu-conductors.
Marking example KRF: 70 10F, KRD: 500 16 (Elpress logotype included) 70 = mm 500 = mm 10 = palm hole for M10 16 = palm hole for M16 F = type KRF, for stranded and flexible conductors

Cat. no. mm - bolt hole M KRF 16-6 KRF 16-8 KRF 16-10 KRF 16-12 KRF 25-6 KRF 25-8 KRF 25-10 KRF 25-12 KRF 35-6 KRF 35-8 KRF 35-10 KRF 35-12 KRF 50-6 KRF 50-8 KRF 50-10 KRF 50-12 KRF 50-16 KRF 70-6 KRF 70-8 KRF 70-10 KRF 70-12 KRF 70-16 KRF 95-8 KRF 95-10 KRF 95-12 KRF 95-16 KRF 120-10 KRF 120-12 KRF 120-16 KRF 150-10 KRF 150-12 KRF 150-16 KRF 150-20 KRF 185-10 KRF 185-12 KRF 185-16 KRF 185-20 KRF 240A-10 KRF 240A-12 KRF 240A-16 KRF 240A-20 KRF 300A-10 KRF 300A-12 KRF 300A-16 KRF 300A-20 KRF 300A-24
* no inspection hole ** total palm length

mm W 13,0 13,0 16,0 22 16,0 16,0 17,0 22 18,0 18,0 18,0 22 21 21 21 21 27 25 25 25 25 28 29 29 29 29 32 32 32 36 36 36 36 39 39 39 39 42 42 42 42 45 45 45 45 45

d 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0 11,0 13,0 13,0 13,0 13,0 13,0 15,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0 19,0 21 21 21 21 22,5 22,5 22,5 22,5 24,5 24,5 24,5 24,5 24,5

N 8,0 8,0 10,0 12,0 8,0 8,0 10,0 12,0 10,0 10,0 10,0 12,0 11,0 11,0 11,0 12,0 15,0 11,0 11,0 11,0 12,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 19,0 15,0 15,0 15,0 19,0 19 19 19 19 22 22 22 22 22

N1 9,0 9,0 11,0 13,0 10,0 10,0 11,0 13,0 11,0 11,0 11,0 14,0 12,0 12,0 12,0 14,0 17,0 12,0 12,0 12,0 14,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 17,0 20 17,0 17,0 17,0 20 20 20 20 20 32 32 32 32 32

L 34 34 38 47 39 39 42 47 47 47 47 52 50 50 50 53 59 55 55 55 58 64 69 69 69 69 73 73 73 80 80 80 87 86 86 86 93 96 96 96 96 116 116 116 116 116

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 20 20 20 20 10 10 10 10 10 10 10 10 10

Die no. 9 9 9 9 11 11 11 11 13 13 13 13 14,5 14,5 14,5 14,5 14,5 17 17 17 17 17 20 20 20 20 22 22 22 25 25 25 25 27 27 27 27 30 30 30 30 32 32 32 32 32

Crimp tools page 9:3-6 9:8-30

9:13-30

Certificate FM20987 ISO 9001:2000

4:5
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Cu-terminals and connectors 0.75 - 1000 mm

Cat. no. mm - bolt hole M KRF 400A-00 KRF 400A-12 KRF 400A-16 KRF 400A-20 KRF 400A-24

mm W 56 56 56 56 56

d 30 30 30 30 30

N 22 22 22 22

N1 33 33 33 33

L 125 125 125 125 125

Pcs/ pack 10 10 10 10 10

Die no. 38 38 38 38 38

Crimp tools page 9:13-15 9:23-30

For flexible Cu-conductors


KRF 500-00 KRF 500-16 KRF 500-20 KRF 500-24 KRF 630-00 KRF 630-20 KRF 630-24 KRF 800-00 KRF 800-24 61 61 61 61 75 75 75 75 75 33 33 33 33 39 39 39 42 42 70** 25 25 25 80** 35 35 80** 35 35 35 35 45 45 45 160 150 150 150 195 195 195 195 195 5 5 5 5 1 1 1 1 1 42 42 42 42 53 53 53 53 53 9:35-36

9:23-25

For stranded Cu-conductors


KRD 500-00 KRD 500-16 KRD 500-20 KRD 500-24 KRD 630-00 KRD 630-20 KRD 630-24 KRD 800-00 KRD 800-24 KRD 1000-00
* no inspection hole ** total palm length

58 58 58 58 65 65 65 75 75 80

31 31 31 31 34 34 34 39 39 43

70** 25 25 25 75** 25 25 80** 35 80**

35 35 35 35 35 45

160 150 150 150 165 150 150 195 195 195

5 5 5 5 1 1 1 1 1 1

40 40 40 40 45 45 45 53 53 56

9:23-30

9:23-25

4:6
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Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 10 - 1000 mm, KRT


Data: electrolytic copper, tin plated, cable inspection hole, for stranded and round, compressed Cu-conductors.
Marking example KRT: 70 10 (Elpress logotype included) 70 = mm 10 = palm hole for M10

Cat. no. KRT 10-5 KRT 10-6 KRT 10-8 KRT 10-10 KRT 10-12 KRT 16-5 KRT 16-6 KRT 16-8 KRT 16-10 KRT 16-12 KRT 25-6 KRT 25-8 KRT 25-10 KRT 25-12 KRT 35-6 KRT 35-8 KRT 35-10 KRT 35-12 KRT 50-6 KRT 50-8 KRT 50-10 KRT 50-12 KRT 70-8 KRT 70-10 KRT 70-12 KRT 95-8 KRT 95-10 KRT 95-12 KRT 95-16 KRT 120-10 KRT 120-12 KRT 120-16 KRT 150-12 KRT 150-16 KRT 150-20 KRT 185-12 KRT 185-16 KRT 185-20 KRT 240-12 KRT 240-16 KRT 240-20 KRT 300-12 KRT 300-16 KRT 300-20 KRT 400-16 KRT 400-20 KRT 400-24

mm W 10 10 13 16 19 12 12 15 16 19 14 15 16 19 17 17 19 22 20 20 20 22 23 23 23 26 26 26 28 28 28 28 32 32 32 35 35 35 38 38 38 44 44 44 48 48 48

d 4,5 4,5 4,5 4,5 4,5 5,5 5,5 5,5 5,5 5,5 7 7 7 7 8,5 8,5 8,5 8,5 10 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15 17 17 17 19 19 19 21 21 21 24 24 24 26 26 26

N 6 6 8 8 10 6 6 8 8 10 9 9 9 12 9,5 9,5 9,5 12 11 11 11 12 11 11 12 11 11 12 15 11 12 15 15 15 19 15 15 19 15 15 19 19 19 19 21 21 21

N1 8 8 11 11 14 8 8 11 11 15 12 12 12 13 11,5 11,5 11,5 14 12 12 12 14 12 12 14 12 12 14 17 14 14 17 17 17 20 17 17 20 17 17 20 20 20 20 31 31 31

L 29 29 34 34 41 34 34 39 39 47 43 43 43 48 49 49 49 53 53 53 53 56 55 55 58 60 60 63 69 64 64 70 76 76 83 79 79 86 86 86 93 100 100 100 114 114 114

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25

Die no. 7 7 7 7 7 8,5 8,5 8,5 8,5 8,5 10 10 10 10 12 12 12 12 14 14 14 14 16 16 16 18 18 18 18 19 19 19 22 22 22 24 24 24 26 26 26 30 30 30 32 32 32

Crimp tools page 9:3-9:6 9:8-30

9:13-30

Certificate FM20987 ISO 9001:2000

4:7
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Cat. no. KRT 500-00 KRT 500-16 KRT 500-20 KRT 500-24 KRT 630-00 KRT 630-20 KRT 630-24 KRT 800-00 KRT 800-24

mm W 58 58 58 58 65 65 65 75 75 80

d 31 31 31 31 34 34 34 39 39 43

N 70** 25 25 25 70** 25 25 80** 35 80**

N1 35 35 35 35 35 45 -

L 160 150 150 150 160 150 150 195 195 195

Pcs/ pack -

Die no. 40 40 40 40 45 45 45 53 53 56

Crimp tools page 9:23-36

9:23-25

9:35-36

KRT 1000-00

4:8
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 16 - 1000 mm, KRD


Data: electrolytic copper, tin plated, cable inspection hole, for stranded and and round, compressed Cu-conductors.
Marking example KRD: 70 10 (Elpress logotype included) 70 = mm 10 = palm hole for M10 Cat. no. KRD 16-5 KRD 16-6 KRD 16-8 KRD 16-10 KRD 16-12 KRD 25-6 KRD 25-8 KRD 25-10 KRD 25-12 KRD 35-6 KRD 35-8 KRD 35-10 KRD 35-12 KRD 50-6 KRD 50-8 KRD 50-10 KRD 50-12 KRD 70-8 KRD 70-10 KRD 70-12 KRD 95-8 KRD 95-10 KRD 95-12 KRD 95-16 KRD 120-10 KRD 120-12 KRD 120-16 KRD 150-12 KRD 150-16 KRD 150-20 KRD 185-12 KRD 185-16 KRD 185-20 KRD 240-12 KRD 240-16 KRD 240-20 KRD 300-12 KRD 300-16 KRD 300-20 KRD 400-16 KRD 400-20 KRD 400-24 KRD 500-00 KRD 500-16 KRD 500-20 KRD 500-24 KRD 630-00 KRD 630-20 KRD 630-24 KRD 800-00 KRD 800-24 KRD 1000-00 mm W 12 12 14 16 18 13 13 16 22 16 16 17 22 18 18 18 20 22 22 22 24 24 24 28 28 28 28 32 32 32 36 36 36 39 39 39 44 44 44 48 48 48 58 58 58 58 65 65 65 75 75 80 d 5,4 5,4 5,4 5,4 5,4 6,7 6,7 6,7 6,7 8 8 8 8 9,5 9,5 9,5 9,5 11,3 11,3 11,3 13 13 13 13 15 15 15 17 17 17 19 19 19 21 21 21 24 24 24 26 26 26 31 31 31 31 34 34 34 39 39 43 N 6 6 8 8 10 7 7 10 12 8 8 10 12 8,5 8,5 9,5 12 11 11 12 11 11 12 15 11 11 15 15 15 19 15 15 19 15 15 19 19 19 19 22 22 22 70** 25 25 25 75** 25 25 80** 35 80** N1 8 8 9 10 14 9 9 12 13 10 10 11 13 11,5 11,5 11,5 14 12 12 14 12 12 14 17 15 15 17 17 17 20 17 17 20 17 17 20 20 20 20 31 31 31 35 35 35 35 35 45 L 29 29 33 34 41 32 32 38 47 39 39 42 47 44 44 49 53 54 54 57 58 58 61 67 64 64 70 76 76 83 80 80 87 86 86 93 100 100 100 116 116 116 160 150 150 150 165 150 150 195 195 195 Pcs/pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 5 5 5 5 1 1 1 1 1 1 Die no. 8 8 8 8 8 9 9 9 9 11 11 11 11 12 12 12 12 14 14 14 16 16 16 16 19 19 19 22 22 22 25 25 25 27 27 27 30 30 30 32 32 32 40 40 40 40 45 45 45 53 53 56 9:13-30 Crimp tools page 9:3-6 9:8-30

9:23-30

9:35-36

9:23-25

Certificate FM20987 ISO 9001:2000

4:9
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals with two stud holes 70 - 400 mm, KRF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded Cu-conductors.
Marking example KRF: 70 10F (Elpress logotype included) 70 = mm 10 = palm hole for M10 F = type KRF, for flexible and stranded conductors

Cat. no. mm, bolt hole, cc-measure KRF 70-12X2-40 KRF 95-12X2-40

mm W 25 29 32 36 39 42 45 56

d 13,0 15,0 17,0 19,0 21 22,5 24,5 30

N1

Pcs/ pack 25 25 25 20 20 10 10 10

Die no. 17 20 22 25 27 30 32 38

Crimp tools page 9:3-4 9:5-14

12 18 103 12 18 109 12 19 113 12 19 120 12 20 126 12 21 130 12 22 136 12 23 145

KRF 120-12X2-40 KRF 150-12X2-40 KRF 185-12X2-40 KRF 240A-12X2-40 KRF 300A-12X2-40 KRF 400A-12X2-40

9:13-30

Tube terminals 45, 10 - 150 mm, KRF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, Cu-conductors.
Marking example KRF: 70 10F (Elpress logotype included) 70 = mm 10 = palm hole for M10 F = type KRF, for stranded and flexible conductors

Cat. no. mm, Bolt, 45 KR 10-6-45GR KR 10-8-45GR KRF 16-6-45GR KRF 16-8-45GR KRF 25-6-45GR KRF 25-8-45GR KRF 25-10-45GR KRF 35-6-45GR KRF 35-8-45GR KRF 35-10-45GR KRF 50-8-45GR KRF 50-10-45GR KRF 50-12-45GR KRF 70-8-45GR KRF 70-10-45GR KRF 70-12-45GR KRF 95-10-45GR KRF 95-12-45GR KRF 95-16-45GR KRF 120-10-45GR KRF 120-12-45GR KRF 120-16-45GR KRF 150-10-45GR KRF 150-12-45GR KRF 150-16-45GR

mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36

d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0

N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5

N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,5 18,5 19,5 20,5

A 19 19 23 23 24 24 24 30 30 30 31 31 31 35 35 35 40 40 40 43 43 43 49 49 49

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25

Die no. 8 8 9 9 11 11 11 13 13 13 14,5 14,5 14,5 17 17 17 20 20 20 22 22 22 25 25 25

Crimp tools page 9:3-6 9:8-30

4:10
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 45, 10 - 120 mm, KRT


Data: electrolytic copper, tin plated, without cable inspection hole, for stranded, round, compressed Cu-conductors.
Marking example KRT: 70 10 (Elpress logotype included) 70 = mm 10 = palm hole for M10

Cat. no. KRT 10-6NS-45GR KRT 10-8NS-45GR KRT 16-6NS-45GR KRT 16-8NS-45GR KRT 16-10NS-45GR KRT 25-6NS-45GR KRT 25-8NS-45GR KRT 25-10NS-45GR KRT 35-6NS-45GR KRT 35-8NS-45GR KRT 35-10NS-45GR KRT 50-8NS-45GR KRT 50-10NS-45GR KRT 50-12NS-45GR KRT 70-8NS-45GR KRT 70-10NS-45GR KRT 70-12NS-45GR KRT 95-8NS-45GR KRT 95-10NS-45GR KRT 95-12NS-45GR KRT 95-16NS-45GR KRT 120-10NS-45GR KRT 120-12NS-45GR KRT 120-16NS-45GR

mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 20 20 22 23 23 23 28 28 28 28 29 29 29

d 4,5 4,5 5,4 5,4 5,4 7 7 7 8,5 8,5 8,5 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15

N 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 8,5 11,5 12,5 15,5 11,5 12,5 15,5

N1 11,5 12 11,5 12 13,5 11,5 12 13,5 11,5 12 13,5 17,5 18,5 19,5 17,5 18,5 19,5 17,5 18,5 19,5 20,5 18,5 19,5 20,5

A 20 20 23 23 23 26 26 26 30 30 30 32 32 32 38 38 38 38 38 38 38 41 41 41

Pcs/pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25

Die no. 7 7 8,5 8,5 8,5 10 10 10 12 12 12 14 14 14 16 16 16 18 18 18 18 19 19 19

Crimp tools page 9:3-6 9:8-30

Certificate FM20987 ISO 9001:2000

4:11
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 90 degrees 10 - 150 mm, KRF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, Cu-conductors.
Marking example KRF: 70 10F (Elpress logotype included) 70 = mm 10 = palm hole for M10 F = type KRF, for flexible and stranded conductors

Cat. no. mm, Bolt KR 10-6-90GR KR 10-8-90GR

mm W 13,0 13,5 13,0 13,5 17,0 17,0 17,0 18,0 18,0 18,0 21 21 21 25 25 25 29 29 29 32 32 32 36 36 36

d 5,0 5,0 6,0 6,0 8,0 8,0 8,0 9,0 9,0 9,0 11,0 11,0 11,0 13,0 13,0 13,0 15,0 15,0 15,0 17,0 17,0 17,0 19,0 19,0 19,0

N 6,5 8,5 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 11,5 12,5 15,5 11,5 12,5 15,5 11,5 12,5 15,5

N1 11,5 12,0 11,5 12,0 11,5 12,0 13,5 11,5 12,0 13,5 17,5 18,5 19,5 17,5 18,5 19,5 18,5 19,5 20,5 18,5 19,5 20,5 18,5 19,5 20,5

A 15 15 17 17 18,5 18,5 18,5 22,5 22,5 22,5 30,5 30,5 30,5 31,5 31,5 31,5 32,5 32,5 32,5 34,5 34,5 34,5 37,5 37,5 37,5

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25

Die no. 8 8 9 9 11 11 11 13 13 13 14,5 14,5 14,5 17 17 17 20 20 20 22 22 22 25 25 25

Crimp tools page 9:3-6 9:8-30

KRF 16-6-90GR KRF 16-8-90GR KRF 25-6-90GR KRF 25-8-90GR KRF 25-10-90GR KRF 35-6-90GR KRF 35-8-90GR KRF 35-10-90GR KRF 50-8-90GR KRF 50-10-90GR KRF 50-12-90GR KRF 70-8-90GR KRF 70-10-90GR KRF 70-12-90GR KRF 95-10-90GR KRF 95-12-90GR KRF 95-16-90GR KRF 120-10-90GR KRF 120-12-90GR KRF 120-16-90GR KRF 150-10-90GR KRF 150-12-90GR KRF 150-16-90GR

System 1300 and 1400 can not crimp KR/KRF 10 - 35 mm, as the terminal necks are too short. Use V500, V611 or T2600 instead.

4:12
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 90 degrees 10 - 120 mm, KRT


Data: electrolytic copper, tin plated, for stranded, round, compressed Cu-conductors. KRTtypes are without inspection hole (NS).
Marking example: 70 10 (Elpress logotype included) 70 = mm 10 = palm hole for M10

Cat. no. KRT 10-6NS-90GR KRT 10-8NS-90GR KRT 16-6NS-90GR KRT 16-8NS-90GR KRT 16-10NS-90GR KRT 25-6NS-90GR KRT 25-8NS-90GR KRT 25-10NS-90GR KRT 35-6NS-90GR KRT 35-8NS-90GR KRT 35-10NS-90GR KRT 50-6NS-90GR KRT 50-8NS-90GR KRT 50-10NS-90GR KRT 70-8NS-90GR KRT 70-10NS-90GR KRT 70-12NS-90GR KRT 95-8NS-90GR KRT 95-10NS-90GR KRT 95-12NS-90GR KRT 95-16NS-90GR KRT 120-10NS-90GR KRT 120-12NS-90GR KRT 120-16NS-90GR

mm W 13 13,5 13 13,5 16 14 14 16 17 17 19 22 20 20 23 23 23 28 28 28 28 28 28 28

d 4,5 4,5 5,4 5,4 5,4 7 7 7 8,5 8,5 8,5 10 10 10 12 12 12 13,5 13,5 13,5 13,5 15 15 15

N 6,5 8,5 6,5 8,5 11,5 6,5 8,5 11,5 6,5 8,5 11,5 8,5 11,5 12,5 8,5 11,5 12,5 8,5 11,5 12,5 15,5 11,5 12,5 15,5

N1 11,5 12 11,5 12 13,5 11,5 12 13,5 11,5 12 13,5 12 17,5 18,5 17,5 18,5 19,5 17,5 18,5 19,5 20,5 18,5 19,5 20,5

A 15,5 15,5 16,5 16,5 17 20 20 20 23,5 23,5 23,5 32,5 31,5 31,5 32,5 32,5 32,5 32,5 32,5 32,5 32,5 34,5 34,5 34,5

Pcs/Pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25

Die no. 7 7 8,5 8,5 8,5 10 10 10 12 12 12 14 14 14 16 16 16 18 18 18 18 19 19 19

Crimp tools page 9:3-6, 9:8-30

System 1300 and 1400 can not crimp KR/KRF 10 - 35 mm, as the terminal necks are too short. Use V500, V611 or T2600 instead.

Certificate FM20987 ISO 9001:2000

4:13
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Tube terminals 10 - 300 mm DIN 46235


Data: electrolytic copper, tin plated, dimensions according to DIN 46235, number of crimps marked on the neck of the terminal.
Palm marking example: 70 10 70 = mm 10 = palm hole for M10

Cat. no. mm, bolt KR 10-6 DIN

mm W 9,0 13,0 13,0 17,0 14,0 16,0 17,0 19,0 17,0 19,0 21 20 22 23 28 24 24 30 28 28 32 32 32 38 34 34 40 36 36 36 42 42 45 48 48

d 4,5 5,5 5,5 5,5 7,0 7,0 7,0 7,0 8,2 8,2 8,2 10,0 10,0 10,0 10,0 11,5 11,5 11,5 13,5 13,5 13,5 15,5 15,5 15,5 17,0 17,0 17,0 19,0 19,0 19,0 22 22 22 24 24

L 27 36 36 36 38 38 38 38 42 42 42 52 52 52 52 55 55 55 65 65 65 70 70 70 78 78 78 82 82 82 92 92 92 100 100

Pcs/ pack 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 25 25 25 25 25 25 25 25 25 25 25 25 10 10

DIN die no. 6 8 8 8 10 10 10 10 12 12 12 14 14 14 14 16 16 16 18 18 18 20 20 20 22 22 22 25 25 25 28 28 28 32 32

Crimp tools page 9:6, 9:10, 9:15, 9:20

KR 16-6 DIN KR 16-8 DIN KR 16-10 DIN KR 25-6 DIN KR 25-8 DIN KR 25-10 DIN KR 25-12 DIN KR 35-8 DIN KR 35-10 DIN KR 35-12 DIN KR 50-8 DIN KR 50-10 DIN KR 50-12 DIN KR 50-16 DIN KR 70-10 DIN KR 70-12 DIN KR 70-16 DIN KR 95-10 DIN KR 95-12 DIN KR 95-16 DIN KR 120-12 DIN KR 120-16 DIN KR 120-20 DIN KR 150-12 DIN KR 150-16 DIN KR 150-20 DIN KR 185-12 DIN KR 185-16 DIN KR 185-20 DIN KR 240-12 DIN KR 240-16 DIN KR 240-20 DIN KR 300-16 DIN KR 300-20 DIN

4:14
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Sheet metal terminals 10 - 240 mm DIN 46234


Data: electrolytic copper, tin plated, dimensions according to DIN 46234.
Cat. no. mm, bolt B 10-5R B 10-6R B 10-8R B 10-10R B 10-12R B 16-5R B 16-6R B 16-8R B 16-10R B 16-12R B 25-5 B 25-6R B 25-8R B 25-10R B 25-12R B 25-16R B 35-6R B 35-8R B 35-10R B 35-12R B 35-16R B 50-6R B 50-8R B 50-10R B 50-12R B 50-16R B 70-8R B 70-10R B 70-12R B 70-16R B 95-10R B 95-12R B 95-16R B 120-10R B 120-12R B 120-16R B 150-12R B 150-16R B 185-12R B 185-16R B 240-12R B 240-16R mm W 10,0 11,0 14,0 18,0 22 11,0 11,0 14,0 18,0 22 12,0 12,0 16,0 18,0 22 28 15,0 16,0 18,0 22 28 18,0 18,0 18,0 22 28 22 22 22 28 24 24 28 24 24 28 30 30 36 36 38 38 d 4,5 4,5 4,5 4,5 4,5 5,8 5,8 5,8 5,8 5,8 7,5 7,5 7,5 7,5 7,5 7,5 9,0 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0 11,0 13,0 13,0 13,0 13,0 15,0 15,0 15,0 16,5 16,5 16,5 19,0 19,0 21 21 24 24 N1 5,0 5,5 7,0 9,0 11,0 5,5 5,5 7,0 9,0 11,0 6,0 6,0 8,0 9,0 11,0 14,0 7,5 8,0 9,0 11,0 14,0 9,0 9,0 9,0 11,0 14,0 11,0 11,0 11,0 14,0 12,0 12,0 14,0 12,0 12,0 14,0 15,0 15,0 18,0 18,0 19,0 19,0 N 8,0 9,0 12,0 13,0 15,0 10,0 10,0 12,0 14,0 16,0 14,0 14,0 14,0 15,0 20 24 14,0 14,0 15,0 19,0 24 18,0 18,0 18,0 20 24 20 20 20 24 22 22 24 22 22 26 26 26 22 22 24 24 L 21 23 27 30 34 26 26 29 33 37 31 31 33 35 42 49 34 34 36 42 50 43 43 43 47 54 49 49 49 56 54 54 58 56 56 62 65 65 74 74 75 75 Pcs/ pack 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 Palm marking 10 10 10 10 10 16 16 16 16 16 25 25 25 25 25 25 35 35 35 35 35 50 50 50 50 50 70 70 70 70 95 95 95 120 120 120 150 150 185 185 240 240 Crimp tools page Please contact Elpress

Certificate FM20987 ISO 9001:2000

4:15
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Terminals with narrow palm 35 - 240 mm


Data: electrolytic copper, tin plated, for stranded conductors.
Cat. no. KRTS 35-6 KRTS 50-6 KRTS 50-8 KRTS 50-10 KRTS 70-6 KRTS 70-8 KRTS 70-10 KRTS 70-12 KRTS 95-6 KRTS 95-8 KRTS 95-10 KRTS 95-12 KRTS 120-6 KRTS 120-8 KRTS 120-10 KRTS 120-12 KRTS 150-6 KRTS 150-8 KRTS 150-10 KRTS 150-12 KRTS 185-6 KRTS 185-8 KRTS 185-10 KRTS 240-6 KRTS 240-8 KRTS 240-10 mm W 15 15 17 19 17 17 19 22 19 19 19 22 19 19 19 22 19 19 19 22 30 30 30 30 30 30 d 8,5 10 10 10 12 12 12 12 13,5 13,5 13,5 13,5 15 15 15 15 16,5 16,5 16,5 16,5 19 19 19 21 21 21 N 7,5 7,5 10 12 7,5 10 12 13 7,5 10 12 13 7,5 10 12 13 7,5 10 12 13 12 13 16 12 13 16 L 41 45,5 48 51,5 52,5 54 56,5 58 54,5 57 59 61 59,5 62 65 67 65,5 68 70 71,5 75 78 81 81 80 88 Pcs/Pack 100 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Die no. 12 14 14 14 16 16 16 16 18 18 18 18 19 19 19 19 22 22 22 22 24 24 24 26 26 26 Crimp tools page 9:3-6 9:8-30

4:16
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Through connectors 0,75 - 800 mm, KS/KSF


Data: electrolytic copper, tin plated, cable inspection hole and cable stop, for flexible and stranded Cu-conductors
Marking example: 20 95F 111 (earth-sign) Elpress logotype included 20 = die no. 95 = mm F = type KSF, stranded and flexible conductors 111 = screen, mm

Cat. no. mm KS 0,75 KS 1,5 KS 2,5 KS4 KS6 KS10 KSF 16 KSF 25 KSF 35 KSF 50 KSF 70 KSF 95 KSF 120 KSF 150 KSF 185 KSF 240A KSF 300A KSF 400A KSF 500 KSF 630 KSF 800

Screen cross section

mm d 1,3 1,8 2,3 3,0 4,0 5,0

D 2,8 3,3 4,2 5,0 6,0 8,0 9,0 11,0 13,0 14,5 17,0 20 22 25 27 29 31,5 38 42 53 53

L 14,0 14,0 16,0 19,0 19,0 30 35 35 35 45 45 45 55 65 70 70 75 100 135 175 175

Pcs/ pack 100 100 100 100 100 100 100 100 100 50 50 50 50 25 25 25 10 10 5

Crimp tools page 8:9 , 8:18-20 9:3-6 9:8-30

15 21-29 41 57 72-88 111

6,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 24 30 33 39 42

9:13-15 9:13-15 9:23-30 9:23-30, 9:35-36 9:23-25

Certificate FM20987 ISO 9001:2000

4:17
www.sourceiec.com

Cu-terminals and connectors 0.75 - 1000 mm

Through connectors 16 - 800 mm, KSD/KST


Data: electrolytic copper, tin plated, cable inspection hole and cable stop, for stranded, round, compressed Cu-conductors.
Marking example: 18 95 Elpress logotype included 18 = die no. 95 = mm

Cat. no. KSD 16 KSD 25 KSD 35 KSD 50 KSD 70 KSD 95 KSD 120 KSD 150 KSD 185 KSD 240 KSD 300 KSD 400 KSD 500 KSD 630 KSD 800 KST10 KST 16 KST 25 KST 35 KST 50 KST 70 KST 95 KST 120 KST 150 KST 185 KST 240 KST 300 KST 400 KST 500 KST 630 KST 800

mm d 5,4 6,7 8 9,5 11,3 13 15 17 19 21 24 26 31 34 39 4,5 5,5 7 8,5 10 12 13,5 15 17 19 21 24 26 31 34 39

D 8 9 11 12 14 16 19 22 25 27 30 32 40 45 53 7 8,5 10 12 14 16 18 19 22 24 26 30 32 40 45 53

L 35 30 35 40 45 55 60 65 70 70 90 90 135 135 175 30 35 40 45 50 55 60 60 65 75 85 90 90 135 135 175

Pcs/Pack 100 100 100 50 50 50 50 50 50 50 50 25 5 5 1 100 100 100 100 50 50 50 50 50 50 50 50 50 5 9:3-6

Crimp tools page 9:8-30

9:23-36

9:3-6

9:8-30

9:23-30 9:23-30 9:23-25

9:35-36

4:18
www.sourceiec.com

Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Through connectors with partition 10 - 400 mm


Data: electrolytic copper, tin plated, with partition to prevent oilleakage, for flexible and stranded, Cu-conductors
Marking example: 20 95F 111 (earth-sign) Elpress logotype included 20 = die no. 95 = mm F = type KSF, stranded and flexible conductors 111 = screen, mm

Cat. no. mm KS 10M KSF 16M KSF 25M KSF 35M KSF 50M KSF 70M KSF 95M KSF 120M KSF 150M KSF 185M KSF 240AM KSF 300AM KSF 400AM

Screen cond. area

mm d 5,0

D 8,0 9,0 11,0 13,0 14,5 17,0 20 22 25 27 29 31,5 38

L 36 37 38 41 48 49 56 63 64 74 76 88 105

Pcs/ pack 100 100 100 100 50 50 50 50 25 25 25 10 10

Crimp tools page 9:3-6 9:8-30

15 21-29 41 57 72-88 111

6,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 24,5 30

9:13-15 9:23-30

Parallel connectors for total cross section areas 0.5 - 7.5 mm


Data: electrolytic copper, tin plated.
mm Total 0,5-1,5 1,5-3,5 4-7,5 Cat. no. KS2x1P KS2x2,5P KS2x6P mm d 1,6 2,3 3,6 D 3,2 3,9 5,6 L 7,0 2,3 3,6 Pcs/ pack 100 100 100 Marking Crimp tools page 8:9, 8:11 8:9, 8:11 8:11

Connectors for solid Cu conductors 6 - 16 mm


Data: electrolytic copper, for solid conductors (to IEC 60228 class 1).
mm 6 10 10 16 Cat. no. CUT 6 CUT 10 KS10CUT10** CUT 16 mm d 3,0 4,0 5,0/4,0 5,0 D 5,0 6,0 8,0/6,0 8,0 L 27 27 32 35 Pcs/ pack 100 100 100 100 Marking* CUT6 CUT10 KS10CUT10 CUT16 Crimp tools page 9:3

* Elpress logotype included in marking. ** Tin plated

Certificate FM20987 ISO 9001:2000

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Cu-terminals and connectors 0.75 - 1000 mm

Pin terminals 10 - 95 mm DIN 46230


Data: electrolytic copper, tin plated, dimensions according to DIN 46230.
mm 10 16 25 35 50 70 Cat. no. B10SR B16SR B25SR B35SR B50SR B70SR B95SR mm W 4,3 5,5 6,8 8,0 9,5 11,0 L1 12,0 13,0 15,0 20 20 23 23 L 22 26 34 41 45 55 55 Inner d 4,5 5,8 7,0 8,7 9,8 11,5 13,8 Pcs/ pack 100 100 100 100 100 100 100 Crimp tools page 9:3-6, 9:8-30

95

Through connectors for road lighting cables 6 - 16 mm SYSTEM 0616


Data: electrolytic copper, tin plated, for solid and stranded conductors, included in SYSTEM 0616 for road lighting, see chapter 9. Crimp tool, see page 9:4.
mm 6 6-10 10 10 10-16 16 16 Cat. no. KSE/S6M KSE/S6- KSE/S10 KSE/S10 KSE/S10M KSE/S10- KSE/S16 KSE/S16 KSE/S16M mm d 3,5 3,5-4,5 4,5 4,5 4,5-5,5 5,5 5,5 D 5,7 5,7-7,0 7,0 7,0 7,0-8,5 8,5 8,5 L 35 35 35 35 40 40 40 Pcs/ pack 100 100 100 100 100 100 100 Marking* I E/S6M II E/S10 I E/S6 II E/S10 II E/S10M III E/S16 II E/S10 III E/S16 III E/S16M

* Elpress logotype included in marking. ** I, II and III refers to die nests in dies MED616 to be used, see page 9:4.

Tube terminals for Ericsson Cables Excel type 10 - 16 mm


Data: electrolytic copper, tin plated, for PEX-insulated cables 10 and 16 mm Cu solid (Ericsson Excel type), to be applied non-tensioned.
Cat. no. mm, bolt KRX 10-8 KRX 10-10 KRX 10-12 mm W 22 22 22 d 4,5 4,5 4,5 N 8,5 11,5 12,5 N1 17,5 18,5 19,5 L 68 72 74 Pcs/ pack 24 24 24 Crimp die id-no. 7 7 7 Crimp tools page 9:6

Two crimps are made when using the V500-, V611-, PV611- or T2600-systems, die TB7-20.

Connectors for Ericsson Cables Excel type 10 - 16 mm


Data: electrolytic copper, tin plated, for PEX-insulated cables 100 mm Cu solid (Excel), to be applied non-tensioned.
Cat. no. mm KSX 10 mm d 4,5 D 7,0 L 65 Pcs/ pack 24 Marking* 10X 7 Crimp tool page 9:6

* Elpress logotype included. Two plus two crimps are made when using the V500-, V611-, PV611-, or T2600-Systems, die TB7-20.

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Certificate FM20987 ISO 9001:2000

Cu-terminals and connectors 0.75 - 1000 mm

Branch connectors (C-sleeves) 6 - 300 mm


! Data: electrolytic copper, for connecting and branching of earth conductors, in some cases

two adjacent compressions are necessary, see tools chapter 9.


Elpress logotype is included in the marking. On the "reverse side" the C-sleeve is marked with the applicable wire area ranges.

Wire section area ranges Cat. no. C4 C5 C6 C89 C11-8 C11-9 C11 C13-8 C13-9 C13-11 C13 Side feed 10-6/10-6 16-10/16-10 25-16/25-16 25/10 25-50/25-50 16-50/35-50 70-50/35-25 70-50/50-35 70-50/70-50 95-70/35-25 95-70/50-35 95-70/70-50 95-70/95-70 120-95/35-25 120-95/50-35 120-95/70-50 120-95/95-70 120-95/120-95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 Front feed 10/6 10/16-10 16/25-16 25-50/25-35 16-50/35 50/30-25 50/50-35 50/70-50 70/35-25 70/50-35 70/70-50 70/95-70 95/35-25 95/50-35 95/70-50 95/95-70 95/95 150-120/50-35 150-120/95-70 150-120/150-120 185-150/35 185-150/50 185-150/70 185-150/95 185-150/120 185-150/150 185/185 240/35 240/50 240/70 240/95 240/120 240/150 240/185 240/240 300/150-120 300/300 mm a 13,0 16,0 22 30 31 31 31 35 35 35 35 41 41 41 41 41 53 53 53 55 55 55 55 55 55 60 55 55 55 55 55 55 70 70 70 70 b 12,0 15,0 16,0 18 23 23 24 25 25 25 25 30 30 30 30 30 35 35 35 40 40 40 40 40 40 40 40 40 40 40 40 41 40 40 40 40 c 8,0 10,0 12,0 16/ 15,4 19,0 19,0 19,0 22 22 22 22 26 26 26 26 26 30 30 30 34 34 34 34 34 34 34 34 34 34 34 34 34 40 40 40 40 Pcs/ pack 100 100 100 50 50 50 50 50 50 50 50 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Die id-no. 4 5 6 8-9 11 11 11 13 13 13 13 15 15 15 15 15 16 16 16 18 18 18 18 18 18 18

Side feed

C15-8 C15-9 C15-11 C15-13 C15 C16-9 C16-13 C16

Front feed

C18-8 C18-9 C18-11 C18-13 C18-15 C18-16 C18 C21-8 C21-9 C21-11 C21-13 C21-15 C21-16 C21-18 C21 C23-16 C23

18 18 18 18 18 18 21 21 21 21

Certificate FM987 ISO 9001:2000

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Cu-terminals and connectors 0.75 - 1000 mm

Application table for C-sleeves (side feed only)


Branch conductor, mm Through conductor, mm 6 C4 C4 10 C4 C4/C5 C5 C6 C5 C6 C6 C89 C89 C6 C6/C89 C89 C89 C11-8 C11-8 C13-8 C15-8 C15-8 C89 C89 C89 C11-8/C11-9 C118/C11-9 C13-8 C15-8/C15-9 C15-8/C15-9 C16-9 C18-8 C21-8 C89 C89 C11-9/C11 C11-9/C11 C13-11 C13-11 C15-9/C15-11 C15-9/C15-11 C16-9 C16-9 C18-9 C18-9 C21-9 16 25 35 50

Side feed

6 10 16 25 35 50 50 70 70 95 95 120 120 150 150 185 240 300

Branch conductor, mm Through conductor mm 6 10 16 25 35 35 50 50 70 70 95 95 120 120 150 150 185 240 300 Note - Open choice is marked with slash "/" - When chosing between e.g. C11-9 and C11, use primarily C11 - The smaller sleeve is preferred, e.g. C8 in stead of C9, etc. C11 C11 C13-11/C13 C13-11/C13 C15-11/C15-13 C15-11/C15-13 C16-13 C16-13 C18-11 C18-11 C21-11 C13 C13 C15-3/C15 C15-13/C15 C16-13 C16-13 C18-13 C18-13 C21-13 C15 C15 C16 C16 C18-15 C18-15 C21-15 C16 C16 C18-16 C18-16 C21-16 C23-16 C18 C21-18 C21 C23 70 95 120 150 185 240 300

Certificate FM987 ISO 9001:2000

1:1
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Al and AlCu terminals and connectors 16 - 1200 mm

Terminals and connectors


Elpress terminals and connectors are made from pure aluminium 99.7% and, in case of bi-metal types, also from electrolytic copper. The standard range size is 16 to 1200 mm but a variety of customer specified types also exists. The Elpress Crimp System fits compacted/un-compacted stranded as well as solid Al conductors in accordance with IEC 60228. Note that in case of solid conductors one area step down is used as marked on the barrel. In case of sectorshaped conductors, pre-rounding is required and performed with tools within the Crimp System. This makes it possible to crimp the terminal in such a position that twisting is minimised when connecting to the bus bar or apparatus. Two indents are always made in the order shown in the picture below.

TERMINALS: Markings on Al and AlCu terminals

All Al or AlCu types


Al terminals type AK are mainly used for connection to Al bus bars, apparatus terminals or such. Bi-metal terminals type AKK are mainly used for connection to Cu busbars, apparatus terminals or such. Al connectors type AS are used to connect two Al conductors, also of different sizes. Bi-metal connectors type AKS are used to connect an Al and a Cu conductor also of different sizes. Bi-metal pin connectors type AKP are used to connect Al conductors to mechanical clamp type connections for round Cu pins.

Barrel marking, example: ALU185-R18-P32 (Elpress logotype) T2 SOLID 240


ALU185 = Al-conductor, mm R18 = id-no. for punch and matrix for pre-rounding P32 = id-no. for punch and matrix for crimping T2 = Finnish temperature class SOLID 240 = suitable size on solid conductor

Palm marking: (Elpress logotype) 16 = M-screw size


THROUGH CONNECTORS: Markings on Al and AlCu connectors

Copper side of AlCu type Example: Cu240 - 30 (Elpress logotype)


Cu240 = Cu conductor, mm 30 = id-no. for hexagonal crimp die

Al connector or Al side of AlCu connector Example: ALU300-R21-P36 (Elpress logotype) T2


ALU300 = Al conductor, mm Crimp sequence when making indent crimping on aluminium. R21 = id-no. of punch and matrix for pre-rounding P36 = id-no. of punch and matrix for crimping T2 = Finnish temperature class

Marking of Al and AlCu terminals


Elpress System for marking of Al and AlCu terminals and connectors shows the stranded and solid metric conductor size and reference to the id-numbers of the appropriate Elpress pre-rounding and crimp tools. Do not use other crimp tools! The T2-mark is a reference to an earlier Finnish standard. On bi-metal connectors there is also a tool id-reference to the hexagonal die to be used for the Cu-crimp.

Palm holes to ISO 273


Screw dimension M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 M 24 Palm hole tol H13 ( mm) 3,2 4,3 5,3 6,4 8,4 10,5 13 17 21 25

5:2
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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

AlCu, bi-metallic terminals 16 - 1200 mm


used primarily to terminate Al-conductors to Cu appliance studs, Cu bus bars, etc. two adjacent crimps are necessary - crimp sequence , see picture
Cat. no. stranded, mm AKK 16-8 AKK 25-8 AKK 25-12 AKK 35-8 AKK 50-8 AKK 50-10 AKK 50-12 AKK 70-8 AKK 70-10 AKK 70-12 AKK 95-8 AKK 95-10 AKK 95-12 AKK 95-16 AKK 120-10 AKK 120-12 AKK 120-16 AKK 150-10 AKK 150-12 AKK 150-16 Solid mm W d 5,9 N 8,5 8,5 11,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 26 26 70* 70* 21 21 70* 70* 70* 70* 70* 75* 70* 75* 75* 21 21 N1 10,0 10,0 15,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 18,5 29 29 L 66 66 75 89 89 89 89 89 89 89 114 114 114 115 114 114 114 114 114 114 116 116 116 116 116 116 155 155 155 155 155 155 155 155 155 224 224 239 239 174 174 202 211 239 239 263 275 263 275 310 9:36 3 3 3 Pcs/ pack 48 48 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 12 12 12 12 12 12 6 6 6 6 6 6 6 6 6 3 3 4 4 2 2 5 5 2 2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 Crimp tools page 9:7 9:11 9:16 9:27-33 Note

25 (16) 16,0 35 35 50 70 70 70 95 95 95 120 120 120 120 150 150 150 185 185 185 240 240 240

16,0 6,8 22 10,0 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 37 37 37 37 37 37 37 37 37 55 55 55 70 42 42 42 70 55 70 62 75 62 75 75 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 12,5 14,0 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 19,8 22 22 22 20 20 20 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44

Crimp sequence.

AKK 185-10 AKK 185-12 AKK 185-16 AKK 240-10 AKK 240-12 AKK 240-16 AKK 300-12 AKK 300-16 AKK 300-20 AKK 300-12 Solid AKK 300-16 Solid AKK 300-20 Solid AKK 400-12 AKK 400-16 AKK 400-20 AKK 500A-16 AKK 500A-20 AKK 500A/1 AKK 500A/2 AKK 500B-16 AKK 500B-20 AKK 500B-1 AKK 500B-2 AKK 630A/1 AKK 630A/2

Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.

AKK 800/1 AKK 800/2 AKK 1000/1 AKK 1000/2 AKK 1200
* the full palm length

Certificate FM20987 ISO 9001:2000

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Al and AlCu terminals and connectors 16 - 1200 mm

AlCu bi-metallic pin terminals, 16 - 300 mm


used to connect Al conductors to mechanical clamp type connections for round Cu pins. two adjacent crimps are necessary - crimp sequence, see picture
Cat. no. stranded, mm AKP 16 AKP 25 AKP 35 AKP 50 AKP 70 AKP 95 AKP 120 AKP 150 AKP 185 Solid mm 25 (16) 35 50 70 95 120 150 185 240 mm e 6,0 6,0 9,0 9,0 9,0 12,0 12,0 12,0 14,0 14,0 16,0 d 5,9 6,8 8,5 9,6 11,3 12,5 14,0 15,8 17,6 19,8 22 D 13,0 13,0 20 20 20 25 25 25 32 32 36 L1 25 25 25 35 35 35 40 40 45 45 50 L 56 56 78 88 88 103 108 108 113 113 143 Pcs/ pack 48 48 24 24 24 24 24 24 12 12 9 Crimp tools page 9:7 9:11 9:16 9:27-33 9:7

AKP 240 AKP 300

Crimp sequence.

Transition connectors for Al conductors 16 - 95 mm to Cu solid conductors 10 mm


adapter connector from stranded Al-conductor to solid Cu-conductor 10 mm2 (e.g. Excel, Excelett) two crimps are necessary for both Al and Cu, crimp sequence see picture (equal order for Cu)
Cat. no., mm, Al-Cu AKS 16-10S AKS 25-10S AKS 35-10S AKS 50-10S AKS 70-10S AKS 95-10S Note 1. Make two crimps also on the Cu-side. Solid Al mm 25 (16) 35 50 70 95 120 mm d 5,9 6,8 8,5 9,6 11,3 12,5 d1 4,5 4,5 4,5 4,5 4,5 4,5 L 64 64 86 86 86 101 Pcs/ pack 48 48 48 24 24 24 9:7 9:7 Crimp tools page 9:11-33 Note 1 1 1 1 1 1

Crimp sequence.

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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

AlCu bimetallic through connectors 16 - 400 mm


connect Al-conductors to Cu-conductors stranded/solid Al-conductors, stranded/flexible Cu conductor two adjacent crimps for Al, see picture; normally one for Cu, see note when crimping the Cu-part, place the dies between the circular groove on the Cu-barrel and the edge
Cat. no., mm, Al-Cu AKS 16-10 AKS 25-10 AKS 25-16 AKS 35-10 AKS 35-16 AKS 35-25 AKS 50-10 AKS 50-16 AKS 50-25 AKS 50-35 AKS 50-50 AKS 70-35 AKS 70-50 AKS 70-70 AKS 95-10 AKS 95-16 AKS 95-25 AKS 95-35 AKS 95-50 AKS 95-70 AKS 95-95 AKS 120-50 AKS 120-70 AKS 120-95 AKS 120-120 AKS 150-25 AKS 150-35 AKS 150-50 AKS 150-70 AKS 150-95 AKS 150-120 AKS 150-150 AKS 185-95 AKS 185-120 AKS 185-150 AKS 185-185 AKS 240-35 AKS 240-50 AKS 240-70 AKS 240-95 AKS 240-120 AKS 240-150 AKS 240-185 AKS 240-240A AKS 300-150 AKS 300-185 AKS 300-240A AKS 400-150 AKS 400-185 AKS 400-240A AKS 400-300A Solid Al mm 25 (16) 35 35 50 50 50 70 70 70 70 70 95 95 95 120 120 120 120 120 120 120 150 150 150 150 185 185 185 185 185 185 185 240 240 240 240 mm d 5,9 6,8 6,8 8,5 8,5 8,5 9,6 9,6 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 12,5 12,5 12,5 12,5 14,0 14,0 14,0 14,0 15,8 15,8 15,8 15,8 15,8 15,8 15,8 17,6 17,6 17,6 17,6 19,8 19,8 19,8 19,8 19,8 19,8 19,8 19,8 22 22 22 25 25 25 25 d1 5,0 5,0 6,0 5,0 6,0 8,0 5,0 6,0 8,0 9,0 11,0 9,0 11,0 13,0 5,0 6,0 8,0 9,0 11,0 13,0 15,0 11,0 13,0 15,0 17,0 8,0 9,0 11,0 13,0 15,0 17,0 19,0 15,0 17,0 19,0 21 9,0 11,0 13,0 15,0 17,0 19,0 21 22,5 19,0 21 22,5 19,0 21 22,5 24,5 L 46 46 46 66 66 69 66 66 69 71 76 71 76 78 81 81 84 86 91 93 94 91 93 94 98 84 86 91 93 94 99 99 94 99 100 100 87 91 94 94 99 100 100 100 124 124 125 124 124 124 125 Pcs/ pack 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 12 12 12 12 12 12 9 9 9 6 6 6 6 9:7 Crimp tools page 9:11 9:16 9:27-33

Crimp sequence.

Certificate FM20987 ISO 9001:2000

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Al and AlCu terminals and connectors 16 - 1200 mm

Terminals and connectors


Elpress terminals and connectors are made from pure aluminium 99.7% and, in case of bi-metal types, also from electrolytic copper. The standard range size is 16 to 1200 mm but a variety of customer specified types also exists. The Elpress Crimp System fits compacted/un-compacted stranded as well as solid Al conductors in accordance with IEC 60228. Note that in case of solid conductors one area step down is used as marked on the barrel. In case of sectorshaped conductors, pre-rounding is required and performed with tools within the Crimp System. This makes it possible to crimp the terminal in such a position that twisting is minimised when connecting to the bus bar or apparatus. Two indents are always made in the order shown in the picture below.

TERMINALS: Markings on Al and AlCu terminals

All Al or AlCu types


Al terminals type AK are mainly used for connection to Al bus bars, apparatus terminals or such. Bi-metal terminals type AKK are mainly used for connection to Cu busbars, apparatus terminals or such. Al connectors type AS are used to connect two Al conductors, also of different sizes. Bi-metal connectors type AKS are used to connect an Al and a Cu conductor also of different sizes. Bi-metal pin connectors type AKP are used to connect Al conductors to mechanical clamp type connections for round Cu pins.

Barrel marking, example: ALU185-R18-P32 (Elpress logotype) T2 SOLID 240


ALU185 = Al-conductor, mm R18 = id-no. for punch and matrix for pre-rounding P32 = id-no. for punch and matrix for crimping T2 = Finnish temperature class SOLID 240 = suitable size on solid conductor

Palm marking: (Elpress logotype) 16 = M-screw size


THROUGH CONNECTORS: Markings on Al and AlCu connectors

Copper side of AlCu type Example: Cu240 - 30 (Elpress logotype)


Cu240 = Cu conductor, mm 30 = id-no. for hexagonal crimp die

Al connector or Al side of AlCu connector Example: ALU300-R21-P36 (Elpress logotype) T2


ALU300 = Al conductor, mm Crimp sequence when making indent crimping on aluminium. R21 = id-no. of punch and matrix for pre-rounding P36 = id-no. of punch and matrix for crimping T2 = Finnish temperature class

Marking of Al and AlCu terminals


Elpress System for marking of Al and AlCu terminals and connectors shows the stranded and solid metric conductor size and reference to the id-numbers of the appropriate Elpress pre-rounding and crimp tools. Do not use other crimp tools! The T2-mark is a reference to an earlier Finnish standard. On bi-metal connectors there is also a tool id-reference to the hexagonal die to be used for the Cu-crimp.

Palm holes to ISO 273


Screw dimension M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 M 24 Palm hole tol H13 ( mm) 3,2 4,3 5,3 6,4 8,4 10,5 13 17 21 25

5:2
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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

Al terminals 16 - 1200 mm
used to terminate Al-conductors to Al busbars two adjacent crimps are necessary - crimp sequence see picture other designs, see page 5:5
Cat. no. stranded, mm AK 16-6 AK16-8 AK 25-6 AK 25-8 AK 35-6 AK 35-8 AK 50-8 AK 50-10 AK 50-12 AK 70-8 AK 70-10 AK 70-12 AK 95-8 AK 95-10 AK 95-12 AK 120-10 AK 120-12 AK 150-10 AK 150-12 AK 150-16 Solid 25(16) 25 (16) 35 35 50 50 70 70 70 95 95 95 120 120 120 150 150 185 185 185 240 240 240 mm W 16,0 16,0 16,0 16,0 22 22 22 22 27 22 22 27 27 27 27 27 27 27 27 35 35 35 35 35 35 41 41 41 41 41 41 41 41 55 55 55 70 44 44 44 70 55 70 60 75 60 75 75 d 5,9 5,9 6,8 6,8 8,5 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 20 20 22 22 22 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44 N 8,5 8,5 8,5 8,5 11,0 11,0 11,0 11,0 14,0 11,0 11,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 21 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20 18,0 18,0 20 26 26 80* 80* 22 22 80* 80* 80* 80* 80* 80 80* 80* 80* 22 22 N1 9,0 9,0 9,0 9,0 14,0 14,0 14,0 14,0 15,0 14,0 14,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 23 19,0 19,0 19,0 19,0 19,0 25 25 25 25 23 25 25 23 29 29 L 57 57 57 57 85 85 85 85 90 85 85 90 104 104 104 104 104 104 104 119 112 112 112 112 112 155 155 155 155 155 155 155 155 225 225 250 250 174 174 210 210 250 250 267 275 267 375 291 Pcs/ pack 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 6 6 6 6 6 6 6 6 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 4 4 2,4 2,4 5 5 5 5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 9:36 3 3 Note Crimp tools page 9:7 9:11 9:16 9:27-33

Crimp sequence.

AK 185-10 AK 185-12 AK 185-16 AK 240-12 AK 240-16 AK 300-12 SOLID AK 300-16 SOLID AK 300-12 AK 300-16 AK 300-20 AK 400-12 AK 400-16 AK 400-20 AK 500A-16 AK 500A-20 AK 500A/1 AK 500A/2 AK 500B-16 AK 500B-20 AK 500B-1 AK 500B-2 AK 630A/1 AK 630A/2

Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.

AK 800/1 AK 800/2 AK 1000/1 AK 1000/2 AK 1200

* corresponds to the full palm length. ** Outer diameter 52 mm. Also available with outer diameter 44 mm - see AK500B-xx.

Certificate FM20987 ISO 9001:2000

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Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors with partition 16 - 1200 mm


used mainly for connecting two Al-conductors of the same size to each other two crimps on each side are necessary, crimp sequence see picture partition in the middle to prevent fluid flow
Cat. no. stranded, mm AS 16 AS 25 AS 35 AS 50 AS 70 AS 95 AS 120 AS 150 AS 185 AS 240 AS 300 SOLID AS 300 AS 400 AS 500A AS 500B AS 630A /1 AS 630 /1 AS 800 /1 AS 1000 /1 AS 1200 Solid mm 25 (+16) 35 50 70 95 120 150 185 240 300 mm d 5,9 6,8 8,5 9,6 11,3 12,5 14,0 15,8 17,6 19,8 20 22 25 28 28 32 32 36 40 44 D 13,0 13,0 20 20 20 25 25 25 32 32 36 36 40 52 44 52 60 60 60 70 L 67 67 100 100 100 130 130 130 131 131 179 179 179 250 184 250 288 288 288 320 9:36 Pcs/ pack 48 48 24 24 24 12 12 12 9 9 6 3 3 3 3 4 5 1 1 1 1 1 3 Crimp tools page 9:7 9:11 9:16 9:27-33 9:7 Note

Crimp sequence.

If other combinations are needed, contact Elpress.

Note 1 2 3 Stranded, compacted conductor 4 Unholed palm For solid conductors only 5 Barrel outer diam. 52 mm. Barrel outer diam. 44 mm.

5:4
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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors without partition 50 - 240 mm


used mainly for connecting two Al-conductors of the same size to each other two crimps on each side are necessary, crimp sequence see picture no partition in the middle
Cat. no. stranded, mm AS 50H AS 70H AS 95H AS 120H AS 150H AS 185H AS 240H Solid mm 70 95 120 150 185 240 mm d 9,6 11,3 12,5 14,0 15,8 17,6 19,8 D 20 20 25 25 25 32 32 L 100 100 130 130 130 131 131 Pcs/ pack 24 24 12 12 12 9 9 Crimp tools page 9:11 9:16-33

Crimp sequence.

Other designs of Al and AlCu terminals and connectors


In cases where other hole patterns, palm sizes, assembly angles, etc. are needed, a broad variety of customer specified items may be produced. Some examples are indicated here: AKK500A/2-16-12x4-35 resp. AK185-14x2-40.

Certificate FM20987 ISO 9001:2000

5:5
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Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors with partition and for different areas 16 - 400 mm


used mainly for connecting two Al-conductors of different sizes to each other two crimps on each side are necessary, crimp sequence see picture partition in the middle to prevent fluid flow
Cat. no. stranded, mm AS 25-16 AS 35-25 AS 50-25 AS 50-35 AS 70-50 AS 95-25 AS 95-35 AS 95-50 AS 95-70 AS 120-95 AS 150-50 AS 150-70 AS 150-95 AS 150-120 AS 185-95 AS 185-150 AS 240-95 AS 240-120 AS 240 -150 AS 240-185 AS 300-240 Solid mm 35-25 50-35 70-35 70-50 95-70 120-35 120-50 120-70 120-95 150-120 185-70 185-95 185-120 185-150 240-120 240-185 -120 -150 -185 -240 mm L 67 85 85 100 100 101 116 116 116 130 116 116 130 130 132 132 132 132 132 131 156 179 d1 5,9 6,8 6,8 8,5 9,6 6,8 8,5 9,6 11,3 12,5 9,6 11,3 12,5 14,0 12,5 15,8 12,5 14,0 15,8 17,6 19,8 22 D1 13,0 13,0 13,0 20 20 13,0 20 20 20 25 20 20 25 25 25 25 25 25 25 32 32 36 d 6,8 8,5 9,6 9,6 11,3 12,5 12,5 12,5 12,5 14 15,8 15,8 15,8 15,8 17,6 17,6 19,8 19,8 19,8 19,8 22 25 D 13,0 20 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 36 40 Pcs/ pack 48 24 24 24 24 24 24 24 24 12 12 24 12 12 12 12 12 12 12 12 6 3 9:11 Crimp tools page 9:16 9:27-33

Crimp sequence.

AS 400-300

Other measures, see corresponding connector on previous pages. If other combinations are needed, contact Elpress.

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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

Terminals and connectors


Elpress terminals and connectors are made from pure aluminium 99.7% and, in case of bi-metal types, also from electrolytic copper. The standard range size is 16 to 1200 mm but a variety of customer specified types also exists. The Elpress Crimp System fits compacted/un-compacted stranded as well as solid Al conductors in accordance with IEC 60228. Note that in case of solid conductors one area step down is used as marked on the barrel. In case of sectorshaped conductors, pre-rounding is required and performed with tools within the Crimp System. This makes it possible to crimp the terminal in such a position that twisting is minimised when connecting to the bus bar or apparatus. Two indents are always made in the order shown in the picture below.

TERMINALS: Markings on Al and AlCu terminals

All Al or AlCu types


Al terminals type AK are mainly used for connection to Al bus bars, apparatus terminals or such. Bi-metal terminals type AKK are mainly used for connection to Cu busbars, apparatus terminals or such. Al connectors type AS are used to connect two Al conductors, also of different sizes. Bi-metal connectors type AKS are used to connect an Al and a Cu conductor also of different sizes. Bi-metal pin connectors type AKP are used to connect Al conductors to mechanical clamp type connections for round Cu pins.

Barrel marking, example: ALU185-R18-P32 (Elpress logotype) T2 SOLID 240


ALU185 = Al-conductor, mm R18 = id-no. for punch and matrix for pre-rounding P32 = id-no. for punch and matrix for crimping T2 = Finnish temperature class SOLID 240 = suitable size on solid conductor

Palm marking: (Elpress logotype) 16 = M-screw size


THROUGH CONNECTORS: Markings on Al and AlCu connectors

Copper side of AlCu type Example: Cu240 - 30 (Elpress logotype)


Cu240 = Cu conductor, mm 30 = id-no. for hexagonal crimp die

Al connector or Al side of AlCu connector Example: ALU300-R21-P36 (Elpress logotype) T2


ALU300 = Al conductor, mm Crimp sequence when making indent crimping on aluminium. R21 = id-no. of punch and matrix for pre-rounding P36 = id-no. of punch and matrix for crimping T2 = Finnish temperature class

Marking of Al and AlCu terminals


Elpress System for marking of Al and AlCu terminals and connectors shows the stranded and solid metric conductor size and reference to the id-numbers of the appropriate Elpress pre-rounding and crimp tools. Do not use other crimp tools! The T2-mark is a reference to an earlier Finnish standard. On bi-metal connectors there is also a tool id-reference to the hexagonal die to be used for the Cu-crimp.

Palm holes to ISO 273


Screw dimension M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 M 24 Palm hole tol H13 ( mm) 3,2 4,3 5,3 6,4 8,4 10,5 13 17 21 25

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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

Al terminals 16 - 1200 mm
used to terminate Al-conductors to Al busbars two adjacent crimps are necessary - crimp sequence see picture other designs, see page 5:5
Cat. no. stranded, mm AK 16-6 AK16-8 AK 25-6 AK 25-8 AK 35-6 AK 35-8 AK 50-8 AK 50-10 AK 50-12 AK 70-8 AK 70-10 AK 70-12 AK 95-8 AK 95-10 AK 95-12 AK 120-10 AK 120-12 AK 150-10 AK 150-12 AK 150-16 Solid 25(16) 25 (16) 35 35 50 50 70 70 70 95 95 95 120 120 120 150 150 185 185 185 240 240 240 mm W 16,0 16,0 16,0 16,0 22 22 22 22 27 22 22 27 27 27 27 27 27 27 27 35 35 35 35 35 35 41 41 41 41 41 41 41 41 55 55 55 70 44 44 44 70 55 70 60 75 60 75 75 d 5,9 5,9 6,8 6,8 8,5 8,5 9,6 9,6 9,6 11,3 11,3 11,3 12,5 12,5 12,5 14,0 14,0 15,8 15,8 15,8 17,6 17,6 17,6 19,8 19,8 20 20 22 22 22 25 25 25 28 28 28 28 28 28 28 28 32 32 36 36 40 40 44 N 8,5 8,5 8,5 8,5 11,0 11,0 11,0 11,0 14,0 11,0 11,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 21 16,0 16,0 16,0 16,0 16,0 18,0 18,0 18,0 18,0 20 18,0 18,0 20 26 26 80* 80* 22 22 80* 80* 80* 80* 80* 80 80* 80* 80* 22 22 N1 9,0 9,0 9,0 9,0 14,0 14,0 14,0 14,0 15,0 14,0 14,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 23 19,0 19,0 19,0 19,0 19,0 25 25 25 25 23 25 25 23 29 29 L 57 57 57 57 85 85 85 85 90 85 85 90 104 104 104 104 104 104 104 119 112 112 112 112 112 155 155 155 155 155 155 155 155 225 225 250 250 174 174 210 210 250 250 267 275 267 375 291 Pcs/ pack 48 48 48 48 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 12 12 12 12 12 12 6 6 6 6 6 6 6 6 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 4 4 2,4 2,4 5 5 5 5 1,2 1,2 1,2 1,2 1,2 1,2 1,2 9:36 3 3 Note Crimp tools page 9:7 9:11 9:16 9:27-33

Crimp sequence.

AK 185-10 AK 185-12 AK 185-16 AK 240-12 AK 240-16 AK 300-12 SOLID AK 300-16 SOLID AK 300-12 AK 300-16 AK 300-20 AK 400-12 AK 400-16 AK 400-20 AK 500A-16 AK 500A-20 AK 500A/1 AK 500A/2 AK 500B-16 AK 500B-20 AK 500B-1 AK 500B-2 AK 630A/1 AK 630A/2

Note 1 Stranded, compacted conductor 2 Unholed palm 3 For solid conductors only 4 Outer barrel diam. 52 mm. 5 Outer barrel diam. 44 mm.

AK 800/1 AK 800/2 AK 1000/1 AK 1000/2 AK 1200

* corresponds to the full palm length. ** Outer diameter 52 mm. Also available with outer diameter 44 mm - see AK500B-xx.

Certificate FM20987 ISO 9001:2000

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Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors with partition 16 - 1200 mm


used mainly for connecting two Al-conductors of the same size to each other two crimps on each side are necessary, crimp sequence see picture partition in the middle to prevent fluid flow
Cat. no. stranded, mm AS 16 AS 25 AS 35 AS 50 AS 70 AS 95 AS 120 AS 150 AS 185 AS 240 AS 300 SOLID AS 300 AS 400 AS 500A AS 500B AS 630A /1 AS 630 /1 AS 800 /1 AS 1000 /1 AS 1200 Solid mm 25 (+16) 35 50 70 95 120 150 185 240 300 mm d 5,9 6,8 8,5 9,6 11,3 12,5 14,0 15,8 17,6 19,8 20 22 25 28 28 32 32 36 40 44 D 13,0 13,0 20 20 20 25 25 25 32 32 36 36 40 52 44 52 60 60 60 70 L 67 67 100 100 100 130 130 130 131 131 179 179 179 250 184 250 288 288 288 320 9:36 Pcs/ pack 48 48 24 24 24 12 12 12 9 9 6 3 3 3 3 4 5 1 1 1 1 1 3 Crimp tools page 9:7 9:11 9:16 9:27-33 9:7 Note

Crimp sequence.

If other combinations are needed, contact Elpress.

Note 1 2 3 Stranded, compacted conductor 4 Unholed palm For solid conductors only 5 Barrel outer diam. 52 mm. Barrel outer diam. 44 mm.

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Certificate FM20987 ISO 9001:2000

Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors without partition 50 - 240 mm


used mainly for connecting two Al-conductors of the same size to each other two crimps on each side are necessary, crimp sequence see picture no partition in the middle
Cat. no. stranded, mm AS 50H AS 70H AS 95H AS 120H AS 150H AS 185H AS 240H Solid mm 70 95 120 150 185 240 mm d 9,6 11,3 12,5 14,0 15,8 17,6 19,8 D 20 20 25 25 25 32 32 L 100 100 130 130 130 131 131 Pcs/ pack 24 24 12 12 12 9 9 Crimp tools page 9:11 9:16-33

Crimp sequence.

Other designs of Al and AlCu terminals and connectors


In cases where other hole patterns, palm sizes, assembly angles, etc. are needed, a broad variety of customer specified items may be produced. Some examples are indicated here: AKK500A/2-16-12x4-35 resp. AK185-14x2-40.

Certificate FM20987 ISO 9001:2000

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Al and AlCu terminals and connectors 16 - 1200 mm

Through connectors with partition and for different areas 16 - 400 mm


used mainly for connecting two Al-conductors of different sizes to each other two crimps on each side are necessary, crimp sequence see picture partition in the middle to prevent fluid flow
Cat. no. stranded, mm AS 25-16 AS 35-25 AS 50-25 AS 50-35 AS 70-50 AS 95-25 AS 95-35 AS 95-50 AS 95-70 AS 120-95 AS 150-50 AS 150-70 AS 150-95 AS 150-120 AS 185-95 AS 185-150 AS 240-95 AS 240-120 AS 240 -150 AS 240-185 AS 300-240 Solid mm 35-25 50-35 70-35 70-50 95-70 120-35 120-50 120-70 120-95 150-120 185-70 185-95 185-120 185-150 240-120 240-185 -120 -150 -185 -240 mm L 67 85 85 100 100 101 116 116 116 130 116 116 130 130 132 132 132 132 132 131 156 179 d1 5,9 6,8 6,8 8,5 9,6 6,8 8,5 9,6 11,3 12,5 9,6 11,3 12,5 14,0 12,5 15,8 12,5 14,0 15,8 17,6 19,8 22 D1 13,0 13,0 13,0 20 20 13,0 20 20 20 25 20 20 25 25 25 25 25 25 25 32 32 36 d 6,8 8,5 9,6 9,6 11,3 12,5 12,5 12,5 12,5 14 15,8 15,8 15,8 15,8 17,6 17,6 19,8 19,8 19,8 19,8 22 25 D 13,0 20 20 20 20 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 36 40 Pcs/ pack 48 24 24 24 24 24 24 24 24 12 12 24 12 12 12 12 12 12 12 12 6 3 9:11 Crimp tools page 9:16 9:27-33

Crimp sequence.

AS 400-300

Other measures, see corresponding connector on previous pages. If other combinations are needed, contact Elpress.

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Certificate FM20987 ISO 9001:2000

Overhead connectors 10 - 241 mm


Introduction Twist connectors for Cu-wires 10 - 35 mm Twist connectors for Al-wires 31 - 99 mm Overhead connectors for alloy AlMgSi (Super B) and Al59 conductors 31 - 241 mm Overhead connectors for ACSR conductors 62 and 99 mm Overhead connectors for ALUS conductors 50 and 95 mm Notes 2 2 2

3 3 3 4 7

Certificate FM20987 ISO 9001:2000

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Overhead connectors 10 - 241 mm

Introduction
Elpress connector range for overhead lines includes crimp types for alloy aluminium wires like AlMgSi (Super B) and Al59 wires as well as for certain ACSR conductors. Twist type connectors for both Al and Cu wires are also offered. Crimp tools types T2600, V500, V611, PV600, PV611, V800, V1300, PV1300, V250 and V1400 may be used.

Twist connectors for Cu-wires 10 - 35 mm


material copper for single strand and multi-strand wire, see note the connector is twisted in the opposite direction to the direction of lay of the wire strands twist tool: adjustable spanner
Cat. no. mm K 10 T K 16 K 25 K 35 Note mm a 3,6 5,2 6,2 7,5 Pcs/ pack 100 100 100 100 No. of twists made 5 3,5 3,5 3,5 Marking Elpress XX = Year K10T XX K16 XX K25 XX K35 XX

b 4,0 5,8 7,0 8,3

W 7,8 11,1 13,8 16,2

L 200 250 300 350

Note 1 2 2 2

1 Single strand 2 Multi strand wire

Twist connectors for Al-wires 31 - 99 mm


material aluminium alloy the connector is twisted in the opposite direction to the direction of lay of the wire strands twist tool: adjustable spanner
mm b 9,1 11,0 12,0 14,7 Pcs/ pack 100 100 10 10 No. of twists 3,5 4 4 4,5 Marking Elpress XX = Year 1006 XX 1009 XX 1010 XX 1014 XX

Cat. no. 1006 1009 1010-AL 1014-AL

mm 31 49 62 99

W 17,3 21 23 28

L 355 465 480 660

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Certificate FM20987 ISO 9001:2000

Overhead connectors 10 - 241 mm

Overhead connectors for alloy AlMgSi (Super B) and Al59 conductors 31 - 241 mm
material aluminium alloy for jointing overhead conductors AlMgSi (Super B) and Al59 tested according to the requirements of the standard SS 424 1241 the connector is supplied with inner surface covered with contact paste conductor must be cleaned before crimp
Cat. no. mm LFS 31 LFS 62 LFS 99 LFS 157 LFS 241 mm d 8,0 11,0 13,5 17,5 21 D L Pcs/ pack 20 10 10 5 5 No. of crimps 2x5 2x5 2x8 2x8 Marking XXXX = Year, week LFS 31 16 XXXX ALMGSI LFS62 16 XXXX ALMGSI LSF157 26 XXXX ALMGSI LSF241 32 XXXX ALMGSI Crimp tools page 9:7, 9:10, 4:17, 26, 32

15,0 200 16,0 200 18,7 250 24 30 400 450

2x5/2x10** LSF99 20 XXXX ALMGSI

** when crimping with T2600, V500, V611 and V800 2 x 10 crimps are necessary

Overhead connectors for ACSR conductors 62 and 99 mm


outer Al-alloy connector + inner steel connector for the reinforcement wire meets the requirements of SS 424 12 41
Cat. no. mm LFEAL 62 LFEAL 99 mm d 11 D 16 L 310 kg/3 0,35 0,5 No. of crimps** Al: 2x5 Steel: 2x5 Al: 2x5 Steel: 2X5 Marking XXXX = Year, week LFEAL 62 6 XXXX LFEAL 99 20 XXXX LFEAL 8 XXXX 99 St/ pack 3 3 3 Crimp tools page 9:7-32

13,5 18,7 360 5 8 95

** Crimp sequence, see picture

Crimp sequence, LFEAL.

Overhead connectors for ALUS conductors 50 and 95 mm


material aluminium alloy for jointing overhead conductors - stranded round conductors of aluminium supplied with inner surface covered with contact paste tested according to the requirements of standard SS 424 14 27
Cat. no. mm LFA50 LFA95 mm d 9,6 12,5 D 16,5 19 L 140 140 No. of crimps 2x5 2x5 Pcs/ pack 4 4 Weight (kg) 0,053 0,061 Crimp tools page 9:7-32 9:7-32

Five plus five crimps with V500-, V611 or T2600, crimp die TBNP16-20.

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Mechanical hand tools Certification of crimp tools Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping T50 T51 T52 Certified crimp tools for pre-insulated terminals 0.14 - 2.5 mm DSA0115 DSA0725 ESAQ 0760 - die nest gauge Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm and end terminals 0.25 - 4 mm ESEA0340C ESW0560C ESA0760 and ESA0760C Certified tools for un-insulated terminals 0.15 - 6 mm TRB0515B DRB0115 DKB0325 DKB0760 Certified Miniforce tools for un-insulated terminals 0.5 - 10 mm ERB0560L and ERB0560LC ERB0560 and ERB0560C EWB4099 and EWB4099C
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2 2 3 3 3 3 4 4 4 4 5 5 5 6 7 7 7 8 8 9 9 10 10 8

Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3
Certified crimp tools for end terminals (ferrules) 0.25 - 16 mm DEB0325 DEB0560 T2104 TEB0516 Certified Miniforce tools for end terminals (ferrules) 0.1 - 6 mm and TWIN end terminals 2 x 0.5 - 2 x 10 mm EEB0160 PZD3 EEB4010C-TWIN Certified Miniforce tools for end terminals 4 - 50 mm EEB4010 and EEB4010C EEB0616C EEB1025 and EEB 1025C EEB3550 and EEB3550C Elpress Mobile - a tool with interchangeable dies Mobile Installation Mobile DataCom Battery powered crimp tool PV130P - Elpress Mini PV130S - Elpress Mini 11 11 11 12 12 13 13 13 13 13 14 14 14 15 15 16 16 16 17 18 18 18 8

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Mechanical hand tools


High quality, crimp performance and ergonomics are prime considerations of Elpress when developing mechanical crimp tools. Except for the hobby tools, all Elpress crimp tools have a full closure, ratchet mechanism to ensure correct crimps at all instances - a prerequisite for professional and quality assured work. With the unique Miniforce range of crimp tools, a new level of perfomance was established when speaking of ergonomic adaption to the user and of low handle forces needed. A reduction of required force up to 45% is reached as a result of advanced ergonomic studies where minimised risk for work discomfort or even injuries was the main objective. Miniforce type C has extra long handles for an easy two-hand grip which in most cases represents a simple and natural way of lowering work loads. Elpress tools and terminals/connectors together form a Crimp System where the crimp results are supervised to meet requirements of established standards like SEN 245010, DIN46249 and other. Many of the most common tools have symmetrical crimp die nests to enable crimps from both tool sides - a feature certainly appreciated by left-handed users. All Miniforce type E- and D-tools are produced from high grade Swedish steel with black finish surface and comprehensive laser markings.

Certification of crimp tools


Elpress has introduced a unique certification of all crimp tools of E- (Miniforce) and D-type. What is certified? The certification of Elpress crimp tools comprises individual documentation from final assembly and inspection regarding: handle pre-load, which is the force needed to release the crimp completion ratchet crimp die nest heights, which means each of the greatest nest heights to be measures with completely closed dies. Why certification? The certificate that accompanies the tool has several functions: New crimp tools are often immediately introduced into a QA system. The tool status before use is then of course to be the first log entry. Later periodic inspection recordings may then form base for detection of changes or wear and of possibly necessary corrective actions. The certificate shows that each individual tool meets the design specifications before supply. The certificate indicates the most important tool properties to be followed up.

The ergonomic Elpress Miniforce tool.

Elpress certificate.

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Hobby tools for crimping terminals 0.5 - 6 mm and for cutting and stripping
Technical data:
manufactured from high-class steel and with semi-soft handles die nests are distinctly marked no full closure ratchet cuts up to 6 mm strips up to 6 mm bolt-cutter M2,5 - M5 weight 0,20 kg, length 225 mm

Crimp range 0.5 - 6 mm

T50
T50
Elpress hobby tool.

Particulars:
crimps pre-insulated teminals 0,5 - 6 mm and indent crimps un-insulated, closed barrel terminals 1,5 - 6 mm red, semi-soft handles for optimal comfort stripping and bolt cutting functions

Crimp types

T51
T51
Elpress hobby tool.

Particulars:
crimps pre-insulated terminals 0.5 - 6 mm, and roll crimps open barrel uninsulated terminals 0.5 - 2.5 mm yellow, semi-soft handles for optimal comfort stripping and bolt cutting functions

Crimp types

T52
T52
Elpress hobby tool.

Particulars:
roll crimps un-insulated, open barrel, un-insulated terminals 0.5 - 6 mm green, semi-soft handles for optimal comfort stripping and bolt cutting functions

Crimp type

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Certified crimp tools for pre-insulated terminals 0.14 - 2.5 mm


Technical data:
die nests are distinctly laser marked adjustable if changes occur, ie after many crimps tested with Elpress terminals ratchet system which guarantees a fully closed crimp emergency release if the crimp sequence must be interrupted weight 0,35 kg, length 192 mm, width 66 mm unique design makes the tools compact and handy requires minimum of muscle force for a perfect crimp designed to fit both right- and left-handed users at least 50,000 crimps

Crimp range 0.14 - 1.5 mm


DSA0115

DSA0115
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.

Crimp range 0.5 - 2.5 mm

Crimp type

DSA0725

DSA0725
Elpress crimp tool for symmetrical crimping of pre-insulated terminals.

Particulars:
die nest wear inspection easily made with go/no-go gauge ESAQ 0760

Crimp type

ESAQ 0760 - die nest gauge


Elpress go/no-go gauge for inspection of die nests in the following crimp tools: DSA0115, DSA0725, ESA0760(C) and ESEA0340C.

Particulars:
weight 0,025 kg, length 55 mm grip 8 mm supplied in practical plastic box a simple way to secure proper tool performance easy to use, with a GO-position and a NO GO-position for each die nest of the crimp tool. Please contact Elpress for more information on tool calibration and QA.
Tool DSA0115 DSA0725 ESA0760(C) ESEA0340C Checks die nest

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Certified Miniforce tools for pre-insulated terminals 0.5 - 6 mm and end terminals 0.25 - 4 mm
Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted symmetrical and distinctly laser marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism which reduces the handle force significantly ergonomically designed handles to fit all users optimises the quality of the crimp result reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for two hand grip at least 80 000 crimps

Crimp range 0.25 - 4 mm

ESEA0340C
ESEA0340C
Miniforce combination crimp tool for crimping of both; pre-insulated terminals 0,5 - 2,5 mm and pre-insulated and un-insulated end terminals 0,25 - 4 mm

Crimp types

Crimp range 0.5 - 6 mm

ESW0560C
ESW0560C
Miniforce crimp tool for through connectors with heat shrink insulation type SKW (page 1.6, chapter 1).

Crimp type

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

ESA0760 and ESA0760C


ESA0760
Elpress Miniforce crimp tools for symmetrical crimping of pre-insulated terminals 0,5 - 6 mm.

Particulars:
locator to hold the terminal in the right position when crimping which simplifies the installation die calibration is easily performed with the gauge ESAQ 0760 Die nests leave imprints on terminal insulation sleeve after crimp to show nest size and Elpress logotype for system identification

ESA0760C

Crimp type ESA0760 locator

8
Follow the sequence (1) and (2) when placing the terminals into the locator.

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Certified tools for un-insulated terminals 0.15 - 6 mm


Technical data:
die nests are distinctly marked adjustable if changes occur, ie after many crimps tested with Elpress terminals ratchet system to guarantee fully closed crimps emergency release if the crimping sequence must be interrupted weight 0,35 kg, length 192 mm, width 66 mm (type D tool) unique design makes the tools compact and handy requires minimum of muscle strength for a perfect crimp at least 50.000 crimps

Crimp range 0.5 - 1.5 mm

TRB0515B
TRB0515B
Tool for roll crimping of flag terminal B1507FLSB8. certificate not included weight 0,63 kg, length 260 mm

8
Crimp type

Crimp range 0.15 - 1.5 mm

DRB0115
DRB0115
Elpress crimp tool for roll crimping of un-insulated receptacles, tab terminals, bullets and sockets. For crimping of B1507FLS or B1507FLSH ERB0560/ ERB0560C should be used.

Crimp type

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Crimp range 0.25 - 2.5 mm

DKB0325
DKB0325
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.

Crimp type

Crimp range 0.75 - 6 mm

DKB0760
DKB0760
Elpress crimp tool for indent crimping of Cu tube and sheet terminals.

Crimp type

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Certified Miniforce tools for un-insulated terminals 0.5 - 10 mm


Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted distinctly marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism reduces the max. handle force significantly ergonomically designed handles to fit all users optimises the crimp quality reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for comfortable two-hand grip at least 80.000 crimps

Crimp range 0.5 - 6 mm

ERB0560L and ERB0560LC


ERB0560L
Elpress Miniforce crimp tools for roll crimping of un-insulated terminals. Type L crimp tools are supplied with three exchangeable locators for receptacle terminals (see table). Type LC has locators and long handles.

Particulars: Crimp type


supplied in a practical and rigid plastic box the L and LC type tool has locators - your "third hand" - to hold the terminals in the right crimp posision, which simplifies quality performance considerably
Locator A 1. 2. 3. C 1. 2. 3. 1. 2. Marking B1507FLS B2507FLS B2507FLSN B4607FLSN F4607FLS B1507H B2507HN B4607HN B1505FLS (5 or 8) B2505FLS (5 or 8)

ERB0560-locator.

ERB0560 and ERB0560C


ERB0560C
Elpress Miniforce crimp tool for roll crimping of un-insulated terminals. Equals the above L and LC tools but do not have locators or carry box.

Crimp type

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Crimp range 4 - 10 mm

EWB4099 and EWB4099C


EWB4099C
Miniforce crimp tools for W-indent crimping of un-insulated, closed barrel ring, fork, pin and tube terminals and connectors as well as tube terminals and through connectors type KR and KS. Type C with long handles.

Crimp type

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Certified crimp tools for end terminals (ferrules) 0.25 - 16 mm


Technical data (type DEB):
distinctly marked die nests ratchet system to guarantee a fully closed crimp emergency release if the crimping sequence must be interrupted adjustable if changes occur, ie after many crimps tested according to DIN requirements weight 0,35 kg, length 192 mmm, width 66 mm unique design makes the tools compact and handy requires a minimum of muscle force for a perfect crimp fits all users at least 50.000 crimps

Crimp range 0.25 - 2.5 mm

DEB0325
DEB0325
Crimp tool for crimping of pre-insulated and un-insulated end terminals, front feed.

8
Crimp type

Crimp range 0.5 - 6 mm

DEB0560
DEB0560
Crimp tool for crimping of pre-insulated and un-insulated end terminals.

Crimp type

Certificate FM20987 ISO 9001:2000

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Manual crimp tools for terminals and connectors from Chapters 1-3

Crimp range 0.25 - 16 mm

T2104
T2104
Crimp tool for pre-insulated and un-insulated end terminals 0,25 - 2,5 mm. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.

Particulars:
weight 0,16 kg length 150 mm

Crimp type

TEB0516
TEB0516
Crimp tool for crimping of pre-insulated and un-insulated end terminals 0,5 - 16 mm. This crimp tool does not have a full closure ratchet mechanism. Certificate is not included.

Crimp type

Particulars:
weight 0,25 kg length 185 mm

8:12
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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Certified Miniforce tools for end terminals (ferrules) 0.1 - 6 mm and TWIN end terminals 2 x 0.5 - 2 x 10 mm
Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted distinctly marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals according to DIN requirements weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism reduces the max handle force significantly ergonomically designed handles to fit all users optimises the crimp quality reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for comfortable two-hand grip at least 80.000 crimps

Self setting crimp range 0.1 - 6 mm


EEB0160

EEB0160
Miniforce self-setting tool for crimping pre-insulated and un-insulated end terminals 0.1 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.

Particulars: Crimp type


only one crimp nest, which automatically sets to the appropriate size for the end terminal crimped front feed accepts crimp lengths up to 20 mm

Self setting crimp range 0,5 - 6 mm

PZD3
PZD3
Self-setting tool for crimping pre-insulated and un-insulated end terminals 0.5 - 6 mm and pre-insulated TWIN end terminals 2x0.5 - 2x4 mm.

Particulars:
only one crimp nest which automatically sets to the appropriate size for the end terminal crimped; leaves a crimp surface with shallow transversal grooves front feed crimp lengths up to 17 mm weight 0.34 kg

Crimp type

Crimp range 4 - 10 mm
EEB4010C-TWIN

EEB4010C-TWIN
Miniforce tool for crimping of pre-insulated TWIN end terminals.

Crimp type

Certificate FM20987 ISO 9001:2000

8:13
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Manual crimp tools for terminals and connectors from Chapters 1-3

Certified Miniforce tools for end terminals 4 - 50 mm


Technical data:
ratchet system to guarantee a fully closed crimp release mechanism if the crimping sequence must be interrupted distinctly marked die nests adjustable if changes occur, ie after many crimps tested with Elpress terminals according to DIN requirements weight 0,50 kg (0,54 kg, type C), length 220 mm (255 mm, type C), width 72 mm unique mechanism reduces the max handle force significantly ergonomically designed handles to fit all users optimises the crimp quality reduces the risk for repetitive strain injuries (RSI) light and handy design whitout reduction in durability type C has extra long handles for comfortable two-hand grip at least 80.000 crimps

Crimp range 4 - 10 mm

EEB4010 and EEB4010C


EEB4010C
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.

8
Crimp type

Crimp range 6 - 16 mm

EEB0616C
EEB0616C
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.

Crimp type

8:14
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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

Crimp range 10 - 25 mm

EEB1025 and EEB 1025C


EEB1025
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.

Crimp type

Crimp range 35 - 50 mm

EEB3550 and EEB3550C


EEB3550
Miniforce crimp tool for crimping pre-insulated and un-insulated end terminals.

Crimp type

Certificate FM20987 ISO 9001:2000

8:15
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Manual crimp tools for terminals and connectors from Chapters 1-3

Elpress Mobile - a tool with interchangeable dies


Professional crimp tool with interchangeable dies for installation and DataCom. Technical data: a reliable, safe, economical and comfortable tool parallel-action stroke with a maximum force of 10 000 N, tested for 20000 crimps easily interchangeable crimp dies with one handgrip the dies are kept together as pairs with a special rod to simplify handling a wide range of crimping dies enables the user to cover 19 applications in just one tool frame light and practical weight 460 g, length 234 mm, height 64 mm, width 24 mm

You purchase Elpress Mobile in two basic versions:

Mobile Installation
Mobile hand tool and two interchangeable dies: die OAA0525 for crimping of insulated terminals 0.5 - 2.5 mm die OEB0210 for crimping of end sleeves 0.25 - 10 mm

Mobile DataCom
Mobile hand tool and two interchangeable dies: die OMP45 for crimping of modular plug, RJ45 contacts die OCC1113 for crimping of coaxial contacts RG58, 59, 62, 71 Additional dies to Elpress Mobile are presented in the table on the following page.

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Certificate FM20987 ISO 9001:2000

Manual crimp tools for terminals and connectors from Chapters 1-3

You complete your kit with these dies


Additional dies to Elpress Mobile. All dies have the same easy and fast fastening in the frame. The dies are kept together as pairs and delivered in a plastic cassette which can be put together with other cassettes.

OAA0160
For crimping of pre-insulated terminals 0.1 - 6 mm2.

OAA0525
For crimping of pre-insulated terminals 0.5 - 2.5 mm2.

OPB0140
For crimping of global power connectors, GPC.

OPB6099
For crimping of global power connectors, GPC.

OWB4099
For W-crimping of un-insulated terminals 4 - 10 mm2.

OKB0725
For indent crimping of un-insulated terminals 0.75 - 2.5 mm2.

OKB0560
For indent crimping of un-insulated terminals 0.5 - 6 mm2.

OEB0210
For crimping of end terminals 0.25 - 10 mm2.

OEB1625
For crimping of end terminals 16 - 25 mm2.

OEB3550
For crimping of end terminals 35 - 50 mm2.

ORB0110
For roll crimping of terminals 0.1 - 1.0 mm2.

ORB0560
For roll crimping of terminals 0.5 - 6 mm2.

OFO5432
For crimping of ber optics connections.

OCC0908
For crimping of coaxial contacts.

OCC1113
For crimping of coaxial contacts.

OCC4755
For crimping of coaxial contacts.

OMP45
For crimping of modularplug RJ45.

OMP11
For crimping of modularplug RJ11.

Certificate FM20987 ISO 9001:2000

8:17
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Manual crimp tools for terminals and connectors from Chapters 1-3

Battery powered crimp tool


Technical data:
NiMh battery power (9.6 V and 1.3 Ah), recharge time approx. 40 minutes advanced ergonomy for excellent access in confined areas fast crimping 2-4 seconds approx. 150 crimps per charge crimp ranges see table below supplied in a plastic case with battery charger and one battery weight 1.5 kg, length 360 mm

PV130P - Elpress Mini


Battery powered tool for parallel action crimping of pre-insulated terminals up to 6 mm, un-insulated terminals up to 10 mm and end terminals up to 50 mm.

Particulars:
weight 1.3 kg, length 360 mm

PV130S - Elpress Mini


8
Battery powered tool for pliers-like pivoted action crimping of pre-insulated terminals up to 6 mm, un-insulated terminals up to 10 mm and end terminals up to 50 mm.

Particulars:
weight 1.5 kg, length 360 mm
PV130P Application/Crimping range Pre-insulated 0,5-6 mm Un-insulated, indent crimp 0,25-2,5 mm Un-insulated, W crimp 4-10 mm Un-insulated, roll-crimp 0,5-6 mm End terminals (ferrules) 0,5-6 mm 4-10 mm 10-25 mm 35-50 mm
Remember to specify dies when you order a tool.

PV130S Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550

Die SA0760 KB0325 WB4099 RB0560 EB0560 EB4010 EB1025 EB3550

PV130P, PV130S - Elpress Mini.

8:18
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7


Tools for Cu-terminals 4 - 120 mm Battery powered crimp tool for Cu terminals 10 - 95 mm Tools for Cu-terminals, Al-terminals and C-sleeves 6 - 50 mm SYSTEM 1300 SYSTEM 1300 C-type crimp head DUAL Crimp System SYSTEM V250 SYSTEM 1470 Hydraulic foot pump, P4000 Battery and mains powered pump, PS700 3 4 5 12 18 21 23 35 37 38 9

Certificate FM987 ISO 9001:2000

9:1
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Hydraulic crimp systems


Elpress hydraulic crimp systems fit Elpress terminals and connectors from 10 to 1200 mm. The systems are constituted by either pumps and crimp heads which can be freely combined or by complete hand held tools where these functions are intergrated. For crimping, pre-rounding of sectorised conductors, cable cutting, etc. there are a variety of accessories. Together with matching terminals the complete crimp system is formed. Both pumps and manual tools have, with a few exceptions, fast feed function that allows the actual crimping to start after the dies have rapidly been brought in contact with the terminal. There is also a full-closure function to safe-guard a complete crimp action. To meet special ergonomic requirements Elpress has also developed crimp heads made from titanium - a material with about half the specific weight of steel. The standard pumps are used and the system makes work in difficult environments considerably more comfortable. The PS700 is a new example of innovative thinking, where there is a free choice between 230VAC mains or 24 VDC battery powered operation combined with advanced monitoring and control features, see page 9:38.

PS700 with crimp head V1300.

V1300 - system Cu
Crimping of Cu-terminals 10-400 mm. The V1300-system is also available in a C-version with an open head for crimping of Cu-terminals, see page 9:18. Outer die holder

V250 - system Cu
Crimping of Cu-terminals 10-800 mm. Die holder Dies Die holder

Dies Inner die holder

Presshead Presshead

Al
Crimping of Al-terminals and preforming of Alconductors 16-240 mm. Preforming is done on sector-shaped Alconductors.

Al
Matrix holder Matrix Crimping of Al-terminals and preforming of Alconductors 16-630 mm.

Matrix holder Matrix Punch Punch holder Punch

Punch

Presshead

Presshead

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Tools for Cu-terminals 4 - 120 mm


Crimp range 4 - 25 mm

T2258 and T2288


T2258/T2288
Elpress crimp tool for crimping of Cu-terminals and connectors: T2258: KR/KRF/KS/KSF, 4-16 mm and KR/KRD/KSD, 4-25 mm T2288: KR/KRT/KS/KST, 10-25 mm Note that the earlier tool T2287 is now integrated into T2258, which therefore may be used also for KRD/KSD types.

Particulars: Crimp types


equipped with full closure ratchet mechanism weight 0,60 kg, length 300 mm

Crimp range 10 - 70/95 mm

T3165A1/T3165B/T3165C
T3165A1/T3165B/T3165C
Elpress crimp tool for crimping of Cu terminals and connectors: T3165A1: KR/KRF/KS/KSF, 10-70 mm. T3165B: KR/KRD/KS/KSD, 10-95 mm. T3165C: KRT/KST, 10-95 mm.

Particulars: Crimp type


equipped with full closure mechanism crimp wheel of rolled steel which gives high durability weight 3,0 kg, length 500 mm crimp force up to approximately 35 kN

Crimp range 6 - 50 mm

TH0650T
TH0650T
Mechanical handtool for crimping of Cu-terminals type KRT/KST up to 50 mm.

Particulars:
rotating crimp wheel weight 1,5 kg, length 400 mm no full closure mechanism Crimp type

Crimp range 10 - 120 mm

TH120T

TH10120T
Mechanical handtool for crimping of Cu-terminals type KRT/KST up to 120 mm.

Particulars:
rotating crimp wheel weight 3,7 kg, length 650 mm no full closure mechanism Crimp type

Certificate FM20987 ISO 9001:2000

9:3
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Battery powered crimp tool for Cu terminals and connectors 10 - 95 mm


Crimp range 10 - 95 mm

PV350 - Elpress Mini


PV350
Battery powered crimp tool for crimping of Cu terminals and connectors up to 95 mm. Separate, special dies to be used in accordance with table below.

Particulars:
hexagonal crimping up to 120 mm easy-to-open crimp head for rapid die change slim ergonomic design - good accessibility even in confined areas NiMh batteries (9.6 V, 1,3 Ah), charge time approx. 40 minutes rapid crimp operation 2-4 seconds approx. 100 - 150 crimps per battery charge (depending on temperature, frequence, etc.) weight 1.6 kg, length 360 mm dies for crimping special through connectors for service and road lightning cables, System 0616

Crimp type

Crimp dies for PV350


Supplied in pairs. For hexagonal crimping of copper terminals and connectors
For KR/KRF KS/KSF mm 10; (KR/KS types) 16 25 35 50 70 95 Die No. MB8 MB9 MB11 MB13 MB14,5 MB17 No. of crimps 1 1 2 2 2 3 For KR/KRD KS/KSD Die No. MB8 MB8 MB9 MB11 MB12 MB14 MB17 No. of crimps 1 1 1 2 2 3 3 For KRT/KST Die No. MB7 MB8.5 MB10 MB12 MB14 MB16 No. of crimps 1 1 2 2 3 3

Die pairs ME0616 and MB 11 for PV350.

System 0616
6 - 16 ME0616 1

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Tools for Cu-terminals 10 - 240 mm, Al-terminals 16- 25 mm (-35 solid) mm and C-sleeves 6 - 50 mm T2600/T2600B/T2600C
T2600/T2600B/T2600C
Mechanical handtool for crimping of Cu- and Al-terminals: T2600 for KRF/KSF, T2600B for KRD/KSD, T2600C for KRT/KST.

Particulars:
rapid opening enables easy die change and quick removal after jointing crimp die (TB7) is available for solid 10 mm Cu-connector, (for EXCL-type cable or similar) crimp force up to 57 kN supplied in a metal box rapid die closure and minimum handle force easy to operate in confined spaces only four dies are required to crimp 10 - 120 mm Cu (KRD/KRT) rapid feed function weight 1,9 kg, length 440 mm, width 140 mm

Crimp types

V611
V611
Hydraulic tool for crimping of Cu terminals and connectors up to 240 mm, using the same dies as T2600 and PV611.

Particulars:
two-step, fast feed piston movement to crimp engagement which makes the crimp cycle shorter the crimp range reaches up to 150 mm (KRF), 185 mm (KRD), 240 mm (KRT) and 50+50+ mm (C-sleeves) same crimp dies as for PV611, i.e. TB- and KB-types weight 2,5 kg, dimensions 425 x 115 x 53 mm crimp force 60 kN supplied in a robust textile bag with foam rubber insert

Crimp types

PV611
PV611
Battery tool with large crimp range, up to 240 mm, using same dies as T2600 and V611.

Particulars:
crimps Cu-terminals up to KRF 150 mm, KRD 185 mm, KRT 240 mm and Csleeves up to 50/50 mm supplied in robust metal box, battery with charger and instructions number of crimps is normally > 100 depending on size and temperature crimp time 5 - 8 s depending on size battery type NiMH 12 V, 2.6 Ah LED to indicate tool and charge status weight 4.5 incl. battery

Crimp types

Certificate FM20987 ISO 9001:2000

9:5
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for tool types T2600, V611 and PV611


Note that KRF terminals may be used on flexible (IEC60228, class 5) as well as stranded (class 2) conductors and that KRD and KRT terminals are used on stranded conductors. Be sure to use dies exactly matching the terminal.

Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors. Note: KB dies are for V611 and PV611 only.
KRF/KSF mm 10 and 70 16 and 35 25 and 50 10 and 95 120 150 Dies TB8-17 TB9-13 TB11-14,5 TB71-20 KB22 KB25 KRD/KSD mm 10 /16 and 70 25 and 50 35 and 95 101 and 120
2

No. of crimps 1 resp.2 1 1 1 resp.2 3 3

TB dies.

Dies TB8-14 TB9-12 TB11-16 TB71-19 KB22 KB25

No. of crimps 1 1 1 resp.2 1 resp.2 3 3

KB dies.

150 185
1

TB7 special for crimping KRX-terminals and KSX-connectors

2 For terminals type KR10 and connectors type KS10

KRT/KST mm 101 and 120 Dies TB7-19 TB8-18 TB8,5-18 TB10-16 TB12-14 KB22 KB24 KB26 No. of crimps 1 resp.2 1 resp.2 1 resp.2 1 resp.2 1 3 3 3

Two crimps.

102

Three crimps.
1 2

and 95 16 and 95 25 and 70 35 and 50 150 185 240

TB7 is also for crimping KRX-terminals and KSX-connectors For terminals type KR10 and connectors type KS10

DIN 46235 mm 10-16 25-35 50-70 95 Dies TB6-8DIN TB10-12DIN TB14-16DIN TB18DIN No. of crimps 1 1 1 resp.2 1 resp.2

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

For overhead line connectors for alloy Al conductors, hexagonal crimping.


mm 31-99 Dies TBNP16-20 No. of crimps Die side 16: 2x5 Die side 20: 2x10

TBNP dies.

For Cu, branch connectors (C-sleeves), oval crimping.


Dies TBC4-C8-9 TBC5-C6 Main conductor mm 10-6 50-16 16-10 25-16 Branch mm 10-6 50-16 16-6 25-16 Crimp in die nest TBC4* TBC8-9 TBC5 TBC6 No. of crimps 1 2 1 1

* Die nest marked C4A to be used for 6 mm main to 6 mm branch.

TBC dies.

9
One resp. two crimps.

Punch and matrix


For Al terminals and connectors, indent crimping.
Stranded mm 16-25 Solid mm 16-35 Matrix holder TV2620 Matrix TP13M Punch TP13D

Matrix holder TV2600, matrix TP13M and punch TP13D.

Always crimp twice on Al.

Certificate FM20987 ISO 9001:2000

9:7
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

SYSTEM 1300 for Cu terminals and connectors 10 - 400 mm, Cu C-sleeves 6 - 120 mm and Al terminals and connectors 16 - 240 mm V1300
V1300
Elpress crimp head, used with footpump P4000 or battery / mains powered pump PS700.

Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 3,7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm crimp force 130 kN (13 tons) light and flexible steel crimp head special nitrogen anti-corrosion surface treatment

Crimp types

V1300TI
V1300TI
Titanium version of the above V1300-head.

Particulars:
weight 2,1 kg, excl. accessories

Crimp types

V1311
V1311
This Elpress hydraulic handtool uses the same accessories as for V1300 above.

Particulars:
automatic fast forward action supplied with carry box, see page 9:18 crimp force 130 kN (13 tons) requires low hand force, about 245 N at max. force length 590 mm weight 4.9 kg, excl. accessories

Crimp types

9:12
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

PV1300
PV1300
Battery powered crimp tool with 13 tons force. Uses the same crimp accessories as the other products in the above V1300 System.

Particulars:
crimps copper conductors up to 400 mm crimps aluminium conductors up to 240 mm crimps C-sleeves up to 120/120 mm crimp force 123 kN (13 ton) number of crimps: 30-80 depending on size and temperature crimp time: 12-18 s depending on size environmental friendly battery NiMH-type, 12 V, 2.6 Ah working temperature -20C to +40 (battery: +5C to +40C) LED indication of charge status supplied with robust double shell plastic case, battery, charger and instruction weight 5,1 kg, (incl. battery)

Crimp types

Certificate FM20987 ISO 9001:2000

9:13
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping Cu with V1300(TI), V1311 and PV1300


Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors. If not indicated otherwise, always use inner die holder V1316 and outer die holder V1318.
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B8 B9 B11 B13 B14,5 B17 B20 B22 B25 13B27* 13B30* 13B32* 13B38* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 3

* All dies type 13Bxx are used without die holder.

KRD/KSD

V1318 + B type dies + V1316.

mm 10 16 25 35 50 70 95 120 150 185 240 300 400

Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13B25* 13B27* 13B30* 13B32*

No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2

Two crimps.

Three crimps.

* All dies type 13Bxx are used without die holder.

KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8.5 B10 B12 B14 B16 B18 B19 B22 B24 13B26* 13B30* 13B32* No. of crimps 1 1 1 1 1 1 1 1 1 1 2 2 2

* All dies type 13Bxx are used without die holder.

9:14
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

DIN 46235 mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN 13B25DIN* 13B28DIN* 13B32DIN* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 3

* All die type 13Bxx are used without die holder.

For oval crimping of Cu branch connectors (C-sleeves). If not indicated otherwise, always use inner die holder V1316 and outer die holder V1318.
Through conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 120-25 Dies BC4** BC5 BC6 BC8-9 BC11 13BC13* 13BC15* No. of crimps 1 1 1 1 1 2 2

* Are used without die holders; make two crimps, see picture. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.

V1318 + BC type dies + V1316.

One or two crimps made.

Certificate FM20987 ISO 9001:2000

9:15
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping Al with V1300(TI), V1311 and PV1300


When crimping Al terminals and connectors, two indent crimps are always made, see picture.

Punch and matrix


For indent crimping of Al terminals and connectors. For 16 - 150 (185 solid) mm, matrix holder V1320 is used.
Stranded mm 16 25 35 50 70 95 120 150 185 240
* Used without matrix holder.

Solid mm 16(+25) 35 50 70 95 120 150 185 240

Matrix P13M P13M P20M P20M P20M P25M P25M P25M 13P32M* 13P32M*

Punch P13D P13D P20D P20D P20D P25D P25D P25D P32D P32D

Always make two crimps, see picture.

9
V1320 matrix holder + P13M matrix + P13D punch. Crimp sequence.

For preforming of sector shaped Al conductors. For 16 - 240 mm, matrix holder V1320 is used.
Stranded mm 16 25 35 50 70 95 120 150 185 240 Solid mm 16(+25) 35 50 70 95 120 150 185 240 Matrix R6MR R7MR R8MR R9MR R12MR R13MR R15MR R16MR 13R18MR 13R20MR Punch 13R6DR 13R7DR 13R8DR 13R9DR 13R12DR 13R13DR 13R15DR 13R16DR 13R18DR 13R20DR

V1320 die holder + R6MR rounding matrix + 13R6DR rounding punch.

9:16
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping overhead line connectors with V1300(TI), V1311 and PV1300
For number of crimps on overhead connectors, see tables below.

Crimp dies
Supplied as a pair. For hexagonal crimping of connectors for overhead conductors of AIMgSi (Super B) and Al 59.
mm 31-62 99 157 241
* Used without die holders.

Inner die holder V1316 V1316

Outer die holder V1318 V1318

Dies B16NP B20NP 13B26* 13B32*

No. of crimps 2x5 2x5 2x8 2x8

Supplied as a pair. For hexagonal crimping of connectors for overhead ACSR conductors. Die holders V1316 and V1318 to be used.
Steel connector (inner) mm 62 99 Dies B6FE B8FE No. of crimps 2x5 2x5 Al-connector (outer) Dies B16NP B20NP No. of crimps 2x5 2x5

V1318 outer die holder + BNP type dies + V1316 inner die holder.

Storage box LV1300A


Elpress carry box for the V1300(TI)- and V1311-systems.

Particulars:
steel reinforced plywood polyethylen insert material takes matrixes, punches and dies up to 400 mm Cu and 240 mm Al weight 4.2 kg, excl. accessories length 465 mm, width 275 mm, height 190 mm the box can be used as storage or be taken to site sturdy, form cut inserts

Storage box LV1300A for the 1300system.

Certificate FM20987 ISO 9001:2000

9:17
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

C-type crimp head for Cu 10 - 400 mm (KRF 300 mm) V1300C


V1300C
Elpress crimp head, used with footpump P4000 or battery / mains powered electrohydraulic pump PS700.

Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 130 kN flexible and easy to operate covers the common needs of Cu-crimping in utilities tested together with Elpress pumps and terminals length 295 mm, incl fork and quick coupling, width 145 mm weight 4.2 kg, excl accessories

Crimp types

V1311C
V1311C
Elpress hydraulic handtool used with the same die system as V1300C above.

Particulars:
automatic two-step fast feed system full closure system which guarantees a complete crimp the fork is rotatable 180 weight 6.4 kg, excl accessories length 620 mm crimp force 130 kN ergonomically shaped handles easy to carry and operate covers the common needs of Cu-crimping for electricity utilities carry box

9
Crimp types

Carry box supplied with V1311 and V1311C.

9:18
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for Cu crimping with V1300C and V1311C


Die holder V1330 is designed to allow crimping of straight as well as angular terminals.

Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals. If not otherwise indicated, use die holder V1330.
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 Dies B8 B9 B11 B13 B14,5 B17 B20 B22 B25 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2

Die holders V1330 (pair).

* All dies type 13Bxx are used without die holders.

KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B8 B8 B9 B11 B12 B14 B16 B19 B22 13CB25* 13CB27* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2

B type dies.

Two crimps.

* All dies type 13Bxx are used without die holders.

KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 Dies B7 B8,5 B10 B12 B14 B16 B18 B19 B22 13CB24* 13CB26* 13CB30* 13CB32* No. of crimps 1 1 1 1 1 1 1 1 1 2 2 2 2

* All dies type 13Bxx are used without die holders.

Certificate FM20987 ISO 9001:2000

9:19
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

DIN 46235 mm 10 16 25 35 50 70 95 120 150 Dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN No. of crimps 1 1 1 1 1 1 1 1 1

For oval crimping of Cu branch connectors (C-sleeves). If not otherwise indicated, use die holder V1330.
Main conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 Branch mm 10-6 16-10 25-16 50-16 70-25 95-25 Dies BC4** BC5 BC6 BC8-9 BC11 13CBC13* No. of crimps 1 1 1 1 1 2

BC type dies.

* Are used without die holders. ** Die nest must be marked C4A to connect 6 mm main to 6 mm branch.

One or two crimps.

9:20
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

DUAL SYSTEM for crimping flexible conductors in KRF/KSF-connectors for demanding applications, 16 - 300 mm DV1300
Crimp head for use with footpump P4000 or battery / mains powered pump PS700.

Particulars:
crimp head with the patented DUAL CRIMP technique which starts with an optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 16 - 300 mm crimps terminals type KRF and through connectors type KSF conventional accessories as shown for V1300 can be used (without DUALfunction) no die holders are necessary when using DUAL dies weight 3.4 kg DV1300 can also be used with regular crimp dies for the 1300-system

DV1300

Crimp geometries
DUAL+regular crimps

DV1300C
DV1300C
C-fork type crimp head, open to one side, for use with footpump P4000 or mains and battery pump PS700.

Particulars:
Crimp head with the patented DUAL CRIMP technique which starts with an optimized hexagonal crimp and then makes a small indent in the same crimp cycle to further improve gas tightness as well as electrical and mechanical properties DUAL dies are available for 16 - 300 mm crimps terminals type KRF and through connectors type KSF conventional dies as for V1300C can be used (without DUAL-function) no die holders are necessary when using DUAL-dies weight 4,9 kg DV1300C can also be used with regular crimp dies for the 1300C-system

Crimp geometries

The DUAL System Technology is patented by Elpress. Accessories, see next page.

Certificate FM20987 ISO 9001:2000

9:21
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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping flexible Cu conductors in the DUAL Crimp system DV1300 and DV1300C
DUAL crimp dies
Supplied in pairs. For crimping of flexible Cu conductors in terminals type KRF or connectors type KSF. No die holders necessary.
mm 16 25 35 50 70 95 120 150 185 240 300 Dies for DV1300 13DB9 13DB11 13DB13 13DB14,5 13DB17 13DB20 13DB22 13DB25 13DB27 13DB30 13DB32 Dies for DV1300C 13DCB9 13DCB11 13DCB13 13DCB14,5 13DCB17 13DCB20 13DCB22 13DCB25 13DCB27 13DCB30 13DCB32 No. of crimps 1 1 1 1 1 1 2 2 2 2 2

Die pair 13DB20.

Die pair 13DCB20.

9:22
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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

SYSTEM V250 for crimping Cu terminals and connectors 10 - 800 mm, C-sleeves up to 300 mm and Al terminals and connectors 16 - 630 mm V250
V250
Crimp head used together with footpump P4000 or battery / mains powered pump PS700.

Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 250 kN (25 ton) crimp terminals and connectors of type KRF/KSF, KRT/KST, KRD/KSD for Cuconductors up to 800 mm crimp terminals and connectors of Al-conductors up to 630 mm crimp Cu-branch connectors (C-sleeves) up to 300 mm uses nearly all the same crimp dies as the 1400-system and 2500-system tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm

Crimp types

Certificate FM20987 ISO 9001:2000

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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping Cu with V250


Terminals and connectors of type KRF/KSF are designed for both stranded and flexible Cuconductors of class 2 and 5 according to SS-IEC 60228, and terminals and connectors of type KRD/KSD and KRT/KST are designed for stranded Cu-conductors, class 2.

Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 Dies for B8 B9 B11 B13 B14,5 B17 B20 B22 B25 B27 B30 B2532 B2538* B2542* B2553* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3

Die holder V2508, B-dies, Die holder V2506.

* Used without die holders.

KRT/KST mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 Dies for B7 B8,5 B10 B12 B14 B16 B18 B19 B22 B24 B26 B30 B32 B2540* B2545* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3

Die pair B2542, used without die holder.

Two crimps overlapping.

* Used without die holders.

Three crimps.

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

KRD/KSD mm 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 KRD/KSD B8 B8 B9 B11 B12 B14 B16 B19 B22 B25 B27 B30 B32 B2540* B2545* B2553* No. of crimps 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3

* Used without die holders.

DIN46235 mm 10 16 25 35 50 70 95 120 150 185 240 300 Die holder V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 V2508 DIN46235 dies B6DIN B8DIN B10DIN B12DIN B14DIN B16DIN B18DIN B20DIN B22DIN B25DIN B28DIN B32DIN No. of crimps 1 1 1 1 1 1 1 1 1 2 2 3

For oval crimping of Cu branch connectors (C sleeves).


Main conductor mm 10-6 16-10 25-16 50-16 70-50 95-70 120-95 150-120 185-150 300-240 Branch mm 10-6 16-6 25-16 50-16 70-25 95-25 120-25 150-35 185-35 300-35 Die holer V2506 V2506 V2506 V2506 V2506 V2506 V2506 Die Holder V2508 V2508 V2508 V2508 V2508 V2508 V2508 Dies BC4* BC5 BC6 BC8-9 BC11 BC13 BC15 B25C16** B25C18** B25C21** No. of crimps 1 1 1 1 1 1 1 1 2 2

Die holder V2508, BC-dies, die holder V2506.

* Die nest must be marked C4A to connect 6 mm main to 6 mm branch. ** Use without die holders.

Crimp sequence.

Certificate FM20987 ISO 9001:2000

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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping overhead line connectors with V250


Crimp dies
Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type AlMgSi.
mm 31-62 99 157 241 Die holder V2506 V2506 V2506 V2506 Die holder V2508 V2508 V2508 V2508 Dies B16NP B20NP B26NP B32NP No. of crimps 2x5 2x5 2x8 2x8

Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ACSR (FeAl).
mm 62 99 Die holder V2506 V2506 Die holder V2508 V2508 Dies for steel sleeve B6FE B8FE Dies for Al-sleeve B16NP B20NP No. of crimps 2x5 2x5

Die holder V2508, BNP-dies, die holder V2506.

Supplied in pairs. For hexagonal crimping of overhead line connectors for conductors type ALUS.
mm 50 95 Die holder V2506 V2506 Die holder V2508 V2508 Dies B16NP B20NP No. of crimps 2x5 2x8

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping Al with V250


When indent crimping Al terminals and connectors, two indents are always made, see picture.

Punch and Matrix


For indent crimping of Al-terminals and connectors. (no punch holder is needed)
Stranded mm 16 25 35 50 70 95 120 150 185 240 300 400 500* 500** 630 Solid mm 16 (+25) 35 50 70 95 120 150 185 240 300 Matrix P13M P13M P20M P20M P20M P25M P25M P25M P32M P32M P36M P40M P44M P2552M P2552M Matrix holder V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2531 V2531 V2531 V2531 V2531 Punch P13D P13D P20D P20D P20D P25D P25D P25D P32D P32D P36/40/44D P36/40/44D P36/40/44D P2552D P2552D

Matrix holder V2521, matrix P13M, punch P13D.

Crimp sequence.

* Used with terminals and connectors type AK/AS/AKK/AKS 500B ** Used with terminals and connectors type AK/AS/AKK/AKS 500A

For pre-rounding of Al sector conductors, use punch holder V2540.


Stranded mm 16 25 35 50 70 95 120 150 185 240 300 400 500 Solid mm 16 (+25) 35 50 70 95 120 150 185 240 300 Matrix R6MR R7MR R8MR R9MR R12MR R13MR R15MR R16MR R18MR R20MR R21MR R26MR R28MR Matrix holder V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2521 V2531 V2531 V2531 V2531 V2531 Punch R6DR R7DR R8DR R9DR R12DR R13DR R15DR R16DR R18DR R20DR R21DR R26DR R28DR

Certificate FM20987 ISO 9001:2000

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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Tool for Cu terminals and connectors 500 - 1000 mm, C sleeves 185 - 300 mm and Al terminals and connectors 800 - 1200 mm V1470
V1470
Elpress crimp head, used together with foot pump P4000 or battery / mains powered electro hydraulic pump PS700.

Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 21.5 kg (incl box 28.5 kg) length 510 mm, width 235 mm crimp force 400 kN supplied in a rigid plywood box

Crimp types

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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Accessories for crimping Cu and Al with V1470


Two crimps/indents are made when crimping Cu terminals 500 - 1000 mm, and Al terminals 800 - 1200 mm. For Cu branch connectors only one crimp is made.

Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
mm 500 500 630 630 800 800 1000 Cable type/Terminal or connector type Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Flexible/KRF/KSF Stranded/KRD/KSD/KRT/KST Dies B4040 B4042 B4045 B4053 B4053 B4053 B4056 No. of crimps 2 2 2 2 2 2 2

B4040 dies.

Two crimps. For oval crimping of branch connectors (C sleeves).


Main conductor, mm Branch, mm 185-35 300-35 Dies B40C18 B40C21 No. of crimps 1 1

185-150 300-240

B40C18 dies.

Punch and Matrix


For indent crimping of Al terminals and connectors.
Stranded, mm 800 1000 1200
Always make two crimps on Al.

Matrix holder V1471 V1471 V1471

Matrix W60M W60M W70M

Punch W60D W60D W70D

Matrix holder V1471 + matrix W60M + punch W60D. Crimp sequence.

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Hydraulic foot pump


This pump operates all Elpress crimp heads.

P4000
P4000
Elpress hydraulic footpump.

Particulars:
unique design in high tensile aluminium alloy low weight, 8.6 kg, incl. 2.2 m hose standard setting 630 bar (max setting to 700 bar) safety valve for relief at all pressures a pressure gauge can be attached to indicate working pressure ergonomic design high finish anodised surface - easy to keep clean high efficency two-step oil flow simple foot operated off-loading (piston return) after automatic stop at full pressure robust and stable to work with practical storage position for hose

Certificate FM20987 ISO 9001:2000

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Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Battery and mains powered pump


The pump operates all Elpress crimp heads.

PS700
PS700
Battery and mains powered pump for crimping with advanced control and supervision of the crimp procedure. A flexible system for almost all crimp applications where high performance and reliability is required. The robust design in aluminium, combined with a high total efficiency, allows intensive use in most cases and environments. When battery powered, the upper unit is lifted off the lower mains drive unit for full flexibility.

Particulars:
24 V NiMH battery or 230 V mains power supply (110V optional) high efficiency = many crimps per charge close to continuous work when mains powered working pressures up to 700 bar / 70MPa / 10 000 PSI LCD display for versatile control and follow-up PC port for transferring data to PC computer where advanced analysis can be made hydraulic pressure work range 0-630 (700) bar hydraulic flow 0.6 dm/min oil volume 1.0 dm measures: pump unit, w x d x h = 390 x 225 x 225 mm mains unit, w x d x h = 495 x 300 x 660 (980) mm weight pump unit 12.3 kg (incl. battery, excl. hose) weight mains unit with carriage 8.6 kg battery fast charger 7.2-24V, charge time 45 min mains unit: in 230VAC, out 24-28VDC 30A; overvoltage and overcurrent protected control system: Elpress Advanced Crimp Analyzer incl. display and control switches. Port for PC-connection environment temperatures -15 C to + 40 C; battery to be kept >5 C for best power typical number of crimps per charge (50 % ED): 115 Cu-terminals 150 mm flexible, 180 Cu-terminals 50 mm flexible (depending on temperature) protection class IP 54 CE-approved; Machine Safety 98/37/CE, LVD 72/23/EEC

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Certificate FM20987 ISO 9001:2000

Tools for crimping terminals and connectors in Chapters 4, 5 and 7

Analyzer PS700
The special software is used to save data for important documentation. In a simple way crimping can be analyzed in a PC. Every crimp-cycle receives a unique ID-number. With the help of the comfortable solution to convert data to Excel, a lot of opportunities for quality control comes up. For example to compare crimping graphs, to detect divergences and system control. Analyzer PS700: CD with program, instructions and all cables etc. to connect between PS700 and PC.

Particulars:
transfer data from PS700 to PC (RS232 or USB) save data in PC direct examination at display print easy to convert data to Excel for more advanced analyzes a pre-knowledge in Ecxel is necessary compatible Windows 95, 98, 2000 and XP

Analyzer PS700, special software for crimp data.

Certificate FM20987 ISO 9001:2000

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P1000
New mains powered pump for industrial use
P1000 is a secure, lean produced 2-step pump as an economical alternative for industrial use where simplicity and reliability is required. The pump is supplied with Elpress safety hose with quick coupling. The robust although light weighted design allows intensive use in most cases. The pump is CE-approved.

Technical specications P1000


Electro hydraulic mains powered pump Function Self holding pressure during crimp cycle, automatic return after completed crimp

Hydraulic pressure Hydraulic ow Oil volume Oil Measures, w x d x h Weight Mains connection Allowable voltage uctuation Electric motor

Working range 0-63 (70) MPa, adjustable Low pressure (up to 1,5 MPa) approx. 0,8 l/min High pressure (more than 1,5 MPa) 0,2 l/min 2 l (usable 1,8 l) hydraulic oil ISOVG32 approx. 250 x 150 x 384 mm (excl. hose) 15 kg (incl. hose) 230 V AC 50/60 Hz Rated voltage 5% 0,25 kW, Class E insulation, open type commutated motor 230 V, 50/60 Hz single-phase, Max. currency: 2,8 A (5 min.) IP20 0 - 40C Machine safety 98/37/CE, LVD 73/23/EEC 2,4 m, quick coupling, manoeuvre handle 12 V AC 1,5 m earth plug

Working pressure up to 70 MPa / 10 000 PSI / 700 bar

Protection class Environment temperatures CE-approved Hydraulic house Mains cord

Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.net www.elpress.net

MEMBER OF LAGERCRANTZ GROUP

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8052-046200

Cutting and stripping tools


Cutting and stripping tool 0.02 - 10 mm (16 mm) Stripping tool for cables 2.5 - 40 mm Tools for cutting and stripping of conductors 0.5 - 6 mm and for cutting up to 20 mm Cutting tools for cables up to 80 mm 2 3

4 5

Accessories to the V1400 system for cutting cables up to 85 mm7 Tool for removal of outer conductive layer on MV XLPE cables Hydraulic cable cutters 7 8

10

Certificate FM20987 ISO 9001:2000

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Cutting and stripping tools

Cutting and stripping tool 0.02 - 10 mm (16 mm) Embla


EMBLA
Cutting and stripping tool.

Particulars:
Stripping range - standard cassette PVC with straight blades 0,02 - 10 mm (AWG 34 - 8) Cutting range - stranded conductors up to 10 mm (AWG 8) - single strand conductors up to 1.5 mm (AWG 16) Weight: 136 g with standard cassette Dimensions: 191 x 123 x 20 mm Versatility: The easy exchange of stripping cassettes makes stripping of most insulation materials possible. The working range is the widest available for these type of tools. Precision: Precise knife adjustment allows stripping of conductors with thin insulations without damage to the strands. When the stripping action is completed, the knives open and are kept so during the retraction of the knives. The scratchfree conductor is thus easy to take out. Ergonomy: A specially designed movable handle with a soft rubber inlay, low friction, optimised handle opening width, an angled head and low weight safeguard comfortable work with lowest work load. Long life expectancy: Strip cassettes and knives can be exchanged for very long tool life. Reliability: Tested to over 150 000 cycles. Produced from a new high tensile plastic with doubled strength compared to ordinary PA6 (nylon). Accesories: EMBLA SP V-CASSETTE - exchange cassette with V-blades; for harder insulations 0,02 - 6 mm (AWG 34 - 10) EMBLA SP 16-CASSETTE - exchange cassette with curved blades for 4-16 mm (AWG 12 - 6)

10

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

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Certificate FM20987 ISO 9001:2000

Cutting and stripping tools

Stripping tool for cables 2.5 - 40 mm


Stripping of cables 4.5 - 40 mm

Tor
TOR
Stripping tool for LV cables.

Particulars:
two exchangeable hooks for covering the wide diameter range locked positions for cutting around and along the cable as well as in a spiral the cutting can be made on cable outer diameters from 4.5 to 40 mm with insulation thickness up to 4.5 mm (adjustable knife) dimensions 150 (167) x 42 x 31 mm with small (big) hook weight 116 g spare blades available and may be stored in an integrated compartment in the handle not designed to cut steel

Three stripping functions.

Stripping of cables 2.5 - 11 mm

Oden
ODEN
Stripping of the outer layer on signal, telephone, instrument, data cables and etc.

10

Particulars:
precise setting for the different insulations is easily made by means of the nine position setting wheel stripping: cables 2.5 to 11 mm with up to 1.0 mm thick insulations strips the outer insulation on most multi conductor and optical cables up to 11 mm dimensions 91 x 40 x 19 mm weight 28 g spare blades available

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

Certificate FM20987 ISO 9001:2000

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Cutting and stripping tools

Toolsforcuttingandstrippingofconductors0.5-6mmandfor cutting up to 20 mm
Cutting and stripping 0.5 - 6 mm

SCT001
SCT001
Cutting and stripping tool.

Particulars:
made from high quality steel cuts and strips 0.5 to 6 mm (20 - 10 AWG) lockable strip setting light and versatile weight 100 g length x width 140 x 65 mm

Cable cutting up to approximately 20 mm

CT10
CT10
Cable cutter.

Particulars:
cuts Cu and Al cables up to outer 10 mm not designed to cut steel small and handy hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion weight 170 g, length 165 mm

10

CT20
CT20
Cable cutter.

Particulars:
cuts Cu and Al cables up to outer 20 mm not designed to cut steel hardened cutter edges of forged steel the special cutter edge designs gives a clean cut surface with low distortion weight 440 g, length 240 mm

Cable cutting up to 15 mm

UP-B41
UP-B41
Cable cutter.

Particulars:
cuts Cu cables up to approx. 15 mm not designed for cutting steel small and very effective a professional tool with very high quality gives a clean cut surface weight 280 g length 200 mm
*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

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Certificate FM20987 ISO 9001:2000

Cutting and stripping tools

Cutting tools for cables up to 80 mm


Not for steel wires or steel wire armoured cabels.

Cable cutting up to 34 mm

HKS34
HKS34
Cable cutter.

Particulars:
cuts normal types of Cu and Al cables up to 34 mm cuts Al-alloyed AC overhead line conductors up to 241 mm (not ACSR) supplied in a robust textile carry bag weight 0.92 kg, length 250 mm

Cable cutting up to 62 mm

HKS62
HKS62
Cable cutter.

Particulars:
cuts normal types of Cu and Al cables up to 62m cuts Al-alloyed AC overhead line conductors up to 241 mm (not ACSR) supplied in a robust textile carry bag weight 1.9 kg, length 340 mm

Cable cutting up to 80 mm

10

HKS80
HKS80
Cable cutter.

Particulars:
cuts normal types of Cu and Al cables up to 80 mm supplied in a robust textile carry bag weight 3.0 kg, length 600 mm

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

Certificate FM20987 ISO 9001:2000

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Cutting and stripping tools

Cable cutting up to 35 mm

HKS35F
HKS35F
Front end cable cutter.

Particulars:
front end "scissors" cutting - easy access to confined areas cuts normal types of Cu and Al cables up to 35 mm low handle forces needed supplied in a robust textile carry bag weight 1.4 kg, length 330 mm

Cable cutting up to 60 mm

HKS60F
HKS60F
Front end cable cutter.

Particulars:
front end "scissors" cutting - easy access to confined areas cuts normal types of Cu and Al cables up to 60 mm low handle forces needed supplied in a robust textile carry bag weight 3.0 kg, length 485 mm

10

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

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Certificate FM20987 ISO 9001:2000

Cutting and stripping tools

Accessories to the V1400 system for cutting cables up to 85 mm


BKL30

Cable cutting up to 30 mm

BKL30
Cutting dies to be used in crimp head V1400 with fork V1431 (see also page 9:36).

Particulars:
cut all cable types except steel wire armoured; max. 30 mm weight 0.9 kg (the pair)

Cable cutting up to 85 mm

KL1485
KL1485
Cable cutter to be used with crimp head V1400 (see also page 9:36).

Particulars:
cuts Cu cables up to 4x150 mm and Al cables up to 85 mm, paper and XLPE insulated cables. Note that the individual cable designs and material will influence capacity cuts steel strip armoured but not steel wire armoured cables supplied in a strong, reinforced plywood carry box (weight 3.5 kg) weight 7.9 kg, length 275 mm, height 260 mm

10

Tool for removal of outer conductive layer on MV XLPE cables FBS1722


FBS1722
Stripping tool for outer vulcanised, conductive layer on MV XLPE cables.

Particulars:
FBS 1722 comprises the actual tool, 100 g silicone paste and an instruction, all in a quality plastic carry box stripping can be made from 10 mm up to 50 mm, approximately corresponding to maximum sizes 800 mm at 12kV, 630 mm at 24 kV and 500 mm at 36 kV cutting depth is easily set between 0 and 1.2 mm in steps of 0.1 mm stripping can be made down to 25 mm from the shield edge and the XLPE surface produced is very smooth all the way the HRC 55 hardness cutting blade is specially ground to specific shape and easy to replace when needed

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

Certificate FM20987 ISO 9001:2000

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Cutting and stripping tools

Hydraulic cable cutters


Not for steel wires or steel wire armoured cables.

HKL40/KL40, HKL55/KL55, HKL85/KL85


A range of cable cutters covering virtually all needs for cutting power cables and OH-line wires. The cutting heads are powered by Elpress foot pump P4000 or Elpress battery and mains operated electrohydraulic pump PS700.

Technical specifications
Hydraulic manual cutters dimensions, mm weight, kg HKL40 645x85x165 5,9 HKL55 560x55x140 3,7 HKL85 745x72x190 7,6

Hydraulic cutting heads


dimensions, mm weight, kg

KL40
285x85x105 4,3 40 88

KL55
300x55x110 3,0 55 43

KL85
385x75x170 6,2 85 55

Max. opening Max. cutting force, KN Max. cutting capacity, examples.


copper cable Cu annealed solid conductor Cu rod Aluminium cable Al annealed solid conductor ACSR Al bar Telephone cable Steel wire (<180 daN/mm) Steel rod

40

400 (500) mm 20

630 mm

10

30 40 3x240+95 mm 3x240+95 mm 630 (800 mm)

25 40 ca 40 55 11 18

* depending on cable design Do not cut steel wire armoured cables.

*Note! The cutting capacity of any cutting tool may vary due to conductor design, insulation thickness, hardness of materials etc.

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Certificate FM20987 ISO 9001:2000

Deep earthing
Elpress system for deep earthing System design and function Deep earthing system components Power hammer driving studs for Elpress deep earthing system General deep earthing information 7 8 2 3 4

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Deep earthing

Elpress system for deep earthing


Principal design
The Elpress deep earthing concept is a system without extra connection points. The earthing electrode is a copper wire which is pulled down by means of 0.8 m steel tubes ("rods"). A hardened steel tip locks the Cu wire into the leading rod. For each extension rod the wire is pulled a further 0.8 m down alongside the rods. See picture. As the earthing resistance may be continously monitored at the other end of the wire, the driving down is interrupted when a satisfactory low resistance is reached. The top extension rod is pulled up and re used. The driving down is normally made by power hammers with a suitable driving stud or with a sledge hammer and the driving cap FS61 or FS62C.

Life expectancy
The Elpress deep earthing system consists of steel tubes and copper wire. The steel tubes, besides their pull-down function, also act as sacrificial anodes with a relatively high corrosion current to the Cu cathode. This metal combination has a stabilising and neutralising effect on the close by soil. If a lead coated cable exists in the ground a few meters away from the earthing, the corrosion current is approx. 40 % lower than would have been the case without steel tubes. In other words, the lead coating will have life expectancy of almost double. Experiments have shown that after a few months the corrosion current decreases to practically zero. The explanation is that a specific surface layer, the polarisation layer, is created close to the electrode. The current is reduced and therfore also the corrosion. How great this effect will be is related to among other things the soil properties. An AC load will theoretically reduce the corrosion and in that case the expected life will often be longer.

Advantages
The Elpress deep earthing system has a number of advantages: the main earthing wire does not have the be jointed the tips and leading rods accept 16 - 95 mm wire can be used for several wire types such as soft or hard copper, galvanised or stainless steel when Cu wire is used, the rods act as sacrificial anodes and protects the wire against corrosion there is a full control over wire travel during drive down earthing resistance can be monitored during drive down few parts make earthing easy and reliable low total system weight very attractive total cost picture

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Certificate FM20987 ISO 9001:2000

Deep earthing

System design and function


The Elpress System consists of five parts:
hardened steel tip leading rod extension rods driving studs or sleeves earthing wire (supplied by whole salers)

Practical advice
1. Plan the earthing. What soil properties prevail? Normal or soft soils - FS-rods are enough Hard and stony soils - FSHD-rods are recommended Are parallel earth takes of interest? 2. Try to establish the soil resistivity. From this and the maximum earthing resistance, the depth can be estimated, see page 11:8. 3. Start the drive down by locking the wire into the steel tip with a hammer blow. A 16 mm wire should be folded before the tip is pushed on. In soft soils the drive down may be made with a sledge hammer but in somewhat harder soils a power hammer is preferred. Note that the driving tip in the power hammer must not rotate during driving. 4. Safeguard that the rods and the wire move with same speed. If not, the following is imminent: - more rods than wire is needed. The rods may have turned off into a more horizontal track and the wire is taking a short cut - the rods travel down but the wire has stopped. The wire has come lose and may be pulled up or the rods have started folding. Stop driving down. - rod and wire stop. The rod has hit a stone or rock. If not moving after 10 sec, stop and change place. If another earthing has to be made, move away 1.5 times the depth of the nearest earthing. 5. Monitor continously the resistance during drive down. Parallel earthings may be made. Connect together with Elpress C-sleeves or through connectors.

Simple function
the earthing wire is inserted into and held by the steel tip the extension rods have guiding pins to enter into the previous tube end to form a stable extension of the system by monitoring the earthing resistance, the driving down may be interrupted at best point

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Certificate FM20987 ISO 9001:2000

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Deep earthing

Deep earthing system components FS11


FS11
Steel tip with hardened top.

Particulars:
special steel material accepts different types of earthing wires fits area range 16 - 70 mm to be used with FS21 leading rod 5 pcs per pack weight 0.9 kg/pack, length 135 mm

FS12
FS12
Steel tip with hardened top.

Particulars:
special steel material accepts different types of earthing wires fits area range 70 - 95 mm to be used with FS21 leading rod 5 pcs per pack weight 1.3 kg/pack, length 135 mm

FS21
FS21
Leading rod, with a knurled recess for effective locking of the earth conductor. Used for normal and soft soils.

Particulars:
steel tube, diameter 17 mm 5 pcs per pack weight 4,1 kg length 800 mm

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FS31
FS31
Extension rod with locating pin fitting into the preceeding tube. For normal and soft soils.

Particulars:
steel tube, diameter 17 mm to be used with FS21 leading rod 5 pcs per pack weight 4.8 kg/pack, effective length 800 mm, total length 870 mm

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Certificate FM20987 ISO 9001:2000

Deep earthing

FSHD11
FSHD11
Heavy duty special steel tip with hardened top, used for hard and stony soils.

Particulars:
fits area range 25 - 70 (certain cases 95) mm to be used with FSHD23 leading rod 5 pcs per pack weight 1.3 kg/pack, length 153 mm

FSHD23
FSHD23
Heavy duty leading rod with a knurled recess for effective locking of the earthing wire. For hard and stony soils. To be used with the FSHD11 tip.

Particulars:
steel tube, diameter 21 mm 5 pcs per pack length 800 mm, weight 6.9 kg/pack

FSHD31
FSHD31
Heavy duty extension rod, with guiding pin that fits into the preceding tube. For hard and stony soils.

Particulars:
steel tube, diameter 21 mm effective length 800 mm, total length 870 mm 5 pcs per pack weight 7.5 kg/pack

FS41
FS41 withdrawal handle
Withdrawal handle to pull up the top extension rod for re-use. Fits FS and FSHD type rods.

Particulars:
easy to use, with rubber handle grip weight 0.42 kg dimensions 230 x 60 mm for FS 17 and FSHD 21 rods

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FS62C
FS62C
Driving sleeve used when driving the rods down with a sledge hammer. Must be used to prevent rod end damage.

Particulars:
specially designed for FS21 and FS31 rods weight 1.0 kg length 110 mm, diameter 45 mm

Certificate FM20987 ISO 9001:2000

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Deep earthing

FS61
FS61
Driving cap used when driving the FS21 and FS31 rods down with a sledge hammer. Used as an alternative to FS62C to prevent rod end damage.

Particulars:
weight 0.15 kg length 58 mm, diameter 22 mm

FSHD62C
FSHD62C
Driving sleeve used when driving the FSHD type rods down with a sledge hammer. Must be used to prevent rod end damage.

Particulars:
specially designed for FSHD23 and FSHD31 rods weight 1.0 kg length 110 mm, diameter 45 mm

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Certificate FM20987 ISO 9001:2000

Deep earthing

Power hammer driving studs for Elpress deep earthing system


specially designed for use with 17 mm FS type rods. Studs for use with FSHD rods, contact Elpress must be used to protect the rod ends from damage and distorsion when power hammers are used marked with the catalogue number
Power Hammer Driving tip Shaft mm 19 22 22 19 22 22 22 22 22 25 25 32 32 22 19 29 18 18 18 22 25 19 19 22 22 32 32 22 19/22 19 22 27 27 18 Flange length mm 108 108 108 108 108 108 108 82 82 108 108 160 160 108 108 64 64 82 82 160 160 82 81/116 108 108 80 80 Total length mm 305 305 305 305 305 305 305 280 280 305 305 380 380 305 272 310 265 265 265 288 305 289 289 280 280 380 380 280 309 305 305 302 302 215

Manufacturer Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Atlas Copco Berema Bosch Bosch HILTI HILTI HILTI HILTI Hunter Kango Kango Stanley Stanley Stanley Stanley Stanley Stanley Wacker Wacker Wacker Wacker HILTI/Bosch

Type BBD 12 TS BBD 12 T-01 Cobra 148/248 Cobra BBM 47 Pico 20 RH 571 5L/5LS RH 658 5L/5LS TEX 11-DCS TEX-11-DKS TEX 23E TEX 25E TEX 31/31s TEX 41/41s Pionjr 120/130 USH 10 USH27 TE 52 TE72 TE 92 TE 905/TE805 900 950 BR 37 BR 45 BR 67 UK BR 87 UK DR 19 HD 45 BHB 14 BHB 25 BHF 25 BHF 30S SDSMax Syst.

Cat. no. FS 71 C FS 72 C FS 72 C FS 71 C FS 72 C FS 72 C FS 72 C FS 74 C FS 74 C FS 73 C FS 73 C FS 77 C FS 77 C FS 72 C FS 82 C FS 83 C FS 81 C FS 81 C FS 81 C FS 88 C FS 73 C FS 84 C FS 84 C FS 74 C FS 74 C FS 77 C FS 77 C FS 74 C FS 78 C FS 71 C FS 72 C FS 85 C FS 85 C FS 81 D

kg/1 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 3,0 3,0 2,0 1,5 2,0 1,5 1,5 1,5 2,0 2,0 1,5 1,5 2,0 2,0 3,0 3,0 2,0 2,0 2,0 2,0 2,0 2,0 1,5

Note 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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Note 1. Also available in a HD-version (ex FSHD71C), for FSHD rode with outer diameter 21 mm.

Certificate FM20987 ISO 9001:2000

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Deep earthing

General deep earthing information


Earthing
An earth electrode is a conductor placed in the soil with the purpose to discharge electrical current from a connected facility. A customer that buys power expects good earthing. This, is in view of the fact that use of electricity with bad earthing includes a high risk. All suppliers of power must have approved earth electrodes at their facilities. It means that flash-over voltages, which can appear for different reasons, are led into the soil so they do not cause any damages and/or injuries. Earthing serves as, among other things, person protection, property protection, Electro Magnetic Pulses protection, lightning protection and similar. Approved earthing should include: (1) low electrical resistance, (2) ability to conduct stable voltage, even at weather changes and (3) long life expectancy, ie high resistance against corrosion. The soils importance as conductor of electricity is large. This is proven by the fact that the technical specifications and demands, which apply to earthing, will confirm the advantages deep earthing has, both technically and economically, in comparison to surface buried conductors. Conductivity in the soil is made possible through an electrolytic process known as ion conduction. Homogenous particles, such as sand and gravel, are generally non-conductive. The conductive ability of the soil is therefore dependant of the proportion of saline water that is bound through capillary forces and osmotic pressure in the pores laying between the sand and the hygroscopic humous particles. The water in the lower soil layers generally has a higher percentage of salt than the water in the upper soil layers. Also the moisture content influences the conductive ability of the soil. The higher moisture content (%) in the soil, the better conductive ability it has. Normally, the moisture content of the soil varies between 5 - 40 %. At variations to under 14 18 %, the conductive abilities become considerably lower. Frost also decreases the conductivity in the soil. It is of great importance to consider all these facts when planning an earth electrode or earthing system. Weather conditions such as ice, snow, sun, rainfall and wind, greatly influence the upper soil layers (0 - 1,5 m in depth) and therefore the upper layers show the largest variations. The most effective earthing will be achieved when the earth electrode is placed deep enough not to be influenced by changes of the moisture content and temperature in the soil.

Resistivity
You declare the quality of the soils electrical characteristics with help from its resistivity, which is measured in m (previously in cm, 1 m = 100 cm). Therefore, soil with low resistivity (10 100 m) has good conductivity. In each case of different type of soil, the resistivity should be measured and the operation is preferably carried out at different times of the year and under seasonal weather conditions. When carrying out resistivity readings today, almost all are exclusively voltage compensated bridges (measuring method from Wenner) with 4 external termination pints, of which 2 are for current electrodes and 2 for voltage electrodes. The termination points are connected to 4 vertical metal rods which are driven into the soil in a straight line wiht equidistant spacing "a" to a depth of about 0,3 - 0,5 m. (See picture). On instruments giving a direct reading in ohms, R, the resistivity of the soil can be calculated with the following formula: = 2 x a x R m In non stratified soil the resistivity is independant of the distanc a. By increasing the distance a the test current will penetrate deeper into the soil layers and thus the measured resistivity will decrease or increase depending on the true resistivity exisiting in the soil layer at the depth of l. At approximate calculation of the resistance on a depth of l, the soil resistivity must be measured with a probe distance of a x 0,75 x l.

Soil resistivity as a function of the moisture content.

11

Soil resistivity as a function of the temperature.


m granite concrete vulkanic rock moraine dry gravel fine moist sand fresh water clay dry, humous soil wet, humous soil salt water graphite minerals metals 106 105 104 103 102 10 1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8

Measurement of earthing resistivity.

Resistivity in various types of soil.

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Certificate FM20987 ISO 9001:2000

Deep earthing

Earthing resistance
Due to the high resistivity of the earth (109 x resistivitymetal)a voltage gradient is built up around the earth electrode in the soil, which decreases with the distance from the electrode. On a particular distance this field gradient can be neglected (distant earth). The resistance to earth of an electrode is usually measured with the same type of instrument that was used when measuring the resistivity of the soil. At this mesurement only one voltage probe and one current electrode is used. The location of probes and electrodes vary between various measuring methods. Out of the two methods to follow, one is very accurate when speaking of measurement techniques whereas the other is a more practical and not so sofisticated.

trode is twice as high as for a deep earth electrode, ie: R0 = 2 x / l Parallel connection of several earth electrodes is often necessary, for practical reasons, to achieve a satisfactory low value of the earthing resistance. In order to limit the mutual influence between the individual earth electrodes, the electrodes shall be installed at distances of a of 1,5 times the depth of l. The resulting earthing resistance is: Rres = k x Rm where Rm is the mean value of the earthing resistances of the individual electrodes. The reduction factor k is obtained from the following table.
No. of parallel earth electrodes 2 3 5 10 k for a = 1,5l 0,60 0,40 0,25 0,13

Measurement of earthing resistance Method 2.

Method 2
This method has a measure deviation of more than 2 % in general. It is, however, easier to carry out in practice compared to method 1. An abridged report of this method will be as follows: - Probes and electrodes to be located according to the figure, 90 degrees from the main direction of the earthing. - The location of probe/electrode is the same be it measuring of an individual earthing or an earthing system which means at least 80 m from the earthing. - Measurement of an earthing system is made by open earthing clamp. - Measurement of resultant contact resistance of several earthing systems is made by a closed clamp and with the pilot wire connected to the top of the earthing clamp. With assistance from the conductive ability and the max resistance, that are required according to directives, you can estimate the length of wire required from the formula: l=/R l = length in meters = earthing resistivity in m R = earthing resistance in In our discussion about the advantages deep earth electrodes have compared to surface buried electrodes, we can mention that for the same conductor lengths, the resistance for a horizontal buried elec-

Measurement of earthing resistance Method 1.

Method 1
(According to the Swedish lightning protection standard SS 487 0110) This method has a measure deviation of 2 %. General instructions: - The external current electrode and the probe should be driven in a straight line with the earth electrode, as the picture shows. - If the soil layers are stratified the measurements should be repeated with the external test probes being driven at alternative distances. The highest of the two values should be used. - The reliability of the measurement depends on the location of the external current electrode and the probe. Note: The distances in the table below normally give acceptable accuracy of the measurement. earth electrode - probe = 0,5a - 0,6a earth electrode - current elektrod = a a 40 m if l 4 m a 10 x l if l > 4 m

11
Parallel connection.

From an economical point of view, it can be mentioned that the diameter of the electrode has low influence when calculating the resistance when deep earthing is used. This means that when Elpress deep earthing system with a copper electrode is used, the cost will be lower than when using for example conventional systems. Practically, when it comes to the wire diameter it depends on what currents you dimension the system for and what rules and demands that apply.

Certificate FM20987 ISO 9001:2000

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Deep earthing

Corrosion
The life expectancy of an earth electrode depends on its resistance against corrosion. The assumption for all types of corrosion is an electrolyte which makes it possible to transport metal ions from the anode to the cathode. At the anode the metal atoms in the electrolyte will dissolve and create free positive ions - oxidation - and at the cathode these ions will become neutralized and scale on the metal surface - reduction. At galvanic corrosion, which is caused by contact between two metals, the speed of corrosion is proportional to the galvanic voltage between the metals. An un-noble metal has higher electronegative potential than a noble metal and is therefore the anode in a corrosion process.

There is also a clear connection between the speed of corrosion and the earthing resisitvity. The speed of corrosion depends on the composition of the soil. Influencing factors are the soils pH-value, temperature, amount of oxide, amount of water and resistivity. These factors influence the corrosion current, Ic, which is directly proportional to the speed of corrosion. Ic can be decided by direct measuring with an Ammeter or calculated according to the formula below if the contact resistance, Rc, between the two electrodes are known: Ic = Ug / Rc Ug = the galvanic voltage Rc can in some cases be measured with the same type of resistance instrument that is used when measuring an earth electrodes resistance.

The speed of corrosion is often expressed in m/year where 1 m is 1/1000 of 1 mm and denotes the thickness of the corroded outer metal layer during one year. The table below shows some practical direction values at various soil resistivities.
Resistivity Corrosion < 1 m 100 m/r = 1-10 m 100-30 m/r = 10 -100 m 30-4 m/r > 100 m neglectable

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Certificate FM20987 ISO 9001:2000

High voltage transformers

Low voltage transformers

Product catalogue

Elpress crimp system for transformer manufacturing


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Environment policy
Within ELPRESS AB we shall always work with ongoing improvements reducing our influence on the environment. This shall be achieved by using resources in an environment promoting way and by reducing the amount of emissions and waste. We shall meet the legal requirements with a good margin. Our products shall be designed to minimise environmental influence related to

Manufacture Use, and Final disposal

All ingredients, materials and components with a negative environment influence shall gradually be exchanged. Our processes as well as our places and methods of work shall be designed and adapted in order to minimise environmental influence and to avoid injury and health hazard to persons. Information and training shall constitute normal activities in the company to stimulate interest in environment issues with all ELPRESS employees and to support personal development and participation in the environment work of the company. Our suppliers and commissioned partners shall be chosen and influenced in such a way that they can add to our fulfilment of the environment policy. Our customers shall be informed of our environment work and form co-operation partners to spread knowledge and advice to the parties of the distribution chain, all in order to safeguard the proper use, stocking and final disposal of our products. We shall continuously evaluate the results of the environment work. We shall demonstrate openness concerning information on our work with and influence on the environment.

Quality
Good quality forms the basis for development with high productivity and competitiveness. Our quality concept addresses our customers, our suppliers and ourselves. With quality we understand our ability to meet internal as well as external customer requirements and expectations regarding the use our products and services.

Quality declaration
Our overall quality target shall be to surpass the quality in products and services offered to the market by our competitors. Our attitude shall be characterized by ongoing improvements, with the ambition also to be regarded a natural partner in relevant quality work. Each and every employee of Elpress AB shall give priority the responsibility for quality in his/her daily work. All work regarding quality improvements is supported by the company management. As a means to fulfil this quality declaration, the requirements of the quality standard ISO 9001-2000 shall be applied as a general standard for the quality work within Elpress AB. www.sourceiec.com

Introduction Cu-terminals Tube terminals 35 - 500 mm, KRF-L Tube terminals 45, 50 - 150 mm, KRF-L Tube terminals 90, 50 - 240 mm, KRF-L Tube terminals with two stud holes 50 - 400 mm, KRF-L Through connectors 35 - 500 mm, KSF-L T-connectors 35 - 500 mm, KTSF T-connectors 50 - 240 mm, 110GR, KTSF Lead through terminals 50 - 240 mm, D20 and D32 Terminals for tap changers 50 - 150 mm Through connectors with different area 50 - 500 mm, KSF-L Crimping Systems SYSTEM 1300, 35 - 240 (400) mm SYSTEM V250, 150 - 630 (800) mm Pumps PS700, battery and mains powered pump P1000, mains powered pump Cutting and stripping tool

4-5

6 7 7 8 8 9 9 10 10 11

12-13 14-15

16 17 17-18

Certificate FM20987 ISO 9001:2000

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Introduction

Advanced crimping makes reliability, high performance and documentation essential


When crimping in advanced applications as transformers it is essential that the crimping system is a high performance and reliable system. Elpress has developed a wide range of products specialized for these applications. Together with training of operators, certifications and the products this is a complete system concept. Elpress Crimp System for Transformer Connections is: Terminals and connectors adapted to transformer use Electrically powered crimp tools with ergonomic crimp heads, rounding and crimp dies Test certification to international standards Production quality procedures Training and certifying of operators

Tools
With the 13 and 25 tons crimp heads Elpress ensures easy operation both when rounding of winding bundles and when crimping. Elpress offers a mains and/or battery operated hydraulic pump that is thumb-controlled from the crimping head handle and powers the crimping head. Rounding and crimping dies are polished for minimising the risk of sharp edges. Winding connections are crimped within the following acceptance range for each connection.
Nom. connector area mm 35 50 70 95 120 150 185 240 300 400 500 630 Tot. initial real winding conductor cross section min mm 45 69 100 113 145 180 220 302 340 412 500 630 max mm 70 103 120 161 185 220 265 343 400 500 580 730

Production Quality Assurance


It is essential to have simple means of identifying correct crimp procedures and results while working. With the Elpress System the dies leave an imprint on the crimped barrel surface showing the die identification. This enables a direct and easy inspection if proper tools have been used. For all crimps a crimp height limit is given to make an easy check of proper tool function by means of a vernier calliper or a gauge.

Operator training
To ensure that operators have the detailed know-how that is the base for long term quality, Elpress runs theoretical and practical training sessions at each production site resulting in certification of the individual operators. These trained operators will have a qualified level in regard to practical work procedures as well as the precautions that ensure proper results.

Tests
Elpress has tested the use of terminals and connectors within the specified cross section area ranges in accordance with IEC61238:1. This is the most widely accepted test standard with a qualified evaluation of performance stability. Test reports are available from Elpress and can be requested if needed.

Terminals and connectors


Elpress complete system consists of winding terminals and connectors from 35 to 500 mm. They have the suffix L that is the customers guarantee that the connector is a part of the quality assured system. Special items have been developed, like the straight and angled T-connectors. Markings on the terminals and connectors show tool identification, size, stud hole and manufacturers emblem. The markings are made for easier and correct use.

Assured results
When you work with the Elpress Crimp System for Transformer Conductor Connections, and follow the instructions for this system, you get results which have been tested to well established standards and requirements. This is your way of getting assured results in production work.

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Certificate FM20987 ISO 9001:2000

Introduction

Marking of tube terminals

Marking of connectors

32 (on the terminal neck)


ID-no. for the hexagonal die

(Elpress logo) 27
ID-no. for hexagonal die

Markings on Cu-connections
Elpress marking system for Cu-connectors shows logotype, conductor area and ID-number for crimp die to be used. This system enables final inspection of proper die use as the die number is automatically imprinted by the die on the crimped barrel, see picture above.

(Elpress logo) 300-16F (on the palm)


300 = Cu-conductor area, mm 16 = hole for screw M16 F = KRF

185 F
185 = Cu-conductor area, mm F = KSF

Stud holes in terminal palms


Screwdimension M3 M4 M5 M6 M8 M 10 M 12 M 16 M 20 M 24 Hole diameter tol. H13 ( mm) 3,2 4,3 5,3 6,4 8,4 10,5 13 17 21 25

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Cu-terminals

Tube terminals 35 - 500 mm, KRF-L


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example KRF: 70 10F, (Elpress logotype included) 17 70 = mm 10 = palm hole for M10 F = type KRF, for stranded and flexible conductors 17 = Die No.

Flexible stranded mm 35

Winding mm 45-70

Cat. no. mm - bolt hole M KRF35-6L KRF35-8L KRF35-10L KRF35-12L KRF50-8L KRF50-10L KRF50-12L KRF50-16L KRF70-10L KRF70-12L KRF70-16L KRF95-8L KRF95-10L KRF95-12L KRF95-16L KRF120-10L KRF120-12L KRF120-16L KRF150-00L KRF150-8L KRF150-10L KRF150-12L KRF150-16L KRF185-10L KRF185-12L KRF185-16L KRF240-00L KRF240-8L KRF240-10L KRF240-12L KRF240-16L KRF300A-00L KRF300A-12L KRF300A-16L KRF400-00L KRF400-10L KRF400-12L KRF400-16L KRF500-16L KRF500-20L KRF630-20L

W 18 18 18 22 21 21 21 27 25 25 28 29 29 29 29 32 32 32 36 36 36 36 36 39 39 39 44 44 44 44 44 45 45 45 56 56 56 56 61 61 73

d 9,0 9,0 9,0 9,0 11,0 11,0 11,0 11,0

N 10,0 10,0 10,0 12,0 11,0 11,0 12,0 15,0

N1 11,0 11,0 11,0 14,0 12,0 12,0 14,0 17,0

L 47 47 47 52 50 50 53 59 55 58 64 69 69 69 69 73 73 73 80 80 80 80 80 86 86 86 95 95 95 95 96 116 116 116 125 125 125 125 150 150 165

Pcs/pack Die no. 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 25 25 25 25 25 25 25 25 20 20 20 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 13L 13L 13L 13L 14,5L 14,5L 14,5L 14,5L 17L 17L 17L 20L 20L 20L 20L 22L 22L 22L 25L 25L 25L 25L 25L 27L 27L 27L 30L 30L 30L 30L 30L 32L 32L 32L 38L 38L 38L 38L 42L 42L 50L

50

69-103

70

100-120

13,0 11,0 12,0 13,0 12,0 14,0 13,0 15,0 17,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 15,0 17,0 17,0 17,0 17,0

95

113-161

120

145-185

17,0 15,0 17,0 17,0 15,0 17,0 17,0 15,0 17,0 19,0 19,0 19,0 19,0 19,0 21 21 21 24 24 24 24 24 24,5 24,5 24,5 30 30 30 30 33 33 39 32 15,0 15,0 15,0 15,0 17,0 17,0 17,0 17,0

150

180-220

185

220-265

15,0 17,0 15,0 17,0 15,0 17,0 39 19 19 19 19 54 22 22 55 22 22 22 25 25 25 20 20 20 20 32 32 33 33 33 35 35 25

240

302-343

300

340-400

400

412-500

500 630

500-580 630-730

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Certificate FM20987 ISO 9001:2000

Cu-terminals

Tube terminals 45, 50 - 150 mm, KRF-L


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example KRF: 50 10F (Elpress logotype included) 14,5 50 = mm 10 = palm hole for M10 F = type KRF, for stranded and flexible conductors 14,5 = Die No.

Flexible stranded mm 50

Winding mm 69-103

Cat no. KRF50-8L-45GR KRF50-10L-45GR KRF50-12L-45GR KRF95-10L-45GR KRF95-12L-45GR KRF150-10L-45GR KRF150-12L-45GR

mm W 21 21 21 29 29 36 36

N1

A 31 31 31 40 40 49 49

Pcs/pack 100 100 100 50 50 25 25

Die no. 14,5L 14,5L 14,5L 20L 20L 25L 25L

11,0 8,5 17,5 11,0 11,5 18,5 11,0 12,5 19,5 15,0 11,5 18,5 15,0 12,5 19,5 19,0 11,5 18,5 19,0 12,5 19,5

95 150

113-161 180-220

Tube terminals 90, 50 - 240 mm, KRF-L


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example KRF: 70 10F (Elpress logotype included) 17 70 = mm 10 = palm hole for M10 F = type KRF, for stranded and flexible conductors 17 = Die No.

Flexible stranded mm 50

Winding mm 69-103

Cat. no. mm, Bolt KRF50-8L-90GR KRF50-10L-90GR KRF50-12L-90GR

mm W 21 21 21 25 25 25 29 29 29 29 32 32 32 36 36 36 39 39 44 44

N1

Pcs/pack 100 100 100 50 50 50 50 50 50 50 25 25 25 25 25 25 20 20 15 15

Die no. 14,5L 14,5L 14,5L 17L 17L 17L 20L 20L 20L 20L 22L 22L 22L 25L 25L 25L 27L 27L 30L 30L

11,0 8,5 17,5 30,5 11,0 11,5 18,5 30,5 11,0 12,5 19,5 30,5 13,0 8,5 17,5 31,5 13,0 11,5 18,5 31,5 13,0 12,5 19,5 31,5 15,0 8,5 17,5 32,5 15,0 11,5 18,5 32,5 15,0 12,5 19,5 32,5 15,0 15,5 20,5 32,5 17,0 11,5 18,5 34,5 17,0 12,5 19,5 34,5 17,0 15,5 20,5 34,5 19,0 11,5 18,5 47 19,0 12,5 19,5 47 19,0 15,5 20,5 37,5 21 21 24 24 11,5 19,5 42,5 12,5 19,5 42,5 19 19 19 24 52 52

70

100-120 KRF70-8L-90GR KRF70-10L-90GR KRF70-12L-90GR 113-161 KRF95-8L-90GR KRF95-10L-90GR KRF95-12L-90GR KRF95-16L-90GR 145-185 KRF120-10L-90GR KRF120-12L-90GR KRF120-16L-90GR 180-220 KRF150-10L-90GR KRF150-12L-90GR KRF150-16L-90GR 220-265 KRF185-10L-90GR KRF185-12L-90GR 302-343 KRF240-10L-90GR KRF240-12L-90GR

95

120

150

185 240

Certificate FM20987 ISO 9001:2000

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Cu-terminals

Tube terminals with two stud holes 50 - 400 mm, KRF-L


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example KRF: 70 10F (Elpress logotype included) 17 70 = mm 10 = palm hole for M10 F = type KRF, for flexible and stranded conductors 17 = Die No.

Flexible stranded mm 50 70 95 120 150 185 240 300 400 500

Cat. no. Winding mm, bolt hole, cc-measure mm 69-103 KRF50-10x2-24-26L

mm W 21 25 25 29 29 32 32 36 36 39 39 44 44 45 56 61

d 11 13,0 13,0 15 15 17,0 17,0 19 19 21 21 24 24 24,5 30 33

N 11 11,0 12 11 12 15,0 12 11 12 15,0 12 11 12 12 12 12

N1 22 12,0 18 22 18,5 17,0 19 22 19,5 17,0 20 22 19,5 20,5 20,5 18,5

L 87 55 103 95 112 73 113 106 124 86 130 114 132 139 147 165

Pcs/ pack 10 50 25 25 25 25 25 25 25 20 10 10 10 10 8 8

Die no. 14,5L 17L 17L 20L 20L 22L 22L 25L 25L 27L 27L 30L 30L 32L 38L 42L

100-120 KRF70-10x2-24-26L KRF70-12X2-44,5L 113-161 KRF95-10x2-24-26L KRF95-12x2-44,5 145-185 KRF120-10x2-24-26L KRF120-12X2-44,5L 180-220 KRF150-10x2-24-26L KRF150-12x2-44,5L 220-265 KRF185-10x2-24-26L KRF185-12X2-44,5L 302-343 KRF240-10x2-24-26L KRF240-12x2-44,5L 340-400 KRF300A-12X2-44,5L 412-500 KRF400-12x2-44,5L 500-580 KRF500-12x2-44,5L

Through connectors 35 - 500 mm, KSF-L


Data: electrolytic copper, tin plated, cable inspection hole and cable stop, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 17 70F (earth-sign) Elpress logotype included 17 = die no. 70 = mm F = type KSF, stranded and flexible conductors

Flexible stranded mm 35 50 70 95 120 150 185 240 300 400 500 630

Winding mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 340-400 412-500 500-580 630-730

Cat. no. mm KSF35L KSF50L KSF70L KSF95L KSF120L KSF150L KSF185L KSF240L KSF300A-L KSF400L KSF500L KSF630L

mm d 9,0 11 13 15 17 19 21 24 24,5 30 33 39

D 13 14,5 17 20 22 25 27 30 31,5 38 42 50

L 35 45 45 45 55 65 70 70 75 100 135 170

Pcs/pack 100 50 50 50 50 25 25 25 10 10 5 5

Die no. 13L 14,5L 14,5L 20L 22L 25L 27L 30L 32L 38L 42L 50L

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Certificate FM20987 ISO 9001:2000

Cu-terminals

T-connectors 35 - 500 mm, KTSF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 14,5 3x50F Elpress logotype included 14,5 = die no. 3x = no. of conductor entries 50 = mm F = type KSF, stranded and flexible conductors

Flexibel stranded mm 35 50 70 95 120 150 185 240 300 400 500 630

Winding mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 340-400 412-500 500-580 630-730

Cat no. KTSF35 KTSF50 KTSF70 KTSF95 KTSF120 KTSF150 KTSF185 KTSF240 KTSF300A KTSF400A KTSF500 KTSF630

di 9 11 13 15 17 19 21 24 24,5 30 33 39

A 63 70 74 77 87,5 92 96 100 101,5 131,5 134,5 168

B 87 96 100 103 120 124 124 129 130 190 200 235

Marking 13 3x 35F 13 3x 35F 14,5 3x 50F 17 3x 70F 20 3x 95F 22 3x 120F 25 3x 150F 27 3x 185F 30 3x 240F 32 3x 300F 38 3x 400F 42 3x 500F 50 3x 630F

Pcs/pack 20 20 6 6 6 6 6 2 6 2 20 6

Die no. 13L 14,5L 17L 20L 22L 25L 27L 30L 32L 38L 42L 50L

T-connectors 50 - 240 mm, 110GR, KTSF


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 14,5 3x50F Elpress logotype included 14,5 = die no. 3x = no. of conductor entries 50 = mm F = type KSF, stranded and flexible conductors

Flexible stranded mm 50 95 150 185 240

Winding mm 69-103 113-161 180-220 220-265 412-500

Cat no. KTSF50-110GR KTSF95-110GR KTSF150-110GR KTSF185-110GR KTSF240-110GR

di 11 15 19 21 24

A 66 84,5 104 112 116

B 96 96 124 124 129

Marking 14,5 3x 50F 20 3x 95F 25 3x 150F 27 3x 185F 30 3x 240F

Pcs/pack 20 6 4 2 2

Die no. 14,5L 20L 25L 27L 30L

Certificate FM20987 ISO 9001:2000

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Cu-terminals

Lead through terminals 50 - 240 mm, D20 and D32


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 14,5 50F Elpress logotype included 14,5 = die no. 50 = mm F = type KSF, stranded and flexible conductors

Flexible stranded mm 50 95 150 240

Winding mm 69-103 113-161 180-220 302-343

Cat no. KGF50-D20 KGF50-D32 KGF95-D20 KGF95-D32 KGF150-D32 KGF240-D32

D 14,5 14,5 20 20 25 30

d 11 11 15 15 19 24

A 25 25 28 28 35 35

L 120 105 120 105 105 105

Marking 14,5-50F 14,5-50F 20-95F 20-95F 25-150F 30-240F

Pcs/pack 25 10 20 28 10 10

Die no. 14,5L 14,5L 20L 20L 25L 30L

Terminals for tap changers 50 - 150 mm


Data: electrolytic copper, tin plated, cable inspection hole, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 14,5 50F Elpress logotype included 14,5 = die no. 50 = mm F = type KSF, stranded and flexible conductors

Flexible stranded mm 50 95 150

Winding mm 69-103 113-161 180-220

Cat no. KLF50-M10 KLF95-M10 KLF150-M10

d 11 15 19

D 14,5 20 25

B 45 46 54

C 59 60 68

Marking 14,5-50F 20-95F 25-150F

Pcs/Pack 24 24 24

Die no. 14,5L 20L 25L

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Certificate FM20987 ISO 9001:2000

Cu-terminals

Through connectors with different area 50 - 500 mm, KSF-L


Data: electrolytic copper, tin plated, cable inspection hole and cable stop, for flexible and stranded, round, compressed Cu-conductors and winding conductors.
Marking example: 17-70F Elpress logotype included 17, 14,5 = Die No. 70, 50 = mm F = type KSF, stranded and flexible conductors

Flexible stranded mm 50-35 70-35 70-50 95-35 95-50 120-35 120-50 120-70 150-35 150-50 150-95 150-120 185-50 185-120 185-150 240-50 240-95 240-150 300-70 300-120 300-150 300-185 400-95 400-120 400-150 400-185 400-240 400-300 500-150 500-185 500-240 500-300 500-400

Winding mm 69-103/45-70 100-120/45-70 100-120/69-103 113-161/45-70 113-161/69-103 145-185/45-70 145-185/69-103 145-185/100-120 180-220/45-70 180-220/69-103 180-220/113-161 180-220/145-185 220-265/69-103 220-265/145-185 220-265/180-220 302-343/69-103 302-343/113-161 302-343/180-220 340-400/100-120 340-400/145-185 340-400/180-220 340-400/220-265 412-500/113-161 412-500/145-185 412-500/180-220 412-500/220-265 412-500/302-343 412-500/340-400 500-580/180-220 500-580/220-265 500-580/302-343 500-580/340-400 500-580/412-500

Cat no. KSF50-35L KSF70-35L KSF70-50L KSF95-35L KSF95-50L KSF120-35L KSF120-50L KSF120-70L KSF150-35L KSF150-50L KSF150-95L KSF150-120L KSF185-50L KSF185-120L KSF185-150L KSF240-50L KSF240-95L KSF240-150L KSF300-70L KSF300-120L KSF300-150L KSF300-185L KSF400-95L KSF400-120L KSF400-150L KSF400-185L KSF400-240L KSF400-300L KSF500-150L KSF500-185L KSF500-240L KSF500-300L KSF500-400L

D 14,5 17 17 20 20 22 22 22 25 25 25 25 27 27 27 30 30 30 31,5 31,5 31,5 31,5 38 38 38 38 38 38 42 42 42 42 42

d 11 13 13 15 15 17 17 17 19 19 19 19 21 21 21 24 24 24 24,5 24,5 24,5 24,5 30 30 30 30 30 30 33 33 33 33 33

L1 24

D1 13

d1 9 9 11 9 11 9 11 13 9 11 15 17 11 17 19 11 15 19 13 17 19 21

L2 25 25 20 25 20 25 20 25 25 20 31 31 25 31 31 30 31 31 24 31 31 31 31 31 31 31 31 35 31 31 31 35 45

L 55 60 50 60 55 65 60 65 65 60 70 70 65 70 70 70 70 70 70 76 76 76 90 90 90 90 90 90 101 101 101 105 115

Pcs/ pack 18 50 25 50 25 5 50 24 25 24 25 24 25 25 24 24 24 24 25 25 5 5 10 5 12 5 10 10 10 5 5 5 5

Die no. 14,5L, 13L 17L, 13L 17L, 14,5L 20L, 13L 20L, 14,5L 22L, 13L 22L, 14,5L 22L, 17L 25L, 13L 25L, 14,5L 25L, 20L 25L, 22L 27L, 14,5L 27L, 22L 27L, 25L 30L, 14,5L 30L, 20L 30L, 25L 32L, 17L 32L, 22L 32L, 25L 32L, 27L 38L, 20L 38L, 22L 38L, 25L 38L, 27L 38L, 30L 38L,32L 42L, 25L 42L, 27L 42L, 30L 42L, 32L 42L, 38L

24 13 24 14,5 25 13 25 14,5 31 13 31 14,5 31 17 31 13 31 14,5 31 20 31 22 31 14,5 31 22 31 25 31 14,5 31 20 31 25 35 35 35 35 17 22 25 27

45 20 15 45 22 17 45 25 19 45 27 21 45 30 24 45 31,5 24,5 55 25 19 55 27 21 55 30 24 55 31,5 24,5 55 38 30

Certificate FM20987 ISO 9001:2000

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Crimping Systems

SYSTEM 1300 for crimping Cu terminals and connectors 35 - 240 (400) mm*, and pre-rounding 35 - 150 mm V1300
V1300
Elpress crimp head, used with footpump P4000, battery / mains powered pump PS700 or mains powered pump P1000.

Particulars:
crimps Cu-conductors of type KRF-L up to 240 (400) mm* equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) weight 3,7 kg, excl. accessories length 270 mm, incl. quick coupling, width 82 mm crimp force 130 kN (13 tons) light and flexible steel crimp head special nitrogen anti-corrosion surface treatment

Crimp types

PVL1300
PVL1300 PVL1300DB, (supplied with double batteries)
Battery powered crimp tool with 13 tons force. Uses the same crimp accessories as the other products in the above V1300 System.

Particulars:
ergonomic design that optimizes the balanace of the tool in the users hand buzzing signal and flashing light if right pressure is not achieved LED lightning for work in dark environments possibility to document each crimp for unique service control crimp force 124 kN (13 ton) crimps/charge: 60-120 depending on size and temperature crimp time: 4-12 s depending on size working temperature -20C t0 +40C environmental friendly battery, Li-Ion Makita, 3.0 Ah, 18V battery charger Li-Ion Makita, charging time 22 min LED indication of charge status supplied with robust plastic case, battery, charger and instruction PVL1300DB, supplied with 2 batteries weight 5,4 kg, (incl battery)

Crimp types

*windings up to 240 mm, cable conductors up to 400 mm

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Certificate FM20987 ISO 9001:2000

Crimping Systems

Accessories for crimping Cu with V1300 and PVL1300


Note that KRF terminals may be used on flexible (IEC60228, class 5) as well as stranded (class 2) conductors and for crimping of winding conductors in Transformer manufacture. Be sure to use dies exactly matching the terminal.

Crimp dies
Supplied as a pair. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF Flexible, stranded, mm 35 50 70 95 120 150 185 240 Winding, mm 45-70 69-103 100-120 113-161 145-185 180-220 220-265 302-343 Dies 13B13L 13B14,5L 13B17L 13B20L 13B22L 13B25L 13B27L 13B30L No. of crimps 1 1 1 1 2 2 2 2

Die 13B20L.

One and two crimps.

Pre-rounding
The package of rectangular conductors must be rounded to enter into the connector and a certain reduction of the conductor cross section area is also sometimes necessary. This work is done with the Elpress rounding punch and matrix.
Flexible, stranded, mm 35 50 70 95 120 150 Winding, mm 45-70 69-103 100-120 113-161 145-185 180-220 Matrix No. 13R9ML 13R11ML 13R13ML 13R15ML 13R17ML 13R19ML Rounding punch No. 13R9DL 13R11DL 13R13DL 13R15DL 13R17DL 13R19DL

Rounding punch 13R15DL and matrix 13R15ML.

Certificate FM20987 ISO 9001:2000

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Crimping Systems

SYSTEM V250 for crimping Cu terminals and connectors 150 - 630 (800) mm* and pre-rounding 185 - 730 mm V250
V250
Crimp head used together with footpump P4000, battery / mains powered pump PS700 or mains powered pump P1000.

Particulars:
equipped with oil spray safety protection cap working pressure 63 MPa (630 bar) crimp force 250 kN (25 ton) crimp terminals and connectors of type KRF/KSF, Cu-conductors up to 500 (800) mm* tested with Elpress pumps and connectors weight 4.6 kg, excl. accessories dimensions 111 mm x 280 mm

Crimp types

*windings up to 630 mm, cable conductors up to 800 mm

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Certificate FM20987 ISO 9001:2000

Crimping Systems

Accessories for crimping Cu with V250


Note that KRF terminals may be used on flexible (IEC60228, class 5) as well as stranded (class 2) conductors and for crimping of winding conductors in Transformer manufacture. Be sure to use dies exactly matching the terminal.

Crimp dies
Supplied in pairs. For hexagonal crimping of Cu terminals and connectors.
KRF/KSF Flexible, stranded, mm 150 185 240 300 400 500 630 Winding, mm 180-220 220-265 302-343 340-400 412-500 500-580 630-730 Dies for B2525L B2527L B2530L B2532L B2538L B2542L B2550L No. of crimps 1 1 1 1 2 2 3

Die pair B2542.

One and two crimps.

Pre-rounding
The package of rectangular conductors must be rounded to fit into the connector and a certain reduction of the conductor cross section area is also sometimes necessary. This work is done with the Elpress rounding punch and matrix.
Flexible, stranded, mm 185 240 300 400 500 630 Winding, mm 220-265 302-343 340-400 412-500 500-580 630-730 Matrix No. 25R21ML 25R24ML 25R26ML 25R30ML 25R33ML 25R39ML Rounding punch No. 25R21DL 25R24DL 25R26DL 25R30DL 25R33DL 25R39DL

Rounding matrix 25R21ML and rounding punch 25R21DL.

Certificate FM20987 ISO 9001:2000

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Crimping Systems

Battery and mains powered pump


The pump operates all Elpress crimp heads.

PS700
PS700
Battery and mains powered pump for crimping with advanced control and supervision of the crimp procedure. A flexible system for almost all crimp applications where high performance and reliability is required. The robust design in aluminium, combined with a high total efficiency, allows intensive use in most cases and environments. When battery powered, the upper unit is lifted off the lower mains drive unit for full flexibility.

Particulars:
24 V NiMH battery or 230 V mains power supply (110V optional) high efficiency = many crimps per charge close to continuous work when mains powered working pressures up to 700 bar / 70MPa / 10 000 PSI LCD display for versatile control and follow-up PC port for transferring data to PC computer where advanced analysis can be made hydraulic pressure work range 0-630 (700) bar hydraulic flow 0.6 dm/min oil volume 1.0 dm measures: pump unit, w x d x h = 390 x 225 x 225 mm mains unit, w x d x h = 495 x 300 x 660 (980) mm weight pump unit 12.3 kg (incl. battery, excl. hose) weight mains unit with carriage 8.6 kg battery fast charger 7.2-24V, charge time 45 min mains unit: in 230VAC, out 24-28VDC 30A; overvoltage and overcurrent protected control system: Elpress Advanced Crimp Analyzer incl. display and control switches. Port for PC-connection environment temperatures -15 C to + 40 C; battery to be kept >5C for best power typical number of crimps per charge (50 % ED): 115 Cu-terminals 150 mm flexible, 180 Cu-terminals 50 mm flexible (depending on temperature) protection class IP 54 CE-approved; Machine Safety 98/37/CE, LVD 72/23/EEC Hydraulic hose 2.4 m with quick coupling

PS700-5
Same pump as above with hydraulic hose 5.0 m and quick coupling.

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Certificate FM20987 ISO 9001:2000

Crimping Systems

Mains powered pump P1000


P1000 is a secure, lean produced 2-step pump as an economical alternative for industrial use where simplicity and reliability is required. The pump is supplied with Elpress safety hose with quick coupling. The robust although light weighted design allows intensive use in most cases. The pump is CE-approved.

P1000

Particulars:
Self holding pressure during crimp cycle, automatic return after completed crimp Hydraulic pressure: Working range 0-63 (70) MPa, adjustable Hydraulic flow: Low pressure (up to 1,5 MPa) approx. 0,8 l/min, high pressure (more than 1,5 MPa) 0,2 l/min Oil volume: 2 l (usable 1,8 l) Oil: hydraulic oil ISOVG32 Measures, w x d x h: approx. 250 x 150 x 384 mm (excl. hose) Weight 15 kg (incl. hose) Mains connection 230 V AC 50/60 Hz Allowable voltage fluctuation: Rated voltage 5% Electric motor: 0,25 kW, Class E insulation, open type commutated motor 230 V, 50/60 Hz, single-phase, Max. currency: 2,8 A (5 min.) Protection class IP20 Environment temperatures 0 - 40C CE-approved: Machine safety 98/37/CE, LVD 73/23/EEC Hydraulic hose 2,4 m, quick coupling, manoeuvre handle 12 V AC Mains cord 1,5 m earth plug

P1000-5
Same pump as above with hydraulic hose 5.0 m and quick coupling.

Battery powered cable cutter


PKL54

PKL54
Electric cable cutter; easy and safe to operate. Electric cable cutter for copper and aluminium cable Not intended for cutting steel Max cutting diameter 54 mm, equivalent to 4 x 240 mm Charger 7.2-24V, charging time for battery approx. 60 min Weight including battery: 3.5 kg Size LxWxH: 450 x 105 x 120 mm The tool has a scissor action when cutting, which produces a good cut Integrated fuse as overvoltage protection Protective cap for perfect safety, CE approved Delivered with case and double batteries, 14.4V NiMH

Certificate FM20987 ISO 9001:2000

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Cutting and stripping tools

Hydraulic cable cutters


Not for steel wires or steel wire armoured cables.

HKL40/KL40, HKL55/KL55, HKL85/KL85


A range of cable cutters covering virtually all needs for cutting power cables and OH-line wires. The cutting heads are powered by Elpress foot pump P4000, battery and mains operated electrohydraulic pump PS700 or mains powered pump P1000.

Technical specifications
Hydraulic manual cutters dimensions, mm weight, kg HKL40 645x85x165 5,9 HKL55 560x55x140 3,7 HKL85 745x72x190 7,6

Hydraulic cutting heads


dimensions, mm weight, kg

KL40
285x85x105 4,3 40 88

KL55
300x55x110 3,0 55 43

KL85
385x75x170 6,2 85 55

Max. opening Max. cutting force, KN Max. cutting capacity, examples.


copper cable Cu annealed solid conductor Cu rod Aluminium cable Al annealed solid conductor ACSR Al bar Telephone cable Steel wire (<180 daN/mm) Steel rod
Do not cut steel wire armoured cables.

40

400 (500) mm 20

630 mm

30 40 3x240+95 mm 3x240+95 mm 630 (800 mm)

25 40 ca 40 55 11 18

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Certificate FM20987 ISO 9001:2000

Note
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Certificate FM20987 ISO 9001:2000

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Since 1959 Elpress develops, manufacture and market complete crimping systems for electrical conductor terminations. Head office and factory with 120 employees are placed in Kramfors, Sweden. We have our own sales companies in Germany, Denmark and China. A wide network of qualified representatives support other markets.

Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.net www.elpress.net

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8052-026700

click&rip
Cold shrink connector for 1 kV
Jointing of the conductor is performed with a screw through connector. Tighten the screw with a socket wrench until it breaks at the groove.

- with cold shrink insulation and screw through connectors


Application: Connecting kit for simple jointing of plastic-insulated 3-, 4- and 5-conductor cables up to 1 kV which requires neither crimp tools nor an LPG burner. Principle: The connecting kit consists of screw connectors and cold shrink insulation (made by 3M). The cable conductors are connected with a screw through connector provided with screws which break at the groove when the correct torque and position are achieved. No crimping tool or torque wrench is required, only a xed socket wrench. Sector-shaped conductors do not need to be pre formed. The insulation is of the cold shrink type, which means that the insulation are factory expanded on a plastic core. When the core is drawn out, the insulation shrinks immediately at the other end and creates safe, moisture-proof isolation. With the ller piece supplied, a 3+1 cable can be connected easily to a 4G cable. Nature of supply: The kits are supplied complete with screw through connectors, insulation and operating instructions. Standards: The product meets the following standards: SS-EN 50393:2006. Elpress is quality and environmentally certied according to ISO 9001:2000 and ISO 14001:2004.

When the core is drawn out, the hose shrinks immediately and creates a safe insulation and moisture seal.

The outer insulation is then installed, and the core is drawn out in the same way as in the previous item and shrinks the hose immediately.

A ller piece for the screened conductor is placed between the screening and the screws.

For 3- & 4-conductor 1 kV


Conductor mm2 10-25 25-70 50-95 95-150 150-240 Conductor mm2 10-25 25-70 50-95 95-150 150-240 Screening area mm2 10-35 16-50 25-57 29-88 41-146 Screening area mm2 10-35 16-50 25-57 29-88 41-146 Kit number KSC25-1-4 KSC70-1-4 KSC95-1-4 KSC150-1-4 KSC240-1-4 Kit number KSC25-1-5 KSC70-1-5 KSC95-1-5 KSC150-1-5 KSC240-1-5 For Cu Al/Cu Al/Cu Al/Cu Al/Cu For Cu Al/Cu Al/Cu Al/Cu Al/Cu

For 5-conductor 1 kV

Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.se www.elpress.net

MEMBER OF LAGERCRANTZ GROUP

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8052-045100

click&heat
Heat shrink connector for 1 kV
- with heat shrink insulation and screw through connectors
Application: Complete connecting kit for simple jointing of plastic-insulated 3- and 4-conductor cables up to 1 kV. Principle: The connecting kit consists of screw connectors and heat shrink insulation (made by 3M).
The above products are included in a kit, together with operating instructions.

For plastic-insulated cable 3- & 4-conductor 1 kV, with or without screening


Conductor mm2 10-25 10-70 50-95 95-150 150-240 Kit number KSC25-1-4HS KSC70-1-4HS KSC95-1-4HS KSC150-1-4HS KSC240-1-4HS For Cu Al/Cu Al/Cu Al/Cu Al/Cu

The cable conductors are connected with a screw through connector provided with screws which break at the groove when the correct torque and position are achieved. Sector-shaped conductors do not need to be pre formed. The various phase conductors are insulated with heat shrink insulation. The heat shrink insulation is made of polyolen, and the splices are coated internally with an adhesive which melts and seals when heated. With the ller piece supplied, a 3+1 cable can be connected easily to a 4G cable. Nature of supply: The kits are supplied complete with screw through connectors, insulation and operating instructions. Standards: The product meets the following standards: SS-EN 50393:2006. Elpress is quality and environmentally certied according to ISO 9001:2000 and ISO 14001:2004.

For plastic-insulated cable 5-conductor 1 kV, with or without screening


Conductor mm 10-25 10-70 50-95 95-150 150-240
2

Kit number KSC25-1-5HS KSC70-1-5HS KSC95-1-5HS KSC150-1-5HS KSC240-1-5HS

For Cu Al/Cu Al/Cu Al/Cu Al/Cu

A ller piece for the screened conductor is placed between the screening and the screws.
8052-045200

Elpress AB P.O. Box 186 SE-872 24 KRAMFORS, Sweden Tel: +46 612 71 71 00 Fax: +46 612 71 71 51 E-mail: sales@elpress.se www.elpress.net

MEMBER OF LAGERCRANTZ GROUP

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