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PARTS

MANUAL
ELECTRIC
A1.00-1.50XL
(C203)

CUSTOMER EDITION

1482593
02/2004

2004 Hyster Company

UNIT CODE C203


EUROPE

02/2004

SECTIONS

FRAME

ELECTRICAL SYSTEM

DRIVE UNIT

STEERING SYSTEM

BRAKE/ACCELERATOR SYSTEM

HYDRAULIC SYSTEM

MAST-TWO STAGE LIMITED FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

10

OPTIONS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.

02/2004

UNIT CODE C203


EUROPE

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCELERATOR ................................................................................................................................................. 5-12
ACCELERATOR PEDAL..................................................................................................................................... 5-14
B
BRAKE
S/N C203A03249A ........................................................................................................................................
S/N C203A03250A ........................................................................................................................................
BRAKE DRUM......................................................................................................................................................
BRAKE LINES ......................................................................................................................................................

5-2
5-4
5-6
5-8

C
CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-10
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
CONTACTOR
BY-PASS
S/N C203A-2437Y ..................................................................................................................................... 2-9
FORWARD/REVERSE
S/N C203A-2436Y ..................................................................................................................................... 2-6
REGENERATIVE BRAKING
S/N C203A-2436Y ................................................................................................................................... 2-10
CONTACTOR PANEL
S/N C203A-2436Y......................................................................................................................................... 2-4
CONTROL VALVE .............................................................................................................................................. 6-10
CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6-6
E
ELECTRICAL SYSTEM
S/N C203A-2436Y......................................................................................................................................... 2-2
S/N C203A-2437Y....................................................................................................................................... 2-16
F
FORK
80 MM X 40 MM
STANDARD TAPER..................................................................................................................................... 10-2
FRAME ................................................................................................................................................................. 1-2
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12
H
HAND PUMP ........................................................................................................................................................ 4-8
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18
2004 HYSTER COMPANY

See Service Manual


for service procedures.

UNIT CODE C203


EUROPE

02/2004

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
H (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14


HYDRAULIC MOTOR
S/N C203A-02436Y..................................................................................................................................... 6-14
S/N C203A-02437Y..................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
L
LABELS ................................................................................................................................................................ 1-7
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-8
LINE CONTACTOR
S/N C203A-2436Y......................................................................................................................................... 2-8
LOAD BACKREST
SIDE-SHIFT .................................................................................................................................................... 10-8
LOAD BACKREST EXTENSION........................................................................................................................ 1-16
M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-11
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MASTER CYLINDER ......................................................................................................................................... 5-10
MASTER DRIVE UNIT ......................................................................................................................................... 3-2
SHEET 1 OF 2 .................................................................................................................................................. 3-4
SHEET 2 OF 2 .................................................................................................................................................. 3-8

ii

See Service Manual


for service procedures.

2004 HYSTER COMPANY

02/2004

UNIT CODE C203


EUROPE

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE

N
NON-SUSPENSION SEAT................................................................................................................................... 1-8
O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
OVERHEAD GUARD.......................................................................................................................................... 1-14
P
PARK BRAKE ....................................................................................................................................................... 5-7
PUMP
FLOW REGULATOR
SHEET 1 OF 2 ............................................................................................................................................ 6-18
SHEET 2 OF 2 ............................................................................................................................................ 6-20
S
SEMI-SUSPENSION SEAT ................................................................................................................................ 1-10
WITH ARM REST ........................................................................................................................................... 1-12
SHIFT LEVER ...................................................................................................................................................... 4-4
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 10-6
STEERING COLUMN........................................................................................................................................... 4-2
STEERING HYDRAULIC...................................................................................................................................... 4-6
STROBE LIGHT ............................................................................................................................................... 10-12
T
TILT CYLINDER
S/N C203A-2436Y....................................................................................................................................... 6-22
S/N C203A-2437Y....................................................................................................................................... 6-24
TIRE AND WHEEL
SOLID PNEUMATIC TYRE........................................................................................................................... 10-10
TRACTION MOTOR
S/N C203A-2436Y....................................................................................................................................... 3-12
S/N C203A-2437 ......................................................................................................................................... 3-14
W
WIRE HARNESS
MAIN
S/N C203A-2436Y ................................................................................................................................... 2-12
S/N C203A-2437Y ................................................................................................................................... 2-14

2004 HYSTER COMPANY

See Service Manual


for service procedures.

iii

UNIT CODE C203


EUROPE

02/2004

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

O/S

Oversize

ECH

Empty Container Handler

PTO

Power Take Off

ECH-3

Empty Container Handler - 3 High


Stacking

RPM

Revolutions per Minute

S/N

Serial Number

ECH-4

Empty Container Handler - 4 High


Stacking

ECH-5

Freezer Environment

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS

Gasoline-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LP

Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

EPROM

Electrically Programmable Read Only


Memory

UL

Underwriters Laboratory

Volts

ECH-6

iv

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

2004 HYSTER COMPANY

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

See Service Manual


for service procedures.

UNIT CODE C203


EUROPE

02/2004

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a


subpart of the major assembly CASE.

1. Determine the function and application of the part


required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.

9. Quantities shown are for one assembly. The


quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.

2. Turn to the section you chose. Use the Section


Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current


parts information and are shown as follows:
S/N D001H-2628
Indicates last serial number affected.
S/N D001H-2629
Indicates the first serial number affected.
S/N D001H-1553 S/N D001H-3291
Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN


AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 11-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (Figure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
vi

ECN numbers for pending serial numbers are


shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

2004 HYSTER COMPANY

See Service Manual


for service procedures.

vii

UNIT CODE C203


EUROPE

02/2004

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code,
a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

viii

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

2004 HYSTER COMPANY

See Service Manual


for service procedures.

ix

UNIT CODE C203


EUROPE

02/2004

PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1472192


Service Manual (Complete) .................................................................................................. 1482598
Parts Manual .......................................................................................................................... 1482593

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

1 FRAME

FRAME

02/2004

UNIT CODE C203


EUROPE

SECTION 1
FRAME
DESCRIPTION

PAGE

FRAME ................................................................................................................................................................. 1-2


LABELS ................................................................................................................................................................ 1-7
LOAD BACKREST EXTENSION........................................................................................................................ 1-16
NON-SUSPENSION SEAT................................................................................................................................... 1-8
OVERHEAD GUARD.......................................................................................................................................... 1-14
SEMI-SUSPENSION SEAT ................................................................................................................................ 1-10
WITH ARM REST ........................................................................................................................................... 1-12

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-1

UNIT CODE C203


EUROPE

02/2004

FRAME (Figure 1-1)

1-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

FRAME
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
4
5
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

893412
893413
893414
878936
878935
878877
1499596
878879
1502538
893616
1493963
325182
302047
292680
136687
363452
363449
134102
363594
363593
363592
363599
1361557
220395
296420
292682
269200
292514
1473620
878894
878893
296165
316835
320158
878883
878884
362030
292501
320156
292598
300750
292687
292659
363509
893509
893510
176640
320158
292681
239503
296167

Counterweight (A1.50XL) ............................................................................................


Counterweight (A1.25XL) ............................................................................................
Counterweight (A1.00XL) ............................................................................................
Cover (LH Side) ...........................................................................................................
Cover (RH Side) ..........................................................................................................
Hood ............................................................................................................................
Hood ............................................................................................................................
Hood (Rear) .................................................................................................................
Hood (Rear) .................................................................................................................
Cover (Three Function)................................................................................................
Cover (Four Function)..................................................................................................
Nut ...............................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Buffer ...........................................................................................................................
Mounting ......................................................................................................................
Screw...........................................................................................................................
Edge Trim ....................................................................................................................
Edge Trim ....................................................................................................................
Edge Trim ....................................................................................................................
Bolt ..............................................................................................................................
Grommet......................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Bracket.........................................................................................................................
Floorplate.....................................................................................................................
Floormat ......................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Hinge (LH) ...................................................................................................................
Hinge (RH)...................................................................................................................
Handle .........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Tow Pin ........................................................................................................................
Fender .........................................................................................................................
Fender .........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................

a
b
a
b

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
3
3
6
6
4
4
8
2
1
1
1
1
2
4
4
2
2
2
1
1
4
4
4
1
1
2
2
2
2
2
2
2
1
1
1
2
12
6
4
4
1-3

UNIT CODE C203


EUROPE

02/2004

FRAME
ITEM

PART NO.

DESCRIPTION

QTY

47
47
48
49
50

1460231
2041645
136681
316835
320158

Non-Suspension Seat ( Figure 1-3) ........................................................................


Semi-Suspension Seat ( Figure 1-4) ......................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................

1
1
4
4
4

FOOTNOTES:
a S/N C203A-2436Y
b S/N C203A-2437Y

1-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

1-5

UNIT CODE C203


EUROPE

02/2004

LABELS (Figure 1-2)

1-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

LABELS

ITEM

1
2
3
4
5
6
7
8
9
10
11
11
11
11
11
11
11
11
11
11
12
13
13
13
14
15
16
17
18
19
20
21

PART NO.

1339830
1339832
8514049
1339828
369573
320037
389688
222023
a .. . . .
a .. . . .
370250
370251
370252
370253
370254
370255
370256
370257
370258
370259
1339674
2026000
893535
893536
2013578
1480394
1357001
893534
1343276
1373909
1359588
1385099

DESCRIPTION

QTY

Label (Mast Warning) ..................................................................................................


2
Label (Pinch Point) ......................................................................................................
2
Label (Battery Disconnect) ..........................................................................................
1
Label (No Riders) ........................................................................................................
2
Label (Lift/Tilt) ..............................................................................................................
1
Label (Patent Plate) .....................................................................................................
1
Cover ...........................................................................................................................
1
Rivet.............................................................................................................................
4
Nameplate ...................................................................................................................
1
Nameplate ...................................................................................................................
1
Label (Auxiliary Function - Reach) ..............................................................................
1
Label (Auxiliary Function - Swing) ...............................................................................
1
Label (Auxiliary Function - Stabilizer) ..........................................................................
1
Label (Auxiliary Function - Dump/Scoop) ....................................................................
1
Label (Auxiliary Function - Upender) ...........................................................................
1
Label (Auxiliary Function - Push/Pull)..........................................................................
1
Label (Auxiliary Function - Clamp) ..............................................................................
1
Label (Auxiliary Function - Rotate) ..............................................................................
1
Label (Auxiliary Function - Side-Shift) .........................................................................
1
Label (Auxiliary Function - Fork Spreader) ..................................................................
1
Label (Hyster) ..............................................................................................................
2
Label (Model 1.50).......................................................................................................
2
Label (Model 1.00).......................................................................................................
2
Label (Model 1.25).......................................................................................................
2
Strip ............................................................................................................................. AR
Label (Hyster) (Counterweight)....................................................................................
1
Label (Park Brake Warning).........................................................................................
1
Label (Hyster) ..............................................................................................................
2
Label (Mast Warning) ..................................................................................................
1
Label (Operator Warning) ............................................................................................
1
Label (Operator Restraint) ...........................................................................................
2
Label (Hydraulic Oil Fill)...............................................................................................
1

FOOTNOTES:
a Contact Your Local Hyster Dealer

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-7

UNIT CODE C203


EUROPE

02/2004

NON-SUSPENSION SEAT (Figure 1-3)

1-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

NON-SUSPENSION SEAT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1460231
364911
2037311
1461081
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
335988
335991
1470175
1470176
1470177
136681
316835
320158
.. . . .
1460232

Non-Suspension Seat..................................................................................................
Seat .........................................................................................................................
Switch......................................................................................................................
Seat Belt Kit.............................................................................................................
Seat Belt .............................................................................................................
Screw ..................................................................................................................
Washer................................................................................................................
Washer................................................................................................................
Nut ......................................................................................................................
Base (Information Case) .........................................................................................
Cover (Information Case) ........................................................................................
Bracket ....................................................................................................................
Seat Rail..................................................................................................................
Seat Rail..................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Rivet.............................................................................................................................
Jumper.........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
2
2
2
2
1
1
1
1
1
4
4
4
4
1

1-9

UNIT CODE C203


EUROPE

02/2004

SEMI-SUSPENSION SEAT (Figure 1-4)

1-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

SEMI-SUSPENSION SEAT
ITEM

1
2
3
4
5
6

PART NO.

2041645
1480403
1480404
a 1480405
1461081
335989
335991

QTY

DESCRIPTION

Semi-Suspension Seat ................................................................................................


Back Cushion ..........................................................................................................
Seat Cushion (With Switch).....................................................................................
Slider Kit ..................................................................................................................
Seat Belt Kit.............................................................................................................
Base (Information Case) .........................................................................................
Cover (Information Case) ........................................................................................

1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-11

UNIT CODE C203


EUROPE

02/2004

SEMI-SUSPENSION SEAT (Figure 1-5)


WITH ARM REST

1-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

SEMI-SUSPENSION SEAT
WITH ARM REST
ITEM

1
2
3
4
5
6
7

PART NO.

2051298
1480403
1480404
a 1480405
1461081
335989
335991
1492278
a 893818

QTY

DESCRIPTION

Semi-Suspension Seat ................................................................................................


Back Cushion ..........................................................................................................
Seat Cushion (With Switch).....................................................................................
Slider Kit ..................................................................................................................
Seat Belt Kit.............................................................................................................
Base (Information Case) .........................................................................................
Cover (Information Case) ........................................................................................
Armrest Kit ..............................................................................................................
Ground Wire ................................................................................................................

1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1-13

UNIT CODE C203


EUROPE

02/2004

OVERHEAD GUARD (Figure 1-6)

1-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

OVERHEAD GUARD
ITEM

1
2
3
4
5
6

QTY

PART NO.

DESCRIPTION

893538
292528
292683
216877
292534
1343647
329067
1363917

Overhead Guard ..........................................................................................................


Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Handle .........................................................................................................................
Screw...........................................................................................................................
Plug .............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
4
4
2
1
2
2

1-15

UNIT CODE C203


EUROPE

02/2004

LOAD BACKREST EXTENSION (Figure 1-7)

ITEM

1
2
3
3
4

1-16

PART NO.

DESCRIPTION

QTY

2013771
1353533
221771
296423
300937

Load Backrest Extension .............................................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Locknut ........................................................................................................................

See Service Manual


for service procedures.

1
4
4
4
4

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

2 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

02/2004

UNIT CODE C203


EUROPE

SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

CONTACTOR
BY-PASS
S/N C203A-2437Y ..................................................................................................................................... 2-9
FORWARD/REVERSE
S/N C203A-2436Y ..................................................................................................................................... 2-6
REGENERATIVE BRAKING
S/N C203A-2436Y ................................................................................................................................... 2-10
CONTACTOR PANEL
S/N C203A-2436Y......................................................................................................................................... 2-4
ELECTRICAL SYSTEM
S/N C203A-2436Y......................................................................................................................................... 2-2
S/N C203A-2437Y....................................................................................................................................... 2-16
LINE CONTACTOR
S/N C203A-2436Y......................................................................................................................................... 2-8
WIRE HARNESS
MAIN
S/N C203A-2436Y ................................................................................................................................... 2-12
S/N C203A-2437Y ................................................................................................................................... 2-14

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-1

UNIT CODE C203


EUROPE

02/2004

ELECTRICAL SYSTEM (Figure 2-1)


(S/N C203A-2436Y)

2-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

ELECTRICAL SYSTEM
(S/N C203A-2436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35

893422
1475198
1475196
296477
320156
292680
136687
1469997
1361410
878965
2303291
302051
316834
1470016
1375598
1470020
1470017
1470018
136749
292681
320157
1359106
1306267
302021
296377
197066
1470019
893621
176640
313828
320158
2033612
2004005
1474322
1399815
150797
1470421
2053660
2035831

Control Panel ...............................................................................................................


Contactor Panel.......................................................................................................
Controller.................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Spacer .........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Screw...........................................................................................................................
Nut ...............................................................................................................................
Battery Connector........................................................................................................
Handle .....................................................................................................................
Wire Harness...............................................................................................................
Cable ...........................................................................................................................
Cable ...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Fan...............................................................................................................................
Guard...........................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Cable ...........................................................................................................................
Horn.............................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Strap Clamp.................................................................................................................
Strap Clamp.................................................................................................................
Cover ...........................................................................................................................
Rivet.............................................................................................................................
Rivet.............................................................................................................................
Battery Discharge Indicator and Hourmeter ................................................................
Key Switch ...................................................................................................................
Key ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
3
9
9
6
3
3
1
3
2
2
2
2
1
1
1
2
2
6
1
1
4
4
4
1
1
2
1
1
4
4
1
2
4
1
1
1

2-3

UNIT CODE C203


EUROPE

02/2004

CONTACTOR PANEL (Figure 2-2)


(S/N C203A-2436Y)

2-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CONTACTOR PANEL
(S/N C203A-2436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1475198
1386023
1475215
1475216
288134
1475218
1475219
1475221
1475220
1475222
1475223
1475224
1475225
1475226
1475227
1475228
1475229
308132
1475200
1319557
1319558
1475199

Contactor Panel ...........................................................................................................


Contactor (Forward/Reverse) ..................................................................................
Contactor Mounting Kit............................................................................................
Contactor.................................................................................................................
Power Cable ............................................................................................................
Contactor (Regenerative Braking) ...........................................................................
Link..........................................................................................................................
Diode Assembly ......................................................................................................
Link..........................................................................................................................
Link..........................................................................................................................
Plate ........................................................................................................................
Cable .......................................................................................................................
Cable .......................................................................................................................
Cable .......................................................................................................................
Wire Harness ..........................................................................................................
Contactor (By-Pass) ................................................................................................
Label........................................................................................................................
Connector................................................................................................................
Terminal Assembly ......................................................................................................
Holder ..........................................................................................................................
Strap ............................................................................................................................
Fuse.............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1

2-5

UNIT CODE C203


EUROPE

02/2004

CONTACTOR (Figure 2-3)


FORWARD/REVERSE
(S/N C203A-2436Y)

2-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CONTACTOR
FORWARD/REVERSE
(S/N C203A-2436Y)
ITEM

1
2
3
4
5
6
7
8

QTY

PART NO.

DESCRIPTION

1386023
1314299
2310657
2309427
1386064
1314297
2309677
2304487
1386015

Contactor .....................................................................................................................
Screw ......................................................................................................................
Hardware Kit............................................................................................................
Cover .......................................................................................................................
Spring ......................................................................................................................
Contact (Moving) .....................................................................................................
Contact (Fixed) ........................................................................................................
Insulator...................................................................................................................
Coil Assembly..........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
3
1
1
2
1
1
2
1

2-7

UNIT CODE C203


EUROPE

02/2004

LINE CONTACTOR (Figure 2-4)


(S/N C203A-2436Y)

ITEM

1
2
3
4
5
6
7
8

2-8

PART NO.

DESCRIPTION

QTY

1475216
1330698
1315469
1475232
1314299
1475234
1315562
1454122
1315472

Contactor .....................................................................................................................
Contact (Fixed) ........................................................................................................
Contact (Moving) .....................................................................................................
Cover (With Magnet) ...............................................................................................
Screw ......................................................................................................................
Return Spring ..........................................................................................................
Coil and Frame ........................................................................................................
End Cap ..................................................................................................................
Shield ......................................................................................................................

See Service Manual


for service procedures.

1
2
1
1
2
1
1
1
2

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CONTACTOR (Figure 2-5)


BY-PASS
(S/N C203A-2437Y)

ITEM

1
2
3
4
5
6
7
8

PART NO.

DESCRIPTION

1475228
1330698
1315469
1475232
1314299
306270
1315550
1454122
1315472

Contactor (By-Pass) ....................................................................................................


Contact (Fixed) ........................................................................................................
Contact (Moving) .....................................................................................................
Cover (With Magnet) ...............................................................................................
Screw ..................................................................................................................
Spring ......................................................................................................................
Coil and Frame ........................................................................................................
End Cap ..................................................................................................................
Shield ......................................................................................................................

2004 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
1
1
2
1
1
1
2

2-9

UNIT CODE C203


EUROPE

02/2004

CONTACTOR (Figure 2-6)


REGENERATIVE BRAKING
(S/N C203A-2436Y)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

1475218
1330698
1314297
1322696
1314299
1475242
1315550
1315464
1315465
1454122
1315468

Contactor .....................................................................................................................
Contact (Fixed) ........................................................................................................
Contact (Moving) .....................................................................................................
Cover (With Magnet) ...............................................................................................
Screw ......................................................................................................................
Spring ......................................................................................................................
Coil and Frame ........................................................................................................
Insulator...................................................................................................................
Contact ....................................................................................................................
End Cap ..................................................................................................................
Shield ......................................................................................................................

2-10

QTY

See Service Manual


for service procedures.

1
2
1
1
2
1
1
2
2
1
2

2004 HYSTER COMPANY

NOTES

2-11

UNIT CODE C203


EUROPE

02/2004

WIRE HARNESS (Figure 2-7)


MAIN
(S/N C203A-2436Y)

2-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

WIRE HARNESS
MAIN
(S/N C203A-2436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1470020
2309579
2041766
1330419
1330424
148773
178197
178191
178190
178192
1352563
1330420
1330426
381413
1330421
1330427
2308915
2037543

Wire Harness...............................................................................................................
Socket (Molex).........................................................................................................
Connector................................................................................................................
Connector................................................................................................................
Secondary Lock.......................................................................................................
Fuse (3 Amp)...........................................................................................................
Fuse Holder.............................................................................................................
Cap..........................................................................................................................
Spring ......................................................................................................................
Contact ....................................................................................................................
Connector (Control Valve) .......................................................................................
Connector (Potentiometer) ......................................................................................
Secondary Lock.......................................................................................................
Contact ....................................................................................................................
Connector (Controller).............................................................................................
Secondary Lock.......................................................................................................
Plug (Battery Discharge Indicator) ..........................................................................
Plug (Battery Discharge Indicator) ..........................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
13
1
1
1
1
1
1
1
2
4
1
1
4
1
1
1
1

2-13

UNIT CODE C203


EUROPE

02/2004

WIRE HARNESS (Figure 2-8)


MAIN
(S/N C203A-2437Y)

2-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

WIRE HARNESS
MAIN
(S/N C203A-2437Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

1497563
2309579
2054000
1330419
1330424
1330420
1330426
2308915
381413
2037543
1502875

Wire Harness...............................................................................................................
Socket (Molex) .............................................................................................................
Socket..........................................................................................................................
Connector ....................................................................................................................
Secondary Lock...........................................................................................................
Connector ....................................................................................................................
Secondary Lock...........................................................................................................
Plug .............................................................................................................................
Contact ........................................................................................................................
Plug .............................................................................................................................
Fuse.............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
17
2
1
1
1
1
1
4
1
1

2-15

UNIT CODE C203


EUROPE

02/2004

ELECTRICAL SYSTEM (Figure 2-9)


(S/N C203A-2437Y)

2-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

ELECTRICAL SYSTEM
(S/N C203A-2437Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
31
32
33
34
34
35
36
37
38

1502766
293795
292680
1502765
1502875
1475201
1498812
1475200
150797
1475199
1475202
1502803
1319552
320156
292680
1367822
1502718
1359106
296377
197066
302021
1306267
1503632
1350733
292501
292680
320156
1502636
1502639
313828
320158
893621
176640
2004005
2033612
1470421
204223
1499065
292500
136681
1502641
292503
316834
1497563
379902
1337197

Pump Controller...........................................................................................................
1
Capscrew.....................................................................................................................
4
Lockwasher.................................................................................................................. 10
Traction Controller........................................................................................................
1
Fuse (7 Amp) ...............................................................................................................
1
Label (7 Amp) ..............................................................................................................
1
Battery Disconnect Switch...........................................................................................
1
Terminal Assembly ......................................................................................................
1
Rivet.............................................................................................................................
4
Fuse (750 Amp) ...........................................................................................................
1
Label (750 Amp) ..........................................................................................................
1
Cable ...........................................................................................................................
3
Cable ...........................................................................................................................
1
Washer ........................................................................................................................
6
Lockwasher.................................................................................................................. 10
Capscrew.....................................................................................................................
4
Spacer .........................................................................................................................
4
Fan...............................................................................................................................
1
Washer ........................................................................................................................
4
Washer ........................................................................................................................
4
Screw...........................................................................................................................
4
Guard...........................................................................................................................
1
Wire Harness...............................................................................................................
1
Alarm (87 dBA) ............................................................................................................
1
Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Cable ...........................................................................................................................
1
Cable ...........................................................................................................................
1
Nut ...............................................................................................................................
1
Washer ........................................................................................................................
1
Horn.............................................................................................................................
1
Capscrew.....................................................................................................................
2
Strap Clamp................................................................................................................. AR
Strap Clamp................................................................................................................. AR
Battery Discharge Indicator and Hourmeter ................................................................
1
Boot .............................................................................................................................
1
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Capscrew.....................................................................................................................
3
Battery Connector Assembly .......................................................................................
1
Capscrew ................................................................................................................
2
Nut...........................................................................................................................
2
Wire Harness...............................................................................................................
1
Ignition Switch .............................................................................................................
1
Key Set ....................................................................................................................
1

a
a
a
a
a

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2-17

UNIT CODE C203


EUROPE

02/2004

ELECTRICAL SYSTEM
(S/N C203A-2437Y)
ITEM

PART NO.

DESCRIPTION

QTY

1198757

Silicon Grease ............................................................................................................. AR

1497561

Controller Kit (Includes Items 1, 4-6, 8-9) ....................................................................

FOOTNOTES:
a Optional

2-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

3 D RIVE UNIT

DRIVE UNIT

02/2004

UNIT CODE C203


EUROPE

SECTION 3
DRIVE UNIT
DESCRIPTION

PAGE

MASTER DRIVE UNIT ......................................................................................................................................... 3-2


SHEET 1 OF 2 .................................................................................................................................................. 3-4
SHEET 2 OF 2 .................................................................................................................................................. 3-8
TRACTION MOTOR
S/N C203A-2436Y....................................................................................................................................... 3-12
S/N C203A-2437 ......................................................................................................................................... 3-14

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3-1

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT (Figure 3-1)

3-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT


QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

893415
893700
296010
1335346
1475631
893625
363010
292683
292531
15872
2043892
.. . . .
216877
292683
287837
296041
363296
15224
239150
2007859

Traction Motor ( Figure 3-4) ....................................................................................


Traction Motor ( Figure 3-5) ....................................................................................
Capscrew.....................................................................................................................
Chain ...........................................................................................................................
Master Drive Unit ( Figure 3-2) ...............................................................................
Master Drive Unit ( Figure 3-3) ...............................................................................
Wheel ( Figure 10-5) ..............................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
O-Ring .........................................................................................................................
Hydraulic Pump Motor ( Figure 6-4) .......................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Sprocket.......................................................................................................................
Cotter Pin.....................................................................................................................
Link ..............................................................................................................................
Chain Anchor ...............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
6
1
1
1
1
6
6
1
1
1
1
2
1
1
1
1
1
1

3-3

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT (Figure 3-2)


SHEET 1 OF 2

3-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT


SHEET 1 OF 2
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
4
4
5
5
5
5
6
7
8
9
10
11
12
13
13
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

1475631
1475876
1475878
1507503
1475883
1327523
1475885
1475886
368443
1327524
368444
368445
1475891
1475892
368433
1475894
354119
2302353
1475897
368438
368439
368440
368441
2309452
368437
1475904
293686
368432
292501
1507373
382796
1475908
1475909
318707
382796
380719
1327539
1500213
1475913
382884
1475914
1475915
1500212
1467065
1475916
1475925
1475926
1475927
1475928
1475929
1475930

Master Drive Unit (ZF) .................................................................................................


Housing ...................................................................................................................
Gear Set ..................................................................................................................
Roller Bearing .........................................................................................................
Shim (0,102 mm).....................................................................................................
Shim (0,152 mm).....................................................................................................
Shim (0,305 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Shim (0,102 mm).....................................................................................................
Shim (0,152 mm).....................................................................................................
Shim (0,305 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Roller Bearing .........................................................................................................
Gear ........................................................................................................................
Nut...........................................................................................................................
Wheel Shaft.............................................................................................................
Wheel Stud..............................................................................................................
Sealing Ring ............................................................................................................
Roller Bearing .........................................................................................................
Shim (0,102 mm).....................................................................................................
Shim (0,152 mm).....................................................................................................
Shim (0,305 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Ring .........................................................................................................................
Shield ......................................................................................................................
Disc .........................................................................................................................
Capscrew ................................................................................................................
Cover .......................................................................................................................
Capscrew ................................................................................................................
Plug .........................................................................................................................
Seal Ring.................................................................................................................
Section (Upper) .......................................................................................................
Lube Fitting .........................................................................................................
Plug.....................................................................................................................
Seal Ring ............................................................................................................
Breather...................................................................................................................
Pin ...........................................................................................................................
Capscrew ................................................................................................................
Socket .....................................................................................................................
Socket .....................................................................................................................
Ring .........................................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Gear (Lower) ...........................................................................................................
Cover .......................................................................................................................
Ring Seal.................................................................................................................
O-Ring .....................................................................................................................
Snap Ring................................................................................................................
Ball Bearing .............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
5
1
2
2
2
2
2
1
1
1
1
1
15
1
1
1
2
1
1
1
2
5
8
2
1
3
2
4
1
1
1
1
1
1
2
3-5

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT


SHEET 1 OF 2
ITEM

PART NO.

42
43
44
45

1475931
1475917
1475918
1475919

3-6

DESCRIPTION

QTY

Seal .........................................................................................................................
Plate ........................................................................................................................
Stop .........................................................................................................................
Screw ......................................................................................................................

See Service Manual


for service procedures.

1
1
2
4

2004 HYSTER COMPANY

NOTES

3-7

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT (Figure 3-3)


SHEET 2 OF 2

3-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT


SHEET 2 OF 2
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

893625
1471576
1471577
1471578
1471579
1471580
1471582
1471584
1471585
1471586
1465795
1471588
1471589
1471590
1471592
1471593
1471594
1471597
1471587
1375466
1471637
1375485
1375498
1471640
1471641
1471642
1471644
1471645
1471646
1471647
1471648
1471649
1471650
1471651
1471652
296029
296032
293780
293781
1471656
1471657
1471661
1471599
1471643
296011
1471658
1471659
1471660

Master Drive Unit .........................................................................................................


Housing ...................................................................................................................
Cover .......................................................................................................................
Cover .......................................................................................................................
Shaft ........................................................................................................................
Gear Set ..................................................................................................................
Gear ........................................................................................................................
Gear ........................................................................................................................
Shim ........................................................................................................................
Nut...........................................................................................................................
Wheel Stud..............................................................................................................
Spacer .....................................................................................................................
Spacer .....................................................................................................................
Buffer .......................................................................................................................
Shim ........................................................................................................................
Disc .........................................................................................................................
Disc .........................................................................................................................
Mounting Ring .........................................................................................................
Roller Bearing .........................................................................................................
Roller Bearing .........................................................................................................
Bearing Set .............................................................................................................
Roller Bearing .........................................................................................................
Roller Bearing .........................................................................................................
Oil Seal....................................................................................................................
Oil Seal....................................................................................................................
O-Ring .....................................................................................................................
Shim ........................................................................................................................
Snap Ring................................................................................................................
Screw ......................................................................................................................
Plug .........................................................................................................................
Seal .........................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Lube Fitting..............................................................................................................
Pin ...........................................................................................................................
Cover .......................................................................................................................
Tensioner.................................................................................................................
O-Ring .....................................................................................................................
Capscrew ................................................................................................................
Pin ...........................................................................................................................
Pin ...........................................................................................................................
Plug .........................................................................................................................

1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
3
8
15
10
4
24
14
2
1
1
1
1
2
2
2
2

1484016
1484017

Seal Kit (Includes Items 23-25, 30, 43) .......................................................................


Repair Kit (Includes Items 4, 10, 12, 14, 16, 21-22) ....................................................

1
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3-9

UNIT CODE C203


EUROPE

02/2004

MASTER DRIVE UNIT


SHEET 2 OF 2
ITEM

3-10

PART NO.

DESCRIPTION

QTY

1484018
1484019
1484020
1484021

Repair Kit (Includes Items 8-9, 16, 18-22, 24-27, 30, 32)............................................
Repair Kit (Includes Items 5, 8-9, 16, 19-22, 24-25, 27, 30, 32)..................................
Repair Kit (Includes Items 6-7, 9, 30) ..........................................................................
Repair Kit (Includes Items 18, 23, 41) .........................................................................

See Service Manual


for service procedures.

1
1
1
1

2004 HYSTER COMPANY

NOTES

3-11

UNIT CODE C203


EUROPE

02/2004

TRACTION MOTOR (Figure 3-4)


(S/N C203A-2436Y)

3-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

TRACTION MOTOR
(S/N C203A-2436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

893415
1471793
1471794
384187
1471795
296321
1471796
1306874
388048
1471797
1471798
1343712
384181
388046
384184
1343714
1471799
384185
1471800
1462077
293796
1471803
1462083
1471806
384190
1453337
386589
1471804
388048

Traction Motor ..............................................................................................................


Housing ...................................................................................................................
Tube.........................................................................................................................
Pole Shoe ................................................................................................................
Field Coil .................................................................................................................
Capscrew ................................................................................................................
Drive End Plate .......................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
End Plate.................................................................................................................
End Plate.................................................................................................................
Brush Holder ...........................................................................................................
Brush Spring ...........................................................................................................
Screw ......................................................................................................................
Disc .........................................................................................................................
Brush .......................................................................................................................
Screw ......................................................................................................................
Disc .........................................................................................................................
Ball Bearing .............................................................................................................
Snap Ring................................................................................................................
Capscrew ................................................................................................................
Armature .................................................................................................................
Snap Ring................................................................................................................
Ring .........................................................................................................................
Band ........................................................................................................................
Spring ......................................................................................................................
Band ........................................................................................................................
Fan ..........................................................................................................................
Washer ....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
4
1
8
1
8
18
1
1
1
12
4
4
4
2
2
1
1
8
1
1
1
1
2
1
1
10

3-13

UNIT CODE C203


EUROPE

02/2004

TRACTION MOTOR (Figure 3-5)


(S/N C203A-2437)

3-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

TRACTION MOTOR
(S/N C203A-2437)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

QTY

PART NO.

DESCRIPTION

893700
1503905
1471794
1503907
1503906
296321
1503908
293795
388048
1503909
1494624
1503911
1462098
1494626
1494629
1503912
1471804
1462067
58908
1494630
1503913
12921
1503914
1503915
1453337
1503916
1503917

Traction Motor ..............................................................................................................


Housing ...................................................................................................................
Tube.........................................................................................................................
Pole Shoe ................................................................................................................
Field Coil .................................................................................................................
Capscrew ................................................................................................................
Drive End Plate .......................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
End Plate (CPL) ......................................................................................................
Cover (Commutator) ...........................................................................................
Brush Holder .......................................................................................................
Brush Spring .......................................................................................................
Screw ..................................................................................................................
Nut (Spring).........................................................................................................
Brush...................................................................................................................
Fan ..........................................................................................................................
Ball Bearing .............................................................................................................
Snap Ring................................................................................................................
Screw ......................................................................................................................
Armature .................................................................................................................
Snap Ring................................................................................................................
Ring .........................................................................................................................
Cover Band .............................................................................................................
Spring ......................................................................................................................
Cable Assemby............................................................................................................
Cable Assembly...........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
4
1
8
1
8
18
1
1
1
8
4
2
4
2
1
1
8
1
1
1
2
2
1
1

3-15

NOTES

3-16

UNIT CODE C203


EUROPE

02/2004

4 STEERING SYSTEM

STEERING SYSTEM

02/2004

UNIT CODE C203


EUROPE

SECTION 4
STEERING SYSTEM
DESCRIPTION

PAGE

HAND PUMP ........................................................................................................................................................


SHIFT LEVER ......................................................................................................................................................
STEERING COLUMN...........................................................................................................................................
STEERING HYDRAULIC......................................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-8
4-4
4-2
4-6

4-1

UNIT CODE C203


EUROPE

02/2004

STEERING COLUMN (Figure 4-1)

4-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

STEERING COLUMN
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
22
23
24
24
25
26
27
28
29

1343573
1378600
1335987
1335967
136749
292681
296010
302400
1364271
1343607
15212
1343574
296472
1343572
1343537
320155
878816
287860
320159
292682
1340003
1391205
1337196
292678
1329250
1397863
345423
1397864
1376743
1343597
1450503
895468

Bracket.........................................................................................................................
Spring ..........................................................................................................................
Shaft ............................................................................................................................
Plate ............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Locknut ........................................................................................................................
Latch ............................................................................................................................
Pin ...............................................................................................................................
Cotter Pin.....................................................................................................................
Latch Knob ..................................................................................................................
Screw...........................................................................................................................
Rod ..............................................................................................................................
Spring ..........................................................................................................................
Washer ........................................................................................................................
Steering Pump ( Figure 4-4) ...................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Steering Column..........................................................................................................
Horn Contact Kit ..........................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Steering Wheel ............................................................................................................
Cover (Upper) ..............................................................................................................
Nut ...............................................................................................................................
Cover (Lower) ..............................................................................................................
Plug (Without Turn Signals) .........................................................................................
Plug .............................................................................................................................
Horn Button .................................................................................................................
Knob ............................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
2
4
4
1
1
1
1
1
1
2
1
1
1
1
4
4
4
1
1
6
6
1
1
1
1
1
2
1
1

4-3

UNIT CODE C203


EUROPE

02/2004

SHIFT LEVER (Figure 4-2)

4-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

SHIFT LEVER
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

1347004
1343577
1343578
1343579
1343598
1343593
296205
302398
1491830
1343594
136687
1354300
1343595
1498406
220426
53162
197064
16865
292501
292680
320156
1343596
1376743
2046756

Shift Lever Assembly ...................................................................................................


Base ........................................................................................................................
Link..........................................................................................................................
Crank.......................................................................................................................
Crank.......................................................................................................................
Shift Lever ...............................................................................................................
Capscrew ................................................................................................................
Locknut....................................................................................................................
Spring Plunger ........................................................................................................
Bolt ..........................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Plate ........................................................................................................................
Switch......................................................................................................................
Screw ......................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Bracket (Label) ........................................................................................................
Plug .........................................................................................................................
Wire Harness...............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
2
2
2
2
4
1
2
4
4
4
4
4
4
4
2
1
1

4-5

UNIT CODE C203


EUROPE

02/2004

STEERING HYDRAULIC (Figure 4-3)

4-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

STEERING HYDRAULIC
ITEM

1
2
3
4
5
6

QTY

PART NO.

DESCRIPTION

878846
878847
878848
878849
15859
15860

Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
1
1
1
1
4

4-7

UNIT CODE C203


EUROPE

02/2004

HAND PUMP (Figure 4-4)

4-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HAND PUMP
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

878816
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1471852
1471853
.. . . .
.. . . .
.. . . .
1459989
1451708
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .

Steering Pump.............................................................................................................
Bearing ....................................................................................................................
Ring .........................................................................................................................
Pin ...........................................................................................................................
Shaft ........................................................................................................................
Spring (Set) .............................................................................................................
Plate ........................................................................................................................
Cover .......................................................................................................................
Gear and Wheel Set................................................................................................
Relief Valve .............................................................................................................
Bolt ..........................................................................................................................
Ball ..........................................................................................................................
Ball ..........................................................................................................................
Fitting (Male) ...........................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
Seal (Shaft) .............................................................................................................
O-Ring .....................................................................................................................
O-Ring .....................................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Nameplate ...............................................................................................................
Screw (with Pin) ......................................................................................................
Housing ...................................................................................................................
Spool and Sleeve ....................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
5
2
1
1
1
1

1459983

Seal Kit (Includes Items 15-20) ...................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

4-9

NOTES

4-10

UNIT CODE C203


EUROPE

02/2004

5 BRAKE/ACCELERATOR SYST EM

BRAKE/ACCELERATOR SYSTEM

02/2004

UNIT CODE C203


EUROPE

SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION

PAGE

ACCELERATOR ................................................................................................................................................. 5-12


ACCELERATOR PEDAL..................................................................................................................................... 5-14
BRAKE
S/N C203A03249A ........................................................................................................................................ 5-2
S/N C203A03250A ........................................................................................................................................ 5-4
BRAKE DRUM...................................................................................................................................................... 5-6
BRAKE LINES ...................................................................................................................................................... 5-8
MASTER CYLINDER ......................................................................................................................................... 5-10
PARK BRAKE ....................................................................................................................................................... 5-7

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-1

UNIT CODE C203


EUROPE

02/2004

BRAKE (Figure 5-1)


(S/N C203A03249A)

5-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

BRAKE
(S/N C203A03249A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
11
12
13
14

363202
363201
1345911
382431
382433
382428
.. . . .
.. . . .
.. . . .
1345913
1345912
382425
382432
382435
382420
382429
1324021
1324022

Brake Assembly (LH) ...................................................................................................


Brake Assembly (RH) ..................................................................................................
Brake Shoe..............................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Wheel Cylinder ........................................................................................................
Piston ......................................................................................................................
Seal .........................................................................................................................
Cover .......................................................................................................................
Brake Shoe (LH)......................................................................................................
Brake Shoe (RH) .....................................................................................................
Plug .........................................................................................................................
Spring ......................................................................................................................
Screw (RH)..............................................................................................................
Tube (LH).................................................................................................................
Screw ......................................................................................................................
Plate ........................................................................................................................
Strut.........................................................................................................................

1
1
1
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1

382687

Repair Kit (Includes Items 5-7) ....................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-3

UNIT CODE C203


EUROPE

02/2004

BRAKE (Figure 5-2)


(S/N C203A03250A)

5-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

BRAKE
(S/N C203A03250A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
11

1497506
1497507
1507739
.. . . .
.. . . .
1507743
.. . . .
1507740
.. . . .
1507738
148962
382432
292501
292680

Brake Assembly (LH) ...................................................................................................


Brake Assembly (RH) ..................................................................................................
Brake Shoe Kit (LH) ................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Wheel Cylinder ........................................................................................................
Plate ........................................................................................................................
Adjustor ...................................................................................................................
Plate ........................................................................................................................
Brake Shoe Kit (RH) ................................................................................................
Capscrew ................................................................................................................
Spring ......................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................

1
1
1
2
2
1
1
1
1
1
2
1
2
2

1507741
1507742

Spring Kit (Includes Items 2-3) ....................................................................................


Hold-Down Kit (Includes Items 5, 7, 9, 11) ..................................................................

1
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-5

UNIT CODE C203


EUROPE

02/2004

BRAKE DRUM (Figure 5-3)

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15

1520848
1377982
264134
305327
363278
153717
1377981
363279
66284
15227
53641
69029
363279
153716
363201
1497507
363202
1497506

Lug Nut ........................................................................................................................ 10


Brake Drum..................................................................................................................
2
Sealant .................................................................................................................... AR
Stud .........................................................................................................................
5
Bearing Cup ............................................................................................................
2
Wear Sleeve ............................................................................................................
1
Brake Drum .............................................................................................................
1
Bearing Cone...............................................................................................................
2
Washer ........................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Wheel Nut....................................................................................................................
2
Hub Cap ......................................................................................................................
2
Bearing Cone...............................................................................................................
2
Seal .............................................................................................................................
2
Brake Assembly (RH) ( Figure 5-1) ........................................................................
1
Brake Assembly (RH) ( Figure 5-2) ........................................................................
1
Brake Assembly (LH) ( Figure 5-1) .........................................................................
1
Brake Assembly (LH) ( Figure 5-2) .........................................................................
1

a
b
a
b

QTY

FOOTNOTES:
a D/B 07/2001
b D/B 07/2001

5-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

PARK BRAKE (Figure 5-4)

ITEM

1
2
3
4
5
6
7

PART NO.

DESCRIPTION

363848
136681
1323815
1323814
292681
239503
1326645

Lever ............................................................................................................................
Capscrew.....................................................................................................................
Cable (RH)...................................................................................................................
Cable (LH) ...................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................

2004 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
1
1
2
2
2

5-7

UNIT CODE C203


EUROPE

02/2004

BRAKE LINES (Figure 5-5)

5-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

BRAKE LINES
ITEM

1
1
2
3
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28

PART NO.

d 1340944
c 1340945
1318521
b 1318518
a 1318520
292515
893597
66359
2034093
1340979
15180
292576
316828
136692
893602
136985
292682
320159
363475
1318515
287860
69065
325166
15129
15212
15027
1318522
b 1318517
a 1318519
15026
14955
1340989

QTY

DESCRIPTION

Accelerator Pedal ........................................................................................................


Accelerator Pedal ( Figure 5-8) ..............................................................................
Hose ............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Capscrew.....................................................................................................................
Brake Pedal Assembly.................................................................................................
Bushing ...................................................................................................................
Pad ..............................................................................................................................
Tube .............................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Spring ..........................................................................................................................
Master Cylinder ( Figure 5-6) .................................................................................
Capscrew.....................................................................................................................
Rod End.......................................................................................................................
Rod End Pin ................................................................................................................
Washer ........................................................................................................................
Cotter Pin.....................................................................................................................
Nut ...............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Nut ...............................................................................................................................
Fitting...........................................................................................................................
Spring ..........................................................................................................................

1
1
1
1
1
1
1
2
1
1
1
1
1
8
1
2
7
3
1
1
5
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Mast
c With Forward/Reverse
d With Monotrol Pedal

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-9

UNIT CODE C203


EUROPE

02/2004

MASTER CYLINDER (Figure 5-6)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

1318515
.. . . .
326932
1326390
1326391
384376
326935
326934
1326382
314888
1326389
1326392

Master Cylinder ...........................................................................................................


Body ........................................................................................................................
Spring ......................................................................................................................
Valve........................................................................................................................
Seat .........................................................................................................................
Gasket .....................................................................................................................
Bail ..........................................................................................................................
Cover .......................................................................................................................
Piston ......................................................................................................................
Rod..........................................................................................................................
Boot .........................................................................................................................
Snap Ring................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1

1358217

Repair Kit (Includes Items 2-4, 8, 10-11) .....................................................................

5-10

QTY

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

5-11

UNIT CODE C203


EUROPE

02/2004

ACCELERATOR (Figure 5-7)

5-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

ACCELERATOR
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1340988
1377414
1340983
1340985
292521
320159
292682
136692
176640
1364281
251099
1335110
220312
197066
15163
325799
15039
296166
292681
320157
239503
1340984
1354990
915474
1340989
214364
114312
287860

Accelerator Pedal (Forward/Reverse) ( Figure 5-8) ................................................


1
1
Accelerator Pedal (Monotrol Pedal) ( Figure 5-8) ...................................................
Bracket.........................................................................................................................
1
Tube .............................................................................................................................
1
Capscrew.....................................................................................................................
1
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
3
Nut ...............................................................................................................................
3
Capscrew.....................................................................................................................
2
Stop .............................................................................................................................
2
Adhesive ...................................................................................................................... AR
Switch ..........................................................................................................................
1
Screw...........................................................................................................................
4
Washer ........................................................................................................................
4
Lockwasher..................................................................................................................
4
Electrical Connector ....................................................................................................
1
Nut ...............................................................................................................................
4
Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
5
Washer ........................................................................................................................
3
Nut ...............................................................................................................................
6
Plate ............................................................................................................................
1
Throttle Position Sensor ..............................................................................................
1
Insulator .......................................................................................................................
1
Spring ..........................................................................................................................
1
Capscrew.....................................................................................................................
1
Strap Clamp.................................................................................................................
1
Capscrew.....................................................................................................................
2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

5-13

UNIT CODE C203


EUROPE

02/2004

ACCELERATOR PEDAL (Figure 5-8)

5-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward/Reverse
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
4
5
5
6
7
8
9
9
10
10
11
12
13

1340988
1377414
1340975
1340976
368618
310436
1340470
352885
1475250
220428
325699
53162
16865
16708
220493
15931
1306621
362036
114312
1306621

Accelerator Pedal ................................................................................................


Accelerator Pedal ................................................................................................
Pedal ...............................................................................................................
Pedal ...............................................................................................................
Bushing ...........................................................................................................
Pin ...................................................................................................................
Pad ..................................................................................................................
Pad ..................................................................................................................
Switch Assembly .............................................................................................
Capscrew ........................................................................................................
Spring ..............................................................................................................
Lockwasher .....................................................................................................
Nut...................................................................................................................
Screw ..............................................................................................................
Screw (Optional)..............................................................................................
Lockwasher .....................................................................................................
Washer (Optional) ...........................................................................................
Washer ............................................................................................................
Strap Clamp ....................................................................................................
Washer ............................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
1
1
..
2
1
1
..
1
4
2
4
4
6
4
4
2
2
3
2

1
..
..
1
2
1
..
1
..
..
..
..
..
..
..
..
..
..
..
..

5-15

NOTES

5-16

UNIT CODE C203


EUROPE

02/2004

6 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

02/2004

UNIT CODE C203


EUROPE

SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

CONTROL VALVE .............................................................................................................................................. 6-10


CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6-6
HYDRAULIC MOTOR
S/N C203A-02436Y..................................................................................................................................... 6-14
S/N C203A-02437Y..................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
PUMP
FLOW REGULATOR
SHEET 1 OF 2 ............................................................................................................................................ 6-18
SHEET 2 OF 2 ............................................................................................................................................ 6-20
TILT CYLINDER
S/N C203A-2436Y....................................................................................................................................... 6-22
S/N C203A-2437Y....................................................................................................................................... 6-24

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-1

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC SYSTEM (Figure 6-1)

6-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC SYSTEM
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
27
28
29
30
31
32
33
33
34
34
35
36
37
38
39
40
41

155579
16486
127045
1300515
1302656
16745
16584
239784
16481
16542
16485
893593
2307094
373875
325056
324972
292514
292682
136692
292513
1337159
1375567
2038867
293612
320158
292681
239503
1460315
878973
1488015
363249
201779
16481
384001
384002
363844
14388
103480
878822
893701
893591
2038866
176801
292682
1302665
1478691
1504989
2311215
292500

Fitting...........................................................................................................................
O-Ring (Face Seal)..................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Screen .........................................................................................................................
Fitting...........................................................................................................................
Fitting.......................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring (Face Seal)..................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Grommet......................................................................................................................
Channel (Rubber) ........................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Filter.............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Adapter ........................................................................................................................
Dipstick ........................................................................................................................
Dipstick ........................................................................................................................
Hose ............................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Fitting...........................................................................................................................
Hose ............................................................................................................................
Hydraulic Motor ( Figure 6-5) .................................................................................
Hydraulic Motor ( Figure 6-6) .................................................................................
Hydraulic Pump (with Flow Divider) (Pump) ( Figure 6-7) ......................................
Hydraulic Pump (with Flow Divider) (Pump) ( Figure 6-8) ......................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Breather .......................................................................................................................
Capscrew.....................................................................................................................
Hydraulic Tank Cover...................................................................................................
Gasket .........................................................................................................................
Capscrew.....................................................................................................................

a
b

c
d

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
7
1
1
1
1
1
1
1
1
1
2
2
6
5
2
5
2
3
1
1
1
2
2
2
2
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
6

6-3

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC SYSTEM
ITEM

42
43

PART NO.

DESCRIPTION

QTY

320156
292680

Washer ........................................................................................................................
Lockwasher..................................................................................................................

6
6

FOOTNOTES:
a S/N C203A-2263Y
b S/N C203A-2264Y
c D/B 03/2001
d D/B 03/2001

6-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

6-5

UNIT CODE C203


EUROPE

02/2004

CONTROL VALVE LEVER AND ATTACHING PARTS (Figure 6-2)

6-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CONTROL VALVE LEVER AND ATTACHING PARTS


KEY:
A: Three Function
B: Four Function
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
30
31
31
32
33
34
34
35
35
36
37
37
38
38

878975
1493143
287851
292681
893574
363303
324895
220428
16865
197064
53162
185544
15052
15152
197067
220500
363082
893573
309109
15201
893430
325058
355374
136749
320158
239503
893572
292501
320156
292680
136687
893615
1493127
1477066
1493128
893565
893566
893567
1493126
893563
1493142
2041722
206150
16484
16745
16484

Plate ....................................................................................................................
1
Plate ....................................................................................................................
..
Capscrew.............................................................................................................
3
Lockwasher..........................................................................................................
7
Bracket.................................................................................................................
1
Bracket.................................................................................................................
1
Switch ..................................................................................................................
3
Capscrew.............................................................................................................
6
Nut .......................................................................................................................
6
Washer ................................................................................................................
6
Lockwasher..........................................................................................................
6
Screw...................................................................................................................
2
Nut ....................................................................................................................... 12
Lockwasher.......................................................................................................... 12
Washer ................................................................................................................
6
Screw...................................................................................................................
6
Actuator ...............................................................................................................
4
Link ......................................................................................................................
3
Rod End Pin (Rod End) .......................................................................................
6
Cotter Pin.............................................................................................................
6
Rod ......................................................................................................................
1
Rod ......................................................................................................................
..
Clamp ..................................................................................................................
2
Capscrew.............................................................................................................
4
Washer ................................................................................................................
4
Nut .......................................................................................................................
4
Pivot.....................................................................................................................
3
Capscrew.............................................................................................................
6
Washer ................................................................................................................
6
Lockwasher..........................................................................................................
6
Nut .......................................................................................................................
6
Bellows ................................................................................................................
1
Bellows ................................................................................................................
..
Wire .....................................................................................................................
1
Wire .....................................................................................................................
..
Hand Lever ..........................................................................................................
1
Hand Lever ..........................................................................................................
1
Hand Lever ..........................................................................................................
1
Hand Lever ..........................................................................................................
1
Control Valve ( Figure 6-3) .............................................................................
1
Control Valve ( Figure 6-3) .............................................................................
..
Fitting...................................................................................................................
1
Fitting...................................................................................................................
2
O-Ring .............................................................................................................
1
Fitting...................................................................................................................
3
O-Ring .............................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

..
1
3
7
1
1
4
8
8
8
8
4
16
16
8
8
5
4
8
8
..
1
2
4
4
4
4
8
8
8
8
..
1
..
1
1
1
1
1
..
1
1
2
1
3
1
6-7

UNIT CODE C203


EUROPE

02/2004

CONTROL VALVE LEVER AND ATTACHING PARTS

ITEM

39
39

6-8

PART NO.

DESCRIPTION

17196
16484

Fitting ...................................................................................................................
O-Ring .............................................................................................................

See Service Manual


for service procedures.

2
1

QTY
B

2
1

2004 HYSTER COMPANY

NOTES

6-9

UNIT CODE C203


EUROPE

02/2004

CONTROL VALVE (Figure 6-3)

6-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CONTROL VALVE
ITEM

1
2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
5
5
5
6
6
6
6
6
6
7
7
7
7
7
7

PART NO.

893563
a 1493142
1482549
1467933
1467948
.. . . .
.. . . .
.. . . .
1482553
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1482552
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1482554
.. . . .
.. . . .
1482555
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1491774
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .

QTY

DESCRIPTION

Control Valve ...............................................................................................................


Control Valve ...............................................................................................................
Seal Kit ....................................................................................................................
Relief Valve .............................................................................................................
Relief Valve Kit ........................................................................................................
O-Ring.................................................................................................................
Back-Up Ring ......................................................................................................
O-Ring.................................................................................................................
Spring Kit.................................................................................................................
End Cap ..............................................................................................................
Bolt......................................................................................................................
Spring..................................................................................................................
Spacer.................................................................................................................
Spring Seat .........................................................................................................
Screw ..................................................................................................................
Lockwasher .........................................................................................................
Spring Kit.................................................................................................................
O-Ring.................................................................................................................
End Cap ..............................................................................................................
Bolt......................................................................................................................
Spring..................................................................................................................
Spacer.................................................................................................................
Spring Seat .........................................................................................................
Screw ..................................................................................................................
Lockwasher .........................................................................................................
Spool Seal Kit..........................................................................................................
Wiper...................................................................................................................
O-Ring.................................................................................................................
Load Check Valve Kit ..............................................................................................
O-Ring.................................................................................................................
Back-Up Ring ......................................................................................................
Spring..................................................................................................................
Poppet.................................................................................................................
Guide ..................................................................................................................
Check Valve Kit .......................................................................................................
O-Ring.................................................................................................................
Back-Up Ring ......................................................................................................
Spring..................................................................................................................
Poppet.................................................................................................................
Guide ..................................................................................................................

1
1
1
2
1
1
1
2
2
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
3
2
2
2
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Four Function Option

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-11

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC PUMP MOTOR (Figure 6-4)

6-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC PUMP MOTOR


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

2043892
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
379635
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .

Hydraulic Pump Motor .................................................................................................


Screw ......................................................................................................................
Seal .........................................................................................................................
Flange .....................................................................................................................
Ring .........................................................................................................................
O-Ring .....................................................................................................................
Race ........................................................................................................................
Bearing ....................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Key ..........................................................................................................................
Housing ...................................................................................................................
Shaft ........................................................................................................................
O-Ring .....................................................................................................................
Valve........................................................................................................................
Ring .........................................................................................................................
Plate ........................................................................................................................
Gear Set ..................................................................................................................
Cover .......................................................................................................................
Washer ....................................................................................................................
Screw ......................................................................................................................
Plate ........................................................................................................................
Screw ......................................................................................................................
Plug .........................................................................................................................

1
6
1
1
1
1
1
1
1
1
1
1
1
2
2
3
1
1
1
7
7
1
2
1

1491333

Seal Kit (Includes Items 2, 4-5, 15, 19) .......................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-13

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC MOTOR (Figure 6-5)


(S/N C203A-02436Y)

6-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC MOTOR
(S/N C203A-02436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

878822
1471808
1471809
1471810
296321
1471811
384281
388048
384245
296128
388049
136692
239503
1307208
1471812
293795
1471813
384277
1471814
1471815
1471816
1471817
1462098
388046
384184
1306864
384237
293797
124631
1471818
1471819
388047
1471820
1462083
1471821
1475681
1471822
1471823
384279
1471824

Hydraulic Motor............................................................................................................
Housing ...................................................................................................................
Field Coil .................................................................................................................
Pole Piece ...............................................................................................................
Capscrew ................................................................................................................
Terminal...................................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Stud .........................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Nut...........................................................................................................................
Disc .........................................................................................................................
Cover .......................................................................................................................
Capscrew ................................................................................................................
Ball Bearing .............................................................................................................
Disc .........................................................................................................................
Seal .........................................................................................................................
End Plate.................................................................................................................
End Plate.................................................................................................................
Plate ........................................................................................................................
Brush Spring ...........................................................................................................
Screw ......................................................................................................................
Disc .........................................................................................................................
Brush .......................................................................................................................
Nut...........................................................................................................................
Capscrew ................................................................................................................
Ball Bearing .............................................................................................................
Cover .......................................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Armature .................................................................................................................
Snap Ring................................................................................................................
Shim ........................................................................................................................
Ring .........................................................................................................................
Cover .......................................................................................................................
Shroud.....................................................................................................................
Screw ......................................................................................................................
Fan ..........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
4
8
1
1
15
2
4
2
2
2
2
1
4
1
1
1
1
1
1
4
4
4
4
2
2
1
1
4
7
1
2
1
1
1
1
3
1

6-15

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC MOTOR (Figure 6-6)


(S/N C203A-02437Y)

6-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HYDRAULIC MOTOR
(S/N C203A-02437Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

893701
1471808
1471809
1471810
296321
1471811
384281
388048
384245
296128
388049
136692
239503
1307208
1471812
293795
1471813
384277
1471814
1503485
1503486
1471817
1462098
293795
1471824
1503487
293797
1471800
1503484
1494626
1471820
1462083
1471821
1475681
1503488
1503490
384279
384237
388047
1462077

Hydraulic Motor............................................................................................................
Housing ...................................................................................................................
Field Coil .................................................................................................................
Pole Piece ...............................................................................................................
Capscrew ................................................................................................................
Terminal...................................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Stud .........................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Nut...........................................................................................................................
Disc .........................................................................................................................
Cover (DE) ..............................................................................................................
Capscrew ................................................................................................................
Ball Bearing .............................................................................................................
Disc .........................................................................................................................
Seal (Shaft) .............................................................................................................
End Plate (Commutator CPL)..................................................................................
End Plate.................................................................................................................
Plate (Brush) ...........................................................................................................
Brush Spring ...........................................................................................................
Capscrew ................................................................................................................
Fan ..........................................................................................................................
Brush .......................................................................................................................
Capscrew ................................................................................................................
Ball Bearing .............................................................................................................
Protecting Cap.........................................................................................................
Screw ......................................................................................................................
Armature .................................................................................................................
Snap Ring................................................................................................................
Shim ........................................................................................................................
Ring .........................................................................................................................
Cover Band .............................................................................................................
Fan Guard ...............................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
4
8
1
1
15
2
4
2
2
2
2
1
12
1
1
1
1
1
1
4
4
1
4
2
1
1
4
1
2
1
1
1
1
3
2
7
1

6-17

UNIT CODE C203


EUROPE

02/2004

PUMP (Figure 6-7)


FLOW REGULATOR
SHEET 1 OF 2

6-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

PUMP
FLOW REGULATOR
SHEET 1 OF 2
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

893591
1476372
1476373
1476374
1476375
1476376
1476377
1476378
1476379
1476380
1476381
1476382
1476383
1476384
1476385
1476386
1476387
1476388
1476389
1476390
1476391
1476393
1476394
1476397
1476399

Hydraulic Pump (with Flow Divider).............................................................................


Bolt ..........................................................................................................................
Bolt ..........................................................................................................................
Washer ....................................................................................................................
Body ........................................................................................................................
O-Ring .....................................................................................................................
Back-Up Ring ..........................................................................................................
Seal (Bush)..............................................................................................................
Bushing ...................................................................................................................
Bushing ...................................................................................................................
Body ........................................................................................................................
Gear ........................................................................................................................
Plate ........................................................................................................................
Idler Gear ................................................................................................................
Drive Gear ...............................................................................................................
Key ..........................................................................................................................
Flange .....................................................................................................................
O-Ring .....................................................................................................................
Coupling ..................................................................................................................
Seat (Spring) ...........................................................................................................
Seal .........................................................................................................................
Spring ......................................................................................................................
Spool Assembly.......................................................................................................
O-Ring .....................................................................................................................
Plug .........................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
2
1
2
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

6-19

UNIT CODE C203


EUROPE

02/2004

PUMP (Figure 6-8)


FLOW REGULATOR
SHEET 2 OF 2

ITEM

6-20

PART NO.

DESCRIPTION

QTY

2038866
1371746

Hydraulic Pump (with Flow Divider).............................................................................


Seal Kit ........................................................................................................................

See Service Manual


for service procedures.

1
1

2004 HYSTER COMPANY

NOTES

6-21

UNIT CODE C203


EUROPE

02/2004

TILT CYLINDER (Figure 6-9)


(S/N C203A-2436Y)

6-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

TILT CYLINDER
(S/N C203A-2436Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1480428
363908
2049289
363911
1480429
92861
147972
363913
364040
363912
57545
216877
292683
15233
363656
239648
363511
1323801
186061

Tilt Cylinder..................................................................................................................
2
Piston ......................................................................................................................
2
Seal .........................................................................................................................
2
Guide Ring ..............................................................................................................
2
Tube.........................................................................................................................
2
O-Ring .....................................................................................................................
2
Back-Up Ring ..........................................................................................................
2
Seal .........................................................................................................................
2
End Cap ..................................................................................................................
2
Wiper Rod ...............................................................................................................
2
O-Ring .....................................................................................................................
2
Nut...........................................................................................................................
2
Lockwasher .............................................................................................................
2
Cotter Pin ................................................................................................................
2
Rod End ..................................................................................................................
1
Bolt ..........................................................................................................................
1
Bearing ....................................................................................................................
2
Rod End Pin ............................................................................................................
2
Packing Lubricant ........................................................................................................ AR

364107

Seal Kit (Includes Items 2-3, 5-7, 9) ............................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-23

UNIT CODE C203


EUROPE

02/2004

TILT CYLINDER (Figure 6-10)


(S/N C203A-2437Y)

6-24

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

TILT CYLINDER
(S/N C203A-2437Y)
ITEM

1
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19

PART NO.

2046406
2308174
1381075
2044379
363911
1380986
57664
166659
1381094
364040
2047064
1383061
57545
2302899
292683
15233
363656
293648
363511
1499885
186061
a 39374
1494719

QTY

DESCRIPTION

Tilt Cylinder..................................................................................................................
1
Piston ......................................................................................................................
1
Piston Rod...............................................................................................................
1
Seal .........................................................................................................................
1
Guide Ring ..............................................................................................................
1
Tube.........................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
End Cap ..................................................................................................................
1
Gland.......................................................................................................................
1
Wiper Rod ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Nut ...............................................................................................................................
1
Lockwasher..................................................................................................................
1
Cotter Pin.....................................................................................................................
2
Rod End.......................................................................................................................
1
Capscrew.....................................................................................................................
1
Bearing ........................................................................................................................
2
Rod End Pin ................................................................................................................
2
Packing Lubricant ........................................................................................................ AR
O-Ring .........................................................................................................................
1
Seal Kit (Includes Items 2, 5, 7, 9, 19).........................................................................

AR

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

6-25

NOTES

6-26

UNIT CODE C203


EUROPE

02/2004

7 MAST-TWO STAGE LIMITED FREE-LIFT

MAST-TWO STAGE LIMITED FREE-LIFT

02/2004

UNIT CODE C203


EUROPE

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-1

UNIT CODE C203


EUROPE

02/2004

OUTER MAST (Figure 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Outer Mast
8

ITEM

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
21
22
22

Chain
PART NO.

a .. . . .
a .. . . .
322833
104506
131715
131716
215211
322897
322899
a .. . . .
363281
363289
15211
58908
215240
1343018
1343019
136692
296420
363288
292682
292515
215240
c 1497507
b 363201
b 363202
c 1497506

LIFT HEIGHT TO BOTTOM OF FORKS


3260 mm
3760 mm
4267 mm
1474267

1474268

1474269

1474256

1474257

1474258

363638

363639

363640

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Outer Mast...............................................................................................................
Stubshaft.............................................................................................................
O-Ring .....................................................................................................................
Shim (0,178 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Bearing Strip ...........................................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Chain .......................................................................................................................
Chain Anchor...........................................................................................................
Rod End Pin ............................................................................................................
Cotter Pin ................................................................................................................
Snap Ring................................................................................................................
Shim (0,762 mm).....................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm).............................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Bearing ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Shim (0,762 mm) .........................................................................................................
Brake Assembly (RH) ( Figure 5-2) ........................................................................
Brake Assembly (RH) ( Figure 5-1) ........................................................................
Brake Assembly (LH) ( Figure 5-1) .........................................................................
Brake Assembly (LH) ( Figure 5-2) .........................................................................

1
1
2
4
AR
AR
2
2
2
1
2
2
2
2
AR
2
AR
4
4
2
4
4
AR
1
1
1
1

FOOTNOTES:
a Refer to Table
b D/B 07/2001
c D/B 07/2001

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-3

UNIT CODE C203


EUROPE

02/2004

INNER MAST (Figure 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INNER MAST
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Inner Mast

ITEM

1
2
3
3
4
5
6
7
8
9
10

PART NO.

a .. . . .
a .. . . .
322833
1343022
1343023
215240
58908
292513
292682
363291
363280
341661

LIFT HEIGHT TO BOTTOM OF FORKS


3260 mm
3760 mm
4267 mm
1474267

1474268

1474269

363294

363626

363631

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
2
Load Roller (0,76 mm).............................................................................................
2
Load Roller (1,52 mm)............................................................................................. AR
Shim (0,762 mm)..................................................................................................... AR
Snap Ring................................................................................................................
4
Capscrew ................................................................................................................
2
Lockwasher .............................................................................................................
2
Bracket ....................................................................................................................
2
Chain Sheave ..........................................................................................................
2
Spacer .....................................................................................................................
2

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-5

UNIT CODE C203


EUROPE

02/2004

LIFT (Figure 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

LIFT
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly

ITEM

1
2
3
4
5
6
6
6
7
8
9
10
11
11
12
13
14
14
15
16
17
17
18
19
20
20
21
22
23
24
24

PART NO.

a .. . . .
248212
15130
363290
292682
320159
363058
363636
363637
292514
292682
296420
335047
339801
16982
323160
337179
184799
16485
893617
16882
16476
14762
893618
893620
16560
16485
323059
292521
136692
16542
16485

LIFT HEIGHT TO BOTTOM OF FORKS


3260 mm
3760 mm
4267 mm
1474267

1474268

1474269

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Snap Ring................................................................................................................
Washer ....................................................................................................................
Clamp ......................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Lift Cylinder ( Figure 7-4) ...................................................................................
Lift Cylinder ( Figure 7-4) ...................................................................................
Lift Cylinder ( Figure 7-4) ...................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Clamp ......................................................................................................................
Control Valve ...........................................................................................................
O-Ring.................................................................................................................
Washer ....................................................................................................................
Spring ......................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Nut ......................................................................................................................
Tube.........................................................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Housing ...................................................................................................................
Capscrew ................................................................................................................
Nut...........................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................

1
2
2
2
4
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
4
4
1
1

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-7

UNIT CODE C203


EUROPE

02/2004

LIFT CYLINDER (Figure 7-4)


TWO STAGE LIMITED FREE-LIFT

7-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Lift Cylinder
1
Tube
10

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Rod
PART NO.

a .. . . .
a .. . . .
364026
254255
363991
364018
363999
363995
364025
364014
a .. . . .
364030
364022
364002
363967
186061
364104

LIFT HEIGHT TO BOTTOM OF FORKS


3260 mm
3760 mm
4267 mm
363058

363636

363637

363943

363944

363945

363924

363926

363928

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................
2
Tube.........................................................................................................................
1
Capscrew ................................................................................................................
1
Seal .........................................................................................................................
1
Wear Ring ...............................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
Wiper .......................................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
Rod..........................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Retainer...................................................................................................................
1
Base ........................................................................................................................
1
Packing Lubricant ........................................................................................................ AR
Seal Kit (Includes Items 4-7, 9, 11-13) ........................................................................

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-9

UNIT CODE C203


EUROPE

02/2004

CARRIAGE (Figure 7-5)


FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT

7-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

893560
893551
322833
58908
1343018
1343019
215240
292560
292685
322897
322899
363746
363281
363289
15211
334123
147485
58933
128339
1537153
337239
313805
292526
292683

Carriage Assembly ......................................................................................................


Carriage ..................................................................................................................
Stubshaft.............................................................................................................
Snap Ring................................................................................................................
Load Roller ..............................................................................................................
Load Roller ..............................................................................................................
Shim (0,762 mm).....................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Chain Anchor...........................................................................................................
Chain Anchor...........................................................................................................
Rod End Pin ............................................................................................................
Cotter Pin ................................................................................................................
Chain Anchor...........................................................................................................
Pin ...........................................................................................................................
Snap Ring................................................................................................................
Pin ...........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................

b
b
b
b
b
b
b
a
a
a
a

1
1
4
4
4
4
16
4
4
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-11

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-6)


TWO STAGE LIMITED FREE-LIFT

7-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

2054357
1520372
1489009
2043528
16041
18832
1401746
322897
322899
292560
292685
363281
1343018
215240
58908
2043531
2043533
1498326
226458
296426
363281
363289
15211
1537153
337239
313805
a 1503481
a 354077

QTY

DESCRIPTION

Integral Sideshift Carriage Assembly...........................................................................


1
Carriage (Inner) .......................................................................................................
1
Frame (914 mm) (Outer) .........................................................................................
1
Cylinder Assembly...................................................................................................
1
Lube Fitting..............................................................................................................
2
Cotter Pin ................................................................................................................
2
Pin ...........................................................................................................................
2
Nut...........................................................................................................................
2
Base Ring................................................................................................................
2
Capscrew ................................................................................................................
4
Lockwasher .............................................................................................................
4
Chain Anchor (Base) ...............................................................................................
2
Load Roller ..............................................................................................................
4
Shim (0,762 mm)..................................................................................................... 16
Snap Ring................................................................................................................
4
Bearing (Upper).......................................................................................................
2
Bearing (Lower).......................................................................................................
2
Shim ........................................................................................................................ AR
Capscrew ................................................................................................................
4
Washer (Hardened) .................................................................................................
4
Chain Anchor (Rod).................................................................................................
2
Rod End Pin ............................................................................................................
2
Cotter Pin ................................................................................................................
2
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Hose ............................................................................................................................
1
Hose ............................................................................................................................
1

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-13

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE (Figure 7-7)


TWO STAGE LIMITED FREE-LIFT

7-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Hose
2

Tube

Tube

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

b
b
b
b

LIFT HEIGHT TO BOTTOM OF FORKS


3260 mm
3760 mm
4267 mm
1474267

1474268

1474269

363543
a 363543
363534
a 364180
363532
a 364176

365797
a 365797
363885
a 364181
363883
a 364177

357413
a 357413
363886
a 364182
363884
a 364178

PART NO.

DESCRIPTION

QTY

.. . . .
.. . . .
.. . . .
.. . . .
340053
277702
322999
363892
363542
136718
292682
363401
287854
16457
16447
129563
292521
136692
320159
893629
893630
364174
363415
119236
339969
14760

Mast Assembly ............................................................................................................


Hose ............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Spacer .........................................................................................................................
Sheave.........................................................................................................................
Stubshaft .....................................................................................................................
Spacer .........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Plate ............................................................................................................................
Capscrew.....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Strap Clamp.................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Hose ............................................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Grommet......................................................................................................................
Nut ...............................................................................................................................

1
1
1
1
3
1
1
1
1
1
4
1
2
2
2
2
2
2
2
1
1
2
1
2
2
4

FOOTNOTES:
a Four Function Option
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

7-15

NOTES

7-16

UNIT CODE C203


EUROPE

02/2004

8 MAST-T HREE STAGE FULL FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

02/2004

UNIT CODE C203


EUROPE

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-1

UNIT CODE C203


EUROPE

02/2004

OUTER MAST (Figure 8-1)


THREE STAGE FULL FREE-LIFT

8-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

OUTER MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Outer Mast
9

ITEM

1
2
3
4
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Chain
PART NO.

a .. . . .
a .. . . .
322833
104506
131715
131716
215211
1343018
1343019
215240
58908
a .. . . .
363281
363289
15211
322899
322897
363202
363201
363288
215240
136692
296420
292682
292515

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

1474261

1474262

1483875

363699

363700

363701

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Outer Mast...............................................................................................................
Stubshaft.............................................................................................................
O-Ring .....................................................................................................................
Shim (0,178 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Bearing Strip ...........................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm).............................................................................................
Shim (0,762 mm).....................................................................................................
Snap Ring................................................................................................................
Chain .......................................................................................................................
Chain Anchor...........................................................................................................
Rod End Pin ............................................................................................................
Cotter Pin ................................................................................................................
Base Ring................................................................................................................
Nut...........................................................................................................................
Brake Assembly (LH) ( Figure 5-2) .........................................................................
Brake Assembly (RH) ( Figure 5-2) ........................................................................
Bearing ........................................................................................................................
Shim (0,762 mm) .........................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................

1
1
2
4
AR
AR
2
2
AR
AR
2
2
2
2
2
2
2
1
1
2
..
4
4
4
4

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-3

UNIT CODE C203


EUROPE

02/2004

INTERMEDIATE MAST (Figure 8-2)


THREE STAGE FULL FREE-LIFT

8-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Intermediate Mast

ITEM

1
2
3
4
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20

PART NO.

a .. . . .
a .. . . .
322833
104506
131715
131716
215211
1343018
1343019
215240
58908
341661
363280
363291
292682
292513
136692
373458
86936
292517
309007
1343022
1343023
320159

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

363668

363444

363673

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Intermediate Mast ...................................................................................................
Stubshaft.............................................................................................................
O-Ring .....................................................................................................................
Shim (0,178 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Bearing Strip ...........................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm).............................................................................................
Shim (0,762 mm).....................................................................................................
Snap Ring................................................................................................................
Spacer .....................................................................................................................
Chain Sheave ..........................................................................................................
Bracket ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Nut...........................................................................................................................
Stubshaft .................................................................................................................
Washer ....................................................................................................................
Capscrew ................................................................................................................
Hose Sheave ...........................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm).............................................................................................
Washer ....................................................................................................................

1
1
4
4
AR
AR
2
2
AR
AR
4
2
2
2
3
2
1
1
1
1
1
2
AR
1

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-5

UNIT CODE C203


EUROPE

02/2004

INNER MAST (Figure 8-3)


THREE STAGE FULL FREE-LIFT

8-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INNER MAST
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Inner Mast

ITEM

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

a .. . . .
a .. . . .
322833
1343018
1343019
215240
58908
322897
15223
322899
363289
15211
363472
292527
292683
363938

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

363678

363558

363683

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
2
Load Roller (0,76 mm).............................................................................................
2
Load Roller (1,52 mm)............................................................................................. AR
Shim (0,762 mm)..................................................................................................... AR
Snap Ring................................................................................................................
2
Nut...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Base Ring................................................................................................................
2
Rod End Pin ............................................................................................................
2
Cotter Pin ................................................................................................................
2
Chain Anchor...........................................................................................................
2
Capscrew ................................................................................................................
2
Lockwasher .............................................................................................................
2
Clamp ......................................................................................................................
1

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-7

UNIT CODE C203


EUROPE

02/2004

MAIN LIFT (Figure 8-4)


THREE STAGE FULL FREE-LIFT

8-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MAIN LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly

ITEM

1
2
3
4
5
6
6
6
7
8
9
9
10
11
12
13
14
15
15
16
16
17
18
19
20
21
22
23
23
24
25

PART NO.

a .. . . .
248212
15130
363290
292682
292521
363689
363434
363690
323160
337179
184799
16485
893618
16476
14762
16882
893620
16542
16485
14586
16485
323059
893617
335047
296420
292682
292514
339801
16982
320159
136692

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Snap Ring................................................................................................................
Washer ....................................................................................................................
Clamp ......................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Lift Cylinder ( Figure 8-6) ........................................................................................
Lift Cylinder ( Figure 8-6) ........................................................................................
Lift Cylinder ( Figure 8-6) ........................................................................................
Washer ....................................................................................................................
Spring ......................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
Nut ......................................................................................................................
Fitting.......................................................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Housing ...................................................................................................................
Tube.........................................................................................................................
Clamp ......................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Control Valve ...........................................................................................................
O-Ring.................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................

1
2
2
2
4
4
2
2
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-9

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT (Figure 8-5)


THREE STAGE FULL FREE-LIFT

8-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
7
Tube

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

363807

363748

363808

384005

384006

186841

184711

Hose

384004

22

Chain

266705

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NO.

a .. . . .
16459
14762
292521
292682
16459
384003
a .. . . .
a .. . . .
16449
14762
1320206
136692
1310366
343954
1350397
1350398
1350399
226857
161003
161004
297569
15211
147485
a .. . . .
322988
322989
334125
37752
231020
.. . . .
348099
363496
292682
292514
221649
221777
320159
16882

2004 HYSTER COMPANY

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Fitting.......................................................................................................................
Nut ......................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Fitting.......................................................................................................................
Bracket ....................................................................................................................
Tube.........................................................................................................................
Hose ........................................................................................................................
Fitting.......................................................................................................................
Nut ......................................................................................................................
Tube.........................................................................................................................
Nut...........................................................................................................................
Spring ......................................................................................................................
Washer ....................................................................................................................
Lift Cylinder ( Figure 8-7) ........................................................................................
Lift Cylinder ( Figure 8-7) ........................................................................................
Lift Cylinder ( Figure 8-7) ........................................................................................
Pin ...........................................................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Chain Anchor...........................................................................................................
Cotter Pin ................................................................................................................
Pin ...........................................................................................................................
Chain .......................................................................................................................
Crosshead ...............................................................................................................
Pin ...........................................................................................................................
Chain Sheave ..........................................................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Chain Sheave......................................................................................................
Spacer .....................................................................................................................
Guard ......................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Washer ....................................................................................................................
Fitting.......................................................................................................................
See Service Manual
for service procedures.

1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
2
1
4
4
1
1
2
1
8-11

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT
THREE STAGE FULL FREE-LIFT
ITEM

37
37

PART NO.

184799
16485

DESCRIPTION

QTY

Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................

1
1

FOOTNOTES:
a Refer to Table

8-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

8-13

UNIT CODE C203


EUROPE

02/2004

MAIN CYLINDER (Figure 8-6)


THREE STAGE FULL FREE-LIFT

8-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Lift Cylinder
1
Tube
10

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Rod
PART NO.

a .. . . .
a .. . . .
364026
254255
363991
364018
363999
363995
364025
364014
a .. . . .
363997
364021
364030
364022
364002
363967
186061
364104

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
363689

363434

363690

363941

363943

363944

363923

363925

363927

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................
2
Tube.........................................................................................................................
1
Capscrew ................................................................................................................
1
Seal .........................................................................................................................
1
Wear Ring ...............................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
Wiper .......................................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
Rod..........................................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Retainer...................................................................................................................
1
Base ........................................................................................................................
1
Packing Lubricant ........................................................................................................ AR
Seal Kit (Includes Items 4-7, 9, 13-15) ........................................................................

FOOTNOTES:
a Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-15

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT CYLINDER (Figure 8-7)


THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Lift Cylinder
1
Tube
7
Rod
8

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Spacer
PART NO.

a .. . . .
a .. . . .
363993
364001
364020
39348
257913
a .. . . .
a .. . . .
363992
46388
363979
364000
364019
363996
637635
187388
186061
1350362

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1350397

1350398

1350399

363964

363965

363966

1350394
----

1350395
----

1350396
364037

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................
1
Tube.........................................................................................................................
1
Wear Ring ...............................................................................................................
1
Seal .........................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
O-Ring .....................................................................................................................
1
Check Valve.............................................................................................................
1
Rod..........................................................................................................................
1
Spacer .....................................................................................................................
1
Wear Ring ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Retainer...................................................................................................................
1
Seal .........................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Wiper Ring...............................................................................................................
1
Washer ....................................................................................................................
1
Snap Ring................................................................................................................
1
Packing Lubricant ........................................................................................................ AR
Seal Kit (Includes Items 2-5, 9-10, 12-14) ...................................................................

FOOTNOTES:
a Refer to Table

8-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

8-17

UNIT CODE C203


EUROPE

02/2004

CARRIAGE (Figure 8-8)


THREE STAGE FULL FREE-LIFT

8-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CARRIAGE
THREE STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

893561
893552
322833
58908
1343018
1343019
215240
292560
292685
322897
322899
363746
363281
363289
15211
334123
147485
58933
128339
1537153
337239
313805
292526
292683

Carriage Assembly ......................................................................................................


Carriage ..................................................................................................................
Stubshaft.............................................................................................................
Snap Ring................................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm) (Optional)............................................................................
Shim (0,762 mm).....................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Chain Anchor...........................................................................................................
Chain Anchor...........................................................................................................
Rod End Pin (Chain Anchor) ...................................................................................
Cotter Pin ................................................................................................................
Chain Anchor...........................................................................................................
Pin (Chain Anchor) ..................................................................................................
Snap Ring................................................................................................................
Pin ...........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................

b
b
b
b
b
b
b
a
a
a
a

1
1
4
4
4
4
16
4
4
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-19

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 8-9)


THREE STAGE FULL FREE-LIFT

8-20

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT ASSEMBLY


THREE STAGE FULL FREE-LIFT
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

2054356
1520369
1489009
2043528
16041
18832
1401746
126692
1520371
58933
147485
15211
1343018
215240
58908
2043531
2043533
1498326
226458
296426
1537153
337239
313805
a 1503474

QTY

DESCRIPTION

Integral Sideshift Carriage Assembly...........................................................................


1
Carriage (Inner) .......................................................................................................
1
Frame (914 mm) (Outer) .........................................................................................
1
Cylinder Assembly...................................................................................................
1
Lube Fitting..............................................................................................................
2
Cotter Pin ................................................................................................................
2
Pin ...........................................................................................................................
2
Pin ...........................................................................................................................
1
Chain Anchor...........................................................................................................
1
Snap Ring................................................................................................................
1
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Load Roller ..............................................................................................................
4
Shim (0,762 mm)..................................................................................................... 16
Snap Ring................................................................................................................
4
Bearing (Upper).......................................................................................................
2
Bearing (Lower).......................................................................................................
2
Shim ........................................................................................................................ AR
Capscrew ................................................................................................................
4
Washer (Hardened) .................................................................................................
4
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Hose ............................................................................................................................
1

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-21

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE (Figure 8-10)


THREE STAGE FULL FREE-LIFT

8-22

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE
THREE STAGE FULL FREE-LIFT

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Tube
2

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Hose

PART NO.

b .. . . .
b .. . . .
b .. . . .
322999
277702
292518
292682
136692
16447
322992
292514
364047
306498
309248
292535
292683
216877
367278
367279
15130
384023
340053
119236
364174
129563
203230
86936
320159
292521
893629
893630
339969
14760

LIFT HEIGHT TO BOTTOM OF FORKS


4380 mm
4830 mm
5280 mm
1474270

1474271

1483874

364056
a 337283
384020
a 360336

364057
a 356341
384021
a 360336

364058
a 384024
384022
a 360336

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


Tube .............................................................................................................................
Hose ............................................................................................................................
Stubshaft .....................................................................................................................
Sheave.........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Fitting...........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Bracket (Sheave) .........................................................................................................
Tube .............................................................................................................................
Hose Sheave ...............................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Tube .............................................................................................................................
Spacer .........................................................................................................................
Washer ........................................................................................................................
Bracket.........................................................................................................................
Spacer .........................................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Strap Clamp.................................................................................................................
Clamp ..........................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Grommet......................................................................................................................
Nut ...............................................................................................................................

1
2
1
1
1
3
8
4
4
1
3
1
2
1
1
1
1
1
2
2
1
3
2
2
2
1
1
2
2
1
1
2
4

FOOTNOTES:
a Four Function Option
b Refer to Table

2004 HYSTER COMPANY

See Service Manual


for service procedures.

8-23

NOTES

8-24

UNIT CODE C203


EUROPE

02/2004

9 MAST-TWO STAGE F ULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

02/2004

UNIT CODE C203


EUROPE

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-11
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-1

UNIT CODE C203


EUROPE

02/2004

OUTER MAST (Figure 9-1)


TWO STAGE FULL FREE-LIFT

9-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

OUTER MAST
TWO STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
8
9
10
11
12
13
14
15
15
16
16

1474274
1474260
322833
104506
131715
131716
215211
58908
215240
1343018
1343019
136692
296420
363288
292682
292515
215240
363202
1497506
363201
1497507

Mast Assembly (3260 mm Lift Height).........................................................................


Outer Mast (3260 mm Lift Height) ...........................................................................
Stubshaft.............................................................................................................
O-Ring .....................................................................................................................
Shim (0,178 mm).....................................................................................................
Shim (0,508 mm).....................................................................................................
Bearing Strip ...........................................................................................................
Snap Ring................................................................................................................
Shim (0,762 mm).....................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm).............................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Bearing ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Shim (0,762 mm) .........................................................................................................
Brake Assembly (LH) ( Figure 5-1) .........................................................................
Brake Assembly (LH) ( Figure 5-2) .........................................................................
Brake Assembly (RH) ( Figure 5-1) ........................................................................
Brake Assembly (RH) ( Figure 5-2) ........................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
2
4
AR
AR
2
2
AR
2
AR
4
4
2
4
4
AR
1
1
1
1

9-3

UNIT CODE C203


EUROPE

02/2004

INNER MAST (Figure 9-2)


TWO STAGE FULL FREE-LIFT

9-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INNER MAST
TWO STAGE FULL FREE-LIFT
ITEM

1
2
3
3
4
5
6
7
8

QTY

PART NO.

DESCRIPTION

1474274
363585
322833
1343022
1343023
215240
58903
292527
292683
363938

Mast Assembly (3260 mm Lift Height).........................................................................


1
Inner Mast (3260 mm Lift Height)............................................................................
1
Stubshaft.............................................................................................................
2
Load Roller (0,76 mm).............................................................................................
2
Load Roller (1,52 mm)............................................................................................. AR
Shim (0,762 mm)..................................................................................................... AR
Snap Ring................................................................................................................
2
Capscrew ................................................................................................................
2
Lockwasher .............................................................................................................
2
Clamp ......................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-5

UNIT CODE C203


EUROPE

02/2004

MAIN LIFT (Figure 9-3)


TWO STAGE FULL FREE-LIFT

9-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MAIN LIFT
TWO STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
14
15
16
17
17
18
19
20
20
21
22
23
23
24
25

1474274
248212
15130
363290
292682
292521
363494
292514
292682
296420
335047
339801
16982
323160
1310367
184799
16485
893617
16882
16476
14762
893618
893620
16560
16485
323059
363518
16542
16485
136692
320159

Mast Assembly (3260 mm Lift Height).........................................................................


Snap Ring................................................................................................................
Washer ....................................................................................................................
Clamp ......................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Lift Cylinder (RH) ( Figure 9-6) ...........................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Clamp ......................................................................................................................
Control Valve ...........................................................................................................
O-Ring.................................................................................................................
Washer ....................................................................................................................
Spring ......................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Nut ......................................................................................................................
Tube.........................................................................................................................
Tube.........................................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Housing ...................................................................................................................
Lift Cylinder (LH) ( Figure 9-5) ...........................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................
Nut...........................................................................................................................
Washer ....................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
1
4
4

9-7

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT (Figure 9-4)


TWO STAGE FULL FREE-LIFT

9-8

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT
TWO STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
23

1474274
1321927
16882
1310366
343954
226857
1350398
161003
161004
364038
15211
147485
186841
322989
348099
334125
37752
231020
363496
292514
292682
221649
221777
322988
184799
16485

Mast Assembly (3260 mm Lift Height).........................................................................


Tube (3260 mm Lift Height) .....................................................................................
Fitting.......................................................................................................................
Spring ......................................................................................................................
Washer ....................................................................................................................
Pin ...........................................................................................................................
Lift Cylinder ( Figure 9-7) ...................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Anchor .....................................................................................................................
Cotter Pin ................................................................................................................
Pin ...........................................................................................................................
Chain .......................................................................................................................
Pin ...........................................................................................................................
Spacer .....................................................................................................................
Chain Sheave ..........................................................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Guard ......................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Crosshead ...............................................................................................................
Fitting.......................................................................................................................
O-Ring (Face Seal) .............................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
2
1
1
4
4
1
1
1
1
1

9-9

UNIT CODE C203


EUROPE

02/2004

MAIN CYLINDER (Figure 9-5)


LEFT HAND
TWO STAGE FULL FREE-LIFT

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

9-10

PART NO.

DESCRIPTION

QTY

363518
363942
364026
254255
363990
364017
363998
363994
364024
364015
364012
363997
364021
364030
364022
364002
363967
364004
100154
264134
186061

Lift Cylinder (3260 mm Lift Height) ..............................................................................


1
Tube (3260 mm Lift Height) .....................................................................................
1
Capscrew ................................................................................................................
1
Seal .........................................................................................................................
1
Wear Ring ...............................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
Wiper Ring...............................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
Rod..........................................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Retainer...................................................................................................................
1
Base ........................................................................................................................
1
Rod End ..................................................................................................................
1
O-Ring .....................................................................................................................
1
Sealant ........................................................................................................................ AR
Packing Lubricant ........................................................................................................ AR

364106

Seal Kit (Includes Items 4-7, 9, 13-15, 18) ..................................................................

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

MAIN CYLINDER (Figure 9-6)


RIGHT HAND
TWO STAGE FULL FREE-LIFT

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO.

DESCRIPTION

363494
363942
364026
254255
363990
364017
363998
363994
364024
364015
363949
363997
364021
364030
364022
364002
363967
186061

Lift Cylinder (3260 mm Lift Height) ..............................................................................


1
Tube (3260 mm Lift Height) .....................................................................................
1
Capscrew ................................................................................................................
1
Seal .........................................................................................................................
1
Wear Ring ...............................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Seal .........................................................................................................................
1
Wiper Ring...............................................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
Rod (3260 mm Lift Height) ......................................................................................
1
Snap Ring................................................................................................................
1
Ring .........................................................................................................................
1
O-Ring .....................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Retainer...................................................................................................................
1
Base ........................................................................................................................
1
Packing Lubricant ........................................................................................................ AR

364106

Seal Kit (Includes Items 4-7, 9, 13-15) ........................................................................

2004 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

9-11

UNIT CODE C203


EUROPE

02/2004

FREE-LIFT CYLINDER (Figure 9-7)


TWO STAGE FULL FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1350398
363965
363993
364001
364020
39348
257913
1350395
363992
46388
363979
364000
364019
363996
637635
187388
186061

Lift Cylinder (3260 mm Lift Height) ..............................................................................


1
Tube (3260 mm Lift Height) .....................................................................................
1
Wear Ring ...............................................................................................................
1
Seal .........................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
O-Ring .....................................................................................................................
1
Check Valve.............................................................................................................
1
Rod (3260 mm Lift Height) ......................................................................................
1
Wear Ring ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Retainer...................................................................................................................
1
Seal .........................................................................................................................
1
Back-Up Ring ..........................................................................................................
1
Wiper Ring...............................................................................................................
1
Washer ....................................................................................................................
1
Snap Ring................................................................................................................
1
Packing Lubricant ........................................................................................................ AR

1350362

Seal Kit (Includes Items 2-5, 8-9, 11-13) .....................................................................

9-12

QTY

See Service Manual


for service procedures.

2004 HYSTER COMPANY

NOTES

9-13

UNIT CODE C203


EUROPE

02/2004

CARRIAGE (Figure 9-8)


TWO STAGE FULL FREE-LIFT

9-14

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

CARRIAGE
TWO STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

893562
893553
322833
58908
1343018
1343019
215240
292560
292685
322897
322899
363746
363281
363289
15211
334123
147485
58933
128339
1537153
337239
313805
292526
292683

Carriage Assembly ......................................................................................................


Carriage ..................................................................................................................
Stubshaft.............................................................................................................
Snap Ring................................................................................................................
Load Roller (0,76 mm).............................................................................................
Load Roller (1,52 mm) (Optional)............................................................................
Shim (0,762 mm).....................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Base Ring................................................................................................................
Chain Anchor...........................................................................................................
Chain Anchor...........................................................................................................
Rod End Pin (Chain Anchor) ...................................................................................
Cotter Pin ................................................................................................................
Chain Anchor...........................................................................................................
Pin (Chain Anchor) ..................................................................................................
Snap Ring................................................................................................................
Pin ...........................................................................................................................
Bracket.........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................

b
b
b
b
b
b
b
b
a
a
a
a

1
1
4
4
4
4
16
4
4
2
2
2
2
2
2
1
1
1
1
1
2
2
2
2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-15

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 9-9)


TWO STAGE FULL FREE-LIFT

9-16

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

2056731
1520368
1489009
2043528
16041
18832
1401746
128339
1520371
58933
147485
15211
1343018
215240
58908
2043531
2043533
1498326
226458
296426
1537153
337239
313805
a 1520374
a 1520375

QTY

DESCRIPTION

Integral Sideshift Carriage Assembly...........................................................................


1
Carriage (Inner) .......................................................................................................
1
Frame (914 mm) (Outer) .........................................................................................
1
Cylinder Assembly...................................................................................................
1
Lube Fitting..............................................................................................................
2
Cotter Pin ................................................................................................................
2
Pin ...........................................................................................................................
2
Pin ...........................................................................................................................
1
Chain Anchor...........................................................................................................
1
Snap Ring................................................................................................................
1
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Load Roller ..............................................................................................................
4
Shim (0,762 mm)..................................................................................................... 16
Snap Ring................................................................................................................
4
Bearing (Upper).......................................................................................................
2
Bearing (Lower).......................................................................................................
2
Shim ........................................................................................................................ AR
Capscrew ................................................................................................................
4
Washer (Hardened) .................................................................................................
4
Bracket.........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Hose Assembly............................................................................................................
1
Hose Assembly............................................................................................................
1

FOOTNOTES:
a Not Illustrated

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-17

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE (Figure 9-10)


TWO STAGE FULL FREE-LIFT

9-18

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

HEADER HOSE
TWO STAGE FULL FREE-LIFT
ITEM

1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART NO.

364070
a 364168
364073
a 364171
364098
a 364098
364099
a 364099
357587
384019
16447
322992
364047
292518
292682
306498
309248
367278
292535
292683
216877
367279
15130
340053
292514
292527
320161
129563
364080
320159
18728
15155
15055
292521
136692
364174
384009
364083
119236
112989
893629
893630
339969
14760

QTY

DESCRIPTION

Tube .............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Channel .......................................................................................................................
Channel .......................................................................................................................
Fitting...........................................................................................................................
Bracket.........................................................................................................................
Bracket (Sheave) .........................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Tube .............................................................................................................................
Hose Sheave ...............................................................................................................
Tube .............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Spacer .........................................................................................................................
Washer ........................................................................................................................
Spacer .........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Strap Clamp.................................................................................................................
Bracket.........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Hose ............................................................................................................................
Bracket.........................................................................................................................
Bracket.........................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Tube .............................................................................................................................
Tube .............................................................................................................................
Grommet......................................................................................................................
Nut ...............................................................................................................................

1
1
1
1
1
1
1
1
1
1
4
1
1
2
8
2
1
1
1
2
1
2
2
3
4
1
1
3
1
2
2
2
2
2
2
2
1
1
2
2
1
1
2
4

FOOTNOTES:
a Four Function

2004 HYSTER COMPANY

See Service Manual


for service procedures.

9-19

NOTES

9-20

UNIT CODE C203


EUROPE

02/2004

10 OPTIONS

10

OPTIONS

02/2004

UNIT CODE C203


EUROPE

SECTION 10
OPTIONS
DESCRIPTION

PAGE

FORK
80 MM X 40 MM
STANDARD TAPER..................................................................................................................................... 10-2
LOAD BACKREST
SIDE-SHIFT .................................................................................................................................................... 10-8
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 10-6
STROBE LIGHT ............................................................................................................................................... 10-12
TIRE AND WHEEL
SOLID PNEUMATIC TYRE........................................................................................................................... 10-10

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-1

UNIT CODE C203


EUROPE

02/2004

FORK (Figure 10-1)


80 MM X 40 MM
STANDARD TAPER

10-2

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

FORK
80 MM X 40 MM
STANDARD TAPER
KEY:
A: Use with Latch 1500773
B: Use with Latch 1378765
QTY
ITEM

1
1
1
1
1
1
1
1
2
2

PART NO.

DESCRIPTION

1338129
1327021
1327022
1327023
1378775
1378776
1378777
1378779
1523735
1378765

Fork (889 mm) .....................................................................................................


Fork (991 mm) .....................................................................................................
Fork (1092 mm) ...................................................................................................
Fork (1194 mm) ...................................................................................................
Fork (889 mm) .....................................................................................................
Fork (991 mm) .....................................................................................................
Fork (1092 mm) ...................................................................................................
Fork (1194 mm) ...................................................................................................
Latch Kit (Class II) ...........................................................................................
Latch Kit ..........................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

2
2
2
2
..
..
..
..
2
..

..
..
..
..
2
2
2
2
..
2

10-3

UNIT CODE C203


EUROPE

02/2004

SIDE-SHIFT CARRIAGE (Figure 10-2)

10-4

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

SIDE-SHIFT CARRIAGE
KEY:
A: Two Stage Limited Free-Lift, Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
9
10
10
11
12
13
13
14
15
16
16
17
18

1399035
1355521
1378050
1396426
1399001
1396455
1378060
1360125
293704
296431
1358809
1371289
313828
313828
16041
1358821
239784
16481
1358805
1358806
201779
16481
1358801
1358802

Side-Shift Assembly (857 mm) ............................................................................


1
Apron (Top)......................................................................................................
1
Apron (Bottom) ................................................................................................
1
Shim (Bearing Bottom) .................................................................................... AR
Support............................................................................................................
1
Bearing (Top)...................................................................................................
1
Bearing (Bottom) .............................................................................................
1
Side-Shift Cylinder ( Figure 10-3) ...............................................................
1
Capscrew ........................................................................................................
4
Washer ............................................................................................................
4
Rod (Optional) .................................................................................................
2
Capscrew ........................................................................................................
2
Nut...................................................................................................................
2
Nut (Optional) ..................................................................................................
4
Lube Fitting......................................................................................................
3
Shim (0,508 mm)............................................................................................. AR
Fitting...............................................................................................................
2
O-Ring.........................................................................................................
1
Tube.................................................................................................................
1
Tube.................................................................................................................
1
Fitting...............................................................................................................
..
O-Ring.........................................................................................................
..
Tube.................................................................................................................
..
Tube.................................................................................................................
..

2004 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
AR
1
1
1
1
4
4
2
2
2
4
3
AR
..
..
..
..
2
1
1
1

10-5

UNIT CODE C203


EUROPE

02/2004

SIDE-SHIFT CYLINDER (Figure 10-3)

10-6

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

SIDE-SHIFT CYLINDER
ITEM

1
2
3
4
5
6
7
8
9

QTY

PART NO.

DESCRIPTION

1360125
2311471
2309719
2306755
55407
153919
294643
636851
2310768
186061

Side-Shift Cylinder .......................................................................................................


1
Tube.........................................................................................................................
1
Rod..........................................................................................................................
1
Seal .........................................................................................................................
1
O-Ring .....................................................................................................................
2
Back-Up Ring ..........................................................................................................
2
Seal .........................................................................................................................
2
Wiper Ring...............................................................................................................
2
Gland.......................................................................................................................
2
Packing Lubricant ........................................................................................................ AR

2311624

Seal Kit (Includes Items 3-7) .......................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

AR

10-7

UNIT CODE C203


EUROPE

02/2004

LOAD BACKREST (Figure 10-4)


SIDE-SHIFT

ITEM

1
2
3
4
5
6

10-8

PART NO.

DESCRIPTION

QTY

1349440
1343990
221771
292656
296423
292683

Load Backrest Extension (906,8 mm)..........................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................

See Service Manual


for service procedures.

1
4
4
4
4
4

2004 HYSTER COMPANY

NOTES

10-9

UNIT CODE C203


EUROPE

02/2004

TIRE AND WHEEL (Figure 10-5)


SOLID PNEUMATIC TYRE

10-10

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

TIRE AND WHEEL


SOLID PNEUMATIC TYRE
ITEM

1
2
3
4
5
6
7

QTY

PART NO.

DESCRIPTION

281647
363010
333737
260094
1337731
1520848
2054801

Tire (18 x 7 x 8) ...........................................................................................................


Wheel ..........................................................................................................................
Lock Ring ................................................................................................................
Side Ring.................................................................................................................
Rim ..........................................................................................................................
Lug Nut ........................................................................................................................
Lockwasher..................................................................................................................

2004 HYSTER COMPANY

See Service Manual


for service procedures.

3
3
1
1
1
5
5

10-11

UNIT CODE C203


EUROPE

02/2004

STROBE LIGHT (Figure 10-6)

10-12

See Service Manual


for service procedures.

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

STROBE LIGHT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
2
2
3
4
5
6
7
8
9
10

1510694
1382130
1526082
1309775
1302024
1510772
1512990
1367645
302275
320157
292681
239503

Wire Harness...............................................................................................................
1
Strobe Light .................................................................................................................
1
Lens (Amber)...........................................................................................................
1
Bulb .........................................................................................................................
1
Guard...........................................................................................................................
1
Bracket.........................................................................................................................
1
Conduit ........................................................................................................................ AR
Grommet......................................................................................................................
2
Screw...........................................................................................................................
2
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
1

2004 HYSTER COMPANY

See Service Manual


for service procedures.

10-13

NOTES

10-14

UNIT CODE C203


EUROPE

02/2004

11

NUMERICAL INDEX

UNIT CODE C203


EUROPE

02/2004

SECTION 11
NUMERICAL INDEX
PART NO. PG
12921
14388
14586
14760

14762

14955
15026
15027
15039
15052
15055
15129
15130

15152
15155
15163
15180
15201
15211

15212
15223
15224
15227
15233
15859
15860
15872
15931
16041

3-15
6-3
8-9
7-15
8-23
9-19
7-7
8-9
8-11
8-11
9-7
5-9
5-9
5-9
5-13
6-7
9-19
5-9
7-7
8-9
8-23
9-7
9-19
6-7
9-19
5-13
5-9
6-7
7-3
7-11
7-13
8-3
8-7
8-11
8-19
8-21
9-9
9-15
9-17
4-3
5-9
8-7
3-3
5-6
6-23
6-25
4-7
4-7
3-3
5-15
7-13
8-21

ITEM
21
31
16
25
32
40
17
12
2
10
17
27
26
23
16
12
29
21
2
2
19
2
19
13
28
14
8
19
11
13
22
12
10
20
13
11
10
13
11
11
22
7
16
9
13
13
5
6
8
10
4
4

2004 HYSTER COMPANY

PART NO. PG

16447

16449
16457
16459
16476

16481

16484

16485

16486
16542

16560
16584
16708
16745
16865

16882

16982

9-17
10-5
7-15
8-23
9-19
8-11
7-15
8-11
8-11
7-7
8-9
9-7
6-3
6-3
10-5
10-5
6-7
6-7
6-8
6-3
7-7
7-7
7-7
8-9
8-9
8-9
8-12
9-7
9-7
9-7
9-9
6-3
6-3
7-7
8-9
9-7
7-7
9-7
6-3
5-15
6-3
6-7
4-5
5-15
6-7
7-7
8-9
8-11
9-7
9-9
7-7
8-9

ITEM
4
11
14
8
7
9
13
1
5
17
11
17
6
27
13
16
37
38
39
7
14
20
24
9
15
16
37
14
20
23
23
1
7
24
15
23
20
20
5
9
5
38
17
8
8
16
13
36
16
2
11
23

PART NO.
17196
18728
18832

37752
39348
39374
46388
53162

53641
55407
57545
57664
58903
58908

58933

66284
66359
69029
69065
86936
92861
100154
103480
104506

See Service Manual


for service procedures.

PG
9-7
6-7
9-19
7-13
8-21
9-17
8-11
9-9
8-16
9-12
6-25
8-16
9-12
4-5
5-15
6-7
5-6
10-7
6-23
6-25
6-25
9-5
3-15
7-3
7-5
7-11
7-13
8-3
8-5
8-7
8-19
8-21
9-3
9-15
9-17
7-11
8-19
8-21
9-15
9-17
5-6
5-9
5-6
5-9
8-5
8-23
6-23
9-10
6-3
7-3
8-3
8-5

ITEM
11
39
27
5
5
5
26
16
5
5
19
10
9
15
7
10
10
4
10
10
5
5
18
12
5
3
14
8
8
5
3
14
6
3
14
16
16
9
16
9
8
5
11
19
16
26
5
18
32
3
3
3

PART NO. PG
112989
114312
119236

124631
126692
127045
128339

129563

131715

131716

134102
136681

136687

136692

136718
136749

9-3
9-19
5-13
5-15
7-15
8-23
9-19
6-15
8-21
6-3
7-11
8-19
9-15
9-17
7-15
8-23
9-19
7-3
8-3
8-5
9-3
7-3
8-3
8-5
9-3
1-3
1-4
1-9
2-17
5-7
1-3
2-3
4-5
6-7
5-9
5-13
6-3
6-15
6-17
7-3
7-7
7-15
8-3
8-5
8-9
8-11
8-23
9-3
9-7
9-19
7-15
2-3

ITEM
3
36
26
12
23
22
35
28
7
2
17
17
17
7
15
24
24
4
4
4
4
4
4
4
4
13
48
14
35
2
10
5
10
29
11
7
15
11
11
15
23
17
19
14
25
12
7
9
24
31
9
16
11-1

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO.

136985
147485

147972
148773
148962
150797
153716
153717
153919
155579
161003
161004
166659
176640

176801
178190
178191
178192
178197
184711
184799

185544
186061

186841
187388
11-2

PG
4-3
6-7
5-9
7-11
8-11
8-19
8-21
9-9
9-15
9-17
6-23
2-13
5-5
2-3
2-17
5-6
5-6
10-7
6-3
8-11
9-9
8-11
9-9
6-25
1-3
2-3
2-17
5-13
6-3
2-13
2-13
2-13
2-13
8-11
7-7
8-9
8-11
9-7
9-9
6-7
6-23
6-25
7-9
8-15
8-16
9-10
9-11
9-12
10-7
8-11
9-9
8-16

ITEM
5
22
13
15
21
15
10
11
15
10
6
5
9
33
8
13
5
5
1
17
7
18
8
6
42
26
30
8
35
8
7
9
6
22
14
9
37
14
23
11
18
18
15
17
17
20
17
16
9
22
12
16

PART NO. PG
197064
197066

197067
201779
203230
204223
206150
214364
215211

215240

216877

220312
220395
220426
220428
220493
220500
221649
221771
221777
222023

9-12
4-5
6-7
2-3
2-17
5-13
6-7
6-3
10-5
8-23
2-17
6-7
5-13
7-3
8-3
8-5
9-3
7-3
7-3
7-5
7-11
7-13
8-3
8-3
8-5
8-7
8-19
8-21
9-3
9-3
9-5
9-15
9-17
1-15
3-3
6-23
8-23
9-19
5-13
1-3
4-5
5-15
6-7
5-15
6-7
8-11
9-9
1-16
10-8
8-11
9-9
1-7

ITEM
15
16
9
23
18
13
14
27
16
25
33
37
25
5
5
5
5
13
20
4
5
13
7
18
7
4
5
13
7
14
4
5
13
3
11
11
16
17
12
19
14
5
7
9
15
33
20
3
3
34
21
8

PART NO. PG
226458

226857
231020
239150
239503

239648
239784
248212

251099
254255

257913
260094
264134
266705
269200
277702
281647
287837
287851
287854
287860

288134
292500
292501

See Service Manual


for service procedures.

7-13
8-21
9-17
8-11
9-9
8-11
9-9
3-3
1-3
5-7
5-13
6-3
6-7
6-15
6-17
10-13
6-23
6-3
10-5
7-7
8-9
9-7
5-13
7-9
8-15
9-10
9-11
8-16
9-12
10-11
5-6
9-10
8-11
1-3
7-15
8-23
10-11
3-3
6-7
7-15
4-3
5-9
5-13
2-5
2-17
6-3
1-3
2-17
3-5
4-5
5-5
6-7

ITEM
18
18
18
16
5
27
17
17
45
6
20
23
24
12
12
10
15
6
13
1
1
1
10
3
3
3
3
6
6
4
3
19
22
22
5
4
1
13
2
12
18
18
27
4
34
41
33
23
19
18
11
26

PART NO. PG
292503
292513

292514

292515

292517
292518
292521

292526

292527

292528
292531
292534
292535
292560

292576
292598
292656
292659
292678
292680

2-17
6-3
7-5
8-5
1-3
6-3
7-7
8-9
8-11
8-23
9-7
9-9
9-19
5-9
7-3
8-3
9-3
8-5
8-23
9-19
5-13
7-7
7-15
8-9
8-11
8-23
9-7
9-19
7-11
8-19
9-15
8-7
9-5
9-19
1-15
3-3
1-15
8-23
9-19
7-11
7-13
8-19
9-15
5-9
1-3
10-8
1-3
4-3
1-3
2-3
2-17
2-17

ITEM
37
16
6
13
23
13
7
22
32
10
7
19
21
4
19
22
13
17
5
10
4
22
16
5
3
28
5
30
21
21
21
12
6
22
1
7
4
14
15
6
9
6
6
9
35
4
38
22
9
4
3
13

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO. PG

292681

292682

292683

292685

2-17
4-5
5-5
6-4
6-7
1-3
2-3
4-3
5-7
5-13
6-3
6-7
10-13
1-3
4-3
5-9
5-13
6-3
6-3
7-3
7-5
7-7
7-7
7-15
8-3
8-5
8-9
8-9
8-11
8-11
8-23
9-3
9-7
9-7
9-9
9-19
1-15
3-3
3-3
6-23
6-25
7-11
8-7
8-19
8-23
9-5
9-15
9-19
10-8
7-11
7-13
8-19

ITEM
24
19
11
43
28
44
17
6
5
18
22
3
9
21
20
14
6
14
36
18
7
4
8
10
21
12
4
21
4
31
6
12
4
8
19
11
2
6
12
12
12
22
13
22
15
7
22
16
6
7
10
7

2004 HYSTER COMPANY

PART NO. PG
292687
293612
293648
293686
293704
293780
293781
293795

293796
293797
294643
296010
296011
296029
296032
296041
296128
296165
296166
296167
296205
296321

296377
296420

296423
296426

296431
296472
296477
297569
300750

9-15
1-3
6-3
6-25
3-5
10-5
3-9
3-9
2-17
3-15
6-15
6-17
6-17
3-13
6-15
6-17
10-7
3-3
4-3
3-9
3-9
3-9
3-3
6-15
6-17
1-3
5-13
1-3
4-5
3-13
3-15
6-15
6-17
2-3
2-17
1-3
7-3
7-7
8-3
8-9
9-3
9-7
1-16
10-8
7-13
8-21
9-17
10-5
4-3
2-3
8-11
1-3

ITEM
7
37
20
15
17
7
37
38
2
7
15
15
23
20
27
26
6
2
7
44
35
36
14
9
9
27
17
46
6
5
5
4
4
22
17
20
16
9
20
20
10
9
3
5
19
19
19
8
13
2
19
36

PART NO.

PG

300937
302021

1-16
2-3
2-17
1-3
2-3
10-13
4-5
4-3
5-6
2-9
8-23
9-19
2-5
8-5
6-7
8-23
9-19
5-15
7-11
7-13
8-19
8-21
9-15
9-17
2-3
2-17
10-5
10-5
5-10
5-9
2-3
2-17
1-3
1-4
1-9
3-5
1-7
4-3
1-3
2-3
2-17
2-17
4-5
6-3
6-7
2-3
5-13
10-13
1-3
1-3
1-4
1-9

302047
302051
302275
302398
302400
305327
306270
306498
308132
309007
309109
309248
310436
313805

313828

314888
316828
316834
316835

318707
320037
320155
320156

320157

320158

See Service Manual


for service procedures.

ITEM
4
21
19
8
10
7
7
8
3
5
12
12
17
18
18
13
13
3
20
25
20
22
20
22
27
27
10
10
9
10
11
38
28
49
15
24
6
16
34
3
12
24
20
42
27
18
19
8
29
43
50
16

PART NO. PG

320159

320161
322833

322897

322899

322988
322989
322992
322999
323059

323160

2-3
2-17
6-3
6-7
4-3
5-9
5-13
7-7
7-15
8-5
8-9
8-11
8-23
9-7
9-19
9-19
7-3
7-5
7-11
8-3
8-5
8-7
8-19
9-3
9-5
9-15
7-3
7-11
7-13
8-3
8-7
8-19
9-15
7-3
7-11
7-13
8-3
8-7
8-19
9-15
8-11
9-9
8-11
9-9
8-23
9-19
7-15
8-23
7-7
8-9
9-7
7-7

ITEM
28
28
21
23
19
15
5
5
18
20
24
35
27
25
26
23
2
2
2
2
2
2
2
2
2
2
6
8
7
14
6
8
8
7
9
8
13
8
9
9
23
22
24
13
9
8
6
3
21
17
21
12
11-3

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO.

324895
324972
325056
325058
325166
325182
325699
325799
326932
326934
326935
329067
333737
334123

334125
335047

335988
335989
335991

337179
337239

337283
339801

339969

340053

341661
343954
345423
11-4

PG
8-9
9-7
6-7
6-3
6-3
6-7
5-9
1-3
5-15
5-13
5-10
5-10
5-10
1-15
10-11
7-11
8-19
9-15
8-11
9-9
7-7
8-9
9-7
1-9
1-11
1-13
1-9
1-11
1-13
7-7
8-9
7-11
7-13
8-19
8-21
9-15
9-17
8-23
7-7
8-9
9-7
7-15
8-23
9-19
7-15
8-23
9-19
7-5
8-5
8-11
9-9
4-3

ITEM
7
12
6
12
11
20
20
7
6
15
2
7
6
6
3
14
14
14
25
15
10
19
10
9
5
5
10
6
6
13
8
19
24
19
21
19
21
1
11
23
11
24
31
39
4
21
20
10
9
14
4
24

PART NO. PG
348099
352885
354077
354119
355374
356341
357413
357587
360336
362030
362036
363010
363058
363082
363201

363202

363249
363278
363279
363280
363281

363288

363289

363290

ITEM

8-11
9-9
5-15
7-13
3-5
6-7
8-23
7-15
9-19
8-23
1-3
5-15
3-3
10-11
7-7
7-9
6-7
5-3
5-6
7-3
8-3
9-3
5-3
5-6
7-3
8-3
9-3
6-3
5-6
5-6
5-6
7-5
8-5
7-3
7-11
7-13
7-13
8-3
8-19
9-15
7-3
8-3
9-3
7-3
7-11
7-13
8-3
8-7
8-19
9-15
7-7
8-9

29
14
4
27
10
21
1
1
5
2
32
11
5
2
6

PART NO. PG
363291
363294
363296
363303
363401
363415
363434
363444
363449
363452
363472
363475
363494

16
363496
14
21
16
16

363509
363511
363518

15
22
15
15
26
4
7
12
9
10
9
11
11
20
10
11
11
17
17
11
10
12
21
11
9
12
12
3
3

363532
363534
363542
363543
363558
363585
363592
363593
363594
363599
363626
363631
363636
363637
363638
363639
363640
363656
363668
363673
363678
363683
363689
363690

See Service Manual


for service procedures.

9-7
7-5
8-5
7-5
3-3
6-7
7-15
7-15
8-9
8-15
8-5
1-3
1-3
8-7
5-9
9-7
9-11
8-11
9-9
1-3
6-23
6-25
9-7
9-10
7-15
7-15
7-15
7-15
8-7
9-5
1-3
1-3
1-3
1-3
7-5
7-5
7-7
7-9
7-7
7-9
7-3
7-3
7-3
6-23
6-25
8-5
8-5
8-7
8-7
8-9
8-15
8-9

ITEM
3
8
11
1
15
5
11
22
6
1
12
11
11
16
6
30
18
39
16
16
22
3
2
8
1
1
1
16
15
14
17
1
1
6
6
8
8
8
14
14
1
1
1
1
6
6

PART NO. PG
363699
363700
363701
363746

363748
363807
363808
363844
363848
363883
363884
363885
363886
363892
363908
363911
363912
363913
363923
363924
363925
363926
363927
363928
363938
363941
363942
363943
363944
363945
363949
363964
363965
363966
363967

363979
363990
363991

8-15
8-3
8-3
8-3
7-11
8-19
9-15
8-11
8-11
8-11
6-3
5-7
7-15
7-15
7-15
7-15
7-15
6-23
6-23
6-25
6-23
6-23
8-15
7-9
8-15
7-9
8-15
7-9
8-7
9-5
8-15
9-10
9-11
7-9
8-15
7-9
8-15
7-9
9-11
8-16
8-16
9-12
8-16
7-9
8-15
9-10
9-11
8-16
9-12
9-10
9-11
7-9

ITEM
9
9
9
10
10
10
7
7
7
30
1
3
3
2
2
7
1
3
3
9
7
10
10
10
10
10
10
14
8
1
1
1
1
1
1
1
1
10
1
1
1
1
14
16
16
16
11
10
4
4
4

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO. PG
363992
363993
363994
363995
363996
363997

363998
363999
364000
364001
364002

364004
364012
364014
364015
364017
364018
364019
364020
364021

364022

364024
364025
364026

8-15
8-16
9-12
8-16
9-12
9-10
9-11
7-9
8-15
8-16
9-12
8-15
9-10
9-11
9-10
9-11
7-9
8-15
8-16
9-12
8-16
9-12
7-9
8-15
9-10
9-11
9-10
9-10
7-9
8-15
9-10
9-11
9-10
9-11
7-9
8-15
8-16
9-12
8-16
9-12
8-15
9-10
9-11
7-9
8-15
9-10
9-11
9-10
9-11
7-9
8-15
7-9

ITEM
4
9
8
2
2
7
7
7
7
14
13
11
11
11
6
6
6
6
12
11
3
3
13
15
15
15
17
10
9
9
9
9
5
5
5
5
13
12
4
4
12
12
12
12
14
14
14
8
8
8
8
2

2004 HYSTER COMPANY

PART NO. PG

364030

364037
364038
364040
364047
364056
364057
364058
364070
364073
364080
364083
364098
364099
364104
364106
364107
364168
364171
364174

364176
364177
364178
364180
364181
364182
364911
365797
367278
367279
368432
368433
368437
368438
368439
368440

8-15
9-10
9-11
7-9
8-15
9-10
9-11
8-16
9-9
6-23
6-25
8-23
9-19
8-23
8-23
8-23
9-19
9-19
9-19
9-19
9-19
9-19
9-19
9-19
7-9
8-15
9-10
9-11
6-23
9-19
9-19
7-15
8-23
9-19
7-15
7-15
7-15
7-15
7-15
7-15
1-9
7-15
8-23
9-19
8-23
9-19
3-5
3-5
3-5
3-5
3-5
3-5

ITEM
2
2
2
11
13
13
13
8
9
8
8
11
9
1
1
1
1
2
25
34
3
3
4
4
16
18
21
18
19
1
2
21
23
32
3
3
3
2
2
2
1
1
17
14
18
18
18
8
15
13
13
13

PART NO.

PG

368441
368443
368444
368445
368618
369573
370250
370251
370252
370253
370254
370255
370256
370257
370258
370259
373458
373875
379635
379902
380719
381413

3-5
3-5
3-5
3-5
5-15
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
8-5
6-3
6-13
2-17
3-5
2-13
2-15
5-3
5-3
5-3
5-3
5-3
5-3
5-5
5-3
5-3
5-3
3-5
3-5
3-5
6-3
6-3
8-11
8-11
8-11
8-11
9-19
9-19
8-23
8-23
8-23
8-23
8-23
3-13
3-13
6-15

382420
382425
382428
382429
382431
382432
382433
382435
382687
382796
382884
384001
384002
384003
384004
384005
384006
384009
384019
384020
384021
384022
384023
384024
384181
384184

See Service Manual


for service procedures.

ITEM
13
5
5
5
2
5
11
11
11
11
11
11
11
11
11
11
15
10
17
39
26
13
8
11
9
4
12
2
10
10
3
11
15
21
25
30
28
29
6
8
8
8
33
6
2
2
2
20
1
12
14
24

PART NO. PG
384185
384187
384190
384237
384245
384277
384279
384281
384376
386589
388046
388047
388048

388049
389688
636851
637635
878816
878822
878846
878847
878848
878849
878877
878879
878883
878884
878893
878894
878935
878936
878965
878973
878975
893412
893413
893414

3-13
3-13
3-13
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
5-10
3-13
3-13
6-15
6-15
6-17
3-13
3-13
3-15
6-15
6-17
6-15
6-17
1-7
10-7
8-16
9-12
4-3
4-9
6-3
6-15
4-7
4-7
4-7
4-7
1-3
1-3
1-3
1-3
1-3
1-3
1-3
1-3
2-3
6-3
6-7
1-3
1-3
1-3

ITEM
17
3
24
26
37
8
8
17
17
38
36
6
6
5
26
13
23
31
38
8
28
8
7
7
10
10
7
7
15
14
17
33
1
2
3
4
4
5
30
31
26
25
3
2
8
25
1
1
1
1
11-5

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

893415

3-3
3-13
2-3
6-7
1-3
1-3
1-7
1-7
1-7
1-15
7-11
8-19
9-15
7-11
8-19
9-15
6-7
6-11
6-7
6-7
6-7
6-7
6-7
6-7
6-3
6-19
6-3
5-9
5-9
6-7
1-3
7-7
8-9
9-7
7-7
8-9
9-7
7-7
8-9
9-7
2-3
2-17
3-3
3-9
7-15
8-23
9-19
7-15
8-23
9-19
3-3
3-15

893422
893430
893509
893510
893534
893535
893536
893538
893551
893552
893553
893560
893561
893562
893563
893565
893566
893567
893572
893573
893574
893591
893593
893597
893602
893615
893616
893617

893618

893620

893621
893625
893629

893630

893700

11-6

ITEM

PART NO. PG

893701

1
20
40
41
17
13
13

893818
895468
915474
1198757
1300515
1302024
1302656
1302665
1306267

1
1
1

35
32
33
34
25
17
4
34
8
5
12
30
6
15
18
15
18
10
18
19
14
19
25
29
4
19
29
37
20
30
38
1

1306621
1306864
1306874
1307208
1309775
1310366
1310367
1314297
1314299

1315464
1315465
1315468
1315469
1315472
1315550
1315562
1318515
1318517
1318518
1318519
1318520
1318521
1318522
1319552
1319557
1319558
1320206
1321927
1322696

ITEM

6-3
6-17
1-13
4-3
5-13
2-17
6-3
10-13
6-3
6-3
2-3
2-17
5-15
5-15
6-15
3-13
6-15
6-17
10-13
8-11
9-9
9-7
2-7
2-10
2-7
2-8
2-9
2-10
2-10
2-10
2-10
2-8
2-9
2-8
2-9
2-9
2-10
2-8
5-9
5-10
5-9
5-9
5-9
5-9
5-9
5-9
2-17
2-5
2-5
8-11
9-9
2-10

33
8
29
23
39
3
3
4
37
20
20
10
13
25
7
13
13
2
13
3
13
5
2
1
4
4
4
7
8
10
2
2
8
8
6
6
6
17
25
3
25
3
2
24
11
19
20
11
1
3

PART NO. PG
1323801
1323814
1323815
1324021
1324022
1326382
1326389
1326390
1326391
1326392
1326645
1327021
1327022
1327023
1327523
1327524
1327539
1329250
1330419
1330420
1330421
1330424
1330426
1330427
1330698

1335110
1335346
1335967
1335987
1337159
1337196
1337197
1337731
1338129
1339674
1339828
1339830
1339832
1340003
1340470
1340944
1340945
1340975
1340976
1340979
1340983

See Service Manual


for service procedures.

6-23
5-7
5-7
5-3
5-3
5-10
5-10
5-10
5-10
5-10
5-7
10-3
10-3
10-3
3-5
3-5
3-5
4-3
2-13
2-15
2-13
2-15
2-13
2-13
2-15
2-13
2-15
2-13
2-8
2-9
2-10
5-13
3-3
4-3
4-3
6-3
4-3
2-17
10-11
10-3
1-7
1-7
1-7
1-7
4-3
5-15
5-9
5-9
5-15
5-15
5-9
5-13

ITEM
17
4
3
13
14
8
10
3
4
11
7
1
1
1
4
5
27
23
3
3
11
5
14
4
4
12
6
15
1
1
1
11
3
4
3
17
22
39
5
1
12
4
1
2
21
4
1
1
1
1
7
2

PART NO. PG
1340984
1340985
1340988
1340989
1343018

1343019

1343022

1343023

1343276
1343537
1343572
1343573
1343574
1343577
1343578
1343579
1343593
1343594
1343595
1343596
1343597
1343598
1343607
1343647
1343712
1343714
1343990
1345911
1345912

5-13
5-13
5-13
5-15
5-9
5-13
7-3
7-11
7-13
8-3
8-5
8-7
8-19
8-21
9-3
9-15
9-17
7-3
7-11
8-3
8-5
8-7
8-19
9-3
9-15
7-5
8-5
9-5
7-5
8-5
9-5
1-7
4-3
4-3
4-3
4-3
4-5
4-5
4-5
4-5
4-5
4-5
4-5
4-3
4-5
4-3
1-15
3-13
3-13
10-8
5-3
5-3

ITEM
21
3
1
28
24
14
4
12
6
6
3
4
12
8
4
12
14
4
6
6
3
4
8
4
3
19
3
3
19
3
18
15
14
1
12
1
2
3
5
9
12
21
27
4
10
5
11
15
2
1
8

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO. PG
1345913
1347004
1349440
1350362
1350394
1350395
1350396
1350397
1350398

1350399
1350733
1352563
1353533
1354300
1354990
1355521
1357001
1358217
1358801
1358802
1358805
1358806
1358809
1358821
1359106
1359588
1360125
1361410
1361557
1363917
1364271
1364281
1367645
1367822
1371289
1371746
1373909
1375466
1375485
1375498
1375567
1375598
1376743

5-3
4-5
10-8
8-16
9-12
8-16
8-16
9-12
8-16
8-11
8-16
8-11
8-16
9-9
9-12
8-11
8-16
2-17
2-13
1-16
4-5
5-13
10-5
1-7
5-10
10-5
10-5
10-5
10-5
10-5
10-5
2-3
2-17
1-7
10-5
10-7
2-3
1-3
1-15
4-3
5-13
10-13
2-17
10-5
6-20
1-7
3-9
3-9
3-9
6-3
2-3
4-3

ITEM

PART NO. PG

8
1377414
1
18
17
7
7
7
7
15
15
6
15
22
10
2
11
22
1
16
12
17
18
14
15
9
12
19
16
20
6
7
18
6
9
9
6
14
9
19
19
21
22
18
12
26

2004 HYSTER COMPANY

1377981
1377982
1378050
1378060
1378600
1378765
1378775
1378776
1378777
1378779
1380986
1381075
1381094
1382130
1383061
1385099
1386015
1386023
1386064
1391205
1396426
1396455
1397863
1397864
1399001
1399035
1399815
1401746

1450503
1451708
1453337
1454122

1459983
1459989
1460231
1460232
1460315
1461081

1462067
1462077

ITEM

4-5
5-13
5-15
5-6
5-6
10-5
10-5
4-3
10-3
10-3
10-3
10-3
10-3
6-25
6-25
6-25
10-13
6-25
1-7
2-7
2-5
2-7
2-7
4-3
10-5
10-5
4-3
4-3
10-5
10-5
2-3
7-13
8-21
9-17
4-3
4-9
3-13
3-15
2-8
2-9
2-10
4-9
4-9
1-3
1-9
1-9
6-3
1-9
1-11
1-13
3-15
3-13

22
1
6
2
2
5
2
2
1
1
1
1
4
1
7
2
9
21
8
1
4
21
2
4
24
25
3
32
6
6
6
28
19
25
24
7
7
9
25
18
47
18
24
3
4
4
17
19

PART NO.
1462083

1462098

1465795
1467065
1467933
1467948
1469997
1470016
1470017
1470018
1470019
1470020
1470175
1470176
1470177
1470421
1471576
1471577
1471578
1471579
1471580
1471582
1471584
1471585
1471586
1471587
1471588
1471589
1471590
1471592
1471593
1471594
1471597
1471599
1471637
1471640
1471641
1471642
1471643
1471644
1471645
1471646
1471647
1471648
1471649

See Service Manual


for service procedures.

PG
6-17
3-13
6-15
6-17
3-15
6-15
6-17
3-9
3-5
6-11
6-11
2-3
2-3
2-3
2-3
2-3
2-3
2-13
1-9
1-9
1-9
2-3
2-17
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9

ITEM
39
22
33
31
12
22
22
10
34
2
2
6
12
14
15
24
13
11
12
13
34
32
1
2
3
4
5
6
7
8
9
18
11
12
13
14
15
16
17
42
20
23
24
25
43
26
27
28
29
30
31

PART NO. PG
1471650
1471651
1471652
1471656
1471657
1471658
1471659
1471660
1471661
1471793
1471794
1471795
1471796
1471797
1471798
1471799
1471800
1471803
1471804
1471806
1471808
1471809
1471810
1471811
1471812
1471813
1471814
1471815
1471816
1471817
1471818
1471819
1471820
1471821
1471822
1471823
1471824
1471852

3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-13
3-13
3-15
3-13
3-13
3-13
3-13
3-13
3-13
6-17
3-13
3-13
3-15
3-13
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-17
6-15
6-15
6-15
6-17
6-15
6-15
6-15
6-17
6-15
6-17
6-15
6-15
6-15
6-17
4-9

ITEM
32
33
34
39
40
45
46
47
41
1
2
2
4
6
9
10
16
18
27
21
27
16
23
1
1
2
2
3
3
5
5
14
14
16
16
18
18
19
20
21
21
29
30
32
30
34
32
36
37
39
24
13
11-7

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO.

PG

1471853
1473620
1474256
1474257
1474258
1474260
1474261
1474262
1474267

4-9
1-3
7-3
7-3
7-3
9-3
8-3
8-3
7-3
7-5
7-7
7-15
7-3
7-5
7-7
7-15
7-3
7-5
7-7
7-15
8-3
8-5
8-7
8-9
8-11
8-23
8-3
8-5
8-7
8-9
8-11
8-23
9-3
9-5
9-7
9-9
2-3
2-3
2-3
2-5
2-5
2-17
2-5
2-17
2-17
2-17
2-5
2-5
2-8
2-5
2-10
2-5

1474268

1474269

1474270

1474271

1474274

1474322
1475196
1475198
1475199
1475200
1475201
1475202
1475215
1475216
1475218
1475219
11-8

ITEM
14
24
1
1
1
1
1
1

PART NO. PG
1475220
1475221
1475222
1475223
1475224
1475225
1475226
1475227
1475228
1475229
1475232
1475234
1475242
1475250
1475631
1475681

31
1
1
21
9
18
8
6
9
2
3
5
6

1475876
1475878
1475883
1475885
1475886
1475891
1475892
1475894
1475897
1475904
1475908
1475909
1475913
1475914
1475915
1475916
1475917
1475918
1475919
1475925
1475926
1475927
1475928
1475929
1475930
1475931
1476372
1476373
1476374
1476375
1476376
1476377

2-5
2-5
2-5
2-5
2-5
2-5
2-5
2-5
2-5
2-9
2-5
2-8
2-9
2-8
2-10
5-15
3-3
3-5
6-15
6-17
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-6
3-6
3-6
3-5
3-5
3-5
3-5
3-5
3-5
3-5
6-19
6-19
6-19
6-19
6-19
6-19

ITEM
8
7
9
10
11
12
13
14
15
16
3
3
5
5
5
4
35
33
1
2
4
4
4
6
7
9
12
16
22
23
29
31
32
35
43
44
45
36
37
38
39
40
41
42
1
2
3
4
5
6

PART NO. PG
1476378
1476379
1476380
1476381
1476382
1476383
1476384
1476385
1476386
1476387
1476388
1476389
1476390
1476391
1476393
1476394
1476397
1476399
1477066
1478691
1480394
1480403
1480404
1480405
1480428
1480429
1482549
1482552
1482553
1482554
1482555
1483874

1483875
1484016
1484017
1484018
1484019
1484020
1484021
1488015
1489009

1491333

See Service Manual


for service procedures.

6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-19
6-7
6-3
1-7
1-11
1-13
1-11
1-13
1-11
1-13
6-23
6-23
6-11
6-11
6-11
6-11
6-11
8-3
8-5
8-7
8-9
8-11
8-23
8-3
3-9
3-9
3-9
3-10
3-10
3-10
6-3
7-13
8-21
9-17
6-13

ITEM
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
31
38
15
1
1
2
2
3
3

PART NO. PG
1491774
1491830
1492278
1493126
1493127
1493128
1493142
1493143
1493963
1494624
1494626
1494629
1494630
1494719
1497506

1497507

1497561
1497563
1498326

4
1
4
3
5
6

1
48
49
50
51
52
53
25
2
2
2
24

1498406
1498812
1499065
1499596
1499885
1500212
1500213
1502538
1502636
1502639
1502641
1502718
1502765
1502766
1502803
1502875
1503474
1503481
1503484
1503485
1503486

6-11
4-5
1-13
6-7
6-7
6-7
6-7
6-11
6-7
1-3
3-15
3-15
6-17
3-15
3-15
6-25
5-5
5-6
7-3
9-3
5-5
5-6
7-3
9-3
2-18
2-15
2-17
7-13
8-21
9-17
4-5
2-17
2-17
1-3
6-25
3-5
3-5
1-3
2-17
2-17
2-17
2-17
2-17
2-17
2-17
2-15
2-17
8-21
7-13
6-17
6-17
6-17

ITEM
7
8
7
34
30
31
35
1
6
10
13
29
14
19
20
15
22
15
14
21
16
40
39
17
17
17
13
7
34
4
17
33
28
5
25
26
36
15
4
1
10
10
5
23
26
28
19
20

2004 HYSTER COMPANY

UNIT CODE C203


EUROPE

02/2004

NUMERICAL INDEX (Continued)


PART NO. PG
1503487
1503488
1503490
1503632
1503905
1503906
1503907
1503908
1503909
1503911
1503912
1503913
1503914
1503915
1503916
1503917
1504989
1507373
1507503
1507738
1507739
1507740
1507741
1507742
1507743
1510694
1510772
1512990

6-17
6-17
6-17
2-17
3-15
3-15
3-15
3-15
3-15
3-15
3-15
3-15
3-15
3-15
3-15
3-15
6-3
3-5
3-5
5-5
5-5
5-5
5-5
5-5
5-5
10-13
10-13
10-13

ITEM
25
34
35
21
1
4
3
6
9
11
15
20
22
23
25
26
39
20
3
8
1
6
12
13
4
1
4
5

2004 HYSTER COMPANY

PART NO. PG
1520368
1520369
1520371
1520372
1520374
1520375
1520848
1523735
1526082
1537153

2004005
2007859
2013578
2013771
2026000
2033612
2034093
2035831
2037311

ITEM

9-17
8-21
8-21
9-17
7-13
9-17
9-17
5-6
10-11
10-3
10-13
7-11
7-13
8-19
8-21
9-15
9-17
2-3
2-17
3-3
1-7
1-16
1-7
2-3
2-17
5-9
2-3
1-9

1
1
8
8
1
23
24
1
6
2
2
18
23
18
20
18
20
30
31
18
14
1
13
29
31
6
35
2

PART NO.

PG

2037543

2-13
2-15
6-3
6-20
6-3
1-4
1-11
6-7
2-13
7-13
8-21
9-17
7-13
8-21
9-17
7-13
8-21
9-17
3-3
6-13
6-25
6-25
4-5
6-25
6-23
1-13
2-3
2-15

2038866
2038867
2041645
2041722
2041766
2043528

2043531

2043533

2043892
2044379
2046406
2046756
2047064
2049289
2051298
2053660
2054000

See Service Manual


for service procedures.

ITEM
17
9
34
19
47
36
2
3
3
3
15
15
15
16
16
16
9
2
23
8
2

PART NO. PG
2054356
2054357
2054801
2056731
2302353
2302899
2303291
2304487
2306755
2307094
2308174
2308915
2309427
2309452
2309579
2309677
2309719
2310657
2310768
2311215
2311471
2311624
8514049

8-21
7-13
10-11
9-17
3-5
6-25
2-3
2-7
10-7
6-3
6-25
2-13
2-15
2-7
3-5
2-13
2-15
2-7
10-7
2-7
10-7
6-3
10-7
10-7
1-7

ITEM

7
11
11
9
7
3
9
1
16
7
3
14
1
1
6
2
2
8
40
1
10
3

35
2

11-9

NOTES

11-10