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Electrical Safety Analyzer

MODEL 19032
Key Features :
Twin port patented unique feature allows Hipot and Ground Bond be tested at the same time. TUV approved CE certified Programmable output voltage up to 5kV AC and 6kV DC Ground Bond Test up to 30A AC with adjustable limit Line/Earth leakage current measurement (UL2601-1/UL1950) with 5 human body models and 4 measurement RC networks Insulation resistance measurements from 1M to 50G Ground fault Interruption shutdown the instrument when imbalance current > 0.5mA, provide the highest protection capability Arc detection with programmable limit and 4 pluse width

ELECTRICAL SAFETY ANALYZER MODEL : 19032


The Chroma 19032 is designed for fast, easy, production testing of single phase electronic medical devices and instruments. Without changing the connection to the device, the tester is able to perform 5 essential electrical safety tests, Line Leakage AC Hipot, DC Hipot, insulation resistance and ground bond in one unit. AC Hipot Test Performs AC dielectric testing (hipot) over the voltage range from 50 to 5000V AC rms. Leakage current detection is programmable from 1A to 40mA. It makes the 19032 ideal for testing medical products and instruments having a wide range of leakage currents. DC Hipot Test DC dielectric testing is programmable from 50 to 6000V DC with leakage current detection down to 0.1A. The maximum output current is up to 12mA. This allows quick charging of capacitive devices and products. Insulation Resistance The insulation resistance test calculates and displays a product's insulation resistance value in ohms. This resistance can be measured in the range from 1M to 50G with test voltages programmable from 50 to 1000V DC in step of 1V. Ground Bond The ground bond test, sometimes referred to as a high current continuity test, can be programmed from 1 to 30A in a step of 0.01A for verifying the integrity of a product's ground system. Resistance measurements are displayed and program the limit between 10m and 510m. Line Leakage Current Line leakage tests (earth, patient & enclosure) can be performed directly on the Chroma 19032 in several configurations including: (1) Normal operating conditions, (2) Reverse line, (3) Single fault norma, (4) Single fault reverse mode, (5) Ground set on or off. 5 different human body circuit RC Networks can be selected in accordance with UL, IEC, and other standards. Leakage current limits are programmable from 0.1A to 9.999mA. An optional Isolation Transformer is available for Line Leakage testing. Twin PortTM Technology This patented feature allow testing Hipot and Ground Bond simultaneously, it can cut the test time in half and ideal for production test. Ground Fault Interrupters (GFI) GFI is required by the National Electrical Code in wet locations. Such devices automatically interrupt power when a ground current >0.5mA exists for more than a few milliseconds to protect users.

Simulated leakage current measurement (UL 1950) Built-in 8 channels scanner option Large LCD display (320 x 240dot matrix) with great view and test result can read easily Programmable ramp and test times Continuous leakage current monitoring Trip current programmable up to 40mA AC and 12mA DC Front panel lockout via password Storage of 50 tests setups with 100 steps per setup Standard remote control interfaces for automatic control Optional IEEE,RS-232 and Printer interface Optional 40A Ground Bond

GPIB

RS-232C

PRINTER

Twin Port Test


The 19032 Electrical Safety Tester has Twin Port Technology. This patented and unique feature allow testing Hipot and Ground Bond simultaneously, it can cut the test time in half and ideal for
TM

Leakage Current
The steady-state current that flow through the insulation

production test.
Conventional SAfety Analyzer

Line S2 120V

DUT Volt Meter


Probe 1

Ground Bond Ground Bond Hipot


2 Sec.

Hipot

Neutral S1

S4

Table
S3

19032

2 Sec.

Probe 2 S5

Human Body RC Network

Electrical Safety Test


Comply with Safety Regulations -UL,CSA,VDE,IEC,and other safety standards require the Hipot test to prevent end users from electrical shock, fire, and other hazards. -Chroma safety products can test HVAC, HVDC, IR,Ground Bond,LC, and Continuity. ISO 9000 Certification -The need for traceability, in-process test status, IQC, R&D, Laboratories,and calibration control has never been higher. Meet the need for higher productivity and quick turn-around -Chroma safety products offer full array of interface options such as IEEE-488, RS-232, RS-485, Printer, Bar code, and PLC for automation and integration. Reliable Stress -Improve product quality and reliability, minimize the problem in potentiality may occur and save production cost Others -Medical treatment appliances -Factory apparatus, facilities, implements -Electrical appliances, electric implements for outdoors -Electrical appliances in school, public place -Health equipment Hipot (Stress Test of the Insulation) -Generally speaking, it also called Dielectric Withstand, High Potentia, or Hi-Pot Test, it is high voltage test of the insulation to DUT. In generally, the voltage used to test DUT is always higher than normal operation voltage.It is about 1000V AC to add double of normal operation voltage. Real Current/ Total Current/ Imaginary Current The disadvantage of executing AC Hipot test Total Current 2mA REAL or Resistive Component of Current 2 A REACTIVE or Capacitive Component of Total Current 2mA Test, it is high voltage test of the insulation to DUT. Generally speaking, the voltage when test DUT is always higher normal operation voltage. It is about 1000V AC to add double of normal operation voltage. Real Current/ Total Current/ Imaginary Current The disadvantage of executing AC Hipot test REACTIVE or Capacitive Component of Total Current 2mA Total Current 2mA
Isolating Transformer

Typical Test Value for Information equipment & Experiment Leakage Current Test, applying for IEC 60065 & IEC 60950 standards
Standard

Level

IEC 60065 34V peak or 100V DC 0.7mA peak or 2mA DC with 50k 34V peak or 100V DC 0.7mA peak or 2mA DC with 50k 34V peak or 100V DC 0.7mA peak or 2mA DC with 50k 34V peak or 100V DC 0.7mA peak or 2mA DC with 50k 34V peak or 100V DC 0.7mA peak or 2mA DC with 2k

IEC 60950 0.25mA, LCC requirements 0.75mA, LCC requirements 3.5mA, LCC requirements 3.5mA or 5% of input current if permanently LCC requirements Subjected to IEC 60065

Class II equipment accessible parts Class I hand-held

Class I plug able type A and moveable Class I plug able type B

Antenna and earth terminals

Isolating Transformer Leakage Current Test Applying for IEC 950 standards of Information equipment & Experiment Leakage Current Test

Equipment Under Test

2 Selector Switch

1 Measuring Instrument Equipment Protective Earth Terminal

REAL or Resistive Component of Current 2A

Electrical Safety Tester

Leakage Current Meter -Power actual working frequency up to several ten thousand Hz, safety requirement using simulation human body impedance to proceed Earth Leakage Current Measurement
10k 02F

Operation Caution
S.M.P.S. Test - No Floating Ground (standard) Test items: Ground Bond, P (L+N)-Case - With Grounded output and Floating Ground output simultaneously Test items: Ground Bond, P-Case+S (grounded) P-S (Floating ground), S (floating)-C

1500

0.022F 500

Voltmeter

No Ground Lead Test item: P-Case+S (ground) Plastic sealed and two line input Test item: P-S(ground) Plastic sealed and three line input (part design will use a connection line with chock between the secondary ground and the primary ground) Test items: Ground Bond, P-Case+S(ground) Transformer Test - Two groups coil (ARCing level 5 mA)

.......

* Measuring circuits for D.C. and A.C. with sinusoidal frequencies up to 1MHz

Arcing
Arc is electrical character occurred by voltage or current quickly changing. At the same time, it may happen short or zapping sound. No arcover or "sparking" should occur in an insulation stress test. When Arcs is lower 10 sec, it is no need to concern its effect degree, can regard as no harm spike discharge. you can choose one of 4 minimum Pulse Width (40/20/10/4sec) to test Arc for designing and product's reliable test. Arcing Test can help you to solve product's quality of screw loosen, bad material insulation, partial components over approaching.

Test items: P (coil 1) - S (coil 2), P (coil 1) - Core - Multi coils (ARCing level 5 mA) Test items: P (coil 1)-S1 (coil 2) + S2 (coil 3) ... S1 (coil 2) - S2 (coil 3), P (coil 1) -Core

..... .................

10 sec

Panel Description
11 29 6 7 8 30 31 32 1. LINE Switch 2. Window Display 3. Stop Key 4. Start Key 5. Cursor Keys 6. Menu Key 7. Print Key 8. Local Key 9. Cal-Enable 10. DATA Entry Key 11. Function Key 12. HV Output 13. Drive (+) 14. Sense (+) 15. Sense (-) 16. Drive (-) 27 18 24 20 17. Update Enable (Firmware is upgraded by PC directly.) 18. Remote I/O 19. LINE Voltage Selector 20. Power Cord Receptacle 21. GND Terminal 22. GPIB/Printer Interface (option) 23. Scan Interface 24. Fan 25. Optinal Rear Panel Output 26. Remote Interface 27. Scan Box (option) 28. RS-232 Interface (standard) 29. Data Entry Keys/ Program Keys 30~32. PASS/FAIL/TEST Indicator

3 4 1 2 25 22 23 19 9 17 26 10 13 14 1516 21 12

Specification
Model 19032 Mode DCV/ACV/IR/ GB/LC Withstanding Voltage Test Output Voltage DC : 0.05 ~ 6kV , AC : 0.05 ~ 5kV Load Regulation 1% + 5V Voltage Resolution 2V Voltage Accuracy 1% + 5 counts Cutoff Current DC : 12mA , AC : 40mA Current Resolution 0.1 A DC, 1 A AC Current Accuracy 1% + 5 counts Output Frequency 50/60Hz Test Time 0.3 ~ 999 sec., continue Ramp up Time 0.3 ~ 99.9 sec, Off Waveform Sine wave Insulation Resistance Test Output Voltage DC : 0.05 ~ 1kV Voltage Resolution 2V Voltage Accuracy 2% + 5V IR Range 1 M ~ 50G Resistance Resolution 0.1M Resistance Accuracy 5% typical Ground Resistance Test Output Current AC : 1 ~ 30A Current Resolution 10mA Current Accuracy 1% + 5 counts GR Range 10 ~ 510m Resistance Resolution 0.2m Resistance Accuracy 1% + 5 counts Test Method 4 wire measure Offset Function 0 ~ 100m Arc Detection Setting Mode Programmable setting Detection Current AC : 1~ 40mA, DC : 1~ 12mA Minimum Pulse Width 40/20/10/4 s selective Secure Protection Function Fast Output Cut-Off 0.4ms after NG happen Fast DC Charge < 0.2 sec. Panel Operation Lock Present password Power on Data Rally Yes Reset Protection Key Yes GO/NG Judgment GO : short sound Indication, Alarm NG : HI, LOW, ARC NG with long sound Data Hold Last tests data memories Step Hold Step signal trigger On/Off Memory Storage 50 steps with 100 groups recall Model 19032 Remote Connector Rear Panel 9 pin Input : Start, Stop, Interlock(at 11 pin terminal block only) D-type Connector Output : Under test, Pass, Fail Dynamic HV Leakage Current Scanner Option Mode LC/ VA Leakage Current Input Characteristic DC-1MHz Input Impedance 1M/20pF DUT Input Power Capacity AC : 300V/10 A Max. Short Protection 10A/250V Fuse Current Range 0.1 ~ 590A/ 500 ~ 6000 A Current Resolution 0.2 A/ 2 A Current Accuracy 2 % + 5 counts (DC - 5 kHz) Measurement Mode Normal, reverse, single fault normal, single fault reverse Measurement Devices UL 544 NP Medical appliances & equipment UL 544 P Medical appliances & equipment UL 1563 Electrical equipment & component UL 2601,IEC 601-1, Medical appliances & equipment EN 60601-1 UL 3101, UL 1950, Experiment & information UL 950, IEC 1010, equipment IEC 950, EN 60950 5 different kinds human body RC network Voltage Meter Voltage Range 0 ~ 300V AC Voltage Accuracy 1.5 % + 5 counts Current Meter Current Range 0.1 ~ 10 A AC Current Accuracy 1.5 % + 5 counts HI-LO Limit LC HI-LO Limit 0 ~ 9.99mA, 1A resolution Current HI-LO Limit 0 ~ 9.999A VA HI-LO Limit 0 ~ 2200VA VA Resolution 0.1VA General Temperature : 0 ~ 40 Operation Environment Humidity : 80% RH Power Consumption No load : < 100W With rated load : 650W Power Requirements 100V/120V/ 220V (AC 10%)/ 240V (AC +5%~ -10%),
50/60Hz

Weight Dimension(W X H X D)

24kg approx. 430 X 133 X 470 mm

All specifications are subject to change without notice.

Order Information
19032 A190301 A190302 A190303 A190304 A190305 A190306 A190307 A190313 A190314 A190316 A190317 A190321 A190324 A190327 A190334 Electrical Safety Analyzer 8HV Scanning Box 5HV/3GC Scanner 3HV/5GC Scanner 8HV Scanner Line Leakage Current Scanner (generally) Hipot/ Line leakage/ Probe Scanner Line leakage Current Scanner for EMI Filter 500VA Isolating Transformer 1000VA Isolating Transformer Dummy Load Bar Code Scanner GPIB Interface PRINTER Interface L-N Scanner Leakage Current Scanner 40A Ground Bond

Application
Production testing of medical electronic products and instruments, appliances, information technology equipment products such as blenders, fan and other Small Appliances, Component, in accordance with UL, CSA, and IEC TUV and standards such as UL 950, IEC 601-1, UL 2601-1, UL 1563, UL 544, EN 60335, EN 60950, EN 61010, CSA C22.2 No. 1010.1, UL 3111 and UL 1950 Electrical safety compliance testing on a variety of products and devices Transformer electrical safety testing Electric motor safety

Developed and Manufactured by:

Distributed by:
China 8F, No.4, Nanyou Tian An Industrial Estate Shenzhen, China Post Code: 518052 Tel: +86-755-2664-4598 Fax: +86-755-2641-9620 U. S. A. 7 Chrysler Irvine CA 92618 Tel: +1-949-421-0355 Fax: +1-949-421-0353 Toll Free: +1-800-478 2026 Europe Max Planckstraat 4 6716 BE Ede The Netherlands Tel: +31-318-648282 Fax: +31-318-648288

CHROMA ATE INC.


Head Office: 43, Wu-Chuan Road, Wu-Ku lnd. Park, Wu-Ku, Taipei Hsien, Taiwan Tel: +886-2-2298-3855 Fax: +886-2-2298-3596 http://www.chromaate.com

Worldwide Distribution and Service Network


19032-2004-02-2000

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