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Six-Insert Box

Box6, box of 6 inserts, combined with the performance of the Safetys grade UT25 will multiply your earnings.
Six-Insert Box

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decrease the initial

universal versatile reliable economical

investment
Six-Insert Box rationalize the stocks

Six-Insert Box
AGENCE FAUVE DOS. 1101953 CRDITS PHOTOS SAFETY BOX6-UT25-10/11-ENG

avoid wastage

In a box of 6 inserts, the UT25 universal grade will enable you to be to the closest to your average need and decrease your stocks.

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Six-Insert Box

UT25 GRADE
GEOMETRY APPLICATION CUTTING DATA
Operation

UT25 GRADE
5 4

A versatile grade in a 6 insert box equals less stock holding and more savings
UT25 is a universal turning grade capable of working in a wide range of applications. This versatile and reliable grade enables you to machine different materials when both roughing and finishing. In a box of 6 inserts the universal grade UT25 can easily do the work of many other grades that are normaly sold in a box of 10. UT25 can avoid large stock holding and limit your expenditure. The example below shows that with Box6 UT25 grade, you decrease the total number of inserts from 50 to just 18.

0,75 0,1 18

P K

Steels
r = 0,8

Cutting speed / Chipbreaker designation ap Depth of cut mm


2,0-7,6 1,0-3,8 0,5-1,3

Continuous cutting

Run-out

Light

Medium

High

PM4 Semi-finishing to medium machining. Low to medium feed rates. Medium depths of cut. Good chip control.

r = 0,4
2 1

f Feed mm/rev
0,25-0,64 0,2-0,4 0.1-0.2

Free machining & low carbon steels


Vc (m/min) 180 340 375

Medium carbon & Alloy steels & easy to high carbon steels machine tool steels
Vc (m/min) 150 240 310 Vc (m/min) 120 210 250

Tool steels & die steels


Vc (m/min) 70 90 100

PM4

0,1

0,2

0,3

0,4

0,5

Depth of cut: ap = 0,6 - 4 mm Feed: f = 0,1 - 0,36 mm/rev

MTCVD coated

Main application area:

R GP F

1 0,25 20

Operation

P M K

5 4 3 2 1

Stainless steels
r = 0,8

Continuous cutting

Run-out

Light

Medium

High

PM5 Semi-finishing to light roughing. Medium feed rates. Medium depths of cut.

r = 0,4

PM5

ap Depth of cut mm
2,0-5,1 1,0-3,8 0,25-1,3

Cutting speed / Chipbreaker designation f Feed mm/rev


0,2-0,51 0,15-0,3 0,13-0,2

Ferritic & martensitic


Vc (m/min) 70-190 85-213 90-280

Austenitic
Vc (m/min) 65-160 65-175 65-200

PH et Duplex Vc (m/min) 55-135 55-150 55-180

0,1

0,2

0,3

0,4

0,5

Depth of cut: ap = 0,6 - 4 mm Feed: f = 0,12 - 0,4 mm/rev

MTCVD coated

Main application area:

R GP F

Operation

0,127 5

P K

5 4 3 2 1

5 boxes x 10 inserts inserts

50

3 boxes x 6 inserts inserts


Six-Insert Box

18

10

Continuous cutting
r = 0,8

Run-out

Light

Medium

High

Cast irons

PF5 Single-sided insert for light / medium machining. Negative land for improved edge strength. Unique positive step chipbraker at corner radius.

PF5

ap Depth of cut mm
2,0-7,6 -

f Feed mm/rev

Gray cast iron


de 180 220 HB Vc (m/min) 145-210 -

Cutting speed / Chipbreaker designation Ductile & malDuctile & Gray cast iron malleable cast leable cast iron Powder metals 220 260 HB iron140 180 HB 220 260 HB Vc Vc Vc Vc (m/min) (m/min) (m/min) (m/min)
110-175 110-175 110-150 -

0,1

0,2

0,3

0,4

0,5

Depth of cut: ap = 0,5 - 3 mm Feed: f = 0,2 - 0,4 mm/rev

MTCVD coated

Main application area:

R GP F

0,2-0,64 -

CN

1 MG

0 04

8P

35

6P-

G CNM

12

8U 040

T25
M5

0,8 0,23 7 13

P M K

10 9 8 7 6 5 4 3 2 1 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1

Continuous cutting
r = 1,2 r = 0,8 r = 0,4

Run-out

Light

Medium

High

R = Roughing, GP = General purpose, F = Finishing You may increase/decrease cutting parameters to optimize your application depending on many factors including: work piece type and hardness, surface finish required, insert size, shape and nose radius, lead angle, chipbreaker, cycle time required, desired tool life, desired failure mode and reason for indexing

CN

1 MG

20

8 40

5 M2

General machining. Wide range of materials. Positive cutting angle. Medium feed rates and medium depths of cut.

M5

Main application area: Depth of cut: ap = 0,5 - 6 mm Feed: f = 0,13 - 0,56 mm/rev

PROGRAM
Chipbreaker Part number 6P-CCMT 060204-PM5 UT25 6P-CCMT 09T304-PM5 UT25 PM5 6P-CCMT 09T308-PM5 UT25 6P-CCMT 120404-PM5 UT25 6P-CCMT 120408-PM5 UT25 Chipbreaker 22 32 22 32 PM4 PM5 M5 PM4 PM5 Part number 6P-KNUX 160405L-22 UT25 6P-KNUX 160405L-32 UT25 6P-KNUX 160405R-22 UT25 6P-KNUX 160405R-32 UT25 6P-SCMT 09T304-PM4 UT25 6P-SCMT 09T308-PM4 UT25 6P-SCMT 120408-PM5 UT25 6P-SNMG 120408-M5 UT25 6P-SNMG 120412-M5 UT25 6P-TCMT 110204-PM4 UT25 6P-TCMT 110208-PM4 UT25 6P-TCMT 16T304-PM5 UT25 6P-TCMT 16T304-PM5 UT25 M5 PM4 Chipbreaker M5 PF5 Part number 6P-TNMG 6P-TNMG 6P-TPMR 6P-TPMR 6P-VBMT 6P-VBMT 6P-VNMG 6P-WNMG 6P-WNMG 6P-WNMG 160404-M5 160408-M5 160304-PF5 160308-PF5 160404-PM4 160408-PM4 160408-M5 080404-M5 080408-M5 080412-M5 UT25 UT25 UT25 UT25 UT25 UT25 UT25 UT25 UT25 UT25

GRADE DESCRIPTION
0

TC

MT

T 16

30

1 8K

TCM 6P-

T16

8U T30

T25

Description MTCVD coated carbide TiCN/AL O coating 2 3 Gradient substrate Polished rake surface

Applications

P
P30 (P20-P40)

Steels: carbon, alloy, tool and die General machining and light roughing Continuous & light interrupted cuts Stainless steels: ferritic, martensitic, austenitic General machining and light roughing

6P-CNMG 120404-M5 UT25 M5 6P-CNMG 120408-M5 UT25 6P-CNMG 120412-M5 UT25 6P-DCMT 070204-PM4 UT25 PM4 6P-DCMT 11T304-PM4 UT25 6P-DCMT 11T308-PM4 UT25 M5 6P-DNMG 150604-M5 UT25 6P-DNMG 150608-M5 UT25

Color : black

Performance Universal machining grade Very appropriate for job shops Enhanced wear resistance Enhanced toughness Chipping resistance Built-up resistance

M
M20 (M15-M35)

Please note that the UT25 grade is only available and stocked in the 6 piece Box. Order example: 1 piece of ref 6P-CNMG 120408M5 UT25 equals a full box of 6 inserts.

G NM

08

2 41

P2

MTCVD

M WN

G0

1 04

2K

20

6P-

G NM

080

U 412

T25

K
K20 (K15-K30)

Cast irons: gray, ductile and malleable


General machining and roughing